DTV User Manual
DTV User Manual
DTV User Manual
Instruction Sheet
Thanks you very much for choosing Delta DTV series valve temperature controller. Please read this instruction sheet before using your DTV to ensure proper
operation. Keep this instruction handy for quick reference.
Warning
DANGER! CAUTION! ELECTRIC SHOCK! When the power is on, DO NOT touch the AC terminals in case an electric shock may occur. Make sure
the power is disconnected when you check the input power.
DTV is an OPEN-TYPE device. If it will cause serious injury to workers or damage on other equipments when used in a dangerous environment,
please make sure it is installed in an automatic safety protection device.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, Max. width 7.2mm). Please be sure to tighten them properly and
make sure the wire is connected to the correct terminal.
2. Prevent dust or metallic debris from falling into the device and cause malfunction. DO NOT modify or uninstall DTV series without being permitted. DO
NOT use empty terminals.
3. Keep away from high-voltage and high-frequency environment during installation in case of interference. Prevent using DTV in premises which contain:
(a) dust or corrosive gas; (b) high humidity and high radiation; (c) shock and vibration
4. The power has to be switched off when wiring or changing temperature sensor.
5. Make sure to use compensation wire which matches the thermocouple when extending or connecting the thermocouple wire.
6. Use wires with resistance when extending or connecting the platinum resistance sensor.
7. Keep the wire as short as possible when wiring a sensor to the temperature controller. Separate the power cable and load wire in order to prevent
interference and induced noise.
8. DTV is an open-type device. Make sure to install it in an enclosure which prevents dust and humidity in case of an electric shock.
9. Make sure the power cables and signal device are installed correctly before switching on the power; otherwise serious damage may occur.
10. DO NOT touch the terminals or repair the device when the power is on; otherwise an electric shock may occur.
11. Please wait for one minute after the power is switched off to allow the capacitor to discharge. DO NOT touch the internal wiring within this period.
12. DO use dry cloth and DONOT use acid or alkaline liquid to clean the device.
Specifications
Power input AC100 ~ 240V, 50/60Hz
Input power range 85% ~ 110%, rated voltage
Power consumption Less than 5VA
2-line, 7-segment LED, 4bits and 2 bits of valve openness display
Display
PV in red, SV and valve openness in green.
Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK
Input temperature sensor Platinum resistance: Pt100, JPt100
Analog input: 0 ~ 5V, 0 ~ 10V, 0 ~ 20mA, 4 ~ 20mA, 0 ~ 50mA
Control method PID, PID programmable control, manual, On/Off
Control output type Relay output: SPST, Max. load 250V, 5A resistive load
Display scale 1 digit after the decimal point, or no decimal point
Sampling cycle Analog input: 0.15 sec; thermocouple/platinum resistance: 0.4 sec
Vibration resistance 10 ~ 55Hz 10m/s2 3 axes 10 min.
Shock resistance Max. 300m/s2 3 axes 6 directions, 3 times each
Ambient temperature 0°C ~ +50°C
Storage temperature -20°C ~ +65°C
Operation altitude Less than 2,000m
Ambient humidity 35% ~ 80% RH (non-condensing)
1
Setting up Parameters
Switching Modes: DTV is in the operation mode when the power is switched on, displaying PV and SV. Press for more than 3 seconds to enter the
initial setting mode. Press for less than 3 seconds in the operation mode to enter the regulation mode. Press once in the regulation or initial setting
mode to return to the operation mode.
Selecting parameters: In the operation, regulation or initial setting mode, press to select parameters for setup.
Setting up number parameters: Find the parameters to be set up or modified. Use to modify the settings. Press to move to the desired digit to
be modified and the digit will flash. Press to complete and save the setting.
Setting up non-number parameters: Find the parameter to be set up or modified and use to modify the setting. The parameter will flash at this time.
Press to complete and save the setting.
Press for less than 3 secs Press for more than 3 secs
Regulation Operation Initial Setting
Mode Mode Mode
Press Press
2
Regulation Mode Operation Mode Initial Setting Mode
Select the PID group (n = 0~4) Set up the temperature SV for PID group 0 Set up the temperature SV for PID group 3
Press Press
Press PID group 0 ~ 3
Set up the proportion band for PID group 0 Set up the proportion band for PID group 3
Press Press
Set up the Ti value for PID group 0 Set up the Ti value for PID group 3
Press Press
Set up the Td value for PID group 0 Set up the Td value for PID group 3
Press Press
Set up the integration offset for PID group 0, Set up the integration offset for PID group 3,
AT auto-setting AT auto-setting
Pres PD control offset Press PD control offset
Editing patterns and steps: In parameter , select for editing. Take pattern 0 for example:
Regulation Mode Operation Mode Initial Setting Mode
Select the pattern No. to be edited Edit the temperature in step 0 Select the actual number of steps in the
Select No. program
Output Control
DTV offers heating and cooling outputs.
In parameter , you can select either to operate heating control or cooling control. Select for heating output and for cooling output.
ON
Heating Cooling
Heating Cooling
OFF PV
PV
Set point Set point
Figure 1: Output operation when in On/Off control Figure 2: PID control
Key-locked Function
: Lock all the keys on the panel.
: Only SV can be modified.
: Only SV and auto/manual mode can be modified (The control mode has to be PID control).
Press and at the same time to unlock the keys.
3
Input Sensor Type Register Value Display Range
Thermocouple R type 5 0 ~ 1,700°C
Note 1: The current input is built-in with a 249Ω precision resistor. See “How to Set up Current Input” section.
Note 2: The default setting is Pt100 input.
Note 3: To display the decimal point, you have to set up the parameter (in the operation mode). The decimal point display is available for all modes
except for thermocouple B, R, and S type.
Note 4: The range for analog input is -999 ~ 9,999. Take 0 ~ 20mA for example, -999 refers to 0mA input and 9,999 refers to 20mA input. If we change the
range into 0 ~ 2,000, 0 will thus refer to 0mA input and 2,000 refers to 20mA input (1 display scale = 0.01mA).
Alarm Output
DTV offers 2 groups of alarm outputs and 17 modes for each group under the initial setting mode. When the PV exceeds or falls below SV, the alarm output
will be enabled. See the table below for the 17 alarm output modes.
Mode Alarm Type Alarm Output Operation
0 No alarm Off
ON
Alarm output is enabled when the temperature reaches upper and lower limits.
1 OFF
Alarm will be enabled when the PV exceeds SV + AL-H or falls below SV - AL-L.
AL-L SV AL-H
ON
Alarm output will be enabled when the temperature reaches the upper limit.
2 OFF
Alarm will be enabled when the PV exceeds SV + AL-H. SV AL-H
ON
Alarm output is enabled when the temperature reaches the lower limit.
3 OFF
Alarm will be enabled when the PV falls below SV – AL-L.
AL-L SV
ON
4 Alarm output will be enabled when the PV is between SV + AL-H and SV – AL-L. OFF
AL-L SV AL-H
ON
Alarm output is enabled when the temperature reaches the absolute value of the upper and lower limits.
5 OFF
Alarm will be enabled when the PV exceeds AL-H or falls below AL-L.
AL-L AL-H
ON
Alarm output is enabled when the temperature reaches the absolute value of the upper limit.
6 OFF
Alarm will be enabled when the PV exceeds AL-H.
AL-H
ON
Alarm output is enabled when the temperature reaches the absolute value of the lower limit.
7 OFF
Alarm will be enabled when the PV falls below AL-L.
AL-L
ON
Standby upper/lower limit alarm: Alarm will be enabled when the PV reaches SV and exceeds SV + AL-H or
8 OFF
falls below SV – AL-L.
AL-L SV AL-H
ON
9 Upper limit standby alarm: Alarm will be enabled when the PV reaches SV and exceeds SV + AL-H. OFF
SV AL-H
ON
10 Lower limit standby alarm: Alarm will be enabled when the PV reaches SV and falls below SV – AL-L. OFF
AL-L SV
ON
Upper limit hysteresis alarm: Alarm will be enabled when the PV exceeds SV + AL-H. Alarm will be disabled OFF
11
when the PV falls below SV + AL-L.
AL-L AL-H
ON
Lower limit hysteresis alarm: Alarm will be enabled when the PV falls below SV – AL-H. Alarm will be
12 OFF
disabled when the PV exceeds SV – AL-L.
AL-H AL-L
14 Programmable STOP: Alarm will be enabled when the program is in STOP status.
15 Programmable RAMP UP: Alarm will be enabled when the program is in RAMP UP status.
16 Programmable RAMP DOWN: Alarm will be enabled when the program is in RAMP DOWN status.
17 Programmable SOAK: Alarm will be enabled when the program is in SOAK status.
18 Programmable RUN: Alarm will be enabled when the program is in RUN status.
Note: AL-H and AL-L include AL1H, AL2H and AL1L, AL2L. There is no mode 13 (reserved for CT function).
4
The Number of Steps: The number of steps in each pattern (range: 0 ~ 7). For example, if the parameter is set as 2, it refers to pattern 7 will
execute step 0 ~ step 2 and other steps will not be executed.
The Execution:
1. When the parameter is set as , the program will start its execution from step 0 of the start pattern.
2. When the parameter is set as , the program will stop and the control output will be disabled.
3. When the parameter is set as , the program will stop and the temperature will stop at the SV before the program stops. When you select
again, the program will execute again from step 0 of the start pattern.
4. When the parameter is set as , the program will stop and the temperature will stop at the SV before the program stops. When you select
again, the program will resume the step before the program stops and execute by the remaining time.
Display:
In PID programmable control, some SVs are re-set as P-XX. P refers to the current pattern and XX refers to the current step. Press to modify the
display.
Select and press . SV will display the target temperature for the current step.
Select and press . SV will display the remaining time of the current step.
PID Control
In PID control, you can select any one of the 4 groups of PID parameter (P, I, D, IOF). After auto-tuning, the PID value and the temperature SV will be stored
into the selected PID parameter.
~ : PIDn, n = 0 ~ 4. 0 ~ 3 are the corresponding selected PID parameter. refers to auto-selected PID and the program will
automatically select a most useful PID parameter based on the current SV. SV displays will be ~ corresponding to n = 0 ~ 3.
~ : The SV for the selected PID parameter, can be set by the user or auto-generated by auto-tuning.
Valve Control
Heaters and coolers can be used to control the temperature and the openness of the valve in order to control the flow of the medium. Current and voltage
can control the openness of the valve; however, the most direct and economic way to control the openness of the valve is the relay. To control the valve by
voltage and current, you can use the DTB series analog output controller. If you tend to use relay for the control output, you have to choose the valve
function in DTV series. The two control outputs are relay output for the forward/reverse running of the motor to drive the opening and closing of the valve.
Control output1 controls the opening of the valve and control output 2 controls the closing of the valve in order to adjust the position of the valve. In order to
detect the position of the valve, DTV is able to receive “feedback signal” and “no feedback signal”. When there is no feedback signal and the valve is fully
open, control output 1 will output continuously. If at the moment the valve is fully closed, control output 2 will output continuously. If the valve you use is with
feedback output, you can connect the output of the valve to the feedback part of DTV and set to On to precisely control the openness of the valve. If
there is no feedback signal or the feedback signal is incorrect, and the pre-set openness of the valve is not reached after twice as long as the time set in the
parameter , the program will automatically switch back to the no feedback state. To ensure the correctness of the valve control, please make sure
that you have set up the parameters below:
: Time required from the valve fully closed to fully open. This parameter has to be correct when the valve is without feedback signal; otherwise, the
accuracy for the temperature control will be affected. The PID control will correspond to the openness of the valve according to the setting of this parameter.
: DeadBand value of the valve. The parameter is to prevent frequent movement of the valve. For example, assume the DeadBand is 4%, PID control
will correspond to the openness of the valve within 4% and the valve will not move within the range unless the value is accumulated and exceeds 4%. If the
Deadband value is too small and the valve is set to have feedback signals, moving back and forth of the valve will shorten the life of the valve motor.
: With or without feedback signals.
When is set as “On”, it refers to “with feedback signals” and the following parameters will be displayed.
a) : Automatically adjusting the upper/lower limit of the valve feedback. This parameter will only be displayed when is set as . When
this parameter is set as On, the relay will enable the forward and reverse running of the motor in order to calculate the time needed from the valve fully
closed to fully open and the feedback signal of fully closed and open. The feedback signal is the hardware D/A value of the valve control, which is for the
calculation of the valve controller.
b) : Upper limit of the valve signal. Set as “On”, can be set automatically or manually.
c) : Lower limit of the valve signal. Set as ”On”, can be set automatically or manually.
RS-485 Communication
1. Supports transmission speed 2,400bps, 4,800bps, 9,600bps, 19,200bps and 38,400bps; does not support communication format 7, N, 1/8, E, 2/8, O, 2.
Communication protocol: Modbus (ASCII or RTU). Function: 03H (able to read max. 8 words in the register), 06H (able to write 1 word into the register),
01H (able to read max. 16 bits of data), 05H (able to write 1 bit into the register).
2. Address and content of the data register.
Address Content Explanation
Unit: 0.1 degree, updated every 0.4 second.
The read values below indicate the occurrence of errors:
8002H: temperature not acquired yet
1000H Present temperature value (PV) 8003H: temperature sensor not connected
8004H: wrong sensor type
8006H: unable to acquire temperature, ADC input error
8007H: unable to read/write the memory
1001H Set point (SV) Unit: 0.1 degree
5
Address Content Explanation
1002H Upper limit of temperature range The content shall not be bigger than the range.
1003H Lower limit of temperature range The content shall not be smaller than the range.
1004H Input sensor type See “Types of Temperature Sensors and Temperature Range" table.
1005H Control method 0: PID; 1: On/Off; 2: manual control; 3: PID programmable control
1006H Selecting heating/cooling control 0: heating; 1: cooling
1009H Proportion band value 0.1 ~ 999.9
100AH Ti value 0 ~ 9,999
100BH Td value 0 ~ 9,999
100CH Default integration value 0 ~ 100%, unit: 0.1%
Offset compensation value for proportional control
100DH 0 ~ 100%, unit: 0.1%
(when Ti = 0)
1010H SV of output hysteresis 0 ~ 9,999
1012H Read/write of output percentage Unit: 0.1%, only applicable in manual control mode
1014H Upper limit regulation for analog linear output 1 scale = 2.8μA = 1.3mV
1015H Lower limit regulation for analog linear output 1 scale = 2.8μA = 1.3mV
1016H Temperature offset regulation value -99.9 ~ +99.9, unit: 0.1
1017H Analog decimal point setting 0~3
1018H Time from valve fully closed to fully open 0.1 ~ 999.9
1019H DeadBand setting of valve 0 ~ 100%, unit: 0.1%
101AH Upper limit for valve feedback signal 0 ~ 1,024
101BH Lower limit for valve feedback signal 0 ~ 1,024
101CH PID group setting 0~4
101DH SV for the corresponding PID setting In valid range. Unit: 0.1
101EH Upper limit for control output Lower limit for control output ~ 100%, unit: 0.1%
101FH Lower limit for control output 0 ~ Upper limit for control output, unit: 0.1%
1020H Output mode for alarm 1 See “Alarm Output” section.
1021H Output mode for alarm 2 See “Alarm Output” section.
1023H System alarm setting 0: None (default); 1 ~ 2: Set alarm 1 ~ alarm 2
1024H Upper limit for alarm 1 See “Alarm Output” section.
1025H Lower limit for alarm 1 See “Alarm Output” section.
1026H Upper limit for alarm 2 See “Alarm Output” section.
1027H Lower limit for alarm 2 See “Alarm Output” section.
102AH Read/write LED status b0: °F; b1: °C; b2: ALM2; b3: x; b4: OUT1; b5: OUT2; b6: AT; b7: ALM1
102BH Read/write key status b0: Set; b1: Select; b2: Up; b3: Down; 0 refers to push.
102CH Panel lock status 0: normal; 1: lock all; 11: SV adjustable; 111: SV adjustable, A/M available
102FH Software version V1.00 refers to 0x100
1030H No. of start pattern 0~7
1040H ~
Number of steps in a pattern 0 ~ 7 = N refers to the pattern will be executed from step 0 to step N.
1047H
1050H ~
Additional number of cycles for a pattern 0 ~ 99 refers to the pattern will be executed for 1 ~ 100 times.
1057H
1060H ~ 0 ~ 8. 8 refers to end of the program; 0 ~ 7 refers to the next pattern No. following the
No. of the link pattern for the current pattern
1067H current pattern.
2000H ~ SV temperature for pattern0 ~ 7
-999 ~ 9,999
203FH SV for pattern 0 is set in 2000H ~ 2007H
2080H ~ Execution time for pattern 0 ~ 7
0 ~ 900 (Every scale = 1 minute)
20BFH Time for pattern 0 is set in 2080H ~ 2087H
3. Address and content of the bit register (read bits are stored starting from LAB and written data is FF00H, set the bit as 1. 0000H sets the bit data as 0.)
0810H Selecting communication write-in Communication write-in forbidden: 0 (default), allowed: 1
0811H Selecting temperature unit 0: °F; 1: °C/linear input (default)
0812H Position of the decimal point 0 or 1. Available for all modes except for thermocouple type B, S, R.
0813H Read/write auto-tuning (AT) 0: AT stops (default); 1: AT starts
0814H RUN/STOP of the control 0: stop; 1: run (default)
0815H Programmable control RUN/STOP 0: run (default); 1: stop
0816H Programmable control RUN/PAUSE 0: run (default); 1: pause
0817H Read/write valve feedback 0: without feedback (default); 1: with feedback
0818H Read/write AT of valve feedback 0: AT stops (default); 1: AT starts
4. Communication transmission format: command 01: read bit, 05: write bit, 03: read word, 06: write word.
ASCII Mode
Read Command Read Response Message Write Command Write Response Message
Start word ’:’ ’:’ Start word ’:’ ’:’ Start word ’:’ ’:’ Start word ’:’ ’:’
Machine address 1 ‘0’ ‘0’ Machine address 1 ‘0’ ‘0’ Machine address 1 ‘0’ ‘0’ Machine address 1 ‘0’ ‘0’
Machine address 0 ‘1’ ‘1’ Machine address 0 ‘1’ ‘1’ Machine address 0 ‘1’ ‘1’ Machine address 0 ‘1’ ‘1’
Command 1 ‘0’ ‘0’ Command 1 ‘0’ ‘0’ Command 1 ‘0’ ‘0’ Command 1 ‘0’ ‘0’
Command 0 ‘3’ ‘1’ Command 0 ‘3’ ‘1’ Command 0 ‘6’ ‘5’ Command 0 ‘6’ ‘5’
‘1’ ‘0’ Length of response ‘0’ ‘0’ ‘1’ ‘0’ ‘1’ ‘0’
‘0’ ‘8’ data (byte) ‘4’ ‘2’ ‘0’ ‘8’ ‘0’ ‘8’
Read start address of data/bit Write data address Write data address
‘0’ ‘1’ Data content in ‘0’ ‘1’ ‘0’ ‘1’ ‘0’ ‘1’
‘0’ ‘0’ 1000H/081xH ‘1’ ‘7’ ‘1’ ‘0’ ‘1’ ‘0’
6
Read Command Read Response Message Write Command Write Response Message
‘0’ ‘0’ Data content in ‘F’ ‘0’ ‘0’ ‘F’ ‘0’ ‘F’
Read length of data/bit ‘0’ ‘0’ 1000H/081xH ‘4’ ‘1’ ‘3’ ‘F’ ‘3’ ‘F’
Write data content Write data content
(word/bit) ‘0’ ‘0’ ‘0’ ‘E’ ‘0’ ‘E’ ‘0’
‘2’ ‘9’ Data content in ‘0’ ‘8’ ‘0’ ‘8’ ‘0’
LRC1 check ‘E’ ‘D’ 1001H ‘0’ LRC1 ‘F’ ‘E’ LRC1 ‘F’ ‘E’
LRC0 check ‘A’ ‘C’ ‘0’ LRC 0 ‘D’ ‘3’ LRC 0 ‘D’ ‘3’
End word 1 CR CR LRC1 check ‘0’ ‘E’ End word 1 CR CR End word 1 CR CR
End word 0 LF LF LRC0 check ‘3’ ‘3’ End word 0 LF LF End word 0 LF LF
End word 1 CR CR
End word 0 LF LF
LRC check: Sum up from “machine address” to “data content”, e.g. 01H + 03H + 10H + 00H + 00H + 02H = 16H. Obtain 2’s complement EA.
RTU Mode
Read Command Read Response Message Write Command Write Response Message
Machine address 01H 01H Machine address 01H 01H Machine address 01H 01H Machine address 01H 01H
Command 03H 01H Command 03H 01H Command 06H 05H Command 06H 05H
10H 08H Length of response 10H 08H 10H 08H
Read start address of data 04H 02H Write data address Write data address
00H 10H data (byte) 01H 10H 01H 10H
00H 00H 01H 17H 03H FFH 03H FFH
Read length of data (bit/word) Data content 1 Write data content Write data content
02H 09H F4H 01H 20H 00H 20H 00H
CRC low byte C0H BBH 03H CRC low byte DDH 8FH CRC low byte DDH 8FH
Data content 2
CRC high byte CBH A9H 20H CRC high byte E2H 9FH CRC high byte E2H 9FH
CRC low byte BBH 77H
CRC high byte 15H 88H
CRC (Cyclical Redundancy Check) is obtained by the following steps.
1. Load in a 16-bit register FFFFH as the CRC register.
2. Do an exclusive OR operation of the first byte of the data and low byte of CRC register, and place the operation result back to the CRC register.
3. Right shift the bits in the CRC register and fill the high bits with “0”. Check the removed lowest bit.
4. If the removed lowest bit is “0”, repeat step 3. Otherwise, do an exclusive OR operation of the CRC register and the value A001H and place the operation
result back to the CRC register.
5. Repeat step 3 and 4 until the 8 bits (1 byte) are all right shifted.
6. Repeat step 2 and 5 and calcualte all the bits to obtain CRC check.
Please be aware of the high/low byte transmission order in the CRC register.
Dimensions
DTV4896 DTV9696
7
Panel Cutout Terminals
DTV4896/DTV9696 DTV4896R/DTV9696R
120.0 min.
+0.6
+0.6
91.5 0
91 0
+0.6
44.5 0 +0.6
91 0