Kinetix 350
Kinetix 350
Kinetix 350
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, CompactLogix, ControlFLASH, ControlLogix, Kinetix, MP-Series, TL-Series, RSLogix, Rockwell Automation, Rockwell Software, Stratix 2000, and TechConnect are trademarks of Rockwell Automation,
Inc..
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Table of Contents
Preface
About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
Start Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Kinetix 350 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CE Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2
Install the Kinetix 350 Drive System Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
System Design Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transformer Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Circuit Breaker/Fuse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Enclosure Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Minimum Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Noise Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Bonding Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Bonding Multiple Subpanels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Establishing Noise Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cable Categories for Kinetix 350 Drive Components. . . . . . . . . . . . 25
Noise Reduction Guidelines for Drive Accessories. . . . . . . . . . . . . . . 25
Mount Your Kinetix 350 Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter 3
Kinetix 350 Drive Connector Data Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Kinetix 350 Drive Connectors and Indicators . . . . . . . . . . . . . . . . . . . . . . 30
Safe Torque-off Connector Pinout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
I/O Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Motor Feedback (MF) Connector Pinout . . . . . . . . . . . . . . . . . . . . . . 33
Ethernet Communication Connector Pinout . . . . . . . . . . . . . . . . . . . 33
AC Input Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Back-up Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Shunt Resistor and DC Bus Connector Pinout. . . . . . . . . . . . . . . . . . 34
Motor Power Connector Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Control Signal Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Motor Brake Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ethernet Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter 4
Connect the Kinetix 350 Drive System Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Basic Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Recommended Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Route Power and Signal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Determine the Input Power Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 48
Three-phase Power Wired to Three-phase Drives . . . . . . . . . . . . . . . 49
Single-phase Power Wired to Single-phase Drives . . . . . . . . . . . . . . . 50
Voltage Doubler Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Isolation Transformer in Grounded Power Configurations . . . . . . 51
Three-phase Power Wired to Single-phase Drives . . . . . . . . . . . . . . . 51
Voiding of CE Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Grounding Your Kinetix 350 Drive System. . . . . . . . . . . . . . . . . . . . . . . . . 54
Ground Your Drive to the System Subpanel . . . . . . . . . . . . . . . . . . . . 54
Ground Multiple Subpanels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Power Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Wiring the Kinetix 350 Drive Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . 59
Wire the Safe Torque-off (STO) Connector . . . . . . . . . . . . . . . . . . . . 59
Wire the Back-up Power (BP) Connector . . . . . . . . . . . . . . . . . . . . . . 59
Wire the Input Power (IPD) Connector. . . . . . . . . . . . . . . . . . . . . . . . 60
Wire the Motor Power (MP) Connector . . . . . . . . . . . . . . . . . . . . . . . 61
Apply the Motor Cable Shield Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Feedback and I/O Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Flying-lead Feedback Cable Pin-outs . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Wiring the Feedback and I/O Connectors . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wire the I/O Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Wire the Low-profile Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Shunt Resistor Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Ethernet Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Chapter 5
Configure and Start Up the Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Kinetix 350 Drive System Keypad Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configure the Kinetix 350 Drive Ethernet IP Address . . . . . . . . . . . . . . . 79
Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Kinetix 350 Drive Ethernet Port Configuration . . . . . . . . . . . . . . . . . 79
Obtain the Kinetix 350 Drives’ Current Ethernet Settings . . . . . . . 79
Configure the IP Address Manually (static address). . . . . . . . . . . . . . 80
Configure the IP Address Automatically (dynamic address) . . . . . . 81
Configure the Logix EtherNet/IP Controller . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 6
Kinetix 350 Drive Safe Torque-off Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Feature Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Important Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Safety Category 3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Stop Category Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Performance Level and Safety Integrity Level (SIL) CL2 . . . . . . . . 101
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Functional Proof Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Troubleshooting the Safe Torque-off Function . . . . . . . . . . . . . . . . 102
PFD and PFH Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
PFD and PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Safe Torque-off Connector Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
STO Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Wiring Your Safe Torque-off Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Safe Torque-off Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . 105
Kinetix 350 Drive Safe Torque-off Feature . . . . . . . . . . . . . . . . . . . . . . . . 106
Safe Torque-off Feature Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Kinetix 350 Drive Safe Torque-off Wiring Diagrams . . . . . . . . . . . . . . . 107
Safe Torque-off Signal Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Chapter 7
Troubleshoot the Kinetix 350 Drive Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Interpret Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Four-digit Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
General System Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Logix Controller and Drive Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Kinetix 350 Drive Exception Behavior . . . . . . . . . . . . . . . . . . . . . . . . 121
Web Server Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Appendix A
Specifications and Dimensions Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Kinetix 350 Drive Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Circuit Breaker/Fuse Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Contactor Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Transformer Specifications for Input Power . . . . . . . . . . . . . . . . . . . 132
Power Dissipation Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Maximum Feedback Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Weight Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
AC Line Filter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Shunt Resistor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Product Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Appendix B
Interconnect Diagrams Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Interconnect Diagram Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Power Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Shunt Resistor Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Kinetix 350 Drive/Rotary Motor Wiring Examples . . . . . . . . . . . . . . . . 144
Kinetix 350 Drive/Actuator Wiring Examples . . . . . . . . . . . . . . . . . . . . . 146
Motor Brake Currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
System Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Appendix C
Upgrade the Kinetix 350 Drive Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Firmware Upgrade Drive Firmware with ControlFLASH Software . . . . . . . . . . . 154
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Configure Logix Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Upgrade Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Verify the Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
About This Publication This manual provides detailed installation instructions for mounting, wiring, and
troubleshooting your Kinetix® 350 drive; and system integration for your drive/
motor combination with a Logix controller.
Who Should Use This Manual This manual is intended for engineers and technicians directly involved in the
installation and wiring of the Kinetix 350 drive and programmers directly
involved in operation, field maintenance, and integration of the Kinetix 350
drive.
If you do not have a basic understanding of the Kinetix 350 drive, contact your
local Rockwell Automation sales representative for information on available
training courses.
Conventions Used in This The conventions starting below are used throughout this manual:
Manual • Bulleted lists such as this one provide information, not procedural steps.
• Numbered lists provide sequential steps or hierarchical information.
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
Kinetix 350 Single-axis EtherNet/IP Servo Drive Installation Instructions, Information on installing your Kinetix 350 drive system.
publication 2097-IN008
Kinetix 300 Shunt Resistor Installation Instructions, publication 2097-IN002 Information on installing and wiring the Kinetix 300 shunt resistors.
Kinetix 300 AC Line Filter Installation Instructions, publication 2097-IN003 Information on installing and wiring the Kinetix 300 AC line filter.
Kinetix 300 I/O Terminal Expansion Block Installation Instructions, Information on installing and wiring the Kinetix 300 I/O terminal expansion
publication 2097-IN005 block.
CompactLogix L3ER Controllers User Manual, publication 1769-UM021 Information on installing, configuring, programming, and operating a
CompactLogix“ system.
Stratix 2000 Ethernet Unmanaged Switches Installation Instructions, Information on installing and operating a Stratix 2000“ Ethernet Switches.
publication 1783-IN001
Ethernet/IP Benefits of Industrial Connectivity in Industrial Apps White Paper, publication 1585- Provides general guidelines and theory for Ethernet/IP industrial systems.
WP001A
Industrial Ethernet Media, publication 1585-BR001 This brochure provides connectivity solutions for Ethernet networks and
integrated architecture.
Guidance for Selecting Cables for EtherNet/IP Networks White Paper, This guide is arranged to help you select cabling based on the application,
publication ENET-WP007 environmental conditions, and mechanical requirements
Integrated Motion on SERCOS and EtherNet/IP Systems - Analysis and Comparison White Paper, This white paper compares and contrasts SERCOS and EtherNet/IP with a
publication MOTION-WP007 ControlLogix Controller.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial
system.
System Design for Control of Electrical Noise Reference Manual, Information, examples, and techniques designed to minimize system failures
publication GMC-RM001 caused by electrical noise.
EMC Noise Management DVD, publication GMC-SP004
Kinetix Motion Control Selection Guide, publication GMC-SG001 Specifications, motor/servo-drive system combinations, and accessories for
Kinetix motion control products.
Motion Analyzer software, download at http://www.ab.com/e-tools Drive and motor sizing with application analysis software.
ControlLogix Controllers User Manual, publication 1756-UM001 Information on installing, configuring, programming, and operating a
ControlLogix system.
CIP Motion Configuration and Startup User Manual, Information on configuring and troubleshooting your ControlLogix and
publication MOTION-UM003 CompactLogix EtherNet/IP network modules.
ControlFLASH Firmware Upgrade Kit User Manual, publication 1756-QS105 For ControlFLASH information not specific to any drive family.
Rockwell Automation Configuration and Selection Tools, Online product selection and system configuration tools, including AutoCAD
website http://www.ab.com/e-tools (DXF) drawings.
Rockwell Automation Product Certification, For declarations of conformity (DoC) currently available from
website http://www.rockwellautomation.com/products/certification Rockwell Automation.
National Electrical Code, published by the National Fire Protection Association of Boston, MA An article on wire sizes and types for grounding electrical equipment.
Rockwell Automation Industrial Automation Glossary, publication AG-7.1 A glossary of industrial automation terms and abbreviations.
Start
Introduction Use this chapter to become familiar with the Kinetix 350 drive components. This
chapter also reviews design and installation requirements for Kinetix 350 drive
systems.
Topic Page
Introduction 9
About the Kinetix 350 Drive System 10
Catalog Number Explanation 12
Agency Compliance 13
About the Kinetix 350 Drive The Kinetix 350 single-axis EtherNet/IP servo drive is designed to provide a
solution for applications with output power requirements between 0.4…3.0 kW
System (2…12 A rms).
3
Software
4
5
Input
1585J-M8CBJM-x (shielded) or Fusing
Other Ethernet/IP 11585J-M8UBJM-x (high-flex shielded)
Compatible Drives Ethernet Cable
2097-Rx
Shunt Resistor
2097-V3xxxx-LM 2097-Fx (optional equipment)
Kinetix 350 Drive AC Line Filter (optional equipment)
2097-F1 Filter Shown
24V DC Control Back-up
Power Supply
2097-TB1 Terminal
(optional equipment)
Expansion Block
Catalog Number Explanation Kinetix 350 drive catalog numbers and descriptions are listed in these tables. )
Agency Compliance If this product is installed within the European Union and has the CE mark, the
following regulations apply.
For more information on electrical noise reduction, refer to the System Design
for Control of Electrical Noise Reference Manual, publication GMC-RM001.
CE Requirements
To meet CE requirements, these requirements apply:
• Install an AC line filter (Bulletin 2090 or 2097) as close to the drive as
possible.
• Use 2090 series motor power cables or use connector kits and terminate
the cable shields to the subpanel with clamp provided.
• Use 2090 series motor feedback cables or use connector kits and properly
terminate the feedback cable shield. Drive-to-motor power and feedback
cables must not exceed 20 m (65.6 ft).
• Install the Kinetix 350 system inside an enclosure. Run input power wiring
in conduit (grounded to the enclosure) outside of the enclosure. Separate
signal and power cables.
• Segregate input power wiring and motor power cables from control wiring
and motor feedback cables. Use shielded cable for power wiring and
provide a grounded 360° clamp termination.
Notes:
Introduction This chapter describes system installation guidelines used in preparation for
mounting your Kinetix 350 drive components.
Topic Page
Introduction 15
System Design Guidelines 16
Electrical Noise Reduction 20
Mount Your Kinetix 350 Drive 28
ATTENTION: Plan the installation of your system so that you can perform all
cutting, drilling, tapping, and welding with the system removed from the
enclosure. Because the system is of the open type construction, be careful to
keep any metal debris from falling into it. Metal debris or other foreign matter
can become lodged in the circuitry, which can result in damage to components.
System Design Guidelines Use the information in this section when designing your enclosure and planning
to mount your system components on the panel.
IMPORTANT System performance was tested at these cable length specifications. These
limitations are also a CE requirement.
Refer to the System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001, to better understand the concept of electrical noise
reduction.
Transformer Selection
The Kinetix 350 drive does not require an isolation transformer for three-phase
input power. However, a transformer may be required to match the voltage
requirements of the controller to the available service.
To size a transformer for the main AC power inputs, refer to Circuit Breaker/
Fuse Specifications on page 131 and Transformer Specifications for Input Power
on page 132.
IMPORTANT Use a form factor of 1.5 for single and three-phase power (where form factor is
used to compensate for transformer, drive, and motor losses, and to account for
utilization in the intermittent operating area of the torque speed curve).
For example, sizing a transformer to the voltage requirements of catalog
number 2097-V34PR6-LM = 3 kW continuous x 1.5 = 4.5 KVA transformer.
The Kinetix 350 drives use internal solid-state motor short-circuit protection
and, when protected by suitable branch circuit protection, are rated for use on a
circuit capable of delivering up to 100,000 A. Fuses or circuit breakers that are
adequate and can withstand interrupt ratings, as defined in NEC or applicable
local codes, are permitted.
The Bulletin 140M and 140U products are another acceptable means of
protection. As with fuses and circuit breakers, you must make sure that the
selected components are properly coordinated and meet applicable codes
including any requirements for branch circuit protection. When applying the
140M/140U product, evaluation of the short circuit available current is critical
and must be kept below the short circuit current rating of the 140M/140U
product.
In most cases, class CC, J, L, and R fuses selected to match the drive input current
rating will meet the NEC requirements or applicable local codes, and provide the
full drive capabilities. Use dual element, time delay (slow-acting) fuses to avoid
nuisance trips during the inrush current of power initialization.
Refer to Kinetix 350 Drive Power Specifications on page 128 for input current
and inrush current specifications for your Kinetix 350 drive.
Enclosure Selection
0.38Q 4.08Q
A= A=
1.8T - 1.1 T - 1.1
Where T is temperature difference between inside air and Where T is temperature difference between inside air and
outside ambient (°C), Q is heat generated in enclosure outside ambient (°F), Q is heat generated in enclosure
(Watts), and A is enclosure surface area (m2). The exterior (Watts), and A is enclosure surface area (ft2). The exterior
surface of all six sides of an enclosure is calculated as surface of all six sides of an enclosure is calculated as
A = 2dw + 2dh + 2wh A = (2dw + 2dh + 2wh) /144
Where d (depth), w (width), and h (height) are in meters. Where d (depth), w (width), and h (height) are in inches.
If the maximum ambient rating of the Kinetix 350 drive system is 40 °C (104 °F)
and if the maximum environmental temperature is 20 °C (68 °F), then T=20. In
this example, the total heat dissipation is 416 W (sum of all components in
enclosure). So, in the equation below, T=20 and Q=416.
0.38 (416) 2
A= = 4.53 m
1.8 (20) - 1.1
In this example, the enclosure must have an exterior surface of at least 4.53 m2. If
any portion of the enclosure is not able to transfer heat, do not include heat in the
calculation.
Because the minimum cabinet depth to house the Kinetix 350 system (selected
for this example) is 332 mm (13 in.), the cabinet needs to be approximately 2000
x 700 x 332 mm (78.7 x 27.6 x 13.0 in.) HxWxD.
Because this cabinet size is considerably larger than what is necessary to house the
system components, it may be more efficient to provide a means of cooling in a
smaller cabinet. Contact your cabinet manufacturer for options available to cool
your cabinet.
This section provides information to assist you in sizing your cabinet and
positioning your Kinetix 350 system components.
IMPORTANT Mount the module in an upright position as shown. Do not mount the drive
module on its side.
Electrical Noise Reduction This section outlines best practices that minimize the possibility of noise-related
failures as they apply specifically to Kinetix 350 system installations. For more
information on the concept of high-frequency (HF) bonding, the ground plane
principle, and electrical noise reduction, refer to the System Design for Control
of Electrical Noise Reference Manual, publication GMC-RM001.
Bonding Drives
Unless specified, most paints are not conductive and act as insulators. To achieve
a good bond between drive and the subpanel, surfaces need to be paint-free or
plated. Bonding metal surfaces creates a low-impedance return path for high-
frequency energy.
IMPORTANT To improve the bond between the drive and subpanel, construct your subpanel
out of zinc plated (paint-free) steel.
Improper bonding of metal surfaces blocks the direct return path and allows
high-frequency energy to travel elsewhere in the cabinet. Excessive high-
frequency energy can effect the operation of other microprocessor controlled
equipment.
Subpanel
Bolt
Tapped Hole
Bonding multiple subpanels creates a common low impedance exit path for the
high frequency energy inside the cabinet. Subpanels that are not bonded together
may not share a common low impedance path. This difference in impedance may
affect networks and other devices that span multiple panels:
• Bond the top and bottom of each subpanel to the cabinet by using
25.4 mm (1.0 in.) by 6.35 mm (0.25 in.) wire braid. As a rule, the wider
and shorter the braid is, the better the bond.
• Scrape the paint from around each fastener to maximize metal-to-metal
contact.
Wire Braid
25.4 mm (1.0 in.) by
6.35 mm (0.25 in.)
Ground bus
bonded to the
subpanel.
Wire Braid
Remove paint 25.4 mm (1.0 in.) by
from cabinet. 6.35 mm (0.25 in.)
Observe these guidelines when individual input power components are used in
the Kinetix 350 system:
• The clean zone (C) exits left of the Kinetix 350 system and includes the I/
O wiring, feedback cable, Ethernet cable, and DC filter (gray wireway).
• The dirty zone (D) exits right of the Kinetix 350 system (black wireway)
and includes the circuit breakers, transformer, 24V DC power supply,
contactors, AC line filter, motor power, and safety cables.
• The very dirty zone (VD) is limited to where the AC line (EMC) filter
VAC output jumpers over to the drive. Shielded cable is required only if
the very dirty cables enter a wireway.
D D
Very Dirty Zone Contactors
Segregated (not in wireway)
Bulletin 2090 VD
VD
AC Line Filter
(optional) 24V Motor
Brake PS
Circuit
Kinetix 350 Breaker
Drive
(4)
Ethernet
(shielded)
Cable DC XFMR
No sensitive Filter
D D
Contactors
Kinetix 350
Bulletin 2097 AC line (4)
Ethernet filters mount to side,
(shielded) as shown, or behind
Cable XFMR
DC
Filter
No sensitive
equipment within 150 (3)
C
I/O (1), Ethernet, and Feedback Cables C
D
I/O (1), Motor Power, and Safety Cables
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wireway.
(2) For tight spaces use a grounded steel shield. For examples, refer to the System Design for Control of Electrical Noise Reference
Manual, publication GMC-RM001.
(3) This is a clean 24V DC available for any device that may require it. The 24V enters the clean wireway and exits to the left.
(4) This is a dirty 24V DC available for motor brakes and contactors. The 24V enters the dirty wireway and exits to the right.
Refer to this section when mounting an AC line filter or shunt resistor module
for guidelines designed to reduce system failures caused by excessive electrical
noise.
AC Line Filters
If you are using a Bulletin 2090 line filter, mount the filter on the same panel as
the Kinetix 350 drive, and as close to the drive as possible.
Shunt Resistors
Observe these guidelines when mounting your shunt resistor outside the
enclosure:
• Mount shunt resistor and wiring in the very dirty zone or in an external
shielded enclosure.
• Mount resistors in a shielded and ventilated enclosure outside the cabinet.
• Keep unshielded wiring as short as possible. Keep shunt wiring as flat to
the cabinet as possible.
No sensitive
equipment within 150
VD VD 24V Motor
Brake PS
Kinetix 350 Drive Very dirty connections Circuit
Breaker
Ethernet
(shielded) AC Line
Cable Filter DC
Filter XFMR
Route Encoder/Analog/Registration I/O (1), Motor Power and Safety Cables Route 24V DC I/O
Shielded Cables Shielded Cable
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wire way.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
When mounting your shunt module inside the enclosure, follow these additional
guidelines:
• Mount the shunt resistor anywhere in the dirty zone, but as close to the
Kinetix 350 drive as possible.
• Shunt wires can be run with motor power cables.
• Keep unshielded wiring as short as possible. Keep shunt wiring as flat to
the cabinet as possible.
• Separate shunt wires from other sensitive, low-voltage signal cables.
D D
Contactor
Circuit
Kinetix 350 Breaker
Drive
Ethernet
(shielded) AC Line DC
Cable Filter XFMR
Filter
No sensitive
equipment within 150
I/O (1), Ethernet, and Feedback
C Cables C
D D
Route Encoder/Analog/Registration I/O (1), Motor Power, and Safety Cables Route 24V DC I/O
Shielded Cables
Shielded Cable
(1) If drive system I/O cable contains (dirty) relay wires, route cable in dirty wire way.
(2) When space does not permit 150 mm (6.0 in.) clearance, install a grounded steel shield between the drive and clean wireway. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
Motor Brake
The brake is mounted inside the motor and how you connect to the drive
depends on the motor series.
Mount Your Kinetix 350 Drive This procedure assumes you have prepared your panel and understand how to
bond your system. For installation instructions regarding other equipment and
accessories, refer to the instructions that came with those products.
1. Lay out the position for the Kinetix 350 drive and accessories in the
enclosure.
Refer to Establishing Noise Zones on page 23 for panel layout
recommendations. Mounting hole dimensions for the Kinetix 350 drive
are shown in Appendix A on page 127.
2. Attach the Kinetix 350 drive to the cabinet, first by using the upper
mounting slots of the drive and then the lower.
The recommended mounting hardware is M4 (#6-32) steel machine
screws torqued to 1.1 N•m (9.8 lb•in). Observe bonding techniques as
described in Bonding Drives on page 20.
IMPORTANT To improve the bond between the Kinetix 350 drive and subpanel,
construct your subpanel out of zinc plated (paint-free) steel.
Introduction This chapter provides power, feedback, and I/O connector locations and signal
descriptions for your Kinetix 350 drive.
Topic Page
Introduction 29
Kinetix 350 Drive Connectors and Indicators 30
Control Signal Specifications 35
Motor Feedback Specifications 40
Kinetix 350 Drive Connectors Although the physical size of the Kinetix 350 drives vary, the location of the
connectors and indicators is identical.
and Indicators
Figure 9 - Kinetix 350 Drive Connector and Indicators
10
2
3
4
5 13
6 14
350
12
8
15
1
11
10
Kinetix 350 Drive, Top View Kinetix 350 Drive, Front View Kinetix 350 Drive, Bottom View
(2097-V33PR5-LM drive is shown) (2097-V33PR5-LM drive is shown) (2097-V33PR5-LM drive is shown)
The Kinetix 350 drive ships with the (6-pin) wiring-plug header that connects
your safety circuit to the Kinetix 350 drive safe torque-off (STO) connector. If
your system does not use the safe torque-off feature, follow instructions in Safe
Torque-off Feature Bypass starting on page 106 to wire the drive with motion-
allowed jumpers.
ol Safe Torque-off
contr (STO) Connector
2 4 V DC M
+ rol CO
Cont
1 2
tus
y sta
Safet ty input 1
Safe ty COM 2
3 4
Safe ty input
Safe
5 6
IMPORTANT Pins STO-1 (+24V DC Control) and STO-2 (Control COM) are used only by the
motion-allowed jumpers to enable the drive when the safe torque-off function
is not be used. When the safe torque-off function is in operation, the 24V
supply must come from an external source.
26 1
50 25
IMPORTANT Drive-to-motor power and feedback cable length must not exceed 20 m
(65.6 ft). System performance was tested at these specifications and also
apply when meeting CE requirements.
Pin 10
Pin 15 Pin 5
Pin 11 Pin 1
Pin 6
Control Signal Specifications This section provides a description of the Kinetix 350 drive I/O (IOD),
communication, shunt resistor and DC bus (BC), and back-up power (BP)
connectors.
Digital Inputs
Five fixed inputs are available for the machine interface on the Kinetic 350 drive.
IMPORTANT To improve registration input EMC performance, refer to the System Design for
Control of Electrical Noise Reference Manual, publication GMC-RM001.
The five digital inputs (IOD-27…IOD-30 and IOD-39) have fixed pin
assignments.
IOD-27 NEG_OT Overtravel detection is available as an optically isolated, single-ended active high signal.
IOD-28 Current loading is nominally 9 mA per input. The positive/negative limit switch (normally 1 ms Level
POS_OT closed contact) inputs for axis require 24V DC (nominal).
The digital inputs are optically isolated and sinks up to 24V DC. Electrical
details are shown in Table 9 on page 36. You can set up the inputs for PNP
sourcing or NPN sinking.
+24V 1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
GND COM
ENABLE, HOME_SW,
POS_OT, or NEG_OT
1.2 k
ENABLE, HOME_SW,
POS_OT, or NEG_OT
+24V COM
1.2 k
+24V
REG
1.2 k
REG
GND REG_COM
REG
1.2 k
REG
+24V REG_COM
The two digital outputs (IOD-43 and IOD-44) have fixed pin assignments for
motor brake function. The following schematic show how to wire your motor
brake.
24V DC
44
MTR_BRAKE -
43
MTR_BRAKE +
CR1
Motor Brake
Black 7 BR+
White 9 BR-
24V DC COM
An RJ45 100 Mbit Ethernet connector (port 1) is provided on the Kinetix 350
drive. It is fully compliant to the EtherNet/IP standard. Restrict the location of
all Ethernet cabling to clean zones with minimal electromagnetic interference.
Attribute Value
Communication 100BASE-TX, full duplex
Auto MDI/MDIX crossover detection/correction Yes
Rockwell Automation CAT5E shielded, 100 m
Cabling (328 ft), max
The Kinetix 350 drive can use an external power supply to power the logic and
communication circuits. If an independent 24V (@ 1 A) power supply is
connected to the BP connector, the logic and communication circuits remain
active during a mains input power loss.
Attribute Value
Input voltage 20…26V DC
Current 500 mA
Inrush, max 30 A
Motor Feedback The drive accepts motor feedback signals from the following types of encoders
with these general specifications.
Specifications
Table 11 - Motor Feedback General Specifications
Attribute Value
• Stegmann Hiperface
Feedback device support • Generic TTL Incremental
• Tamagawa 17-bit Serial
Power supply (EPWR5V) 5.13…5.67V, 400 mA, max
Power supply (EPWR9V) 8.3…9.9V, 275 mA, max
Single-ended, under 500 = no fault, over
Thermostat 10 k= fault
The Kinetix 350 drives support multiple types of feedback devices by using the
15-pin (MF) motor feedback connector and sharing connector pins in many
cases.
This is the motor thermostat interface schematic. Although the thermostat signal
is shown for all feedback types, some motors may not support this feature because
it is not part of the feedback device.
+5V +5V
6.81 kΩ
1 kΩ
TS
0.01 μF
+5V
1 kΩ
SIN+ or
COS+
1 kΩ +
1 kΩ to AqB Counter
-
SIN- or 1 kΩ
COS- 56 pF
1 kΩ 56 pF
10 kΩ
1 kΩ
DATA+ +
- to AqB Counter
1 kΩ
DATA-
56 pF
56 pF
10 Ω
Shaded area indicates components that are part of the circuit, but support
other feedback device types (not used for Stegmann Hiperface support).
to UART
26.7 kΩ
1 kΩ 10 kΩ
-
to A/D Converter
+
1 kΩ 10 kΩ
56 pF 56 pF
Shaded area indicates components that are part of the circuit, but support other
feedback device types (not used for Generic TTL incremental support).
AM+ or 1 kΩ
BM+
+
1 kΩ - to AqB Counter
AM- or 1 kΩ
BM- 56 pF
56 pF
10 kΩ
1 kΩ
MTR_IM+
+
- to AqB Counte
1 kΩ
MTR_IM-
56 pF
56 pF
10 kΩ
Shaded area indicates components that are part of the circuit, but support other feedback
device types (not used for Generic TTL incremental support).
to UART
from UART
from UART
Kinetix 350 Drive
+5V +5V
1 kΩ
S1,
S2,
or S3 1 kΩ
56 pF
Kinetix 350 Drive
The Kinetix 350 drive generates +5V and +9V DC for motor feedback power.
Short circuit protection and separate common mode filtering for each channel is
included.
Pin 10
Pin 15 Pin 5
Pin 11 Pin 1
Pin 6
Notes:
Introduction This chapter provides procedures for wiring your Kinetix 350 system
components and making cable connections.
Topic Page
Introduction 47
Basic Wiring Requirements 47
Grounding Your Kinetix 350 Drive System 54
Power Wiring Requirements 55
Wiring Guidelines 58
Wiring the Kinetix 350 Drive Connectors 59
Apply the Motor Cable Shield Clamp 66
Feedback and I/O Cable Connections 67
Wiring the Feedback and I/O Connectors 69
Kinetix 350 Drive (IOD connector and terminal block) 69
Shunt Resistor Connections 71
Ethernet Cable Connections 72
Basic Wiring Requirements This section contains basic wiring information for the Kinetix 350 drive.
ATTENTION: Plan the installation of your system so that you can perform all
cutting, drilling, tapping, and welding with the system removed from the
enclosure. Because the system is of the open type construction, be careful to
keep any metal debris from falling into it. Metal debris or other foreign matter
can become lodged in the circuitry, which can result in damage to components.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting and
wiring of the Bulletin 2097 drive prior to applying power. Once power is applied,
connector terminals may have voltage present even when not in use.
IMPORTANT This section contains common PWM servo system wiring configurations, size,
and practices that can be used in a majority of applications. National Electrical
Code, local electrical codes, special operating temperatures, duty cycles, or
system configurations take precedence over the values and methods provided.
Recommended Cables
The Motor Power Cable Compatibility table on page 62 and Motor Feedback
Cables for Specific Motor/Feedback Combinations table on page 67 show the
cables Rockwell Automation recommends you use with the Kinetix 350 drive.
IMPORTANT Factory-made cables are designed to minimize EMI and are recommended over
hand-built cables to optimize system performance.
If it is necessary for you to build or modify your own cable, follow these
guidelines:
• Connect the cable shield to the connector shells on both ends of the cable
with a complete 360° connection.
• Use twisted pair cable whenever possible. Twist differential signals with
each other and twist single-ended signals with the appropriate ground
return.
Be aware that when you route power and signal wiring on a machine or system,
radiated noise from nearby relays, transformers, and other electronic drives can be
induced into motor or encoder feedback signals, input/output communication,
or other sensitive low voltage signals. This can cause system faults and
communication anomalies.
Refer to Electrical Noise Reduction on page 20 for examples of routing high and
low voltage cables in wireways. Refer to the System Design for Control of
Electrical Noise Reference Manual, publication GMC-RM001, for more
information.
Determine the Input Power This section contains examples of typical single-phase and three-phase facility
input power wired to single-phase and three-phase Kinetix 350 drives.
Configuration
The grounded power configuration lets you ground your single-phase or three-
phase power at a neutral point. Match your secondary to one of the examples and
be certain to include the grounded neutral connection.
Ground Grid or
Power Distribution Ground
IMPORTANT For the 480V Kinetix 350 drives to meet proper voltage creepage and clearance
requirements, each phase voltage to ground must be less than or equal to 300V
AC rms. This means that the power system must use center grounded wye
secondary configuration for 400/480V AC mains.
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
L2 L1 L1
L1
Input Fusing M1 E
Contactor
L1
Bonded Cabinet Ground Bus
(1) Leakage current from the line filter, in this configuration, typically is higher than a balanced (center ground) configuration.
IMPORTANT The 2097-V32PRx-LM models have integrated AC line filters and do not require
the AC line filter shown in this diagram.
Reducing transformer output reduces motor speed. Feeder and branch short
circuit protection is not illustrated.
You can wire the 2097-V31PRx-LM drives with 120V input voltage and achieve
twice the output voltage. To use the voltage-doubler circuit, connect the 120V
single-phase input power to the IPD-L1 and IPD-N terminals.
For Kinetix 350 drive power specifications, refer to Kinetix 350 Drive Power
Specifications on page 128. For Kinetix 350 drive input wiring diagrams, refer to
Power Wiring Examples on page 141.
When using an isolation transformer, attach a chassis ground wire to the neutral
connection. This grounded neutral connection does the following:
• Prevents the system from floating and thereby avoids any high voltages that
might otherwise occur, for example due to static electricity
• Provides a solid earth path for fault conditions
Bonded Cabinet
Ground Bus
Ground Grid or
Power Distribution Ground
(1) Contactors (MI, M2, and M3) may be optional. For more information, refer to Understanding the Machinery Directive, publication
SHB-900. AC line filter is optional, but is required for CE compliance.
ATTENTION: Failure to connect the neutral can result in supply voltage swings
at the individual drives. This occurs when the neutral point moves vectorially as
a result of load variations normally experienced by the individual drives. The
supply voltage swing may cause undervoltage and overvoltage trips on the
drives, and the drive can be damaged if the overvoltage limit is exceeded.
L3 IPD IPD
Kinetix 350 Drives
L1 L1 L1 L1 (System A)
AC Line N L2 Single-phase AC Input
Filter
L2 E L2
Grounded Neutral IPD IPD
L1 L1 Kinetix 350 Drives
L1 L1 (System A)
Input Fusing M1 AC Line Single-phase AC Input
Contactor N L2
Filter
L2 E L2
Grounded
Neutral
IMPORTANT Providing an AC line filter for each drive is the preferred configuration and
required for CE compliance.
Voiding of CE Compliance
The three-phase and neutral in-line filter applications described above may not be
adequate from an EMC aspect for CE compliance. Therefore, EMC validity and
CE marking by Rockwell Automation is voided when three-phase and neutral in
line filters are used.
Grounding Your Kinetix 350 All equipment and components of a machine or process system should have a
common earth ground point connected to their chassis. A grounded system
Drive System provides a safety ground path for short circuit protection. Grounding your
modules and panels minimize shock hazard to personnel and damage to
equipment caused by short circuits, transient overvoltages, and accidental
connection of energized conductors to the equipment chassis. For CE grounding
requirements, refer to CE Requirements in Chapter 1.
IMPORTANT To improve the bond between the Kinetix 350 drive and subpanel, construct
your subpanel out of zinc plated (paint-free) steel.
If the Kinetix 350 drive is mounted on a painted subpanel, ground the drive to a
bonded cabinet ground bus by using a braided ground strap or 4.0 mm2
(12 AWG) solid copper wire 100 mm (3.9 in.) long.
Figure 32 - Chassis Ground Configuration (multiple Kinetix 350 drives on one panel)
Chassis Ground Chassis Ground
Chassis Ground
Chassis Ground
Bonded Ground Bar
(optional)
Bonded Cabinet
Ground Bus Ground Grid or Power
Distribution Ground
Always follow NEC and
applicable local codes.
Bonded Ground
Bus
Power Wiring Requirements Wire should be copper with 75 °C (167 °F) minimum rating. Phasing of main
AC power is arbitrary and an earth ground connection is required for safe and
proper operation.
IMPORTANT The National Electrical Code and local electrical codes take precedence over the
values and methods provided.
Wiring Guidelines Use these guidelines as a reference when wiring the connectors on your
Kinetix 350 drive power modules.
IMPORTANT For connector locations of the Kinetix 350 drives, refer to Kinetix 350 Drive
Connectors and Indicators on page 30.
When tightening screws to secure the wires, refer to the tables beginning on
page 55 for torque values.
When removing insulation from wires, refer to the tables beginning on
page 55 for strip lengths.
IMPORTANT To improve system performance, run wires and cables in the wireways as
established in Establishing Noise Zones on page 23.
Follow these steps when wiring the connectors on your Kinetix 350 drive
modules.
IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you
remove the insulation.
Wiring the Kinetix 350 Drive This section provides examples and wiring tables to assist you in making
connections to the Kinetix 350 drive.
Connectors
For the safe torque-off (STO) connector pinouts, feature descriptions, and wiring
information, refer to Chapter 6 on page 99.
+ +24V DC
24
- -24V DC
2097-V31PR0-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V33PR1-LM 2.5 (14) 7 (0.28) 0.5 (4.5)
2097-V33PR3-LM
2097-V34PR3-LM L3 L2/N L2
2097-V34PR5-LM L2 L1 L1
2097-V34PR6-LM L1 N PE (3)
PE (1) PE (2)
2097-V32PR4-LM 4.0 (12) 7 (0.28) 0.5 (4.5)
2097-V33PR5-LM
2097-V31PR2-LM 0.56…0.79
6.0 (10) 7 (0.28)
2097-V33PR6-LM (5.0…7.0)
(1) Applies to 2097-V33PRx-LM, and 2097-V34PRx-LM drive modules.
(2) Applies to 2097-V31PRx-LM drive modules.
(3) Applies to 2097-V32PRx-LM drive modules.
Connections to the motor power (MP) connector include rotary motors and
rotary motor driven actuators.
Kinetix 350 Drive
PE Bottom View
W
V
V
U
U
Factory-supplied motor power cables for MP-Series™ and TL-Series™ motors and
actuator are shielded. The braided cable shield must terminate near the drive
during installation. Remove small portion of the cable jacket to expose the shield
braid and clamp the exposed shield to the panel.
IMPORTANT For TL-Series motors, also connect the 152 mm (6.0 in.) termination wire to the
closest earth ground.
Refer to Pigtail Terminations on page 62 for more information.
Pigtail Terminations
TL-Series motors have a short pigtail cable that connects to the motor, but is not
shielded. The preferred method for grounding the TL-Series power cable on the
motor side is to expose a section of the cable shield and clamp it directly to the
machine frame. The motor power cable also has a 150 mm (6.0 in.) shield
termination wire with a ring lug that connects to the closest earth ground. Use
this method in addition to the cable clamp. The termination wire may be
extended to the full length of the motor pigtail if necessary, but it is best to
connect the supplied wire directly to ground without lengthening.
(1) Remove paint from machine frame to be sure of proper HF-bond between machine frame, motor case, shield clamp, and ground
stud.
Motor Cable
Shield Clamp
The cable shield clamp shown above is mounted to the subpanel. Ground and
secure the motor power cable in your system following instructions on page 66.
This diagram shows an example of wiring with three-phase power wires and brake
wires. The brake wires have a shield braid (shown below as gray) that folds back
under the cable clamp before the conductors are attached to the motor brake
circuit. Thermal switch wires are included in the feedback cable.
3 7
8
4
1
To Motor
Cable shield and lead preparation is provided with most Allen-Bradley cable
assemblies. Follow these guidelines if your motor power cable shield and wires
require preparation.
U
Outer Insulation
V
W
Motor Power Cable
Refer to Shunt Resistor Wiring Example beginning on page 146 for interconnect
diagrams.
2097-V31PR0-LM
2097-V31PR2-LM
2097-V32PR0-LM
2097-V32PR2-LM
2097-V32PR4-LM PE
2097-V33PR1-LM W 2.5 (14)
2097-V33PR3-LM 7 (0.28) 0.5 (4.5)
V
2097-V33PR5-LM U
2097-V34PR3-LM
2097-V34PR5-LM
2097-V34PR6-LM
2097-V33PR6-LM 4.0 (12)
Apply the Motor Cable Shield This procedure assumes you have completed wiring your motor power (MP)
connector and are ready to apply the cable shield clamp.
Clamp
Follow these steps to apply the motor cable shield clamp.
34.0 12.7
(1.34) (0.50)
50…75
Dimensions are in mm (in.). (2…3)
50…75
(2…3)
3. Locate the position on the motor power cable that comes under the clamp
and remove about an inch of the cable jacket to expose the shield braid.
4. Position the exposed portion of the cable braid directly in line with the
clamp.
5. Clamp the exposed shield to the panel by using the clamp and two
#6-32 x 1 screws provided.
6. Repeat step 1…step 5 for each Kinetix 350 drive you are installing.
Feedback and I/O Cable Factory made cables with premolded connectors are designed to minimize EMI
and are recommended over hand-built cables to improve system performance.
Connections However, other options are available for building your own feedback and I/O
cables.
Wiring the Feedback and I/O These procedures assume you have mounted your Kinetix 350 system, completed
the power wiring, and are ready to connect motor feedback.
Connectors
Connect your I/O wires to the IOD connector by using the 2097-TB1 I/O
Terminal Expansion Block. Refer to the Kinetix 300 I/O Terminal Expansion
Block Installation Instructions, publication 2097-IN005.
1
30
2097-TB1
I/O Terminal
Expansion Block
I/O (IOD)
Connector
11
40 12
20
21
50 29
GND
Bulletin 2090
Feedback Cable
3.6V battery (catalog number 2090-DA-BAT2) only
required for use with TLY-Axxxx-B motors and TLAR-Axxx
electric cylinders
Low Profile Connector Kit
(high-resolution 17-bit encoders).
(2090-K2CK-D15M)
Refer to Chapter 3 for feedback
Clamp signal descriptions.
Refer to Appendix B for the motor feedback
Exposed Braid Under Clamp interconnect drawing for your application.
Shunt Resistor Connections Follow these guidelines when wiring your 2097-Rx shunt resistor.
IMPORTANT When tightening screws to secure the wires, refer to the tables beginning on
page 55 for torque values.
IMPORTANT To improve system performance, run wires and cables in the wireways as
established in Chapter 2.
BR
Brake /DC Bus
(BC) Connector
B-
B-
Ethernet Cable Connections This guideline assumes you have your Logix Ethernet/IP module and
Kinetix 350 drive mounted and ready to connect the network cables.
If the entire channel is constructed of stranded cable (no fixed cable), then this is
the equation for calculating maximum length:
1783-US05T 1
P
W
R
Stratix 2000
2
Switch 4
Notes:
Introduction This chapter provides procedures for configuring your Kinetix 350 system
components with your ControlLogix® EtherNet/IP controller.
Topic Page
Introduction 75
Keypad Input 76
Configure the Kinetix 350 Drive Ethernet IP Address 79
Configure the Logix EtherNet/IP Controller 82
Apply Power to the Kinetix 350 Drive 91
Test and Tune the Axes 92
Disable EnableInputChecking Using a RSLogix Message Instruction 98
TIP Before you begin make sure you know the catalog number for the
drive, the Logix controller, and the servo motor/actuator in your
motion control application.
Keypad Input The Kinetix 350 drive is equipped with a diagnostic status indicator and three
push buttons that are used to select displayed information and to edit a limited
set of parameter values. Parameters can be scrolled by using . To view a
value, press . To return back to Scroll mode press .
Status Indicators
The Kinetix 350 drive has four status indicators and a four-digit display on the
top front panel as shown below. These status indicators and the display are used
to monitor the system status, activity, and troubleshoot faults.
(2) The drive also defines alarm conditions. When an alarm condition is detected, a normally solid green status
indicator indication changes to alternating amber-green-amber green while a normally flashing green status
indicator indication changes to alternating amber-off-green-off.
Configure the Kinetix 350 This section offers guidance on configuring your Ethernet connection to the
Kinetix 350 drive.
Drive Ethernet IP Address
Ethernet Connection
The Kinetix 350 drive and your personal computer must be configured to
operate on the same Ethernet network. The IP addresses of the Kinetix 350 drive,
the personal computer, or both drive and personal computer may require
configuring to enable Ethernet communication between the two devices.
The IP address of the Kinetix 350 drive is composed of four sub-octets that are
separated by three dots to conform to the Class C Subnet structure. Each sub-
octet can be configured with number between 1 and 254. As shipped from the
factory the default IP address of a drive is 192.168.124.200.
There are two methods of changing the current IP address. An address can be
assigned to the drive automatically (dynamic IP address) when the drive is
connected to a DHCP (Dynamic Host Configuration Protocol) enabled server,
or you can manually assign an IP address to the drive (static IP address). Both
methods of configuring the drive’s IP address are shown here.
The current Ethernet setting and IP address of the Kinetix 350 drive can be
obtained from the drive display and keypad. Press on the display and use
to access parameters IP_1, IP_2, IP_3, and IP_4. Each of these
parameters contain one sub-octet of the full IP address, for example in the case of
the drive default (factory set) address parameters:
IP_1 = 192
IP_2 = 168
IP_3 = 124
IP_4 = 200
By accessing these four parameters the full IP address on the drive can be
obtained.
If parameters IP_1, IP_2, IP_3, and IP_4 all contain ‘----‘ rather than a numerical
values it means that the drive has DHCP enabled and the DHCP server is yet to
assign the drive its dynamic IP address. As soon as an IP address is assigned by the
server the address assigned is displayed by the drive in the above parameters. See
Configure the IP Address Automatically (dynamic address) on page 81.
When connecting directly from the Kinetix 350 drive to the personal computer
without a server or when connecting to a private network, where all devices have
static IP addresses, assign the IP address of the Kinetix 350 drive manually.
To assign the address manually, disable the DHCP mode. Do this by using the
drive keypad and following these steps.
1. Press .
When DHCP is disabled and power cycled to the drive, it reverts back to its
previous static IP address.
If you are connecting more than one drive to the personal computer create unique
IP address for each drive. Do this by using the keypad on each drive to change the
IP_4 parameter. IP_4 is the only octet that can be changed via the keypad. IP_1,
IP2, and IP_3 are read-only accessed this way. The dive power must be cycled for
any changes to take effect.
1. Press .
When the Kinetix 350 drive is waiting for an IP address to be assigned to it by the
server it displays ‘----‘ in each of the four octet parameters (IP_1, IP_2, IP_3, and
IP_4) on its display. Once the address is assigned by the server it appears in these
parameters. If this parameter continues to display ‘----‘ then it is likely that a
connection between the drive and server has not been established, or the server is
not DHCP enabled.
DHCP can be enabled through the RSLogix 5000 software. If you choose to
configure the drive by using a manual (static) IP address, you can switch over to
an automatic (dynamic) address once configuration is complete. See Obtain the
Kinetix 350 Drives’ Current Ethernet Settings on page 79 for information on
enabling DHCP from within the RSLogix 5000 software.
TIP A useful feature of the RSLogix 5000 software and communication interface to the Kinetix 350
drive is the ability to assign the drive a name (text string). This name can then be used to discover
the drive’s IP address and is useful when the drive has its IP address assigned automatically by the
server for easy connection.
Configure the Logix This procedure assumes that you have wired your Kinetix 350 drive system and
are using RSLogix 5000 software version 20.xx or later.
EtherNet/IP Controller
For help using RSLogix 5000 software as it applies to configuring the
ControlLogix EtherNet/IP controller, refer to Additional Resources on page 8.
IMPORTANT To configure Kinetix 350 drive (catalog numbers 2097-V3xPRx-LM) you must be
using RSLogix 5000 software, version 20 or later.
1. Right-click the Logix EtherNet/IP controller you just created and choose
New Module.
The Select Module dialog box opens.
2. Clear the Module Type Category Filter and check the Drive and Motion
catagories.
3. Select your 2097-V3xPRx-LM drive as appropriate for your actual
hardware configuration and click Create.
In this example, the last octet of the address is 1. This must match the
base node address of the drive.
5. Click Change in the Module Definition area.
The Module Definition dialog box opens.
6. From the Power Structure pull-down menu, choose the Bulletin 2097
drive appropriate for your application.
In the example, the 2097-V3xPRx-LM module is chosen.
7. Click OK to close the Module Definition dialog box.
8. Click OK to close the Module Properties dialog box.
The 2097-V3xPRx-LM drive appears under the EtherNet/IP module in
the I/O Configuration folder.
9. Right-click the 2097-V3xPRx-LM module you just created and choose
Properties.
The Module Properties dialog box opens.
5. Click the Axis Assignment tab and move your axes (created earlier) from
Unassigned to Assigned.
6. Click the Attribute tab and edit the default values as appropriate for your
application.
7. Click OK.
7. Click Apply.
Motor data specific to your motor appears in the Motor category.
8. Click the Scaling category and edit the default values as appropriate for
your application.
From this dialog box, you can program actions and change the action for
exceptions (faults). Refer to Logix Controller and Drive Behavior on
page 205 for more information.
13. Click Parameters.
The Motion Axis Parameters dialog box opens.
From this dialog box you can set delay times for servo motors. For
recommended motor brake delay times, refer to the Kinetix Motion
Control Selection Guide, publication GMC-SG001.
14. Click OK.
15. Verify your Logix program and save the file.
After completing the Logix configuration you must download your program to
the Logix processor.
Apply Power to the This procedure assumes that you have wired and configured your Kinetix 350
drive system and your Ethernet/IP interface controller.
Kinetix 350 Drive
SHOCK HAZARD: To avoid hazard of electrical shock, perform all
mounting and wiring of the Bulletin 2097 drive prior to applying power.
Once power is applied, connector terminals may have voltage present
even when not in use.
Follow these steps to apply power to the Kinetix 350 drive system.
3. Apply 120, 240, or 460V AC mains input power to the Kinetix 350 drive
IPD connector.
4. Observe the four digit status indicator.
Four Character Data Entry Status
Status Indicator Indicator
5.
If Your Logic Power Then
Apply 120, 240, or 460V AC mains input power to the drive (IPD
Is from (24V DC) back-up power connector)
Mains input power Go to step 5
6.
If drive ENABLE is Then
Hard wired Apply 24V DC
Not used Disable enableInputChecking using procedure on page 98
7. Observe the status indicator on the front of the Kinetix 350 drive.
Status Indicator Condition Status Do This
Steady green Operational condition Observe the Axis, status indicator page 77
Module Go to Module State Status Indicator on
Steady or flashing red Drive is faulted page 77
Steady green or amber, Observe the Network, status indicator
flashing Operational condition page 77
Axis
Go to Axis State Status Indicator on
Steady or flashing red Axis is faulted page 78
Steady green Communication is ready Go to Test and Tune the Axes on page 92
Network Any state other than Go to Network State Status Indicator on
Communication error
steady green page 78
Test and Tune the Axes This procedure assumes that you have configured your Kinetix 350 drive, your
ControlLogix EtherNet/IP controller, and applied power to the system.
IMPORTANT Before proceeding with testing and tuning your axes, verify that the drive
status indicators are operating as described in Status Indicators on page 117.
For help using RSLogix 5000 software as it applies to testing and tuning your
axes with ControlLogix EtherNet/IP controller, refer to Additional Resources on
page 8.
4. Type 2.0 as the number of revolutions for the test or another number more
appropriate for your application.
This Test Performs this Test
Verifies marker detection capability as you rotate the motor
Marker shaft.
Verifies feedback connections are wired correctly as you rotate
Motor Feedback the motor shaft.
Verifies motor power and feedback connections are wired
Motor and Feedback correctly as you command the motor to rotate.
5.
If drive ENABLE is Then
Hard wired Apply 24V DC
Not used Disable enableInputChecking using procedure on page 98
The RSLogix 5000 - Motor and Feedback Test dialog box opens. The Test
State is Executing.
When the test completes successfully, the Test State changes from
Executing to Passed.
8. Click OK.
This dialog box opens asking if the direction was correct.
9. Click Yes.
a. Click OK.
b. Verify the Axis status indicator turned solid green during the test.
c. Verify that the drive ENABLE signal is applied to the axis you are
testing or that the enableInputChecking attribute is set to zero.
d. Verify the unit values entered in the Scaling category.
e. Return to main step 6 and run the test again.
This is a basic procedure for simple systems. If you have a complicated system
refer to CIP Motion Configuration and Startup User Manual,
publication Motion-UM003.
1. Verify the load is still removed from the axis being tuned.
6.
If drive ENABLE is Then
Hard wired Apply 24V DC
Not used Disable enableInputChecking using procedure on page 98
7. Click Start.
The RSLogix - Autotune dialog box opens. When the test completes, the
Test State changes from Executing to Success.
Tuned values populate the Loop and Load parameter tables. Actual
bandwidth values (Hz) depend on your application and may require
adjustment once motor and load are connected.
At this point, you can compare existing and tuned values for your gains
and inertias with the prospective tune values.
8. Accept the new values and apply them to the controller.
Now you can run the system with the new gain set and evaluate
performance. You can improve the performance by adjusting application
type, loop response, and/or load coupling selections.
TIP If your application requires stricter performance you can further improve
performance with manual tuning.
a. Click OK.
b. Make an adjustment to motor velocity.
c. Refer to the appropriate Logix motion module user manual for more
information.
d. Return to step 7 and run the test again.
12. Repeat Test and Tune the Axes for each axis.
Disable EnableInputChecking This procedure sends a Logix message to disable the EnableInputChecking
attribute in the Kinetix 350 drive.
Using a RSLogix Message
Instruction 1. From the Controller Organizer, choose
Tasks>MainTask>MainProgram>MainRoutine.
2. Create a MSG instruction rung as shown.
4. Click the Communications tab and browse to the drive tag, in this case
K350, as shown.
5. When the program is in Run mode, trigger the rung to run the instruction.
The drive will not check the enable input signal on IOD-29 Enable to
IOD -26 Common. This MSG instruction only needs to be executed once
as it is a persistent type instruction and gets saved to the drive Non-volatile
Memory. To re-enable enable input signal checking on IOD-29 Enable to
IOD-26 Common, change the Source Element register,
enableinputChecking from 0 to 1 and trigger the run again.
Introduction This chapter introduces you to how the safe torque-off feature meets the
requirements for ISO 13849-1 performance level d (PLd) safety category 3.
Topic Page
Introduction 99
Certification 100
Description of Operation 101
Functional Proof Tests 101
PFD and PFH Definitions 102
PFD and PFH Data 102
Safe Torque-off Connector Data 103
Wiring Your Safe Torque-off Circuit 104
Kinetix 350 Drive Safe Torque-off Feature 106
Kinetix 350 Drive Safe Torque-off Wiring Diagrams 107
Safe Torque-off Signal Specifications 108
Certification The safe torque-off circuit is type-approved and certified for use in safety
applications up to and including ISO 13849-1 performance level d (PLd) safety
category 3.
The TÜV Rheinland group has approved the Kinetix 350 drives for use in safety-
related applications up to ISO 13849-1 performance level d (PLd) safety
category 3, in which the de-energized state is considered to be the safe state. All of
the examples related to I/O included in this manual are based on achieving de-
energization as the safe state for typical machine safety systems.
IMPORTANT In the event of drive or control failure, the most likely stop category is category
0. When designing the machine application, consider timing and distance for a
coast to stop. For more information regarding stop categories, refer to
EN 60204-1.
Refer to the ISO 13849-1, EN 61508, and EN 62061 standards for complete
information on requirements for PL and SIL determination.
Description of Operation The safe torque-off feature provides a method, with sufficiently low probability
of failure on demand, to force the power-transistor control signals to a disabled
state. When disabled, or any time power is removed from the safety enable inputs,
all of the drives output-power transistors are released from the ON state,
effectively removing motive power generated by the drive. This results in a
condition where the motor is in a coasting condition (stop category 0). Disabling
the power transistor output does not provide mechanical isolation of the
electrical output, which may be required for some applications.
Under normal drive operation, the safe torque-off switches are energized. If either
of the safety enable inputs are de-energized, the gate control circuit is disabled. To
meet ISO 13849-1 (PLd) both safety channels must be used and monitored.
Functional Proof Tests The functional safety standards require that functional proof tests be performed
on the equipment used in the system. Proof tests are performed at user-defined
intervals, not to exceed one year, and are dependent upon PFD and PFH values.
IMPORTANT Users specific applications determine the time frame for the proof test interval,
but it must not exceed one year due to the use of switches internal to the drive,
as required by ISO 13849-1.
To proof test the safe torque-off function, you must interrupt power to the inputs
of the safe torque-off function at pins STO-4 and STO-6 and verify that the
drive is in the disabled state.
ATTENTION: The safe torque-off fault is detected upon demand of the safe
torque-off function. After troubleshooting, a proof test must be performed to
verify correct operation.
PFD and PFH Definitions Safety-related systems can be classified as operating in either a Low Demand
mode, or in a High Demand/Continuous mode:
• Low Demand mode: where the frequency of demands for operation made
on a safety-related system is no greater than one per year or no greater than
twice the proof-test frequency.
• High Demand/Continuous mode: where the frequency of demands for
operation made on a safety-related system is greater than once per year or
greater than twice the proof test interval.
The SIL value for a low demand safety-related system is directly related to order-
of-magnitude ranges of its average probability of failure to satisfactorily perform
its safety function on demand or, simply, average probability of failure on demand
(PFD). The SIL value for a High Demand/Continuous mode safety-related
system is directly related to the probability of a dangerous failure occurring per
hour (PFH).
PFD and PFH Data These PFD and PFH calculations are based on the equations from EN 61508
and show worst-case values.
This table provides data for a 20-year proof test interval and demonstrates the
worst-case effect of various configuration changes on the data.
Safe Torque-off Connector This section provides safe torque-off (STO) connector and header information
for the Kinetix 350 drive safe torque-off.
Data
Headers extend the STO connector signals for use in wiring or to defeat (not use)
the safe torque-off function.
1 2
Safe Torque-off STO
(STO) Connector 3 4 5 6
Wiring Your Safe Torque-off This section provides guidelines for wiring your Kinetix 350 safe torque-off drive
connections.
Circuit
If this product is installed within the European Union or EEC regions and has
the CE mark, the following regulations apply.
EMC Directive
CE Conformity
These units are tested to meet Council Directive 2006/95/EC Low Voltage
Directive. The EN 60204-1 Safety of Machinery-Electrical Equipment of
Machines, Part 1-Specification for General Requirements standard applies in
whole or in part. Additionally, the standard EN 50178 Electronic Equipment for
use in Power Installations apply in whole or in part.
These are the safe torque-off (STO) wiring requirements. Wire should be copper
with 75 °C (167 °F) minimum rating.
IMPORTANT The National Electrical Code and local electrical codes take precedence over the
values and methods provided.
IMPORTANT Stranded wires must terminate with ferrules to prevent short circuits, per table
D7 of EN 13849.
ol
contr
2 4 V DC M
+ rol CO
Cont
1 2
tus
y sta
Safet ty input 1
Safe ty COM 2
3 4
Safe ty input
Safe
5 6
IMPORTANT Pins STO-1 (+24V DC Control) and STO-2 (Control COM) are used only by the
motion-allowed jumpers to defeat the safe torque-off function. When the safe
torque-off function is in operation, the 24V supply must come from an external
source.
IMPORTANT To be sure of system performance, run wires and cables in the wireways as
established in the user manual for your drive.
Kinetix 350 Drive Safe The safe torque-off circuit, when used with suitable safety components, provides
protection according to ISO 13849-1 (PLd). The safe torque-off option is just
Torque-off Feature one safety control system. All components in the system must be chosen and
applied correctly to achieve the desired level of operator safeguarding.
The safe torque-off circuit is designed to safely remove power from the gate firing
circuits of the drives output power devices (IGBTs). This prevents them from
switching in the pattern necessary to generate AC power to the motor.
You can use the safe torque-off circuit in combination with other safety devices to
meet the stop and protection-against-restart requirements of ISO 13849-1.
The drive is supplied from the factory with the safe torque-off circuit enabled.
The drive is not operational until +24V is present at terminals STO-4 and
STO-6. When safety connections are not required, the drive can be operated
with the safety circuit disabled.
STO-1
STO-2
STO-3
STO-4
STO-5
STO-6
IMPORTANT Pins STO-1 (+24V DC Control) and STO-2 (Control COM) are used only by the
motion-allowed jumpers to defeat the safe torque-off function. When the safe
torque-off function is in operation, the 24V supply must come from an external
source.
Kinetix 350 Drive Safe This section provides typical wiring diagrams for the Kinetix 350 drive safe
torque-off feature with other Allen-Bradley safety products.
Torque-off Wiring Diagrams
For additional information regarding Allen-Bradley safety products, including
safety relays, light curtain, and gate interlock applications, refer to the Safety
Products Catalog, website http://www.ab.com/catalogs.
The drive is shown in a single-axis relay configuration for category 0 stop per
EN-60204-1 Safety of Machinery Directive. These are examples, however, and
user applications can differ based on the required overall machine performance
level requirements.
IMPORTANT The Kinetix 350 drive meets the requirements of ISO 13849-1 Safety of
Machinery, Safety-related Parts of Control Systems, category (CAT 3),
performance level (PL)d and Safety Integrity Level (SIL) 2 per EN 61800-5-
2:2007. Dual inputs and drive monitoring of the safe torque-off circuit, STO-4
and ST0-6, are done to prevent drive enable should either or both of these
inputs not function.
It is suggested to evaluate the entire machine performance level required with
a risk assessment and circuit analysis. Contact your local distributor or Rockwell
Automation Sales for more information.
External +24V DC
Kinetix 350 Drive
Safe Torque-off
Demand
Safe Torque-off Signal This table provides specifications for the safe torque-off signals used in the
Kinetix 350 servo drives.
Specifications
Attribute Value
Insulated, compatible with single-ended output (+24V DC)
Safety inputs (1) Enable voltage range: 20…24V DC
Disable voltage range: 0…1.0V DC
Input impedance 6.8 k
Safety status Isolated Open Collector (Emitter is grounded.)
Output load capability 100 mA
Digital outputs max voltage 30V DC
(1) Safety inputs are not designed for pulse testing.
Introduction This chapter provides troubleshooting tables for your Kinetix 350 drive.
Topic Page
Introduction 109
Safety Precautions 109
Interpret Status Indicators 110
General System Behavior 119
Logix Controller and Drive Behavior 121
Web Server Interface 125
Safety Precautions Observe the following safety precautions when troubleshooting your Kinetix 350
drive.
ATTENTION: Do not attempt to defeat or override the drive fault circuits. You
must determine the cause of a fault and correct it before you attempt to operate
the system. Failure to correct the fault could result in personal injury and/or
damage to equipment as a result of uncontrolled machine operation.
Interpret Status Indicators Refer to these troubleshooting tables to identify faults, potential causes, and the
appropriate actions to resolve the fault. If the fault persists after attempting to
troubleshoot the system, please contact your Rockwell Automation sales
representative for further assistance.
The Four-digit Display Messages table lists the messages along with their
priorities. When messages of different priorities need to be displayed, for
example, when the drive has both a fault and a start inhibit, only the higher
priority message is displayed. When messages of equal priority are needed, for
example, when there is more than one fault, the messages are displayed in a
round-robin fashion. Only two messages will be scrolled in this manner.When a
fault is annunciated, the entire fault text will scroll on the display regardless of
when the fault is cleared
Fault Codes
These fault code tables are designed to help you resolve anomalies. When a fault
is detected, the four-digit status indicator scrolls the display message. This is
repeated until the fault code is cleared.
No power or safety circuitry not The safety function has disabled the • Apply 24V sources to safety circuit.
Sc05 Safe torque off.
configured. power structure. • Use jumpers to bypass safety circuit.
Status messages of the format Lxxx indicate an unrecoverable error while starting
the drive. Reload firmware and restart the drive, if status message repeats contact
Rockwell Automation technical support to return drive for repair.
Status messages of the format Pxxx indicate an unrecoverable error during the
Power on Self Test (POST). Contact Rockwell Automation technical support to
return drive for repair.
Status Indicators
Table 47 - Drive Status Indicator
Status Description
Off No power. Apply power.
Alternating green/red Self-test (power-up diagnostics). Wait for steady green.
Flashing green Standby (device not configured). Wait for steady green.
Steady green Normal operation, no faults.
Flashing red Minor fault (recoverable). Refer to four-digit fault message.
Steady red Major fault (non-recoverable). Refer to four-digit fault message.
(2) The drive also defines alarm conditions. When an alarm condition is detected, a normally solid green status indicator indication
changes to alternating amber-green-amber green while a normally flashing green status indicator indication changes to
alternating amber-off-green-off.
IMPORTANT Under some fault conditions, two reset commands may be required to clear
drive.
General System Behavior These events do not always result in a fault code, but may require troubleshooting
to improve performance.
Axis or system is unstable. Improper grounding or shielding techniques are causing noise to be transmitted
into the position feedback or velocity command lines, causing erratic axis Check wiring and ground.
movement.
Motor Select limit is incorrectly set (servo motor is not matched to axis module). •• Check setups.
Run Tune in RSLogix 5000 software.
Notch filter or output filter may be required (refer to Axis
Mechanical resonance. Properties dialog box, Output tab in RSLogix 5000
software).
Torque Limit limits are set too low. Verify that current limits are set properly.
Select the correct motor and run Tune in RSLogix 5000
Incorrect motor selected in configuration. software again.
• Check motor size versus application need.
The system inertia is excessive.
You cannot obtain the motor • Review servo system sizing.
acceleration/deceleration that you The system friction torque is excessive. Check motor size versus application need.
want.
• Check motor size versus application need.
Available current is insufficient to supply the correct accel/decel rate. • Review servo system sizing.
Acceleration limit is incorrect. Verify limit settings and correct them, as necessary.
Velocity Limit limits are incorrect. Verify limit settings and correct them, as necessary.
Disable the axis, wait for 1.5 seconds, and enable the
The axis cannot be enabled for 1.5 seconds after disabling. axis.
• Check the controller.
Enable signal has not been applied or the enable wiring is incorrect. • Check the wiring.
The motor wiring is open. Check the wiring.
Erratic operation - Motor Motor power phases U and V, U and W, or V and W reversed. Check and correct motor power wiring.
locks into position, runs Sine, Cosine or Rotor leads are reversed in the feedback cable connector. Check and correct motor feedback wiring.
without control or with
reduced torque. Sine, Cosine, Rotor lead sets of resolver feedback are reversed. Check and correct motor feedback wiring.
Logix Controller and Drive By using RSLogix 5000 software, you can configure how the Bulletin 2097 drives
respond when a drive fault/exception occurs.
Behavior
TIP The Ixx faults are always generated after powerup, but before the drive is
enabled, so the stopping behavior does not apply.
For Kinetix 350 drives, you can configure exception behavior in RSLogix 5000
software from the Axis Properties dialog box, Actions category.
Only selected drives faults can be configured. In the Drive Behavior, F xx Fault
Codes tables, the controlling attribute is given for programmable fault actions.
F 54 (1) The Position Error value of the position control loop has exceeded the
Excessive Position Error Decel/Disable
configured value for Position Error Tolerance.
The Velocity Error value of the velocity control loop has exceeded the
F 55 (1) Excessive Velocity Error Decel/Disable
configured value for Velocity Error Tolerance.
Motor torque has risen above user defined maximum torque level given by
F 56 Overtorque Limit Decel/Disable
Overtorque Limit.
Motor torque has dropped below user defined minimum torque level given
F 57 Undertorque Limit Decel/Disable
by Undertorque Limit.
F 61 Enable Input Deactivated Enable has been deactivated while the axis is in Running state. Decel/Disable
F 62 Controller Initiated Exception Exception generated specifically by controller. Disable/Coast
(1) When a TTL encoder loses its A/B signals it is not detected directly. Instead a secondary fault to detect the condition, typically excessive position or velocity error. In this case the motor will coast to a stop,
but will still be enabled in RSLogix software.
IMPORTANT The fault detection ability of TTL encoders is not as advanced as with Stegmann
hiperface or Tamagawa 17-bit serial encoders. When a TTL encoder loses its A/
B signals, the Kinetix 350 drive is unable to detect this directly. Instead it relies
on a secondary fault to detect the condition, typically excessive position or
velocity error. There are some cases, particularly in Torque mode where the
fault isn't detected at all. In this case the motor will coast to a stop, but will still
be enabled in RSLogix software.
Web Server Interface The Kinetix 350 drive supports a basic web interface for common status
reporting and network configuration attributes. No attributes are configurable
from this page. To access the page open a web browsers program and enter the IP
address of the drive.
Notes:
Introduction This appendix provides product specifications and mounting dimensions for
your Kinetix 350 drive system components.
Topic Page
Introduction 127
Kinetix 350 Drive Power Specifications 128
Circuit Breaker/Fuse Specifications 131
Power Dissipation Specifications 133
General Specifications 133
AC Line Filter Specifications 135
Shunt Resistor Specifications 136
Product Dimensions 137
Kinetix 350 Drive Power This section contains power specifications for your Kinetix 350 drive system
components.
Specifications
The 2097-V31PRx-LM drives with 120V input are capable of driving 240V
motors at full speed.
(1) Kinetix 350 drive modules are limited to 1 AC mains power cycling per every 2 minutes.
(2) Peak RMS current allowed for up to 2 seconds with a 50% duty cycle.
(3) Nominal continuous power output (kW) applies to 240V AC drives. Value is approximately one-half of this kW rating when using 120V AC.
(4) The drive has an internal shunt transistor.
Circuit Breaker/Fuse While circuit breakers offer some convenience, there are limitations for their use.
Circuit breakers do not handle high current inrush as well as fuses.
Specifications
Make sure the selected components are properly coordinated and meet
acceptable codes including any requirements for branch circuit protection.
Evaluation of the short-circuit available current is critical and must be kept below
the short-circuit current rating of the circuit breaker.
Contactor Ratings
Table 59 - Kinetix 350 Drives (120/240V)
Drive
Cat. No. AC Coil Contactor DC Coil Contactor
Voltage
120V 100-C23x10 100-C23Zx10
2097-V31PR0-LM
240V 100-C12x10 100-C12Zx10
120V 100-C30x10 100-C30Zx10
2097-V31PR2-LM
240V 100-C23x10 100-C23Zx10
Power Dissipation This table shows the maximum power dissipation of each drive. Use this table to
size an enclosure and calculate required ventilation for your Kinetix 350 drive
Specifications system.
Cat. No. Power Dissipation, W
2097-V31PR0-LM 28
2097-V31PR2-LM 39
2097-V32PR0-LM 28
2097-V32PR2-LM 39
2097-V32PR4-LM 67
2097-V33PR1-LM 28
2097-V33PR3-LM 39
2097-V33PR5-LM 67
2097-V33PR6-LM 117
2097-V34PR3-LM 39
2097-V34PR5-LM 58
2097-V34PR6-LM 99
General Specifications This section contains general specifications for your Kinetix 350 drive system
components.
Environmental Specifications
Attribute Operating Range Storage Range (nonoperating)
Ambient temperature 0…40 °C (32…104 °F) -10…70 °C (14…158°F)
Relative humidity 5…95% noncondensing 5…95% noncondensing
Altitude De-rate by 1% per 300 m (1000 ft) above 1500 m (5000 ft) 3000 m (9843 ft) during transport
Vibration 5…2000 Hz @ 2.5 g peak, 0.015 mm (0.0006 in.) max displacement
Shock 15 g, 11 ms half-sine pulse (3 pulses in each direction of 3 mutually perpendicular directions)
Although Bulletin 2090 motor feedback cables are available in standard lengths
up to 90 m (295.3 ft), the maximum feedback cable length for connecting motors
or actuators to Kinetix 350 drives is 20 m (65.6 ft).
IMPORTANT System performance was tested at these cable length specifications These
limitations are also a CE requirement.
Weight Specifications
Kinetix 350 Drive Value, approx.
Cat. No. kg (lb)
2097-V31PR0-LM 1.3 (2.86)
2097-V31PR2-LM 1.5 (3.31)
2097-V32PR0-LM 1.4 (3.09)
2097-V32PR2-LM 1.7 (3.75)
2097-V32PR4-LM 2.2 (4.85)
2097-V33PR1-LM 1.3 (2.86)
2097-V33PR3-LM 1.5 (3.31)
2097-V33PR5-LM 2.0 (4.41)
2097-V33PR6-LM 1.9 (4.19)
2097-V34PR3-LM 1.5 (3.31)
2097-V34PR5-LM 2.0 (4.41)
2097-V34PR6-LM 1.8 (3.97)
Certifications
Certification (1)
Standards
(when product is marked)
UL Listed to U.S. and Canadian safety standards (UL 508 C File E59272).
c-UL-us Solid-state motor overload protection provides dynamic fold-back of motor current when 110% of
the motor rating is reached with a peak current limit based on the peak rating of the motor as
investigated by UL to comply with UL 508C (UL File E59272, volume 1, section 22).
European Union 2004/108/EC EMC Directive compliant with EN 61800-3:2004: Adjustable Speed
Electrical Power Drive Systems - Part 3; EMC Product Standard including specific test methods.
CE European Union 2006/95/EC Low Voltage Directive compliant with:
• EN 61800-5-1:2003 - Safety of Machinery - Electrical Equipment of Machines.
• EN 50178:1997 - Electronic Equipment for use in Power Installations.
• EN 61800-5-2:2007 - Adjustable speed electrical power drive systems
• EN 62061:2005 - Safety of machinery - Functional safety of safety-related electrical, electronic
and programmable electronic control systems
Functional Safety
• EN ISO 13849-1:2008 - Safety of machinery - Safety-related parts of control systems
• IEC 61508:Part 1-7:2000 - Functional Safety of Electrical/Electronic/Programmable Electronic
Safety-related Systems
• Radio Communications Act: 1992
• Radio Communications (Electromagnetic Compatibility) Standard: 1998
C-Tick
• Radio Communications (Compliance Labelling - Incidental Emissions) Notice: 1998
• AS/NZS CISPR 11: 2003 (Group 1, Class A)
(1) Refer to http://www.ab.com for Declarations of Conformity Certificates.
AC Line Filter Specifications These tables contain specifications for AC line filters available for Kinetix 350
servo drive systems.
(1) Kinetix 350 drives (catalog numbers 2097-V32PR0-LM, 2097-V32PR2-LM, and 2097-V32PR4-LM) have integrated AC line filters.
Shunt Resistor Specifications Bulletin 2097 passive shunt resistor wire to the Kinetix 350 drive.
Product Dimensions This section contains product dimensions for your Kinetix 350 servo drives.
A 30.8
(1.21)
Dimensions are in mm (in.). 5.0 7.1
(0.19) (0.28)
182
(7.18)
190
238 (7.50)
(9.37) 2097-TB1
I/O Terminal
Expansion Block
6.6
(0.26)
2090-K2CK-D15M Ø 4.57
11.8 (0.18) 3x
Low-profile Connector Kit for 61.0 (0.46) 38.1
Bulletin 2090 (flying-lead) (2.40) (1.5)
Feedback Cable B
Notes:
Interconnect Diagrams
Introduction This appendix provides wiring examples and system block diagrams for your
Kinetix 350 drive system components.
Topic Page
Introduction 139
Interconnect Diagram Notes 140
Power Wiring Examples 141
Kinetix 350 Drive/Rotary Motor Wiring Examples 144
Kinetix 350 Drive/Actuator Wiring Examples 146
Motor Brake Currents 149
System Block Diagrams 150
Interconnect Diagram Notes This appendix provides wiring examples to assist you in wiring the Kinetix 350
system. The notes below apply to the wiring examples on the pages that follow.
Note Information
1 For power wiring specifications, refer to Power Wiring Requirements on page 55.
2 For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Specifications on page 131.
3 Place the AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in the wireway. If routing in wireway is unavoidable, use shielded cable with
shields grounded to the drive chassis and filter case. For AC line filter specifications, refer to AC Line Filter Specifications on page 135. This filter does not apply to 2097-
V32PRx-LM drives because they have integrated AC line filters.
4 Terminal block is required to make connections.
5 Contactor coil (M1) needs integrated surge suppressors for AC coil operation. Refer to Contactor Ratings on page 132.
6 Refer to the Motor Brake Currents table on page 149 to size the interposing relay for your application and for a detailed schematic of brake implementation.
7 Drive Enable input must be opened when main power is removed, or a drive fault occurs. A delay of at least 1.0 second must be observed before attempting to enable the
drive after main power is restored.
8 Cable shield clamp must be used to meet CE requirements. No external connection to ground is required.
9 For motor cable specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.
10 Motor power cables (catalog numbers 2090-XXNPMF-xxSxx and 2090-CPBM6DF-16AAxx) have a drain wire that must be folded back under the cable shield clamp.
11 MPL-Axxx, MPM-Axxx, MPF-Axxx, MPS-Axxx, MPAR-Axxx, MPAI-Axxx, and MPAS-Axxx, encoders use the +5V DC supply. MPL-Bxxx, MPM-Bxxx, MPF-Bxxx, MPS-Bxxx, MPAR-
Bxxx, MPAI-Bxxx, and MPAS-Bxxx, encoders use +9V DC.
12 Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and GND or
A, B, C, and D respectively.
Power Wiring Examples You must supply input power components. The single-phase and three-phase line
filters are wired downstream of fusing and the M1 contactor.
In this example, the 2097-V31PRx-LM drives are wired to use the voltage
doubling circuit. The 120V input voltage provides 240V output to motors. The
2097-V33PRx-LM drives are wired for single-phase 120V operation.
Bonded Cabinet
Ground Bus *
2097-V31PRx-LM 2097-V33PRx-LM
PE PE
AC Line Filter Mains
Single-phase AC Input
L2/N (Optional) N L2 Single-phase
120V rms AC, 50/60 Hz
Note 3 AC Input
L1
Notes 1, 2
L1 L1 (IPD) Connector
Fuse Disconnect Input Fusing * M1 * L3
or Circuit Breakers Notes 5, 7 L2/N
U Three-phase
Motor Power Motor Power
V
(MP) Connector Connections
W
Note 9
PE
IMPORTANT The 2097-V32PRx-LM models have integrated AC line filters and do not require
the AC line filter shown in this diagram.
2097-V31PRx-LM, 2097-V32PRx-LM
Refer to table on page 140 for note information. 2097-V33PRx-LM and
Kinetix 350 Drive
Ground Stud
Bonded Cabinet
Ground Bus * 2097-V31PRx-LM
2097-V32PRx-LM
PE PE
Mains
AC Line Filter N Single-phase
L1 (Optional) AC Input
Single-phase AC Input Note 3 L1 L1 (IPD) Connector
120/240V rms AC, 50/60 Hz L2/N
Notes 1, 2 L2/N L2
Input Fusing * M1 * B+
Fuse Disconnect Shunt Resistor Shunt Resistor
or Circuit Breakers Notes 5, 7 B+
and DC Bus Connections
BR
(BC) Connector B-
B-
U Three-phase
Motor Power Motor Power
V
(MP) Connector Connections
W
Note 9
PE
2097-V33PRx-LM and
Refer to table on page 140 for note information.
2097-V34PRx-LM
Kinetix 350 Drive
B+ Shunt
Shunt Resistor
Ground Stud B+ Resistor
and DC Bus
BR Connections
(BC) Connector B-
B-
Bonded Cabinet
Ground Bus *
PE
Mains
L1 AC Line Filter
Three-phase AC Input (optional) L1 Three-phase Input
Note 3 (IPD) Connector
240/480V rms AC, 50/60 Hz L2
Notes 1, 2 L2
L3
L3
Back-up Power +24V DC User-supplied
Input Fusing * M1 *
Fuse Disconnect
Notes 5, 7 (BP) Connector -24V DC +24V DC
or Circuit Breakers
U Three-phase
Motor Power V Motor Power
(MP) Connector W Connections
Use discrete logic or PLC to 29 Note 9
EN I/O (IOD)
control ENABLE to drive 26
PE
ACOM Connector
Note 4
Cable Shield
Clamp
Note 8
* Indicates User Supplied Component
IMPORTANT For the 480V Kinetix 350 drives to meet ISO 13849-1 (PLd) spacing
requirements, each phase voltage to ground must be less than or equal to 300V
AC rms. This means that the power system must use center grounded wye
secondary configuration for 400/480V AC mains.
Refer to the Shunt Resistor Specifications on page 136, for the Bulletin 2097-Rx
shunt resistors available for the Kinetix 350 drives. Refer to the Shunt Resistor
Installation Instructions, publication 2097-IN002, for additional installation
information.
2097-V3xPRx-LM 2097-Rx
Kinetix 350 Drive Shunt
Resistor
B+
Brake/DC Bus B+
(BC) Connector (1) BR
B-
B-
(1) This connector is for the Shunt resistor not the motor brake.
Kinetix 350 Drive/Rotary These wiring diagrams apply to Kinetix 350 drives with compatible rotary
motors.
Motor Wiring Examples
Figure 56 - MP-Series (Bulletin MPL, MPM, MPF, and MPS) Motors
2090-XXNPMF-xxSxx (standard)
2097-V3xPRx-LM or 2090-CPBMxDF-xxAFxx MPL-A/Bxxx, MPM-A/Bxxx Refer to table on page 140 for note information.
(continuous-flex)
Kinetix 350 Drives Motor Power Cable MPF-A/Bxxx, and MPS-A/Bxxx
Notes 9, 10
Use 2090-CPWMxDF-xxAFxx Servo Motors with
cable for continuous flex non-brake High Resolution Feedback 2090-K2CK-D15M
applications.
Connector Kit
0 Shield
Three-phase 1 1
BLACK SIN+
1
Green/Yellow D/ Motor Power 2 WHT/BLACK SIN- 2
2
3 Blue C/W W GND 3 RED COS+ 3
Motor Power W
4 Black B/V V 4 WHT/RED COS- 4
5
(MP) Connector V
Brown A/U U 5 GREEN DATA+ 5
6 U 6 WHT/GREEN DATA- 10
Motor
7 Feedback 9 GRAY +5VDC 14
8 Motor Feedback
(MF) Connector Note 12 10 WHT/GRAY ECOM 6
9
10 11 ORANGE +9VDC 7
11 Thermostat 13 WHT/ORANGE TS+ 11
12 BLUE
13 Black G/- BR- 14 TS-
14 White F/+ BR+
15 12 COM
Motor Brake Refer to low profile connector
illustration (lower left)
for proper grounding technique.
I/O (IOD) 44
MTR_BRAKE - 2090-XXNFMF-Sxx (standard) or
Connector 43 2090-CFBMxDF-CDAFxx (continuous-flex)
Note 4 MTR_BRAKE + (flying-lead) Feedback Cable
Notes 9, 11
Cable Shield
CR1 Clamp
Note 6 Note 8
Note 6
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
Feedback Cable
Note 9
24V DC
24V DC COM TLY-Axxxx-B (230V)
User Supplied Servo Motors with
24V DC High-Resolution Feedback
Kinetix 350 Drive/Actuator These wiring diagrams apply to Kinetix 350 drives with compatible linear
actuators.
Wiring Examples
Figure 58 - Kinetix 350 Drive with MP-Series (Bulletin MPAS-A/B) Linear Stages
2090-XXNPMF-xxSxx (standard)
2097-V3xPRx-LM or 2090-CPBM4DF-xxAFxx MPAS-A/Bxxxxx-VxxSxA Refer to table on page 140 for note information.
(continuous-flex)
Kinetix 350 Drives Motor Power Cable Ballscrew Linear Stages
Notes 9, 10
Use 2090-CPWM4DF-xxAFxx with
cable for continuous-flex non-brake High Resolution Feedback 2090-K2CK-D15M
applications. Connector Kit
1 Shield Three-phase 1 BLACK SIN+ 1
2 Motor Power
Green/Yellow D 2 WHT/BLACK SIN- 2
3
4 Motor Power Blue C W GND 3 RED COS+ 3
W
5 (MP) Connector Black B V 4 WHT/RED COS- 4
V
6 Brown A U 5 GREEN DATA+ 5
7 U 6 WHT/GREEN DATA- 10
8
Motor
Feedback 9 GRAY +5VDC 14
9 Motor Feedback
10 WHT/GRAY ECOM 6
10 (MF) Connector
11 11 ORANGE +9VDC 7
12 Thermostat 13 WHT/ORANGE TS+ 11
13 BLUE
14 Black G BR- 14 TS-
15 White F BR+
12 COM
Motor Brake Refer to low profile connector
illustration (lower left)
for proper grounding technique.
I/O (IOD) MTR_BRAKE - 44
2090-XXNFMF-Sxx (standard) or
Connector 43 Cable Shield 2090-CFBM4DF-CDAFxx (continuous-flex)
Note 4 MTR_BRAKE + Clamp (flying-lead) Feedback Cable
Notes 9, 11
Note 8
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Clamp
Exposed shield secured
under clamp.
Figure 59 - Kinetix 350 Drive with MP-Series (Bulletin MPAR and MPAI)
Electric Cylinders
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Clamp Screws (2) Cylinder Cat. No. Cat. No. Cat. No.
Turn clamp over to hold
small cables secure. MPAR-A/B1xxx 32 2090-XXNPMF-16Sxx 2090-XXNFMF-Sxx
(standard) (standard)
MPAR-A/B2xxx 40 2090-CPxM4DF-16AFxx 2090-CFBM4DF-CDAFxx
(continuous-flex) (continuous-flex)
MPAR-A/B3xxx 63 2090-CPxM7DF-16AAxx 2090-CFBM7DF-16AAxx
(standard) (standard)
83 2090-CPxM7DF-16AFxx 2090-CFBM7DF-CEAAxx
MPAI-A/Bxxx
110 (continuous-flex) (continuous-flex)
Figure 60 - Kinetix 350 Drive with TL-Series (Bulletin TLAR) Electric Cylinders
0 Three-phase
1 Motor Power
Green/Yellow 5
2 2090-K2CK-D15M
3 Motor Power Blue 3 W GND
W Connector Kit
4 (MP) Connector Black 2 V
V
5 Brown 1 U
U 13 GREEN DATA+ 5
6
Motor Feedback 14 WHT/GREEN DATA- 10
7
8
(MF) Connector Motor 22 GRAY +5VDC 14
9 Feedback 23 WHT/GRAY ECOM 6
10 6 ORANGE BAT+ BAT+
11 WHT/ORANGE BAT- BAT-
12 24 SHIELD
13 Black 9 BR-
14 Refer to low-profile connector
White 7 BR+ illustration (lower left)
15 for proper grounding technique.
Motor Brake
2090-CFBM6DF-CBAAxx (flying-lead) or
2090-CFBM6DD-CCAAxx (with drive-end connector)
I/O (IOD) MTR_BAKE - 44 Cable Shield Feedback Cable
Connector Note 9
43 Clamp
Note 4 MTR_BRAKE + Note 8
CR1
Note 6
24V DC
24V DC COM
User Supplied
24V DC
Motor Brake Currents Use these coil current values to size the interposing relay required for your
application. Refer to the interconnect diagram for your Kinetix 350 drive/motor
beginning on page 144 for typical motor brake circuitry.
U V W
Brake Connector
L1 and L2 inputs apply to
2097-V32PRx-LM servo drives. B+ BR B-
DC+
L1
2097-Rx (1)
Figure 61 - Power Block Diagram
Shunt
L2
Shunt
Transistor
L3
and 2097-V34PRx-LM, servo drives.
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
This power block diagram applies to 2097-V32PRx-LM, 2097-V33PRx-LM,
Interconnect Diagrams Appendix B
W
Three-phase Motor Output
Inverter Section
VU
(1) The 2097-Rx shunt module is external to the Kinetix 350 drive.
B-
2097-Rx (1)
Brake Connector
Transistor
Chassis
Shunt
Shunt
BR
B+
DC+
DC-
using the voltage-doubler feature.
2097-V31PRx-LM servo drives
L1 and N inputs apply to
L2/N
L1
Notes:
Upgrade Drive Firmware Upgrading axis module firmware by using ControlFLASH software involves
configuring your Logix communication, selecting the drive to upgrade, and
with ControlFLASH Software upgrading the firmware.
You need the following software and information before you begin.
For more ControlFLASH information (not drive specific), refer to the ControlFLASH Firmware Upgrade Kit Quick Start, publication
1756-QS105.
IMPORTANT Input power or back-up power must be present at IPD or BP connector prior to
upgrading your target drive.
3. From the Available Drive Types pull-down menu, choose Ethernet devices.
4. Click Add New.
The Add New RSLinx Classic Driver dialog box opens.
5. Type the new driver name.
6. Click OK.
The Configure driver dialog box opens.
9. Click Close.
10. Minimize the RSLinx application dialog box.
Upgrade Firmware
2. Click Next.
The Catalog Number dialog box opens.
7. Confirm the drive catalog number and firmware revision and click Finish
This ControlFLASH warning dialog box opens.
The drive four-digit status indicator changes to -PS- and scrolls IP address,
which indicates that upgrading is in progress.
After the upgrade information is sent to the drive, the drive resets and
performs diagnostic check in. It will display 350, -08-, and scroll -00- and
the IP address.
IMPORTANT Do not cycle power to the drive during this process or the firmware
upgrade will not complete successfully.
10. The Update Status dialog box opens and indicates success or failure as
described below.
Upgrading Status If
Success 1. Update complete appears in a GREEN Status dialog box.
2. Go to step 11.
Failure 1. Update failure appears in a RED Status dialog box.
2. Refer to ControlFLASH Firmware Upgrade Kit Quick Start, publication
1756-QS105, for troubleshooting information.
Notes:
E back-up power 39
pinouts 32
EMC input power wiring
directive 104 3-phase Delta 49
motor ground termination 61 3-phase WYE 49
motor ground termination at motor 61 determine input power 48
EMI (electromagnetic interference) grounded power configuration 49
bonding 20 single-phase 50
EN 61508 101 voltage doubler 50
EN 62061 101 single-phase amplifiers on 3-phase power 51,
enable time synchronization 83 52
install drive accessories
enableInputChecking 93, 98
I/O terminal block 69
enclosure
low-profile connector kits 70
requirements 16 shunt resistor 71
sizing 18 install your drive
environmental specifications 133
bond subpanels 22
erratic operation 120 circuit breakers 17
Ethernet fuse selection 17
cable length 72 HF bonding 20
cables system mounting requirements 16
RJ45 connector 72 transformer 17
pinouts 33 integrated axis module
wiring 72 axis properties 88
status indicators 117
interconnect diagrams
F 120/240V single-phase input power 142
fault code summary 111 120V single-phase input power 141
fault codes 111 2097 with MPAI actuator 147
2097 with MPAR actuator 147
fault status only 121
2097 with MPAS actuator 146
feedback connections 67 2097 with MPL/MPM/MPF/MPS motor 144
feedback power supply 45 2097 with TLAR actuator 148
firmware upgrade 153 2097 with TLY motor 145
verify upgrade 161 240/480V three-phase input power 143
fuse notes 140
selection 17 shunt resistor 143
interpreting status indicators 110
specifications 131
ISO 13849-1 CAT 3
requirements 100
G stop category definitions 100
generic TTL incremental 40
ground L
multiple subpanels 55
system to subpanel 54 low profile connector kits
grounded power configuration 49 wiring 70
low voltage directive 104
H
M
hardware enable input 93, 96
HF bonding 20 maximum fdbk cable length 133
specifications 133
high frequency energy 22
module properties
hookup test 93
drive modules 85
motion group properties 87
I motor feedback
pinouts 33
I/O specifications
specifications 35 general 40
I/O connections 67 thermostat 41
I/O connector wiring 69 wiring 67
I/O specifications motor power
pinouts 34
wiring 62 R
motor tab 88
related publications 8
motors
requirements
accel/decel problems 119
brake currents 149 clearance 19
feedback pinouts 68 RJ45
ground termination 61 Ethernet connector 72
interconnect diagram route power and signal wiring 48
MPL/MPM/MPF/MPS 144 RSLogix 5000 software 82
TLY 145
overheating 120
power wiring S
3-phase and brake 64
3-phase only 63 safe torque-off
TL-Series 62 bypass 106
shield clamp wiring 66 connector location 103
test 92 operation 101, 106
tune 92 PFD and PFH data 102
velocity 119 PFD and PFH definition 102
mount pinouts 31
Kinetix 350 drive 28 proof tests 101
MSG instruction 98 specifications 108
troubleshooting 102
wiring diagram 107
N wiring requirements 105
safety products catalog 107
network status indicator 118 shield clamp 66
noise 23 shunt resistor 26
abnormal 120 interconnect diagram 143
feedback 119 specifications 136
wiring requirements 57
shunt resistor and DC bus
P pinouts 34
panel shutdown 121
requirements 16 software
parameters 90 RSLogix 5000 82
PFD and PFH data 102 specifications
PFD and PFH definition 102 AC line filters 135
pinouts back-up power 39
AC input power (IPD) 34 certifications 134
back-up power (BP) 34 circut breaker 131
Ethernet (Port 1) 33 contactor ratings 132
I/O (IOD) 32 digital inputs 35
motor feedback (MF) 33 drive power
motor feedback connector 68 single and three-phase 129
motor power (MP) 34 single-phase 128
safe torque-off (STO) 31 three-phase 130
shunt resistor and DC bus (BC) 34 environmental 133
PORT 1 status indicator 118 feedback
power supply 45
power block diagram 150 fuse 131
power dissipation specifications 133 maximum fdbk cable length 133
power specifications motor feedback 40
single and three phase 129 generic TTL 43
single phase 128 Stegmann 42
three phase 130 Tamagawa 44
power supply, feedback 45 motor thermostat interface 41
powerup 91 power dissipation 133
product dimensions 137
proof tests 101 safe torque-off 108
publications, related 8 shunt reisitor 136
transformer 132
weight 134
V
voltage doubler
block diagram 151
operation 50
power diagram 141
W
weight specifications 134
who should use this manual 7
wiring
Notes:
For an additional level of technical phone support for installation, configuration, and troubleshooting, we offer
TechConnect support programs. For more information, contact your local distributor or Rockwell Automation
representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this
manual. You can contact Customer Support for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell
Automation representative.
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your
distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this
document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
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www.rockwel lautomation.com