21 14resa Installm 2015-1

Installation
Residential/Commercial Generator Sets
Models:
14/20RESA
14/20RESAL
Controllers:
RDC2
DC2
TP-6803 1/15j
California Proposition 65
WARNING
Engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
Product Identification Information
Generator Set Identification Numbers Engine Identification

Record the product identification numbers from the Record the product identification information from the
generator set nameplate(s). engine nameplate.
Model Designation Manufacturer
Specification Number Model Designation
Serial Number Serial Number
Accessory Number Accessory Description

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
Table of Contents
Product Identification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Startup and Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 1 Installation ...................................................................... 11
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Generator Set Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Location and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.1 Mounting Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.2 Concrete Mounting Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.3 Exhaust Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6 Access the Air Intake Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.7.1 Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.7.2 Fuel Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.7.3 Connecting the Fuel Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.8 Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.8.1 Fuel Conversion, 14RESA/RESAL Equipped with Fuel Block . . . . . . . . 16
1.8.2 Fuel Conversion, 14RESA/RESAL Equipped with Fuel Orifice Fittings 18
1.8.3 Fuel Conversion, 20RESA/RESAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.8.4 Regulator Vent Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.9 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.9.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.9.2 Electrical Lead Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.9.3 Field-Connection Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.9.4 AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.10 ATS and Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.10.1 Transfer Switch Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.10.2 Communication Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.10.3 System Connections with Accessory Modules . . . . . . . . . . . . . . . . . . . . . 26
1.11 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.12 Generator Set Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.12.1 Programmable Interface Module (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.12.2 Load Control Module (LCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.12.3 Load Shed Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.12.4 Regulator Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.12.5 Carburetor Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.12.6 Battery Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.12.7 OnCue Plus Generator Management System . . . . . . . . . . . . . . . . . . . . . . 40
1.13 Prestart Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.14 Set the Exerciser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.14.1 RDC2 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.14.2 DC2 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.14.3 Loaded Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Section 2 Drawings and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Appendix B Electrical Lead Entry Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TP-6803 1/15 Table of Contents 3

Notes
4 TP-6803 1/15
Safety Precautions and Instructions
IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical equipment,
Accidental Starting WARNING
including generator sets, transfer
switches, switchgear, and accessories, WARNING
can cause bodily harm and pose
life-threatening danger when
improperly installed, operated, or
maintained. To prevent accidents be Explosion.
aware of potential dangers and act Can cause severe injury or death.
safely. Read and follow all safety Relays in the battery charger
precautions and instructions. SAVE Accidental starting. cause arcs or sparks.
THESE INSTRUCTIONS. Can cause severe injury or death.
Locate the battery in a well-ventilated
Disconnect the battery cables before area. Isolate the battery charger from
This manual has several types of safety working on the generator set.
precautions and instructions: Danger, explosive fumes.
Remove the negative (--) lead first
Warning, Caution, and Notice. when disconnecting the battery.
Reconnect the negative (--) lead last Battery electrolyte is a diluted
when reconnecting the battery. sulfuric acid. Battery acid can cause
DANGER severe injury or death. Battery acid
can cause blindness and burn skin.
Disabling the generator set. Always wear splashproof safety
Danger indicates the presence of a
Accidental starting can cause goggles, rubber gloves, and boots
hazard that will cause severe
severe injury or death. Before when servicing the battery. Do not
personal injury, death, or substantial
working on the generator set or open a sealed battery or mutilate the
property damage.
equipment connected to the set, battery case. If battery acid splashes in
disable the generator set as follows: the eyes or on the skin, immediately
(1) Press the generator set off/reset flush the affected area for 15 minutes
WARNING button to shut down the generator set. with large quantities of clean water.
(2) Disconnect the power to the battery Seek immediate medical aid in the case
Warning indicates the presence of a charger, if equipped. (3) Remove the of eye contact. Never add acid to a
hazard that can cause severe battery cables, negative (--) lead first. battery after placing the battery in
personal injury, death, or substantial Reconnect the negative (--) lead last service, as this may result in hazardous
property damage. when reconnecting the battery. Follow spattering of battery acid.
these precautions to prevent the
starting of the generator set by the Battery acid cleanup. Battery acid
CAUTION remote start/stop switch. can cause severe injury or death.
Battery acid is electrically conductive
Caution indicates the presence of a and corrosive. Add 500 g (1 lb.) of
hazard that will or can cause minor Battery bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
personal injury or property damage.
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
NOTICE WARNING battery acid and continue to add the
Notice communicates installation,
neutralizing solution to the spilled
operation, or maintenance information
battery acid until all evidence of a
that is safety related but not hazard
chemical reaction (foaming) has
related.
ceased. Flush the resulting liquid with
Safety decals affixed to the equipment water and dry the area.
in prominent places alert the operator Sulfuric acid in batteries.
or service technician to potential Can cause severe injury or death.
hazards and explain how to act safely.
The decals are shown throughout this Wear protective goggles and
publication to improve operator clothing. Battery acid may cause
recognition. Replace missing or blindness and burn skin.
damaged decals.
TP-6803 1/15 Safety Precautions and Instructions 5

Battery gases. Explosion can cause Servicing the air cleaner. A sudden Generator set operation. Carbon
severe injury or death. Battery gases backfire can cause severe injury or monoxide can cause severe nausea,
can cause an explosion. Do not smoke death. Do not operate the generator fainting, or death. Carbon monoxide
or permit flames or sparks to occur near set with the air cleaner removed. is an odorless, colorless, tasteless,
a battery at any time, particularly when nonirritating gas that can cause death if
it is charging. Do not dispose of a Servicing the fuel system. A flash inhaled for even a short time. Avoid
battery in a fire. To prevent burns and fire can cause severe injury or death. breathing exhaust fumes when working
sparks that could cause an explosion, Do not smoke or permit flames or on or near the generator set. Never
avoid touching the battery terminals sparks near the carburetor, fuel line, operate the generator set inside a
with tools or other metal objects. fuel filter, fuel pump, or other potential building. Never operate the generator
Remove all jewelry before servicing the sources of spilled fuels or fuel vapors. set where exhaust gas could seep
equipment. Discharge static electricity Catch fuels in an approved container inside or be drawn into a potentially
from your body before touching when removing the fuel line or occupied building through windows, air
batteries by first touching a grounded carburetor. intake vents, or other openings.
metal surface away from the battery. To Combustible materials. A fire can
avoid sparks, do not disturb the battery Carbon monoxide detectors.
cause severe injury or death. Carbon monoxide can cause severe
charger connections while the battery Generator set engine fuels and fuel
is charging. Always turn the battery nausea, fainting, or death. Install
vapors are flammable and explosive. carbon monoxide detectors on each
charger off before disconnecting the Handle these materials carefully to
battery connections. Ventilate the level of any building adjacent to the
minimize the risk of fire or explosion. generator set. Locate the detectors to
compartments containing batteries to Equip the compartment or nearby area
prevent accumulation of explosive adequately warn the building’s
with a fully charged fire extinguisher. occupants of the presence of carbon
gases. Select a fire extinguisher rated ABC or monoxide. Keep the detectors
Battery short circuits. Explosion BC for electrical fires or as operational at all times. Periodically
can cause severe injury or death. recommended by the local fire code or test and replace the carbon monoxide
Short circuits can cause bodily injury an authorized agency. Train all detectors according to the
and/or equipment damage. personnel on fire extinguisher manufacturer’s instructions.
Disconnect the battery before operation and fire prevention
generator set installation or procedures. Carbon monoxide symptoms.
maintenance. Remove all jewelry Carbon monoxide can cause severe
before servicing the equipment. Use nausea, fainting, or death. Carbon
tools with insulated handles. Remove Exhaust System monoxide is a poisonous gas present in
the negative (--) lead first when exhaust gases. Carbon monoxide is an
odorless, colorless, tasteless,
disconnecting the battery. Reconnect WARNING nonirritating gas that can cause death if
the negative (--) lead last when
reconnecting the battery. Never inhaled for even a short time. Carbon
connect the negative (--) battery cable monoxide poisoning symptoms include
to the positive (+) connection terminal but are not limited to the following:
of the starter solenoid. Do not test the D Light-headedness, dizziness
battery condition by shorting the D Physical fatigue, weakness in
Carbon monoxide. joints and muscles
terminals together.
Can cause severe nausea, D Sleepiness, mental fatigue,
fainting, or death. inability to concentrate
or speak clearly, blurred vision
Engine Backfire/Flash The exhaust system must be
D Stomachache, vomiting, nausea
leakproof and routinely inspected.
Fire If experiencing any of these symptoms
and carbon monoxide poisoning is
possible, seek fresh air immediately
WARNING and remain active. Do not sit, lie down,
or fall asleep. Alert others to the
possibility of carbon monoxide
poisoning. Seek medical attention if
the condition of affected persons does
Fire. not improve within minutes of breathing
Can cause severe injury or death. fresh air.
Do not smoke or permit flames or

sparks near fuels or the fuel system.
6 Safety Precautions and Instructions TP-6803 1/15

Fuel System Natural Gas—Adequate ventilation is
mandatory. Because natural gas rises, WARNING
install natural gas detectors high in a
WARNING room. Inspect the detectors per the
manufacturer’s instructions.
Hazardous Noise Hazardous voltage.

Backfeed to the utility system can
cause property damage, severe
Explosive fuel vapors. CAUTION injury, or death.
Can cause severe injury or death. If the generator set is used for
Use extreme care when handling, standby power, install an automatic
storing, and using fuels. transfer switch to prevent inadvertent
interconnection of standby and
normal sources of supply.
The fuel system. Explosive fuel Hazardous noise.
vapors can cause severe injury or Can cause hearing loss.
death. Vaporized fuels are highly
explosive. Use extreme care when Never operate the generator set CAUTION
handling and storing fuels. Store fuels without a muffler or with a faulty
in a well-ventilated area away from exhaust system.
spark-producing equipment and out of
the reach of children. Never add fuel to Engine noise. Hazardous noise can
the tank while the engine is running cause hearing loss. Generator sets
because spilled fuel may ignite on not equipped with sound enclosures Welding the generator set.
contact with hot parts or from sparks. can produce noise levels greater than Can cause severe electrical
Do not smoke or permit flames or 105 dBA. Prolonged exposure to noise equipment damage.
sparks to occur near sources of spilled levels greater than 85 dBA can cause
fuel or fuel vapors. Keep the fuel lines permanent hearing loss. Wear hearing Never weld components of the
and connections tight and in good protection when near an operating generator set without first
condition. Do not replace flexible fuel generator set. disconnecting the battery, controller
lines with rigid lines. Use flexible wiring harness, and engine electronic
sections to avoid fuel line breakage control module (ECM).
caused by vibration. Do not operate the Hazardous Voltage/
generator set in the presence of fuel
leaks, fuel accumulation, or sparks. Moving Parts Grounding electrical equipment.
Hazardous voltage can cause
Repair fuel systems before resuming
severe injury or death. Electrocution
generator set operation. DANGER is possible whenever electricity is
Gas fuel leaks. Explosive fuel present. Ensure you comply with all
vapors can cause severe injury or applicable codes and standards.
death. Fuel leakage can cause an Electrically ground the generator set,
explosion. Check the LPG vapor or transfer switch, and related equipment
natural gas fuel system for leakage by and electrical circuits. Turn off the main
using a soap and water solution with Hazardous voltage. circuit breakers of all power sources
the fuel system test pressurized to Will cause severe injury or death. before servicing the equipment. Never
6--8 ounces per square inch contact electrical leads or appliances
This equipment must be installed and
(10--14 inches water column). Do not when standing in water or on wet
serviced by qualified electrical
use a soap solution containing either ground because these conditions
personnel.
ammonia or chlorine because both increase the risk of electrocution.
prevent bubble formation. A successful
Welding on the generator set. Can
test depends on the ability of the
WARNING cause severe electrical equipment
solution to bubble.
damage. Before welding on the
Explosive fuel vapors can cause generator set perform the following
severe injury or death. Take steps: (1) Remove the battery cables,
additional precautions when using the negative (--) lead first. (2) Disconnect
following fuels: all engine electronic control module
Hazardous voltage. Moving parts. (ECM) connectors. (3) Disconnect all
Propane (LPG)—Adequate ventilation generator set controller and voltage
Can cause severe injury or death.
is mandatory. Because propane is regulator circuit board connectors.
heavier than air, install propane gas Operate the generator set only when (4) Disconnect the engine battery-
detectors low in a room. Inspect the all guards and electrical enclosures charging alternator connections.
detectors per the manufacturer’s are in place. (5) Attach the weld ground connection
instructions. close to the weld location.
TP-6803 1/15 Safety Precautions and Instructions 7

Connecting the battery and the
battery charger. Hazardous voltage
Hot Parts Notice
can cause severe injury or death. NOTICE
Reconnect the battery correctly, WARNING
Canadian installations only. For
positive to positive and negative to
standby service connect the output of
negative, to avoid electrical shock and
the generator set to a suitably rated
damage to the battery charger and
transfer switch in accordance with
battery(ies). Have a qualified
Canadian Electrical Code, Part 1.
electrician install the battery(ies).
Hot engine and exhaust system.
Short circuits. Hazardous Can cause severe injury or death.
voltage/current can cause severe
injury or death. Short circuits can Do not work on the generator set until
cause bodily injury and/or equipment it cools.
damage. Do not contact electrical
connections with tools or jewelry while Servicing the exhaust system. Hot
making adjustments or repairs. parts can cause severe injury or
Remove all jewelry before servicing the death. Do not touch hot engine parts.
equipment. The engine and exhaust system
components become extremely hot
Electrical backfeed to the utility. during operation.
Hazardous backfeed voltage can
cause severe injury or death. Install Servicing the engine heater. Hot
a transfer switch in standby power parts can cause minor personal
installations to prevent the connection injury or property damage. Install the
of standby and other sources of power. heater before connecting it to power.
Electrical backfeed into a utility Operating the heater before installation
electrical system can cause severe can cause burns and component
injury or death to utility personnel damage. Disconnect power to the
working on power lines. heater and allow it to cool before
servicing the heater or nearby parts.
Heavy Equipment
WARNING
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Do not use lifting eyes.
Lift the generator set using lifting bars
inserted through the lifting holes on
the skid.
8 Safety Precautions and Instructions TP-6803 1/15

Introduction
This manual provides installation instructions for List of Related Literature

Residential/Commercial Model generator sets. See
Figure 1. Refer to TP-6804, Operation Manual, for Figure 2 identifies related literature available for the
generator set operation and maintenance instructions. generator sets covered in this manual. Only trained and
qualified personnel should install or service the
The generator set is approved for use in stationary generator set.
applications in locations served by a reliable utility
power source. Literature Type Part Number
Have a Kohlerr authorized distributor/dealer install the Operation Manual,
generator set outdoors according to the instructions in 14/20RESA/RESALGenerator Set TP-6804
this manual. The generator set installation must comply Operation/Installation Manual, Model
with the National Electrical Code (NEC) and local code RXT Automatic Transfer Switch TP-6807
requirements. Do not install this generator set indoors. Service Manual,
14/20RESA/RESAL Generator Set TP-6735
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to Operation Manual, OnCue Plus TP-6928
change this publication and the products represented Operation/Installation Manual,
without notice and without any obligation or liability Model RDT Transfer Switch TP-6345
whatsoever. Installation Manual,
Model RSB Transfer Switch TP-6486
Read this manual and carefully follow all procedures
Operation Manual,
and safety precautions to ensure proper equipment
Model RSB Transfer Switch TP-6487
operation and to avoid bodily injury. Read and follow the
Safety Precautions and Instructions section at the Installation Instructions,
beginning of this manual. Load Control Module (LCM) TT-1574
Installation Instructions,
Programmable Interface Module (PIM) TT-1584
Installation Instructions,
Concrete Mounting Pads TT--1619
Figure 2 Related Literature
Startup and Registration

When the generator set is installed, complete the
startup and installation checklists supplied with the
startup notification form. Complete and sign the startup
notification form and register the unit using the Kohler
zaa28533
online Warranty Processing System.
Figure 1 14/20RESA/RESAL Generator Set
TP-6803 1/15 9
Service Assistance
For professional advice on generator set power China

requirements and conscientious service, please contact North China Regional Office, Beijing
your nearest Kohler distributor or dealer. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Consult the Yellow Pages under the heading (86) 10 6518 7952
Generators—Electric. Fax: (86) 10 6518 7955
D Visit
the Kohler Power Systems website at East China Regional Office, Shanghai
KOHLERPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444.
(91) 80 3366231
D Outside the US and Canada, call the nearest regional Fax: (91) 80 3315972
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Netherlands B.V. Fax: (813) 3440-2727
Kristallaan 1
4761 ZC Zevenbergen Latin America
The Netherlands Latin America Regional Office
Phone: (31) 168 331630 Lakeland, Florida, USA
Fax: (31) 168 331631 Phone: (863) 619-7568
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
10 TP-6803 1/15
Section 1 Installation
1.1 Introduction The generator set must be installed outdoors. The

exhaust systems on enclosed units are designed for
outdoor installation only.
DANGER
Note: DO NOT install these generator sets inside a
building.
Note: Install carbon monoxide (CO) detector(s) on

Hazardous voltage. each level of any building adjacent to a generator
Will cause severe injury or death. set. Locate the detectors to adequately warn the
building’s occupants of the presence of carbon
serviced by qualified electrical monoxide.
personnel.
Obtain a building permit and contact your local utility
companies to mark the locations of underground pipes
and cables.
WARNING
Read and follow the safety precautions in this manual
and observe the decals on the equipment. Refer to the
diagrams and drawings in this manual for dimensions
and electrical connections during the installation
Carbon monoxide. procedure. Read the entire installation procedure and
Can cause severe nausea, obtain the accessories and tools needed before
fainting, or death. beginning installation. Perform the steps in the order
The exhaust system must be
shown.
leakproof and routinely inspected.
To install optional accessories, follow the instructions
provided with each kit.
Generator set operation. Carbon monoxide can cause
severe nausea, fainting, or death. Carbon monoxide is an
odorless, colorless, tasteless, nonirritating gas that can cause
death if inhaled for even a short time. Avoid breathing exhaust
1.2 Lifting
fumes when working on or near the generator set. Never
operate the generator set inside a building. Never operate the WARNING
generator set where exhaust gas could seep inside or be
drawn into a potentially occupied building through windows, air
intake vents, or other openings.
Carbon monoxide detectors. Carbon monoxide can
cause severe nausea, fainting, or death. Install carbon
monoxide detectors on each level of any building adjacent to
the generator set. Locate the detectors to adequately warn the Unbalanced weight.
building’s occupants of the presence of carbon monoxide. Improper lifting can cause severe
Keep the detectors operational at all times. Periodically test injury or death and equipment
and replace the carbon monoxide detectors according to the damage.
manufacturer’s instructions.
Do not use lifting eyes.
Lift the generator set using lifting bars
Have the generator set installed by an authorized Kohler
inserted through the lifting holes on
distributor/dealer or authorized representative. For all the skid.
locations, ensure that the installation complies with
applicable national and local codes. In the United
States, the installation must comply with the National Model Weight, kg (lb.)
Electrical Code (NEC) and local codes. For Canadian 14RESA/RESAL 191 (420)
installations, refer to the Canadian Electrical Code 20RESA/RESAL 243 (535)
(CEC).
Figure 1-1 Approximate Weights
TP-6803 1/15 Section 1 Installation 11

Approximate generator set weights are shown in
Figure 1-1. Use lifting bars inserted through the holes in Notice
the skid to lift the unit. See the dimension drawings in
DO NOT locate the generator set near patios,
Section 2 for lifting hole locations.
decks, play areas, or animal shelters. Keep items
such as lawn furniture, toys, sports equipment,
1.3 Generator Set Inspection and all combustible materials away from the
generator set exhaust outlet.
Complete a thorough inspection of the generator set.
Check for the following: Remind family members, children, and visitors to
use caution near the generator set. Generator
1. Inspect the generator set for loose or damaged sets connected to automatic transfer switches
parts or wires. Repair or tighten any loose parts start automatically during exercise periods and
before installation. power outages. Some generator set components
become hot when the generator set is running and
2. Check the engine oil. Fill, if necessary, with the remain hot for a time after the generator set shuts
recommended viscosity and grade of oil. Use down.
synthetic oil, API (American Petroleum Institute)
Service Class SG or higher. See TP-6804,
Operation Manual, for additional information. 1.4.1 Mounting Area
The generator set is shipped on an engineered
composite mounting pad. Prepare a flat, level mounting
1.4 Location and Mounting area covered with a weed barrier and gravel or a
Install the generator set outdoors near the incoming gas concrete mounting pad. Set the composite mounting
service. The generator set location must allow easy pad directly on the gravel or concrete.
access for maintenance and service. The
Do not install the composite mounting pad directly on
recommended distance from a structure is dependent
grass, wood, or other combustible materials. Clear all
on state and local codes. See the dimension drawing in
combustible materials, including plants and shrubs,
Section 2 for the recommended clearance from
building materials, and lawn furniture, from an area at
structures and non-combustible materials.
least 1.2 m (4 ft.) beyond the exhaust end of the
Locate the generator set so that the hot exhaust does generator set. See the dimension drawing in Section 2.
not blow on plants or other combustible materials. No
plants, shrubs, or other combustible materials are 1.4.2 Concrete Mounting Pads
allowed within 1.2 m (4 ft.) of the exhaust end of the
generator set. Kohler Co. offers optional concrete mounting pads that
are custom-designed for Model 14RESA/RESAL and
Do not install the generator set where exhaust gas could 20RESA/RESAL generator sets. Three-inch and
accumulate and seep inside or be drawn into a four-inch thick pads are available. Four-inch pads are
potentially occupied building. Furnace and other similar recommended for storm-prone areas. See TT-1619 for
intakes must be at least 3 m (10 ft.) from the exhaust instructions to install the mounting pad, if necessary.
end of the generator set.
1.4.3 Exhaust Requirements
WARNING
Hot engine and exhaust system.

Do not work on the generator set until
it cools.
12 Section 1 Installation TP-6803 1/15

Figure 1-2 gives the exhaust temperature at rated load. 1.6 Access the Air Intake Area
The engine exhaust mixes with the generator set
cooling air at the exhaust end of the enclosure. Mount The battery, fuel system, and electrical connections are
the generator set so that the hot exhaust does not blow located in the air intake area. Raise the roof and remove
on plants or other combustible materials. Maintain the the enclosure panel to access the air intake area during
clearances shown in the dimension drawing in installation as described below.
Section 2.
1. Remove two screws from the top of the air intake
Temperature, panel. Pull the the panel up and off. See
Exhaust _C (_F) Figure 1-4.
Exhaust gas exiting the enclosure
at rated kW, _C (_F) 260 (500)
2. To make the electrical connections, you will also
need to remove the cover panel over the terminal
Figure 1-2 Exhaust Flow and Temperature block as shown in Section 1.9.3.
The generator set requires correct air flow for cooling 3. Reinstall the panels after all electrical connections
and combustion. The inlet and outlet openings in the are complete and the battery is installed and
sound enclosure provide the cooling and combustion connected.
air. Figure 1-3 shows the locations of the cooling air
intake and exhaust vents. Inspect the air inlet and outlet
openings inside and outside the enclosure to ensure
that the air flow is not blocked.
1
1
1 2
tp6733
REAR VIEW
1. Air intake
2. Exhaust outlet
Figure 1-3 Cooling Air Intake and Exhaust
The generator set is designed to operate with all

enclosure panels and internal baffling in place. If during
installation, maintenance or repair the unit must be 1. Remove 2 screws.
ADV-8424
operated without the complete enclosure and baffling as

shipped from the factory make sure the exhaust panel is Figure 1-4 Removing the Air Intake Panel
removed as well.
1.5 Dimension Drawings

See the dimension drawings in Section 2 for the
generator set dimensions, fuel and electric inlet
locations, and recommended clearance.

1.7 Fuel Requirements 1.7.1 Fuel Supply
The generator set operates using natural gas or LPG Because of variable climates and geographical
fuel. The generator set is EPA-certified for both natural considerations, contact the local fuel supplier for fuel
gas and LPG fuels. system planning and installation. Figure 1-5 lists the
recommended fuel ratings and other fuel supply
The fuel system installation must comply with the NEC information for natural gas and LPG fuels.
and local codes.
Verify that the output pressure from the primary gas
utility pressure regulator is within the range shown in
WARNING Figure 1-5 and that the utility gas meter flow rate is
sufficient to supply the generator set at rated load plus
all other gas-consuming appliances. For LPG tanks,
verify that the output pressure is as shown in Figure 1-5.
See Figure 1-6 for fuel consumption. Contact the fuel
supplier for flow rate information or a gas meter
Explosive fuel vapors.
Can cause severe injury or death. upgrade, if necessary.
Use extreme care when handling, Natural

storing, and using fuels. Fuel type Gas LPG
Fuel supply inlet 1/2 NPT
Explosive fuel vapors can cause severe injury or death.
Take additional precautions when using the following fuels: Fuel supply pressure, 1.3--2.7 1.7--2.7
kPa (in. H2O) (5--11) (7--11)
Propane (LPG)—Adequate ventilation is mandatory.
Fuel flow rate, maximum, Btu/hr.:
Because propane is heavier than air, install propane gas
detectors low in a room. Inspect the detectors per the 14RESA/RESAL 193,000 203,000
manufacturer’s instructions. 20RESA/RESAL 281,000 340,000
Natural Gas—Adequate ventilation is mandatory. Because Nominal Fuel Rating, Btu/ft.3
natural gas rises, install natural gas detectors high in a room. Natural gas 1000
Inspect the detectors per the manufacturer’s instructions.
LPG 2500
Figure 1-5 Fuel Supply
Fuel Consumption, m3/hr. (cfh)

14RESA/RESAL 20RESA/RESAL
Fuel Type % Load 60 Hz 50 Hz 60 Hz 50 Hz
100% 5.4 (193) 4.9 (175) 8.0 (281) 6.4 (225)
75% 4.7 (163) 4.2 (148) 6.9 (243) 5.4 (189)
Natural Gas
50% 3.5 (124) 3.1 (108) 4.6 (161) 3.9 (139)
25% 2.6 (93) 2.4 (84) 3.6 (127) 2.9 (103)
100% 2.3 (81) 2.1 (74) 3.9 (136) 2.9 (102)
75% 2.1 (75) 1.9 (68) 3.1 (109) 2.4 (85)
LPG
50% 1.8 (60) 1.5 (53) 2.3 (82) 1.8 (63)
25% 1.2 (45) 1.1 (40) 1.7 (59) 1.3 (47)
LPG conversion factors: Nominal fuel rating:
8.58 ft.3 = 1 lb. Natural gas: 37 MJ/m3 (1000 Btu/ft.3)
0.535 m3 = 1 kg LPG: 93 MJ/m3 (2500 Btu/ft.3)
36.39 ft.3 = 1 gal.
Figure 1-6 Fuel Consumption

1.7.2 Fuel Pipe Size Apply pipe sealant that is approved for fuel connections.
Hold the fuel solenoid valve with a wrench when
Ensure that the fuel pipe size and length meet the tightening the fuel connections.
specifications in Figure 1-7. Measure the pipe length
from the primary gas pressure regulator to the pipe Note: Do not hold the fuel solenoid valve coil when
connection on the generator set fuel inlet. Add 2.4 m tightening the fuel connections. See Figure 1-8
(8 ft.) to the measured length for each 90 degree elbow. for the recommended wrench locations.
Compare the total pipe length with the chart in
Figure 1-7 to find the required pipe size.
1
Contact local LPG provider for LPG installation Note: Do NOT hold the valve
information. coil when tightening
connections.
Minimum Gas Pipe Size Recommendation, in. NPT
14RESA/RESAL 20RESA/RESAL
Natural Natural
Pipe Gas LPG Gas LPG
Length, (193,000 (203,000 (281,000 (340,000
m (ft.) Btu/hr.) Btu/hr.) Btu/hr.) Btu/hr.)
8 (25) 3/4 3/4 1 3/4
15 (50) 1 3/4 1 1
30 (100) 1 1 1 1/4 1
46 (150) 1 1/4 1 1 1/4 1 1/4
61 (200) 1 1/4 1 1 1/4 1 1/4
IMG_0351
Figure 1-7 Fuel Pipe Size Recommendations 1. Hold valve with wrench on flats of valve body
2. Alternate wrench location 2
1.7.3 Connecting the Fuel Supply Figure 1-8 Holding Fuel Valve to Tighten Fuel
Connections
The dimension drawing in Section 2 shows the location
of the fuel inlet connection. Have the fuel supplier install Open the manual fuel valves and test all fuel
rigid gas piping and a manual fuel shut-off valve. The connections using soapy water. If a leak is found, close
fuel supply line should line up with the generator set fuel the fuel valves, clean the fittings, and apply fresh
inlet and end about 12 inches away to allow connection sealant. Check for fuel leaks again with the generator
with a section of flexible fuel line. Use flexible sections to set running.
prevent fuel line breakage caused by vibration.
Protect all fuel lines from machinery or equipment
Note: Do not bend the flexible fuel line to make up for contact, adverse weather conditions, and environmental
misalignment of the fuel supply line and the damage.
generator set fuel inlet.

1.8 Fuel Conversion
WARNING
The multi-fuel system allows conversion from natural
gas to LPG (or vice-versa) in the field while maintaining
emissions-standard compliance. A trained technician
or an authorized distributor/dealer can convert the fuel
system.
Explosive fuel vapors.
After converting the fuel system, change the Fuel Type Can cause severe injury or death.
setting on the controller. See the Operation Manual for Use extreme care when handling,
instructions to change settings at the controller, or use a storing, and using fuels.
personal (laptop) computer and Kohlerr SiteTecht
software to change the setting. Explosive fuel vapors can cause severe injury or death.
Take additional precautions when using the following fuels:
Rating Change Propane (LPG)—Adequate ventilation is mandatory.
Because propane is heavier than air, install propane gas
Converting the fuel will change the generator set rating. detectors low in a room. Inspect the detectors per the
See the generator set specification sheet for ratings with manufacturer’s instructions.
natural gas and LP. Order a new nameplate with the
updated rating and fuel information from an authorized Natural Gas—Adequate ventilation is mandatory. Because
natural gas rises, install natural gas detectors high in a room.
distributor/dealer, if necessary. Provide the following Inspect the detectors per the manufacturer’s instructions.
information from the original nameplate:
D Model Number D kVA 1.8.1 Fuel Conversion, 14RESA/RESAL
D Spec Number D Amps
Equipped with Fuel Block
D Serial Number D Volts
D Fuel (original and new) D Hz Note: Model 14RESA/RESAL generator sets built
D kW before June 26, 2014 use a fuel block for the fuel
type selection. See Figure 1-9 and use the
Attach the new nameplate over the old one. Do NOT instructions in this section for fuel conversion.
cover the UL listing information on the old nameplate.
Model 14RESA/RESAL generators built June 26,
2014, or later are not equipped with the fuel block.
WARNING These units use fuel orifice fittings installed in the
hose fitting at the fuel regulator. See Section
1.8.2 for fuel conversion instructions.
Two fuel connections on the fuel block allow field-

conversion between natural gas and LPG. The fuel
Accidental starting. metering valves are factory-set and sealed to comply
with applicable emission standards and to provide the
Disconnect the battery cables before best possible hot and cold starting.
working on the generator set.
Remove the negative (--) lead first Note: Do not adjust the factory-sealed fuel-metering
when disconnecting the battery. adjustments on the fuel block. Changing the fuel-
Reconnect the negative (--) lead last metering adjustments may violate federal or state
when reconnecting the battery. laws.
Disabling the generator set. Accidental starting can Use the following procedure to convert from natural gas
cause severe injury or death. Before working on the (NG) to LPG. See Figure 1-9 for the fuel system
generator set or equipment connected to the set, disable the
component locations.
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (--) lead first. Reconnect the negative
(--) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.

Procedure to convert from NG to LPG, Conversion from LPG to Natural Gas
14RESA/RESAL with fuel block
To convert from LPG to natural gas, follow the fuel
1. Press the OFF button on the generator set conversion procedure above, moving the hose fitting to
controller. the natural gas port and plugging the LP port. Connect
the DSAI leads for natural gas. See Figure 1-9.
2. Disconnect the power to the battery charger.
1 2
3. Disconnect the generator set engine starting
battery, negative (--) lead first. 10 LPG setup
shown
4. Turn off the fuel supply.
5. Remove the hose clamp and fuel hose from the 9

3
hose fitting in the fuel block. See Figure 1-9.
6. Remove the hose fitting from the natural gas outlet

port in the fuel block. See Figure 1-9.
7. Remove the plug from the LP port in the fuel block. 8

See Figure 1-9.
8. Clean the plug with a dry cloth or brush, apply fresh 4

pipe sealant, and install the plug into the natural
gas outlet port.
9. Clean the hose fitting with a dry cloth or brush,

apply fresh pipe sealant to the threads, and install
the fitting into the LP port.
Note: Do not adjust the fuel metering valves.

photo223
7 6
10. Slide the hose onto the hose fitting and secure it
5
with the clamp.
11. Disconnect digital spark-advance ignition (DSAI)

leads 65 and N3 for LPG. The DSAI leads are
located near the fuel solenoid valve. See
Figure 1-9.
12. Connect and turn on the new fuel supply.

DSAI Lead Connection
13. Reconnect the generator set engine starting 1. Fuel block (14RES only)
battery leads, negative (--) lead last. 2. Fuel metering valves—factory-sealed, do not adjust
3. Fuel solenoid valve coil
14. Reconnect power to the battery charger. 4. Fuel inlet, 1/2 in. NPT
5. DSAI leads 65 and N3
15. Start the generator set by pressing the RUN button 6. Recommended holding points for tightening fuel connection
7. Fuel regulator
on the generator set controller. 8. Ports are labeled LP and NG
9. Plug
16. Check for leaks using a gas leak detector. 10. Hose fitting
17. Run the generator set and check the operation. Figure 1-9 Fuel System, 14RESA/RESAL Equipped
with Fuel Block (built before June 26,
18. Press the OFF button to to shut down the generator 2014)
set.

1.8.2 Fuel Conversion, 14RESA/RESAL
1 2
Equipped with Fuel Orifice
Fittings
Note: Model 14RESA/RESAL generator sets built
before June 26, 2014, use a fuel block for the fuel
type selection. See Figure 1-9 and use the
instructions Section 1.8.1 for fuel conversion.
Model 14RESA/RESALgenerators built June 26,

2014, or later are not equipped with the fuel block.
These units use fuel orifice fittings installed in the
hose fitting at the fuel regulator. See Figure 1-11
and use the instructions in this section for fuel
conversion.
For natural gas and LPG fuel, orifice fittings are used in
the fuel line. See Figure 1-10. The natural gas orifice
fitting is silver in color and stamped NG. The LPG fitting
is gold in color and stamped LPG. The fittings are
threaded. A straight-blade screwdriver is required to
remove and replace the fittings.
NG LPG
Figure 1-10 NG and LPG Fuel Orifice Fittings

DSAI Lead Connection
The unit is typically shipped set up for natural gas, with
the LPG fitting tied near the fuel solenoid valve. To 1. LPG fitting tied to bracket for shipping
2. Fuel hose and clamp
convert to LPG, remove the NG fitting and install the 3. DSAI Leads
LPG fitting as described below. See Figure 1-11 for the
fuel system component locations. Figure 1-11 Fuel System, As Shipped (Model
14RESA/RESAL built after June 26,
Procedure to Convert from NG to LPG, 2014)
14RESA/RESAL with fuel orifice fittings
6. Use a straight-blade screwdriver to remove the NG
1. Press the OFF button on the generator set orifice from the hose fitting. See Figure 1-12.
controller.
7. Insert the LPG orifice into the hose fitting. Use a
2. Disconnect the utility power to the generator. straight-blade screwdriver to tighten the fitting until
it is snug.
battery, negative (--) lead first. 8. Slide the hose onto the hose fitting and secure it
with the clamp.
4. Turn off and disconnect the fuel supply.
9. Disconnect digital spark-advance ignition (DSAI)
5. Remove the hose clamp and fuel hose from the leads 65 and N3 for LPG. The DSAI leads are
hose fitting. See Figure 1-11.

located near the fuel solenoid valve. See 15. Run the generator set and check the operation.
Figure 1-11.
16. Press the OFF button to shut down the generator
10. Connect and turn on the new fuel supply. set.
11. Reconnect the generator set engine starting Conversion from LPG to Natural Gas
battery leads, negative (--) lead last.
To convert from LPG to natural gas, repeat the steps
12. Reconnect the utility power to the generator. above, removing the LPG fuel orifice and installing the
NG fitting. Connect DSAI leads 65 and N3 together for
13. Start the generator set by pressing the RUN button natural gas.
on the generator set controller.
14. Check for leaks using a gas leak detector.
ORIFICE FITTING DETAIL
1. Orifice fitting (see detail) GM84143

2. Hose barb fitting
Figure 1-12 14RESA/RESAL Fuel System Showing Orifice Fittings (generators built after June 26, 2014)

1.8.3 Fuel Conversion, 20RESA/RESAL
LPG setup
For LPG fuel, an orifice is used in the fuel line. The unit is shown
typically shipped set up for natural gas, with the loose 1
orifice tied near the fuel solenoid valve. To convert to
LPG, install the LPG orifice as described below. See 2
Figure 1-13 for the fuel system component locations. 3
Note: The generator set harness may contain a pair of

DSAI leads near the fuel solenoid valve.
Connecting or disconnecting these leads has no
effect on the 20RESA/RESAL operation.
Procedure to Convert from NG to LPG,

20RESA/RESAL
1. Press the OFF button on the generator set
controller. 1. LPG orifice 4
GM84143
2. Hose fitting
2. Disconnect the power to the battery charger. 3. Regulator
4. Regulator vent tubes (vent to the outside of the controller)
Figure 1-13 Fuel Regulator and LPG Orifice,
battery, negative (--) lead first.
20RESA/RESAL
4. Turn off the fuel supply.
1.8.4 Regulator Vent Hose
5. Remove the hose clamp and fuel hose from the
hose fitting. See Figure 1-13. Model 20RESA/RESAL generators are equipped with
fuel regulator vent hoses. Drill or punch two holes in the
6. Insert the LPG orifice into the hose fitting. See enclosure at the locations shown on the template in
Figure 1-13. Appendix B. It may be convenient to cut openings for the
electrical leads at the same time as shown on the
7. Slide the hose onto the hose fitting and secure it
template and in Section 1.9.2.
with the clamp.
Insert the open ends of the hoses through the holes to
8. Connect and turn on the new fuel supply.
the outside of the enclosure as shown in Figure 1-14.
9. Reconnect the generator set engine starting
battery leads, negative (--) lead last.
10. Reconnect power to the battery charger.
11. Start the generator set by pressing the RUN button

on the generator set controller.
12. Check for leaks using a gas leak detector.

1
13. Run the generator set and check the operation.
14. Press the OFF button to shut down the generator

set.
Conversion from LPG to Natural Gas

2
To convert from LPG to natural gas, repeat the steps sb722
above to remove the LPG fuel orifice. 1. Fuel regulator vent tubes, qty. 2
2. Drill or punch two holes and route both hoses to the outside
of the enclosure
Figure 1-14 Fuel Regulator Vent Hoses

1.9 Electrical Connections NOTICE
Canadian installations only. For standby service connect
the output of the generator set to a suitably rated transfer
DANGER switch in accordance with Canadian Electrical Code, Part 1.
Have an authorized distributor/dealer or a licensed

electrician make the following electrical connections.
The electrical installation must comply with the National
Hazardous voltage. Electrical Coder (NEC) class 1 wire designation and all
Will cause severe injury or death. applicable local codes. Canadian installations must
comply with the Canadian Electrical Code (CEC) and
serviced by qualified electrical applicable local codes.
personnel.
AC circuit protection. All AC circuits must include
circuit breaker or fuse protection. The circuit breaker
Grounding electrical equipment. Hazardous voltage can must be rated for a maximum of 125% of the rated
cause severe injury or death. Electrocution is possible
generator set output current. The circuit breaker must
whenever electricity is present. Ensure you comply with all
applicable codes and standards. Electrically ground the open all ungrounded connectors. The generator set is
generator set, transfer switch, and related equipment and equipped with a factory-installed circuit breaker.
electrical circuits. Turn off the main circuit breakers of all
power sources before servicing the equipment. Never contact For customer-supplied wiring, select the wire
electrical leads or appliances when standing in water or on wet temperature rating in Figure 1-15 based upon the
ground because these conditions increase the risk of following criteria:
electrocution.
D Select row 1, 2, 3, or 4 if the circuit rating is
Electrical backfeed to the utility. Hazardous backfeed
voltage can cause severe injury or death. Install a transfer 110 amperes or less or requires #1 AWG (42.4 mm2)
switch in standby power installations to prevent the connection or smaller conductors.
of standby and other sources of power. Electrical backfeed
into a utility electrical system can cause severe injury or death D Select row 3 or 4 if the circuit rating is greater than
to utility personnel working on power lines. 110 amperes or requires #1 AWG (42.4 mm2) or
larger conductors.
Row Temp. Rating Copper (Cu) Only Cu/Aluminum (Al) Combinations Al Only
1 60_C (140_F) Use No. * AWG, 60_C wire or Use 60_C wire, either No. * AWG Cu, or No. * Use 60_C wire, No. * AWG or
or use No. * AWG, 75_C wire AWG Al or use 75_C wire, either No. * AWG use 75_C wire, No. * AWG
75_C (167_F) Cu or No. * AWG Al
2 60_C (140_F) Use No. * AWG, 60_C wire Use 60_C wire, either No. * AWG Cu or No. * Use 60_C wire, No. * AWG
AWG Al
3 75_C (167_F) Use No. *[ AWG, 75_C wire Use 75_C wire, either No. *[ AWG Cu or No. Use 75_C wire, No.*[ AWG
*[ AWG Al
4 90_C (194_F) Use No. *[ AWG, 90_C wire Use 90_C wire, either No. *[ AWG Cu or No. Use 90_C wire, No.*[ AWG
*[ AWG Al
* The wire size for 60_C (140_F) wire is not required to be included in the marking. If included, the wire size is based on ampacities for the
wire given in Table 310-16 of the National Electrical Coder, in ANSI/NFPA 70, and on 115% of the maximum current that the circuit carries
under rated conditions. The National Electrical Coder is a registered trademark of the National Fire Protection Association, Inc.
[ Use the larger of the following conductors: the same size conductor as that used for the temperature test or one selected using the
guidelines in the preceding footnote.
Figure 1-15 Terminal Markings for Various Temperature Ratings and Conductors
The National Electrical Coder is a registered trademark of the National Fire Protection Association, Inc.

1.9.1 Grounding 1.9.3 Field-Connection Terminal Block
Ground the generator set. The grounding method The generator set is equipped with a field-connection
must comply with NEC and local codes. Connect the terminal block located in the air intake area near the
grounding cable to the generator set ground terminal junction box. Leads have been factory-installed from
GND on the field-connection terminal block. the junction box to the terminal block for easy field
wiring.
Generator sets are shipped with the generator neutral
bonded (connected) to the generator ground in the See Figure 1-17 for the terminal block location.
junction box. The requirement for having a bonded Remove the cover panel for access to the field
(grounded) neutral or ungrounded neutral is determined connections.
by the type of installation. At installation, the neutral can
be grounded at the generator set or lifted from the
ground stud and isolated if the installation requires an
ungrounded neutral connection at the generator. The
generator set will operate properly with the neutral either
1
bonded to ground or isolated from ground at the
generator.
Various regulations and site configurations including the

National Electrical Code (NEC), local codes, and the
type of transfer switch used in the application determine
the grounding of the neutral at the generator. NEC
Section 250 is one example that has a very good
explanation of the neutral grounding requirements for
generators.
1.9.2 Electrical Lead Entry

adv-8424
Drill or punch holes in the enclosure for the electrical
conduit in the locations shown in Figure 1-16. A 1. Cover panel. Remove for access to field-connection terminal
full-scale dimensioned template for the hole locations is block.
printed in Appendix B. See page 57.
Figure 1-17 Field-Connection Terminal Block
Location
1
ADV--8424
3
Note: See Appendix B for a full-scale template
with dimensions.
1. Optional emergency stop switch location. Do not use to
route wiring.
2. Utility voltage electrical lead entry point
3. ATS signal electrical lead entry point
4. 1/2 NPT female fuel inlet
Figure 1-16 Electrical Lead Entry Locations

See Figure 1-18 for terminal block details. Refer to the a. Route the network cable with other low-voltage
terminal block decal shown in Figure 1-19 for signal wiring (for example, the RBUS
connections and cable sizes. Also see the wiring communication leads or engine start leads to
diagram in Section 2. the transfer switch), in separate conduit from
the AC load leads. If the network cable is longer
Route AC leads through flexible conduit. Ensure that than 100 meters (328 ft.), use a repeater or
the leads and conduit do not interfere with the operation switch.
of the generator set or obstruct the service areas. Route
low-voltage communication leads through separate b. Use an RJ45 inline coupler to connect the
conduit. Ethernet cable to the cable in the customer
connection box. See Figure 1-18. The inline
Procedure coupler is included with the OnCue Plus kit.
1. Drill holes for the conduit fittings. See Figure 1-16 7. When connections to the terminal block are
and Appendix B for the recommended electrical complete, replace the cover plate.
inlet locations. Feed the cables through the
openings. 4
2. Connect the leads from the transfer switch 3 5
emergency source lugs to the L1, L2, and L3
connections on the generator set terminal block as 2
applicable for single or three-phase applications. 6
See Figure 1-18 and Figure 1-19.
3. Connect the neutral (L0) and ground (GRD) leads

from the ATS and the main panel to the
7
corresponding connection points on the terminal
block. See Section 1.9.1, Grounding.
4. Connect AC power source leads to the terminal

1
block connections labeled LINE, NEUTRAL and
GROUND. Connect the circuit to the load side of
GM84094
the transfer switch. See Section 1.9.4 for more
information about the AC power requirement.
Note: The number of terminals varies for 1-phase
Note: AC power must be connected to maintain and 3-phase models. See Figure 1-19.
the charge on the engine starting battery. 1. Low voltage RBUS communication to RXT ATS, PIM, LCM
or load shed kit, and/or APM.
5. For connection of optional transfer switches, the 2. Engine start connections from transfer switches other than
programmable interface module (PIM), and/or a the RXT, if used.
load control module (LCM) or load shed kit, see 3. Ground connection for communication cable shield
4. Ethernet cable for optional OnCue Plus connection
Section 1.10.1. 5. AC load connections
6. AC power connections required for battery charging and
6. If the OnCuer Plus Generator Management accessories
System will be used with the generator set, run 7. Connection decal; see Figure 1-19.
category 5E network cable from the generator set
to the customer’s router or modem. Figure 1-18 Field Connection Terminal Blocks
Note: The OnCue Plus Wireless kit allows
connection of the generator controller to the
customer’s wireless router without running a
network cable from the generator to the
customer’s router or modem. If the OnCue
Plus Wireless is used, follow the instructions
provided with the kit to install and set up the
wireless kit and proceed to step 7.

1.9.4 AC Power Supply
The installer must connect AC power for the battery
charger (which is integral to the RDC2 controller) and
the optional accessories shown in Figure 1-20. The
power source must comply with state and local codes.
The power to the battery charger and accessories must
be backed up by the generator so that power is available
at all times.
Be sure to disconnect power at the distribution panel

before making the connections. Connect power leads to
1-Phase, 1-Pole Circuit Breaker the AC power connection points labeled LINE,
NEUTRAL, and GROUND on the field-connection
terminal block. Connect the circuit to the load side of the
transfer switch so that it is backed up by the generator.
See Figure 1-18 and the wiring diagrams in Section 2 for
connection details.
Power Requirement, Max.

Equipment Watts Volts at 50/60 Hz
Battery charger 50 100--120 VAC
(standard)
50 200--250 VAC
Carburetor heater 37 100--120 VAC
1-Phase, 2-Pole Circuit Breaker (optional)
37 200--250 VAC
Battery heater (optional) 50 100--120 VAC
50 200--250 VAC
Fuel regulator heater 60 100--120 VAC
(optional; available for
20RESA/RESAL only) 100 200--250 VAC
Figure 1-20 Power Requirements
3-Phase
Figure 1-19 Terminal Block Connection Decals

1.10 ATS and Accessory Communication connections for a Kohlerr
Model RXT transfer switch
Connections
One Model RXT transfer switch can be connected to the
The following sections cover electrical connections of generator set. See Figure 1-21. Use shielded,
the automatic transfer switches and RBUS accessories, twisted-pair communication cable to connect P10-1
including the programmable interface module (PIM) and through P10-4 on the transfer switch interface module to
the load control module (LCM) or load shed kit. the generator set terminal block connections A, B, PWR,
and COM. See Section 1.10.2 for the communication
1.10.1 Transfer Switch Connection cable recommendations and maximum cable length.
Connect the ATS or remote start/stop switch. Connect Note: Connections 3 and 4 on the generator set are not
the load leads from the generator set to the Emergency used with the Model RXT transfer switch.
source lugs on the ATS. Route low-voltage
communication leads through separate conduit from the Engine start connection for other transfer
AC power and load leads. All connections must comply switches or a remote start/stop switch
with applicable state and local codes.
Connect the engine start leads from the transfer switch
Note: Do not use the Kohlerr Model RRT transfer or remote start switch to terminals 3 and 4 on the
switch with the 14/20RESA or 14/20RESAL terminal block. See Figure 1-22. Route the engine start
generator set. leads through separate conduit from the AC power and
load leads.
1
2
Generator Set
GND Interface Board on the
4 Model RXT Transfer Switch
A A A RXT
RBUS B
B B
PWR PWR PWR

12 VDC
COM COM COM
4
4
3
Note: Generator set terminal block connections 3 and 4 are NOT USED with the Model RXT ATS.
1. Generator set terminal block. See Figure 2-4 for location. Check the decal on the generator set for terminal block connections.
2. Connect one end of each cable shield to GROUND at the generator set.
3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable. See Section 1.10.2, Cable Specifications.
4. Leave one end of each cable shield disconnected. If accessory modules (PIM, LCM or load shed kit) are connected, see Section
1.10.3.
Figure 1-21 Model RXT Transfer Switch Communication Connection to Generator Set Terminal Block

1
Generator Set
A
2 ATS
B
(with engine
PWR
start contacts)
COM
4
3
tp6803
1. Generator Set Terminal Block. See the dimension drawings in Section 2 for location. Check the decal on the generator set for terminal
block connections.
2. Engine start leads 3 and 4. See the ATS manual for cable size specifications.
Figure 1-22 Engine Start Connections with Transfer Switch Models other than Model RXT
1.10.2 Communication Cable and use the second pair for the PWR and COM
Specifications connections.
D For the longer cable runs shown in the last two rows of
RBUS Connections A and B Figure 1-23, use 12 or 14 AWG cable for PWR and
For the RBUS communication connections A and B to COM, and use the 20 AWG communication cable
the Model RXT transfer switch, optional PIM and/or specified above for the A and B connections only. In
optional LCM or load shed kit, use 20 AWG shielded, this case, single-pair communication cable such as
twisted-pair communication cable. Belden #9402 Belden #8762 can be used for the A and B
(two-pair) or Belden #8762 (single-pair) or equivalent connections.
cable is recommended.
1.10.3 System Connections with
For outdoor installations, including those with buried
cables and/or conduit, use outdoor-rated Belden Accessory Modules
#1075A or equivalent 20 AWG shielded, twisted-pair See Figure 1-24 through Figure 1-28 for connection
communication cable. options with accessory modules. Accessory modules
can include one Model RXT transfer switch, one
PWR and COM Connections programmable interface module (PIM) and/or one load
control module (LCM) or load shed kit. Note the cable
For the PWR and COM connections, the cable size and shield connections shown in Figure 1-24.
maximum cable length depends on the number of
modules connected. See Figure 1-23. The maximum cable length depends on the number of
optional modules connected. See Figure 1-23 for the
D For short cable runs shown in the first two rows of
maximum cable lengths with 1, 2, or 3 modules per cable
Figure 1-23, use one pair in the two-pair run.
communication cable for the A and B connections,

Maximum length per run, meters (ft.)
Indoor or Number of Modules per Run
Outdoor
Cable Size for PWR and COM Connections Installation 1 Module 2 Modules 3 Modules
20 AWG Belden #9402 or equivalent, two-pair Indoor 61 (200) 31 (100) 21 (67)
20 AWG Belden #1075A or equivalent, two-pair Outdoor 61 (200) 31 (100) 21 (67)
14 AWG * — 152 (500) 152 (500) 122 (400)
12 AWG * — 152 (500) 152 (500) 152 (500)
* Use 12 or 14 AWG cable for PWR and COM connections only. For RBUS connections A and B, use shielded, twisted pair communication
cable specified in Section 1.10.2.
Figure 1-23 Total Cable Lengths for PWR and COM Connections
4
2
GND 3
RXT
Generator Set
A A A A
RBUS B B B B
PWR PWR PWR PWR

12 VDC
COM COM COM COM
4
3
PIM
1
A A
B B
PWR PWR
COM COM
5
A
B LCM
or load
PWR
shed kit
COM
Note: See Section 1.10.2, Cable Specifications.
3. Communication cable Belden #9402 or equivalent 20 AWG shielded, twisted-pair cable.
4. Connect shields together as shown.
5. Leave one end of each cable shield disconnected at the last device.
Figure 1-24 Accessory Module Communication Connection Details

4
2
GND 3
RXT
Generator Set
A A A A
RBUS B B B B
PWR PWR PWR PWR

12 VDC
COM COM COM COM
4
3
PIM
1
A A
B B
PWR PWR
COM COM
5
A
B
LCM
or load
PWR
shed kit
COM
Note: See Section 1.10.2, Cable Specifications.
3. Communication cable Belden #8762 or equivalent 20 AWG shielded, twisted-pair cable (one pair).
4. Connect shields together as shown.
5. Leave one end of each cable shield disconnected at the last device.
6. 12 AWG or 14 AWG leads for PWR and COM.
Figure 1-25 Accessory Module Connections with 12--14 AWG Power Leads

Generator Set
RXT ATS
Terminal
Block
LCM
Notes: or load
shed kit
D See Figure 2-4 for terminal block location on generator set. Check
the decal on the generator set for terminal block connections.
D See Section 1.10.2, Cable Specifications (3 runs with 1 module

each shown). PIM
D See Figure 1-24 for communication connection detail (A and B,
PWR and COM).
tp6803
D Use splices or wire nuts to collect multiple leads for connection to
the generator set terminal block. See Figure 1-27.
Figure 1-26 Accessory Module Connections (three cable runs with one module each)
3
1
2 A
B
SHIELDED
CABLE
Generator Set PWR
COM
A
RBUS
B
3
PWR
12 VDC
COM
A
4
B
3 SHIELDED
CABLE
PWR
COM
tp6803
1. Generator Set Terminal Block. See the dimension drawings in Section 2 for location. Check the decal on the generator set for terminal
block connections.
2. Splice.
3. Connect all of the shield leads on this end to GROUND at the generator set.
Figure 1-27 Multiple Connections to the Generator Set

Generator Set
RXT ATS
Terminal
Block
PIM
Notes:
D See Figure 2-4 for terminal block location on generator
set. Check the decal on the generator set for terminal
block connections.
D See Section 1.10.2, Cable Specifications.
D See Figure 1-24 for communication connection detail (A
and B, PWR and COM). Connect the cable shield to LCM
ground at the generator set. or load
shed kit
D Use splices or wire nuts to collect multiple leads for
connection to the generator set terminal block. See
Figure 1-27. tp6809
Figure 1-28 Accessory Module Connections (two cable runs with one and two modules shown)
1.11 Battery Battery electrolyte is a diluted sulfuric acid. Battery acid

can cause severe injury or death. Battery acid can cause
blindness and burn skin. Always wear splashproof safety
WARNING goggles, rubber gloves, and boots when servicing the battery.
Do not open a sealed battery or mutilate the battery case. If
battery acid splashes in the eyes or on the skin, immediately
flush the affected area for 15 minutes with large quantities of
clean water. Seek immediate medical aid in the case of eye
contact. Never add acid to a battery after placing the battery in
service, as this may result in hazardous spattering of battery
acid.
Sulfuric acid in batteries.
Can cause severe injury or death. Battery acid cleanup. Battery acid can cause severe
injury or death. Battery acid is electrically conductive and
Wear protective goggles and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking
clothing. Battery acid may cause soda) to a container with 4 L (1 gal.) of water and mix the
blindness and burn skin. neutralizing solution. Pour the neutralizing solution on the
spilled battery acid and continue to add the neutralizing
solution to the spilled battery acid until all evidence of a
chemical reaction (foaming) has ceased. Flush the resulting
WARNING liquid with water and dry the area.
Explosion.
Relays in the battery charger
cause arcs or sparks.
Locate the battery in a well-ventilated
area. Isolate the battery charger from
explosive fumes.

Battery gases. Explosion can cause severe injury or
death. Battery gases can cause an explosion. Do not smoke 1 2
or permit flames or sparks to occur near a battery at any time,
particularly when it is charging. Do not dispose of a battery in a
fire. To prevent burns and sparks that could cause an
explosion, avoid touching the battery terminals with tools or
other metal objects. Remove all jewelry before servicing the
equipment. Discharge static electricity from your body before
touching batteries by first touching a grounded metal surface EZ-273000-J
away from the battery. To avoid sparks, do not disturb the 1. To positive (+) terminal on starter solenoid.
battery charger connections while the battery is charging. 2. To ground (--) terminal on or near starter motor.
Always turn the battery charger off before disconnecting the
battery connections. Ventilate the compartments containing
batteries to prevent accumulation of explosive gases. Figure 1-29 Typical Battery Connection
Battery short circuits. Explosion can cause severe injury Use the following procedure to install and connect the
or death. Short circuits can cause bodily injury and/or battery.
equipment damage. Disconnect the battery before generator
set installation or maintenance. Remove all jewelry before
servicing the equipment. Use tools with insulated handles. Battery Installation Procedure
Remove the negative (--) lead first when disconnecting the
battery. Reconnect the negative (--) lead last when 1. Ensure that the starting battery is fully charged
reconnecting the battery. Never connect the negative (--) before placing the battery in service.
battery cable to the positive (+) connection terminal of the
starter solenoid. Do not test the battery condition by shorting 2. Clean the battery posts and/or adapters if
the terminals together. necessary.
Connecting the battery and the battery charger. 3. Install the battery post adapters, if needed.
Hazardous voltage can cause severe injury or death.
Reconnect the battery correctly, positive to positive and 4. Place the battery in the housing.
negative to negative, to avoid electrical shock and damage to
the battery charger and battery(ies). Have a qualified 5. Connect the positive (+) lead to the engine starting
electrician install the battery(ies). battery.
Starting batteries are usually the lead-acid type. Use a
6. Connect the negative (--) lead to the engine starting
12-volt group 51 battery with a minimum rating of 500
battery.
cold cranking amps at 0_F. The generator set uses a
negative ground with a 12-volt engine electrical system. Refer to the generator set operation manual and the
See Figure 1-29 for battery connections. Make sure battery manufacturer’s instructions for battery
that the battery is correctly connected and the terminals maintenance instructions.
are tight.
When power is applied to the RDC2/DC2 controller (that
Note: The generator set will not start and circuit board is, when the battery is connected), you will be prompted
damage may occur if the battery is connected in to set the date and time, and then to set the exerciser.
reverse. See Section 1.14 and the generator set operation
manual for instructions.
See the dimension drawing in Section 2 for the engine
starting battery location on the air intake side of the If the battery is disconnected for service or replacement,
generator set. Standard battery cables provide easy the exercise settings on the RDC2/DC2 controller are
connection to the battery. lost. Set the exerciser after installing and connecting the
battery. See Section 1.14, Set Exerciser.

1.12 Generator Set Accessories
This section describes some of the accessories that are
available for the generator sets. Have accessories
installed by an authorized distributor/ dealer or a
licensed electrician. This document does not contain
installation instructions for accessories. Follow the
1 1
installation instructions provided with each kit.
2
Use separate conduit for AC and DC leads to reduce the
possibility of electrical interference. Verify that the leads 3
and conduit do not interfere with the operation of the 1
generator set or obstruct the service areas. Verify that
the electrical installation complies with the National
Electrical Code (NEC) and all applicable local codes.
See the wiring diagrams in Section 2 for more
information regarding generator set electrical
connections.
ADV-8199
1.12.1 Programmable Interface Module 1. Output connections (3 terminal blocks, 6 outputs)

2. Input connections (2 inputs)
(PIM) 3. RBUS communication connection to generator set terminal
block TB2
The optional programmable interface module (PIM)
provides two programmable inputs and six dry contact Figure 1-30 Optional PIM
outputs, four of which are programmable. See TT-1584
for PIM installation and connection instructions. Also PIM Connection Factory Default Setting
see Section 1.10 of this manual for connection to the Input 1 None
generator set.
Input 2 None
The default settings for the inputs and outputs are Output 1 (Relay 1) Run
shown in Figure 1-31. To change the input and output Output 2 (Relay 2) Common Fault
settings, use a personal computer running Kohler
Output 3 (Relay 3) Low Battery Voltage
SiteTechr software. See TP-6701, SiteTech Software
(Programmable)
Operation Manual, for instructions.
Output 4 (Relay 4) Not in Auto (Programmable)
Kohler OnCuer Plus can be used to actively control PIM Output 5 (Relay 5) Cooldown (Programmable)
outputs. See the OnCue Plus Operation Manual for
Output 6 (Relay 6) Normal Source Failure
instructions.
(Programmable)
Figure 1-31 PIM Inputs and Outputs

1.12.2 Load Control Module (LCM)
The optional Load Control Module (LCM) is available for
single-phase generator sets only. The LCM provides
an automatic load management system to comply with
Section 702.5 of NEC 2008. The installer is responsible
for ensuring that the power system installation complies
with all applicable state and local codes.
With the Load Control Module (LCM), less critical

appliances can be powered by the generator set when
the more important appliances are not running, allowing
the use of a smaller generator set than would be needed
to run all of the building’s electrical equipment at the
same time.
The LCM receives commands from the RDC2 or DC2

generator controller and energizes or de-energizes the
appropriate load relays to add or shed non-critical loads
according to their priority.
Note: Connect only non-essential loads to the load

control module.
The load control module automatically manages up to

six residential loads:
Figure 1-32 Optional Load Control Module (LCM)
D Four power relays are provided for management of (shown with optional pre-wired harness)
non-essential secondary loads. 120 VAC power must
be provided for operation of the power relays. 1
D Two relays are available to control two independent

air conditioner loads.
The LCM is available with either a prewired harness for

load relay connection, or a terminal block. The prewired 2
harness requires installation of the LCM within
0.6 meters (2 feet) of the distribution panel. The load
control module with the optional wire harness is shown
in Figure 1-32. If the harness is not used, connect to the
terminal blocks inside the LCM enclosure. Figure 1-33 3
shows the load control module without the optional
harness.
Refer to TT-1574, provided with the LCM, for installation

and connection instructions.
4
1. Load control circuit board
2. Power relays
3. Customer connection to power relays
4. 120 VAC power supply connection
Figure 1-33 Load Control Module (cover removed to

show field-connection terminal blocks)

1.12.3 Load Shed Kit 1
An optional load shed kit can be used on single-phase
systems that include a Model RDT or RXT transfer
switch. The load shed kit mounts inside the Model RDT 2
or RXT transfer switch enclosure. Figure 1-34 shows 3
the load shed assembly.
The load shed kit provides an automatic load

management system to comply with Section 702.5 of
NEC 2008. The installer is responsible for ensuring that
the power system installation complies with all 1. Terminal block TB10
GM88281
applicable state and local codes. 2. Load control circuit board
3. Mounting bracket
Note: Do not install both a load shed kit and a load Note: Kit includes current transformer (CT), not shown.
control module (LCM) on the same system.
Figure 1-34 Load Shed Assembly GM88281-1
The load shed kit provides the same load shed and add (mounts inside the transfer switch
functions as the load control module (LCM). See enclosure)
Section 1.12.2.
Note: Connect only non-essential loads to the load

shed kit.
The load shed kit automatically manages up to six

residential loads:
D Up to four customer-supplied power relays can be

connected through normally open relay contacts on
the circuit board. See TT-1609 for relay coil voltage
specifications.
D Two relays are included to control two independent

heating, ventilation, and air conditioning (HVAC)
loads.
An adequate electrical supply is required for operation

of the customer-supplied power relays connected to the
load shed kit. Check the electrical requirements of the
customer-provided equipment prior to installation to
determine the wire size and circuit protection required.
Verify that customer-provided equipment complies with
applicable local and national electrical codes.
See TT-1609, provided with the kit, for detailed

installation and connection instructions.

1.12.4 Regulator Heater The fuel regulator heater requires a source of AC power.
Verify that AC power is connected to the generator set
WARNING as described in Section 1.9. The circuit must be backed
up by the generator set to provide power at all times.
120 VAC generator sets are equipped with one or two

120 VAC receptacles. A receptacle adapter is included
in the 120 volt heater kit to allow more than one
Hot engine and exhaust system. accessory to be plugged into the receptacle.
Do not work on the generator set until 240 volt heater kits use a 3-pin power connector.
it cools. Generator sets built after 10/9/2013 with serial numbers
SGM327VFJ or later have a knockout under the
Servicing the engine heater. Hot parts can cause minor controller for the 240 VAC power connector. 240 volt
personal injury or property damage. Install the heater fuel regulator heater kits include an adapter harness to
before connecting it to power. Operating the heater before allow connection of two AC accessories.
installation can cause burns and component damage.
Disconnect power to the heater and allow it to cool before
servicing the heater or nearby parts. 1
The optional regulator heater kit is designed for Model

20RESA and 20RESAL generator sets. The regulator
heater kit is recommended in addition to the carburetor
heater for reliable engine starting in temperatures below
--18_C (0_F). See Figure 1-35 for heater specifications.
Order the 120 V or 240 V kit as appropriate for your
application. See specification sheet G6-126 for kit
details.
2
120 V Kit 240 V Kit
Heater rating 120 VAC, 60 W 240 V, 100W
50/60 Hz 50/60 Hz
Thermostat 4_C/13_C (40_F/55_F) Snap action
Pad diameter 127 mm (5 in.)
Cord length 610 mm (24 in.)
Figure 1-35 Regulator Heater Specifications
GM79141-E
Knockout Detail
The fuel regulator heater is a 127 mm (5 in.) diameter
round heating pad with a snap action thermostat and a
Note: Adapter harness for multiple accessories not shown.
power cord. Figure 1-37 and Figure 1-36 show the
heater installed on the fuel regulator, which is located on 1. 240 VAC power connection (see knockout detail)
2. Fuel regulator heater pad
the air intake side of the generator set. To install the
regulator heater kit, follow the instructions in TT-1569,
provided with the kit. Figure 1-36 Model 20RESA/RESAL 240 Volt Kit
Power Connection

2
1
GM79141C
1. Fuel regulator heater pad

2. Receptacle with adapter (120 VAC kits)
Note: See Figure 1-36 for 240 volt power connection.
Figure 1-37 Installed Regulator Heater Kit (for 20RESA/RESAL)

1.12.5 Carburetor Heater
1
2
3
WARNING
Hot engine and exhaust system. 14RESA/RESAL Carburetor Heater

Can cause severe injury or death. GM19463
Do not work on the generator set until

it cools. 1 2 3
Servicing the engine heater. Hot parts can cause minor
personal injury or property damage. Install the heater 20RESA/RESAL Carburetor Heater
before connecting it to power. Operating the heater before GM57968
servicing the heater or nearby parts.
1. Power plug
A carburetor heater is recommended for improved cold 2. Thermostat
starting in locations where the ambient temperature 3. Heater 240 Volt Plug
drops below 0_C (32_F). The carburetor heater
prevents condensation and carburetor icing. The heater Figure 1-39 Carburetor Heaters
turns on when the temperature at the thermostat falls
below approximately 4_C (40_F) and turns off when the
temperature rises above approximately 16_C (60_F).
The carburetor heaters are shown in Figure 1-39.
1 2
To install the carburetor heater, follow the instructions
provided with the kit. Figure 1-40 shows the installed
carburetor heater kit installed for a 14 kW generator set.
Figure 1-41 shows the location for the carburetor heater
kit on a 20 kW generator set.
Verify that AC power is connected to the generator set

as described in Section 1.9. The circuit must be backed
up by the generator set to provide power at all times.
The heater thermostat is installed in the cord.

Figure 1-39 shows the location of the thermostat on the
power cord. The heater power cord and thermostat are
located in the generator set housing air intake area/
battery compartment.
For 120 volt models, plug the carburetor heater into one
of the 120 VAC receptacles provided. tp6195
240 volt kits use a 3-pin power connector. Generator 1. Carburetor heater (air cleaner removed to show heater)
2. Carburetor heater power cord
sets built after 10/9/2013 have a knockout in the
bulkhead for the 240 VAC power connector. See Figure 1-40 14RESA/RESAL Carburetor Heater
Figure 1-42.
Kit Number 120 Volt Kits 240 Volt Kits

Voltage 120 VAC 240 VAC/60 Hz
50/60 Hz 230 VAC/50 Hz
Thermostat ON 4 ± 4_C (40 ± 7_F)
Thermostat OFF 16 ± 3_C (60 ± 5_F)
Figure 1-38 Carburetor Heater Specifications

1
1 2
GM57969-C
adv-8424 1. 240 VAC carburetor heater power cord

2. 240 VAC connector installed in bulkhead knockout
3. 120VAC receptacle location (for reference)
Detail view:
Figure 1-42 240 Volt Power Connection for
Carburetor Heaters
tt1482b
2
1. Carburetor heater location under air cleaner. Insert from the
back of the generator set.
2. Carburetor heater
Figure 1-41 20RESA/RESAL Carburetor Heater

Location on Engine

1.12.6 Battery Heater Battery Heater Specifications
Heater wrap voltage 100--120 VAC or
WARNING 200--240 VAC
50/60 Hz
Heater wrap rating, Watts 50
Thermostat temperatures:
Hot engine and exhaust system. On 18_C (65_F)
Can cause severe injury or death. Off 27_C (80_F)
Do not work on the generator set until Battery wrap length, mm (in.) 711 (28)
it cools. Power cord length, mm (in.) 1829 (72)
Figure 1-43 Battery Heater Specifications
Servicing the engine heater. Hot parts can cause minor
personal injury or property damage. Install the heater
before connecting it to power. Operating the heater before 2
servicing the heater or nearby parts. 1
Optional 120 VAC and 240 VAC battery heater kits are
available. The heater is thermostatically controlled.
See Figure 1-43.
Wrap the heater around the battery and secure the cord
using cable ties. See Figure 1-44. Plug the power cord
into an AC receptacle. 3
For 120 volt models, plug the carburetor heater into one
of the 120 VAC receptacles on the generator set.
GM92406
240 volt kits use a 3-pin power connector. Generator
sets built after 10/9/2013 have a knockout in the
bulkhead for the 240 VAC power connector. The 240 Note: Adapter harness for multiple accessories not shown.
volt battery heater kit includes an adapter harness that 1. Battery heater
allows connection of up to three accessories. 2. Battery (not included in battery heater kit)
3. Power cord for 240 volt kits
Figure 1-44 Battery Heater

1.12.7 OnCue Plus Generator Connect to the Ethernet cable in the customer
Management System connection area of the generator set. See Figure 1-45.
Use an RJ45 inline coupler, provided with the OnCue
The OnCuer Plus Generator Management System Plus kit, to connect the customer’s Ethernet cable to the
allows monitoring and control of your generator set from cable in the customer connection box.
a personal computer, smart phone, or tablet. OnCue
Plus can also be configured to send email or text 1
message notifications in the event of a generator set
fault. Both a network cable connection version (OnCue
Plus) and a wireless version (OnCue Plus Wireless)
are available. See TP-6928, OnCue Plus Operation
Manual, for instructions.
Note: Wireless connection of the generator is only

available with the purchase of OnCue Plus
Wireless.
OnCue Plus
OnCue Plus is available separately as a loose kit. Use
category 5E network cable to connect the RDC2
controller to the customer-supplied Ethernet router or GM84094
modem. Route the cable with other low-voltage signal
wiring (for example, the RBUS communication leads or 1. Ethernet cable for optional OnCue Plus connection
engine start leads to the transfer switch), in separate
Figure 1-45 Network Connection for OnCue Plus
conduit from the AC load leads. If the network cable is
longer than 100 meters (328 ft.), use a repeater or
switch. OnCue Plus Wireless
The OnCue Plus Wireless kit allows connection of the
Recommended: Use a laptop computer to verify the
generator set to the Internet through the customer’s
network connection before connecting to the generator
wireless router without running a network cable from the
set.
generator to the customer’s Ethernet router. The
OnCue Plus Wireless kit includes OnCue Plus and a
Checking the network connection wireless access point that mounts inside the generator
1. Check for and turn OFF any wireless connections enclosure. Follow the instructions in TT-1618, provided
to the laptop. with the kit, to install and set up the wireless access
point.
2. Connect the network cable to the laptop. Connect
the other end of the network cable to the
customer’s router or modem.
3. Verify the Internet connection by opening your web 1

browser and going to www.kohlerpower.com or
any known website.
4. After verifying the connection through the network

cable, disconnect the network cable from the
laptop and turn the laptop wireless connections
back on.
1. OnCue Plus wireless access point GM81385
Figure 1-46 Typical OnCue Plus Wireless Access

Point Installation

1.13 Prestart Installation Check Prestart Checklist
Air Cleaner. Check that a clean air cleaner element is
WARNING installed to prevent unfiltered air from entering the
engine. See the generator set operation manual for
instructions.
Air Inlets. Check for clean and unobstructed air inlets.

Hazardous voltage. Moving parts.
Can cause severe injury or death. Battery. Check for tight battery connections. Consult
the battery manufacturer’s instructions regarding
Operate the generator set only when battery care and maintenance.
all guards and electrical enclosures
are in place. Enclosure. Check that all enclosure panels and
internal baffling are in place.
WARNING Exhaust System. Check for exhaust leaks and

blockages. Check the muffler condition.
D Inspect the exhaust system components for cracks,

leaks, and corrosion. Check for tight exhaust system
connections.
Carbon monoxide.
Can cause severe nausea,
D Check for corroded or broken metal parts and replace
fainting, or death.
them as needed.
The exhaust system must be
leakproof and routinely inspected. D Check that the exhaust outlet is unobstructed.
Generator set operation. Carbon monoxide can cause Oil Level. Maintain the oil level at or near, not over, the
severe nausea, fainting, or death. Carbon monoxide is an full mark on the dipstick.
odorless, colorless, tasteless, nonirritating gas that can cause
death if inhaled for even a short time. Avoid breathing exhaust Operating Area. Check for obstructions that could
fumes when working on or near the generator set. Never block the flow of cooling air. Keep the air intake area
operate the generator set inside a building. Never operate the clean. Do not leave rags, tools, or debris on or near the
generator set where exhaust gas could seep inside or be generator set.
drawn into a potentially occupied building through windows, air
intake vents, or other openings.
Carbon monoxide symptoms. Carbon monoxide can
cause severe nausea, fainting, or death. Carbon monoxide
is a poisonous gas present in exhaust gases. Carbon
monoxide is an odorless, colorless, tasteless, nonirritating gas
that can cause death if inhaled for even a short time. Carbon
monoxide poisoning symptoms include but are not limited to
the following:
D Light-headedness, dizziness
D Physical fatigue, weakness in
joints and muscles
D Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision
D Stomachache, vomiting, nausea
If experiencing any of these symptoms and carbon monoxide
poisoning is possible, seek fresh air immediately and remain
active. Do not sit, lie down, or fall asleep. Alert others to the
possibility of carbon monoxide poisoning. Seek medical
attention if the condition of affected persons does not improve
within minutes of breathing fresh air.
Review the entire installation section. Inspect all wiring

and connections to verify that the generator set is ready
for operation. Check all items in the following Prestart
Checklist.

1.14 Set the Exerciser 1.14.2 DC2 Controller
Set the exerciser to automatically run the generator set To set the exerciser on the DC2 controller, first press
on the desired day and time every week or every two AUTO to place the controller into automatic (standby)
weeks. See the generator set Operation Manual for mode. Then press and hold the Exercise button. The
detailed descriptions of the exercise operation. generator set will start and run a 20-minute unloaded
cycle exercise. The generator set will run automatically
for 20 minutes at the same time every 7 days. See the
1.14.1 RDC2 Controller generator set Operation Manual for more information.
When power is applied to the RDC2 controller (when the
battery or the utility power for the battery charger is 1.14.3 Loaded Exercise
connected), you will be prompted to set the date and
time, and then to set the exerciser. In order to set a loaded exercise using the RDC2 or DC2
controller, a Kohlerr Model RXT transfer switch must be
The first setting will flash. Press the Up and Down arrow connected. See the generator set operation manual for
buttons to change the setting. Press Select to save the instructions to set a loaded exercise.
setting and move on to the next. Repeat until the date,
time, and exercise are set and the controller display To set a loaded exercise on a generator set connected to
shows the main menu. See the generator set Operation a transfer switch other than a Model RXT, use the
Manual for more detailed instructions to set the date and transfer switch controller to set the exercise. Refer to
time and set the exerciser. the transfer switch operation manual for instructions.
Press AUTO to place the generator set controller into

automatic mode.
Date: Setting will flash.

05Dec2011 Press the up and down arrow
buttons to change the setting.
Press Select to save the
setting.
Time:
08:31am
Next Exercise:
08:31a 12Dec2011
tp6803
Figure 1-47 Set Time, Date, and Exercise (RDC2)

Section 2 Drawings and Diagrams
Figure 2-1 lists the drawing numbers and page numbers.
Dimension Drawing Drawing Number Page

Dimension Drawing ADV-8424-H
Dimensions Sheet 1 44
Maintenance item locations Sheet 2 45
Maintenance item locations Sheet 3 46
Location and clearance requirements, single unit Sheet 4 47
Location and clearance requirements, parallel units Sheet 5 48
Wiring Diagrams
Schematic Diagram ADV-8706-C
1 phase, 2 pole circuit breaker Sheet 1 49
Wiring Diagram GM93298-C
Figure 2-1 Drawings and Diagrams
TP-6803 1/15 Section 2 Drawings and Diagrams 43

Figure 2-2 Dimension Drawing ADV-8424, Sheet 1 of 5
44 Section 2 Drawings and Diagrams TP-6803 1/15





-
Figure 2-7 Schematic Diagram, ADV-8706, Sheet 1 of 3

-

-

-
Figure 2-10 Point-to-Point Wiring Diagram, GM93298, Sheet 1 of 3

-

-

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute exh. exhaust
ABDC after bottom dead center CG center of gravity ext. external
AC alternating current CID cubic inch displacement F Fahrenheit, female
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC advanced digital control; cm centimeter fl. oz. fluid ounce
analog to digital converter CMOS complementary metal oxide flex. flexible
adj. adjust, adjustment substrate (semiconductor) freq. frequency
ADV advertising dimensional com communications (port) FS full scale
drawing coml commercial ft. foot, feet
Ah amp-hour Coml/Rec Commercial/Recreational ft. lb. foot pounds (torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued ftp file transfer protocol
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride g gram
Institute crit. critical ga. gauge (meters, wire size)
ALOP anticipatory low oil pressure CSA Canadian Standards gal. gallon
alt. alternator Association gen. generator
Al aluminum CT current transformer genset generator set
ANSI American National Standards Cu copper
Institute (formerly American GFI ground fault interrupter
cUL Canadian Underwriter’s
Standards Association, ASA) Laboratories GND, ground
AO anticipatory only CUL Canadian Underwriter’s gov. governor
APDC Air Pollution Control District Laboratories gph gallons per hour
API American Petroleum Institute cu. in. cubic inch gpm gallons per minute
approx. approximate, approximately cw. clockwise gr. grade, gross
APU Auxiliary Power Unit CWC city water-cooled GRD equipment ground
AQMD Air Quality Management District cyl. cylinder gr. wt. gross weight
AR as required, as requested D/A digital to analog HxWxD height by width by depth
AS as supplied, as stated, as DAC digital to analog converter HC hex cap
suggested dB decibel HCHT high cylinder head temperature
ASE American Society of Engineers dB(A) decibel (A weighted) HD heavy duty
ASME American Society of DC direct current HET high exhaust temp., high
Mechanical Engineers engine temp.
DCR direct current resistance
assy. assembly hex hexagon
deg.,  degree
ASTM American Society for Testing Hg mercury (element)
Materials dept. department
dia. diameter HH hex head
ATDC after top dead center HHC hex head cap
ATS automatic transfer switch DI/EO dual inlet/end outlet
DIN Deutsches Institut fur Normung HP horsepower
auto. automatic hr. hour
e. V. (also Deutsche Industrie
aux. auxiliary Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole, double-throw HVAC heating, ventilation, and air
AWG American Wire Gauge DPST double-pole, single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat. battery DVR digital voltage regulator Hz hertz (cycles per second)
BBDC before bottom dead center E2PROM, EEPROM IBC International Building Code
BC battery charger, battery electrically-erasable IC integrated circuit
charging programmable read-only ID inside diameter, identification
BCA battery charging alternator memory IEC International Electrotechnical
BCI Battery Council International E, emer. emergency (power source) Commission
BDC before dead center ECM electronic control module, IEEE Institute of Electrical and
BHP brake horsepower engine control module Electronics Engineers
blk. black (paint color), block EDI electronic data interchange IMS improved motor starting
(engine) EFR emergency frequency relay in. inch
blk. htr. block heater e.g. for example (exempli gratia) in. H2O inches of water
BMEP brake mean effective pressure EG electronic governor in. Hg inches of mercury
bps bits per second EGSA Electrical Generating Systems in. lb. inch pounds
br. brass Association Inc. incorporated
BTDC before top dead center EIA Electronic Industries ind. industrial
Btu British thermal unit Association int. internal
Btu/min. British thermal units per minute EI/EO end inlet/end outlet int./ext. internal/external
C Celsius, centigrade EMI electromagnetic interference I/O input/output
cal. calorie emiss. emission IP internet protocol
CAN controller area network eng. engine ISO International Organization for
CARB California Air Resources Board EPA Environmental Protection Standardization
CAT5 Category 5 (network cable) Agency J joule
CB circuit breaker EPS emergency power system JIS Japanese Industry Standard
CC crank cycle ER emergency relay k kilo (1000)
cc cubic centimeter ES engineering special, K kelvin
CCA cold cranking amps engineered special kA kiloampere
ccw. counterclockwise ESD electrostatic discharge KB kilobyte (210 bytes)
CEC Canadian Electrical Code est. estimated kg kilogram
cert. certificate, certification, certified E-Stop emergency stop
cfh cubic feet per hour etc. et cetera (and so forth)
TP-6803 1/15 Appendix 55

kg/cm2 kilograms per square NC normally closed RTU remote terminal unit
centimeter NEC National Electrical Code RTV room temperature vulcanization
kgm kilogram-meter NEMA National Electrical RW read/write
kg/m3 kilograms per cubic meter Manufacturers Association SAE Society of Automotive
kHz kilohertz NFPA National Fire Protection Engineers
kJ kilojoule Association scfm standard cubic feet per minute
km kilometer Nm newton meter SCR silicon controlled rectifier
kOhm, k kilo-ohm NO normally open s, sec. second
kPa kilopascal no., nos. number, numbers SI Systeme international d’unites,
kph kilometers per hour NPS National Pipe, Straight International System of Units
kV kilovolt NPSC National Pipe, Straight-coupling SI/EO side in/end out
kVA kilovolt ampere NPT National Standard taper pipe sil. silencer
kVAR kilovolt ampere reactive thread per general use SMTP simple mail transfer protocol
kW kilowatt NPTF National Pipe, Taper-Fine SN serial number
kWh kilowatt-hour NR not required, normal relay SNMP simple network management
kWm kilowatt mechanical ns nanosecond protocol
kWth kilowatt-thermal OC overcrank SPDT single-pole, double-throw
L liter OD outside diameter SPST single-pole, single-throw
LAN local area network OEM original equipment spec specification
L x W x H length by width by height manufacturer specs specification(s)
lb. pound, pounds OF overfrequency sq. square
lbm/ft3 pounds mass per cubic feet opt. option, optional sq. cm square centimeter
LCB line circuit breaker OS oversize, overspeed sq. in. square inch
LCD liquid crystal display OSHA Occupational Safety and Health SMS short message service
Administration SS stainless steel
LED light emitting diode
OV overvoltage std. standard
Lph liters per hour
oz. ounce stl. steel
Lpm liters per minute
p., pp. page, pages tach. tachometer
LOP low oil pressure
PC personal computer TB terminal block
LP liquefied petroleum
PCB printed circuit board TCP transmission control protocol
LPG liquefied petroleum gas
pF picofarad TD time delay
LS left side
PF power factor TDC top dead center
Lwa sound power level, A weighted
ph.,  phase TDEC time delay engine cooldown
LWL low water level
PHC Phillipsr head Crimptiter TDEN time delay emergency to
LWT low water temperature (screw)
m meter, milli (1/1000) normal
PHH Phillipsr hex head (screw) TDES time delay engine start
M mega (106 when used with SI PHM pan head machine (screw)
units), male TDNE time delay normal to
PLC programmable logic control emergency
m3 cubic meter
PMG permanent magnet generator TDOE time delay off to emergency
m3/hr. cubic meters per hour
pot potentiometer, potential TDON time delay off to normal
m3/min. cubic meters per minute
ppm parts per million temp. temperature
mA milliampere
PROM programmable read-only term. terminal
man. manual memory
max. maximum THD total harmonic distortion
psi pounds per square inch TIF telephone influence factor
MB megabyte (220 bytes) psig pounds per square inch gauge
MCCB molded-case circuit breaker tol. tolerance
pt. pint turbo. turbocharger
MCM one thousand circular mils PTC positive temperature coefficient
meggar megohmmeter typ. typical (same in multiple
PTO power takeoff locations)
MHz megahertz PVC polyvinyl chloride UF underfrequency
mi. mile qt. quart, quarts UHF ultrahigh frequency
mil one one-thousandth of an inch qty. quantity UIF user interface
min. minimum, minute R replacement (emergency) UL Underwriter’s Laboratories, Inc.
misc. miscellaneous power source UNC unified coarse thread (was NC)
MJ megajoule rad. radiator, radius UNF unified fine thread (was NF)
mJ millijoule RAM random access memory univ. universal
mm millimeter RBUS RS-485 proprietary URL uniform resource locator
mOhm, mmilliohm communications (web address)
MOhm, Mmegohm RDO relay driver output US undersize, underspeed
MOV metal oxide varistor ref. reference UV ultraviolet, undervoltage
MPa megapascal rem. remote V volt
mpg miles per gallon Res/Coml Residential/Commercial VAC volts alternating current
mph miles per hour RFI radio frequency interference VAR voltampere reactive
MS military standard RH round head VDC volts direct current
ms millisecond RHM round head machine (screw) VFD vacuum fluorescent display
m/sec. meters per second rly. relay VGA video graphics adapter
mtg. mounting rms root mean square VHF very high frequency
MTU Motoren-und Turbinen-Union rnd. round W watt
MW megawatt RO read only WCR withstand and closing rating
mW milliwatt ROM read only memory w/ with
F microfarad rot. rotate, rotating WO write only
N, norm. normal (power source) rpm revolutions per minute w/o without
NA not available, not applicable RS right side wt. weight
nat. gas natural gas RTDs Resistance Temperature xfmr transformer
NBS National Bureau of Standards Detectors
56 Appendix TP-6803 1/15

Appendix B Electrical Lead Entry Template
Use the full-scale drawing in Figure 1 to mark the openings for the electrical conduit, if desired. See Section 1.9.2 for
more information.
SCALE: 1:1
Note: Dimensions are in mm.
Two 13 mm holes are needed for 20 kW models only. GM78090-B
Figure 1 Template, Drilled or Punched Openings for Regulator Vent Tubes (20 kW only) and Electrical Conduit
TP-6803 1/15 Appendix 57

Notes
58 Appendix TP-6803 1/15

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455
For the nearest KOHLER authorized

installation, service, and sales dealer in
the US and Canada:
TP-6803 1/15j Call 1-800-544-2444 or visit
E 2011, 2012, 2013, 2014, 2015 by Kohler Co. All rights reserved. KOHLERPower.com

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Installation

Residential/Commercial Generator Sets

Product Identification Information

Generator Set Identification Numbers Engine Identification

Accessory Number Accessory Description

Product Identification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

TP-6803 1/15 Table of Contents 3

IMPORTANT SAFETY INSTRUCTIONS.

TP-6803 1/15 Safety Precautions and Instructions 5

Do not smoke or permit flames or

6 Safety Precautions and Instructions TP-6803 1/15

Hazardous Noise Hazardous voltage.

TP-6803 1/15 Safety Precautions and Instructions 7

8 Safety Precautions and Instructions TP-6803 1/15

This manual provides installation instructions for List of Related Literature

Startup and Registration

Figure 1 14/20RESA/RESAL Generator Set

For professional advice on generator set power China

1.1 Introduction The generator set must be installed outdoors. The

Note: Install carbon monoxide (CO) detector(s) on

TP-6803 1/15 Section 1 Installation 11

Hot engine and exhaust system.

12 Section 1 Installation TP-6803 1/15

Figure 1-3 Cooling Air Intake and Exhaust

The generator set is designed to operate with all

operated without the complete enclosure and baffling as

1.5 Dimension Drawings

TP-6803 1/15 Section 1 Installation 13

Use extreme care when handling, Natural

Fuel Consumption, m3/hr. (cfh)

Figure 1-6 Fuel Consumption

14 Section 1 Installation TP-6803 1/15

TP-6803 1/15 Section 1 Installation 15

Two fuel connections on the fuel block allow field-

16 Section 1 Installation TP-6803 1/15

5. Remove the hose clamp and fuel hose from the 9

6. Remove the hose fitting from the natural gas outlet

7. Remove the plug from the LP port in the fuel block. 8

8. Clean the plug with a dry cloth or brush, apply fresh 4

9. Clean the hose fitting with a dry cloth or brush,

Note: Do not adjust the fuel metering valves.

11. Disconnect digital spark-advance ignition (DSAI)

12. Connect and turn on the new fuel supply.

TP-6803 1/15 Section 1 Installation 17

Model 14RESA/RESALgenerators built June 26,

Figure 1-10 NG and LPG Fuel Orifice Fittings

18 Section 1 Installation TP-6803 1/15

14. Check for leaks using a gas leak detector.

ORIFICE FITTING DETAIL

1. Orifice fitting (see detail) GM84143

TP-6803 1/15 Section 1 Installation 19

Note: The generator set harness may contain a pair of

Procedure to Convert from NG to LPG,

10. Reconnect power to the battery charger.

11. Start the generator set by pressing the RUN button

12. Check for leaks using a gas leak detector.

14. Press the OFF button to shut down the generator

Conversion from LPG to Natural Gas

Figure 1-14 Fuel Regulator Vent Hoses

20 Section 1 Installation TP-6803 1/15

Have an authorized distributor/dealer or a licensed

TP-6803 1/15 Section 1 Installation 21