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CHNO5
CHNO5
A kitchen is an area used for cooking and food preparation in commercial establishments.
These kitchens are generally larger and equipped with bigger and more heavy-duty
equipment than a residential kitchen.
Kitchen equipment is expensive and to justify the expense it is essential that maximum use is
made of it. This can be done only if the equipment works efficiently and this deposits upon
care and maintenance.
I.Classification
Kitchen equipment may be divided into three categories:
1. Large Equipment
Ranges, Steamers, boiling pans, fryers, tables, sinks etc.
2.Mechanical Equipment:
Peelers, Mincing machines, mixers, refrigerators, dishwashers, exhausts etc.
3.Small Equipments and Utensils:
Pots, pans, whisks, bowls, spoons, knives, graters etc.
LARGE EQUIPMENTS
Stoves
A large variety of stoves are available operated by gas, electricity, solid fuel, oil, microwave
plus convention. Solid tops should be washed clean or wiped clean with a pad of sacking.
When cool the stove tops can be more thoroughly cleaned by washing and using as abrasive.
Emery paper can also be used if necessary. After any kind of cleaning a solid top should
always be lightly greased.
On the top of stove all the bars and racks should be removed, immersed in hot water with
detergent, scrubbed clean, dried and put back in place on the stove. All gas jets should then
be lit to check that none are blocked. All enamel parts of stoves should be cleaned while
warm with hot detergent water, rinsed and dried.
The inside of ovens and even racks should be cleaned while slightly warm, using detergent
water and a mild abrasive if necessary. In case of extreme dirt or grease being baked on the
stove or oven a caustic jelly may be used, but thorough rinsing must take place afterwards.
Oven doors should not be slammed, as this is liable to cause damage.
The unnecessary lighting or the lighting of ovens too early can cause wastage of fuel, which
is a waste of money. This is a bad habit common in many kitchens. When a solid top gas
range is lit, the center ring should be removed, but it should be replaced after approximately 5
minutes, otherwise unnecessary heat is lost.
Convention
These are ovens in which a circulating current of hot air is rapidly – forced around the inside
of the oven by a motorizing fan or blower. As a result a more even and constant temperature
is created throughout the oven, which allows food to be cooked successfully in any part of the
oven. This means that the heat is used more efficiently. Cooking temperature can be lower,
cooking times shortened and overall fuel economy achieved
Forces air convention can be described as fast conventional cooking: conventional in that heat is
applied to the surface of the food but fast since moving air transfers its heat rapidly than does
static air. In a scaled oven fast hot air circulation reduces evaporation losses, keeping shrinkage to
a minimum, and gives the rapid change of surface texture and colour, which is traditionally
associated with certain cooing process.
There are 4 types of convention oven:
1. Where forced air circulation within the oven is accomplished by means of a motor driven
fan, the rapid air circulation ensures even temperature distribution to all parts of the oven.
2. Where low velocity, high volume air movement is provided by a power blower and duct
system.
3. A combination of a standard oven and a forced convention oven designed to operate as
either by the flick of a switch.
A single roll-in rack convention oven with heating element and fan house outside the cooking
area. An 18 shelf mobile oven rack makes it possible to roll the filled rack directly from the
preparation area into the oven
Microwave cookers
Microwave is a method of cooking and heating food by using high frequency power. The
energy used is the same as hay, which carries television from the transmitter to the receiver
but is at a higher frequency.
The waves disturb the molecules or particles of food and agitate them, thus causing friction
which leaves the effect of cooking in the whole of the food, whereas in the conventional
method of cooking, heat faster cooking time, easy maintenance, hygienic, safe, improved
working environment (less heat in the kitchen)
However, induction tops are expensive and special cooking utensils are required. Any non
magnetic material does not work and aluminum and copper are unsuitable. Stainless steel
enameled ware, iron and specially adapted copper pans are suitable
Steamers
There are 4 types of steamers:
1. Atmospheric steamer
2. Pressure steamer
3. High comparison steamer
4. Pressure less convention steamer
The atmospheric steamer is a pressure less. It has a boiling water bath in the bottom of the
steaming compartment and a vent so that the steam does not rise above atmospheric pressure.
For this reason the door can be opened safely at any time, although some steam is lost. Heat
source can be gas or electricity. The pressure steamer is constructed with the pressure safety
valve, which only allows steam to escape on reaching a certain pressure. Foods cooked in this
type of steamer cook quicker than in the atmospheric steamer. Care must be taken when
opening the door, it should be opened slowly so as to allow pressure to go down and no one
should be close to the escaping steam. When opening the door stand on the hinge side.
If the atmospheric and pressure type steamers are operated by gas or electricity then an
automatic water supply by half valve is provided to ensure a constant level of water in the
steam generating tank. It is important to see that the tap controlling the supply of water to the
valve is working correctly and that the ball valve arm and washer are both inefficient working
order. If these precautions are not taken there is danger of the generating tank burning dry
and becoming damaged.
Some pressure steaming ovens heat source is from the main steam, supply. This type of
equipment is fitted with a gauge, which registers the steam pressure being supplied, and as
overflow valve, which gives a warning whistle if pressure is allowed to rise to a dangerous
level. It is essential that a qualified engineer to ensure that they are working correctly check
both the gauge and valve.
The high comparison steamer is similar in principle to the pressure steamer but works at a
higher pressure, therefore the food cooks more quickly. This equipment is usually fitted with
a timer and is designed to batch cook fresh or frozen vegetables in1-5 minutes, however it
does not have a large capacity.
Pressure less convention steamers cook at a low temperature with a convention fan in a
pressure less air-free compartment. The steam generator is fitted under the steamer in a
separate compartment and it generates purified steam under pressure, which is introduced into
the cooking compartment.
Cleaning of steamers is essential, trays and runners should be washed in hot detergent water.
The water generating chamber should be cleaned and refitted and the inside of the steamer
cleaned with detergent water and rinsed. Steamer door controls should be lightly greased
occasionally and the door left open slightly to allow air to circulate when the steamer is not in
use.
Pressure fryers
Food is cooked in an airtight frying vat thus enabling food to be fried a lot faster and at a
lower oil temperature
Contact grills
These are sometimes referred to as double size or infra grill, have two heated surfaces
arranged facing each other. The food to be cooked is placed on one surface and is then
covered by the second. These grills are electrically heated and are capable of cooking certain
foods very quickly. Because of this, extra care is needed, particularly when cooks are using
this type of grill for the first time.
Sinks
Different materials are used for sinks according to the purpose for which they are intended:
1. Heavy galvanized iron for heavy pot wash
2. Stainless steel for general purpose
3. Glazed earthenware for general lighting purposes
Sinks, drainages, waste and overflow outlets should be cleaned with a suitable abrasive power
cleaner, thoroughly rinsed with plenty of clean water and left to dry.
Tables
Wooden tables should be scrubbed clean with hot soda water, rinsed and wiped as dry as soon
as possible to avoid warping.
Formica or stainless steel topped tables should be washed with hot detergent water, rinsed with
hot water and dried.
Marble slabs should be scrubbed with hot water and rinsed. All excess moisture should be
removed with clean dry tooth.
No cutting chopping should be allowed on tabletops, chopping boards should be used. Hot
pans should not be put on tables; triangles must be used to protect the table surface. The legs
and racks or shelves of tables are cleaned with hot detergent water and then dried. Wooden
table legs require scrubbing
Storage racks
All types of racks should be emptied and scrubbed or washed periodically.
MECHANICAL EQUIPMENTS
If a piece of mechanical equipment save time and physical effort and still produce a good end
result then it should be considered for purchase. The performance of most machines can be
closely controlled and is not subject to human variations so that it should be easier to obtain
uniformity of production over a period of time. The caterer is faced with two considerations:
The cost of the machine, installation, maintenance, depreciation and running cost
The possibility of increased production and a saving of labor cost
The mechanical performance must be carefully assessed and all the manufacture’s claims as
to the machine’s efficiency thoroughly checked. The design should ne foolproof, easy to
clean and operated with minimum efforts
When a new item of equipment is installed a qualified fitter should test it before being used.
The manufacturer’s instructions must be displayed in a prominent place near the machine.
The manufacturer’s advice regarding servicing should be followed and a record book kept
showing when and what maintenance the machine is receiving. The following list includes
machines typically found in catering premises, which are classified as dangerous under the
prescribed dangerous machine order 1964.
A. Power driven machine of the following types
1. Worm type mincing machines
2. Rotary knife bowl type chopping machines
3. Dough mixers
4. Food mixing machines when used with attachments for mincing, slicing, chopping
and any other cutting operation or for crumbling
5. Pie and tart making machines
6. Vegetable slicing machines
B. The following machines whether power driven or not
1. Circular knife slicing machines used for cutting bacon and other foods (whether
similar to bacon or not)
2. Potato chopping machines. Before cleaning the machine should be switched off and
the plug removed from the socket.
REFRIGERATION EQUIPMENTS
Refrigerators: In order to maintain a refrigerator at peak efficiency the following points
should be observed
1. Defrost weekly: If the refrigerator is not of the automatic defrost type the control
should be turned to defrost the racks should be emptied and racks and interior surfaces
washed, rinsed and dried. If the refrigerator is not defrosted regularly excess frost
accumulates on the cooling system , acts as an insulator and causes the refrigerator
motor to work longer than is necessary, thus shortening the life of the components.
2. The door or doors should be kept closed as much as possible, otherwise if too much
warm air is allowed to enter, the refrigerator plant overworks and excess frost can
accumulate on the cooling system.
3. Food should be stored sensibly and in such a way that the cold air can circulate all
round. Excessive packing of food into refrigerator should be avoided.
4. A qualified service engineer should be called in at the first sign of any defect in the
machinery operating a refrigerator
Display cabinets: Normally placed in the pastry shop for display of cold desserts, cakes and
pastries
COOKING TINS
1. Baking Sheet: They are used
a. For bakery and confectionery
b. Under large and small containers to act as a drip tray
c. To assist in the easy handling of batches of individual items
2. Pie dishes: usually made from aluminum, these dishes are available in the range of shapes.
They are used for baking savory and sweet pies or stewed items
3. Pudding sleeves: These aluminum cylinders are available in portion sizes. These are used for
steamed sweet and savory items
4. Roasting tins: These are used for open oven roasting as they do not have lids. Tin foil
covering can be used to protect meat.
KNIFES
1. Boning knife: This is used for boning of raw or cooked meat. The carbon steel blade must be
sharpened regularly
2. Chef’s knife, Vegetable knife (103 or 155 m/4 or 6 inches): this knife has a small shaped
handle and a short carbon steel or stainless steel blade it is used for fine preparation,
vegetable pairing and finishing
3. Chef’s knife (205 mm / 8 inches): This is with longer and heavier blade (305mm / 10 to 12
inches) and are usually made from carbon steel, but can be stainless steel they are used for all
preparations and chopping. The knife is rocked, using the whole length of the blade for
effective chopping
4. Filleting knife: This has a long, flexible carbon steel or stainless steel, (155mm / 6 inches)
blade. It is used for skinning and filleting of fish
5. Palette knife: This has carbon steel or stainless steel blades, 155, 205, 255 or 305 mm long.
They are used for moving prepared food, turning cooked food and lifting cooked food from
oven trays. Also used for icing cakes
6. Steel: This is a carbon steel bar with either a wooden or polypropylene handle. It is used for
sharpening all knifes
7. Paring knife: Small knife 100 to 120mm / 4 to 5 inches, used for cutting, peeling etc
KITCHEN TOOLS
1. Peeler 6. Scraper 12. Zester
2. Rubber spatula 7. Sugar Thermometer 13. Cheese slicer
3. Balloon whisk 8. Meat Thermometer 14. Apple corer
4. Egg beater 9. Wooden spatula
5. Scooper/Melon 10. Wooden spoon
Baller 11. Scissors
Properties, advantages and disadvantages of various materials used in tools & equipment
Iron: Items of equipments used for frying, such as movable fritures and frying pans of all
types, are usually made of heavy, black wrought iron.
Frying pans are available in several shapes and sizes
Omelette pans
Frying pans
Oval fish frying pans
Pancake pans
Baking sheets are made in various sizes of black wrought steel. The less they are washed the
less likely they are to cause food to stick. New baking sheets should be well heated in a hot
oven, throughout wiped with clean cloth and then lightly oiled. Before being used baking
trays should be lightly grease with pure fat or oil. Immediately after use and while still warm
they should be cleaned by scraping and dry wiping. Hot soda or detergent water should be
used for washing.
Tartlet and Barquette moulds and cake tins should be cared for in the same way as for baking
sheets.
Copper: Tin lined copper pans are seldom used today because they are expensive, need
periodic re-tinning which is also expensive, they also tarnish easily and took dirty
Aluminum
Note: Minimum use of aluminum is recommended. Stainless steel should be
preferred
Saucepans, Stockpots, Sauté pans, Braising pans, Fish kettles, large round deep pans and
dishes of various sizes are made in cast aluminum. They are expensive, but one advantage is
that the pans do nit tarnish; also because of their strong, heavy construction they are suitable
for many cooking processes.
A disadvantage is that in the manufacture of aluminum, which is not a soft metal, other
metals are added to make pans stronger. As a result certain foods can become discolored
(care should be taken when mixing white sauces and white gravies). A wooden spoon should
be used for mixing then there should be no discoloration. The use of metal whisks or spoons
must be avoided.
Water boiled in aluminum pans is unsuitable for tea making as it gives the tea an unpleasant
colour. Red cabbage and artichokes should not be cooked in aluminum pans as they will take
on a dark colour caused by chemical reaction.
Stainless steel: Heavy duty stainless steel pans, incorporating extra thick aluminum base
which gives excellent heat diffusion are available. They are suitable for all surfaces except
induction hobs. Stainless steel is also used for many items of small equipments
Non stick metal: An ever increasing variety of kitchen utensils (saucepans, frying pans,
baking and roasting tins) are available and are suitable for certain types of kitchen operation,
such small scale or a la carte. Particular attention should be paid to the following points;
otherwise the non stick properties of the equipment will be affected:
Excessive heat should be avoided
Use plastic or wooden spatulas or spoons when using non stick pans so that contact is not
made to the surface with metal
Extra care needed when cleaning non stick surfaces, the use of cloth or paper is most
suitable
Wood, rubber and compound materials
Wooden cutting boards are an important item of kitchen equipment, which should be kept in
use on all table surfaces to protect the table and the edges of cutting knifes. Wooden cutting
boards will wrap or splinter if the following points are not observed:
1. A strong well constructed board should be used
2. After use boards should be scrubbed with bristle brush, using hot detergent water,
rinsed with, clean water and dried as much as possible
3. The boards should not be put over the stove or in a hot cupboard. Excess heat and
water cause wood to wrap
4. Occur on boards as this causes splintering. The place for heavy chopping is on the
chopping block
Rubber: Cutting boards are also made from hard rubber and rubber compound e.g. rubber,
styrene and clay. These are hygienic because they are solid, in one piece and should not wrap,
crack, or absorb flavors. Scrubbing with hot water and then drying cleans them.
Rolling pins, Wooden spoons & Spatulas: These items should be scrubbed in hot detergent
water, rinsed in clean water and dried.
Rolling pins: Should not be scrapped with a knife; this can cause the wood to splinter.
Adhering paste can be removed with a cloth.
Foils
Cling wrap – a thin transparent material for wrapping sandwiches, snacks, hot and cold
foods. Cling wrap has the advantage of being very flexible and easy to handle and seal. Due
to risk of contamination, it is advisable to use a cling wrap that does not contain PVC, or is
plasticizer free.
Metal foils – a thin pliable silvered colored metal for wrapping and covering foods and for
protecting oven roasted joints during cooking.
China and Earthenware
Examples are: Casserole, Oval dish, Riviera, Bowl, Soufflé dish, Egg cocotte, 12”ruler, Pie
dish, Sloe dish, 10 & 11 egg dittos, and basin
Selection Points:
Overall Dimension Capacity Noise
Weight Time Construction
Fuel Supply Ease Appearance
Drainage Maintenance Spare Parts
Water supply Attachments
Usage Extraction
III.Precaution, Care and Maintenance: The routine use, care and cleaning of all
equipments are important and this should be appreciated and understood.
Safety Factors
1. Excessive haste should be prevented.
2. Distraction should be avoided.
3. Failure to apply safety rules.
Excessive haste may cause people to take chances, which inevitably lead to mishaps.
Accidents may be caused by not concentrating on the job in hand. It is the responsibility of
everyone to observe the safety rules. Ensure operational procedure for all machines and
equipments, which should be in good working order.
Points to remember:
Regular use
Correct use
Regular maintenance
AMC (Annual Maintenance Contract)
Following an SOP
5.2 Use and maintenance of Equipment- Cooking range, Mixer,
OTG, Refrigerator.
Preventative Maintenance for Kitchen Appliances
Kitchen appliances are not only expensive investments, but they're also the ones that can cause
the greatest inconvenience when they stop working. The good news is that with regular
maintenance, you can help your appliances not only last longer, but also operate more efficiently
to cut down on energy expenses, too! Here's what you need to know about preventive
maintenance for kitchen appliances.
The Refrigerator
Clean is key when it comes to keeping the fridge in top shape. First, make sure you're cleaning
under and behind the refrigerator regularly, including the grill, to improve airflow. While you're
at it, give the coils a thorough vacuuming so they can cool more effectively and help the
refrigerator live a longer life.
Sticky door seals around the fridge and freezer should be wiped down with warm, soapy water to
ensure proper closure. If your freezer is not frost-free, periodically defrosting whenever the
buildup exceeds a quarter inch will be necessary. This is also a good time to remove all the ice
from the dispenser and give it a good cleaning for fresh-tasting ice. Lastly, the water filter in
your fridge should be replaced every six months, or sooner if you drink a lot of water!
The Dishwasher
Seems odd to have to clean a machine that does the cleaning, but it's a necessary job. First, if
your dishwasher is equipped with a filter to trap bits of food, make sure you're cleaning that out
frequently. Spray arms can become clogged with food and mineral deposits, and a toothpick is a
simple way to keep them clear and avoid dishwasher repairs down the road. Hard water deposits
can be removed by running an empty cycle and using a commercially available dishwasher
cleaner.
The Microwave
This handy little appliance can also be one of the messiest! From splattering foods to bubbling
spills, it can become covered in grime in a jiffy! Luckily, it's also one of the easiest to clean.
First, place a microwave-safe bowl with about a cup of water and a few tablespoons of vinegar
into the microwave. Run on high until it's boiling and steamy, and let cool for 15 minutes. The
interior walls should wipe down with ease.
Make sure you also wipe the rubber gasket around the door with a damp sponge, and use a
household cleaner to wipe down the outside. Always use a soft cloth or sponge on the outside as
rough sponges can leave scratches behind.