240 Ton Wheel Motor
240 Ton Wheel Motor
GE TRANSPORTATION
2901 EAST LAKE ROAD, ERIE PA. 16531
5 BLOCK DIAGRAM: STATIC EXCITER, ALTERNATOR & RECTIFIER 31 LOW VOLTAGE POWER CIRCUIT
6 BLOCK DIAGRAM: GRID BLOWER MOTORS, RETARD GRIDS & CHOPPERS 32 POWER SUPPLY
7 BLOCK DIAGRAM: INVERTERS & WHEEL MOTOR 33 POWER SUPPLY
7A BLOCK DIAGRAM: INVERTERS & WHEEL MOTOR 34 PSC CPU CARD: RS-232 / PSC CPU CARD: RS-422
8 BLOCK DIAGRAM: PROPULSION SYSTEM CONTROL 35 PSC DIGITAL I/O CARD: RELAYS & CONTACTORS
9 BLOCK DIAGRAM: TRUCK CONTROL INTERFACE 36 PSC DIGITAL I/O CARD: SYSTEM RUN OUTPUT /
10 ALTERNATOR CIRCUITS PSC DIGITAL I/O CARD: CONTROL POWER INDICATION INPUT
11 RECTIFIER / DC LINK AND GROUND CIRCUITS 37 PSC DIGITAL I/O CARD
12 RETARD CHOPPERS / RETARD GRIDS 38 PSC DIGITAL I/O CARD
12A GRID BLOWER MOTOR PROTECTION / GRID BLOWER MOTORS #1 & #2 & RETARD GRIDS 39 PSC ANALOG CARD: CURRENT SENSOR
13 INVERTER #11: LEFT WHEEL 40 PSC ANALOG CARD: CURRENT SENSORS
13A INVERTER #12: LEFT WHEEL 41 PSC ANALOG CARD: ENGINE SPEED SENSOR / PSC ANALOG CARD
14 INVERTER #21: RIGHT WHEEL 42 PSC ANALOG CARD: ALTERNATOR PHASE, LINK & ALTERNATOR FIELD VOLTAGE MODULES
14A INVERTER #22: RIGHT WHEEL PSC ANALOG CARD: GRID BLOWER VOLTAGE MODULE & ENGINE RPM COMMAND
14B INTERPHASE TRANSFORMERS / WHEEL MOTORS 43 PSC ANALOG CARD: CHART RECORDER OUTPUTS
15 LAMINATED BUS BARS 44 PSC ANALOG CARD
16 INVERTER #11 TMC: CPU AND FIBER OPTIC I/O 45 PSC ANALOG CARD: NON-DIRECTIONAL FRONT SPEED SENSORS / PSC ANALOG CARD: SPEED SENSOR INPUTS
16A INVERTER #12 TMC: CPU AND FIBER OPTIC I/O 46 PSC ANALOG CARD: DIRECTIONAL FRONT SPEED SENSORS / PSC ANALOG CARD: SPEED SENSOR INPUTS
17 INVERTER #11 & #12 TMC: LINK AND PHASE VOLTAGE I/O 47 SPARE PSC DIGITAL I/O CARD
48 TCI CPU CARD: RS-422 & RS-232 / TCI CPU CARD
18 INVERTER #11 TMC: PHASE CURRENT I/O 49 TCI ANALOG CARD: DID PANEL & MM232 / TCI ANALOG CARD
18A INVERTER #12 TMC: PHASE CURRENT I/O 50 TCI ANALOG CARD: INPUTS
19 INVERTER #11 & #12 TMC: SPEED SENSOR I/O 51 TCI ANALOG CARD: OUTPUTS / TCI ANALOG CARD: CHART RECORDER OUTPUTS
20 INVERTER #11 & #12 TMC: SPARE PROGRAMMABLE OUTPUTS 52 TCI DIGITAL I/O CARD: OPERATOR DEVICES / TCI DIGITAL I/O CARD: ENGINE CONTROL & MISC.
21 INVERTER #21 TMC: CPU AND FIBER OPTIC I/O 53 TCI DIGITAL I/O CARD: CRANKING & SPEED SET / TCI DIGITAL I/O CARD: WARNING LIGHTS & MISC.
21A INVERTER #22 TMC: CPU AND FIBER OPTIC I/O 54 TCI DIGITAL I/O CARD: LIGHTS / TCI DIGITAL I/O CARD: LIGHTS & ALARMS
22 INVERTER #21 & #22 TMC: LINK AND PHASE VOLTAGE I/O 55 TB1 & TB2 TERMINAL BOARDS / TB3 TERMINAL BOARD
56 TB4 TERMINAL BOARD / TB5 TERMINAL BOARD
23 INVERTER #21 TMC: PHASE CURRENT I/O 57 RP3 TERMINAL BOARD / GDPTB TERMINAL BOARD
23A INVERTER #22 TMC: PHASE CURRENT I/O 58 BATTERY POSITIVE WIRE ROUTING
24 INVERTER #21 & #22 TMC: SPEED SENSOR I/O 59 24VDC POWER SUPPLY POSITIVE WIRE ROUTING
25 INVERTER #21 & #22 TMC: SPARE PROGRAMMABLE OUTPUTS 60 24VDC POWER SUPPLY NEGATIVE WIRE ROUTING
70 CNX1 CONNECTOR
71 CNX2 CONNECTOR
72 CNX3 CONNECTOR
73 CNX4 CONNECTOR
74 CNX5 CONNECTOR
75 PS CONNECTOR
85 DEVICE TABLE
86 DEVICE TABLE
87 DEVICE TABLE
88 DEVICE TABLE
89 DEVICE TABLE
90 DEVICE TABLE
91 DEVICE TABLE
REVISIONS
DIODE
DC
M CAPACITOR
MOTOR
(NON - POLARIZED) LED
AC
CAPACITOR
MOTOR SCR
(POLARIZED)
INDICATING
R LIGHT OR LED
IGBT
(TERTIARY) (INSULATED GATE BIPOLAR TRANSISTOR)
(COLOR - RED)
MAIN
ALT ALTERNATOR
FIELD METER
1000 VARIABLE RESISTOR
CIRCUIT BREAKER
CONTACTOR
VARISTOR
(WITH BLOW - OUT COIL)
MOV TYPE
INDICATOR LIGHT
SINGLE BREAK
INTERLOCK OR CONTACT
(SHOWN NORMALLY CLOSED)
DOUBLE BREAK
INTERLOCK OR CONTACT DC CURRENT SENSOR
(SHOWN NORMALLY OPEN)
RES/DIODE/ MOV
SUPPRESSION
MODULE
+
(SHOWN WITH COIL)
-
DOUBLE THROW
INTERLOCK OR CONTACT (COIL) CURRENT TRANSFORMER
TEMPERATURE SENSOR
PRESSURE
SWITCH
INDUCTOR
SPEED SENSOR (ACTIVE)
HAND - OPERATED
SWITCH HIGH VOLTAGE
INDICATOR LIGHT SPEED SENSOR (PASSIVE)
(SPRING RETURN)
REVISIONS
NO CIRCUIT CONNECTION
OR
TWISTED SHIELDED WIRE
B G
ENGINE SHAFT
VAM4
VAM3
DCP
(6A)
FP RDA RDB RDC
ALT
AFSE
ALTERNATOR
AC1
T20 T1
ALTERNATOR
STATIC EXCITER
AC2
T19
CMT
T2
DC+
F1
BATT GF
DC+ BOOST DC-
F2
T3
CMAF
VAM4 VAM3
VAM3
DCN
(6A)
LINKI
0.4
R1
ALTERNATOR
GFR
TM1,TM2 MAIN
INVERTERS BLOWER
BATTERY
BATFU
ENGINE
ESS SPEED
CHASSIS
SENSOR
GROUND
KEYSW
GDPC1
TO
PHASE
PROPULSION SYSTEM AND
CPR
CONTROL POWER CHOPPER
MODULES
GDPC2
REVISIONS
RD CF11A
CGBM1 CGBM2
CF21A
RG2A
RG3A
RG4C
RG1D
0.948
0.965
0.965
0.651
(7C)
BM1 BM2
CF2
CF1
RG2B
RG3B
RG4B
RG1C
0.565
0.965
0.965
BM2I
0.651
BM1I
VAM3
RG2C
RG3C
RG4A
RG1B
0.565
0.965
0.965
0.651
VAM4
1500
1500
RD
(5B) DCN
RG2D
RG1A
0.732
0.565
2700uf
2700uf
CCF2
CCF1
GRR9
1500
1500
50
GROUND
FAULT
DETECTION
GRR10
CM1 CM2
10
CHASSIS CF21A
RP2
GROUND
(7C)
RP1
CF11A
DCN
(7A)
REVISIONS
CCF2 INVERTER
(6B)
F11A2
F11B2
F11C2
DCP
F11A1
F11B1
F11C1
11
2700 uF
2700 uF
CF11B
CF11A
TA101
CM11A
TB101
CCF2
CM11B
(6B) DCN SS1
INVERTER
F12C2
F12A2
F12B2
F12A1
F12B1
F12C1
12
TB102
CM12B
TC101
CM11C
CM12C TC102
2700 uF
2700 uF
CF12A
CF12B
CCF2 INVERTER
F21A2
F21B2
F21C2
(6B)
F21A1
F21B1
F21C1
DCP 21
2700 uF
2700 uF
CF21B
CF21A
TA201
CM21A
TB201
CCF2
CM21B
(6B) DCN SS2
F22C2
F22A2
F22B2
INVERTER
F22A1
F22B1
F22C1
22
TB202
CM22B
TC201
CM21C
CM22C TC202
2700 uF
2700 uF
CF22A
CF22B
FIBER OPTICS DIGITAL INPUTS ANALOG INPUTS ANALOG INPUTS FIBER OPTICS
FEEDBACK FROM
CONTACTOR FEEDBACKS: CURRENT SENSORS: VOLTAGE ATTENUATION MODULE (VAM1): FEEDBACK FROM
INV #11 & #12 GF,RP1,RP2 DC LINK (LINKI) INV #11 & #12 DC LINK VOLTS INV #21 & #22
PHASE AND GRID BLOWER #1 (BM1I) INV #11 & #12 PHASE VOLTS A,B,C PHASE AND
CHOPPER MODULES
CAPACITOR DISCHARGE/GFCO REQUEST GRID BLOWER #2 (BM2I) CURRENT SENSORS: CHOPPER MODULES
CONTROL POWER SUPPLY INPUT
SERVICE BRAKE APPLIED
ALTERNATOR MAIN FIELD (CMAF) INV #11, #12 PHASE A (CM11A), (CM12A)
INTERFACE CONNECTOR INTERLOCKS
ALTERNATOR TERTIARY WINDING (CMT) INV #11, #12 PHASE B (CM11B), (CM12B)
AFSE FEEDBACK
ICP PANEL CONNECTOR INTERLOCKS
GROUND FAULT DETECTION
INV #11, #12 PHASE C (CM11C), (CM12C)
AUTONOMOUS MODE REQUEST ENGINE LOAD SIGNAL
TRACTION MOTOR #1 SPEED SENSOR (SS1)
KEY SWITCH INPUT
BATTERY POWER
(QUADRATURE FREQUENCY)
WHEEL SPIN/SLIDE DISABLE REQUEST
ENGINE SPEED INCREASE #1 VOLTAGE ATTENUATION MODULES(VAM3,4):
ENGINE SPEED INCREASE #2 ALTERNATOR 3 PHASE VOLTAGES
THROTTLE SET INPUT DC LINK VOLTS
ACCEL INHIBIT INPUT ALTERNATOR FIELD VOLTS
ALTERNATOR TERTIARY VOLTAGE
POWER SUPPLY (PS) GRID BLOWER MOTOR VOLTAGE ANALOG INPUTS
17FB173
17FB174
17FB160
17FB104
17FB174
PSC CPU CARD
17FB104
17FB179
17FB179
FODC2
SPARE
SPARE
FODC1
TMC CARD
TMC CARD
CONTROL
PANEL
ENGINE SPEED SENSOR (FREQUENCY) RR HYDRAULIC BRAKE FLUID TEMPERATURE ENGINE CAUTION
17FB104
17FB179
17FB104
17FB173
17FB174
17FB160
17FB179
TCI DIGITAL CARD
TCI CPU CARD
INTEGRATED
SPARE
SPARE
FODC2
FODC1
CONTROL PANEL
(ICP)
SLOT 2 SLOT 6 SLOT 7 SLOT 8 SLOT 9
RS232
RS232
RS232
DIGITAL OUTPUTS
TRUCK IN REVERSE
ANALOG OUTPUTS TRUCK SPEED > SET SPEED #1
TCI PTU TRUCK SPEED > SET SPEED #2
CRANK ENGINE
FREQUENCY OUTPUT HYDRAULIC BRAKE FLUID TEMP.
PARK BRAKE SOLENOID
DIAGNOSTIC PROPULSION SYSTEM TEMP.
PROPULSION SYSTEM WARNING
ENGINE SPEED COMMAND
USE ONLY TRUCK SPEED (FREQUENCY) PROPULSION FAULT (PROPULSION DISABLED)
PROPULSION FAULT (RETARD DISABLED)
PROPULSION SYSTEM OVERTEMPERATURE
SEPARATE BATTERIES
POWER SUPPLY (PS) DID PANEL RETARD MODE ACTIVE (EXTERNAL LIGHT)
RETARD AT CONTINUOUS LEVEL
T2002
VH1
VAM4
(42A)
VH2
(40B) T19
T1902
F1 T20
APL
DC+ F104 F1
F101
AFSE
AFSE APL
(31B)
SCR1
F102
F103
A
(31A)
D1
R1
1.03
1.03
0.4
T2001
SCR2
SCR4
B
D2
VH3
RDA-AC
CROW (11A)
T101
VAM4
BAR
(42B)
B3 C3 D3 RDA-AC
(11A)
T102
AC1 SCR3 VH4
GFR
B1 C1 D1 (31A) F1 T20 T19 RDB-AC
(11A)
T201
A
DCNF02
AC2
AF
TH1
(31A) T1
BATTSW
B
ALT T2
BATT BOOST CMD.
F2 T3
T302
T202
T301
F202
F2
THERMAL
SENSOR
ESS
FIRING
FIRING
POWER
GND RDB-AC
INPUT
SCR2
SPEED (11A)
SCR1
BLOCK
APL
BATT
F2
BOOST SENSOR
(40B) GF (41A) RDC-AC
DC-
DCNF01 S M F201 (11A)
15 16 3 7 9 5 1 2 14 CMAF
RDC-AC
(11A)
SCR3CM01
AFSEF2H
AFSEF1L
AFSEF1H
AFSEF2L
AFSGND
AFSETS
RTN27
AFSEL
AFSER
2K TB1-G (55A)
(44A) CNA-37
BP24V45
(41A) CNC-62
(55A) TB2-N
A B
(44A) CNA-24
(37A) CNB-85
(44A) CNA-23
(44A) CNA-35
(41A) CNC-61
CNB-41 (37B)
SCR3CM02
REVISIONS
DCP BUS
T103
DCP BUS
T106
DCP08
CCLR1- DC+ (30B) FDR GRR
N2A N2A
DCP09
CCLR2- DC+ (30B)
375
375
DCP20
375
375
ALT-T2 (10B)
T201 DCP16
VAM3
DCP10 (42A)
375
375
ALT-T2 (10B) T202
+ + +
375
375
T203 VH4
RDA RDB RDC
N2D N2D
FAULTP03
T206
FDR01
FP
AC
C FAULTP02
N2E N2E
B
AC GRR9
375
375
VH5
50
AC
375
375
A B
A
CNB-23
(41B)
375
375
GNDFLT02
GNDFLT01
- - -
375
375
ALT-T3 (10B)
T301 N2H N2H
10
DCN20
T306
DCN08 CCLR1-DC-(30B) B
DCN BUS
CNB-9
DCN09 CCLR2-DC-(30B)
RTN43 (41B)
VAM3
RTN42
(39A) DCN BUS DCN BUS
(42A)
(12A)
VH3 LINKI
VH2 GND1-BLK
VH1 (31A)
REVISIONS
DCP04
RG2A-B(12D) ** SEE SHEET 15
RG1D-B(12D)
DCP05
DCP06
DCP BUS
DCP07
(11B) (13A)
A
B
CJPB
RG3A
RG4C
**
0.965
0.965
CVB1
PART OF
B
RETARD
CF2
CF1
GRID
*
BOX
FBCF1
FBCF1
(12D)
A
B
CHOPPER DIODE CHOPPER DIODE
**
**
RG3B
RG4B
0.965
0.965
2 2 C
C
(28A) 3 (28C) 3
AC G AC G
+
B
POWER POWER
*
*
4 4 E
E
A
B
1 1
2700 uF
2700 uF
RG4A
RG3C
CCF2
CCF1
0.965
0.965
GRY GRY
B
CVBC
CVB3
C
-
CVBC02 CVBC01
**
CVBB
APL
CVB4
B
**
CVBB02 CVBB01
APL
FBCF2
FBCF2
**
(28A) 3 (28C) 3
AC G AC G
POWER POWER
4 E 4 E
1 1
GRY GRY
DCN BUS
(11B) (12C)
REVISIONS
DCP29
DCP-BUS (12B) DCP04
DCP05
B
18,000uF BMA01
RGBM2
CGBM2
RG2A
RG1D
BMA02
0.948
0.651
20K
BM1 BM2
A
GND20
GND10
BMFF02
-
BMFF01
* *
B
BM2FF
RG2B
RG1C
BM1FF
0.651
0.565
APL
APL
CGBM
BLK BLK
A
GNDB4 GNDB5 * *
BMFF03
BMFF4
B
BUS
RG2C
RG1B
0.651
0.565
BMFF04
A
BM1I BM2I
18,000uF
* *
(40A) (40A)
RGBM1
CGBM1
B
20K
RG2D
RG1A
0.565
0.732
BMFF3
BUS BMFF06
-
A
BMFF05
BMFF07
BMFF09
PART OF
RETARD GRID
VH5
VAM4 BOX (12B)
M
(42B)
RP1
RP2
RP1F
RP2F
S
DCN BUS
(12B) (13A)
DCP BUS
(12B) (13C)
I11PB
** SEE SHEET 15 **
I11VB1
F11A2
F11B2
F11C2
F11B1
F11C1
F11A1
PHASE MODULE PHASE MODULE PHASE MODULE
FB11F1
E E E
**
**
1 (28B) 1 (28B) 1
DCP28
TA111-BUS
A (14E)
TA105
2700 uF
2700 uF
CF11A
CF11B
TB111-BUS
B (14E)
VH1 TB105
VAM1
(17A) TC111-BUS
VH2 C (14E)
-
TC105
I11VB4
I11VB5
I11VB3
VAM1-VH4
**
**
**
DCN31 (14E)
DCN17
FB11F2
FB11F2
**
**
I11NB
DCN BUS
(12C) (13C)
REVISIONS
DCP BUS
(13B) (14A)
I12PB
** SEE SHEET 15 **
I12VB1
F12A2
F12B2
F12C2
F12B1
F12C1
F12A1
PHASE MODULE PHASE MODULE PHASE MODULE
FB12F1
E E E
**
**
1 (28D) 1 (28D) 1
TA112-BUS
A TA106
(14E)
2700 uF
2700 uF
CF12A
CF12B
TB112-BUS
B TB106
(14E)
TC112-BUS
C (14E)
-
TC106
I12VB3
I12VB4
I12VB5
**
**
**
FB12F2
FB12F2
**
**
I12NB
DCN BUS
(13B) (14A)
REVISIONS
DCP BUS
(13D) (14C)
I21PB
** SEE SHEET 15 **
I21VB1
F21A2
F21B2
F21C2
F21B1
F21C1
F21A1
PHASE MODULE PHASE MODULE PHASE MODULE
FB21F1
E E E
**
**
1 (29B) 1 (29B) 1
DCP27
TA221-BUS
A TA205
(14E)
2700 uF
2700 uF
CF21A
CF21B
TB221-BUS
B TB205
(14E)
VH8
VAM2
(22A) TC221-BUS
VH7 C (14E)
-
TC205
I21VB3
I21VB5
I21VB4
VAM2-VH5
**
**
**
DCN30 (14E)
DCN27
FB21F2
FB21F2
**
**
I21NB
DCN BUS
(13D) (14C)
REVISIONS
DCP BUS
(14B)
I22PB
** SEE SHEET 15 **
I22VB1
F22A2
F22B2
F22C2
F22B1
F22C1
F22A1
PHASE MODULE PHASE MODULE PHASE MODULE
FB22F1
E E E
**
**
1 (29D) 1 (29D) 1
TA222-BUS
A TA206
(14E)
2700 uF
2700 uF
CF22A
CF22B
TB222-BUS
B TB206
(14E)
TC222-BUS
C (14E)
-
I22VB4
TC206
I22VB3
I22VB5
**
**
**
FB22F2
FB22F2
**
**
I22NB
DCN BUS
(14B)
REVISIONS
I11VB5-A
(13B)
TA105
VAM1-VH2 VH4 VAM1 VH3 TA111 BUS
(13A)
DCN31 (17A) TA101
TA103 CM11A
(18A)
DCN18
TA112 BUS
TM1
TA102
I12VB5-A CM12A
(13D) (18C)
TA106
I11VB4-B TA SS1
(13B) SPEED
VH6 VAM1 VH5
TB105 TB111 BUS
SENSOR
(17B) TB101 (19A)
TB103 CM11B
(18B)
DCN19
TB112 BUS
I12VB4-B
(13D) TB102
TB106 CM12B
(18D)
I11VB3-C
TB TC
(13B)
TC105
VH8 VAM1 VH7 TC111 BUS
TC102
I12VB3-C CM12C NOTE: THE TRACTION MOTORS REQUIRE TWO CABLES
(13D)
TC106
(18D) PER PHASE TO MAINTAIN CURRENT BALANCE BETWEEN
THE TWO SHARING INVERTERS. THE SIZE AND
I21VB5-A
(14B) ROUTING OF THESE CABLES IS IMPORTANT TO
TA205 SUCCESSFUL INVERTER OPERATION. THE ORIGINAL
VAM2-VH7 VH5 VAM2 VH6 TA221 BUS
FACTORY CABLE ARRANGEMENT MUST BE MAINTAINED.
(14A)
DCN30
(22A)
TA203 CM21A
TA201
(23A)
DCN28
TA222 BUS
TM2
I22VB5-A TA202
CM22A
(14D)
TA206
(23C)
I21VB4-B TA SS2
(14B) SPEED
TB205
VH3 VAM2 VH4 TB221 BUS SENSOR
(22B) (24A)
TB203 CM21B
TB201
(23B)
DCN29
TB222 BUS
I22VB4-B
(14D) TB202
TB206 CM22B
(23D) TB TC
I21VB3-C
(14B)
TC205
VH1 VAM2 VH2 TC221 BUS
I22VB3-C TC202
CM22C
(14D)
TC206 (23D)
REVISIONS
LAYERS
PHASE A 5
PHASE B 4
PHASE C 3
- 2
+ 1
+ 1
- 2
REVISIONS
CNG-5
G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B
X R X R X R X R X R X R X R X R
1CDD
1CDC
11AC+
11AC-
11CC+
11CC-
11BC+
11BC-
11AD+
11AD-
11CD+
11CD-
11BD+
11BD-
1CMC
1CMD
(NC)
(NC)
20G
24G
25B
22G
23B
27B
28G
26G
18G
21B
17B
15B
16G
19B
PART OF 84C603188 FIBER OPTIC I/O CARD SLOT 1 IN ICP PANEL
(FODC1)*
40 42 44 46 48 50 128 130 126 79 81 82 84 91 93 85 87 88 90 97 99 129 9 12 15 3 96 123 94 101 125 100 189 205
2INJCHOPCTL
CHOP3FB2
CHOP1FB2
SLOT 13-126
RTN
(21A)
SLOT12-156
SLOT13-100
SLOT13-101
SLOT 12-69
SLOT12-150
SLOT13-94
SLOT12-31
SLOT13-205
SLOT13-12
SLOT13-15
SLOT13-3
SLOT13-9
(21B)
(21A)
(21B)
(21B)
(21B)
(21B)
(21B)
(21B)
(21B)
(21B)
(21B)
(21B)
1INVCHOPCTL
1INVCHOPCTL
CHOP4FB1
CHOP2FB1
CHOP3FB1
CHOP1FB1
AUPFB11
ADNFB11
CUPFB11
CDNFB11
BUPFB11
BDNFB11
RS1GND
FOENFB
AUP11
ADN11
CUP11
CDN11
BUP11
BDN11
INIT11
UPA1
DNA1
UPB1
DNB1
UPC1
DNC1
ON11
RXD1
TXD1
111 114 117 40 39 37 36 34 33 69 165 168 171 174 177 180 186 189 192 195 198 201 139 30 153 150 31 159 156 85
PART OF 17FB179 INVERTER #11 & #12 TMC CARD SLOT 11 IN ICP PANEL
TB3-B
TB3-P
P24VDC11 (55B)
N24VDC11 (55B)
CND-46 (18A)
CND-29 (18B)
CNC-26 (18D)
CND-34 (18A)
CNC-44 (18D)
CNC-49 (18D)
CNC-31 (18D)
CND-41 (18B)
CND-4 (18B)
CND-6 (18B)
CNC-3 (18C)
CNC-1 (18C)
P12A+
P12A+ P12A-
P12A- P12B+
P12B+ P12B-
P12B- P12C+
P12C+ P12C-
P12C-
(13C) (13C) (13C) (13C) (13D) (13D)
CND-28
CND-43
CNC-17
CNC-18
GATE GATE GATE GATE GATE GATE
DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER
CND-57
CND-58
G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B
X R X R X R X R X R X R
N24VG702
N24VG704
P24VGT01
P24VGT03
12AC+
12AC-
12CC-
12CC+
12BC+
12BC-
12AD+
12AD-
12CD+
12CD-
12BD+
12BD-
139
141
136
146
169
171
166
176
140
137
138
142
143
170
167
168
172
173
134
144
164
174
12G
10G
4G
2G
11B
5B
3B
8G
7B
6G
9B
PTC3 PTC2
1B
LED3 LED4
+24V -24V
PTC4 PART OF 84C603188 FIBER OPTIC I/O CARD SLOT 1 IN ICP PANEL PTC1
(FODC1)
LED2 LED5
+24V -24V
165 135 175 145 102 104 105 107 114 116 108 110 111 113 120 122 133
ADNFB12
AUPFB12
CDNFB12
CUPFB12
BUPFB12
BDNFB12
P2N24V
P3N24V
P4P24V
CMCTL
P1P24V
CUP12
CDN12
AUP12
ADN12
BUP12
BDN12
SLOT13-133
SLOT5-153
107 106 99 98 61 59 51 50 49 48 47 46 45 43 42 41
(37B)
(21D)
PART OF 17FB179 INVERTER #11 & #12 TMC CARD SLOT 11 IN ICP PANEL
REVISIONS
VAM2 -15(22B)
TB4-D (56A)
RTN62
RTN63
INVERTER #11 & #12 INVERTER #11 & #12 INVERTER #11 & #12 INVERTER #11 & #12
DC LINK VOLTAGE PHASE A VOLTAGE PHASE B VOLTAGE PHASE C VOLTAGE
16 15
VH1 VH2 VH3 VH4 VH5 VH6 VH7 VH8
GND GND
(13A) (14E) (14E) (14E)
VAM1
VOLTAGE ATTENUATION MODULE
DCLK1N
TA1SH
TB1SH
TC1SH
TA1N
TA1P
TB1N
TC1N
TB1P
TC1P
CND-45
CND-44
CND-59
CND-72
CND-84
CND-85
CND-97
CND-98
CND-99
CND-15
CND-16
CND-2
173 208 205 170 207 167 202 164
PART OF 17FB179 INVERTER #11 & #12 TMC CARD SLOT 11 IN ICP PANEL
REVISIONS
CM11A
CM11A CM11B
CM11B CM11C
CM11C
4000:1
4000:1 4000:1
4000:1 4000:1
4000:1
(14F) (14F) (14F)
+ M - + M - + M -
NV2P1F01
NV2P1F02
NV2P1F03
PV1P1F01
PV1P1F02
PV1P1F03
IPAN11SH
IPBN11SH
IPCN11SH
IPCN11
IPBN11
IPAN11
CND-29
CND-42
CND-46
CND-41
CND-30
CND-35
CND-34
CND-47
CND-4
CND-7
CND-6
CND-5
SLOT1-136
SLOT1-166
SLOT1-168
SLOT1-138
SLOT1-137
SLOT1-167
(16C)
(16D)
(16C)
(16D)
(16C)
(16D)
199 92 95 196 94
CM12A
CM12A CM12B
CM12B CM12C
CM12C
4000:1
4000:1 4000:1
4000:1 4000:1
4000:1
(14F) (14F) (14F)
+ M - + M - + M -
NV4P1F01
NV4P1F02
NV4P1F03
PV3P1F01
PV3P1F02
PV3P1F03
IPAN12SH
IPBN12SH
IPCN12SH
IPCN12
IPAN12
IPBN12
CNC-45
CNC-32
CNC-16
CNC-44
CNC-31
CNC-26
CNC-50
CNC-49
CNC-38
CNC-3
CNC-2
CNC-1
SLOT1-144
SLOT1-174
SLOT1-143
SLOT1-173
SLOT1-142
SLOT1-172
(16C)
(16D)
(16C)
(16D)
(16C)
(16D)
206 204 203
SS1
SPEED
SENSOR 1
SS1-D
SS1-A
SS1-C
SS1-F
SS1-E
SS1-B
COMMON
+15V
V1
V1
V2
V2
SHIELD
TMSS1-D
TMSS1-G
TMSS1-A
TMSS1-F
TMSS1-E
TMSS1-C
TMSS1-B
CNX1-G
CNX1-D
CNX1-B
CNX1-E
CNX1-F
CNX1-A
SS1TAIAP
SS1TAIAN
FREQUENCY
SS1TAINP
SS1TAINN
SS1SHLD
SS1P15V
SS1GND
OUTPUT
CND-77
CND-76
CND-90
CND-27
CND-25
CND-26
CND-14
CND-13
CND-12
CND-11
INV1TASH
VAM1GND2
VAM1GND
INV1HB
INV1SB
134 137 161 158 155 152 181 183 66 197 191 200
PART OF 17FB179 INVERTER #11 & #12 TMC CARD SLOT 11 IN ICP PANEL
REVISIONS
SELECTS
INVERTER
AS NUMBER 1
90 100 101 77
PART OF 17FB179 INVERTER #11 & #12 TMC CARD SLOT 11 IN ICP PANEL
REVISIONS
APPROVAL
TITLE SYSTEM SCHEMATIC MADE BY CDI-CADD 6.3.05 CONTROL ERIE
84B522336AB
R. WRIGHT PLANT
GE240AC
TM
FIRST MADE FOR ISSUE CDI-CADD 6.3.05 6.5.05 GENERAL ELECTRIC CO. CONT. ON SH. 21 SH. NO. 20
CDI RC
THIS DRAWING, WHICH CONTAINS PROPRIETARY INFORMATION, IS THE
PROPERTY OF GENERAL ELECTRIC COMPANY. IT SHALL NOT BE
84B522336AB REPRODUCED IN ANY MANNER NOR DISCLOSED TO THIRD PARTIES
CONT. ON SH. 21A SH. NO. 21 INVERTER #21 TMC: CPU AND FIBER OPTIC I/O SECT. 21A SECT. 21B INVERTER #21 TMC: CPU AND FIBER OPTIC I/O WITHOUT WRITTEN PERMISSION OF GENERAL ELECTRIC COMPANY.
CNH-3
CNH-5
G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B
X R X R X R X R X R X R X R X R
2CDD
2CDC
21AC+
21AC-
21CC+
21CC-
21BC+
21BC-
21AD+
21AD-
21CD+
21CD-
21BD+
21BD-
2CMC
2CMD
(NC)
(NC)
20G
24G
25B
22G
23B
27B
28G
26G
18G
21B
17B
13B
14G
19B
PART OF 84C603188 FIBER OPTIC I/O CARD SLOT 13 IN ICP PANEL
(FODC2)*
40 42 44 46 48 50 126 130 128 79 81 82 84 91 93 85 87 88 90 97 99 129 9 12 15 3 96 101 94 123 189 125 100 205
2INVCHOPCTL
1INVCHOPCTL
CHOP4FB2
CHOP2FB2
CHOP4FB1
CNB-102
RTN
CHOP2FB1
CNB-54
CNB-77
CNB-67
(33B)
SLOT 1-128
(33B)
FOEN2
(33B)
(33B)
CNC-4
SLOT 11-69
(16A)
(16A)
SLOT11-159
SLOT11-153
SLOT1-205
SLOT1-123
SLOT1-125
SLOT11-30
SLOT1-96
SLOT1-12
SLOT1-15
SLOT1-3
SLOT1-9
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
(16B)
2INVCHOPCTL
CHOP3FB2
CHOP1FB2
AUPFB21
ADNFB21
CUPFB21
CDNFB21
BUPFB21
BDNFB21
RS2GND
RTN80
AUP21
ADN21
CUP21
CDN21
BUP21
BDN21
UPA2
DNA2
UPB2
DNB2
UPC2
DNC2
INIT21
ON21
RXD2
TXD2
111 114 117 40 39 37 36 34 33 69 165 168 171 174 177 180 186 189 192 195 198 201 139 31 153 150 30 85 159 156
TB2-A
(55A)
(31B)
PART OF 17FB179 INVERTER #21 & #22 TMC CARD SLOT 12 IN ICP PANEL
TB3-D
TB3-S
P24VDC12 (55B)
N24VDC12 (55B)
CND-102 (23B)
CNC-102 (23D)
CND-100 (23A)
CNC-100 (23D)
CNC-84 (23D)
CND-88 (23B)
CND-93 (23B)
CNC-93 (23C)
CNC-97 (23D)
CND-80 (23B)
CNC-80 (23C)
CND-18 (23A)
P22A+
P22A+ P22A-
P22A- P22B+
P22B+ P22B-
P22B- P22C+
P22C+ P22C-
P22C-
CND-104
CND-86
CNC-96
CND-91
GATE GATE GATE GATE GATE GATE
DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER
CND-69
CND-70
G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B G
G B
B
X R X R X R X R X R X R
P24VGT01
N24VGT02
P24VGT03
N24VGT04
22AC+
22AC-
22CC-
22CC+
22BC+
22BC-
22AD+
22AD-
22CD+
22CD-
22BD+
22BD-
139
141
136
146
169
171
166
176
140
137
138
142
143
170
167
168
172
173
134
144
164
174
12G
10G
4G
2G
11B
5B
3B
8G
7B
6G
9B
PTC3 PTC2
1B
LED3 LED4
+24V -24V
PTC4
PART OF 84C603188 FIBER OPTIC I/O CARD SLOT 13 IN ICP PANEL PTC1
(FODC2)
LED2 LED5
+24V -24V
165 135 175 145 102 104 105 107 114 116 108 110 111 113 120 122 133
CUPFB22
CDNFB22
BUPFB22
BDNFB22
AUPFB22
ADNFB22
CMCTL
P2N24V
P4N24V
P3P24V
P1P24V
AUP22
ADN22
BUP22
BDN22
CUP22
CDN22
107 106 99 98 61 59 51 50 49 48 47 46 45 43 42 41
SLOT1-133
(16D)
PART OF 17FB179 INVERTER #21 & #22 TMC CARD SLOT 12 IN ICP PANEL
REVISIONS
VAM1-15 (17B)
RTN63
INVERTER #21 & #22 INVERTER #21 & #22 INVERTER #21 & #22 INVERTER #21 & #22
DC LINK VOLTAGE PHASE A VOLTAGE PHASE B VOLTAGE PHASE C VOLTAGE
DCLK2N
TA2SH
TB2SH
TC2SH
TA2P
TB2N
TC2N
TB2P
TC2P
TA2N
CND-24
CND-23
CND-22
CND-33
CND-32
CND-20
CND-21
CND-31
CND-19
CND-10
CND-9
CND-8
PART OF 17FB179 INVERTER #21 & #22 TMC CARD SLOT 12 IN ICP PANEL
REVISIONS
CM21A
CM21A CM21B
CM21B CM21C
CM21C
4000:1
4000:1 4000:1
4000:1 4000:1
4000:1
(14F) (14F) (14F)
+ M - + M - + M -
NV2P2F01
NV2P2F02
NV2P2F03
PV1P2F01
PV1P2F02
PV1P2F03
IPAN21SH
IPBN21SH
IPCN21SH
IPBN21
IPCN21
IPAN21
CND-102
CND-100
CND-103
CND-80
CND-89
CND-101
CND-94
CND-88
CND-93
CND-81
CND-87
CND-18
SLOT13-136
SLOT13-166
SLOT13-137
SLOT13-167
SLOT13-138
SLOT13-168
(21C)
(21D)
(21C)
(21D)
(21C)
(21D)
199 92 95 196 94
CM22A
CM22A CM22B
CM22B CM22C
CM22C
4000:1
4000:1 4000:1
4000:1 4000:1
4000:1
(14F) (14F) (14F)
+ M - + M - + M -
PV3P2F02
PV3P2F03
NV4P2F02
NV4P2F03
NV4P2F01
PV3P2F01
IPAN22SH
IPBN22SH
IPCN22SH
IPCN22
IPBN22
IPAN22
CNC-100
CNC-103
CNC-102
CNC-101
CNC-84
CNC-98
CNC-80
CNC-97
CNC-85
CNC-94
CNC-93
CNC-81
SLOT13-142
SLOT13-172
SLOT13-143
SLOT13-173
SLOT13-144
SLOT13-174
(21C)
(21D)
(21C)
(21B)
(21D)
(21D)
206 204 203
SS2
SPEED
SENSOR 2
SS2-D
SS2-A
SS2-B
SS2-C
SS2-E
SS2-F
(14F) (RIGHT WHEEL)
COMMON
+15V
V1
V1
V2
V2
SHIELD
CNX1-m TMSS2-D
CNX1-k TMSS2-A
TMSS2-B
TMSS2-E
TMSS2-G
TMSS2-C
CNX1-n TMSS2-F
CNX1-r
CNX1-j
FREQUENCY
OUTPUT
SS2TAIAP
SS2TAIAN
SS2TAINP
SS2TAINN
SS2SHLD
SS2P15V
SS2GND
CND-50
CND-51
VAM2GND2
CND-48
CND-37
CND-64
CND-36
CND-49
CND-65
CND-63
VAM2GND
INV2HB
INV2SB
134 137 161 158 155 152 181 183 197 191 200
PART OF 17FB179 INVERTER #21 & #22 TMC CARD SLOT 12 IN ICP PANEL
REVISIONS
SELECTS
INVERTER
AS NUMBER 2
90 100 101 77
PART OF 17FB179 INVERTER #21 & #22 TMC CARD SLOT 12 IN ICP PANEL
REVISIONS
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CD1P P11CN P11CP P11BN P11BP P11AN
GDPTB-A
GDPTB-A
(57B)
(57B)
CM1PGND
P11APGND
CM1P
P11AP
BATT18
BATT19
(NC)
(NC)
J1 GDPC1 J1
CN1-1
CN1-2
CN1-3
17 22 1 3
CN1-4
(28C)
CB1
100 VAC
25 KHz
P11A+
OUTPUT
GATE DRIVE
DC/AC (13A)
+
CONVERTER - (28C)
CB1
(28C)
J1 5 7
RTN30
RTN31
GDPTB-D
GDPTB-D
(57B)
(57B)
REVISIONS
APPROVAL
TITLE SYSTEM SCHEMATIC MADE BY CDI-CADD 6.3.05 CONTROL ERIE
84B522336AB
R. WRIGHT PLANT
GE240AC
TM
FIRST MADE FOR ISSUE CDI-CADD 6.3.05 6.5.05 GENERAL ELECTRIC CO. CONT. ON SH. 28A SH. NO. 28
CDI RC
THIS DRAWING, WHICH CONTAINS PROPRIETARY INFORMATION, IS THE
PROPERTY OF GENERAL ELECTRIC COMPANY. IT SHALL NOT BE
84B522336AB REPRODUCED IN ANY MANNER NOR DISCLOSED TO THIRD PARTIES
CONT. ON SH. 29 SH. NO. 28A INVERTER #12 GATE DRIVERS & POWER CONVERTER SECT. 28C SECT. 28D INVERTER #12 GATE DRIVERS & POWER CONVERTER WITHOUT WRITTEN PERMISSION OF GENERAL ELECTRIC COMPANY.
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
CD2P P12CN P12CP P12BN P12BP P12AN
P12APGND
P12AP
CM2PGND
(NC)
(NC)
CM2P
CN1-1
CN1-2
CN1-3
CN1-4
GDPC1 J1 19 23
(28B)
P12A+
CB2
GATE DRIVE
100 VAC
25 KHz (13C)
OUTPUT
DC/AC
+
(28B)
- CONVERTER
CB2
(28B)
REVISIONS
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
P21CN P21CP P21BN P21BP P21AN
GDPTB-C
GDPTB-C
(57B)
(57B)
P21APGND
P21AP
BATT20
BATT21
(NC)
(NC)
J1 GDPC2 J1
CN1-1
CN1-2
CN1-3
17 22 1 3
CN1-4
(29C)
CB1
100 VAC
25 KHz
P21A+
OUTPUT
GATE DRIVE
DC/AC (14A)
+
CONVERTER -
(29C)
CB1
(29C)
J1 5 7
RTN39
RTN40
GDPTB-F
GDPTB-F
(57B)
(57B)
REVISIONS
CN1-1
CN1-1
CN1-1
CN1-1
CN1-1
CN1-3
CN1-3
CN1-3
CN1-3
CN1-3
CN1-2
CN1-2
CN1-2
CN1-2
CN1-2
CN1-4
CN1-4
CN1-4
CN1-4
CN1-4
P22CP P22BN P22BP P22AN
P22APGND
P22AP
P22CNGND
(NC)
(NC)
P22CN
CN1-1
CN1-2
CN1-3
CN1-4
GDPC2 J1 19 23
(29B)
P22A+
CB2
GATE DRIVE
100 VAC
25 KHz (14C)
OUTPUT
DC/AC
+
(29B)
- CONVERTER
CB2
(29B)
REVISIONS
CCLR1
CCLR1 CCL1
CCL1
CCLR1 CCL1
3 3
CCIL1P
(11B) DCP BUS DCP08
DC+
(55B) TB2-V 2
RTN74
(11B) DCN BUS DCN08
DC- 1
CCIL1N
1
CCLR2
CCLR2 CCL2
CCL2
CCLR2 CCL2
3 3
CCIL2P
(11B) DCP BUS DCP09
DC+
(55B) TB2-V 2
RTN75
(11B) DCN BUS DCN09
DC- 1
CCIL2N
1
REVISIONS
CPRS
CPRS
CPRD
(MASTER CPS
CPS TB1
TB1
CPRD
SWITCH) OEM
CB CNX5-r
KEYSW 1 M B A + -
CNA-43 (36B)
CPS02
CPR
CPR
B1 B3
GFR+ (35A)
CPRJMP01
BATT02
CPRJMP02
C1 C3
BATT17
GDPTB-B (57B)
BATP03 D1 D3
CONTROL POWER
CNX5-N ON SIGNAL
BATT05
BATT01
GFR
GFR
BATFU
BATFU A TB1
TB1
B1 B3
BP24V01
1 2 BFCR
BATP
BATP02 BD1
BD1
GFRJMP02
C1 C3 BAT 10
GFRJMP01
B
BP24V02 A B BFC01
B R1
R1 A1 K
BATTSW
BATTSW 0.4
(BATTERY A2 (55A)
1.03
1.03
ISOLATION
SWITCH) D1 D3 BFC02
NOTE: BATTSW AFSE
AFSE
MAY BE (10A) A
(10A)
LOCATED ON
DC+ +
THE RTN LEG
OF BATTERY.
F101
RTN
RTN
BFC
BFC
BUS
BUS
BATP06
CNE-25(50B) BB-
+ 120,000uF
-
CNE-36(50B) (10A)
BATTERY
BATTERY RTN137
- GND2
GND2
RTN
RTN02 BLK BLK RTN21 RTN80
CNC-4(21B)
A TB2
TB2
GND1
PS-P24 (32B)
GRR10-B BP24V03
BLK RTN03
RTN04
(11B) RTN42
BLK
B
RTN05 TB4-A (56A)
GDPTB-E
(57B) RTN138 (55A)
REVISIONS
TB4-A (56A)
TB4-B (56A)
TB4-B (56A)
TB3-H (55B)
TB3-A (55B)
TB4-C (56A)
TB3-N (55B)
TB4-C (56A)
TB3-X (55B)
TB1-C (55A)
TB1-B (55A)
CNX2-M
CNX2-H
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
(49A)
CNX2-A
CNX2-B
CNX2-D
CNX2-K
CNX2-C
CNX2-G
CNX2-E
CNX2-F
CNX2-J
CNX2-L
N24VDC19
P15VDC06
N15VDC05
P24VDC19
P15VDC07
N24VDC14
P24VDC14
P5VDC02
P5VDC03
P5VDC01
BP24V17
RTN86
RTN89
RTN91
RTN85
RTN90
RTN57
RTN58
RTN60
RTN84
RTN61
BP24V03
RTN59
8 19 9 20 10 21 28 33 29 34 40 42 44 45 46 47 48 54 56 58 55
P24 RTN
PS
POWER SUPPLY
REVISIONS
EPG BUS
SLOT 5-163
SLOT 13-12
SLOT 13-15
SLOT 13-3
SLOT 13-9
(21B)
(21B)
(21B)
(21B)
(38B)
CNB-102
CNB-100
CNA-30
CNB-67
CNB-77
CNB-54
CNA-60
CNA-32
CNA-44
CNB-63
CNB-98
CNE-21
CNF-21
CNF-86
CNE-58
CNE-20
CNF-20
CNF-22
CNF-23
CNF-85
CNF-98
CNF-97
CNF-24
CNF-84
CNF-6
CNF-7
CNF-8
N15VDC01
N15VDCPS
P15VDC09
P15VDC01
N15VDC07
P15VDCPS
P15VDC08
P5VDC06
P5VDC05
P5VDC07
P5VDC08
P5VDC04
P5VDC09
P5VDCNS
P5VDCPS
RTN126
RTN129
RTN136
RTN127
RTN128
RTN130
RTN132
RTN133
RTN135
PSSTAT
RTN134
RTN131
1 12 2 13 3 14 4 15 5 16 6 17 23 30 24 31 25 32 38 36 39 37 26 41 35 11 57
PS
POWER SUPPLY
REVISIONS
CNE-40 (48A)
CNE-39 (48A)
CNE-54 (48A)
CNE-55 (48A)
PSC PTU
RS-232
DIAGNOSTIC CONNECTOR
LOCATED IN OPERATOR CAB
(48A)
(48A)
PTU-3
PTU-2
PTU-5
CNX3-X
CNX3-W
CNX3-V
CNX3-d
RSTXDA1
RSRXDA1
RSSHLD1
RSTXCP01
RSTXCN01
RSRXCP01
RSRXCN01
RSGND1
RSSHL01
RSSHD01
CNA-54
CNA-40
CNA-39
CNA-52
CNA-51
CNA-53
CNA-50
CNA-66
CNA-65
CNA-67
NOTE:
TCI 422
RECEIVE PINS 50 & 51
TRANSMIT PINS 66 & 67
CNA-68
GFPU01
CPR-B3
(37A) RP3-F
(31B) GFCO
GFPU02
2
TB1-H BATT14 (57A)
BP24V15 (55A)
BATT02
CUTOUT 1 3 NORMAL
RP3-+
BATT08
BATT11 BATT16 (57A)
BATT12
BATT07
BATT04
GFPU03 BATT09
BATT10
RP3-E
GFRS GFS GF RP1S RP1 RP2S RP2 RP3S
+ +
+ +
F
+
F
+ + +
(57A)
F
E
E E
RP2FB02
RP3FB02
RP1FB02
GFR
RP1
RP2
GFFB02
GF
A
RP3BR
RP2BR
RP1BR
GFBR
RP2FB01
RP3FB01
RP1FB01
GFFB01
2K
2K
2K
2K
- - - - - - - -
RP3--
GFR
RP302 (57A)
RP101
RP201
GF01
B
GF02 RP102 RP202
RP3--
CNB-43
CNA-70
CNA-29
CNB-30
CNB-82
CNB-60
CNA-41
CNB-58
RTN122
RTN155
RP301
(57A)
CNA-56
TB4-T
(56A) RTN123 RTN154
203 204 200 201 142 206 207 175 199 202 178 170 174 187
DO14 DO15 DI3 DO9 DI9 DO10 DI10 DO11 DI11
CNB-44
CNB-42
CNB-59
CNB-71
CNB-17
RTN17
RTN15
RTN16
RTN13
RTN14
TB2-H
TB2-H
TB2-G
TB2-G
TB2-F
(55A)
(55B)
(55B)
(55B)
(55A)
REVISIONS
DISABLE REQUEST
TB1-N (55A)
COMMAND
(IF USED)
CNX5-A
CONTROL SYSTEM
THROTTLE SET
ENGINE SPEED
ENGINE SPEED
INCREASE #2
INCREASE #1
SYSTEM RUN
TO ENGINE
(IF USED)
(IF USED)
(IF USED)
WSSDC
CPS02
OUTPUT
CNX2-N
CNX2-g
CNX2-e
CNX2-z
SYSRUN01
ESI2
THSETO
ESI1
(SPARE)
(SPARE)
CNA-57
CNA-43
CNA-58
CNA-3
CNB-28
CNB-68
CNB-52
CNB-15
150 155 171 168 148 166 169 136
CNB-56
CNB-29
CNB-16
RTN22
RTN24
RTN25
RTN23
TB2-L
(55A)
TB2-M
TB2-M
TB2-L
(55A)
(55B)
(55B)
REVISIONS
THROTTLE SET
(IF USED)
DIRECTION
DIRECTION
INPUT
FORWARD
REVERSE
(SPARE)
(SPARE)
AFSER-A
GFCO-2
(35A)
(10A)
TB1-D
TB1-D
TB1-E
TB1-E
(55A)
(55A)
(55A)
(55A)
CNX2-O
CNX5-B
CNX5-C
CNX2-a
CNX2-b
SCR3CM02
BP24V07
BP24V08
BP24V09
BP24V10
FORTRU
REVTRU
THSETI
GFPU01
PDI1
PDI2
SLOT1-133
CNB-55
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(16D)
CNA-28
CNB-41
CNB-86
CNA-6
CNA-42
CNA-78
CNA-79
CNA-68
CNB-45
CNB-31
CNB-81
CNB-84
CNB-61
CNB-87
CNB-72
CNB-18
SPARE3
SPARE6
SPARE5
CMCTL
160 190 95 96 120 119 116 117 113 114 132 140 139 172 173 185 186 209 210 205 208 153 152 99 127
DI5 DI12 DI13 DI14 DO1 DO2 DO3 DO4 DO5 DO6 DO12 DO13 DO16 DO18 DO23 DO24 DI18 DI24
83 101 102 105 108 111 110 131 123 122 158 159 184 181 195 194 191 192 147 144
SPARE5L
SPARE3L
SPARE6L
CMCTLLO
GD2EL
GD1EL
CNB-46
CNB-32
CNB-70
CNB-57
CNB-74
CNB-19
CNB-33
CNB-83
CNB-85
CNB-73
CNA-4
CNB-78
(SPARE)
(SPARE)
(SPARE)
(SPARE)
RTN120
RTN96
RTN95
AFSEL
CPRL01
RTN18
RESERVED
FOR GTO
GATE DRIVE
TB2-W
TB2-W
TB4-S
CPRD-C
(56A)
(55A)
(55A)
AFSE-1
ENABLE
(10A)
(31B)
TB2-J
(55A)
REVISIONS
AUTONOMOUS
(IF USED)
(SPARE)
(SPARE)
SERVICE
REQUEST
APPLIED
INHIBIT
BRAKE
ACCEL
CPS-1
(31A)
TB1-X
CNX5-D
(55A)
MODE
CNX3-P
CNX5-F
CNX3-G
CNX3-B
CNX1-z
KEYSWO2
BP24V42
BP24V22
BRKRFB1
ACCINH
AUTOIN
PDOP2
PDOP1
BP24V44
BP24V43
(SPARE)
(SPARE)
(SPARE)
(SPARE)
CNA-82
CNA-80
CNB-34
CNA-30
CNC-67
CNC-66
CND-67
CND-66
CNB-66
CNA-81
CNB-21
CNA-17
CNA-15
CNA-19
(33B)
CNC-37
CNA-31
CNC-14
AUXRESET
SPARE
AUXOK
CNXFB
98 104 107 138 137 135 134 115 124 100 143 193 196 121 109 163
DI15 DI16 DI21 DO7 DO8 DI19 DI23 DI17 DI2 DO17 DI22 DI20 DI6
17FB104 PSC DIGITAL I/O CARD SLOT 5 IN ICP PANEL
DO7 DO8 DO17
125 126 128 129 188 189 89
71CNCK
*
CNX1-y
CNA-5
CNC-27
CNB-20
CNB-22
RTN20
RTN32
PDON2
PDON1
CNX5-G
CNX5-E
*NOTE:
WIRES 71CNCK, 71CN2,
TB2-K
AND 71CN1 ARE SUPPLIED
(55B)
TB2-S
(SPARE)
(SPARE)
(55B)
IN THE AUX BOX.
IF THE AUX BOX IS
NOT PRESENT, THESE
JUMPERS MUST BE
SUPPLIED IN THE TRUCK
OEM WIRING.
TB3-V (55B)
TB3-V (55B)
LINKI
4000 : 1
TB3-F (55B)
TB3-F (55B)
(11A)
+ M -
P24VDC09
N24VDC09
P24VDC10
N24VDC10
P24VDC40
N24VDC40
LINKISHD
LINKI (SPARE)
CURRENT
SENSOR
INPUT
CNB-89
CNB-103
CNB-76
CNB-90
CNB-104
CNB-75
CNB-80
CNB-69
CNB-94
CNB-79
CNB-92
CNB-93
TB3-G (55B)
TB3-G (55B)
TB3-W (55B)
TB3-W (55B)
4000:1 4000:1 4000:1 4000:1
(12C) (12C) (10B) (10B)
+ M - + M - + M - + M -
B2AMPSHD
P24VDC46
N24VDC46
B1AMPSHD
N24VDC45
N24VDC42
N24VDC43
P24VDC43
P24VDC45
P24VDC42
P24VDC02
ALTAMSHD
N24VDC02
ALTFAMPS
N24VDC01
P24VDC01
ATOCSHD
B2AMPS
B1AMPS
ATOC
CNA-100
CNA-103
CNA-102
CNA-101
CNA-87
CNA-88
CNA-97
CNA-77
CNA-75
CNA-95
CNA-63
CNA-90
CNA-98
CNA-99
CNA-62
CNA-48
CNA-96
CNA-47
CNA-89
CNA-76
123 120 118 119 121 122 130 131 127 128
AI26 AI25 AI05 AI06 AI07 AI17
LOCATED ON
ESS
ALTERNATOR
SENSOR
(10B)
TACHOMETER
COM
REF
ESS-B
ESS-A
SIGNAL
(IF USED)
CNX2-m
CNX2-n
CNX1-w
CNX2-t
CNX1-s
CNX1-x
GRR10-B (11B)
AFSE-15 (10A)
AFSE-16 (10A)
GRR9-A (11B)
TB1-X (55A)
ANALOG
ENGINE
ESSGND02
ESSGND03
ESSSHD02
ESSSHD03
LOAD
(SPARE)
ESS02
ESS03
SIGNAL
CNX5-H
CNX5-K
CNX2-h
CNX2-k
CNX5-J
CNX2-j
TB5 B D F
(56B)
A C E
ENGHPCMN
ENGHPCMP
ENGHPSHD
GNDFLT02
AFSSHLD
BP24V41
AFSGND
ESSSHD01
AFSETS
ESSGND01
PAI1SH
RTN43
(SPARE)
PAIN1
PAIP1
FREQUENCY
(SPARE)
ESS01
(SPARE) TEMPERATURE INPUTS INPUT
CNC-76
CNC-46
CNB-24
CNC-36
CNC-64
CNC-47
CNC-48
CNB-23
CNC-62
CNC-63
CNC-35
CNC-23
AUXPCGND CNC-25
CNC-65
CNC-90
CNC-77
CNB-27
CNC-34
AUXPCTSP CNC-24
CNB-36
CNB-35
CNB-25
CNC-91
CNC-61
CNB-11
CNB-10
CNB-9
AUXRPMFB
AUXPCSHD
AUXFBGND
AUXFBSHD
AUXISHLD
AUXIGND
AUXITSP
112 114 113 109 111 110 88 90 89 97 99 98 205 206 207 208 209 210 94 96 91 93 92 106 108 107 79
AI18 AI19 AI24 AI31 FI1 FI2 AIO3 AI04 AI21 AI29
CNX2-W
(50A)
(50A)
(50A)
(50A)
(50A)
(50A)
CNX2-U
CNX2-P
CNX2-S
CNX2-V
CNX2-q
CNX2-T
CNX2-s
CNX2-x
CNX2-r
VAM3 VAM4
VOLTAGE ATTENUATION MODULE VOLTAGE ATTENUATION MODULE
VL1 VL2 VL3 VL4 VL5 GND GND VL1 VL2 VL3 VL4 VL5 GND GND
ENGRPMSH
ENGRPMN
ENGRPMP
ENGRPMR
1 2 3 4 5 8 9 1 2 3 4 5 8 9
RLEVSH01
RPINSH01
RLEVN01
RLEVP01
RPINN01
RPINP01
A3PP2V
A3PP3V
GBLWRV
A3PP1V
RTN125
RTN124
ALTFVN
RTN124
ALTFVP
LINKVN
LINKVP
AT20V
AT19V
VAM3-9 (42A)
VAM4-8 (42B)
CNA-26
CNC-59
CNC-71
CNA-27
CNC-21
CNC-89
CNB-51
CNC-82
CNC-33
CNB-53
CNC-43
CNC-30
CNC-73
CNC-20
CNC-22
CNC-87
CNC-88
CNB-50
CNC-19
TB4-D (56A)
124 125 126 139 141 100 102 142 144 115 148 150 149 151 153 152 203 204 202
CHART RECORDER
INTERFACE FOR
TEST PURPOSES ONLY
SIG4SHLD
SIG8SHLD
SIG3GND
SIG5GND
SIG7GND
SIG4GND
SIG6GND
SIG2GND
SIG8GND
A010P01
A010N01
A011P01
SIG1GND
A011N01
A09P01
A09N01
PART OF
SIG5
SIG4
SIG8
SIG6
SIG3
SIG7
SIG2
SIG1
CHART RECORDER
INTERFACE HARNESS
(WIRING NOT
INSTALLED)
CNC-42
CNC-40
CNC-58
CNC-78
CNC-28
CNC-55
CNC-57
CNC-52
CNC-56
CNC-39
CNC-79
CNC-29
CNC-68
CNC-54
CNC-92
CNC-69
CNC-41
CNC-10
CNC-12
CNC-15
CNC-13
CNC-9
CNC-7
CNC-6
172 173 175 176 178 179 181 182 183 184 185 187 188 190 191 169 170 171 163 164 160 161 166 167
AO1 AO2 AO3 AO4 AO5 AO6 AO7 AO8 A09 A010 A011
AFSE-5 (10A)
AFSE-3 (10A)
AFSE-9 (10A)
AFSE-7 (10A)
PULSE WIDTH
MODULATED
(PWM) ENGINE
LOAD SIGNAL
(IF USED)
CNX2-Y
CNX2-p
TB3-K
CNX2-f
(55B)
NOTE: FOR CUMMINS ENGINES,
REMOVE JUMPER 09
BETWEEN TB3-J AND TB3-K
P24VDC47
AFSEF2H
AFSEF2S
AFSEF2L
AFSEF1H
AFSEF1S
AFSEF1L
ELPWMP
ELPWMN
ELPWMS
(SPARE)
CNC-53
CNC-51
CNA-37
CNA-36
CNA-23
CNA-35
CNA-24
CNB-47
CNA-25
CNB-49
CNB-88
CNB-48
F02N
F02P
193 194 195 196 197 198 199 201 200 80 95
AI01 AI02 AI27 AI28 AI30
FI7 F02
+10VREF
+15VDC
-15VDC
GNDREF
+5VDC
PART OF 17FB173 PSC ANALOG CARD SLOT 6 IN ICP PANEL
REVISIONS
(+15V)
(+15V)
(OUT)
(OUT)
(COM)
(COM)
WHT
RED
WHT
RED
BLK
BLK
SEE NOTE #1 SEE NOTE #1
(SPARE) (SPARE)
SPEED SENSOR SPEED SENSOR
CNX1-M
CNX1-O
CNX1-N
CNX1-U
CNX1-H
CNX1-W
CNX1-K
CNX1-Q
CNX1-R
CNX1-P
CNX1-V
CNX1-S
CNX1-X
CNX1-J
CNX1-L
CNX1-T
INPUT INPUT
CNX4-q
CNX4-s
CNX1-Z
CNX1-a
CNX1-b
CNX4-r
GB2SSN01
GB1SSN01
GB2SSP01
GB2SSS01
GB1SSP01
GB1SSS01
SS44TAIAN
SS3TAINN
SS3TAIAN
SS4TAINN
SS3TAINP
SS3TAIAP
SS4TANIP
SS4TAIAP
SS3SHLD
SS4SHLD
SS3P15V
SS4P15V
SS3GND
SS4GND
RFSPDP
LFSPDP
CNB-37
CND-39
CND-56
CND-79
CNB-26
CND-92
CND-60
CND-55
CND-40
CND-68
CND-52
CND-78
CND-73
CND-75
CND-62
CNB-38
CND-54
CND-74
CNB-12
CND-61
CNB-13
CNB-14
135 155 154 165 168 162 156 138 177 174 180 186 189 192 82 83 81 84
FI5 FI6
SS3 SS4
SPEED LOCATED ON LEFT FRONT WHEEL SPEED LOCATED ON RIGHT FRONT WHEEL
SENSOR 3 SENSOR 4
COMMON
COMMON
+15V
+15V
V1
V1
V1
V1
V2
V2
V2
V2
SS3-A
SS3-B
SS3-D
SS4-A
SS4-B
SS4-D
SS3-C
SS4-C
SS3-E
SS4-E
SS3-F
SS4-F
(SPARE) (SPARE)
SHIELD
SPEED SENSOR SPEED SENSOR
SHIELD
INPUT INPUT
CNX1-O
CNX4-q
CNX4-s
CNX1-M
CNX1-Z
CNX1-b
CNX1-H
CNX1-N
CNX1-U
CNX1-W
CNX1-K
CNX1-Q
CNX1-P
CNX1-R
CNX4-r
CNX1-X
CNX1-S
CNX1-V
CNX1-L
CNX1-T
CNX1-J
CN1-a
SS44TAIAN
GB1SSN01
GB1SSP01
GB1SSS01
GB2SSN01
GB2SSP01
SS3TAIAN
GB2SSS01
SS3TAINN
SS4TAINP
SS3TAIAP
SS4TAIAP
SS4TAINN
SS3TAINP
SS3SHLD
SS4SHLD
SS3P15V
SS4P15V
SS3GND
SS4GND
RFSPDP
LFSPDP
CNB-37
CNB-26
CNB-14
CNB-38
CNB-13
CNB-12
CND-39
CND-56
CND-79
CND-61
CND-60
CND-55
CND-40
CND-68
CND-52
CND-92
CND-78
CND-73
CND-75
CND-62
CND-54
CND-74
135 155 154 165 168 162 156 138 177 174 180 186 189 192 82 83 81 84
FI5 FI6
PART OF 17FB173 PSC ANALOG CARD SLOT 6 IN ICP PANEL
REVISIONS
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
(SPARE)
CNA-69
CNA-91
CNA-64
CNA-49
CNA-73
CNA-55
CNA-16
CNA-9
CNA-7
DI2S
DI1S
DO4S
DO1S
DI8
DI9
DI10
D112
DI11
136 143 169 175 120 119 113 114 178 187 190
CNA-10
CNA-8
CNA-74
CNA-34
(SPARE)
(SPARE)
(SPARE)
(SPARE)
REVISIONS
TCI PTU
RS-232
DIAGNOSTIC CONNECTOR
LOCATED IN OPERATOR CAB
CNA-51
CNA-66
CNA-53
CNA-50
CNA-67
CNA-65
(34B)
(34B)
(34B)
(34B)
(34B)
(34B)
PTU-3
PTU-2
PTU-5
CNX3-q
CNX3-s
CNX3-k
CNX3-r
RSRXCN01
RSRXCP01
RSTXCN01
RSTXCP01
RXD1SHLD
RSSHD01
RSSHL01
RS1GND
TCRXD1
TCTXD1
CNE-40
CNE-92
CNE-54
CNE-39
CNE-79
CNE-68
CNE-55
CNE-78
188
185
179
189
184
178
180
SER01 SER03 71
MM 232
RS-232
MM232-3
MM232-2
MM232-5
DID-10
DID-6
DID-9
DID-1
DID-5
DID-2
NC
N15VDC
P15VDC
P15VDC
P5VDC
CNX3-w
CNX3-z
CNX3-x
CNX3-H
CNX3-D
CNX3-O
CNX3-C
CNX3-y
RTN
RTN
(SPARE)
CNX2-A,C,E
CNX2-G,J
RS-422
CNX2-B,D,F,H,K,M
MMRXGND
MMRXSHD
CNX2-L
DIDRXGND
DIDRXSH
(32A)
(32A)
(32A)
(32A)
(51A)
PORT
(50A,51A)
MMRXD
DIDRXD
MMTXD
DIDTXD
CNE-66
CNE-51
CNE-67
CNE-53
CNE-38
CNE-50
OPER.CAB
(SPARE) (SPARE)
OPER.CAB
AUXRXN02
AUXRSH02
AUXRXP02
CNE-103
CNE-104
AUXTSH02
CNE-99
CNE-97
CNE-98
AUTXN02
AUTXP02
CNE-26
CNE-27
CNE-90
CNE-13
CNE-14
CNE-6
CNE-91
CNE-7
CNE-8
208 209 77 210 206 192 190 32 71 187 189 188 75 136 138 137 139 141 140
+10VREF
+15VDC
-15VDC
GNDREF
+5VDC
SER05
FO1
CNE-34
CNE-46
CNE-61
TRKSPN01
TRKSPP01
TRKSPS01
CNE-28
CNE-15
CNX3-f
CNE-2
CNE-1
TRKSPP03 TB5
CNX3-R (56B) G J L
RS3GND
RS3SHD
TRKSPN03
RXD3
TXD3
CNX3-Y H K M
TRKSPS03
CNX5-w
CNX5-u
CNX5-v
CNX5-y
CNX5-s TRUCK
(SPARE)
METER SPEED
RS-232 TRKSPP02
CNX5-x
PORT
TRKSPN02
TRUCK CNX5-c WEIGH SYSTEM
SPEED
TRKSPS02
(IF USED)
OPERATOR
CAB
REVISIONS
*
P15VDC
(49A) 270
OPERATOR OR
CAB 500
RESISTOR
CURRENT
LIMITING
*
LOCATED IN
INLET AIR DUCT HYDRAULIC
MOTOR
BRAKE FLUID
PRESSURE
TEMP. SENSOR ENGINE
POT. REFERENCE SENSOR
ACCELERATION
AMBTS CRANKING
(IF USED) BAROP
SPEED SET
BATTERY
RETARD
RETARD
RETARD
PEDAL
PEDAL
LEVER
IN+ OUT GND
BAROMETRIC
2K
2K
5K
2K
PRESS. SENSOR
RTN-BUS(31A)
BATFU-2(31A)
2 3 1
TA1 TA2
(SPARE)
CNX3-S
CNX3-E
CNX3-L
CNX4-w
CNX4-x
CNX4-v
CNX3-m
CNX3-n
CNX3-J
CNX4-u
CNX3-t
CNX3-K
CNX3-A
RPINSH
CNX4-t
CNX4-y
CNX1-d
CNX1-g
RLEVSH
CNX1-e
CNX1-f
RPINN
RPINP
RLEVN
RLEVP
CNX2-Q
CNX2-R
CNX2-X
CNX2-P
CNX2-W
CNX2-V
CNX2-U
CNX2-S
CNX2-T
AMBTMPSH
BAROPSHD
P5VBAROP
GRADESHD
MPRESSHD
HBRKTSHD
CRKBATSH
RSCPOTSH
ASPEDSHD
CNTBATSH
P10VPRES
AMBTMPN
AMBTMPP
MPRESSN
MPRESSP
CRKBATN
CRKBATP
RSCPOTN
RSCPOTP
POTREFN
POTSHLD
POTREFP
GRADEN
BAROPN
GRADEP
BAROPP
HBRKTN
HBRKTP
ASPEDN
ASPEDP
BATP06
RTN137
(42B)
(42B)
(42B)
(42B)
(42B)
(42B)
CNE-23
CNE-87
CNE-88
CNE-74
CNE-101
CNE-10
CNE-100
CNE-102
CNE-83
CNE-82
CNE-72
CNE-18
CNE-59
CNE-43
CNE-60
CNE-35
CNE-44
CNE-24
CNE-11
CNE-36
CNE-25
CNE-63
CNE-47
CNE-33
CNE-62
CNE-32
CNE-45
CNE-19
CNE-12
CNE-9
CNE-5
CNE-4
100 102 101 105 103 104 108 106 107 115 117 116 124 126 125 184 112 114 185 121 123 122 127 68 66 130 64 62 181 109 111 182
AI4 AI5 AI6 AI8 AI9 AI10 AI11 AI12 AI13 AI3
CNE-96
CNE-95
CNE-84
CNE-86
CNE-85
CNE-75
CNE-77
CNE-76
CNE-29
CNE-30
CNE-16
CNE-17
CNE-31
CNE-3
SPAREAI6N
SPAREAI7N
SPAREAI6P
SPAREAI7P
TAI2SH
TAI3SH
TAI4SH
TAI5SH
TAI1SH
TAIN2
TAIP2
TAIN4
TAIN5
TAIP4
TAIP5
TAIN3
TAIP3
TAIN1
TAIP1
CNE-89
CNE-73
CNE-81
CNE-71
CNX5-W
CNX5-U
CNX5-Q
CNX5-R
CNX5-P
CNX5-S
CNX5-V
CNX5-X
CNX5-Y
CNX5-Z
CNX5-0
CNX5-p
CNX5-T
CNX5-L
CNX5-t
(SPARE) (SPARE)
(SPARE) LF HYD. BRAKE RF HYD. BRAKE LR HYD. BRAKE RR HYD. BRAKE
FLUID TEMP. FLUID TEMP. FLUID TEMP. FLUID TEMP.
172 174 175 177 151 153 152 154 156 155 157 159 158 160 162 161 163 165 164 166 168 167
TCIAO2SHD
TCIAO3SHD
TCIAO1SHD
(49A)
(49A)
CNF-104
CNE-69
CNE-80
CNE-93
CNE-37
CNE-48
CNE-49
CNF-78
CNF-79
CNF-92
CNF-90
CNF-27
CNF-15
CNF-91
CNF-13
CNF-14
CNE-56
CNE-64
CNE-65
CNE-41
CNF-2
CNF-1
PART OF
HBRKMSH
P15VDC
TCIO2N
TCIO3N
TCIO4N
RFWSPN
TCIO2P
TCIO3P
TCIO4P
RFWSPP
TCIO4S
RFWSSH
HBRKMP
TCIO1N
LFWSPN
TCIO1P
CHART RECORDER
LFWSPP
LFWSSH
PTMPSH
PTMPP
INTERFACE HARNESS
RTN
CNX3-p
CNX3-u
CNX3-a
CNX3-b
CNX3-T
CNX3-v
CNX3-U
CNX3-h
CNX3-c
CNX3-j
CHART RECORDER
INTERFACE FOR
TEST PURPOSES ONLY
(SPARE) (SPARE)
OPERATOR
CAB
METER1 METER2
G G
S S
I I
HYDRAULIC PROPULSION
TEMPERATURE TEMPERATURE
REVISIONS
CNX5-r
(31A)
KEY SWITCH OEM
CB
CAB OPERATOR BATTERY ENGINE CONTROL MISCELLANEOUS
(MASTER SYSTEM EQUIPMENT
(+) (IF USED)
WARMUP REQUEST
SWITCH)
+VBAT -VBAT +VBAT +VBAT
TRUCK LOADED SIGNALS:
PARK BRAKE
RETARD SPEED
*** EMERGENCY
DATASTORE
+24VDC AT INPUTS EQUALS
SHUTDOWN
DIRECTION
(IF USED)
(IF USED)
OVERRIDE
CONTROL
REQUEST
REQUEST
REQUEST
REQUEST
EMPTY TRUCK.
CPS
RESET/
ENABLE
ENGINE
ENGINE
REST
TEST
LAMP
LOADED TRUCK.
REVERSE
FORWARD
TRUCK
PAYLOAD
TRUCK
DUMP BODY*
PARK BRAKE
CNX5-q
70%
(IF USED)
LOAD BRAKE
100%
WARNING
(31B)
** OVER
CAUTION
AXLE BOX
LOADED
AIR PRES
LOADED
(IF USED)
CPS-2
(31A)
CNX4-H
CNX4-R
CNX4-K
CNX4-P
CNX4-O
CNX2-w
CNX4-n
CNX4-h
CNX4-a
CNX4-d
CNX5-b
CNX4-p
CNX4-g
CNX4-c
CNX4-k
CNX4-J
CNX2-u
CNX1-c
CNX1-v
CNX2-v
DUMPBS
MPRESW
ENGWAR
ENGCAU
FORREQ
ENGSTR
REVREQ
RTDSPC
RSTREQ
LMPTST
OVPLD
PBREQ
100PL
DATST
CPS04
PBSW
70PL
RESET
TDI2
LBAS
EES
CNF-100
CNF-102
CNF-31
CNF-81
CNF-88
CNF-32
CNF-43
CNF-82
CNF-45
CNF-34
CNF-44
CNF-72
CNF-87
CNF-101
CNF-46
CNF-61
CNF-83
CNF-70
CNF-74
CNF-71
CNF-60
107 136 160 166 169 175 99 187 190 100 178 163 95 96 104 98 148 143 109 115 142
DI21 DI1 DI5 DI7 DI8 DI9 DI18 DI11 DI12 DI17 DI10 DI6 DI13 DI14 DI16 DI15 DI4 DI2 DI20 DI19 DI3
CNF-94
CNF-95
CNF-73
CNF-33
CNF-59
CNF-62
CNF-10
CNF-9
ESPDLM
RTN100
RTN102
RTN101
RTN98
RTN99
RTN97
HIIDLE
TDI1
NOTES:
CNX5-a
CNX2-y
(SPARE)
(SPARE)
STARTER FAILURE
TB4-G (56A)
TB2-X (55B)
TB2-X (55B)
TB4-F (56A)
TB4-F (56A)
APPROVAL
TITLE SYSTEM SCHEMATIC MADE BY CDI-CADD 6.3.05 CONTROL ERIE
84B522336AB
R. WRIGHT PLANT
GE240AC
TM
FIRST MADE FOR ISSUE CDI-CADD 6.3.05 6.5.05 GENERAL ELECTRIC CO. CONT. ON SH. 53 SH. NO. 52
CDI RC
THIS DRAWING, WHICH CONTAINS PROPRIETARY INFORMATION, IS THE
PROPERTY OF GENERAL ELECTRIC COMPANY. IT SHALL NOT BE
84B522336AB REPRODUCED IN ANY MANNER NOR DISCLOSED TO THIRD PARTIES
CONT. ON SH. 54 SH. NO. 53 TCI DIGITAL I/O CARD: CRANKING & SPEED SET SECT. 53A SECT. 53B TCI DIGITAL I/O CARD: WARNING LIGHTS & MISC. WITHOUT WRITTEN PERMISSION OF GENERAL ELECTRIC COMPANY.
ENGINE PARK
** PROPULSION SYSTEM BATTERY
CONTROLLER BRAKE OPERATOR CAB
OEM SPEED LIMITED SEPARATE
(IF USED) SOLENOID
(STEADY ON) OR RELAY
TB1-G(55A)
TB1-F(55A)
ENGINE EQUIPMENT SYSTEM NOT READY
+VBAT +VBAT
WINTER +VBAT (STEADY ON)/ PROPULSION
MODE SYSTEM FAULTED SYSTEM BATTERY (+)
COMMMAND *NO *NO
RELEASE (FLASHING) OVERTEMP
CRANK PROPULSION RETARD
(IF USED)
CNX5-e
PARK
BATTERY BRAKE
+
SPEED SPEED
EWMC
SET#1 SET#2
Y R R Y
-
EWMS 2
(IF USED)
NORMAL
CNX4-A
3
CNX4-B
CNX4-L
CNX4-M
CNX4-W
CNX4-D
CNX4-C
CNX4-e
CNX4-Z
WINTER 1
PVBATCRK
BP24V23
BP24V24
PBRKRC
HBTWIL
PSOTIL
BSRC
SPDS2
SPDS1
NPIL
NRIL
EWMS
CNF-16
CNF-11
CNF-36
CNF-66
CNF-51
CNF-69
CNF-63
CNF-3
CNF-35
CNF-4
CNF-39
CNF-75
116 119 120 117 139 140 132 137 138 134 135 206 207 199 202 170 174 172 173 185 186
D02 D01 D03 D06 D05 D07 D08 D09 D010 D011 D012 D013
CNF-17
CNF-48
CNF-30
CNF-37
CNF-18
CNF-76
CNF-47
CNF-53
CNF-67
CNF-40
CNF-58
CNF-25
WSYSPM
WSYSRM
CRKCMD
EWME
NOTE: *
ICP CONTROLS
CNX5-M
CNX5-d
CNX5-f
RTN105
RTN106
RTN107
RTN108
RTN109
RTN103
RTN104
RTN110
FLASHING OF
CNX4-E
THESE
INDICATORS.
NOTE: **
TB4-H (56A)
TB4-H (56A)
TB4-K (56A)
TB4-K (56A)
TB4-L (56A)
TB4-L (56A)
TB4-J (56A)
TB4-J (56A)
ENGINE
PROPEL
CRANK DUAL FUNCTION
RETARD WINTER
ENGINE
MODE MODE MODE
COMMAND
LIGHT DEPENDING
ENABLE
ON PSC
WEIGH WEIGH ENGINE SOFTWARE
SYSTEM SYSTEM CONTROLLER ENGINE
CONFIGURATION
(IF USED) (IF USED) (IF USED) CONTROLLER
FILE.
REVISIONS
BATTERY CHARGE
SYSTEM FAILURE
+VBAT +VBAT
SLIDE DISABLE
WHEEL SPIN
EXTERIOR VEHICLE
WSSDL
BCSFL
ALARMS & LIGHTS
+VBAT
LIGHT
LIGHT
ENGINE SPEED
+VBAT
OPERATOR CAB INDICATING LIGHTS
SET (+)
CNX5-m
CNX5-g
CNX5-j
HYDBHOTLT
PSCNOTRDY
RETARD REVERSE
RTDCONTLT
(IF USED)
LINKONTLT
(IF USED)
REDUCELT
(IF USED)
(IF USED)
(IF USED)
MODE MODE
RESTLT
RETARD
Y R R Y Y Y Y
WSSDL
TDOP3
BCSFL
CNF-12
CNX4-N
CNX4-G
CNX4-X
CNX4-S
CNX4-Y
CNX4-F
CNX4-T
CNX4-f
CNX1-t
PSCNRL
RTDIND
REVIND
HBOHIL
RESTLT
RCONIL
VLOIL
RPIL
RIL
CNF-55
CNF-89
CNF-29
CNF-28
CNF-54
CNF-68
CNF-38
CNF-77
CNF-64
CNF-5
CNF-93
203 204 200 201 209 210 205 208 168 171 155 193 196 113 114 153 152 156 150
D014 D015 D016 D018 D019 D020 D021 D017 D04 D023 D024 D022
CNF-19
CNF-26
CNF-41
CNF-80
CNF-56
CNF-65
CNF-42
CNF-50
CNF-49
CNF-57
CNF-52
CNF-103
WSSDLR
BCSFLR
RTN118
RTN119
RTN116
RTN117
RTN114
RTN113
RTN115
RTN112
RTN111
TDON3
CNX5-h
CNX5-n
CNX5-k
TB4-M (56A)
TB4-M (56A)
TB4-N (56A)
TB4-N (56A)
TB4-P (56A)
TB4-P (56A)
TB4-R (56A)
TB4-R (56A)
TB4-S (56A)
FAILURE LIGHT
SLIDE DISABLE
LIGHT RETURN
ENGINE SPEED
WHEEL SPIN
SET (-)
(IF USED)
CHARGING
BATTERY
SYSTEM
RETURN
REVISIONS
(21B) CNC-4
RTN80
P P P
N24VDC11
CND-58 (16D)
14 14
R R
R
15 RTN32
CNC-27 (38B) 15
S S S CND-70 (21D)
(SPARE) CNX3-e N24VDC12
BP24V40 16 16
T T
(55A) TB1-H T CCL1-2 (30B) CNB-92 (39A)
BP24V39 17 RTN74 17 N24VDC09
17
V
(37B) CNB-32
V
RTN75
CCL2-2 (30B) (40A) CNA-88
V
N24VDC10
CNB-104 (39B)
RTN95 18 N24VDC02 18
18
W (37B) CNB-70 W
CNF-95 (52A) (40B) CNA-100 W
BP24V41
CNB-27 (41B) RTN96
19 RTN97 N24VDC01
19
19
X CNB-66 (38B) X
RTN98
CNF-10 (52A) X
N24VDC14
PS-56 (32B)
BP24V42
REVISIONS
TB4 TB5
(54A) CNF-56
P
RTN116
CNF-50 (54A) P
RTN117 14
(54B) CNF-103 R
CNF-52 (54B)
R
RTN118 15 RTN119
S
RTN120
CNB-57 (37B) S
16
(35B) RP1BR-B T
RTN122
V
X
REVISIONS
RTN30
GDPC1-5 (28A)
F D GDPC1-7 (28A)
(35B) RP3BR-A RP3FB02
RTN31
04
(31A) GNDB-BLK RTN138
E GDPC2-5 (29A)
E RTN39
05
F
RTN40
GDPC2-7 (29A)
REVISIONS
CNX2-Z
CNA-17
OEM BP24V20 71CNCK BP24V22
CB CNX5-r *
(31A) CNF-39
71CN2
KEYSW PART OF ICP PANEL
(IF USED)
*
(31A) RP3 RP3S
17FB104
PART OF ICP PANEL
CNX3-Z
F
(57A) (35B) TCI I/O CARD CNF-51
17FB104
BATT15
MASTER SWITCH
BP24V18
A1 K
PART OF ICP PANEL
A2
BATT16
17FB104
(31B) RP2 RP2S PSC I/O CARD
F
(35B) (35B) (37A) CNA-68
BATT11
CNX4-z
CNX5-N BATT01 + +
(37A)
GFCO
(31B) BATT05 BATT14
AFSER
CNB-45
CNB-84
CNB-72
CNB-87
SWITCH
CNX1-h
71CN1
(55A)
B
BATT12
(35A)
*
CPR RP1 RP1S (10A)
(31B) (35A)
GF+
CNX5-z
F
BATT08
(35A) 2
BP24V45
+ +
D1 D3
BP24V08
BP24V07
BP24V09
1 3
BP24V24
BP24V19
BP24V10
BP24V16
BATT10
C1 C3 BATT09
B1 B3 BP24V23
BP24V15
BP24V01
BATP03
PS-47
BATT02 PS PART OF ICP PANEL PART OF ICP PANEL PART OF ICP PANEL
POWER SUPPLY 17FB173 17FB104
(38B)
BATT07
BP24V17
(32A,32B) PSC I/O CARD
BFC02
GFR PSC ANALOG CARD
B1
+ BP24V03
P24 (41B) (38B)
C1
CNB-27
BATP02
CND-66
CNB-66
CNC-66
CND-67
CNC-67
(55A)
D1
CNX3-e
BATFU
BATT04
BFC
BP24V02
(31A) (31A)
- +
BP24V39
BFC01
1 2 TB2-B
BATP
BP24V40
BP24V41
GF (31B)
BFCR
CNE-25
BATTSW
BATP06
(31A)
E F
NOTE:
A B
BATTSW MAY
BP24V42 BP24V43 BP24V44
BE LOCATED TB1-T TB1-V TB1-W TB1-X
CNA-70
ON THE RTN PART OF ICP
BATT17
BATT19
REVISIONS
P24VDC46
P24VDC40
P24VDC45
PART OF ICP PANEL
FIBER OPTIC I/O CARD
PART OF ICP PANEL
(39A,B,40A,B)
CNA-62
CNA-89
CNB-80
CNB-89
84C603188
(16A,B,C,D)
FODC1
CNB-103
CNA-75
CND-57
CNB-69
P24VDC11
P24VDC09
P24VDC10
P24VDC02
TB3-A TB3-B TB3-C TB3-D TB3-E TB3-F TB3-G TB3-H
P24VDC19
P24VDC01
TB3-K TB3-J
P24VDC14
CNA-98
PS-46
PS-48
P24VDC47
P24VDC12
PS
POWER SUPPLY
(32A,B)
FIBER OPTIC I/O CARD
CNA-87
CNA-97
17FB173
PSC ANALOG CARD
(44A)
P24VDC43
P24VDC42
84C603188
(21A,B,C,D)
FODC2
+ +
CMT CMAF
(40B) (40B)
SYSTEM SCHEMATIC CDI-CADD 6.3.05 APPROVAL
84B522336AB
REVISIONS
N24VDC46
N24VDC40
N24VDC45
PART OF ICP PANEL
FIBER OPTIC I/O CARD
PART OF ICP PANEL
CNA-47
CNA-76
CNB-79
CNB-90
(39A,B,40A)
(18A,B,23A,B)
84C603188
FODC1
CNB-104
CNA-88
CND-58
CNB-92
N24VDC11
N24VDC09
N24VDC10
N24VDC02
TB3-L TB3-M TB3-N TB3-P TB3-R TB3-S TB3-T TB3-V TB3-W TB3-X
N24VDC14
N24VDC01
CNA-100
N24VDC19
PS-56
PS-58
N24VDC12
PS
POWER SUPPLY
(32A,B)
FIBER OPTIC I/O CARD
PART OF ICP PANEL
CNA-101
CNA-99
N24VDC43
N24VDC42
(18C,D,23C,D)
84C603188
FODC2
- -
CMT CMAF
(40B) (40B)
REVISIONS
P5VDC05 P15VDC09
CNF-8 PS-2 PS-39 CNA-32
P5VDC06 N15VDC01
CNF-20 PS-3 PS-38 CNE-20
P5VDC07 N15VDC07
CNF-23 PS-4 PS-40 CNX2-L
P5VDC09
REVISIONS
(35A,35B,37A,38A,36A)
FODC2 (21B)
BFCR-B BD1-A2
PS-21
PS-20
PS-33
PS-42
PS-34
PS-19
CNB-44
CNB-40
CNB-59
CNB-56
CNB-29
CNB-71
CNB-42
CNB-16
CNB-17
CNA-4
CNA-5
CNC-4
RTN86
RTN89
RTN91
RTN85
RTN90
RTN84
RTN80
RTN04
RTN24
RTN22
RTN25
RTN23
RTN20
RTN13
RTN14
RTN17
RTN18
RTN15
RTN16
B D F H K M
CNX2 (32A)
RTN03
TB2-A TB2-B TB2-C TB2-D TB2-E TB2-F TB2-G TB2-H TB2-J TB2-K TB2-L TB2-M TB2-N
RTN27
RTN05
RTN19
PART OF AFSE
PANEL AFSE-2
-
TB4-A
CPR (10A)
(63A)
(31B)
PART OF ICP PANEL PART OF ICP PANEL PART OF ICP PANEL
17FB160 17FB104 17FB104 PART OF ICP PANEL
TCI ANALOG CARD TCI I/O CARD PSC I/O CARD CCL1 CCL2 17FB104
(50B) (52A) (37B) (30B) (30B) PSC I/O CARD
RTN BUS (38B)
CNE-36
CNB-32
CNF-95
CNB-70
CCL2-2
CCL1-2
CNF-10
CNC-27
(31A) GROUND
BLOCK
GND2
RTN96
RTN97
RTN98
RTN95
RTN75
RTN74
RTN32
RTN137
(31A)
RTN02
RTN
BATTERY RTN31
(31A) RTN42 RTN138 GDPTB-E GDPC2-5
GDPC2
GRR10
PART OF ICP PANEL RTN39 (29A)
CNB-9 17FB173 GDPTB-F
GDPC2-7
B PSC ANALOG CARD
RTN43
RTN40
(11B) (41B)
REVISIONS
TB2-B
(62A)
RTN05
TB4-B TB4-C TB4-D TB4-E TB4-F TB4-G TB4-H TB4-J TB4-K TB4-L TB4-M TB4-N TB4-P TB4-R TB4-S TB4-T
TB4-A
RTN101
RTN106
RTN109
RTN125
RTN100
RTN102
RTN103
RTN105
RTN107
RTN108
RTN120
RTN122
RTN104
RTN111
RTN116
RTN119
RTN110
RTN112
RTN113
RTN115
RTN117
RTN118
RTN114
RTN59
RTN61
RTN99
RTN57
RTN58
RTN60
RTN63
RTN62
VAM2-15
VAM1-16
VAM1-15
CNF-103
VAM3-8
CNB-57
CNF-59
CNF-76
CNF-41
CNF-56
CNF-49
CNF-73
CNF-30
CNF-58
CNF-42
CNF-57
CNF-52
CNF-33
CNF-62
CNF-47
CNF-48
CNF-37
CNF-25
CNF-65
CNF-50
CNF-18
VAM1
(52A) (52B) (53A) (53B) (53B) (53B) (54A) (54A) (54A) (54A,B) (54B) (37B)
(17B) PART OF
ICP PANEL
VAM2
PART OF ICP PANEL 17FB104 TCI I/O CARD 17FB104
VAM3-9
(42A) GFBR RP3BR RP2BR RP1BR
VAM4
RTN155 RTN154 RTN123
(42B)
PS-54
PS-45
PS-55
PS-44
PS
POWER SUPPLY
RTN
(32A,32B,33A,33B)
PS-31
PS-36
PS-30
PS-32
PS-37
PS-16
PS-15
PS-14
PS-12
PS-13
PS-17
RTN129
RTN136
RTN128
RTN130
RTN132
RTN133
RTN135
RTN134
RTN126
RTN131
RTN127
CNB-100
CNB-98
CNB-63
CNE-21
CNF-21
CNE-58
CNF-22
CNF-85
CNF-98
CNF-24
CNF-7
7 DO1S RESERVED 47A 42 THSETI CNX2 0 37A 77 B2AMPSHD BM2I FLOAT 40A
30 PSSTAT PS 57 33B,38B 65 RSSHD01 CNE FLOAT 34B,48A 100 N24VDC01 TB3 W 40B,55B
31 RESERVED 38B 66 RSTXCP01 CNE 40 34B,48A 101 N24VDC43 CMT - 40B
24 ENGHPCMP CNX2 h 41B 59 RTN16 TB2 H 35B,55B 94 LINKISHD LINKI FLOAT 39A
34 PDOP1 CNX5 D 38B 69 P24VDC09 TB3 F 39A,55B 104 N24VDC10 TB3 V 39B,55B
5 40 RESERVED 43A 75
28 RESERVED 43A 63 AFSSHLD AFSE FLOAT 41A 98 IPBN22SH CM22B FLOAT 23D
31 PV3P1F02 CM12B + 18D 66 BP24V43 CNC 67 38B 101 IPCN22 CM22C M 23D
32 IPBN12 CM12B M 18D 67 BP24V43 CNC 66 38B 102 NV4P2F03 CM22C - 23D
33 LINKVP VAM3 4 42A 68 RESERVED 43A 103 IPCN22SH CM22C FLOAT 23D
35 RESERVED 41A 70
REVISIONS
2 TC1SH VAM1 FLOAT 17B 37 SS2P15V CNX1 k 24A 72 TA1P VAM1 10 17A
7 IPCN11SH CM11C FLOAT 18B 42 IPBN11SH CM11B FLOAT 18A 77 RESERVED 19A
19 TB2SH VAM2 FLOAT 22B 54 SS3P15V CNX1 J 45A,46A 89 IPBN21SH CM21B FLOAT 23B
22 TA2SH VAM2 FLOAT 22A 57 P24VDC11 TB3 B 16C,55B 92 SS4P15V CNX1 Q 45A,46A
24 TA2P VAM2 3 22A 59 DCLK1SH VAM1 FLOAT 17A 94 IPCN21SH CM21C FLOAT 23B
29 PV1P1F02 CM11B + 18B 64 SS2TAIAN CNX1 q 24A 99 TB1SH VAM1 FLOAT 17B
30 IPBN11 CM11B M 18B 65 SS2SHLD CNX1 r 24A 100 PV1P2F01 CM21A + 23A
31 TC2SH VAM2 FLOAT 22B 66 BP24V44 CND 67 38B 101 IPAN21 CM21A M 23A
32 TC2N VAM2 5 22B 67 BP24V44 CND 66 38B 102 PV1P2F02 CM21B + 23B
33 TC2P VAM2 6 22B 68 SS3TAINN CNX1 L 45A,46A 103 IPBN21 CM21B M 23B
9 AMBTMPP AMBTS TA1 50A 44 MPRESSN CNX1 e 50B 79 RS1GND CNX3 r 48A
10 AMBTMPN AMBTS TA2 50A 45 BAROPP BAROP 3 50B 80 LFWSPN CNX3 p 51A
30 TAI5SH CNX5 L 50B 65 PTMPSH CNX3 j 51A 100 ASPEDP CNX4 t 50A
33 BAROPN BAROP 1 50B 68 TCRXD1 CNX3 k 48A 103 MMRXGND CNX3 z 49A
34 TRKSPN01 TB5 J 49B,56B 69 LFWSPP CNX3 v 51A 104 MMRXSHD CNX3 x 49A
30 RTN107 TB4 K 53B,56A 65 RTN114 TB4 N 54A,56A 100 TDI2 CNX5 b 52A
31 REVREQ CNX4 H 52A 66 EWMS EWMS 1 53A 101 OVPLD CNX4 n 52B
32 DATST CNX4 J 52A 67 EWME CNX5 f 53A 102 FORREQ CNX4 p 52A
33 RTN100 TB4 F 52A,56A 68 VLOIL CNX4 Y 54A 103 RTN118 TB4 R 54B,56A
CNX1 (Mates With CONNECTOR P301 in Optional Aux. Box) CNX1 (Mates With CONNECTOR P301 in Optional Aux. Box)
PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM. PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM.
POINT SECTION WIRE NAME DEVICE POINT POINT SECTION WIRE NAME DEVICE POINT
C SS1TAINP CND 25 19A 77C TB23 R c MPRESW CNF 83 52B 75A2 TB29 J
D SS1TAINN CND 26 19A 77DP TB23 S d P10VPRES CNE 43 50B 10MP TB29 W
E SS1TAIAP CND 13 19A 77B TB23 T e MPRESSN CNE 44 50B 0MP TB29 V
F SS1TAIAN CND 14 19A 77DN TB23 V f MPRESSP CNE 59 50B 75A1 TB29 T
G SS1SHLD CND 27 19A SHLD1 TB23 W g MPRESSHD CNE 60 50B SHLD26 TB29 X
J SS3P15V CND 54 45A,46A 15SPD-3 TB21 E j SS2GND CND 36 24A 714G TB24 B
L SS3TAINN CND 68 45A,46A OLF-1 TB21 H m SS2TAINP CND 48 24A 714A TB24 C
O SS3SHLD CND 56 45A,46A SHLD32 TB21 J q SS2TAIAN CND 64 24A 714DN TB24 F
P SS4GND CND 78 45A,46A ORF TB21 B r SS2SHLD CND 65 24A SHLD51 TB23 X
Q SS4P15V CND 92 45A,46A 15SPD-4 TB21 E s ESS02 TB5 B 41A,56B 74X TB22 P
V SS4SHLD CND 79 45B,46B SHLD18 TB21 A x ESSGND02 TB5 D 41A,56B 74Z TB22 N
W LFSPDP CND 60 45A,46A 33LF TB21 G y BP24V20 CNX2 Z 38A 71CNCK P301 z
X RFSPDP CND 61 45A,46A 33RF TB21 C z BP24V22 CNA 17 38A 71CNCK P301 y
CNX2 (Mates With CONNECTOR P302 in Optional Aux. Box) CNX2 (Mates With CONNECTOR P302 in Optional Aux. Box)
PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM. PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM.
POINT SECTION WIRE NAME DEVICE POINT POINT SECTION WIRE NAME DEVICE POINT
N THSETO CNB 52 36A 74SPD TB36 G p ELPWMS CNB 49 44A SHLD50 TB32 C
O THSETI CNA 42 37A 74SPD2 TB36 H q ENGRPMP CNB 51 42B 556 TB24 J
P RPINP01 CNC 87 42B,50A 74N TB23 D r ENGRPMN CNB 53 42B 952M/0 TB24 M
S RLEVP01 CNC 20 42B,50A 52R TB22 X u ENGCAU CNF 71 52B 419I TB33 N
T RLEVN01 CNC 21 42B,50A OLEV/0 TB22 W v ENGWAR CNF 60 52B 31MTR TB33 M
U RLEVSH01 CNC 22 42B,50A SHLD14 TB22 V w EES CNF 45 52A 72ES TB33 P
V RPINN01 CNC 88 42B,50A ORET/0 TB23 F x ENGRPMSH CNB FLOAT 42B SHLD6 TB24 L
W RPINSH01 CNC 89 42B,50A SHLD15 TB23 E y HIIDLE CNF 9 52A 74X1K P301 F
CNX3 (Mates With CONNECTOR P303 in Optional Aux. Box) CNX3 (Mates With CONNECTOR P303 in Optional Aux. Box)
PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM. PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM.
POINT SECTION WIRE NAME DEVICE POINT POINT SECTION WIRE NAME DEVICE POINT
C DIDTXD CNE 13 49A 90DIT TB22 C c HBRKMP CNE 56 51A 52BT TB21 M
D DIDRXD CNE 14 49A 90DIR TB22 B d RSGND1 CNA 39 34A 90CAG TB22 E
H DIDRXGND CNE 26 49A 90DIG TB22 A h PTMPP CNE 64 51A 72MT TB25 M
J RSCPOTSH CNE 18 50A SHLD21 TB25 T j PTMPSH CNE 65 51A SHLD28 TB25 L
K RSCPOTN CNE 5 50A 0-1 TB25 S k TCRXD1 CNE 68 48A 90TCR TB21 V
O DIDRXSH CNE 27 49A SHLD22 TB22 D q TCTXD1 CNE 78 48A 90TCT TB21 W
P AUTOIN CNA 19 38A 72AUT TB35 D r RS1GND CNE 79 48A 90TCG TB21 T
U HBRKMSH CNE 41 51A SHLD23 TB21 N w MMTXD CNE 90 49A 90MMT TB33 B
V RSRXDA1 CNA 54 34A 90CAR TB22 F x MMRXSHD CNE 104 49A SHLD27 TB33 D
W RSTXDA1 CNA 52 34A 90CAT TB22 G y MMRXD CNE 91 49A 90MMR TB33 C
X RSSHLD1 CNA 40 34A SHLD4 TB22 H z MMRXGND CNE 103 49A 90MMG TB33 A
CNX4 (Mates With CONNECTOR P304 in Optional Aux. Box) CNX4 (Mates With CONNECTOR P304 in Optional Aux. Box)
PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM. PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM.
POINT SECTION WIRE NAME DEVICE POINT POINT SECTION WIRE NAME DEVICE POINT
A PVBATCRK CNF 3 53A 712-2 TB34 R a 100PL CNF 70 52B 73LS TB25 F
C BSRC CNF 11 53B 21BSR TB24 G c LBAS CNF 72 52B 33LB TB33 K
D NPIL CNF 16 53B 75NP TB25 P d 70PL CNF 74 52B 73MS TB25 G
E CRKCMD CNF 17 53A 21GE TB23 K e PBRKRC CNF 75 53A 72S7 TB27 D
F RPIL CNF 28 54A 72LP TB25 W f RCONIL CNF 77 54A 76LR TB28 D
G RIL CNF 29 54A 74ZB TB30 A g LMPTST CNF 81 52A 33H TB22 R
H REVREQ CNF 31 52A 79B TB25 N h RESET CNF 82 52A 71H TB36 L
M NRIL CNF 36 53B 75-6P TB26 C n OVPLD CNF 101 52B 72IP TB29 D
N PSCNRL CNF 38 54A 72NR TB26 A p FORREQ CNF 102 52A 72 TB25 V
R PBSW CNF 46 52B 510E TB30 J t ASPEDP CNE 100 50A 525 TB25 H
S REVIND CNF 54 54B 72A TB33 R u ASPEDSHD CNE 102 50A SHLD33 TB25 J
T RESTLT CNF 55 54A 72PR TB36 M v CRKBATSH CNE 47 50B SHLD34 FOLD BACK
W HBTWIL CNF 63 53B 79W TB26 D y ASPEDN CNE 101 50A 0-5 TB25 K
X HBOHIL CNF 64 54A 34TG TB27 S z BP24V18 CNX3 Z 38A 71CN1 P305 z
CNX5 (Mates With CONNECTOR P305 in Optional Aux. Box) CNX5 (Mates With CONNECTOR P305 in Optional Aux. Box)
PIN WIRE NAME DEVICE TERM. SCH. AUX, BOX AUX. BOX TERM. PIN WIRE NAME DEVICE TERM. SCH. AUX. BOX AUX. BOX TERM.
POINT SECTION WIRE NAME DEVICE POINT POINT SECTION WIRE NAME DEVICE POINT
A WSSDC CNA 58 36B 72SDR TB36 K a TDI1 CNF 94 52A 21FSL TB23 H
B PDI1 CNA 78 37A 72S1 SPARES b TDI2 CNF 100 52A 72NEW TB23 J
D PDOP1 CNB 34 38A 72S3 SPARES d WSYSRM CNF 53 53A 79PM SPARES
G PDON2 CNB 20 38A 72S6 SPARES BCSFL CNF 5 54B 11BCG SPARES
g
M WSYSPM CNF 40 53A 39PM SPARES n TDON3 CNF 26 54B 0-7 TB30 X
PS PS
WIRE TERM. SCH. WIRE TERM. SCH.
PIN DEVICE NOTES PIN DEVICE NOTES
NAME POINT SECTION NAME POINT SECTION
18 49
22 53
VAM1
WIRE TERM. SCH.
PIN DEVICE NOTES
NAME POINT SECTION
8 6
9 7
13
4 6
11
12
13
16
REVISIONS
GDPC1 GDPC2
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 16
17 CM1P CM1 CN1-2 28A 17 P21CN P21C- CN1-2 29A
18 18
4
T302 RDC AC ALT T3 * 925/24 10B, 11A
6
T20 T20 APL ALT T20 225/24 10B
8
F2 F2 APL ALT F2 225/24 10B
9 AFSEF1L CNA 24
TA101 TA111 BUS TM1 TA 550/24 14F
10A,44A
10
TA102 TA112 BUS TM1 TA 550/24 14F
11
TB101 TB111 BUS TM1 TB 550/24 14F
12
TB102 TB112 BUS TM1 TB 550/24 14F
TC101 TC111 BUS TM1 TC 550/24 14F
13
14 SCR3CM01 AFSER A 10A
TC102 TC112 BUS TM1 TC 550/24 14F
TA201 TA221 BUS TM2 TA 550/24 14F
15 AFSETS CNC 61 10A,41A
16
TA202 TA222 BUS TM2 TA 550/24 14F
AFSGND CNC 62 10A,41A
TB201 TB221 BUS TM2 TB 550/24 14F
TB202 TB222 BUS TM2 TB 550/24 14F
TC201 TC221 BUS TM2 TC 550/24 14F
TC202 TC222 BUS TM2 TC 550/24 14F
DCP07 DCP BUS RG3A B * 650/24 12A, 12B
DCP06 DCP BUS RG4C A * 650/24 12A, 12B
DCP04 DCP BUS RG2A B * 650/24 12A, 12D
THE TWO SHARING INVERTERS. THE SIZE AND CVBC01 CVBC APL RG3C A * 650/24 12B
ROUTING OF THESE CABLES IS IMPORTANT TO RP1F RP1 M RG1A A * 650/24 12C, 12D
SUCCESSFUL INVERTER OPERATION. THE ORIGINAL
RP2F RP2 M RG2D A * 650/24 12C, 12D
FACTORY CABLE ARRANGEMENT MUST BE MAINTAINED.
BMFF03 BMFF3 BUS BM1FF APL * THROUGH BM1I CURRENT SENSOR 225/24 12C, 12D
BMFF04 BMFF4 BUS BM2FF APL * 225/24 12C, 12D
BMFF05 BMFF3 BUS RG1C B * 225/24 12C, 12D
BMFF06 BMFF4 BUS RG1C B * THROUGH BM2I CURRENT SENSOR 225/24 12C, 12D
LOW VOLTAGE CABLES
WIRING/EMC GUIDELINES
BATTERY LEVEL AND SIGNAL WIRING MUST BE RUN SEPARATELY FROM
BATP BATFU 1 BATTSW M SUPPLIED AS HANGOUT FROM 17KG535 275/24 31A
HIGH VOLTAGE CABLES. RTN RTN BUS BATTERY - SUPPLIED AS HANGOUT FROM 17KG535 275/24 31A
WHERE SIGNAL LEADS OR LOW VOLTAGE LEADS INTERSECT POWER * CABLES PROVIDED WITH EXTERNAL DEVICE.
CABLING, IT SHOULD BE AT RIGHT ANGLES. IF PARALLEL RUNS OF
HIGH VOLTAGE AND SIGNAL/LOW VOLTAGE LEADS CANNOT BE ** CABLE SIZE BASED ON 2000 VOLT / 125 DEGREE C INSULATION
AVOIDED. FOR HIGH VOLTAGE CABLES.
THE LENGTH MUST BE KEPT TO A MINIMUM AND MAXIMUM POSSIBLE
** CABLE SIZE BASED ON 600 VOLT / 125 DEGREE C INSULATION
SEPARATION SHOULD BE MAINTAINED.
FOR LOW VOLTAGE CABLES.
PROPER PRACTICES FOR LEVEL WIRING (EG: TWISTED/SHIELDED ALL EXTERNAL CABLE BUSHINGS MUST HAVE SEALING RINGS
54 39 39 54
C A A C
52 52
55 40 40 55
78 56 28 1 1 28 56 78
92 68 41 15 15 41 68 92
2 2
79 57 29 29 57 79
93 93
69 42 16 16 42 69
80 58 30 3 3 30 58 80
94 70 43 17 17 43 70 94
81 59 31 4 4 31 59 81
44 44
95 71 18 18 71 95
60 32 32 60
82 5 5 82
72 45 19 19 45 72
96 96
83 33 6 6 33 83
97 20 20 97
1 1
84 7 7 84 6 6
FLANGE 2 2 CABLE PLUG
98 21 21 98
85 8 8 85 (SOCKETS) 7 7
(PINS)
3 3
CNG,CNH CNG,CNH
99 22 22 99 8 8
86 86 4 4
9 9 9 9
73 73
5 5
100 23 23 100
61 34 34 61
87 10 10 87
46 46
101 74 24 24 74 101
88 62 35 11 11 35 62 88
102 75 47 25 25 47 75 102
89 63 36 12 12 36 63 89
103 103
76 48 26 26 48 76
13 13
90 64 37 37 64 90
104 77 49 27 27 49 77 104
91 65 38 14 14 38 65 91
66 50 50 66
53 53
67 51 51 67
D B B D
1 5 5 1
6 10 10 6
11 15 15 11
16 20 20 16
21 25 25 21
26 29 29 26
30 31 31 30
32 33 33 32
34 37 37 34
38 42 42 38
43 47 47 43
48 52 52 48
53 57 57 53
58 62 62 58
B A A B
G F E D C C D E F G
1 2 2 1
N M L K J H H J K L M N
U T S R Q P O O P Q R S T U 3 4 5 6 6 5 4 3
c b a Z Y X W V V W X Y Z a b c
7 8 9 10 10 9 8 7
k j h g f e d d e f g h j k
s r q p n m m n p q r s 11 12 13 14 14 13 12 11
x w v u t t u v w x
15 16 16 15
z
y y z
FLANGE RECEPTACLE (SOCKETS) CABLE PLUG (PINS) FLANGE RECEPTACLE (PINS) CABLE PLUG (SOCKETS)
(CNX1, CNX2, CNX3, CNX4, CNX5) (CNX1, CNX2, CNX3, CNX4, CNX5) (VAM1, VAM2, AFSE) (VAM1, VAM2, AFSE)
CNX4 HAS 80 ROTATION CNX4 HAS 80 ROTATION
CNX3 HAS 125 ROTATION CNX3 HAS 125 ROTATION
CNX2 HAS 235 ROTATION CNX2 HAS 235 ROTATION
CNX1 HAS 280 ROTATION CNX1 HAS 280 ROTATION
4 3 2 1
1 2 3 4 1 2 3 3 2 1
9 8 7 6 5
5 6 7 8 9
15 14 13 12 11 10 4 5 6 6 5 4
10 11 12 13 14 15
20 19 18 17 16
7 8 9 9 8 7
16 17 18 19 20
24 23 22 21
21 22 23 24
CNG
CNH
CNA CNB CNC CND CNE CNF
1 2 3 4 5 6 7 8 9 10 11 12 13
RESERVED
FODC2
17FB160
17FB174
17FB179
17FB179
17FB173
17FB174
17FB104
17FB104
FODC1
SPARE
SPARE
INVERTER INVERTER INVERTER INVERTER
#11 & #12 PROPULSION SYSTEM CARDS TRUCK CONTROL INTERFACE CARDS #11 & #12 #21 & #22 #21 & #22
FIBER OPTIC TMC CARD TMC CARD FIBER OPTIC
(PSC) (TCI)
VIEW B
(TOP)
CVBB01
CVBC01
BMFF03
BMFF05
BMFF06
BMFF04
(FRONT OF TRUCK)
DCP04
DCP07
DCP05
DCP06
RP2F
RP1F
BMFF04
BMFF06
BMFF05
BMFF03
RP2F
RP1F
CVBC01
CVBB01
DCP07
DCP06
DCP05
DCP04
GNDB4
C C C C BLK C C C VIEW B
GND10
STACK "D"
STACK "C"
RG2D
RG2C
RG4B
RG4A
RG2B
RG2A
RG4C
GND
BM1
FF A
BMFF01
BMA01
A A A A A A A
B B B B CE B
B B
DCP04
BM1FF
RP2F
CVBB01
DCP06
BMFF01
APL
BMFF03
FRONT OF TRUCK
BM2FF
BMFF04
APL
BMFF02 CABLES ROUTED IN BUNDLE AS TIGHTLY AS
=
POSSIBLE TO MINIMIZE CABLE INDUCTANCE.
BMFF06
BMFF05
CVBC01
BMA02
DCP07
BMA01
DCP05
CE
RP1F
GNDB5
= COMMUTATOR END
B B B B B
B BLK B
BMFF02
GND20
BMA02
A A A A A A A
STACK "A"
STACK "B"
RG3A
GND RG3B
RG3C
BM2
RG1C
RG1D
RG1B
RG1A
FF A
T T
C C C C CE C C C
17EM145
REVISIONS
VIEW B
(TOP)
BMFF03
BMFF04
BMFF05
BMFF06
CVBC01
CVBB01
(FRONT OF TRUCK)
DCP04
DCP06
DCP05
DCP07
RP2F
RP1F
BMFF06
BMFF05
BMFF04
BMFF03
CVBB01
CVBC01
DCP06
DCP07
DCP05
DCP04
RP2F
RP1F
GNDB4
C C C C BLK C C C VIEW B
GND10
STACK "D"
STACK "C"
RG2D
RG2C
RG4B
RG4A
RG2B
RG2A
RG4C
GND
BM1
FF A
BMFF01
BMA01
A A A A A A A
B B B B CE B
B B
BM1FF
CVBB01
DCP06
DCP04
BMFF01
RP2F
APL
BMFF03
FRONT OF TRUCK
BM2FF
BMFF04
APL
BMFF02
CABLES ROUTED IN BUNDLE AS TIGHTLY AS
=
POSSIBLE TO MINIMIZE CABLE INDUCTANCE.
BMFF06
BMFF05
CVBC01
BMA02
DCP07
BMA01
DCP05
CE
RP1F
GNDB5
= COMMUTATOR END
B B B B B
B BLK B
BMFF02
GND20
BMA02
A A A A A A A
STACK "A"
STACK "B"
RG3A
GND RG3B
RG3C
BM2
RG1C
RG1D
RG1B
RG1A
FF A
T T
C C C C CE C C C
17EM146
REVISIONS
CPR CONTROL POWER RELAY 17LV66J46 30.9 AT 25°C COIL RESISTANCE 31B
CPRD DUAL DIODE MODULE 41A321261G1 31B
CVB CHOPPER VERTICAL BUS BAR 41A296332BLP2 5 LAYER LAMINATED BUS BAR 12A,B
DID DIAGNOSTIC INFORMATION DISPLAY 17FM558A2 49A
F11A1,2 INVERTER #11 PHASE A FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13A
F11B1,2 INVERTER #11 PHASE B FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13B
F11C1,2 INVERTER #11 PHASE C FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13B
F12A1,2 INVERTER #12 PHASE A FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13C
F12B1,2 INVERTER #12 PHASE B FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13D
F12C1,2 INVERTER #12 PHASE C FUSES 41A296321BSP1 1800 VDC, 600 AMPS 13D
F21A1,2 INVERTER #21 PHASE A FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14A
F21B1,2 INVERTER #21 PHASE B FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14B
F21C1,2 INVERTER #21 PHASE C FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14B
F22A1,2 INVERTER #22 PHASE A FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14C
F22B1,2 INVERTER #22 PHASE B FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14D
F22C1,2 INVERTER #22 PHASE C FUSES 41A296321BSP1 1800 VDC, 600 AMPS 14D
FB11F INVERTER #11 FILTER BUS BAR 41A296332BLP13 2 LAYER LAMINATED BUS BAR 13A
REVISIONS
FB12F INVERTER #12 FILTER BUS BAR 41A296332BLP13 2 LAYER LAMINATED BUS BAR 13C
FB21F INVERTER #21 FILTER BUS BAR 41A296332BLP13 2 LAYER LAMINATED BUS BAR 14A
FB22F INVERTER #22 FILTER BUS BAR 41A296332BLP13 2 LAYER LAMINATED BUS BAR 14C
FBCF CHOPPER FILTER BUS BAR 41A296332BLP13 2 LAYER LAMINATED BUS BAR 12A
GFR GENERATOR FIELD RELAY 17LV66J46 30.9 AT 25C COIL RESISTANCE 10A,31A,35A
GFRS GFR SUPPRESSION MODULE 41B566971G1 40 VOLTS, 13 JOULES 35A
I11VB INVERTER #11 VERTICAL BUS BAR 41A296332BLP2 5 LAYER LAMINATED BUS BAR 13A,B
I12VB INVERTER #12 VERTICAL BUS BAR 41A296332BLP2 5 LAYER LAMINATED BUS BAR 13C,D
I21VB INVERTER #21 VERTICAL BUS BAR 41A296332BLP2 5 LAYER LAMINATED BUS BAR 14A,B
I22VB INVERTER #22 VERTICAL BUS BAR 41A296332BLP2 5 LAYER LAMINATED BUS BAR 14C,D
REVISIONS
RGBM1 DISCHARGE RESISTOR, GRID BLOWER MOTOR CAPACITOR 41A324439G6 20K 12C
RGBM2 DISCHARGE RESISTOR, GRID BLOWER MOTOR CAPACITOR 41A324439G6 20K 12C
REVISIONS
VAM4 ALTERNATOR FIELD & GRID BLOWER VOLTAGE MODULE 17FM681A1 10A,B,12C,42A,B
VAM4 ALTERNATOR FIELD & GRID BLOWER VOLTAGE MODULE CONNECTOR 41A271471P18/P20 42A,B
REVISIONS