GUANGDONG FUDIANKANG DIESEL GENSET CO.

, LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-13710087995
Web: www.fdkenergy.com Email: [email protected]

DATA SHEET
DIESEL GENERATOR 400KW
MODEL#FDK-CD500/H1
50HZ/1500RPM
CUMMINS MODEL: QSZ13-G3

General Features:
 All qualified generator sets are subjected to a comprehensive performance test which includes 50% load, 70% load, 100%
load, 110% load and to check, verify that all control systems, alarm and shut-down protection.
 Equipped with battery charger and 24V high performance maintenance-free lead-acid starting batteries and connecting
cables.
 Stainless galvanized zinc plates with strong corrosion-proof.
 Vibration isolators between the engine/alternator and base frame.
 Equipped with industrial silencer and flexible exhaust hose.
 Designed to comply with ISO8528/GB2820.
 Powered by Cummins engine and coupled with Stamford alternator.
 Water jacket preheater, oil heater and double air cleaner, etc. are available.

FDK Diesel Generator Set Data

Genset Model FDK-CD500/H1 Engine Make Cummins
Prime Power 360KW/450KVA Engine Model QSZ13-G3
Standby Power 400KW/500KVA Alternator model Stamford HCI544C
Output Frequency / Rated speed 50Hz/1500rpm Control System DSE6020
Rated Voltage 230V/400V Phase Three

(1) Prime power: The rating is available for an unlimited of annual operating hours in variable load applications, in accordance with

ISO8528-1.A 10% overload is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1.

(2) Standby power: The rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in

accordance with ISO8528-1. Overload is not allowed.

(3) Rated voltage: available with customer requirement.

Engine Specifications (DETAILED in APPENDIX)

Engine Model QSZ13-G3 Aspiration Turbo-charged
Engine Manufacturer Cummins (China Bore x Stroke (mm x mm) 130×163
Dongfeng) Displacement 13L
Cylinder quantity 6 Compression Ratio 17:1
Cylinder Arrangement Not available Prime power / Speed (KW/RPM) 450/1500
Cycle Not available Standby power/ Speed (KW/RPM) 470/1500

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
 GUANGDONG FUDIANKANG DIESEL GENSET CO., LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-13710087995
Web: www.fdkenergy.com Email: [email protected]
Speed governor MCRS Fuel Consumption at 100% load 199 at 1500rpm
Piston Speed 8.15m/s (g/KWh)

Friction Energy Output 31kw Starter motor DC24V

Total Lubrication System Capacity (L) 45.42 Alternator DC24V

Coolant Capacity (L) 23.1 Low idle 700rpm

Alternator Specifications
Alternator model HCI544C Number of phase 3
Alternator manufacturer STAMFORD Rated voltage 400V (Available with
Exciter type Single bearing, Brushless, custom requirements)
Self-excited Power factor 0.8
Rated output prime power 500KVA Voltage regulation NL-FL ≤±1%
Rated speed 1500 rpm Insulation grade H

Rated frequency 50Hz Protection grade IP23

Alternator option: Leroy Somer, MECC, Marathon, Engga, Faraday

Control System DSE6020 (DETAILED in INSTRUCTION)

DSE6020 is an advanced control module based on micro-processor, containing all necessary functions for protection of the
genset and the breaker control. It can monitor the mains supply, breaker control and automatically start the engine when the
mains are abnormal. Accurately measure various operational parameters and display all values and alarms information on the
LCD. In addition, the control module can automatically shut down the engine and indicate the engine failure.
FEATURES
 Microprocessor control, with high stability and credibility.
 Monitoring and measuring operational parameters of the mains supply and genset.
 Indicating operation status, fault conditions, all parameters and alarms.
 Multiple protections; multiple parameters display, like pressure, temp. etc.
 Manual, automatic and remote work mode selectable.
 Real time clock for time and date display, overall runtime display, 250 log entries.
 Overall power output display.
 Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc.
 Communication with PC via RS485 OR RS232 interface, using MODBUS protocol.

Soundproof Enclosure Specification

FDK silent generator is designed by professional acoustic engineers based on years of experience. Now we can make the noise
of the generator less than 80-85dB(A) at 1m, or 70-75dB(A) at 7m, 60-65dB(A) at 15m.
FEATURES
 Multi-way air intake and exhaust guarantee the power performance of the generator.
 Large-scale impedance combined type silencer effectively reduce noise of the generator.
 Internal high performance rubber damper and flexible materials reduce vibration.
 Base mounted fuel tank supports the generator running for 8 hours.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
 GUANGDONG FUDIANKANG DIESEL GENSET CO., LTD
SHENZHEN FUDIANKANG DIESEL GENESET CO., LTD
Tel: 86-13710087995
Web: www.fdkenergy.com Email: [email protected]
Optional
Generator set Alternator Low environment Temp ATS
 Open generator set  Stamford  Water heater  CHINT
 Silent generator set  Marathon  Oil heater  SCHNEIDER
 Trailer generator set  Mecc Alte  Battery heater  ABB
 ABB MCCB circuit breaker  Leroy Somer
 Farady
 Engga
Fuel system Control system Voltage Synchronized system

 12hrs base tank  AMF function  415/240V  CHINT Cabinet

 24hrs base tank  ATS control cabinet  400/230V  SCHNEIDER Cabinet
 Dual wall base fuel tank  DSE7320  380/220V  DSE8610 Module
 Outside fuel tank  DSE7510  220/127V  COMAQ Module
 GU620A  200/115V  DEIF Module

Dimension & Weight

Open Soundproof Version

Overall Size: 3400×1400×1800 Overall Size: 5000×1900×2250

L×W×H (mm) L×W×H (mm)

Weight (kg) 3050 Weight (kg) 5400

Sales Promises
 FDK provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before
shipment.
 Quality warranty is according to our standard conditions: 12 months from BL date or 1000 running hours, whichever comes
first.
 Service and parts are available from FDK or distributors in your location.

 FDK guarantee use BRAND NEW & GENUINE MACHINE.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
 Dongfeng Cummins
Technical Operations
Engine Model：QSZ13-G5

Curve and Datasheet：FR20378

Rev04 2020.5
 Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China
Compression Ratio: 17:1 Engine Configuration: D0C3004GX03
Cylinders: 6 Fuel System: HPCR
Bore: 130 mm Aspiration: Turbocharged & Charge Air Cooled
Stroke: 163 mm Governor Regulation: ≤1%
Displacement: 13.0 L Emission Certification: EU Stage Ⅱ

Engine Ratings *:
Engine Speed Standby Power Prime Power Continuous Power
r/min bhp kWm bhp kWm bhp kWm
1500 629 470 550 411 495 370
1800 670 500 585 437 526 393
* All ratings refer to AEB26.02.

Engine Fuel Consumption @1500 r/min l/h 1500 r/min

OUTPUT POWER FUEL CONSUMPTION
Ib/bhp. 140
% bhp kWm g/kWm.h gal/h l/h 120
h
Standby Power 100
100 629 470 0.322 196 28.3 107.1 80
Prime Power 60
100 550 411 0.321 195 24.6 93.2 40
75 413 308 0.321 195 18.4 69.9 20
50 275 206 0.337 205 12.9 49.0 0
25 138 103 0.401 244 7.7 29.2 0 100 200 300 400 500
continuous Power kWm
100 495 370 0.321 195 22.1 83.9

Engine Fuel Consumption @1800 r/min l/h 1800 r/min

OUTPUT POWER FUEL CONSUMPTION
Ib/bhp. 140
% bhp kWm g/kWm.h gal/h l/h 120
h
Standby Power 100
100 670 500 0.331 201 30.8 116.9 80
Prime Power 60
100 585 437 0.331 201 26.9 102.1 40
75 439 328 0.331 201 20.2 76.6 20
50 293 219 0.336 204 13.7 51.8 0
25 146 109 0.444 270 9.0 34.3 0 100 200 300 400 500
continuous Power kWm
100 526 393 0.331 201 24.2 91.9

Curves shown above represent gross engine performance capabilities obtained and corrected in accordance with GB/T18297
conditions of 29.61 in Hg (100 kPa) barometric pressure [263 ft (80 m) altitude], 77 deg F (25 deg C) inlet air temperature, and
0.30 in Hg (1 kPa) water vapor pressure with No. 2 diesel fuel.
All data obtained is based on the engine operating, under the test conditions of 14.9 in H2O (3.7kPa) inlet air restriction and
2.95 in Hg (10 kPa) exhaust restriction,not included are alternator, fan, optional equipment and driven components.
The engine may be operated up to 5200 m (17,060 ft.) altitude. 1
 Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China
Power Derate Curves @1500 r/min Power Derate Curves @1800 r/min
Standby Power Standby Power
50% 50%

40% 40%
(%)

(%)
率 率
30% 30%

降20% 降20%
下 下
10% 10%

0% 0%
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Altitude(m) Altitude(m)

Prime Power Prime Power

50% 50%

40% 40%
(%)

(%)

率 率
30% 30%

降20% 降20%
下 下
10% 10%

0% 0%
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Altitude(m) Altitude(m)

Continuous Power Continuous Power

50% 50%

40% 40%
(%)

(%)

率 率
30% 30%

降20% 降20%
下 下
10% 10%

0% 0%
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Altitude(m) Altitude(m)

Engine tested under the ISA conditions of 50 deg C charge temperature, 3.7kPa inlet air
restriction and 10 kPa exhaust restriction. 2
 Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China

GENERAL ENGINE DATA

Type: ………………………………………………………………………………Four cycle; Inline; 6 Cylinder
Aspiration: ……………………………………………………………………………… Turbocharged Charge Air Cooled
Compression Ratio: …………………………………………………………………………………………………… 17:1
Fire Order: ………………………………………………………………………………………… 1-5-3-6-2-4
Bore x Stroke: ………………………………………………………………………………- mm 130 x 163
Displacement: ………………………………………………………………………………- L 13.0
Low Idle Speed: ……………………………………………………………………………… - r/min 700
Maximum altitude for continuous operation: ………………………………………………………………………………
-m 5200
Approximate Engine Weight - Dry: …………………………………….……… - kg 1245
Approximate Engine Weight - Wet: …………………………………………………………………………………...………..…..……
- kg 1310
Center of Gravity from front face of block: ………………………………………………………………………………………………
- mm 519
Center of Gravity above crankshaft centerline: …………………………………………………………………………………………
- mm 201
- kg.m 2 1.48
Rotation inertia of Complete Engine (without flywheel): ………………………………………………………………………………

ENGINE MOUNTING
Maximum static mounting surface bending moment
Rear face of block: ……………………………………………………………………………………………………………………
- N.m 1356
Maximum static bending moment of FAN: ………………………………………………………………………………………………
- N.m 21
Maximum allowable weight on Engine Support: ………………………………………………………………………………………
- kg 1500

AIR INDUCTION SYSTEM

Whole air intake pipe size (recommendatory): ………………………………………………………………………………………… - mm 200
Charge air cooler pipe size (recommendatory): ………………………………………………………………………………………… - mm 115
-℃
Maximum temperature rise between ambient air and engine air inlet: ………………………………………………………………
11.1
-℃
Maximum Temp. Rise Between Engine Air Intake and Intake Manifold: ……………………………………………………………
30
Maximum Intake Manifold Temperature (unable to result in power loss at sea level):
……………………………………………………………………………………………… - ℃ 60*
-℃
Maximum Intake Manifold Temperature for Engine Protection: ……………………………………………………………………… 85
Maximum intake air restriction (heavy duty air cleaner):
clean filter: ……………………………………………………………………………………………………………………………… - kPa 3.2
dirty filter: …………………………………………………………………………………………………… - kPa 6.2
Maximum allowable pressure drop across charge air cooler and OEM CAC
piping (CACDP): …………………………………………………………………………………………………… - kPa 13

EXHAUST SYSTEM
Max. back pressure imposed by complete exhaust system: ……………………………………………………………
- kPa 13
Maximum allowable static bending moment at exhaust outlet flange: ………………………………………………………………
- N.m 19
Exhaust pipe size (recommendatory):……………………………………………………………………………………………………
- mm 130

*When excess the temperature.the durablity/reliability/performance of the engine maybe impaired.

3
 Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China

LUBRICATION SYSTEM
Oil pressure @ idle - minimum: …………………………………………………………………………………………………
- kPa 82.7
Typical oil pressure range - warm engine: ………………………………………………………………………………………………
- kPa 207 - 300
Total system capacity (standard pan): ………………………………………………………………………………………………
-L 75.33
Maximum lube oil flow to all accessories: ………………………………………………………………………………………………
- L/min 7.57

COOLING SYSTEM
Coolant Capacity (Engine Only): …………………………………………………………………………………………………… -L 23.1
-℃
Engine coolant circuit thermostat opening temperature: ………………………………………………………………………………
82
-℃
Engine coolant circuit thermostat fully open temperature: ……………………………………………………………………………
94
-℃
Maximum coolant temperature - engine out: ………………………………………………………………………………………… 102
-℃
Minimum operating block coolant temperature: ………………………………………………………………………………………… 71
-℃
Maximum coolant temperature for engine protection controls: ………………………………………………………………………
107
Maximum coolant pressure(exclusive of pressure cap; closed thermostat
at maximum no load speed): …………………………………………………………………… - kPa 407
Minimum pressure cap rating at sea level: ……………………………………………………………………………………………
- kPa 103
Maximum Coolant Friction Head External to Engine: …………………………………………………………………………………
- kPa 75
Maximum deaeration time: ……………………………………………………………………………………………………………… - min 25
Minimum fill rate (low level alarm required for most engines): ………………………………………………………………………
- L/min 19
Maximum coolant expansion space (% total system capacity): ……………………………………………………………………
-% 10
Minimum coolant expansion space (% total system capacity): ……………………………………………………………………
-% 6

FUEL SYSTEM
Maximum allowable restriction @ OEM point with maximum fuel flow: ………………………………………………………………
- kPa 13.5
Maximum fuel drain restriction (total head) before (or without) check valve:…………………………………………………………
- kPa 27
Minimum fuel tank venting requirement: ………………………………………………………………………………………………… - L/s 0.2
Maximum fuel inlet temperature: …………………………………………………………………………………… -℃ 71
Maximum heat rejection to return fuel…………………………………………………………………………………………………… - kW 5.36
Maximum design fuel flow: ……………………………………………………………………………………………………… - kg/h 204

ELECTRICAL SYSTEM
System voltage: ………………………………………………………………………………………………… -V 24
Minimum battery capacity-cold soak at -18 C (0 F) or above
Engine only cold cranking amperes: …………………………………………………………………
- CCA 900
Engine only reserve capacity: ………………………………………………………………… - min 270

COLD START CAPABILITY

-℃
Minimum ambient temperature for unaided cold start: ……………………………………………………………………………
-15
-℃
Minimum ambient temperature with Intake Air Heater(engine no load): ……………………………………………………………
-30

Exhaust Emissions Data

Gaseous Emissions per GB 20891-2014： 1500 r/min 1800 r/min
- Weight-Specific NOx+HC: …………………………………………………………………………………
- g/kW.h 5.690 5.750
- Weight-Specific CO: ……………………………………………………………………………………- g/kW.h 0.740 0.570
- Weight-Specific Particulates: ……………………………………………………………………………………
- g/kW.h 0.020 0.034

4
 Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China

Performance Data
All data is based on: Engine operating with fuel system, water pump, lubricating oil pump and air
cleaner; not included are alternator, fan, and optional equipment and driven
components.
• GB18297 Engine test code - Performance
Test Condition: • Barometric Pressure : 100 kPa (29.53 in Hg)
• Air Temperature: 25 °C (77 °F)
• Altitude: 80 m (263 ft)
• Relative Humidity: 50%
Steady State Stability Band at any constant load (+/-): 5%

Standby Power Prime Power

Engine Speed r/min 1500 1800 1500 1800
Gross Engine PowerOutput kWm 470 500 411 437
Torque: N.m 2992 2653 2617 2319
Brake Mean EffectivePressure kPa 2892 2564 2529 2241
Piston Speed m/s 8.15 9.78 8.15 9.78
Friction Horsepower kW 31 45 31 45
Coolant Flow L/min 405 475 405 475
Fuel Consumption kg/h 92.1 100.5 80.1 87.8

Engine Data
3
Intake Air Flow m /min. 29.6 35.5 27.8 34.9
Exhaust Gas Temp - DryStack ℃ 523 476 485 458
Exhaust Gas Flow kg/min. 36.4 43.6 34.1 42.7
Air to Fuel ratio 22.7 25.0 24.6 28.1
Heat Rejection to Ambient kW 76 81 67 71
Heat Rejection to JacketCoolant kW 171 188 154 172
Heat Rejection to Exhaust kW 406 432 355 378
Heat Rejection to Fuel* kW 5.0 5.0 5.0 5.0

ATA CAC
Heat Rejection to Aftercooler kW 99 122 83 110
TurbochargerCompressor Outlet kPa 282 291 254 275
Charge Air Flow kg/min 34.9 41.9 32.8 41.2
TurbochargerCompressor Outlet ℃ 223 221 203 212

*This is the maxiumum heat rejection, not specified to the load listed.

5
Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China

6
Generator Engine Performance Data Engine Model Curve Number CPL Code
Dongfeng Cummins Engine Co.,Ltd
QSZ13-G5 FR20378 3837
Xiangyang, Hubei Province, China

Dongfeng Cummins Engine Co.,Ltd

Automobile Industry Development Zone, Xiangyang, Hubei Province
China 441004
Tel: 86-710-3399100
Fax: 86-710-3392893

End 7