Aspx1
Aspx1
Edition 08/2016
Changes in this manual 1
Fundamental safety
instructions 2
Introduction 3
SINAMICS
Installing/mounting 4
SINAMICS G120P
Power Module PM230, IP20 / Push-
Connecting 5
through technology (PT)
Service and maintenance 6
Hardware Installation Manual
Technical specifications 7
Appendix A
Edition 08/2016
08/2016
A5E34331322B AB
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
● Only work on electrical devices when you are qualified for this job.
● Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-
circuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
● Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
● Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
● Only open plug connections when the equipment is in a no-voltage state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This can
result in damage due to fire, device defects or malfunctions.
● Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
● Check all power connections at regular intervals. This applies in particular after transport.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
● Install devices without a protective housing in a metal control cabinet (or protect the device
by another equivalent measure) in such a way that contact with fire is prevented.
● Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than
approx. 2 m to the components may cause the devices to malfunction, influence the functional
safety of machines therefore putting people at risk or causing material damage.
● Switch the wireless devices or mobile phones off in the immediate vicinity of the
components.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
● Use a monitoring device that signals an insulation fault.
● Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
● Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, in the national language if
necessary.
● Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
● Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
● Observe the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the Safety
Integrated manuals.
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
● Ensure that the persons involved are the necessary distance away (minimum 2 m).
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit this address (http://
www.siemens.com/industrialsecurity).
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit this address (http://support.automation.siemens.com).
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can result in death, severe injuries and/
or material damage.
● Keep the software up to date.
You will find relevant information and newsletters at this address (http://
support.automation.siemens.com).
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
You will find further information at this address (http://www.siemens.com/
industrialsecurity).
● Make sure that you include all installed products into the holistic industrial security concept.
WARNING
Danger to life due to software manipulation when using exchangeable storage media
Storing files onto exchangeable storage media amounts to an increased risk of infection, e.g.
with viruses and malware. As a result of incorrect parameterization, machines can
malfunction, which in turn can lead to injuries or death.
● Protect files stored on exchangeable storage media from malicious software by taking
suitable protection measures, e.g. virus scanners.
● FSA 0.37 kW … 3 kW
● FSB 4 kW … 7.5 kW
● FSC 11 kW … 18.5 kW
● FSD 22 kW … 30 kW
● FSE 37 kW … 45 kW
● FSF 55 kW … 75 kW
The power data refer to Low Overload operation.
Overload capability of the inverter (Page 58)
Note
Commissioning the inverter
You must first commission the inverter before you can use it. Commissioning is described in
the operating instructions of the relevant Control Unit.
Manuals for your inverter (Page 89).
The UL file number for the Power Modules of the SINAMICS G120 product family is:
● E192450 for FSD, FSE and FSF
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
Permissible motors
For the Power Modules, induction motors are permissible in the range from 25 % … 150 % of
the inverter power without any restrictions.
Inverters for plants and systems in the United States / Canada (UL/cUL)
● To ensure a design that is in conformance with UL/cUL, only use the approved fuses
specified in Section "Technical data"
Detailed technical data (Page 64).
● Only use copper conductors approved for 75°C.
● The inverter features internal motor overload protection corresponding to UL508C. The
protection threshold is 115% of the inverter full load current. When commissioning, you can
adapt the motor overload protection using parameter p0640.
EMC zones
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in the plant/system
Further information
Additional information about EMC-compliant installation is available in the Internet:
EMC installation guideline (http://support.automation.siemens.com/WW/view/en/60612658)
4.2.2 Cables
Cables with a high level of interference and cables with a low level of interference are
connected to the inverter:
● Cables with a high level of interference:
– Cable between the line filter and inverter
– Motor cable
– Cable at the inverter DC link connection
– Cable between the inverter and braking resistor
● Cables with a low level of interference:
– Cable between the line and line filter
– Signal and data cables
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● Attach the shield to the shield support directly after the cable enters the cabinet.
● Do not interrupt the shield.
● Only use metallic or metallized plug connectors for shielded data cables.
Cooling requirements
To protect the components from overheating, the control cabinet requires a cooling air flow,
which depends on the power loss of the individual components.
Formula for calculating the cooling airflow:
airflow [l/s] = power loss [W] * 0.86 / ΔT [K]
● Power loss: Total of the power losses of the individual components.
● Δ T: Permissible temperature rise in the control cabinet
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● Ensure that the components
maintain the specified clearances
with respect to one another.
● Ensure that the components are provided with adequate cooling air through the cooling
openings.
● Use the appropriate air barriers to prevent cooling air short circuits
The following losses occur in the cabinet when the device is operated with its rated data:
● FSA: 0.02 kW
● FSB: 0.045 kW
● FSC: 0.075 kW
In addition, for Power Modules in push through technology (PT Power Module)
Use the optional mounting frames to mount a Power Module in push-through technology in a
control cabinet. The mounting frames include the necessary seals and frames to ensure
compliance with degree of protection IP55.
If you do not use the optional mounting frames, then you must ensure that the required degree
of protection is complied with using other appropriate measures.
Mounting instructions are provided in the following section:
Mounting frames for Power Module with push-through technology (Page 79)
4.4.1 Dimension drawings and drilling dimensions for IP20 Power Modules
The following dimension drawings and drilling patterns are not to scale.
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Table 4-3 Drilling dimensions, cooling air clearances [mm] and fixing [Nm]
FSA … FSC
The shield plate is included in the scope of delivery of the device. Mount the shield plate as
shown in the following diagram.
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Control Unit Power Module + Con‐ Power Module + Con‐ Power Module + Con‐
trol Unit trol Unit + IOP trol Unit + BOP
(mm) (mm) (mm)
Total in the cabi‐ Total in the cabi‐ Total in the cabi‐
net net net
CU230P-2 231 177.7 253 199.7 244 190.7
CU240B-2 / CU240E-2 212 158.7 234 180.7 225 171.7
CU250S-2 234 180.7 256 202.7 247 193.7
Table 4-6 Drilling dimensions, cooling air clearances [mm] and fixing [Nm]
DANGER
Danger to life through electric shock due to the residual charge of the DC link capacitors
Because of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after
the power supply has been switched off.
Contact with live parts can result in death or serious injury.
● Do not open the protective covers or the terminal covers of the device until 5 minutes have
elapsed.
● Before starting any work, check that the system is in a voltage-free state by measuring all
terminals, also to ground.
● Ensure that the associated warning plate in the appropriate language is attached.
Note
Operating displays for inverter operation
If, when switching over a function from ON to OFF, an LED or other similar display is not lit or
not active; this does not indicate that the device is switched-off or in a no-current condition.
Note
Safety devices
Install suitable protective equipment between the line supply and inverter.
Technical specifications (Page 57)
To protect against indirectly touching part of the motor circuit of an inverter and to automatically
shut down in the case of a fault according to DIN EN 60364-4-41 (VDE 0100-410). (http://
support.automation.siemens.com/WW/view/en/103474630)
WARNING
Danger to life due to fire or electric shock when using unsuitable residual current protection
devices
The inverter can cause a current to flow in the protective conductor. This current can cause
the residual current device (RCD) or residual current monitoring (RCM) to incorrectly trip
(nuisance trip). In the case of a fault (ground fault), the fault current can contain a DC
component, which prevents the RCD/RCM from tripping, with the risk of subsequent fault or
electric shock.
● Use the protection and monitoring devices recommended in the documentation.
CAUTION
Risk of injury due to hot surfaces
During operation and for a short time after the inverter shuts down, the surface of the device
can reach a high temperature.
● During this time, avoid any direct contact with the surface of the inverter.
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Note
Restrictions for installation altitudes above 2000 m
Above an installation altitude of 2000 m, the permissible line supplies are restricted.
Restrictions for special ambient conditions (Page 69)
Note
Line requirement
The machine manufacturer must ensure that in operation the voltage drop between the
transformer input terminals and the inverter when operated with its rated values is less than
1%.
The inverter is designed for the following power distribution systems according to IEC 60364-1
(2005).
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WARNING
Danger to life caused by high leakage currents for an interrupted protective conductor
The drive components conduct a high leakage current via the protective conductor. Touching
conductive parts when the protective conductor is interrupted can result in death or serious
injury.
● Dimension the protective conductor as stipulated in the appropriate regulations.
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Note
Limit values for EMC classes, Category C2 or C1
In order to comply with limit values for EMC classes, Category C2 or C1, for certain Power
Modules, ferrite cores must be installed when connecting to the line supply. Carefully observe
the data in the following section:
Inverter applications (Page 72)
Table 5-1 Connection, cross-section and tightening torque for PM230 Power Modules
Procedure
Proceed as follows to establish the connections:
1. Ensure that the device is in a no-voltage condition and the DC link is discharged.
2. Establish the connections as described in the following sections.
This means that you have established the connections.
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You must open the cover to connect the line and motor:
1. Release the catches on both sides of the covers using a screwdriver.
2. Swivel the covers upwards.
Close the covers once you have connected the line and motor.
Connection rules for Power Modules, FSD … FSF
Use UL-listed cable lugs (ZMVV) with the appropriate current rating for connecting the line and
motor cables.
The covers of the power connections must be closed in order that the IP20 degree of protection
is maintained.
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9
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81 rated torque MN in the range 0 … rated frequen‐
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01 frequency fN = 50 Hz.
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In the range f = 0 … 87 Hz, the motor can
8
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Repair
WARNING
Danger due to incorrect repair
Repairs may only be carried out by Siemens Service, by repair centers authorized by Siemens
or by authorized personnel who are thoroughly acquainted with all the warnings and operating
procedures contained in this manual.
● Only use original spare parts when carrying out repairs.
6.1 Maintenance
The purpose of maintenance is to maintain the specified condition of the Power Module.
Regularly remove dirt and pollution, and replace the fan in plenty of time. Replacing the
cooling fan (Page 53)
Cleaning
Ventilation
The devices must be installed in a cabinet. Ensure that the cabinet's ventilation slots are not
blocked. Check that the fan is functioning correctly.
Note
The actual maintenance intervals depend on the installation and operating conditions.
Siemens offers its customers support in the form of service contracts. For further information,
contact your Siemens regional office or sales office.
Replacing the fan modules for inverters, frame sizes FSA … FSC
Proceed as follows to replace a fan module:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been discharged.
2. Withdraw the line and motor cable plug connectors and, if available, remove the braking
resistor from the Power Module.
3. Remove the shield plate from the Power Module.
4. Remove the fan module from the Power Module in steps ① and ② as shown in the
diagram. Use a screwdriver if necessary.
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Removing the fan from inverters, frame sizes FSD and FSE
Proceed as follows to replace a fan:
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been discharged.
2. Disconnect all of the cables from the Power Module.
3. Release the fan cover ①, ②
4. Remove the fan cover ③
5. Remove the fan connector ④
6. Release the fan catches ⑤
Procedure
1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been discharged.
2. Disconnect all of the cables from the Power Module.
3. Release the four screws and remove the fan cover plate ①, ②
4. Remove the fan connector ③
5. Release the screws of the fan mounting bracket ④
6. Remove the fan mounting bracket ⑤
7. Swivel the fan sideways towards the outside and then remove it from the inverter ⑥
Note
Motors for inverter operation
Only use motors that are suitable for operation with inverters with a DC link.
Definitions
Base load
Constant load between the accelerating phases of the drive
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Property Version
Interference immunity The inverters are suitable for use in the first and second industrial environments
Interference emission - Category C2 for inverters with integrated radio interference suppression filter
second environment Category C2 for inverters without filter with optional external radio interference suppression
filter for grounded line supplies (recommended for operation in conjunction with
a residual current protective device RCD)
Category C3 for inverters with integrated radio interference suppression filter, format FSF
Category C4 for inverters without integrated radio interference suppression filter for opera‐
tion on IT line supplies
Additional information as well as conditions for using the inverter in the first environment are
provided in the following Section:
Electromagnetic compatibility of variable-speed drives (Page 71).
Property Version
Ambient conditions for transport in the transport packaging
Climatic ambient conditions ‑ 40 °C … + 70 °C, according to Class 2K4 to EN 60721‑3‑2
maximum humidity 95 % at 40 °C
Mechanical ambient condi‐ FSA … FSC: Shock and vibration permissible according to 1M2 to EN 60721‑3‑2
tions FSD … FSF: Shock and vibration permissible according to 2M3 to EN 60721‑3‑2
Protection against chemical Protected according to Class 2C2 to EN 60721‑3‑2
substances
Biological environmental Suitable according to Class 2B1 to EN 60721‑3‑2
conditions
Ambient conditions for long-term storage in the product packaging
Climatic ambient conditions ‑ 25 °C … + 55 °C, according to Class 1K3 to EN 60721‑3‑1
Protection against chemical Protected according to Class 1C2 to EN 60721‑3‑1
substances
Biological environmental Suitable according to Class 1B1 according to EN 60721‑3‑1
conditions
Ambient conditions in operation
Installation altitude Up to 1000 m above sea level without derating,
> 1000 m Restrictions for special ambient conditions (Page 69)
Climatic ambient conditions ● Temperature range without derating 2)
1)
– LO base load power: 0 °C...40 °C
– HO base load power: 0 °C...40 °C
For higher temperatures.
Restrictions for special ambient conditions (Page 69)
● Relative humidity: 5 … 95%, condensation not permitted
● Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing
water and water jets are not permitted
Mechanical ambient condi‐ FSA … FSF: Vibration levels permissible according to Class 3M1 to EN 60721-3-3
tions FSA … FSC: Shock, permissible according to Class 3M2 to EN 60721-3-3
FSD … FSF: Shock permissible according to Class 3M1 to EN 60721-3-3
Protection against chemical protected according to 3C2 acc. to EN 60721‑3‑3
substances
Biological environmental suitable according to 3B1 acc. to EN 60721‑3‑3
conditions
Pollution Suitable for environments with degree of pollution 2 according to EN 61800-5-1
Cooling Forced air cooling AF, according to EN 60146
Cooling air clean and dry air
1)
Increased ruggedness regarding temperature range and relative humidity; therefore better than Class 3K3 to EN 60721-3-3
2)
Observe the permissible ambient temperatures for the Control Unit and possibly the operator panel (IOP or BOP-2).
Property Version
Line voltage 3 AC 380 V … 480 V ± 10 %
Output voltage 3 AC 0 V … input voltage x 0.95 (max.)
Input frequency 50 Hz … 60 Hz, ± 3 Hz
Output frequency 0 Hz ... 550 Hz, depending on the control mode
Power factor λ 0.9 for Uk = 1 %
Inrush current < LO base load input current
Overvoltage category ac‐ Overvoltage category III for industrial line supplies
cording to EN 60664‑1
Short-circuit current rating 65 kA rms with fuses, Class J or 3NE, rated voltage 600 V AC with the rated inverter current.
(SCCR)
Line impedance Uk < 1 %, a line reactor is not permitted
Pulse frequency 4 kHz (factory setting),
Can be set in 2 kHz steps in the range 2 kHz … 16 kHz.
If you increase the pulse frequency, the inverter reduces the maximum output current.
Current reduction depending on pulse frequency (Page 70)
Note: The specified EMC properties are only valid for the pulse frequencies set in the factory.
Electromagnetic compatibili‐ The devices are suitable for environments of category C2 according to IEC/EN 61800-3. De‐
ty tails:
Restrictions for special ambient conditions (Page 69)
Braking methods DC braking, compound braking
Degree of protection accord‐ Chassis devices IP20 Must be installed in a control cabinet
ing to EN 60529 PT devices IP20, Must be installed in a control cabinet
IP55 at the control cabinet panel
Note
Values for Low Overload and High Overload
The values for Low Overload (LO) are identical with those of the rated values.
Power loss of the Power Modules
The values specified for the power loss are typical values at 100% of the rated speed and
100% of the load corresponding to Low Overload.
Table 7-6 PM230, IP20, frame size B, 3-phase 380 … 480 VAC
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The Control Unit and operator panel can restrict the maximum permissible operating ambient
temperature of the Power Module.
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The permissible cable length to the motor also depends on the cable type and the selected pulse
frequency.
Note
PDS as component of machines or systems
When you integrate PDS into machines or systems, additional measures may be required so
that the product standards of these machines or systems is complied with. The machine or
system builder is responsible for taking these measures.
Environments
IEC/EN 61800-3 makes a distinction between the first and second environments - and defines
different requirements for these environments.
● First environment:
Residential buildings or locations at which the drive system is directly connected to a public
low-voltage supply without intermediate transformer.
● Second environment:
All locations that are connected to the public grid through their own, dedicated transformer.
These are essentially industrial plants and systems.
Categories
IEC/EN 61800-3 makes a distinction between four drive system categories:
● Category C1:
Drive systems for rated voltages < 1000 V for unrestricted use in the first environment
● Category C2:
Stationary drive systems for rated voltages < 1000 V for operation in the second
environment.
The drive system must be installed by appropriately qualified and trained personnel.
Additional measures are required for operation in the first environment.
● Category C3:
Drive systems for rated voltages < 1000 V - only for operation in the second environment.
● Category C4:
Drive systems for IT line supplies for operation in complex systems in the second
environment.
An EMC plan must be created.
Note
Appropriately trained and qualified personnel
An appropriately trained and qualified person has the necessary experience for installing and/
or commissioning drive systems (Power Drive Systems - PDS), including the associated EMC
aspects.
Interference immunity
You do not have to take any additional measures regarding interference immunity.
● The current is not higher than the LO input current of the inverter (high-frequency, cable-
conducted interference voltages).
Detailed technical data (Page 64).
● You use an inverter with integrated line filter
/
/ / – for inverters, frame sizes FSA … FSC with Profinet interface, additionally:
The inverter is connected to the line supply through two ferrite cores, e.g. "Würth 742 -
712 - 22" or equivalent versions.
● You use an inverter without filter and use an external filter ( Line filters (Page 81) )
– for inverters, frame sizes FSB and FSC , additionally:
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The inverter is connected to the line supply through two ferrite cores, e.g. "Würth 742 -
712 - 22" or equivalent versions.
– for inverters, frame size FSD, additionally:
The inverter is connected to the line supply through two ferrite cores, e.g. "Würth 742 -
701 - 91" or equivalent versions.
● With the external filters, from "Line filters (Page 81)", the inverters without integrated
filter comply with the requirements of the second environment, Category C2 with reference
to interference emission.
If you use inverters without integrated filter or a filter other than those mentioned above,
then you are responsible for verifying that the interference emission is limited.
Interference immunity
You do not have to take any additional measures regarding interference immunity.
Note
Maintaining the limit values for harmonic currents
With respect to the compliance with limits for harmonic currents, the EMC product standard
EN61800‑3 for PDS refers to compliance with standards EN 61000‑3‑2 and EN 61000‑3‑12.
The EMC limit values to be observed for Korea correspond to the limit values of the EMC
product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit value
class A, Group 1 to KN11.
By implementing appropriate additional measures, the limit values according to category C2
or limit value class A, Group 1, are observed.
Additional measures, such as the use of an additional RFI suppression filter (EMC filter), may
be necessary.
In addition, measures for EMC-compliant configuration of the plant or system are described
in detail in this manual and in the Configuration manualEMC installation guideline (http://
support.automation.siemens.com/WW/view/en/60612658).
The final statement on compliance with the applicable standard is given by the respective label
attached to the individual device.
Procedure
Proceed as follows to correctly mount the Power Module:
1. Prepare a cutout and holes in the control cabinet panel for the mounting frame
corresponding to the dimension drawing.
2. Insert the mounting frame from the rear of the control cabinet through the corresponding
holes and fix it in place at the fixing screws for the control cabinet panel; tighten the two
nuts by hand.
3. Attach the seal to the inner side of the control cabinet.
4. Insert the Power Module and tighten the screws by hand.
5. Finally, tighten the eight or ten screws with a torque of 3.5 Nm.
You have correctly installed the Power Module.
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With a line filter, the inverter can achieve a higher radio interference class.
The line filters integrated in the inverter correspond to Category C2 according to EN 61800-3.
External filters are available for Category C2 or C1 according to EN 61800-3. Details are
provided in the following tables.
NOTICE
The line filter is damaged when operated on inadmissible line supplies
The line filter is only suitable for operation on TN or TT line systems with a grounded neutral
point. The line filter is damaged if operated on all other line supplies.
● For inverters equipped with line filter, only connect to TN or TT line systems with a
grounded neutral point.
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Assignment table
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2: Push-through device
The sine-wave filter at the inverter output limits the voltage rate-of-rise and the peak voltages
at the motor winding. The maximum permissible length of motor feeder cables is increased to
300 m.
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When using the output reactor it is not permissible that the output frequency exceeds 150 Hz.
It is not permissible that the pulse frequency exceeds 4 kHz
Mounting position
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Catalog
Ordering data and technical information for SINAMICS G inverters.
SIZER
The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor
starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology
SIZER on DVD:
Article number: 6SL3070-0AA00-0AG0
Download SIZER (http://support.automation.siemens.com/WW/view/en/10804987/130000)
Eurasian conformity
The inverters comply with the requirements of the Russia/Belarus/Kazakhstan customs union
(EAC).
Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO 9001
and ISO 14001.
A.3 Abbreviations
Abbreviation State
AC Alternating current
CE Communauté Européenne
CU Control Unit
DC Direct current
DI Digital input
DIP DIP switch
DO Digital output
ECD Equivalent circuit diagram
EEC European Economic Community
ELCB Earth leakage circuit breaker
EMC Electromagnetic compatibility (EMC)
EMI Electromagnetic interference
FS… Frame size ...
GSG Getting Started Guide
HO High overload
I/O Input/Output
IGBT Insulated gate bipolar transistor
LED Light emitting diode
LO Low overload
NC NC contact
NEMA National Electrical Manufacturers Association
NO NO contact
OPI Operating instructions
PELV Protective extra low voltage
PM Power Module
PPE Personnel protective equipment
PT Push-through technology
RCCB Residual-current operated circuit breaker
RCD Residual current device
RFI Radio frequency interference
SELV Safety extra-low voltage
VT Variable torque
8 G
87 Hz characteristic, 49 Getting Started, 89
A H
Accessories, 89 Hardware Installation Manual, 89
Air barrier, 29 Harmonic currents, 75
High Overload, 58
Hotline, 91
B
Base load, 58
Base load input current, 58
I
Base load output current, 58 Industry Mall, 90
Base load power, 58 Installing, 31
IT system, 41
C
Cable lug, 48
L
ring-shaped, 48 Line and motor connection, frame sizes
Standard, 48 FSD … FSF, 48
Catalog, 90 Line reactor
Configuring support, 90 Dimension drawings, 81
Cooling, 29 Line supply type, 41
cUL-compliant installation, 21 Low Overload, 58
Current reduction, 70
M
D Maintenance
Delta connection, 49 Cleaning, 52
Dimension drawings, 81, 84, 87 Dirt, 52
Dimensioned drawings, 85 Pollution, 52
Drilling pattern, 81, 85, 87 Terminals, 52
Ventilation, 52
E
Electrical installation, 39
N
EMC, 23 Neutral conductor, 41
EMC installation guideline, 89
O
F Operating instructions, 89
Field weakening, 49 Output reactor
Dimension drawings, 84, 87
Dimensioned drawings, 85
P
Parameter Manual, 89
Permissible motors, 20, 57
Power distribution systems, 41
Protective conductor, 41
Pulse frequency, 70
Q
Questions, 91
R
Radio interference class, 81
S
Safety notes
Electrical installation, 39
Service life of the fan, 53
Sine-wave filter, 82
SIZER, 90
Standards
EN 61800-3, 92
Star connection (Y), 49
Support, 91
T
TN line system, 41
TT line system, 41
U
UL-compliant installation, 21
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