Modulys Green Power
Modulys Green Power
F ro m 2 0 t o 2 4 0 k VA
Installations- und bedienungsanleitung DE
Installatie– en bedieningshandleiding NL
Dokumentacja Techniczno-Ruchowa PL
This SOCOMEC UPS continuous power system is guaranteed against any manufacturing and material defects.
The period of validity of the warranty is 12 (twelve) months from the date of commissioning, if said activation is carried out by
SOCOMEC UPS personnel or personnel from a support centre authorised by SOCOMEC UPS, and not however more than 15
(fifteen) months from the date of shipment by SOCOMEC UPS.
The warranty is recognized within national territory. If the UPS is exported out of national territory, the warranty shall be limited to the
cover of the parts used to repair the fault.
The warranty is valid ex-works and covers labour and parts used to repair the fault.
SOCOMEC UPS may, at its own discretion, opt for the repair of the product or for the replacement of the faulty or defective parts
with new parts or with used parts that are equivalent to new parts with regard to functions and performance.
Defective or faulty parts replaced free of charge are to be put at the disposal of SOCOMEC UPS who becomes the sole owner.
Replacements or repairs of parts and any modifications to the product during the warranty period cannot extend the duration of
the warranty.
In no case will SOCOMEC UPS be responsible for damages (including, without limitations, damage for loss of earnings, interruption
of activity, loss of information or other economic losses) deriving from the use of the product.
The present conditions are subject to Italian law. Any dispute falls under the province of the Court of Vicenza.
SOCOMEC UPS retains the full and exclusive ownership rights over this document. Only a personal right to utilize the document for
the application indicated by SOCOMEC UPS is granted to the recipient of such document. All reproduction, modification, dissemi-
nation of this document whether in part or whole and by any manner are expressly prohibited except upon Socomec’s express
prior written consent.
This document is not a specification. SOCOMEC UPS reserves the right to make any changes to data without prior notice.
1. SAFETY STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. Description of the symbols used on the labels applied to the unit . . . . . . . . . . . 5
1.3. Back-feed protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. REQUISITES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1. Environmental requisites.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2. Electrical requisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ENGLISH
3. UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1. Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2. Package Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3. Storing Conditions for Delayed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5. Installation Environment and Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. FRONT AND REAR VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1. Mains and Aux Mains connected separately . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2. Mains and Aux Mains connected in common . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3. External battery cabinet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4. Parallel connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. POWER MODULE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2. Status LED Indicators for Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1. Mimic panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2. Meaning of ideograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3. Meaning of the luminous bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.4. LCD display hierachy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1. On line operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2. Operation in high efficiency "Eco-mode" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.3. Converter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.4. Operation with manual maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.5. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.6. Single Unit (up to 120 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.7. Two units in parallel (up to 240 kVA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9. POWER MODULE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1. Status LED Indicators for Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2. Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10. COMMUNICATION INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.1. Input Dry Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.2. Output Dry Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.3. Parallel port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10.4. SNMP card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.5. Programmable Relay I/O Card (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.6. Modbus protocol (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10.7. EMD - Environmental Monitoring Device (option). . . . . . . . . . . . . . . . . . . . . . . 29
11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.1. Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.2. Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.3. Fans.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11.4. Capacitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
12. TECHNICAL SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.1. Important
• This manual contains important instructions for the unit that should be followed during installation and maintenance of the UPS
and batteries. All safety and operating instructions should be read thoroughly before attempting to wire or operate the unit.
• Keep this manual handy for future consultation.
• The unit must be installed and activated only by qualified technical personnel and authorised by SOCOMEC UPS.
The UPS MUST only be moved by two people at least. The people MUST take position at the sides of the UPS with
respect to the direction of movement.
The UPS mains power supplies (rectifier and bypass) must be protected from voltage transients with devices that
are suited to the installation; the mains voltage transients must be limited to 2.5 kV. These devices must be sized
to take into account all the installation parameters (geographical position, whether or not there is a lightning rod,
whether or not there are other suppressors in the electrical installation, etc.).
• Install the on-line UPS in a well ventilated area, away from flammable liquids and gases. Do not let the unit come in contact with
water.
• External slits and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect from
overheating, these openings must not be blocked or covered. Objects must never be inserted into ventilation holes or openings.
• Do not expose the UPS to rain or liquids in general. Do not introduce external bodies.
• Do not stand beverage containers on the unit.
• This UPS was designed to power all modern computer loads and associated peripheral devices, such as monitors, modems,
cartidge tape drives, external floppy drives and so on. Do not use it for pure inductive or capacitive loads. It is not rated to power
life support equipment.
• All repairs or installation should be performed by qualfied service personnel. The UPS contains voltages which are potentially
hazardous. The output receptacles may be alive even when the UPS is not connected to the mains.
• Risk of a possible electrocution is possible when the battery is connected to the UPS. Therefore, do not forget to disconnect the
batteries before any service is to be done on the UPS. To disconnect, remove the battery fuse holder which is located at the rear
panel of the UPS.
• Isolate Uninterruptible Power Supply(UPS) before working on the circuit. A readily accessible disconnect device shall be incorpo-
rated in the fixed wiring.
• If the UPS is not equipped with automatic sectioning against back feed or if the switch is external to the UPS, affix a label bearing
the following words on all the external switches of the UPS power supply:
• HIGH LEAKAGE CURRENT – Earth connection essential before connecting power source.
• The disconnect device shall be a four-pole device and shall disconnect all line conductors and the neutral conductor.
• This equipment conforms to the European Community directives for professional equipment and bears the approval mark
• The UPS can be supplied by an IT distribution system with a neutral conductor.
ATTENTION!
Hazardous through electrical shock. Also with disconnection of this unit from the mains, hazardous voltage still
may be accessible through supply from the batteries. The battery supply should be therefore disconnected in the
plus and minus pole of the batteries when maintenance or service work inside the UPS is necessary.
• A battery can present a risk of electric shock and chemical hazard. The following precaution should be observed when working
on batteries.
• Remove watches, rings or other metal objects.
• Use only tools with insulated handles.
• The UPS only be installed in accordance with the requirements of IEC 60364.
• The compliance with the following standards provides the conformity:
- EN 62040-1
ENGLISH
- EN 62040-2 Class C2
• The product you have chosen is designed for commercial and industrial use only.
In order to be used for particular “critical applications” such as life support systems, medical applications, commercial transpor-
tation, nuclear facilities or any other application or systems where product failure is likely to cause substantial harms to person or
property, the products may have to be adapted.
For such uses we would advise you to contact SOCOMEC UPS beforehand to confirm the ability of these products to meet the
requested level of safety, performance, reliability and compliance with applicable laws, regulations and specifications.
WARNING!
This is a product for commercial and industrial application in the second environment – installation restrictions or
additional measures may be needed to prevent disturbances.
1.2. Description of the symbols used on the labels applied to the unit
All the precautions and the warnings on the labels and plates on the inside and outside of the equipment should be respected.
GROUND TERMINAL
WARNING!
1.3-1 To guarantee maximum protection, use a 220-240 V release coil with
integrated travel limit contact to pilot the input protection systems.
Inverter If a trip coil without an integrated end-of-travel contact is used, add
L1 voltage
an early auxiliary contact as shown in the figure aside.
L2
230 V
L3 Electrical data of the contacts: 2 A 250 Vac.
N Output
Dry Contact
039 DRWMODGP-XX
The UPS switches are accessed from the front; however, a space of at least 1.5 metres should be left at the front
of the UPS for maintenance purposes. It is also recommended to ensure that the cable connections are sufficiently
long and flexible so that the unit can be extracted during maintenance (see figure 2.1-2).
If it is not possible to leave sufficient space at the front, adequate access must be ensured from both sides.
• The UPS requires good ventilation and heat dissipation. It features fans for heat dissipation. The air flow circulates from front to
the rear bezel.
• It is recommended that you install fire extinguisher beside the UPS for emergency use.
Do not use any air conditioning or similar facility that blows air directly onto the rear side of the UPS.
2.1-1 2.1-2
40 cm
20 cm 40 cm 20 cm
1,5 m
5 cm 5 cm 5 cm
Power Input Output Input Differential Input Aux mains Aux mains Output Output Battery Battery
module voltage voltage breaker Input cable breaker cable breaker cable cable fuse
ENGLISH
(1) (2) (1)
[V] [V] [A] [A] [ mm2 ] [A] [ mm2 ] [A] [ mm2 ] [ mm2 ] [A]
(3) (3) (3) (3)
1 230/400 230/400 50 0,5 35 50 35 50 35 35 50
(3) (3) (3) (3)
2 230/400 230/400 75 0,5 35 75 35 75 35 35 100
3 230/400 230/400 125 0,5 35 (3) 125 35 (3) 125 35 (3) 35 (3) 150
4 230/400 230/400 150 0,5 50 150 50 150 50 50 200
5 230/400 230/400 200 0,5 70 200 70 200 70 70 250
6 230/400 230/400 250 0,5 95 (4) 250 95 (4) 250 95 (4) 95 (4) 300
The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s
electric circuit or if it is likely to be subject to transitory overvoltages in category III installations, further exter-
nal protection must be provided, either on the UPS or in the AC power supply network to the UPS.
In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have
a value that is 1.5 - 2 times the phase value (also for the input bypass). In this case, size the neutral cables and the
input/output protection adequately.
Internal
1. When you unpack the container, immediately examine the UPS or battery pack cabinet.
2. Check the rating label on the rear side of cabinet. Confirm if the model name and capacity correctly match your original requi-
rements.
3. Examine if the parts are loose or damaged.
4. Examine any accessory is missing:
- 1 parallel communication cable (length: 2 m)
- 1 set for remote EPO - wiring connector (2 contact module)
- 1 set for input dry contact - wiring connector (4 contact module)
- 1 set for output dry contact - wiring connector (12 contact module)
- 1 CD including the Instalattion and Operating manuals
- 1 Quick Start Guide
- 1 SNMP adapter placed in one of two Communication Slots
- 1 External battery sensor cable
Please immediately contact your dealer or local agent for assistance if the following conditions occur:
- any damage observed, either external or internal.
- any accessory is missing or damaged.
If the period of UPS installation is over 6 months, be sure to charge batteries for at least 8 hours before the first use.
Charging procedures:
- Connect UPS to the utility power. If there is an external battery pack, connect the cable of battery pack to the UPS.
- The UPS starts up normally. At this time, the UPS will charge the batteries by internal charging circuit.
The carton and the original packaging must remain sealed to prevent any possible damage from mouse or similar creatures.
Connect and power the loading only when the battery is fully charged. The purpose is to make sure that the UPS
can provide the backup power to loads when a blackout occurs.
3.4. Unpacking
All packaging material must be recycled in compliance with the laws in force in the country where the system is installed.
3.4-1
ENGLISH
1 2
UP
OFF ON
Please pay extremely close attention while unbolting the UPS from the shipping pallet. Prevent any accident
resulting from unexpected move.
2. Casters are only suitable for moving on even surface. Avoid moving the UPS on bumpy route, because this may cause damage
of UPS or tip-over accident.
3. Push the UPS from either front or rear side otherwise could cause tip-over accident.
4. When the UPS needs a long-distance movement, make use of a suitable machine but not casters of the UPS.
B
A
C
002 DRWMODGP-XX
4. Attach the balance supporter to the UPS with bolts.
The UPS may topple over under unexpected conditions withoug balance supporter. Be sure to mount two balance
supporters on both sides of the UPS for safety reasons.
3.5.2-2
Balance
Supporter
003 DRWMODGP-XX
ENGLISH
Q3 OUTPUT
Q2 Q4 AUX MAINS Q2 INPUT
Q5 BY-PASS
225A
004 DRWMODGP-XX
005 DRWMODGP-XX
Q3 Q5 Q4 Q1 Power
Output By-pass Aux Mains Input connections
For equipment with separate Emergency Mains, it must be possible to make the neutral of the Emergency Mains
line electrically common with the neutral of the main input feed line.
5.1-1
006 DRWMODGP-XX
MAINS AUX MAINS LOAD
MAINS LOAD
ENGLISH
Do not open the battery breaker on the battery cabinet when the UPS is on Battery Mode.
Use double insulated cables or the cables supplied with the unit to connect the UPS to the Battery cabinet.
Cabling errors with inversion of the battery polarity may cause permanent damage to the equipment.
If using cabinets not supplied by the manufacturers of the UPS, it is the installer’s responsibility to check the
electrical compatibility and the presence of appropriate protection devices between the UPS and the battery
cabinet (fuses and switches of sufficient capacity to protect the cables from the UPS to the battery cabinet).
As soon as the UPS is switched on (before closing the battery switches) the battery parameters must be veri-
fied accordingly (voltage, capacity, number of strings, etc.) on the mimic panel menu. If the values indicated
on the battery cabinet data plate are different from those shown on the mimic panel, use the CONTROL &
CONFIG > BATTERY SETTING menu to correct the settings. Use lead acid batteries with 12 VDC nominal volt-
age (MR 20+20)
5.3-1
TO BATTERY CABINET
The sum of AUX Mains cable length and OUTPUT cable length must be the same for each system. This regulation
prevents unbalanced load shared by two UPSs under by-pass mode (i.e.: AUX Mains cable 1 + OUTPUT cable 1
= AUX Mains cable 2 + OUTPUT cable 2).
For equipment with separate AUX Mains, it must be possible to make the neutral of the Aux Mains line electrically
common with the neutral of the main input feed line.
UPS1
MAINS 1
Mains Parallel Port
Parallel Cable
AUX MAINS 2
Aux mains Output Output 1
UPS2
MAINS 2
Mains Parallel Port
EXTERNAL
COUPLING
CABINET
Output
breaker
AUX COMM
LOAD
Bypass
breaker
010 DRWMODGP-XX
ENGLISH
6. Connect the parallel communication cable between UPS1 and UPS2.
7. Set both dip-switches to ON position.
The sum of AUX Mains cable length and OUTPUT cable length must be the same for each system. This regulation
prevents unbalanced load shared by two UPSs under by-pass mode (i.e.: AUX Mains cable 1 + OUTPUT cable 1
= AUX Mains cable 2 + OUTPUT cable 2). AUX Mains cable length is the same than Mains cable length.
For equipment with separate AUX Mains, it must be possible to make the neutral of the AUX Mains line electrically
common with the neutral of the main input feed line.
AUX
MAINS MAINS
Output 1
Aux mains Output
UPS1
Mains Parallel Port
Parallel Cable
UPS2
Mains Parallel Port
EXTERNAL
COUPLING
CABINET
Output
breaker
AUX COMM
LOAD
Bypass
breaker
011 DRWMODGP-XX
WARNING!
Only trained persons familiar with the construction and operation of the equipment, as well as the electrical and
mechanical hazards involved, may install and remove system components.
WARNING!
Before removing any Power Module, ensure that the remaining Power Modules can support the load.
Follow the instructions below to replace or install the Power Module in the system.
WARNING!
Before removing any Power Module, ensure that the remaining Power Modules can support the load.
CAUTION!
Power module are heavy. Two people are required for handling.
6.1. Installation
6.1-1 6.1-2 6.1-3
012 DRWMODGP-XX
013 DRWMODGP-XX
014 DRWMODGP-XX
6.1-4 6.1-5 6.1-6
015 DRWMODGP-XX
016 DRWMODGP-XX
017 DRWMODGP-XX
6.1-7 6.1-8 6.1-9
018 DRWMODGP-XX
019 DRWMODGP-XX
020 DRWMODGP-XX
6.1-10 6.1-11
021 DRWMODGP-XX
022 DRWMODGP-XX
ENGLISH
When the locking latch is located at “ ” and the main power is turned on, the power module is failed.
“FLASHING”:
The power module is failed and off line.
“ON”:
The power module is active.
Note:
While releasing the locking latch of power module during normal mode, the power module is off line and discharges the DC bus until
the DC bus voltage reaches safety level. Then, the LED will be off.
6.2-1
Status LED
023 DRWMODGP-XX
Locking
device
ON
D
OFF
A
ESC
M O D U LY S 3 /C3 120 kVA
LOAD PROTECTED
024 DRWMODGP-GB
A. ideograms that identify the subsets and the energy flow;
B. multicoloured luminous bar that identifies the condition of the power supply to the load;
C. alphanumeric information that uses a menu layout to provide details on any alarms that may occur and on the measurements,
controls and parameters.
D. use of the buttons:
· ON: UPS start up (inverter ON);
· OFF: UPS shutdown (inverter OFF);
· ESC: exit from the current menu/parameter/action;
· UP : scrolls the available menus/values upwards.
· DOWN : scrolls the available menus/values downwards.
· ENTER: enters the menu displayed on the screen to confirm the choice/changes made.
7.1-2 Ideograms
1
14 14
2 3 4
5
15 16
6 7
8 9 10 11 12 13 17
18
025 DRWMODGP-XX
ENGLISH
Input rectifier general alarm. Flashing
Battery OK Steady
3
Battery alarm. Flashing
Inverter on Steady
4
Inverter general alarm. Flashing
5 Output voltage present. Steady
Input mains OK. Steady
6
Input mains alarm. Flashing
7 Inverter on. Steady
Module present. Each module: 20 kVA Steady
8 ÷13
Module general alarm. Flashing
Load present. Steady
14
Overload. Flashing
Output power supply available and GREEN flashing Battery test in progress
regular by inverter. GREEN Load on inverter
INVERTER OUTPUT
INVERTER OUTPUT
INVERTER OUTPUT
OUTPUT
BATTERY
TEMPERATURE
OUTPUT SETTING
BATTERY SETTING
CHARGER SETTING
PARALLEL SETTING
LOCAL SETTING
STATISTICS COMMISSIONING
ADVANCE FW UPGRADE
Admin password required.
OTHERS
ENGLISH
by the inverter to generate the output voltage to power the loads connected. The inverter is constantly synchronised in frequency
with the auxiliary mains to enable load transfer (due to an overload or inverter shutdown) without any break in the power supply
to the load. The battery charger supplies the energy required to maintain or recharge the battery.
• “Bypass” mode.
In case of inverter failure, the load is automatically transferred onto the auxiliary mains without any interruption in the power supply.
This procedure may occur in the following situations:
- in the event of a temporary overload, the inverter continues to power the load. If the condition persists, the UPS output is
switched onto the auxiliary mains via the automatic bypass. Normal operation, which is from inverter, returns automatically a
few seconds after the overload disappears.
- when the voltage generated by the inverter goes is out of tolerances due to a major overload or a fault on the inverter.
- when the internal temperature exceeds the maximum value allowed.
• “Battery” mode.
In the event of a mains failure (micro interruptions or extended black-outs), the UPS continues to power the load using the energy
stored in the battery. The mimic panel keeps the user constantly informed on the battery status and on the remaining capacity
available.
WARNING!
Converter mode has to be set only in case of separated MAINS and AUX MAINS and with AUX MAINS disconnected!
Do not set in case of common mains as it could damage the load.
8.5. Commissioning
During activation of the equipment a warranty activation code, made up of four characters, is requested to complete the start-up
procedure. The activation code is provided directly by the reference Support Centre upon communication of the serial number of
the equipment which is displayed in the message at first start procedure.
When contact is made with the Support Centre for the activation code, detailed information can be obtained on the UPS functions
available and on the periodic preventive maintenance programmes. Once the code is obtained, enter it by pressing ENTER to acti-
vate the entry. Select the first character with the UP and DOWN keys and confirm with ENTER to accept the character. Then
move on to the next character. Pressing the ENTER key after selecting the fourth character activates code.
An error message is displayed if the code is incorrect. Check that the code displayed corresponds to the one provided by the
Support Centre and repeat the procedure.
If the conditions mentioned above are satisfied, follow the steps below to start up.
1. If there is an external battery cabinet, switch the circuit breaker of battery cabinet to ON and confirm if manual bypass protection
circuit breaker Q5 (BY-PASS) is cut off and switched to OFF.
2. Switch on Q1 (INPUT), Q4 (AUX MAINS) and Q3 (OUTPUT). The LCD monitor will start displaying. After initialization, the LCD
screen will show ”LOAD NOT SUPPLIED”.
3. Press the “ON” button for 3 seconds until you hear a “beep” and then release the button.
4. At this time, the LCD screen will show "SELF DIAGNOSIS" and after 30 seconds the load is powered by the UPS.
ENGLISH
4. Switch off Q4 (AUX MAINS).
5. Confirm if the UPS is turned off and all the circuits are off.
6. If there is an external battery cabinet, switch off the circuit breaker of battery cabinet.
7. Switch off Q3 (OUTPUT).
1. Only for maintenance purpose, you can manually turn on the bypass switch “Q5”. If you switch on Q5 (BY-PASS)
under normal condition, the inverter will shut down and the output will be supplied by manual bypass
source.
2. Manual bypass mode ensures that the UPS supplies the loads from manual bypass source. The service person-
nel can perform maintenance process under this mode without interrupting the loads. At this moment, the UPS
is still supplied by input power source. If the service personnel want to replace any circuit board or component,
please power off the UPS (please refer to 8.1.3) first.
• Start up procedure: please refer to 8.6.1. Repeat the procedure for both UPS.
ENGLISH
• FLASHING: the power module is failed and off line.
Note:
While releasing the locking latch of power module during normal mode, the power module is off line and discharges the DC bus until
the DC bus voltage reaches safety level. Then, the LED will be off.
9.1-1
028 DRWMODGP-XX
WARNING!
Before removing any Power Module, ensure that the remaining Power Modules can support the load.
Follow the instructions below to replace the Power Module in the system.
CAUTION!
Power module are heavy. Two people are required for handling.
9.2-10
9.2-10
9.2-8
9.2-5
9.2-11
9.2-11
9.2-11
9. POWER MODULE REPLACEMENT
ENGLISH
P1 P2 P3 P4 P5 P6 P7
PARALLEL PARALLEL
OUTPUT DRY CONTACT
1 2 3 4 5 6 7 8 9 10 11 12
033 DRWMODGP-XX
Parallel port Output Dry Contact Input Dry Contact
1 2
External contact
P7 - Reserved
043 DRWMODGP-XX
1 2 3 4 5 6 7 8 9 10 11 12
The UPS provides 6 dry contact outputs that can be set to normally open or normally close via SNMP web card. The default contact
position is NO. The default message is shown in the tables below. NO or NC contacts admitted nominal current: 2 A 250 VAC
Contacts 5-6, 7-8, 9-10, 11-12 can also be settable via SNMP web card for monitoring the following UPS status.
Message Description
Internal communication failure The communication of module is abnormal.
During installation of the parallel redundancy, the parallel communication is
External parallel communication failure
abnormal.
Output overload warning/shutdown The loading is over rated output of the UPS.
Power module fault shutdown The module fails and the UPS is shut down.
Power module warning The module has errors, but the UPS can still function normally.
EPO activated Urgently power off the UPS.
Load on manual bypass The UPS transfers to manual bypass mode.
Battery cabinet over temperature warning/shut-
The temperature is too high.
down
Output voltage abnormal The output voltage is too high or too low.
Battery need replace Overdue for battery replacement (Compared with system setup.)
Bypass over temperature warning/shutdown Bypass “static transfer switch” is over temperature.
Battery ground fault Grounding error
Bypass static switch fault The bypass “static transfer switch” is abnormal.
Specifications:
• SNMP agent and web server implemented in UPS supporting the following protocols: ARP, IP, ICMP, SNMPv1, SNMPv3 USM,
UDP, TCP, HTTP, FTP, TFTP, SMTP, BOOTP, SNTP, DN and Telnet.
ENGLISH
• Security login by MD5 .
• User level management.
• Firmware upgrade for new features through TFTP.
• Batch configuration through FTP.
• Save event logs and history values of UPS in EEPROM.
• Scheduled UPS shutdown, restart and test.
• Wake-On-LAN packet to wake up PC.
• Send the e-mail and SNMP trap to notify users.
• Provides JNC software to protect public operating systems.
• Provides the InsightPower EzSetting software to easily configure for the first time and upgrade firmware.
The alarm messages displayed enable an immediate diagnosis. Alarms are divided into two categories:
• Alarms related to the UPS external circuits: input mains, output mains, temperature and environment.
• Alarms related to the UPS internal circuits: in this case, the corrective actions will be carried out by the After Sales Department.
UPS
Alarm message Condition
MAINS INPUT VOLT OR FREQ NOK Main input voltage abnormal (load <70%: 120÷276 V, load >70%: 173-276 V ).
Main input frequency abnormal (45-65 Hz )
MAINS INPUT PHASE SEQ NOK Main input phase sequence abnormal
BYPASS INPUT VOLT OR FREQ NOK Bypass voltage over rating (220/230/240 V) ±15%
Bypass Freq. over rating (50/60 Hz ) ± 5 Hz
BYPASS INPUT PHASE SEQ NOK Bypass phase sequence abnormal
BAT TEST FAIL Battery capacity too low
BAT OVER CHARGE Battery voltage > 296 V
BYPASS STS OVER HEAT Bypass STS temperature over 80 °C
BYPASS STS OVER CURRENT Bypass loading over 175%
BYPASS STS ALARM Bypass STS open/short
PWR UNIT #n COMMUNICATION NOK 1. CAN BUS - 2. SCI - 3. Power Module internal communication
BAT BAD Battery voltage < 190 V
SYS FAN FAIL Bypass FanA/B/C fail
UPS OUTPUT FAULT SHUTDOWN UPS output voltage over rating ( 220/230/240 V ) ±10 V
EXT PARALLEL COMMUNICATION NOK Parallel CAN BUS loss
PARALLEL FAIL PID conflict or system KVA rating not the same
REDUNDANCY LOSS UPS lost redundancy
ON MANUAL BYPASS Manual bypass on
BAT LOW WARNING Battery voltage: 200÷220 V
LOW BAT CUT OFF Battery voltage < 200 V
BAT REPLACE REQUIRED Battery package out of date
INV OVERLOAD WARNING Loading over 105%
INV OVERLOAD SHUTDOWN 105%÷125% 10 min - 125%÷150% 1min - 150% 1sec
INV OVER CURRENT Output current over 80 A/phase
EMERGENCY OFF E.P.O./ Remote E.P.O. ON
OUTPUT BREAKER OFF Output breaker not turn on
BYP OVERLOAD WARNING 104% overload when UPS is on bypass
BAT CABINET OVER HEAT Battery cabinet over 35 °C
EXT BAT BREAKER OFF If supported by the external battery and battery breaker is OFF
Power Module (#n is indicated the ID of power Module. (Ex.: #1 is Power module 1))
Alarm message Condition
PWR UNIT #n PFC FUSE OPEN SHUTDOWN Power module #n main input fuse broken
PWR UNIT #n INV FUSE OPEN SHUTDOWN Power module #n output fuse broken
PWR UNIT #n GENERAL FAULT PFC/INV control board fail
PWR UNIT #n CHARGER FAIL Power module #n charger board fail
PWR UNIT #n FAN FAIL Power module #n fan(s) fail
PWR UNIT #n PFC OVER HEAT WARNING Power module #n PFC temperature over 60 °C
PWR UNIT #n PFC OVER HEAT SHUTDOWN Power module #n PFC temperature over 65 °C
PWR UNIT #n INV OVER HEAT WARNING Power module #n INV temperature over 60 °C
PWR UNIT #n INV OVER HEAT SHUTDOWN Power module #n INV temperature over 65 °C
PWR UNIT #n INV OUTPUT NOK SHUTDOWN Power module #n INV voltage over rating
PWR UNIT #n INV SHORT CIRCUIT SHUTDOWN (220/230/240 V) ± 1%
PWR UNIT #n INV STS FAIL SHUTDOWN UPS output short circuit
PWR UNIT #n DC BUS NOK SHUTDOWN Power module #n STS open/short
ENGLISH
Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts
subject to wear if necessary (typically batteries, fans and capacitors).
11.2. Batteries.
The state of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the state and the conditions of use of the battery are
processed in real time and the recharging and discharging procedures are selected automatically in order to optimise
battery life expectancy and offer maximum performance.
Furthermore, during the operating life of the battery, Modulys green power stores statistics on the conditions of use
of the battery for analysis.
Since the expected life of the batteries is very much dependent on operating conditions (number of charging and
discharging cycles, load rate, temperature), a periodic check by authorised personnel is recommended.
When replacing the batteries, use the same type and configuration by placing them in the appropriate containers
so as to avoid the risk of acid leakage. The replaced batteries must be disposed of at authorised recycling and
disposal centres. Do not open the plastic cover of the batteries as they contain harmful substances.
11.3. Fans.
The life of the fans used to cool the power parts is dependent on the using and environmental conditions (temperature,
dust). Preventive replacement by an authorised technician is recommended.
11.4. Capacitors.
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used
in the output section), whose life is dependent on using and environmental conditions.
In any case the effective state of the components is verified during preventive maintenance.
Number of modules 1 2 3 4 5 6 7 8 9 10 11 12
Power kVA 20 40 60 80 100 120 140 160 180 200 220 240
Redundant configuration N+1
Electrical specification - Input
Nominal voltage V 400 (3ph + N) -25% +20% (up to -50% at 70% Pn)
Input frequency Hz 50/60 ±10%
(1)
Input power factor / THDI 0.99 / < 3%
Electrical specification - Output
Output voltage V 400 (3ph + N) ±1% (380/415 configurable)
Output frequency Hz 50/60
Nominal output voltage ±15% (configurable from 8% to 15%)
Automatic bypass
Nominal output frequence ±1 Hz (configurable from 0,5 to 5 Hz)
Overload (2) 125% for 10', 150% for 60"
Crest factor 3:1
Voltage distortion <1%
Module
Power kVA 20
(3)
Power kW 18
Battery charging current A 1.2 - 5
Efficiency (on-line mode) % up to 96
Efficiency (eco mode) % up to 98
Weight kg 30
Environment
Operating temperture °C 0 to +40 (15 to 25 for best battery life)
Storage temperature °C -5 to +45 (15 to 25 for best battery life)
Relative humidity % 0 to 95 without condensation
Altitude (max) m 1000 without de-rating (3000 max)
Acoustic noise dB 60 ÷ 66
3
Required cooling capacity m /h 440 ÷ 5980
Dissipiated power (max) W 1000 ÷ 12000
Dissipiated power (max) BTU/h 3400 ÷ 41250
Dimensions and Weight - single cabinet
Dimensions (W x D x H) mm 520 x 975 x 1695 520 x 975 x 1695
Weight (empty cabinet) kg 200 200
Standards
Safety EN 62040-1 (NEMKO certified), EN 60950-1
Type and performance EN 62040-3 [VFI-SS-111]
EMC EN 62040-2
Product certification CE
Degree of protection IP20
(1)
For source THDV < 2% and nominal load.
(2)
From inverter.
(3)
@ 25 °C, set by After Sales Sevice.
*IOMMODGPXX01-GB 00*
Via Sila, 1/3 - I - 36033 Isola Vicentina (VI) - ITALY
Tel. +39 0444 598611 - Fax +39 0444 598622
[email protected]
IOMMODGPXX01-GB 00 12.2010
www.socomec.com
Non contractual document. © 2010, Socomec SA. All rights reserved.