ATS220

ATS CONTROLLER
USER MANUAL

Software Version
No. Version Date Note
1 V1.0 2018-9-1 Original release.
The function of phase number selection for
2 V1.1 2019-10-8
generator and mains input is added.
 ATS220 ATS CONTROLLER USER MANUAL

Symbol Description
Symbol Description

Remind operators to operate correctly, otherwise it may cause

Note the equipment not to work correctly.

It is indicated that potential hazards can damage equipment

Be care without proper precautions.

It is indicated if appropriate preventive measures are not taken,

potentially dangerous situations may result in death, serious
Warning personal injury or significant property losses.

Chongqing Mebay Technology Co.,Ltd

Add: No6-2,Building 4, Gangan Rd, Jiangbei District, Chongqing.
Tel：+86-23-6869 3061
Fax：+86-23-6765 8207
Web：http://www.mebay.cn
http://www.cqmb.cn
E_mail：[email protected]

1
 ATS220 ATS CONTROLLER USER MANUAL

Warning
1. The installation of this equipment must be carried out by professionals.
2. When installing and operating the controller, please read the entire instruction
manual first.
3. Any maintenance and commissioning of the equipment must be familiar with all the
equipment, safety standards and precautions in advance, otherwise it may cause
personal injury or damage to related equipment.
4. The engine must have an overspeed protection device independent of the
controller system to avoid casualties or other damage caused by engine out of
control.
5. After the installation of the controller is completed, please verify that all protection
functions are valid.

Be Care
1. Please keep the good connection of the power supply of the controller. Do not
share the connection lines of the positive and negative electrodes of the battery
with the floating charger.
2. During the operation of the engine, do not disconnect the battery,otherwise it may
cause damage to the controller.

2
 ATS220 ATS CONTROLLER USER MANUAL

Catalogue

1、 Summary………………………………………………………………………4

2、 Main Features…………………………………………………………………4

3、 Parameters Display…………… ……………… …………… ………………4

4、 Parameters……………………………………………………………………4

5、 Overall Dimension and Wiring Diagram…………………… … … … ……5

6、 Installation Instruction…………………………… ………… ………………7

7、 Panel and Display Instruction………………………………………………8

8、 Control and Operation Instruction…………………………… ……………8

9、 Parameters Setting…………………………………… ……………………10

10、 Fault finding………………………………………………………………12

Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form(including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.

3
 ATS220 ATS CONTROLLER USER MANUAL

Summary
ATS220 is one controller with ATS system of Mains and genset power,which can
control the ATS switch by auto or manual mode to apply for mains and gens power.It
is with 4 digits LED tube which can display the single-phase gens voltage, gens
frequency, mains voltage, mains frequency. ATS switch working status can be also
shown by LED.
All the parameters can be set through the front face buttons or PC port.
Main Features
 32 units Micro-procession technology is used.
 Wide voltage range: 8-36V.
 4 digits LED tube which can display mains, voltage, frequency.
 Totally 7 relay’s output, max current is 5A(250VAC).
 1 group programmable switch input.
 Parameters can be set by front face buttons.
 Standard water-proof rubber, the protection level can reach at IP54;
 All the connection are installed by European style terminals.
 Simulated mains function, crank conditions can be chosen.
Parameters Display
 Mains phase voltage
 Mains Frequency
 Gens phase voltage
 Gens Frequency
Parameters
Options Parameters
Operation Voltage DC8-36V Continuous
Standby：24V：MAX 1W
Power Consumption
Working：24V：MAX 3W
Mains AC Voltage Input 30VAC-300VAC(ph-N)
Gens AC Voltage Input 30VAC-300VAC(ph-N)
Gens Close Output 5Amp(AC250V) free output
Mains Close Output 5Amp(AC250V) free output
Gen Start Relay 5Amp(AC250V) free output
Switch Value Input Available if connecting with Battery -
Working Condition -30-70℃
Storage Condition -40-85℃
IP54：when waterproof rubber gasket is added
Protection Level
between controller and its panel
Overall Dimension 78mm*78mm*55mm
Panel Cutout 67mm*67mm
Weight 0.3Kg

4
 ATS220 ATS CONTROLLER USER MANUAL

Overall Dimension and Wiring Diagram

 Overall Dimension:

 Descriptions of terminal connection

Cable cross
No. Function Description
sectional area
1 Power Input B- 2.5mm2
DC8-36V Continuous.
2 Power Input B+ 2.5mm2
3 Remote Start Input Ground connection is active. 1.0mm2
4 Close Gens input Ground connection is active. 1.0mm2
5 Close Mains input Ground connection is active. 1.0mm2
6 Volts free, Relay contact, Normally 1.0mm2
Gens Start Output
7 Open output，Max5A(250VAC) 1.0mm2

5
 ATS220 ATS CONTROLLER USER MANUAL

8 Volts free, Relay contact, Normally 1.0mm2

Gens Close Output
9 Open output，Max5A(250VAC) 1.0mm2
10 Gens Voltage Input L 1.0mm2
Gens voltage Input，AC30-300V
11 Gens Voltage Input N 1.0mm2
12 Volts free, Relay contact, Normally 1.0mm2
Mains Close Output
13 Open output，Max5A(250VAC) 1.0mm2
14 Mains Voltage Input L 1.0mm2
Mains voltage Input，AC30-300V
15 Mains Voltage Input N 1.0mm2
 Typical Wiring Diagram

L1 L2 L3 N

U R
V S
W T
N2 N1
MECHANICAL
INTERLOCK
G M

11 10 4 8 9 12 13 5 15 14
L N CLOSE CLOSE L N
GENS IN MAINS IN
GEN VOLTS CLOSE GENS CLOSE MAINS MAINS VOLTS
AC 30-300V AC 30-300V
MODEL: ATS220
+VE
-VE

1 2 3 6 7
REMOTE START
FUSE 10A SWITCH

GENERATOR
AUTO START
DC 8-36V
BATTERY

Note:Please don’t move battery during running status or it may cause the
controller broken!
6
 ATS220 ATS CONTROLLER USER MANUAL

Installation instruction
 The controller should be installed by two accessories and screw.
 Panel Cutout：W67mm*H67mm.

Note: If the controller is installed directly in the genset shell or other fluctuated
equipment, the rubber pad must be installed.

Panel and display

 Panel Operation
LED Display Page Change

Mains Voltage Gens Voltage

Mains Freq. Gens Freq.

Mains status Gens status

Mains Close Gens Close

Mains Close Gens Close

Auto Mode Indicator Auto Mode/ Manual Mode

7
 ATS220 ATS CONTROLLER USER MANUAL

 Panel instruction
Indicator name Main function
Mains voltage.When the load is switched to the mains
Mains Voltage Indicator
supply, the display will display the mains voltage
Mains Frequency Indicator Mains frequency
Gens voltage.When the load is switched to the gens
Gens Voltage Indicator
supply, the display will display the gens voltage
Gens Frequency Indicator Gens Frequency
LED will be on if the Mains normal and off if Mains off, flash
Mains status Indicator
if there is low voltage or high voltage alarm.
Mains Close Indicator LED will be on if the Mains loading is available.
LED will be on if the Gens normal and off if Gens off, flash
Gens status Indicator
if there is low voltage or high voltage alarm.
Gens Close Indicator LED will be on if the Gens loading is available.
LED will be on under auto mode and off under manual
Auto Mode Indicator
mode.
 Key Function Description
ICON Button Name Function Description
 Mains loading shall be output under manual mode if press
it.
Mains Close  Under display mode, parts of the page can move down.
Decrease  Under edition mode, to move the digit or decrease the
numbers, press the button continuously to reduce the number
continuously.
 Press it, working under auto mode if LED is on.
 Press it, working under manual mode if LED is off
Auto/manual
 Under display mode, parts of the page can move up.
switching
 Under edition mode, to move the digit or increase the
Increase
numbers, press the button continuously to increase the
number continuously..
 Gens loading shall be output under manual mode if press
it.
Gens Close  Under edition mode, pressing this key can cancel the
Revert setting and back to upper class under edition.
 Under display mode, pressing this key ,Parameters to be
saved under value checking page.
 Change the display page.
Page Change  Under display mode,Confirm entering parameter edition
Confirm mode.
 Under edition mode, Confirm the change.

Control and operation instruction

 Mode change

8
 ATS220 ATS CONTROLLER USER MANUAL

Manual and Auto modes are available for this controller, press to

switch; when the LED is lighted like this , it means working under auto mode.

When the LED is lighted like this , it means working under Manual mode,
 Manual Mode

When press and indicator is off, then it means working under Manual
mode.
Under manual mode, Mains loading shall be output under manual mode if press

.Gens loading shall be output under manual mode if press . There is no

output for genset crank relay.

 Auto crank mode

When press and indicator is on, then it means working under Auto
mode.Under Auto Mode:
When the Mains becomes abnormal (power shortage, over voltage, under
voltage), then “Mains abnormal delay” starts, “Gens Start Delay”shall also start if the
Mains is still abnormal after the delay, then Gens relay output shall be closed and
start to crank. When the gens voltage becomes normal, “Gens normal delay”starts.
The ATS switch will transfer to Gens when the Gens loading output closed after
“Transfer interval delay”.
When the Mains becomes normal, then “Mains normal delay” starts,Gens
loading relay is off, the ATS switch transfer to Mains when the Mains loading is
closed after “Transfer interval delay” .
When the Mains is normal, then“Gens Stop Delay”starts, the genset shall be stop
after gens crank relay is off after delay.

Note: the default mode is Manual mode, Auto indicator is off.

Warning: please make sure that the controller is under manual mode if
you are going to maintain the equipment in order to avoid any accidents.

Parameters setting
 Edition Page
Please operate as below steps:

1. Press and simultaneously, then loose, Then system comes into menu
setting.

9
 ATS220 ATS CONTROLLER USER MANUAL

2. Under display mode, Press to shift down the parameters, press to shift
up the parameters, press to get into parameter changing page.

3. Under display mode, press to get into parameter changing page，this option’s

last digit become flashed,then it means entering the edition page.

4. Under edition mode, Press to add number, press to reduce number,

press to cancel. The value can be increased or decreased continuously

when pressing the button continuously.

5. After correction，Press to confirm the value modification,this option’s last digit

become flashed,then it comes into display mode.

6. Under edition mode,press to cancel correction and revert back to display

mode.

7. Under display mode，press to exit and save data.

Note: Please press and on the mean time, then press in

order to make all the parameters to be default status.

Note: the data can not be saved if the user didn’t press to confirm
the setting.

Warning: it will be valid once setting ok, please take care safety.

 Parameter setting
No. Parameter Range(default) Notes
Mains Normal It is the delay of Mains from voltage
0 0-6500s(10s)
Delay abnormal to voltage normal.
Mains Abnormal It is the delay of Mains from voltage
1 0-6500s(5s)
Delay normal to voltage abnormal.
Gens Normal It is the delay of Gens from voltage
2 0-6500s(10s)
Delay abnormal to voltage normal.
When Mains voltage is abnormal, start
Gens Start
3 0-6500s(1s) delay begins; start signal is initiated after
Delay
the delay has expired.
10
 ATS220 ATS CONTROLLER USER MANUAL

When starting, if the Mains voltage is

Gens Stop
4 0-6500s(5s) normal, stop delay begins; stop signal is
Delay
initiated after the delay has expired.
Closing relay output pulse. If set as 10S,
5 Close Delay 1.0-10.0s(10.0s)
it is continuous output.
It is the interval time for Mains loading to
Transfer interval
6 0-3600.0s(1.0s) Gens or Gens loading to Mains when the
delay
setting is loading continuously.
It is the extra output delay of the close
relay after the closing signal has
7 Exceed Transfer 0-20s(20s)
received. If the parameter is 20s, the
relay will continue to output.
Mains under if the Mains voltage is lower than “Mains
8 55-330V(184V)
voltage under voltage”and during“Mains
Abnormal Delay”still lower than “Mains
under voltage”after delay, then it regards
as Mains abnormal.if during “Mains
Mains Revert
9 55-330V(207V) Abnormal Delay”,the mains voltage up is
under voltage
higher than “Mains Revert under
voltage”,then it is regards as Mains
normal.
Mains over If the Mains voltage is higher than “Mains
10 55-330V(276V)
voltage over voltage”and during“Mains Abnormal
Delay”still higher than “Mains over
voltage”after delay, then it regards as
Mains Revert Mains abnormal.If during “Mains
11 over voltage 55-330V(253V) Abnormal Delay”,the Mains voltage down
is lower than “Mains Revert over
voltage”,then it is regards as Mains
normal.
Gens Over 40-80.0Hz Gens frequency upper limit, it is abnormal
12 Frequency when the gens frequency has exceed
（57.0Hz）
the set value.
0-70.0Hz Gens frequency lower limit, it is normal
Gens Under
13 when the gens frequency has exceed
Frequency （40.0Hz）
the set value.
Gens Over Gens voltage upper limit,it is normal
14 voltage 0-360V(264V) when the gens voltage has fallen below
the set value.
Gens voltage lower limit,it is abnormal
Gens Under
15 0-360V(192V) when the gens voltage has fallen below
voltage
the set value.
When the loading input starts, the status
will be shown by the indicator on the
Close Input 0- Disable
16 panel according to the input parameter,or
Enable 1- Enable
it will be lighted by the Mains or Gens
loading relay outputs.
0- Remote Start Is Remote Start Is On load: The generator
Remote Start
17 On load will start, and the load transferred to the
Input Type
1- Remote Start Is generator when the remote start is active.
11
 ATS220 ATS CONTROLLER USER MANUAL

Off load Remote Start Is Off load: The generator

2- Simulated mains will start and run off load when the
remote start input is active.
Simulated mains：If the input is active
the generator will not start in the event of
a mains failure.
Select the generation input to calculate
0- 1 Phase 2 Wire
the voltage display. 1 phase 2 line:
18 Gens Phase 1- 2 Phase 3 Wire
display L-N; 2-phase 3-line: display L-L;
2- 3 Phase 3 Wire
3-phase 4-line: display L-L.
Select the mains input to calculate the
0- 1 Phase 2 Wire
voltage display. 1 phase 2 line: display L-
19 Mains Phase 1- 2 Phase 3 Wire
N; 2-phase 3-line: display L-L; 3-phase 4-
2- 3 Phase 3 Wire
line: display L-L.

Fault finding
Symptoms Possible Solutions
Check DC voltage.
Controller no response
Check DC fuse.
with power
check if the terminal 1 and 2 is with battery voltage.
Check ATS.
Genset running while Check the connection wirings between the controller and the
ATS not transfer ATS.
Check the control delay parameters
Check the connection of auto start control port between
controller and genset.
Genset Start Abnormal
Check if the remote control is normal.
Check if the relative delay setting is normal.

12