Operation Manual

Coat/Foil/Laminate
DFL-500　MarkⅡ

r
pe
Pa

● All rights reserved.

● Information in this documents is subject to change without notice.
● The external appearance may differ from the illustration depending on the manufacturing lot.
● Be sure NOT convert this machine.

Ver. 190530
 Contents
Introduction Introduction
Safe and Proper 0-1 Explanation of Warnings (signal word) Ⅱ
Use of 0-2 Note for Safe Use Ⅲ
Equipment 0-3/-4 Other Note / Usage Environment Ⅳ

1-1 Caution & Interlock

1 Before 1-2 Interlock
1-3 4 types of supplies
Operation 1-4 Paper type and size
1-5 Accessories and option
1-6 Set Feeder UNIT
1-7 Set Feed Table
1-8 Set Handle
1-9 Set Laminate Film Unit
1-10 Parts Name

2-1 Touch Panel set

2 How
1-1to 2-2 Film Set
Laminate 2-3 Film Insert
2-4 Set Papers and start

How to 3-1 Rouch Panel set

3 Dry1-1
Coat / Foil /
Spot Gloss
3-2 Film set
3-3 Set Papers and start

4-1 Paper is not fed

4 Trouble- 4-2 Miss feed happens
shooting 4-3 Jams around Heat Roller
4-4 Jams around Cutter
4-5 Jams around Exit section
4-6 Film separation trouble
4-7 Cannot laminate/coat correctly

5 Maintenance 5-1 Daily Maintenance

6-1 Home screen

6 Touch Panel 6-2 Mode secelction
6-3 Feed Set
6-4 Temp. Set
6-5 Speed Set
6-6 Cutter Set
6-7 Status icon
6-8 Srror / Eco mode

7-1 Laminate info

7 Supplement 7-2 Dry Coat info
7-3 Spot Gloss info
7-4 Foil info
7-5 Relation of paper and film
7-6 Specification
 Introduction
We sincerely thank you for choosing our coater.
Please carefully read this Operation Manual to use this coater properly.
Before use, be especially sure to reado Chapter 1:Safe and Proper Use of
This Coater.
Keep this Operation Manual readily available for reference.

Trademark right
Machine name and company name are company trademark or registered trademark.

This equipment system is “Class A Information Technology Equipment”.

Radio interference may occur when using the product in a residential environment.
At that time, users of this system may be required to take appropriate measures.

Applicable product for High frequency current standard “JIS C61000-3-2”

Power supply
● The power supply that always use under stable conditions is as follows.
Rated Voltage︓ AC100V 50/60Hz for Japan market, 115V 60Hz for US market
230V 50Hz for Europe market

● Make sure that the power capacity is not exceeded when using other electric products
in the same outlet,

Rated Power: 700W (100V or 115V conditon) / 750W (230V condition)

Rated Current: 7A (100V condition) / 6A (115V condition) / 3A (230V condition)

WARNING
● Do not use with unspecified power supply
It casuses a danger of fire or electric shock.

● Use that the total current value of the equipment to be plugged in does not exceed the
rating of the outlet
If it exceeds the ratings, branch outlets and extension cords will overheat causing fear of fire.

● Make sure to use the ground earth cord, and make a ground connection.
Detail is on “Note for Safe Use” page, refer “Notes regading Electrical Shock”.

-Ⅰ-
Safe and Proper Use of Equipment (Be sure to observe each item)

0-1. Explanation of Warnings (Signal Words)

・ The signal word is a warning indication which shows a message on the basic safe behaviour,

・
"Warning", and "Caution".
・ The warning indications are an important part of safety. If the equipment is mishandled, serious
accidents may occur resulting in death or serious injury, or damage to the equipment.
Be sure to observe the contents indicated in this manual and the warning labels.
・ The signal word, types of danger, level of danger and avoidance of danger are indicated in the
warning labels.
・ Be sure to read the warning indications indicated in this manual and in the warning labels, and

危険
Danger indicates an imminently hazardous situation that,
DANGER if not avoided, will result in death or serious injury.

警告
Warning indicates a potentially hazardous situation that, if not avoided,
WARNING may result in death or serious injury.

Caution indictes a potentially hazardous situation that, if not avoided,

CAUTION may result in minor or moderate injury. Caution is also used to
indicate a potentially hazardous situation,
where property damage only can be expected.

This symbol indicates high temperature.

This symbol indicates sharp edge.

■ Examples of Warning Label Indications

● 警告 WARNING (Signal Word)

● 警告 Contents of WARNING
(Warning indications)

● シンボルマーク（
Symbol 警告表示）
Mark (Warning indications)

-Ⅱ-
0-2. Note for Safe Use
● General Notes

WARNING
・ Do not modify the equipment, remove components, or attach components not specified by our
company without permission.
There is a possibility of injury, or damage to the equipment. We will not guarantee the quality of
the equipment if any of the above items are performed.
・ Do not remove the safety devices intentionally, or deactivate the functions to use the equipment.
There is a possibility of the human body being exposed to danger, or damage of the equipment
caused by a malfunction. 
    

CAUTION

・ Immediately stop the use of the equipment if smoke comes out of the equipment, or equipment
becomes abnormally hot during operation.
Contact your sales representative after removing the power cable from the outlet.

● Notes regading Electrical Shock

WARNING
・ There is a possibility of receiving an electrical shock, if the cover is removed while the power
cable of the equipment is plugged in.
There is a possibility of a major accident occurring from an electrical shock, resulting in death or
serious injury, or damage of the equipment.
・ Do not remove unspecified covers.
・ When connecting an additional ground wire, please request an electrical specialist.

● Notes regarding Heating area

WARNING

・ The heater and the motor get high temperature.

There is a possibility of burn injury if you touch around them during operating and right after operation.
Make sure that the temperature is reduced enough when replace and maintenance the parts.
If you have a burn, run cold water over the burn immediately and submit to medical treatment.

-Ⅲ-
0-3 ．Power Supply
・ Make sure to use the ground earth cord, and make a ground connection.
・ Range of power supply for stable operation is;
　　AC100V （+6 ％～ 10％） 　50/60Hz
・ Power cable should be connected to directly to an outlet on the wall.
Rated Power: 750W

0-4 ．Environmental and strage conditions

It is suggested to operate and store this product at the following places.
・ Avoiding direct sunlight
・ Avoiding dust
・ Avoiding vibrating
・ Avoiding salted
・ Avoiding chemical specialities
・ 5~35 degree C/ 20~85RH (Non condensing)
・ Up to 1,000 meter height above sea level

0-5 ．Others
・
If water should enter into the equipment, it may cause failure. Do not place heavy
items on the equipment.
・ There are some air holes in the equipment covers.

Do not place items near the air holes, or paper that will block the air holes.
・ If a strong impact is given to the quipment, there is possibility of having an adverse effect.
Do not give a strong impact to the equipment at any time while working.
・
equipment into outlets which have multiple plugs in use.

・ Avoid the use of extension cords.

・ Do not cut, damage, bundle, or modify the power cord.

electrical shock.
・
・ Install the equipment in a position as close to the power receptacle as possible,
so that the power plug can be easily removed when any abnormality occurs.
・ If there is damage to the power cord, exposure or wire breakage of the core wire is found,
contact a service contractor to replace the power cord.
・ If a foreign substance, such as metal, water or other liquids accidentally get into the equipment,
disconnect the power cord from the outlet, and contact a service contractor.

・ When moving the equipment, be sure to disconnect the power cord from the outlet
before moving.
・ Be sure to disconnect the power plug from the outlet for safety before performing any service.
・ Be sure to grab the plug when disconnecting the power plug.

an electrical shock.
・ Do not use the accessories (power cable, etc.) included with this equipment, for other products.

-Ⅳ-
Chap1 Before operation 1-1. Caution & Interlock
Explanation of Warning Labels Attachment Locations
* Observe the contents of the Warning label, and perform safe work avoiding accidents.
* If the Warning label can not be read or has been removed, contact your sales representative
for a new label.
* The external appearance may differ from the illustration depending on the manufacturering lot;
however, the attachment location of the Warning labels in the same.
* DO NOT remove the Warning labels.

High Temp.
機械の温度が下っている事を確認してから (Burn) Caution for Use Sharp Edge
給紙部と本体の接続を解除してください
Caution Label Please do not use
any sharp object
Make sure that tha temp.hasd dropped enough on the Roller
when unlock between feeder and coater section.
Air Suction
High Temp. (Burn) Caution Label Box
注意 /CAUTION/ATTENTION
・やけどのおそれがあります
・使用中、使用直後は、ヒーターに触れないでください
us t
t ec

do p r
e

es ar lle
no bj
o
o
ea sh R
Pl y he
an t
on

・Hot parts can cause burnu.

・Do not touch heater until cool.
・PIECES CHAUDES.
・Ne pas toucher L’unite de chauffe
Caution for
avant refroidissement Entering

ion.

（Inside of the machine）

sect gh
er ou
coat d en
and droppe さい から
er d くだ して
feed .has して 確認
een temp 解除 事を
betw tha
ck at 続を いる
unlo re th の接 って
when ke su 本体 が下
Ma 部と 温度

Blade Caution Label

紙
給 械 の
機
SE ap va
IP ・

HC t tna
CE eN
・

D
Hot o not
UA uo r
OI そお 、中 ・

ED ehc rfe
s

.S L r dio
TU のどけ 用使・ ・

part touc
注

i
u’ ss

s ca h
in me
C/ ・
意
A や

n ca heat
et tne
れ 使

use er un
が 用
あ 直
り 後

ed

burn ti
ま は

u. l
す 、

c
ah
ヒ

cool
ー

fu
タ
/N

ef

.
ー
に
TA

触
れ
な
ET

い
で
N

く
IT

だ
さ
い
NO F

注意 /CAUTION/ATTENTION
ON
ENTI

・刃物で手を切るおそれがあります
/ATT
TION ます
/CAU それがありs.
注意 お nd
切る t ha
手を n cu TES.
物で
・刃 ades caANCHAN

・Blades can cut hands. ・Bl MES TR

・LA

・LAMES TRANCHANTES.

Serial Number Plate 定格

製造電圧　
番号 230V U-Co
　 　 ater
株式　01-X消費電 Plus

Coat/Foil/Laminate DFL-500
会社 XXXX 力　
　ユ X 750W
ウコ
MADE ス
IN
JAPA

Earth
N

Voltage rating : 100-115V 50/60Hz

Current rating 7A
Label 警告
/W
・感
A RN
・カ のおそ ING
電
バ れ
・Ha ーを開け が有り

Wattage: 700W
za な ま
bu rdous いで す。
・Dorn, or voltag ください
n’ caus e.Ca 。
t op e de n sh
en ath. ock
cove
r.

Serial number
104- 0123456
LE
DOVER
WN
La
mina

MADE IN JAPAN
on te
ly

This serial number is

necessary for
serviceman call.
Please provide it.

/CAT
ION/A
TTEN
ます.
TION
ありnds S.
れが ha TE
おそ cut HAN
切るan NC
手を s c RA
Warning for Electric Shock
注意

物で nde ES T
刃 la M
・ ・ B LA

警告 / WARNING
・

・感電のおそれが有ります。
・カバーを開けないでください。
注意 /CATION/ATTENTION
・刃物で手を切るおそれがあります ・Hazardous voltage.Can shock
Blade Cautio ・ Blandes can cut hands. burn, or cause death.
Label ・ LAMES TRANCHANTES. ・Don’t open cover.
Chap1 Before operation 1-2.Interlock
Explanation for the safety system
on this machine. Interlock is the safety system.
There are Safety Covers and protectors on
Do not disable safety system the machine to prevent the operator from injury.
Do not absolutely disable the safety system The machine stops during these protectors are
on this machine for increase the operation
efficiency or any reasons. That action will create
opened and/or out of place. For that case, the
CAUTION a cause of serious injury. interlock system works.

Inside

Micro SW

This screw
controls
the MicroSW
ON/OFF.

Discharge
section Cover

Interlock works and the Touch Panel

shown in the right error picture
when the Discharge section Cover is opened.
Clear the error when close the cover.

This screw Feeder Unit

controls
the MicroSW
ON/OFF.

Micro
SW Inside

ppm

When the Feeder Unit is not connected

to the Coater Unit, the Touch Panel
shown in the left picture, and the
machine insʼ t allowed to start working.
This icon dissapears when the machine
connect correctly.
Chap 1 Before operation 1-3: 4 types of supplies

Laminate Film Detail is “7-1”

Dry Coating Detail is “7-2”
Possible to see that
Icon on Laminate Film Icon on Rewind side transfered area is thinner.
Touch Panel Touch Panel
Dry Coat Ribbon
Film is
unnecessary Wind side
to rewinded.
This width is wider
than paper width.

CD
CD

AB

EF
AB

EF

I I
GH

CD
GH
CD

EF EF

AB
MN
AB

CD
N

CD
KL
M
L

IJ
AB
K

AB
J

GH
I
H

EF
G

Heat Roller
F

CD
E
D

AB
C
B
A

CD

CD
AB

EF

AB

EF
GH
CD

I
EF GH

CD
AB

EF
N

CD
M

AB
MN
L
K

CD

Feed and put space

AB KL
J
I

IJ
H

AB
G

GH
F
E

EF
D
C

CD
B

Overlap feeding
A

AB

between sheets
Coating material is
Laminated area transfered on whole sheets.
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

Feature
ABCDEF

ABCDEF
ABCD

ABCD

ABCD

ABCD
Feature
Film is covered on sheet, Very thin material
the total thickness will be covers whole sheet.
thicker and protects the Output sheet by sheet Make glossy and
3 side trim
printing quality. protects from dirt.
No need to cut

Spot Gloss Coating Detail is “7-3”

Foiling Detail is “7-4”
Icon on Icon on
Touch Panel Rewinde side Touch Panel Rewide side
Spot Gloss Film Gold ribbon
Wind side Wind side
D
ABC This width is wider ABC
D
This width is wider
than printed area. than paper width.
D
ABCABCDEF
CD
AB
EF

I
GH
CD

EF
I
AB

MN
H

CD
G

KL MN
F

IJ
AB
KL
E

GH
D

IJ
C

F
DE GH
B

EF
A

C
AB CD
AB

D
ABCABCDEF
AB CD
AB

F
DE

I
GH
I
C

EF
H
G

MN MN
F

D KL KL
E

BC
J
D

HI IJ

Feed and put space

C

A G GH
B

EF EF
A

CD CD
AB AB

between sheets Feed and put space

between sheets

Feature
Feature
ABCDEFGHI

ABCDEFGHI

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

ABCDEF

ABCDEF
ABCD

ABCD

ABCD

ABCD

Foil material is
Coating material transfered only
reacts only toner toner printed area.
printed area. Make shiny and give
Glossing on only Make shiny and give Foiling on only gorgeous impact.
toner printed area. gorgeous impact. toner printedarea.
Chap1 Before operation 1-4: Paper type and size
Available paper
Type Art Paper or Coated Paper

Max= 320 (330mm) x 660mm

Size
Min= A4 (Lamuinate) A5 (Dry Coat / Foil)

Thickness 110~350gsm (t= 0.12 ～ 0.4mm)

Laminated side 【Loading direction】
is face up. Load as landscape for A4 size as the
Loading left picture. Vartical loading wastes
supplies.
direction 【Loading position】 Laminate
er
p
Pa

Operator side base= Front Side Guide

and needs to hit the Stopper.
Stopper
Position 【Loading position】 Other supplies
Center base= Load on the center
position.

Notes for papers

Paper curl (upward and
Caution1 downward) cases jam
issue especially for Heat
No Curl Roller.

Messy paper loading

Caution2 causes mis-feeding.

Well organized

Double feeding problem

Caution3 happens often, if the
papers stick together
Well separated because of static,
especially art paper and
coated paper.
Please refer the left picture
to separate papers well
before paper loading.
 2-5: サービス画面

Chap1 Before operation 1-5: Accessories and option

Feed Table Ref. 「1-7」 Multipul Shafts/Paper Core Work Discharge Guide Ref. 「1-8」
End Guide Re-wind type
Un-wind type
End Guide Paper Core
for long sheet

1set Each 1x 1x

Output Tray Ref. 「1-8」 Power Cord Handle Ref. 「1-8」

Output End Guide

1set 1x 1x
Edge Cutter (Spare) Tension Shaft Work Guide Ref. 「1-8」
1 piece is already
Caution attached on the Position is different
Blade edge machine. denpends on the
This is spare parts. film/ribbon types.

1x 1set 1x
Slide Cutter (Spare) Fixing Screw Ref. 「1-6」 Operation Manual
Caution 1 piece is already Fix the Rail parts Op
Blade edge attached on the DF
era
tion
Ma
Co

L-5
machine.
at

nua
/F

00
oi

　M l
l/L
am

ark
in

This is spare parts.

at

Ⅱ
e

●
●
●
Al form

●
rig ati
In

hts on
re in th rt th
Be

se
rv is d
su

ed o
re

. cu

Paper
NO
T co
nv

m
e

en
ts
is

is
m

su
ach

bj
ect
in
e.

to
ch
an
g
ew
ith
ou
tn
oti
ce
.

1x 4x (2x for spare) Ver.

1901
09

1x
Set Plate

1x

Laminate Film Set Unit Ref. 「1-9」 Lever Laminate Film Holder
Edge
Caution Cutter 3 inch core
Blade edge

1set 1x 1set
Chap1 Before operation 1-6: Set Feeder UNIT

Do not power on during the Coater Unit 3 Feeder Unit

2 Put at left
below installation. Put temprary
CAUTION corner on table around here.

Ready Operation Table

1 Machine body is ”width:92cm/depth:55cm”.
Need to use the bigger operation table.
Operation Table needs to be very flat and
strong for about 60kg.

2 cm
n9
e tha
Put machine at left corner Mor
2 Put te machine on te left corner position
of the operation table. The Output Tray is
attached like as slider later.
Lock
Put Feeder Unit Output Tray
3 Put Feeder Unit on the right side of the
（Ref. 「1-8」）

table.

Set Rail part under Coater body 5

4 Make sure 2 portions indicated in the right
picture are inserted tightly under the Fix by
housing. Fixing screw

5 FixFixbyRail part on Coater This portion is

2 locations by 4 screws. under Coater

Remove Wire Cover Rail

4
Slide the Feeder section to the right side
6 and remove the Wire Cover under the
Feeder section.

Connect Wire
7 Connect the wires from Coater section to
the Feeder section.
【Caution】 Connection has direction. Please Fixing Knob
change upside down if impossible to
connect. Please plug in until it clicks into the
place. 6 Wire Cover Connect the
Slide out. 7 wire here.

Fix Wire Cover

8 Put the Wire Cover back at the original
position and fix by screw knobs.
Chap1 Before operation 1-7: Set Feed Table

2 Feed Table End Guide

（Accessory）
1 Remove all packing materials
Remove all tapes and packing materials on
5
Hook Upper
Feeder section especially Air Suction BOX. Bar into this
channel

Insert this
2 Set Feeder Table part under
Unpack the Feeder Table. Lower Bar

Air Suction
BOX
3 Hook Feeder Table 1
Hold the Feed Table as angled direction Upper Bar
(end side is rising), and hook the top of
Feed Table to Upper Bar. Top of Feed Table Lower Bar
Arm is inserted between the gap as right
picture.

4 Hook Feeder Table 2

Make te Feed Table as horizontal angle,
then the Hook is caught by Lower Bar.

3
3 3 Feed Table
Arm is inserted
this gap.

5 Set End Guide

Set the End Guide depending on work size.
4 Upper Bar

Lower Bar

Flip down Air Suction BOX

6 Flip down Air Suction BOX.
Air Suction
BOX
6

1-7
 2-5: サービス画面

Chap1 Before operation 1-8: Set Handle

Set Handle
7
1
Fix the Handleby set screw. (Set screw is
attached on the Handle)
There is a screw catch hole on the shaft.
Lock Lever
Find the screw hole by top of the screw.
Output Tray

2 Mount Work Guide

Screw Hole
Snap the Work Guide into the notch on the 3 ＳＳ4-4
housing (paper feed side). The notch is Output
positioned out by an arrow in the enlarged End Guide
view.
6
Top 1
1
3 InSet Output Tray
the lower part of the housing (on paper Insert to this
discharge side), there is a Hook Screw that Slit
is used only to mount the Output Tray.
All you need to do is to put the leading edge
of the Output Tray on that screw.

2
4 Angle Adjustment of Output Tray Work Guide
Exactly as shown in the right figure, fix the
Output Tray Arm with the clamping screw.
Then insert the arm into the groove in the
lower part of the housing, which allows you
to change the angle of the Output Tray. Top of Output
Tray catches
the arrowed
Mout Work Discharge Guide Screw Hook.
5 Snap the work discharge guide to the
housing (paper discharge side). 4
Insert the Guide in the direction of the
arrow.

Mout Discharge End Guide Insert the Arm

6 The bottom surface of Discharge End Guide top to the hole
has magnetic sheet, so it can be mounted on the machine. Work Discharge
Guide
anywhere on the Output Tray.

Docking Coater
7 Slide and push softly the Feeder section to Hook Work
the Coater side. Push lever forward to lock 5 Discharge
the machines together. Guide on the
Snap on channel long screw.

1-8
Chap1 Before operation 1-9: Set Laminate Film
This Film Unit is for Laminate Film that has Edge Cutter
3 inch core. If laminate unit is not
necessary, please skip this page.

Caution
Blade
1 Ready Film
Ready the Film Unit. 1
Please be careful for the edge cutter blade.

Film Unit

2 Install Lever 2
Not this hole
There is set screw
Refer right figure and install the Lever on
the Laminate Film Unit. The lever itself is
already, so impossible
threaded, tighten it by hand and install it. to install here.

Install in this hole

3 Loosen Clamping Screws

Loosen the Clamping Screws on 2 locations Clamping
of the Top Cover of the body. Turn 3 Screw
unclockwise about 5~6 turns.

3
Set Film Unit
4 Insert the notches of the Film Unit to the Notches on
loosened Clamping Screws, and fix them. the Unit
【Note】 Make sure that the Unit hits 2
screws completely and the Unit itself is
straight position, or the laminate film
4
cannot be set straightly and the laminating
will be skewing.

1-9
Chap1 Before operation 1-10: Parts Name
Multipul Shaft Units Laminate Brake Unit Dust Remover
Unit
Rewinder
Laminate Film 　Edge
Cutter
Unwinder

Separation
Film Unit Air Unit

Touch Panel

Discharge Air Suction BOX

Tray
Ma
in B Feed Table
Co
at
ody
　U er
NIT
Fee
d
紙
UNI er 用
Heat Roller Unit T
Rail

Table
Lifting Handle Cutter section

Heat Roller
Platen Roller Cutter

Safety Cover

o d y
Decurler Unit
in B
Sponge Roller
Separation
Bar Ma t er
a
Electrical
Components Co NIT
Press Roller Conveyance
Drive Unit
　　U

1-10
Chap2 Laminating 2-1-1: Touch Panel Set

Power On Right after power on.

1 Plug in a power cord and power on the
machine. During reading...
“During reading” screen shows up and
home screen comes up for a while.

Power SET ppm

ＳＷ

2 Push= Chose “Laminate mode” ℃

There are 4 icons on the left side of Home
screen. The top icon is “Laminate mode” .
2 SET ppm
The icon turns gray color when you chose and
push the icon button.

When temp. rised up

as set, the button
Button turns changes to...
gray color
Suitable temp. for genuine brand film when choosen.
Note is set automatically when you chose Warm up sign
the icon. Please skip this step if the
set temp. is okay.

3 Push= Set Temp. SET 3 ppm

Temp. Set
“Temp Set” screen comes up. Change the temp
as suitable by up-down arrows buttons, and push Esc
“Enter” button when set. Then the set temp. is
recorded and Home screen comes up. Possible ℃
set temp.= 100~120 degreeC for laminate use.

Enter
Suitable speed for genuine brand film Suitable temp.
Note is set automatically when you chose
the icon. Please skip this step if the 100~120
set speed is okay.
℃

4 Push= Set Speed SET ppm Speed Set

“Speed Set” screen comes up. Change the speed 4 Esc
by up-down arrows buttons, and push “Enter”
button when set. Then the set speed is recorded ppm
and Home screen comes up.
Available set speed= 5~15 ppm.
Available value Enter

5~15

2-1-1
Chap2 Laminating 2-1-2: Touch Panel Set

5 Push= Stroke Set ℃

“Feed Set” screen comes uo. Changing “Stroke SET

5 ppm
Feed Set
value” of the Cutter Blade by up-down arrows
buttons, and push “Enter” button when set.
Need to set bigger value than paper width. Esc
Input can only be set by 5mm intervals. The set
value should be bigger than exact paper width
and as multipul of 5. mm
e.g.) A4 is 297mm, so set by 300mm.
Enter

Overlap
6 “Feed Set” screen comes up. Change the
“Overlap value” by up-down arrows buttons, and Overlap is... Laminate Film
push “Enter” button when set. Then the set value
is recorded and Home screen comes up.

N
M
L
K
I

J
H

I
H
G

G
F
F

E
CD EF
E

D
C
D

B
Available set value= -5~5

A
AB BCD
B
A
A
N
M
L

Top leading edge

K
I

J
H

I
H
G

G
F
F

E
CD EF
E

D
C
D

B
C

A
AB BCD
B
A

0= No gap between sheets. of 2nd sheet is on

A

Note the end leading

5= Gap between sheets is maximum.
-5= Overlap value is maximum. edge of 1st sheet.
-2 ～ -1 is common. This amount of overlap
* Adjust depending on paper condition. between sheets.

Flying Knife slides at the overlaped position

between sheets and cut the film. Impossible to
separate the sheets without overlap
℃

7 SET ppm
Clear Set
7 Push= Clear counter number
“Clear Set” screen comes up. Esc
Push CLEAR
CLEAR button, then the number will
be “0” .
Push “Esc” button and Home screen comes up.
CLEAR
Note Preset number on Home screen is
previous set value. The next step
is unnecessary when the set value
is okay. Go next page.
℃

8 Push= Set Preset number 8

SET ppm
Preset Set
“Preset Set” screen comes up. Change the 7 8 9 Esc
number by number buttons, and push “Enter”
button when set. Then the set value is recorded 4 5 6
and Home screen comes up.
1 2 3
[Preset]
Enter
Sheets are operated as preset value and pause CLR 0
when set value is done. Start again when push
“Start” button (repeat).

2-1-2
Chap2 Laminating 2-2-1: Film Set

Back
３ inch side
Ready Laminate Holder 1 2 Back side
1 Regular core size is 3inch for original laminate
Film Core
Flange
film.

Front side Flange

Remove Back Flange Front Tumb Screw
2 Loosen Tumb Screw on Flange on back side, and side Do not change the
position
remove the Back Flange.
Do Not change the position of
Front Flange. Front side is base
CAUTION position.

Set Laminate Film

3 Insert 3
the Laminate Film tube into the shaft from Laminate Film
the side where the part has been removed. Insert
the film until it hits against the stopper on the Film Setting (direction) is different
other side. depending on glue side.
Film set is defferent depending
on the glue side of the Laminte
CAUTION film. Refer the right figure.
This manual explain as when use the Laminate
film which has glue on back face. Glue on back face.
Glue on
This manual surface.
shows by this
direction case

Lock Brake Roller unit

4 Loosen Lock Screw of Brake Roller unit. Turn
4
4 Set the point
Lock Screw of Lock Screw
Lever and make the position that the point of in this hole.
Lock Screw can be in the hole as right figure.
【Note】 This Brake Roller is necessary for
Laminate Film tention.
Lever
This step is temporary
arrangement for easier
Brake Roller
Refer
Laminate film setting for next
step.

2-2-1
Chap2 Laminating 2-2-2: Film Set
5
Brake Roller
Put the Laminate Film
5 Channel between 2 Callors on the Laminate film Side Plate is set
betweeb this 1st Bar
shaft fits to the Side Plate of main body.
channel.
【Note】 There are 2 shaft folders on Side Plate. 2nd Bar
Use left side mark for UCOS Laminate Film.
3rd Bar
Use right side when use 1 inch core film.

Side Plate

Unlock the Brake Roller

6 Loosen Lock Screw. (Unnecessary to remove)
Brake Roller touches on Laminate Film Roll.
This situation is “Laminate Film Roll is applied
brakes” .

6
6 Loosen
Lock Screw
7 Unwind the film
Unwind the film about 50cm from the exit side.
Film roll is under brakes, so pull strongly.

1st Bar
8 Film is under 1st Bar, upper on 2nd Bar 2nd Bar
① Insert the film under 1st Bar,
② Upper on 2nd Bar,
3rd Bar
③ Pull the end of the film until the Paper End 7
7 Pull until 8
Guide. 4th Bar around here

Sponge Roller
Make Push-up Roller at lower position
9 Lever up and make the “Push-up Roller” is at the Paper
lower position. 9
Make the gap between Push-up Roller and Heat Roller
Sponge Roller for the next step of film set. Push-up Roller Platen Roller

【Rollers role】
Sponge Roller De-curl the curled papers. 9
Push-up Roller Push the paper up to the Sponge
Roller and make de-curl.
Heat Roller Melt the glue of the film. Push-up Roller is
at lower position
Platen Roller Push the paper up to the Heat Roller. when Lever is
upper position.

2-2-2
Chap2 Laminating 2-3-1: Film insert
Tun OFF the power
1 Turn OFF the power for this step.
Laminate
Film Unwind the film around here
Possible to set the film during Turn ON the 4 and make the slack.
power, however taking long time on this step
Unwinded film
provide the risk that the laminate glue attaches
on the Heat Roller and have problems because
of inexperience.
Heat Roller
Sponge Roller 4th Bar

2 Lift down Feed Table

Lift down the Feed Table of Feeder UNIT to the
bottom. Heat Roller can be visible better.

Use Set Plate

3 Push Platen Roller
Use Set Plate of standard accessory for set the
film. This privents the risk of jams.
Set Plate

Set Plate 3rd Bar

The Set Plate on the right
picture is “Red Line” . 5 Push the film between
　　Insert this direction. 3rd Bar and Feeder
Slacked film UNIT by Set Plate.
4th Bar
Make Film “slack” Cutter
4 Pull the film which is unwind at the step 9 on
Table Paper Guide
previous page from the exit side, until the end of
the film comes at the Air Suction BOX. Set Plate

4th Bar
Insert the film by Set Plate 6
5 Grab the long side of Set Plate and push the Heat Roller
slacked film between Air Suction BOX and 3rd Push and insert
Bar. the film by Set
Plate until
next to 4th Bar.
Platen Roller
Push again.
6 Keep pushing by Set Plate until the film arrives
around the 4th Bar.
POINT: Back and force by Set Plate makes a few
times makes easier to set the film.
7
Push again and again.
7 Continue to Keep pushing by Set Plate pass
through the 4th Bar and until the film arrives
between the Heat Roller and the Platen Roller. Stop to insert the film when
Stop pushing when the Set Plate with film the Set Roller with film passed
passed through the center of Heat Roller. around the center of Rollers.

2-3-1
Chap2 Laminating 2-3-2: Film Insert
Turn ON the power Lock Lever Dust Remover
8 Turn ON the power. 2 locations Roller
“During reading” shows up and the
“Home screen” will come up shortly.

Open Safety Cover

9 Open the Safety Cover for next step.
ＯＯＫＫ
ＬＬＯＯ
10 Check the top leading edge of Set Plate
Check through from the exit side if the top
leading edge of Set Plate is visible under
the black roller (Heat Roller). Power
(Easier to check if flap up the “Guide SW
Upper” and use pen-light.)
Inside Heat Roller
Cover
Push “Manual Feed”
11 Push “Manual Feed” icon on Home screen, then Heat Roller
the machine operates and the Set Plate is fed
out. Guide Upper
【Note】
The top leading edge of Set Plate is fed out straight.
Stop (push “Manual Feed” icon again) immediately if
the Set Plate and film roll up around the roller.
Make sure the Set Plate is straight and start from the
Se

very first step.

tP
la
Heat Roller
te
Please replace the new Set Plate if the Set Plate is
bent or easy to roll up or jam often.

Top of Set Plate

Push “Manual Feed” again and stop
12 Push “Manual Feed” icon again and stop the Platen Roller
machine when the end of Set Plate passes
Sponge Roller (orange roller). Home Screen
Peel off the film from the Set Plate.
The material of Set Plate is well ℃
release properties, so possible
to use many times. SET ppm
Caution Please replace the new plate
when the corner is curled.

Check Dust Remover Roller

13 This icon will change “Manual Feed”
Check if the Dust Remover Roller
Possible to push during
doesnʼ t have any dirt and/or paper dust to icon warming up.
Stop feeding when push again.
when reaches the
Connect Feeder UNIT
14 Connect the Feeder UNIT to the Coater
set temp.

2-3-2
Chap2 Laminating 2-4-1: Set Papers and start

Lever at lower position

1 Pulled down the Lever at the lowest position.
This makes that the Push-up Roller is at upper
position.
【Note】
Adjust the position depending on the curl level of
laminated paper.

Feed Tray at lowest position 1

2
Turn the Handle and make the Feed Tray at the 2
lowest position for paper loading.

Flip up Air Suction BOX

3
Flip up the Air Suction BOX for smoothly paper
loading at the next step.

Air Suction
Front Side Guide hits the “Stopper” BOX
4 Side Guide on operator side needs to hit the 3
Stopper (top of the screw).
【Note】 “Stopper”
Top of this screw position is very important for
laminating. This parts is Stopper.
Stopper
4
4
max loading
5 Load the papers 80mm Do not change Stopper position
① Separate well the papers. This Stopper is front standard
Paper Side Guide Caution position. Therefore do not change
② Load the paper as face up.
hit this Stopper. this original standard position.
③ Set as right picture (shows as A4 size)
④ Papers touch the Side Guide at operator side.
⑤ Papers hit the front plate.
5 Papers hit the
【Note】 Separate well the papers and insert the 5 Laminate side front plate.
air between sheets. This prevent the double is face up.
feeding issue. (Ref. 「1-3」）UCOS air jogger
6 Side Guide
helps to remove static between papers.
Set along the
r

papers softly.
pe

Set the Guides

Pa

6
Set the Side Guide on non-operator side and
Eng Guide softly.
Do not push strongly.
Do not push the papers by guides
Caution strongly or paper feeding cannot 5 Papers are set along
be operated smoothly. the fron side guide first.

2-4-1
Chap2 Laminating 2-4-2: Set Papers and start

7 Flip down the Air Suction BOX

【Note】 Unnecessory to lift down the Feed Tray Air Suction BOX
after flip down the Air Suction BOX at original
position. The height adjustment for air suction
feeding will be adjusted automatically when
push start button.
7
8 Check the Temperature

r
pe
Pa
icon on Home screen changed to icon.

This shows the heater temp. reaches the set

temp. Please wait until the start button comes
up for a while.
Home screen (Laminate use)

9 Push Start button ℃

Push Start button, then the Feed Tray is lifted up
and the air blows to separate the papers from SET ppm
front.
Paper is not fed yet at the time.

Pull Film Start button

10 Push
Laminate film is drooped at the exit section since 9 Start button → Feed Tray lifts up → Air Blow starts.
“Film Insert” step.
Push again
Make preparations to keep holidng the film 11 Start button → Feeding starts → icon changes to
for next step. At the next step, the film is
discharged and going to rewind around Heat
Roller when push start button. Prevent it.
Leave your hand when the film is discharged
correctly at the next step.
10
Pull the film and
Push Start button again
11 do the following
Push Start button one more time, then the paper procedure
is sucked up to the Air Suction BOX and start
feeding. The touch panel screen changes to
“Auto operation screen” . Auto operation screen (Laminate use)
Hold and pull the dischaged film a little bit to
support when the Set Plate and film come
out. (Prevent the situation that the film jams ℃
around Heat Roller section)
* Do not pull strongly. SET ppm

When use the preset function, the machine stops

automatically by set quantity.
Feeding starts again when push Start button
again. This Cutter icon turns gray color
when cutter function is 「OFF」 .

2-4-2
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-1-1: Touch Panel set
Same process for all 3 types of coating,
Dry Coating/Spot Gloss/Foil.
Please adjust the temperature and speed
depending on the ribbon and paper kinds.
Display when power on

During reading...
Power ON
1 Plug in a power cord and power on the
machine.
“During reading” screen shows up and Home screen
home screen comes up for a while. ℃

Power SET ppm

ＳＷ

Go Ch2 when laminate use.

2 ℃
＝Dry Coat
SET ppm
＝Spot Gloss
Push= Chose 2
＝Foil

There are 4 icons on the left side of Home screen.

Turn light Change to
Chose from dot circled icons (3). gray color
The icon turns gray color when you chose when selected. icon
and push the icon button.
Warming up when ready.
condition

Suitable temp. for genuine brand film

Note is set automatically when you chose
the icon. Please skip this step if the
set temp. is okay.

℃
3 Push= Set Temp. SET
3 ppm
Temp set
“Temp Set” screen comes up. Change the temp
as suitable by up-down arrows buttons, and push Esc
“Enter” button when set. Then the set temp. is
recorded and Home screen comes up. Possible ℃
set temp.= 130~150 degreeC.

Enter
Suitable temp.
130~150

3-1-1
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-1-2: Touch Panel set

4 Push= Set Speed ℃

“Speed Set” screen comes up. Change the speed SET ppm Speed set
by up-down arrows buttons, and push “Enter”
button when set. Then the set speed is recorded Esc
and Home screen comes up.
ppm
Available set speed= 5~15 ppm.

Suitable speed for genuine brand film

Note is set automatically when you chose Available value Enter
the icon. Please skip this step if the 5∼15
set speed is okay.

5 Push= Clear counter number ℃

“Clear Set” screen comes up.
Push CLEAR button, then the number will 5 SET ppm
Clear set
be “0” .
Push “Esc” button and Home screen comes up. Esc

CLEAR

6 Push= Set Preset number ℃

“Preset Set” screen comes up. Change the
Preset set
SET ppm
number by number buttons, and push “Enter”
button when set. Then the set value is recorded
6
and Home screen comes up. 7 8 9 Esc
[Preset]
Sheets are operated as preset value and pause 4 5 6
when set value is done. Start again when push
1 2 3
“Start” button (repeat).
Enter
CLR 0

3-1-2
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-2-1: Film Set
Dry Coating, Foiling and Spot Gloss process
are all similar. This manual explains as in Multipul Shaft
case of Dry Coating function. THIS SHAPE 　　Unwinder
1
Unwinder side Multipul
Please check the ribbon set, suitable temp. side Shaft Screw
and speed for each function.
Tighten as screw
2 direction to fix.
1 Multipul Shaft: Unwinder Shaft
Remove the Unwinder Multipul Shaft from the
machine.

2 Set the ribbon on Unwinder Shaft

① Loosen the Multipul Shaft Screw. Dry Coat Ribbon
② Set the ribbon roll on the center of shaft (*).
③ Tighten the Multipul Shaft Screw and fix the
paper core of ribbon roll.
This manual shows
* Set direction is different depending as “Face-up glue” .
on the glue side, face-up or face-down.
Caution Ref. right picture.
This manual shows as the glue side is as face-up.
Face-down glue Face-up glue
Do not use the face-down roll by this explanation.
The set direction is different.

3 Set the Unwinder Shaft on the machine

2 holes on Unwinder Shaft fit to the 2
screws on the main body. Another side of
6 Rewinder 3 Unwinder
Unwinder Shaft is set on the U shape Set on this
channel on non-operator side. 3 U shape.

6
4 Multipul Shaft: Rewinder Shaft
Remove the Rewinder Multipul Shaft from the
machine. Rewinder Shaft has a gear on the shaft.

5 Set the Paper Core on Rewinder Shaft

Set the Paper Core (rewind the used ribbon) on 3
the center of Rewinder Shaft. Tighten by
Multipul Shaft Screw and fix.

6 Set the Rewinder Shaft on the machine 2 screws insert

Insert the gear side of shaft into the hole 2 holes of shaft.
on the plate on operator side. Set as the
gears engage together. Another side of
Rewinder Shaft is set on the U shape
channel on non-operator side.

3-2-1
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-2-2: Film Set
Lift down Feed Table Grap the Bar and
7 Lift down the Feed Table by Knob until the
push to the non- 3rd Bar
operator side.
bottom position that can see the Heat Roller. The Bar can be 8
removed.

3rd Bar at lower position

8 3rd bar needs to be at lower position as the
red arrowed on the right figure.

Unwind the ribbon 4th Bar

9 Pull the ribbon and unwind about 30cm 7
length. This length is needed for insert the
ribbon into the machine by Set Plate.

Film
Set Plate
10 This plate is accessory parts as standard. 3rd Bar positiono
Sponge Roller for dry coating
Set Plate
4th Bar
Yellow colored plate on
right figure.
9 Unwinde the
ribbon around
insert direction. Push-up Roller this area.
Separation Bar

Sponge Roller

11 Insert Film by Set Plate Heat Roller

Set the Set Plate as landscape direction and push Set
Plate
the re-winded film about in 10cm from the
leading edge until around 4th bar position.

11 Platen Roller

Push the ribbon again

12 Push the ribbon more until the ribbon pass
through the 4th Bar and arrives between Heat
Roller and Platen Roller.
Please re-wind the film by hand if there is not
enough length.

12

3-2-2
 Dry Coat
Chap3 Spot Gloss
Foil Operation 3-2-3: Film Set
Turn ON the power
13 Turn ON the power.
“During reading” shows up and the
“Home screen” will come up shortly.

Open Safefy Cover

14 ＯＯＫＫ
ＬＬＯＯ
Open the Safety Cover at exit section.

Check the top leading edge of Set Plate

15 Check from the exit section if the top
leading edge of Set Plate is visible under Power SW
the black roller (Heat Roller). Inside
(Heat Roller location is behind position of Heat Roller Cover
Guide Upper parts from the exit position)

Heat
Roller
Guide Upper
Push “Manual Feed”
16 Push “Manual Feed” icon on Home screen, then
the machine operates and the Set Plate is fed
out.
【Note】
The top leading edge of Set Plate is fed out straight. Heat Roller
Stop (push “Manual Feed” icon again) immediately if
the Set Plate and film roll up around the roller.
Make sure the Set Plate is straight and start from the
very first step. Top of Set Plate
is visible.
Please replace the new Set Plate if the Set Plate is
bent or easy to roll up or jam often. Platen Roller

Home screen

Push “Manual Feed” again and stop

17 Push “Manual Feed” icon again and stop the
℃

machine when the end of Set Plate passes SET ppm

Sponge Roller (orange roller).
Peel off the film from the Set Plate.

The material of Set Plate is well

release properties, so possible
to use many times. This icon will change “Manual Feed”
Caution Possible to push during
Please replace the new plate to icon warming up.
when the corner is curled. Stop feeding when push again.
when reaches the
set temp.

3-2-3
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-2-4: Film Set

Tape Ribbon top on Paper Core

18 Tape the top of ribbon on the Paper Core of
Fixing Screw of
Separation Bar
Rewinder shaft by scotch tape. Wind the
ribbon more than 1 around the Paper Core.
Dry Coat
19
19
Adjust the Separation Bar
19 Adjust the angle of Separation Bar depending Laminate
on the ribbon type. This section shows Dry Re-wind Paper Core Spot Gloss
Coat operation, therefore the right picture
shows horizontal direction.
13
Foil

Tension the ribbon

20
Wind the ribbon around the Unwinder roll Angle of
or Rewinder roll by hand to tension the Separation Bar
ribbon and remove all slack.

3-2-4
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-3-1: Set Papers and start

Check Dust Remover Roller

1 Check if the Dust Remover Roller is clean.
Please clean up if it gets dirt and dust.

Connect Feeder and Coater UNIT

2 Slide Feeder UNIT and connect to the
Coater UNIT. Lock by the Lock Lever.

1
Feed Tray at lowest position Dust Remover Roller
3 Turn the Handle and make the Feed Tray at the
lowest position for paper loading.
Lever

5 2
Flip up Air Suction BOX Lock Lever
4 Flip up the Air Suction BOX for smoothly paper
loading at the next step.

5 Lever at the horizontal position 4

Adjust the Lever at the horizontal position.
This position is that the Push-up Roller
touches the Sponger Roller softly.

3
Open the Side Guides
5 Open the Side Guides and End Guide for paper
loading on next step. 6
Paper Separation Plate
Papers het
max loading front plate.
Load the papers 80mm
6 ① Separate well the papers.
② Load the paper as face up. Set the paper center
③ Set as right picture (shows as A4 size) on the center between
④ Set the papers as center position. these screws.
紙

⑤ Papers hit the front plate.

用

5
【Note】 Separate well the papers and insert the
air between sheets. This prevent the double
feeding issue. (Ref. 「1-3」）UCOS air jogger
helps to remove static between papers.

3-3-1
Chap3 Operation
Dry Coat
Spot Gloss
Foil 3-3-2: Set Papers and start

Set the Guides

7 Set the Side Guides and End Guide along the
7 Side Guide
paper sides softly.
Set along the
papers softly.
Do not push strongly.

r
pe
Do not push the papers by guides

Pa
Caution strongly or paper feeding cannot
be operated smoothly.

Flip down the Air Suction BOX

8 【Note】 Unnecessory to lift down the Feed Tray
after flip down the Air Suction BOX at original
position. The height adjustment for air suction
feeding will be adjusted automatically when
push start button.
8

Check the Temperature

9 icon on Home screen changed to icon.
Home screen (Dry Coat)
This shows the heater temp. reaches the set
temp. Please wait until the start button comes
up for a while. ℃

SET ppm

Push Start button

10 Push Start button, then the Feed Tray is lifted up
and the air blows to separate the papers from
front. Start button
Paper is not fed yet at the time. Push
10 Start button → Feed Tray lifts up → Air Blow starts.
Push again
11 Start button → Feeding starts → icon changes to
11 Push Start button again
Push Start button one more time, then the paper
is sucked up to the Air Suction BOX and start Auto operation screen (Dry Coat use)
feeding. The touch panel screen changes to
“Auto operation screen” .
℃
When use the preset function, the machine stops
automatically by set quantity.
SET ppm
Feeding starts again when push Start button
again.

3-3-2
Chap4 Troubleshooting 4-1: Paper is not fed
[Situation]
Loaded paper cannot be fed at all even if Esc
push the Start button. The error screen (on
right picture) shows up.

Check the below steps and remove the

issues for feeding error. The error screen
can be closed when push 「Esc」 button.
Error screen shows up and this circle turns white color.

Did you flip down the Air Suction BOX? Refer the left picture and check the following points.
・ Is the Air Suction BOX is at the lowest position?　
Air Suction BOX 　→ Air Suction BOX must be parallel position with paper
surface or paper cannot be fed correctly. Set at lowest position.
・ Is the loading paper less than 80mm depth?
　→ Loading capacity is up to 80mm.
・ Is the paper caught by the Height Sensing Bar on the way?
紙
用

　→ Paper cannot be sucked if the Height Sensing Bar doesnʼ t

touch the paper surface correctly. Check the bar if it can be lift
Height Sensing Bar up and down smoothly by fingers.

Is the paper loading corect? Refer the left picture and check the following points.
In order to make it easy to understand it is shown with ① Do the loaded papers touch the front plate softly? (no gap)
the suction BOX raised.
② Is the Air Suction BOX is at the lowest position?
② ①
③ 【Laminate use】 : Side Guide on operator side hits this
Stopper?
④ 【Other supplies】 : Papers are set on the center position?
④ Doesnʼ t the Side Guide on non-operator side hit the loaded
紙

papers too strong?

用

⑤ Doesnʼ t the End Guide hit the loaded papers too strong?
⑤ □ Donʼ t the papers curl too bad?
□ Did you separate the paper well before operation?
③

Check the following points. Please contact the dealer if there is a problem with the check below.
Check if the loaded papers are separated by air blow from the
□Does air blow come out? front.
Check if the top paper is sucked to the Air Suction BOX
□Does the Air suction work?
correctly.
Check if the all belts in Air Suction BOX turn when paper is fed
□Do the Feeding Belts turn? to forward.

The machine cannot start to operate if a paper is left in the

□Is there a jammed papers in the machine? machine. Remove the jammed paper.

Paper cannor be fed if the Separation Rubber is adjusted at

□Did you replace the Separation Rubber Assy? too high position. Adjust the height.

This A5 bracket may be necessary only when use A5 papers.

□Is A5 bracket attached correctly?
This parts can be attached at the bottom of Air Suction BOX by
magnet. Please remove when operate A4 size.

4-1
Chap4 Troubleshooting 4-2: Miss feed happens
[Situation]
Possible to feed, but the feeding error Esc
happens often.

Check the below steps and remove the

issues for miss feeding error. The error
screen can be closed when push 「Esc」
button. Error screen shows up and this circle turns white color.

Is the height of Separation Rubber correct? Refer the below picture and check the height.
Separation Rubber position is too high
→ miss feeding happens. How to check the height
Separation Rubber position is too low of Separation Rubber
→ double feeding happens.
・ Flip up the Air Suction BOX.
Correct position: Top of Separation Rubber need to
touch the feeding belts softly. ・ Put the thin paper (0.12mm) on
the Separation Rubber Pad.

er
・ Flip down the Air Suction BOX at

p
Pa
Air blow for the original position.
paper separation
The Separation Rubber Pad
touches correctly if the paper has
Separation Rubber a bit load (stress) when you pull
the paper.
Is the Pad worn out? Refer the left picture and check the following points.
Worn
out ・ The top of the Separation Rubber pad worn out
→ Double feeding happens.
・ Separation Rubber is consumable parts. Please replace
Separation
Rubber if the top of rubbers worn out like as right picture.
Pad
・ Separation Rubber Pad is bonded on the metal plate.
Condition requiring
replacement Impossible to replace only rubber part.

Plate

Is paper size A5? A4 size is minimum size for Laminate use.

A5 bracket is necessary for A5 paper size.
Area of A5 size is half size of A4, therefore the double
feeding or/and chain feeding happens often.
Prevending this problem, this “A5 size Bracke” is useful for
this situation.
Please attach this braket at the rear end bottom of the Air
Suction BOX.

A5 size Bracket

4-2
Chap4 Troubleshooting 4-3: Jams around Heat Roller
[Situation]
Paper cannot pass through the Heat section (between
Esc
Heat Roller and Platen Roller) correctly.
Check the below steps and remove the issues. The
error screen can be closed when push 「Esc」 button.

Do not pull the film strongly

Do not pull the film strongly from exit side
even if the paper jams around Heat Roller, Error screen shows up and this
Warning or winded film around Heat Roller may hit circle turns white color.
and break the thermistors on Heat Roller.

Is the Paper Guide set correctly? Paper Guide feature

・ This guide leads the fed paper from the Dust Remover
Roller to between Heat Roller and Platen Roller certainly.
・ This guide is removable for easy access if the film jams
Paper Guide and wind around Heat Roller or Platen Roller.
・ Do not forget to set this guide after cleaning the rollers, or
paper cannot be fed between Heat Roller and Platen Roller
correctly and problem happens.

Is the set temperature too high? Check Heat Roller temperature.

Auto operation screen Suitable heater temperature is depending on the paper

thickness, paper type, film thickness, feeding speed, tonner
℃ type and other reasons.
ppm
However if the setting temerature is too high, the hot melt
glue attaches around rollers and work guides easily.
Turn down 5~10 degreeC and try.

【Laminate use】 Is the film set correct? Check the notes before set the film.
Unwind side ・ There is no slack after set the Laminate film on unwinde side.
Laminate film 　→ If there is slack in front of the Heat Roller (NG mark area),
Heat 　glue side the fed paper comes into the wrong position and cannot
Roller be fed between rollers correctly.
Paper
Paper is fed ・ Start operation without spending time after set the film.
as line. 　→ Hot melt glue is melted around Heat Roller area and it
attaches around Platen Roller, Work Guides and other
Platen Roller Slack＝NG parts easily if the film is left for long time around Heat
section. This makes paper jam issue.

【Other supply】 Is the Multipul Shaft set correct? Check the set of Multipul Shaft.
Multipul Shaft The used ribbon cannot be rewinded on paper roll if the
Screw paper core is not fixed tightly.
Tighten the screw Try to turn the paper core by hand (both of Unwinde side
as arrow direction and Rewind side)
to fix the roll core. If slips, refer the left picture and tighten the Multipul Shaft
Screw to fix correctly.
紙
用

4-3
Chap4 Troubleshooting 4-4: Jams around Cutter
[Situation] In case of trouble happens around Cutter
Paper jams around Cutter table often when Note section, Do Not remove paper right away.
laminate use. Please check positions between paper, film and
Cutter to make sure the current situation.

Is a Guide Upper horizontal position? Check the condition of Guide Upper.

There is the “Guide Upper” parts that leads the paper from the
upper position. If this “Guide Upper” is fliped up condition
Guide (especially after jam happens), laminated paper jams easily.
Upper Usually it is almost horizontal level by own weight.
紙
用

This part needs to be

horizontal position.

Is film set inside is correct? Make sure the step of “2-3-1” and “2-3-2” .
Heat Roller Film needs to be tensioned correctly in the machine. Hold the
film by both hands and pull strongly. Film needs to be not stick
to the guides and rollers.
Please pull the film out strongly, or film gets slacking and the
glue of film sticks to rollers and guides. It causes the jam
Paper Guide trouble or quality trouble.
(inside) Platen Roller Slack＝NG

Is set of Temperature/Overlap value correct? Check Heat Roller Temp./ Overlap value.
If the temperature setting of the heat roller is low, the film
Auto Operation screen may not stick to the paper adequately.
If cutter comes from the side in that situation, "slack" will be
℃
℃ generated in the film and it will be impossible to be cut
Feed condition set
ppm correctly.
Esc
Normal value of overlap is “-2~-1” on this machine.
mm However it depends on paper thickness, speed, film
Enter
thickness and other conditions.
Please try another value if it doesnʼ t suits.
Is the position of paper/film correct? Refer left figure and check the locations.
The relation of paper and film is explained at 「7-5」 .
There are 2 holes that can be the guide position for paper
ｍｍ
Film pass line
and film. Do not remove the paper right after trouble
5

happens. Please check the relations of the paper and film by

Paper pass line
holes that shows by red circle mark on the left figure.

Is the Cutter problem? Refer left figure and check the below points.
Cutter stops on the way.
Paper is cut at the wrong position by Cutter.
The above figure
is the enlarged Cutter angle is not normal.
of this parts. ...Please refer 「4-6」 .

4-4
Chap4 Troubleshooting 4-5: Jams around Exit section
[Situation]
Paper jams around exit section and right Esc
figured error screen shows up. Error screen shows up
Check the below steps and remove the issues. and arrowed circle turns
The error screen can be closed when push white color.
「Esc」 button.
The reason of trouble is not always around
exit section even the jam happens there. In case of trouble happens around exit section,
Most issue reason is glue of films because POINT Do Not remove paper right away.
that sticks around rollers and guides. Need to find out the reason of problem carefully.

Does film stick to the parts inside? How to deal with the stick problem
Remove the jammed/troubled paper very Pull strongly only film by hand and remove the film from the
slowly and carefully by both hands. sticked parts. Escape the error when the film can be freely.
If the paper cannot be pulled smoothly, the However the glue of film may stick around Platen Roller,
glue of film may stick somewhere inside of the Cutter table, guids. Please clean up the parts those parts by
machine. cloth with alcohol.

Is the Paper Exit Guide set correctly? Refer left figure and check the Paper Exit Guide position.

Pap
er E
xit G
uide This U shape must
catch the screw
from the Side Plate

Red arrowed part needs to be in channel

Paper Exit Guide
of the Lock Lever Shaft.
Is the angle of Separation Bar correct? Angle is different depending of film type.
Laminate Film use Dry Coat use
Make the below angle to not Set the below angle to separate
get in the way of paper the film sharply from the film.
discharge.

Horizontal
Vshape

Separation Bar Spot Gloss use Foil use

Vertical
Sectional view of
Separation Bar
A little
angled

4-5
Chap4 Troubleshooting 4-6: Film separation trouble
【Note】 This error
[Situation] Esc screen shows up
In the case of laminate use, lever is correct Arrowed circle turns when paper jams
position (lever down), Press up Roller touches white color. around Cutter section
upper roller correctly, Heater temp. is correct but doesnʼ t show up
and overlap of sheets is correct, however film when only separation
cannot cut/separate correctly. trouble.

Check the below steps and remove the In case of trouble happens around Cutter
issues. The right figured screen can be closed
POINT section, Do Not remove paper right away.
when push 「Esc」 button. Need to find out the reason of problem carefully.

Is paper/film position correct? Refer left figure and check the locations.
Laminate The relation of paper and film is explained at 「7-5」 .
film There are 2 holes that can be the guide position for paper
5 ｍｍ and film. Do not remove the paper right after trouble
happens. Please check the relations of the paper and film by
holes that shows by red circle mark on the left figure.
Paper
Film pass line
le
ab
rT
te

Paper pass line

Cu

Does film skew running? Cutter cannot cut into the right position if the film set at the
beginning is skewing. Remove the set film and set again.
ｍ
ｍ
５

er
w
ro
ar
wi ate

N
h
film min
dt

wi ate
La

h
film min
dt
La
ｍ
ｍ
５

er
id
W

Is the temp of Heat Roller correct? Check Heat Roller Temp.

Heat Roller temp. canʼ t be decided
Auto Operation screen POINT conditionally, it depending on paper thickness,
film thickness, paper feeding speed, and
temp. of room. Therefore need to find the
℃
If the temperature setting of the heat roller is low, the film
ppm may not stick to the paper adequately. At this condition, the
film get slacking and the Cutter cannot cut correctly because
of it. Increase about 5 degreeC and try again.
Is the Cutter problem? Refer left figue and check the below points.
Isnʼ t this fixing screw loosen?
③ ① The Cutter is fixed only by this screw.
② Is the glue of film sticked on the edge of Cutter?
① ② Is the Cutter worn out?

④ ③ Is the glue of film sticked on the Cutter Table?

Remove sticky dirt by cloth with alcohol.
④ Isnʼ t this Collar 　　　loosen/fallen?
⑤ ⑤ Doesnʼ t this spring break?

4-6
Chap4 Troubleshooting 4-7: Cannot laminate/coat correctly

[Situation] Do not use hard tool for roller cleaning

Cannot laminate and/or coat beautifully. The dirt on Heat Roller is really tough to clean up because
Quality trouble, transfer trouble and sticky it is melted and sticked on the Heat Roller hardly. However
level trouble. Warning do not use hard tool like cutter blade to remove these dirt,
or the Heat Roller get damage and need to replace.

Arenʼ t the Heat Roller/Platen Roller dirt? Refer left picture and check the following points.
Thermistors Do not use hard tool for roller cleaning
The dirt on Heat Roller is really tough to clean up
because it is melted and sticked on the Heat Roller
hardly. However do not use hard tool like cutter
Caution blade to remove these dirt, or the Heat Roller get
damage and need to replace.
Heat Roller/Platen Roller are easy to get the dirt (adhesive)
from films. Particularly in the case of foiling proces such as
Heat gold foil and silver foil, a small foil piece sticks on the roller
Roller
and that part is not coated.
Also, if you use an optional Edge Cutter in lamination
Platen processing, the lint-shaped end will drop and it will be more
Roller
likely to adhere to the roller. There is no other way to remove
Paper Guide these dirt soaked with water and patently remove it. The
（Feeder side） platen roller is white, so dirt is less conspicuous. Please touch
directly with your fingers to check the adhesion.
9.5

on Both sides Spring pressure of Platen Roller POINT Alcohol for cleaning the rollers.
Possible to use Cleaner

Is the pressure of Platen Roller correct? Refer left picture and measure the length.
Pressure adjustment of this Spring adjust the pressure level
between Heat Roller and Platen Roller. Initial set: 9~10mm
Turn this Nut and
adjust the pressure. Contact with service company to adjust the below
Small adjustment gives Check differences between both sides
greatly changes. POINT 【Caution】 Attention caught
Use narrow paper and insert it between rollers.
9~10

補足

Spring under Push the Manual Feed button , then the

Platen Roller rollers feed the paper. Check the pull level and
the pull power is equal on both sides.

Check the following points.

This equipment can handle Art/Coated papers only.

□ Donʼ t you use plain papers? Plain paper is out of spec.

□ Is the paper thickness within spec? Specification is 110~360gsm (0.12~0.4mm)

Quality level and condition is depending on not only Heat

□ Is the Heat temp. correct? temp., but also paper thickness, supply thickness, speed
and tonner type.
Genuine films/ribbons are supplied with enough test.
□ Donʼ t you use special supplies? However please but please use the supplies which are
(Laminate Film or other supplies?) not genuine after performing sufficient test with user's
responsibility.

4-7
Chap5 Maintenance 5-1: Daily maintenance
Most maintenance is cleaning of the rollers and The dirt on Heat Roller is really tough to clean up
guides that got dust and dirt. Daily maintenance is CAUTION because it is melted and sticked on the Heat Roller
hardly. However do not use hard tool like cutter blade
very important for keeping the quality. Need to remove these dirt, or the Heat Roller get damage
frequent cleaning. and need to replace.

Location Cleaning Parts Notes

Easy to remove “1:Transfer Roller” .
1:
Tra This roller gets dust and dirt from Dust
nsf Remove Roller.
2: D er R
ust olle Please clean up this roller.
Rem r Transfuse water or alcohol on dustcloth and
ove
r Ro wipe off the dirt. Touch to check if the roller is
3: D ller smooth and all dust and dirt are removed.
ust (Mi
Rem ddle
ove ) 2: Dust Remove Roller Middle
This roller clean the dust and dirt directly
r Ro
ller from the papers. Less dirty than Transfer
(Lo Roller.
wer
Dust Remover section ) 3: Dust Remove Roller Lower
This roller doesnʼ t get dirt very much.
N re
Guide TIO peratu Laminate film dusts fall down on this
U er
Cov
Flip up A
C h Te m cover because of Edge Cutter function.
le je e
ol b s
R o u

Hig
t
r c
e rp ot

tion
th ha n
s o
on y e d
a as
le

la
P
n

I nsu 　　High temperature after operation

Transfuse water or alcohol on dustcloth and wipe this.

Cutter cut the film that heated and melted

nit by Heat Roller when laminate operation.
l eU Therefore the glue of laminating film is
Tab
ter
easy to attach on Cutter and arrows area.
Cut N Be careful for blade edge
TIO dge
CAU lade E Turn OFF the power. Transfuse water or
B
alcohol on dustcloth and wipe these.

lle r Halogen Lamp in Heat Roller heats up the

t Ro
Heat Roller. Do not keep to touch the
a
　He
laminate film or ribbon when you set up
de
rk Gui the machine, or melt the film/ribbon and
Wo Heat Roller may get dirt. This roller is
re rubber, so clean up carefully.
U T ION peratu
CA igh Te m
　　High temperature after operation
H
it
Un
ft

Transfuse water or alcohol on dustcloth and wipe this.

a
Sh
ti
ul
M

This roller is high quality teflon roller.

er
Roll
Therefore the material doesnʼ t attach
en
For easier cleaning... here very much. However the material
* Remove Multi Shaft unit
* Remove Work Guide
Plat may attach by too high temperature.

* Flip up the Guide 　　High temperature after operation

Transfuse water or alcohol on dustcloth and wipe this.
Touch to check if the roller is smooth and all
dust and dirt are removed.

5-1
Chap6 Touch Panel 6-1: Home screen
1 Mode select Number of
2 3 Preset Count
2 processing 3 4 Feed adjust

5 Temp. adjust
5
℃
6 Speed adjust
SET ppm

Manual
10 Condition 9 Cutter ON/OFF 8 operation 7 Cut adjust
Refer...

1 4 types: 1) Laminate, 2) Dry Coat, 3) Spot Gloss and 4) Foil.

6-2
Mode select Push the button and the selected mode icon turn gray.

Number of Shows the number of processed until now. Possible to reset

2 processing the number if push the number icon and push “CLR” icon. 2-1
Push this number icon and open the “Preset screen”.
3 Preset Set the preset count number. Machine stops automatically
2-1
SET
count after processed the number you set.
This button is available only when laminate operation.
4 Feed adjust Feed Adjust screen is opened and possible to set paper width, 6-3
to set mode paper thickness and overlap volume.
Temperature is auto set as default for each mode (for manufacturer supplies).
5 Temp. adjust Set temp. is displayed on the black box next to this icon.
Presented temp. can be shown when push the temp. display. 6-4
to set mode Push this button when change the temp.
Speed is auto set as default for each mode (for manufacturer supplies)
6 Speed adjust Set speed is displayed on the black box next to this icon.
6-5
Display is “sheets per min as A4 size”.
to set mode Push this button when change the speed.

This button is available only when laminate operation.

7 Cutter adjust Cutter adjust screen is opened and possible to set Cut timing 6-6
and adjustment for all cutterʼs.
to set mode

8 Manual Push this button and the machine oparates until next push.
Manual operation stops when push this one more time.
operation Possible to use this function even during the heating up mode.

9 Cutter Possible to select “cutting” ON/OFF for laminated sheets

separation.
ON/OFF This button turns gray color when you select “OFF”.

Condition is shown by these 3x icons.

10 Heating up: Heat Roller is warming up (not ready).
Display Start: Reached set temp. Possible to start by pushing it. 6-7
Heating up Start Operating Operationg: Now operationg, stop by pushing this icon.

6-1
Chap6 Touch Panel 6-2: Mode selection

Home screen

SET ppm

Mode select (Change to be gray color which you select)

Film Type
Mode
Type After Before Feature Basic Temp.
Basic Speed
Cut the film by Flying Knife
Laminate Cover the film on whole Laminate
paper except 3 sides. Film
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF
ABCD

ABCD

Make strong layer on the

1 Whole laminate
paper and protect the
printing image.
100～120℃

except front side Need 3 sides trim 10PPM

Dry Coating Coat by thin layer on Dry Coat

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

Ribbon
ABCD

ABCD

2
whole paper.
Make shiny and luxury
130～150℃
effect on the paper.
Coating whole Feeding one by one Protect the printing
image. 10PPM
sheet No need to burst

Spot Gloss Make gloss effect only on toner Image Coat

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

printed area. Put the gloss coat Film

3
ABCD

ABCD

maerial and make gloss and

luxury effect on the paper. 110～130℃
No more 130℃, or
Coating only Only on toner printed area film may be melted.
15PPM
toner printed area is coated by gloss layer.
Caution Set up to 130℃

Foiling

4
Foil
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN
ABCDEF

ABCDEF
ABCD

ABCD

Put Gold, Silver and other

color foils material only on 130～150℃
toner printed area.
Foiling only Only on toner printed area Make luxury effect.
toner printed area is coated by foil 10PPM

6-2
Chap6 Touch Panel 6-3: Feed Set

℃ 5 Esc
SET ppm

Feed Set screen

Esc
1 Feed Set
icon
mm

Enter

2 Cutter Stroke Set 3 Overlap value 4 Enter

Icon Set Explanation

“Feeding Set screen” comes up when push this icon on Home screen.
1 Set the Cutter Stroke/ Overlap value from this setting screen.
This icon images
・Paper Overlap
This setting is only for laminate use.
・Paper width Unnecessary to set when use Dry Coat /
Caution Spot Gloss / Foil.

The Cutter stroke can be set by these buttons.

Cutter (Cutter stroke = cutter travels)
2
Stroke Set the value larger than, but closest to the actual paper width.
Paper width can be input by only in increments of 5mm.
Set Ex) When the actual width is 297, input 300mm.

Change the value for overlap width (change the feed timing).
3 Ovelap 11 steps from “5”~”-5”. (Number is not as “mm”, just as steps)
“0” is no gap, “5” is max gap between sheets and “-5” is max
Value Set overlap value between sheets.
Standard value is “-2”~”-1”, change depending on the job.

4 Ｅｎｔｅｒ Push this icon after set the value when need to record.
Enter (Confirm) The number is recored and go back to “Home screen”.

Ｅｓｃ Push this icon when cancel the value setting.

5 Esc The pushed number is canceled and go back to “Home screen”.
(Cancel)

6-3
Chap6 Touch Panel 6-4: Temp. Set

The machine changes the temperature and speed to standard value automatically for
each opeartions when an operator celects the mode icon.
Normally, proceed with original setting. However, please change the temperature on
this screen if necessary depending on the paper type and film.

SET ppm 4 Esc

4

Temp. Set screen

Esc

1 Mode
icon ℃

Enter

2 Up / Down 3 Enter

Icon Set Explanation

1 This icon shows Seletcted Mode icon from 4 types of operations shows here.
Laminate use This page shows “Laminate use” as example.

Laminate use: 100~120℃ / Others (except laminate): 130~150℃.

One push of ↑/↓ changes 5℃ up /down.
2 Temperature [Laminate use] Possible value is 60~140℃.
adjust However if the Thermistor senses 135℃, the Touch panel goes
back to home screen and showing “warming up” icon to stop
icons
heating automatically for avoiding the over heat trouble.
Possible to operate again when the screen shows Start icon.

3 Ｅｎｔｅｒ Push this icon after set the value when need to record.
Enter (Confirm) The number is recored and go back to “Home screen”.

4 Ｅｓｃ Push this icon when cancel the value setting.

E
Esc
sc (Cancel) The pushed number is canceled and go back to “Home screen”.

6-4
Chap6 Touch Panel 6-5: Speed Set

The machine changes the temperature and speed to standard value automatically for
each opeartions when an operator celects the mode icon.
Normally, proceed with original setting. However, please change the speed on this
screen if necessary depending on the paper type and film.

SET ppm 4 Esc

Speed Set screen

Esc

1 Mode
icon ppm

Enter

2 UP/ＤＯＷＮ 3 Enter

Icon Set Explanation

1 This icon shows Seletcted Mode icon from 4 types of operations shows here.
Laminate use This page shows “Laminate use” as example.

ppm= paper per minute as A4

2 Speed
1 push for 1 paper more /less.
adjust Adjustable value is 5~15.
icons Beep sounds when exceeding this range.

3 Ｅｎｔｅｒ Push this icon after set the value when need to record.
Enter (Confirm) The number is recored and go back to “Home screen”.

4 Ｅｓｃ Push this icon when cancel the value setting.

Esc (Cancel) The pushed number is canceled and go back to “Home screen”.

6-5
Chap6 Touch Panel 6-6: Cutter Set

℃
6 Enter
SET ppm 7 Esc

Cutter Set screen

Esc

1 Cutter Set
icon

Enter

2 Cut Timing Set Check Origin RTN Standby

4 Inching 5 Demand 3 Position set
Icon Set Explanation
Do not use this icon to change the factory setting by operator.
Cutter Original setting is optimal value for laminate use.
1 Set Therefore change in this mode is unnecessary.

Icon However these adjustment might be required when use special

paper or film for better quality.

Cutter
2 Travel Adjust the Cut timing.
Bigger volume = Cut timing is slower.
Timing Basic value = 25
Set
Cutter Adjust the Cutter Standby Position for cutting by this icon.
3 Standby Adjust by up/down icon. Bigger value = move to non-operator
Position side, smaller value= move to operator side.
Set 1 push= 0.5mm / Basic value = 60
Cutter moves to the set standby position by pushing this icon once.
Check (When check the current setting of Cutter Standby Position)
4 Standby 1 movement (inching) to non-operator side when push this icon
Position from 2nd time. Use this icon when check the movement of Cutter
(inching) or replacement of the Cutter blade.

5 Origin Return Return to the origin position (home position) of the Cutter.
Demand (Move back to the most front position before standby position.)

6 Ｅｎｔｅｒ Push this icon after set the value when need to record.
Enter
(Confirm) The number is recored and go back to “Home screen”.

7 Ｅｓｃ Push this icon when cancel the value setting.

Esc The pushed number is canceled and go back to “Home screen”.
(Cancel)

6-6
Chap6 Touch Panel 6-7: Status icon

Home screen

SET ppm

Icon Status Explanation

Feeder UNIT is disconnected condition from Coater UNIT.

Or Safety Cover at exit section opens.
Error for ・ Make sure that the Feeder UNIT connect to the Coater UNIT
connection correctly. This error screen disappear when the Safety Cover
closes and the Feeder UNIT connect to the Coater UNIT
correctly.

This icon is in the condition that the Heat Roller is heating up.
Heating Wait until the temperature rises to the set value.
The buzzer sounds when the temperature reaches that level,
Up and the below “Start” icon shows up.

The temperature has increased to the set value, and ready to

start operation.
Start When this icon is pressed, paper separation air will start.
When this icon is pressed again, the Auto Operation screen
will appear and the Coater will start processing.

Auto Operation screen This icon shows “During automatic operation”. When this icon is
pressed, the Coater will stop. Stop timing depends on process mode.
℃
℃ ・Laminate use: Stop operation when the tail edge of the last paper
SET
SET ppm
ppm comes to the Heat Roller section. (1 paper stays in the machine)
・Dry Coat/Spot Gloss/Foil use: Stop operation when the last fed
sheet is processed and discharged. (No paper in the machine)
Pushing this icon 2 consecutive times for Emergency Stop
Auto Operation
【Caution】 There is possibility that the film gets damage by emergency
/ Stop button stop when uses thick paper in Dry Coat/Spot Gloss/Foil mode.
Please make sure there is no damage after using emergency stop.

6-7
Chap6 Touch Panel 6-8: Error / Eco mode

Esc
Feed/Film Trouble screen

3 straight hours operation screen

Heater Trouble screen

Esc
Eco Mode screen zz

Screen Explanation
③②① ①: This mark turns white when feeding trouble happens at
Esc Feeder section.
②: This mark turns white when film is cut or run out.
③: This mark turns white when laminated paper/coated paper
jams at Cutter section or rewinded ribbon is cut.
Feed/Film Trouble screen
This screen comes up and machine stops when operated 3
straight hours. Heat Roller area gets hot by long operation,
and it cause of some troubles.
Turn off the power and take interval for a while until all parts
3 straight hours operation screen cool down enough.
This screen comes up when the Heat Roller temperature cannot
get as set temp. in 7 mins. Turn off and on the power to clear
this error.
Or
when there is more than 20 degree C difference between 2
thermistors B03 and B04 (Heat Roller section).
Heater Trouble screen Make sure these parts are set correctly or if there is dirt between
thermistor and Heat Roller.
This screen comes up when no operation more than 20 mins
after Heat Roller temp. reached as set temp. (After start button
Esc comes up). Heat Roller temp. turn down to 100 degree C.
Push “Esc” button on upper right and clear the eco mode, then
zz
the Heat Roller turns up to the set temp.
If 40 mins more from then without any operation, machine gets
Eco Mode screen OFF mode from sleep mode and cut off the heating circuit.
Turn off the power and put 10 sec interval to clear this mode.
Turn on the power and possible to operate again when Heater Roller
turns up the temp. as set.

6-8
Chap7 Supplement 7-1: Laminate info

Film flow Slitted waste area is

not rewinded.
Laminate Film
Set on 3 inch Holder

Enlarged view Heat Roller icon on screen

（Blank space on 3 sides）
Slit by Rotary （about 100~130℃）
Blade here

Paper
Platen Roller Overlap

Paper flow Feature

Laminate Film
Clear thick film
covers the paper
and protect the
printing surface.

Possible to cut each

papers after laminate
(Flying knife system)
This paper width needs to include
the space for 3 side trim space. Need to trim 3 sides
ABCD CDE
F after laminating
AB
I

Laminate side is face up by other process.

H
G

N
F

LM
E

JK
D

HI
C
B

FG
A

DE

Heat Roller
C

D
AB

ABCABCDEF Wasted area of film

is not rewinded.
I
H
G

Platen Roller
MN
F

KL
E
D

J
HI
C
B

G
EF
A

CD
AB

（Press up roller）
Overlap

Film Cut location Laminated continuously

ABCDEFGHI

ABCDEFGHI

ABCDEFGHI

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

ABCDEF

ABCDEF

ABCDEF
ABCD

ABCD

ABCD

ABCD

ABCD

Separated by
Flying Knife Overlap
Flying Knife blade comes into
3 side trim and finish up. this location
(Other step by other cutter)

7-1
Chap7 Supplement 7-2: Dry Coat info

Film flow Rewinde

Unwinde Dry Coat
Ribbon

Enlarged view Separation Bar

Liner Film Heat Heat Roller
icon on screen
Coating Roller （about 140~160℃) （Cover whole sheet）
material

Gap between Paper

Paper Platen Roller sheets
Platen
Roller

Paper flow Liner film becomes thinner

only on transfered area.
Unwinde side
Set on the shaft holder
Dry Coat Ribbon
Rewind side
Set on the shaft holder

Film width is wider than paper

Separation
Bar
CD
AB

EF

I
GH
CD

EF
AB

N
LM
CD JK
AB HI

Coating side is face up

G
D EF
C
AB

Heat Roller
CD
AB

EF

I
GH
CD

EF
AB

MN

Platen Roller CD KL
IJ
AB DE
F GH
C
AB

（Press up roller）

Gap between sheets Feature

Very thin coating
protects whole
area of paper and
protect.
Output situation Coating material is transfered to papers
Make gloss and
luxury effect
(whole sheet area) by Heat Roller.
Transfered material
is thin, so after
process is easier.
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCD

ABCD

ABCDEF

ABCDEF
ABCD

ABCD

(Folding etc)

Much thinner
than Laminate Film
about ４μ（micron）

Liner film needs to

be unwinded.
One by one
Gap between sheets
Unnecessary to trim

7-2
Chap7 Supplement 7-3: Spot Gloss info

Film flow
フィルムの流れ Rewinde
Unwinde Spot Gloss
Film
Separation Bar
Enlarged view
Liner Film Heat Roller
Heat icon on screen
Coating Roller （about 110~130℃) （Coat only tonner base）
material

Gap between Paper

Paper Platen Roller sheets
Platen
Roller

Paper
用紙の流れ flow
Material actives only on tonner printing area.
Unwinde side
Set on the shaft holder Spot Gloss Film
Rewind side
Set on the shaft holder
D
ABC Film width is wider than paper

Separation
DEF
CD

Bar
ABC
AB

Coating side is face up

I
H
G
F

N
M
E

L
D

K
J
C

I
B

H
G
A

F
E
D
C
B
A

Heat Roller
DEF
CD

ABC
AB

I
H
G

Platen Roller
F

N
M
E

L
D

K
J
C

I
B

H
G
A

F
E
D

（Press up roller）
C
B
A

Gap between sheets

Feature
特　徴
Output
排出される状態situation Only tonner
printed area can
be coated as spot
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEF

ABCDEF

gloss.
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCD

ABCD

ABCDEF

ABCDEF
ABCD

ABCD

Make gloss and

luxury effect.

Much thinner
than Laminate Film
about ４μ（micron）

Material active only on tonner Liner film needs to

printing area. be unwinded.
Gap between sheets

7-3
Chap7 Supplement 7-4: Foil info
Film flow Rewinde
Gold, Silver and
Unwinde other foil roll

Separation Bar
Enlarged view
Heat Roller icon on screen
Liner Film Heat （Bright only tonner base）
Coating Roller （about 130~150℃)
material

Gap between Paper

Paper Platen Roller sheets
Platen
Roller

Paper flow
Material actives only on tonner printing area.
Unwinde side
Set on the shaft holder Gold, Silver and other foils
Rewind side
Set on the shaft holder

D
ABC
Film width is wider than paper
Separation
D
Bar ABCABCDEF
Coating side is face up
I
H
G

N
F

LM
E

JK
D

HI
C
B

FG
A

C DE
AB

Heat Roller D
ABCABCDEF
I
H
G

MN
F

Platen Roller
KL
E
D

IJ
C

GH
B

EF
A

D
BC

（Press up roller）
A

Gap between sheets

排出される状態
Feature
Output situation Put Gold, Silver and
other color foils
material only on
ABCDEFGHI

ABCDEFGHI
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN
ABCDEFGHIJKLMN

ABCDEFGHIJKLMN

ABCDEF

ABCDEF

toner printed area.

ABCD

ABCD

Make luxury effect.

Hologram and
other special
coating is
possible.
Material active only on tonner Liner film needs to
printing area. Gap between sheets be unwinded.

7-4
Chap7 Supplement 7-5: Relation of paper and film
Position relation between Laminate Film and Paper
Note 11 Paper Side Guide needs to hit the Stopper= Distance between Side Plate and Guide is 21mm.
Laminate Film line is 5mm inside than paper line= Film position is 21+5mm from Side Plate.
3 points 22
33 Edge Cutter is set as 10mm narrower than paper width.

1 Distance between Set the Film position 2

Paper Side Guide as distance between
and Side Plate is Side Plate and Film
is 26mm.
21mm.
Stopper Ａ
21 Film is sticked at
5mm inside
from paper side
leading edge.
View from
operator side
用紙の流れ
3 Edge Cutter is set at that the film
width is narrower than paper width
Side Plate
Inside of Side Guide
Distance is
21ｍｍ

f
i d e o te
ins e Pla
Sid Edge Cutter

A4 p
５
21

La

ape
mi

Befo
na

Afte
te

r
Fil

re L
m

r La
wi

amin mina
dt
h

ate te
Position relation between Dry Coat/Spot Gloss/Foil Film and Paper
Note Unwind side Rewinde side 3 Put on the
3 points Multipul Shaft channel

1
1 Papers are at center position on Feed Table.
2 Film Core is fixed on Multipul Shaft.
2
CD
AB

3 Set on the machine.

3
This width is wider
2 than printing image
11
DEF
CD

ABC
AB

In the case of
I
H
G
F

N
M
E

L
D

K
J
C

I
B

H
G

Dry Coat/Spot Gloss/

A

F
E
D
C
B
A

Foil, not necessary to DEF

CD

ABC
AB

position the center 2

H

3
G
F

N
M
E

L
D

K
J
C

I
B

H
G
A

F
E
D
C

position so precisely. To the hole on

B

1
A

Film is wider than machine body

Paper set is on center
paper width. 3 of Feed Table

7-5
Chap7 Supplement 7-6-1: Specification

Machine/Model Coat / Fiol / Laminate DFL-500 MarkⅡ/DC-XⅡ

Main Body
（Coat + Feeder UNIT) (W)350×800(D)×400(H)
Machine size
Main Body with (W)910(1500)×560(D)×350(H)
Feed Table+Output Tray *1500 is the condition that Feeder UNIT is disconnected
Coater UNIT 　36Kg (inc. Laminate unit 6kg) + Accessories 4Kg
Weight
Feeder UNIT 19Kg + Accessories 3Kg
AC100V: AC100 ±10% 50/60Hz
Rated voltage AC115V: AC110~120V ±10% 50/60Hz
AC230V: AC220~240V ±10% 50/60Hz
AC 100V 700W 7A
Wattage AC 115V 700W 8A
AC 230V 750W 3A
Flatness of the paper surface is important.
Type Art / Coat Paper It may be not available depending on the
paper type, paper curl and environment.
Applicable For Foil and Dry Coat use, A5 size is possible
max. 320×600mm
Paper Size to operate with “A5 paper bracket” .
min. A4 *Laminate use Ref. 「3-3」
Thickness 110~360g/ ㎡ (t=0.12~0.4mm)
Heat Roller system
Method
(Laminating, Dry Coating, Spot Gloss Coating, Foiling)

Speed Max. 15ppm / Min. 5ppm

Auto Air Suction Feeding (Belt)

Feed system
Max. Paper loading capacity 80mm

Warm up time 7 mins (room temp. condition: 20~30℃)

Turns “Eco mode” after 20 mins from last operation.

Heating system turns off and temp. control system stops if no
operation more than 40 mins after eco mode (total 60 mins).
Eco mode → Press 「Esc」 on Touch Panel
How to Reset
Heater off mode→ Power SW 「OFF」→「ON」
Eco mode
To prevent the machine from overheating, if the machine has been
operated continuously for more than 3 hours, the machine will be stopped,
the heater will be powered OFF, and the temp. control will be suspended.
The Machine will be reset when the power is turned ON.
Restart will be resumed after turning off the power for about 30 minutes.

7-6-1
Chap7 Supplement 7-6-2: Specification

* Max Roll diameter: φ200 (Genuine Film)

* Genuine Supply
Dry Coat Ribbon / Spot Gloss Film / Foils
Laminate Film (Genuine 30μ)
Supplies * Commercial laminate film 30~50μ
（Need special re-winder application）

● There are some laminate films that cannot be handled

　　by this product. There is condition to use.

Discharge　Method Discharge Tray

IPX0(zero) [Non protected for water: Non use at the place

near the water.]
Usage At an altitude below 1,000 meters
Environment
Non use at the place in dust.
5 degrees C ~ 35 degrees C 20%RH ~ 70%RH

Storage
-10 degrees C ~ 50 degrees C 10%RH ~ 90%RH
Environment

3 hours rating Max continuously operation time is 3 hours

7-6-2