Parts

Chapter 4
TOC

Chapter 4

Illustrated Parts Breakdown

TABLE OF CONTENTS

Section/ Description Page

Paragraph
1 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-1
1.2 Using the Illustrated Parts List (IPL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-1
1.3 How to Locate Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-3
1.4 How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-3

2 Manufacturer’s Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-1

2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-1

3 Alphanumeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3-1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3-1

4 Group Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-1

Group 1 TMD-150/180/250 Air Start Unit . . . . . . . . . . . . . . . . . 4-4-1-1
Group 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-2-1
Group 3 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-3-1
Group 4 Engine Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-4-1
Group 5 Engine Lubrication System . . . . . . . . . . . . . . . . . . . . . 4-4-5-1
Group 6 Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 4-4-6-1
Group 7 Engine Exhaust System . . . . . . . . . . . . . . . . . . . . . . . 4-4-7-1
Group 8 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-8-1
Group 9 Air Compressor Cooling and Lubrication . . . . . . . . . . . 4-4-9-1
Group 10 Compressor Air Distribution and Regulation System . .4-4-10-1

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Section 1

Chapter 4, Section 1

Parts List

1.1 INTRODUCTION

1.1.1 Your Air Start Unit was manufactured by TUG Technologies Corporation. The
finest quality materials, selected through years of research and experience, have
been combined with precision workmanship and careful inspection to deliver a
product that will provide you with many years of dependable, trouble-free
operation.

1.1.2 This parts breakdown has been prepared to help you locate parts required to
maintain your Air Start Unit. An alphanumeric index is included in Section 3 of
this chapter.

For your own protection, do not use substitute parts without the
approval of TUG Technologies Corporation.

1.2 PARTS LIST DETAIL

1.2.1 The Parts List illustrates, lists, and identifies components, assemblies, subassem-
blies, sub-subassemblies, and detailed parts required for maintenance of the
equipment. The Parts Lists, cross-indexed for reference and illustrated, are
presented in tabular form. The columns, reading from left to right, are headed:
Figure & Index Number, Part Number, Manufacturer's Code, Description,
Quantity, and Usable On Code. (Refer to Table 4.1)

Ta ble 4 . 1 Ex a m p l e , Pa r ts L i s t
Fig & Part Number MFR Description Qty Usable
Ind # Code On Code
5.1 CO O L I N G S Y S T E M
-1 51 2 2 4 8 2 71 5 8 2 Pulley Assembly 1 B
-2 311D 19 0 9 0 Pulley 1
-3 NO NUMBER COML N u t , H e x L o c k , 5 / 1 6 - 2 4 , St e e l AR
Ca dmi u m P lat ed
-4 89 2 11 0 5 72 5 8 2 Wa t e r P u m p REF

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1.2.2 Figure And Index Number Column.

a. The first item in the Figure and Index Number column is the figure number
of the illustration. Each subsequent “dash number” corresponds to the illus-
tration's index number.

b. Identical parts occurring in the same illustration are illustrated and indexed
once except when identical parts need to be identified for clarity. Identical
parts occurring in other illustrations are identified and listed for that illus-
tration.

1.2.3 Part Number Column.

a. Part numbers used in this column are selected according to the following
order of preference: Original Manufacturer, Commercial Manufacturer,
Prime Design Manufacturer.

b. “No Number” appearing in the Part Number column indicates that the part or
assembly is of common usage and usually can be purchased locally.

1.2.4 Manufacturer's Code Column. The Manufacturer’s Code column lists the five-
number code assigned to the manufacturers in the Federal Supply Codes for
Manufacturers Handbook. This number represents the name and address of the
vendor. Refer to Section 2 for the list of code numbers referenced to each
manufacturer's name and address. If “COML” appears as a Manufacturer's Code,
the item is of common usage and usually can be purchased locally.

1.2.5 Description Column.

a. The Description column gives the parts’ names as assigned by the manufac-
turer plus any additional modifiers necessary to ensure they can be
identified. Items that are part of an assembly are preceded by one dot. Each
dot associates the part to the previously-listed item without a dot. Items
which are part of a subassembly are preceded by two dots, which associate
the part to the previously-listed item with one dot. Attaching parts are listed
beneath the item they attach. They are captioned, ATTACHING PARTS, and
are followed by the separation symbol “*****” to distinguish them from
subsequent listings of assemblies or detail parts.

b. Items that are available commercially also are identified in this column; e.g.,
“Nut, Hex, Lock, 5/16-24, Steel, Cadmium Plated”.

1.2.6 Quantity Column. The Quantity column indicates the number of units per
component, assembly, subassembly, and/or sub-subassemblies. The quantity
required for one item is given except when identical parts are used. When items
are listed for reference purposes, “REF” is used in the quantity column. This
indicates that the item appears elsewhere in the manual where the units per
assembly are given. “AR” in the quantity column stands for “As Required”.

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 Chapter 4
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1.2.7 Usable On Code. Part variations are indicated by a letter in this column. Applica-
bility of the letter codes given in the USABLE ON CODE column are given in the
manual's introduction. When this column is left blank, the parts listed apply to all
units.

1.3 HOW TO LOCATE PARTS

1.3.1 Parts may be readily located in this IPB by referring to the Group Index, Chapter
4, Section 4. Determine the group number in which the part appears and refer to
the group in the Parts List. Illustrations are included to aid you in identifying
parts.

1.4 HOW TO ORDER PARTS

1.4.1 Place parts orders with TUG Technologies Corporation, 815 Allgood Rd. Marietta
Ga. 30062. TUG maintains a large stock of repair parts to assure prompt delivery
of needed parts.

1.4.2 When ordering parts, list the quantity, part number, manufacturer's code, and
complete description of the needed part(s) to ensure fast delivery.

1.4.3 In case of difficulty, wire or write TUG Technologies Corporation, 815 Allgood
Rd. Marietta Ga. 30062. Be sure to list the equipment model number, rating,
specific nature of the problem, and the suspected area of malfunction.

For emergency assistance, call:

For Airline Parts: 800-989-8499 (Georgia Residents 770-422-7230)

For Airline Service: 770-422-7230 (ask for Warranty Dept.)

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Chapter 4, Section 2

Manufacturers Identification

2.1 INTRODUCTION

2.1.1 The Manufacturers Identification table (Table 4.2) lists the code and contact
information for manufacturers referenced in the parts list.

Ta ble 4 . 2 M a nu f a c t u re rs I d e n t i f i c a t i o n
CODE NAME AND ADDRESS
81381 TUG Technologies Corporation
815 Allgood Rd.
Marietta Ga. 30062

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Section 3

Chapter 4, Section 3

Alphanumeric Index

3.1 INTRODUCTION

3.1.1 The Alphanumeric Index (Table 4.3) consists of four columns: FIGURE &
INDEX NO., PART NUMBER, QUANTITY, AND TUG PART NO.

3.1.2 The Figure & Index Number matches each part number with the exact figure and
callout number that depicts that part. The number before the dash indicates the
figure number, and the number after the dash is the callout number on the figure.
For example, if number 2.1-7 is listed, refer to Figure 2.1and locate item 7.

3.1.3 The Part Number column lists the part number assigned or used by TUG Technol-
ogies Corporation for stocking or ordering purposes.

3.1.4 The Quantity column lists the amount of parts used in that particular listing.
“REF” (reference) indicates the quantity of that part has been listed in another
Figure and Index column.

3.1.5 The TUG Part Number column is provided for the customer’s use only and,
therefore, has been left blank.

Ta ble 4 . 3 Al p h a nu m e r i c I n d ex
Fig & Index No. Part Number Quantity TUG Part Number
6.1-6 A4 6 Set/3
8.4-15 BL-50 4
8.5-12 BL-50 4
8.2-8 BN D N 1 0 0 0 1-Cut
8.2-9 BN L 5 4
8.4-14 CGB193 2
8.5-11 CGB193 2
10.1-10 CT450 2
6.3-6 CT450 4
8.4-26 F H AC - 1 2
9.1-8 GG106-NP-12-08 1
9.1-3 GG106-NP-12-16 2
4.1-1 G112401 1
8.1-3 G2OUB4-FTG-7342 1

CD295 4-3-1
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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
10.1-2 H000349 1
8.1-20 IN 4 0 0 6 1
8.2-23 IN 4 0 0 6 17
8.3-14 LE000005 1
8.3-16 LE000018 1
8.1-12 LE000062 10
8.1-14 LE000063 8
8.1-13 LE000064 10
8.1-15 LE000065 2
8.2-10 LE000106 1
8.1-16 LE000108 2
8.2-22 LE000131 24
8.3-4 LE000151 3
8.3-5 LE000152 2
8.3-39 LE000157 REF
8.2-28 LE000191 2
8.2-29 LE000192 2
8.1-17 LE000249 1
8.2-14 LE000252 1
8.1-22 LE000307 1
8.2-21 LE000318 10
8.4-9 LE000318 1
8.1-2 LE000321 3
6.2-7 MB9425T75S283F 4
8.1-18 MS24523-26 0
8.1-21 MS35058-22 1
8.1-9 MS35058-26 1
8.2-24 MS37TB24-VF-10 1
8.2-26 MS37TB24-VF-40 1
8.2-18 MS37TB31-10 1
8.2-20 MS37TB31-40 1
4.1-5 P004079 2
4.1-7 P1 0 5 5 3 5 1
4.1-2 P105695 1
7.1-2 P2 7 0 5 4 3 1

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
3.3-7 P828480 2
8.2-5 RY 4 S - U L D C 2 4 V 17
10.1-7 SA000008 1
1.1-1 SA 0 0 0 0 0 9 1
1.1-2 SA000010 2
1.6-1 SA 0 0 0 0 1 0 2
9.1-9 SA000018 1
9.1-10 SA000019 1
9.1-11 SA000020 1
9.1-12 SA000021 1
3.1-12 SA000022 1
3.2-12 SA000022 1
3.3-14 SA000022 1
3.1-5 SA 0 0 0 0 2 3 1
3.2-5 SA000023 1
3.2-17 SA000025 1
3.2-21 SA000026 1
10.1-27 SA000034 1
3.1-1 SA000037 1
3.2-1 SA 0 0 0 0 3 7 1
2.1-1 SA000042 REF
2.1-3 SA 0 0 0 0 4 9 1
2.1-1 SA000051 REF
2.1-1 SA 0 0 0 0 5 2 REF
3.3-8 SA000101 1
3.3-11 SA000102 1
10.3-3 SD000005 1
10.1-20 SD000006 1
2.1-2 SD000024 1
2.1-2 SD 0 0 0 0 2 4 1
2.1-6 SD000033 1
6.2-2 SD 0 0 0 0 5 5 1
10.1-9 SD000073 1
10.1-12 SD000074 1
6.1-3 SD000079 1

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
10.1-13 SD 0 0 0 0 8 3 3
10.1-14 SD000084 3
6.3-4 SD 0 0 0 0 8 6 1
6.3-3 SD000089 2
10.1-11 SD 0 0 0 1 0 5 1
6.3-7 SD000105 1
9.1-1 SD 0 0 0 1 0 8 1
10.1-22 SD000109 1
1.6-2 SD 0 0 0 1 4 5 1
1.6-5 SD000146 2
1.6-6 SD 0 0 0 1 4 8 1
1.6-7 SD000149 1
9.1-2 SD 0 0 0 1 7 7 1
6.1-5 SD000196 1
1.7-3 SD 0 0 0 1 9 9 1
1.7-1 SD000200 1
1.7-2 SD 0 0 0 2 0 1 1
10.1-20 SD000214 1
10.1-5 SD000216 2
8.4-19 SD000238 1
6.2-1 SD 0 0 0 2 8 4 1
8.2-16 SD000285 1
1.6-12 SD000345 1
1.6-13 SD000346 1
7.1-6 SD 0 0 0 3 6 9 1
7.1-4 SD000370 1
8.2-3 SD 0 0 0 3 9 0 1
8.2-4 SD000391 1
8.2-17 SD000392 1
3.3-5 SD000417 2
10.1-38 SD 0 0 0 4 2 2 1
10.1-40 SD000519 REF
10.1-41 SD 0 0 0 5 2 0 2
6.3-5 SD000531 1
8.4-23 SE000001 1

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
8.5-19 SE000001 1
8.5-17 SE000002 1
8.5-18 SE000003 1
8.4-24 SE000004 1
8.5-20 SE000004 1
8.2-31 SE000006 1
8.3-32 SE000007 1
8.4-11 SE000008 1
8.5-8 SE000008 1
8.4-12 SE000009 1
8.5-9 SE000009 1
8.4-13 SE000010 1
8.5-10 SE000010 1
8.1-1 SE 0 0 0 0 1 3 1
8.5-16 SE000015 1
8.5-6 SE 0 0 0 0 1 7 1
8.5-2 SE000023 1
8.3-6 SE 0 0 0 0 2 7 1
8.2-11 SE000031 1
8.2-12 SE000032 1
8.2-13 SE000033 1
8.3-12 SE000034 REF
8.4-10 SE000035 1
8.5-7 SE 0 0 0 0 3 5 1
8.5-3 SE000036 1
8.1 SE 0 0 0 0 3 8 1
8.2-30 SE000039 1
8.5-1 SE 0 0 0 0 3 9 1
8.2 SE000040 1
8.2-15 SE000041 1
8.2-27 SE000042 1
8.3-1 SE 0 0 0 0 4 3 1
8.3-3 SE000044 REF
8.4-3 SE 0 0 0 0 4 4 REF
8.3-13 SE000045 1

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
8.3-19 SE000046 1
8.3-20 SE000047 1
8.3-42 SE000048 1
8.3-43 SE000050 1
8.3-40 SE000052 1
8.3-41 SE000052 1
3.3-10 SE000073 1
10.1-8 SG000008 1
8.1-19 SL000003 1
8.3-8 S M - 2 C - 1 2 F - AU 1
8.3-22 SM-2C-34F/BT 1
1.6-10 SPD-1007 2
1.6-11 SPD-1008 2
1.6-9 SPD-3100200 2
2.1-2 SP 0 0 0 0 0 6 1
2.1-2 SP000007 1
2.1-2 SP 0 0 0 0 0 8 1
10.1-1 SP000011 1
7.1-1 SP 0 0 0 0 1 4 1
10.3-1 SP000015 1
4.1-4 SP 0 0 0 0 2 1 1
4.1-6 SP000022 1
9.1-14 SP000026 1
6.1-1 SP000031 1
6.3-2 SP 0 0 0 0 3 7 4
10.1-6 SW000002 1
3.1-14 SW000006 1
3.2-14 SW000006 1
1.1-10 SW000008 1
1.1-9 SW000012 1
6.1-4 SW 0 0 0 0 1 4 1
6.1-2 SW000017 1
10.1-24 SW 0 0 0 0 1 9 1
10.1-4 SW000021 1
6.3-1 SW 0 0 0 0 2 3 1

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 Chapter 4
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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
1.1-3 SW000035 1
10.1-25 SW000037 1
6.1-7 SW000058 1
1.1-5 SW 0 0 0 0 7 8 1
3.3-6 SW000082 2
8.6-8 SW 0 0 0 0 8 7 1
10.1-37 SW000115 1
8.2-6 SY 4 S - 0 5 17
8.2-7 SY4S-51F1 17
8.3-11 T T- 2 A - 0 1 0 0 - 1 7 6 R 1
10.1-3 X005832 2
7.1-3 X0 0 5 8 3 3 1
1.2-2 01-10027 2
8.1-23 02011-10 5
1.4-11 020-20706 1
1.3-24 02-02370 1
1.4-4 02-02370 1
1.2-18 02-03207 2
1.3-4 02-03207 2
1.2-17 02-03916 2
1.3-3 02-03916 2
1.4-13 02-12103 6
1.1-8 02-20143 1
1.4-3 02-20143 1
1.3-12 02-20212 1
1.3-2 02-20322 2
1.3-11 02-20409 1
1.2-7 02-20704 2
1.2-8 02-20705 2
1.4-7 02-20707 1
1.4-9 02-20731 2
1.4-8 02-20732 2
1.2-11 02-20735 2
1.1-6 02-20737 4
1.4-14 02-20737 4

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
1.4-10 03-18451 1
1.3-1 03-30241 1
1.2-1 03-30548 1
1.1-7 04-40379 1
1.4-1 04-40379 1
1.1-4 04-40380 1
1.4-2 04-40380 1
1.2-26 06-11814 2
1.3-9 06-12016 2
1.2-28 06-12103 10
1.3-20 06-12103 6
1.3-21 06-12104 6
1.4-12 06-12104 6
1.3-26 06-13144 10
1.2-29 06-60136 4
1.3-22 06-60295 3
1.3-13 06-60403 1
1.3-10 06-60440 10
1.3-18 06-60479 1
1.3-19 06-60538 6
1.2-23 06-60591 2
1.2-27 06-60591 10
1.2-10 06-61435 8
1.2-4 06-61819 2
1.2-9 06-61835 4
1.4-15 06-61849 2
1.2-16 06-61900 3
1.2-3 06-61901 4
8.4-20 10478980 1
1.7-4 1078-3" 2
8.3-2 1110 4
8.6-2 1110 4
8.3-32 12065287 REF
8.3-32 12103881 REF
10.1-29 121901382 2.5

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Section 3

Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
10.2-14 12313910 1
6.2-3 12892909 6 .5
6.2-6 12901644 2
8.3-34 12911262 1
6.3-8 12912045 1
8.6-4 12922244 1
8.1-8 12930787 1
10.1-15 12950251 1
2.1-2 12950282 2
2.1-2 12950282 2
2.1-2 12950282 2
2.1-2 12950284 1
2.1-2 12950284 1
1.6-3 12950501 1
1.6-8 12950502 1
10.1-18 12950531 1
8.2-32 12950802 1
8.3-33 12950803 REF
10.1-23 12970123 1
8.1-4 12980039 1
2.1-5 12980044 2
1.2-22 130355100 2
1.3-17 130355100 1
1.3-8 130355100 2
1.2-21 130360200 2
1.3-16 130360200 1
1.3-7 130360200 2
1.2-20 130395200 2
1.3-6 130395200 2
1.2-19 130400100 2
1.3-5 130400100 2
1.3-15 130405200 1
1.3-14 130580500 1
10.1-28 169X6X6 1
8.4-4 19010182 1

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Section 3

Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
8.6-3 2MJ7 4
3.3-15 2021-32-32S 2
3.3-2 2025-6-8S 1
3.1-9 208007-4-2S 1
3.2-9 208007-4-4S 1
3.1-10 2081-4-2S 1
3.2-10 2081-4-2S 1
3.3-4 2083-12-6S 1
3.1-4 2083-12-8S 1
3.2-4 2083-12-8S 1
3.1-8 2089-4-2S 1
3.2-8 2089-4-2S 1
3.2-19 2092-8-8S 1
9.1-5 2216-12-16S 1
6.2-4 2256-4RL 3.7
3.2-3 232B-4P 1
3.1-3 232B-4PP 1
7.1-5 23506159 1
6.2-9 23515397 1
8.4-1 23515397 1
8.3-21 23518254 1
3.1-7 23518482 1
3.2-7 23518482 1
8.3-23 23520025 1
8.4-22 23520025 1
8.4-8 24063-09 1
8.4-7 240-903 2
8.4-17 257005 1
8.5-14 257005 1
8.4-16 257010 1
8.5-13 257010 1
8.4-18 257015 2
8.5-15 257015 2
1.6-4 279L 1
8.1-25 3SB02-K4R11 1

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Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
8.1-10 301-904 1
8.1-5 310-910 2
1.2-15 3202224100 8
1.3-25 320700140 1
1.2-24 321415140 2
1.3-23 321415140 3
1.4-5 321415140 1
1.2-5 321510110 8
1.2-13 321800090 8
1.2-30 322400100 4
8.4-5 323-093 1
3.3-1 3232290 1
1.2-6 324000110 8
1.2-25 324612100 2
1.4-6 324612100 1
8.1-11 332-902 1
8.1-6 350-902 1
8.1-7 350-906 2
8.3-9 360-003 1
8.4-6 360-086 2
8.3-10 360-094 1
8.2-25 37TB-24 2
8.2-19 37TB-31 2
1.2-12 390908028 2
1.5-5 390908028 1
1.5-1 41-308664 2
1.5-3 41-308665 1
1.5-4 41-308743 1
1.5-2 41-415200 2
8.1-24 44204LN 1
6.2-11 4738-4-4B 1
10.3-2 484P 1
3.2-15 5110760 1
2.1-4 512-3-N-S 2
2.1-2 516-5-N-S 2

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Section 3

Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
10.2-2 55AA532 1
10.2-5 55AA533 1
10.1-30 56AA546 1
10.1-31 56AB252 1
10.2-11 56AB252 1
10.1-21 5 7 AC 5 1 8 1
10.2 5 7 AC 8 8 4 REF
10.2-4 58AA050 1
10.2-6 58AA051 1
10.2-1 58AB052 1
8.6-1 6S1375-1 1
10.1-42 69726 4
8.6-6 70018 2
8.2-2 70120C 2
8.2-1 7022OF 1
10.2-8 71068 1
10.2-13 73807 1
10.2-12 73821 1
10.2-9 74626 1
3.3-13 76563 1
9.1-4 76941 4
3.1-11 77006 1
3.2-11 77006 1
3.3-12 77006 3
3.2-22 77735 1
3.1-13 77738 1
3.2-13 77738 1
6.2-8 77741 1
6.2-12 77746 1
10.1-16 78175 1
9.1-6 78175 1
4.1-3 78603 4
3.2-16 78886 2
10.1-26 78890 1
3.2-20 78890 1

4-3-12 CD295
Rev 6
 Chapter 4
Section 3

Ta ble 4 . 3 Al p h a nu m e r i c I n d ex ( C o n t . )
Fig & Index No. Part Number Quantity TUG Part Number
3.1-6 78894 1
3.2-6 78894 1
3.2-18 78896 1
3.1-2 78898 1
3.2-2 78898 1
9.1-7 78904 3
6.2-5 79382 2
8.3-35 837-N1 1
3.3-3 87046 1
3.3-9 87903 4
10.1-39 88090 1
10.1-17 88110 1
6.2-10 8924187 1
10.3-4 93290 12
10.2-10 94859 1
10.1-19 97904 1
10.2-7 97905 1

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Chapter 4
Section 3

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4-3-14 CD295
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 Chapter 4
Section 4

Chapter 4, Section 4

Group Index

Index Title Page

Group 1 Air Start Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-1-1

1.1 TMD-150/180/250 Overall Assembly . . . . . . . . . . . . . . . . . . . 4-4-1-2
1.2 TMD-150/180/250 Overall Rear Axle Assembly . . . . . . . . . . . 4-4-1-4
1.3 Fifth Wheel Hub Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 4-4-1-6
1.4 Overall Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-1-8
1.5 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4-1-10
1.6 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4-4-12
1.7 Hose Basket Parts Assembly . . . . . . . . . . . . . . . . . . . . . . . .4-4-1-14

Group 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-2-1

2.1 Engine Assembly, TR/TMD-150/180/250 . . . . . . . . . . . . . . . . 4-4-1-2

Group 3 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-3-1

3.1 Standard Fuel Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-3-2
3.2 Standard Fuel Kit Assembly with Manual Prime Pump Option 4-4-3-4

Group 4 Engine Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-4-1

4.1 Engine Air Intake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-4-2

Group 5 Engine Lubrication System . . . . . . . . . . . . . . . . . . . . 4-4-5-1

Group 6 Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . 4-4-6-1

6.1 Fan Drive Parts Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-6-2
6.2 Jacket Water Parts Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-4-6-4
6.3 Charge Air Cooler Parts Assembly . . . . . . . . . . . . . . . . . . . . 4-4-6-6

Group 7 Engine Exhaust System . . . . . . . . . . . . . . . . . . . . . . . 4-4-7-1

7.1 Engine Exhaust Parts Assembly . . . . . . . . . . . . . . . . . . . . . . 4-4-7-2

CD295 4-4-1
4327 Orig
Chapter 4
Section 4

GROUP INDEX (CONT.)

Index Title Page

Group 8 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-8-1

8.1 Control and Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-8-2
8.2 Engine Electrical Components . . . . . . . . . . . . . . . . . . . . . . . 4-4-8-6
8.3 Compressor, Fuel Tank, and Skid Electrical Components . . .4-4-8-12
8.4 Engine Electrical Components . . . . . . . . . . . . . . . . . . . . . . .4-4-8-24
8.5 Engine ECM and Fuse Box . . . . . . . . . . . . . . . . . . . . . . . . .4-4-8-32
8.6 Battery Parts Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4-8-34

Group 9 Air Compressor Cooling and Lubrication . . . . . . . . . . 4-4-9-1

9.1 Lube Oil GHH Compressors . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-9-2

Group 10 Compressor Air Distribution and

Regulation System . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4-10-1
10.1 Discharge/Unloader Parts Assembly . . . . . . . . . . . . . . . . . .4-4-10-2
10.2 Unloader Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .4-4-10-6
10.3 Compressor Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . .4-4-10-8

4-4-2 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 1

TMD-150/180/250 Air Start Unit

CD295 4-4-1-1
4327 Orig
Chapter 4
Section 4

Figure 1.1 TMD-150/180/250 Overall Assembly

4-4-1-2 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.1 TMD-150/180/250 Overall Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.1 TMD-150/180/250 OVERALL
ASSEMBLY
-1 SA000009 81381 . Enclosure Assembly 1
-2 SA000010 81381 . Door Assembly 2
-3 SW000035 81381 . Bumper, Rear 1
-4 04-40380 81381 . Rear Axle Assembly 1
-5 SW000078 81381 . Hose Basket Assembly 1
-6 02-20737 81381 . Tire/Wheel Assembly 4
-7 04-40379 81381 . Front 5th Wheel Assembly 1
-8 02-20143 81381 . Towbar Assembly 1
-9 SW000012 81381 . Front Gooseneck Assembly 1
-10 SW000008 81381 . Main Frame Assembly 1

CD295 4-4-1-3
4327 Orig
Orig
4-4-1-4
Section 4
Chapter 4

Figure 1.2 TMD-150/180/250 Overall Rear Axle Assembly

4327
CD295
 Chapter 4
Section 4

Table 1.2 TMD-150/180/250 Overall Rear Axle Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.2 TMD-150/180/250 OVERALL REAR
AXLE ASSEMBLY
-1 03-30548 81381 . Rear Axle Weldment 1
-2 01-10027 81381 . Leaf Spring, 5 Leaf 2
-3 06-61901 81381 . U-Bolt, 5/8-18 4
-4 06-61819 81381 . Tie Plate 2
-5 321510110 81381 . Nut, 5/8-18 UNF Hex 8
-6 324000110 81381 . 5/8 Lock Washer 8
-7 02-20704 81381 . Front Shackle Weldment 2
-8 02-20705 81381 . Rear Shackle Weldment 2
-9 06-61835 81381 . Dust Shield for 9" Brake 4
-10 06-61435 81381 . Dust Shield Spacer 8
-11 02-20735 81381 . Brake Lever Weldment, w/ 3/4 offset 2
-12 390908028 81381 . 9 x 2 Mechanical Parking Brake 2
-13 321800090 81381 . 1/2-13 Nut 8
-14 NOT USED
-15 3202224100 81381 . Bolt, 1/2-13 x 2.00 8
-16 06-61900 81381 . 9 x 2 Brake Drum, 3.13 Long 3
-17 02-03916 81381 . Hub, #623 5 on 5.5 bolt pattern 2
-18 02-03207 81381 . Grease Seal 2
-19 130400100 81381 . Inner Cone, #24780 2
-20 130395200 81381 . Inner Cup, #24720 2
-21 130360200 81381 . Outer Cup, #15245 2
-22 130355100 81381 . Outer Cone, #15123 2
-23 06-60591 81381 . 1" Tongued Washer 2
-24 321415140 81381 . Nut, Slotted Hex, 1-14 2
-25 324612100 81381 . Cotter Pin, 1/8 x 1.50 2
-26 06-11814 81381 . Grease Cap, #623 2
-27 06-60591 81381 . Wheel Stud, 1/2-20 10
-28 06-12103 81381 . Wheel Nut, 1/2-20 10
-29 06-60136 81381 . Shackle Bolt, 9/16-18 4
-30 322400100 81381 . Nut, 9/16-18 Locking Jam 4

CD295 4-4-1-5
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Chapter 4
Section 4

Figure 1.3 Fifth Wheel Hub Assemblies

4-4-1-6 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.3 Fifth Wheel Hub Assemblies

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.3 FIFTH WHEEL HUB ASSEMBLIES
-1 03-30241 81381 . Front Axle Weldment, T.I. STND. 5th 1
Wheel
-2 02-20322 81381 . Hub Assembly, #623 2
-3 02-03916 81381 . Hub, #623 Cupped and Studded 2
-4 02-03207 81381 . Grease Seal, #623 2
-5 130400100 81381 . Inner Cone, #24780 2
-6 130395200 81381 . Inner Cup, #24720 2
-7 130360200 81381 . Outer Cup, #15245 2
-8 130355100 81381 . Outer Cone, #15123 2
-9 06-12016 81381 . Grease Cap, #623 2
-10 06-60440 81381 . Wheel Stud, 1/2-20 UNF 10
-11 02-20409 81381 . Hub Assembly, 655/#42 Idler 1
-12 02-20212 81381 . Hub, Cupped and Studded, #655 Idler 1
-13 06-60403 81381 . Grease Seal, #22550 1
-14 130580500 81381 . Inner Cone, #25580 1
-15 130405200 81381 . Inner Cup, #25520 1
-16 130360200 81381 . Outer Cup, #15245 1
-17 130355100 81381 . Outer Cone, #15123 1
-18 06-60479 81381 . Grease Cap, #1520 1
-19 06-60538 81381 . Wheel Stud, 1/2-20 UNF 6
-20 06-12103 81381 . Nut, 1/2-20 Hex Nut 6
-21 06-12104 81381 . Washer, 1/2 Lock 6
-22 06-60295 81381 . Washer, 1" Tongue Spindle 3
-23 321415140 81381 . Nut, 1-14 UNF Slotted Hex Spindle 3
-24 02-02370 81381 . Queen Bolt, 1-14 x 8.75 1
-25 320700140 81381 . Nut, 1-14 Hex Jam 1
-26 06-13144 81381 . Nut, 1/2-20 Tapered Hex Wheel 10

CD295 4-4-1-7
4327 Orig
Chapter 4
Section 4

Figure 1.4 Overall Axle Assembly

4-4-1-8 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.4 Overall Axle Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.4 OVERALL AXLE ASSEMBLY
-1 04-40379 81381 . Front Axle Assembly 1
-2 04-40380 81381 . Rear Axle Assembly 1
-3 02-20143 81381 . Drawbar Assembly, 6 x 48 1
-4 02-02370 81381 . Towbar Pin Weldment 1
-5 321415140 81381 . Nut, 1-14 Slotted 1
-6 324612100 81381 . Cotter Pin, 1/8 x 150 1
-7 02-20707 81381 . Cross Shaft 1
-8 02-20732 81381 . Short Brake Rod Assembly, 13.00 LG. 2
-9 02-20731 81381 . Long Brake Rod, 90.5" LG. 2
-10 03-18451 81381 . Brake Lever, Orscheln 1
-11 020-20706 81381 . Trunnion Weldment 1
-12 06-12104 81381 . 1/2" Lock Washer 6
-13 02-12103 81381 . Wheel Nut, 1/2-20 6
-14 02-20737 81381 . Tire/Wheel Assembly 4
-15 06-61849 81381 . Shaft Locking Collar 2

CD295 4-4-1-9
4327 Orig
Chapter 4
Section 4

Figure 1.5 Brake Assembly

4-4-1-10 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.5 Brake Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.5 BRAKE ASSEMBLY
-1 41-308664 81381 . Spring, Shoe Return 2
-2 41-415200 81381 . Shoe and Lining 2
-3 41-308665 81381 . Spring, Retaining 1
-4 41-308743 81381 . Support Plate 1
-5 390908028 81381 . Brake Assembly, 9 x 2 1

CD295 4-4-1-11
4327 Orig
Chapter 4
Section 4

Figure 1.6 Door Assembly

4-4-1-12 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.6 Door Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.6 DOOR ASSEMBLY
-1 SA000010 81381 . Assembly, Door, Gull-Wing, w/ Hinge 2
-2 SD000145 81381 . Hinge, Gull-Wing Door 1
-3 12950501 81381 . Latch for D-Ring 1
-4 279L 81381 . D-Ring, S.S., for Latch, Locking 1
-5 SD000146 81381 . Insulation Panel, RS-LS 2
-6 SD000148 81381 . Insulation Panel, Top 1
-7 SD000149 81381 . Insulation Panel, Bottom 1
-8 12950502 81381 . Striker, for Door Latch 1
-9 SPD-3100200 81381 . Strut, Gas, 200 LBF, 10-inch stroke 2
-10 SPD-1007 81381 . Stud, Ball, 13mm 2
-11 SPD-1008 81381 . Clip, Safety, 13mm 2
-12 SD000345 81381 . Retaining Sheet, Top 2" Perf. 1
(NOT SHOWN)
-13 SD000346 81381 . Retaining Sheet, Bottom 2" Perf. 1
(NOT SHOWN)

CD295 4-4-1-13
5395 Rev 2
Chapter 4
Section 4

Figure 1.7 Hose Basket Parts Assembly

4-4-1-14 CD295
Orig 4327
 Chapter 4
Section 4

Table 1.7 Hose Basket Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
1.7 HOSE BASKET PARTS ASSEMBLY
-1 SD000200 81381 . Basket, Hose, 150-250 1
-2 SD000201 81381 . Door, Hose Basket, 150-250 1
-3 SD000199 81381 . Hinge, Hose Basket 1
-4 1078-3" 81381 . Assembly, Bolt/Striker (for Hose Basket) 2

CD295 4-4-1-15
4327 Orig
Chapter 4
Section 4

This Page Intentionally Left Blank

4-4-1-16 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 2

Engine

CD295 4-4-2-1
4327 Orig
Chapter 4
Section 4

Table 2.1 Engine Assembly, TR/TMD-150/180/250

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
2.1 DETROIT DIESEL ENGINE ASSEMBLY
-1 SA000042 81381 Engine Assembly, TR/TMD-150 REF
-2 SP000006 81381 . Engine, Detroit, Series 60 DDEC IV 1
SD000024 81381 . . Isolator, Compressor Vibration RH 1
12950284 81381 . . Isolator, Compressor Vibration LH 1
12950282 81381 . . Washer, Snubbing 2

-1 SA000051 81381 Engine Assembly, TR/TMD-180 REF

-2 SP000007 81381 . Engine, Detroit, Series 60 DDEC IV 1
SD000024 81381 . . Isolator, Compressor Vibration RH 1
12950284 81381 . . Isolator, Compressor Vibration LH 1
12950282 81381 . . Washer, Snubbing 2

-1 SA000052 81381 Engine Assembly, TR/TMD-250 REF

-2 SP000008 81381 . Engine, Detroit, Series 60 DDEC IV 1
516-5-N-S 81381 . . Isolator, Compressor Vibration RH & LH 2
12950282 81381 . . Washer, Snubbing 2

--- USED ON TR/TMD-150/180/250

-3 SA000049 81381 . Mount, Assembly, Detroit/GHH 1
-4 512-3-N-S 81381 . Isolator, Engine Vibration 2
-5 12980044 81381 . Washer, Snubbing 2
-6 SD000033 81381 . Mount, Engine, DDC Series 60 1

4-4-2-2 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 3

Fuel System

CD295 4-4-3-1
4327 Orig
Orig
4-4-3-2
Section 4
Chapter 4

4327
CD295
Figure 3.1 nnStandard Fuel Kit Assembly
 Chapter 4
Section 4

Table 3.1 Standard Fuel Kit Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
3.1 STANDARD FUEL KIT ASSEMBLY
-1 SA000037 81381 . Assembly, Fuel Tank (Trailer Unit) 1
-2 78898 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
8-8S
-3 232B-4PP 81381 . Valve, Check, 1/2" NPT 1
-4 2083-12-8S 81381 . Adapter, Nipple, 3/4" MNPT x 1/2" MNPT 1
-5 SA000023 81381 . Assembly, Hose, Fuel Pick-Up, 150-250 1
W/ S60
-6 78894 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
6-8S
-7 23518482 81381 . Filter, Fuel, Secondary 1
-8 2089-4-2S 81381 . Elbow, Reducing 90 1
-9 208007-4-2S 81381 . Cross 1
-10 2081-4-2S 81381 . Bushing, Reducer 1
-11 77006 81381 . Adapter, Elbow 90 Degree, Aeroquip 1
2024-12-8S
-12 SA000022 81381 . Assembly, Hose, Fuel Return, 150-250 W 1
S60
-13 77738 81381 . Clamp, Support, Hose, Clamp ID=.938 1
-14 SW000006 81381 . Mount/Fuel Tank 1

CD295 4-4-3-3
4327 Orig
Orig
4-4-3-4
Section 4
Chapter 4

4327
CD295
Figure 3.2 Standard Fuel Kit Assembly with
Manual Prime Pump Option
 Chapter 4
Section 4

Table 3.2 Standard Fuel with Manual Prime Pump Option

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
3.2 STANDARD FUEL WITH MANUAL 1
PRIME PUMP OPTION
-1 SA000037 81381 Assembly, Fuel Tank (trailer unit) 1
-2 78898 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
8-8S
-3 232B-4P 81381 . Valve, Check, 1/2" NPT 1
-4 2083-12-8S 81381 . Adapter, Nipple, 3/4" MNPT x 1/2" MNPT 1
-5 SA000023 81381 . Assembly, Hose, Fuel Pick-Up, 150-250 1
w/ S60
-6 78894 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
6-8S
-7 23518482 81381 . Filter, Fuel, Secondary 1
-8 2089-4-2S 81381 . Elbow, Reducing 90, Aeroquip 2089-4-2S 1
-9 208007-4-4S 81381 . Cross, Aeroquip 208007-4-2S 1
-10 2081-4-2S 81381 . Bushing, Reducer Aeroquip 2084-4-2S 1
-11 77006 81381 . Adapter, Elbow 90°, Aeroquip 2024-12-8S 1
-12 SA000022 81381 . Assembly, Hose, Fuel Return, 150-250 w/ 1
S60
-13 77738 81381 . Clamp, Support, Hose, Clamp ID=.938 1
-14 SW000006 81381 . Mount/Fuel Tank 1
-15 5110760 81381 . Pump, Hand Priming 1
-16 78886 81381 . Adapter, Connector, Male Aeroquip 2021- 2
2-4S
-17 SA000025 81381 . Assembly, Hose, Check Valve to Prime 1
Pump
-18 78896 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
8-4S
-19 2092-8-8S 81381 . Tee, Pipe, Internal/External 1
-20 78890 81381 . Adapter, Connector, Male, Aeroquip 2021- 1
4-4S
-21 SA000026 81381 . Assembly, Hose, Prime Pump to 1
Secondary Fuel Filter, S60
-22 77735 81381 . Clamp, Support, Hose, Clamp ID=.502 1

CD295 4-4-3-5
Rev 6
Chapter 4
Section 4

Figure 3.3 Twin Fuel Tank Installation (Replaces earlier single-tank installations)

4-4-3-6 CD295
Rev 2 5395
 Chapter 4
Section 4

Table 3.3 Twin Fuel Tank Installation (Replaces earlier single-tank instllations)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
3.3 TWIN-TANK FUEL KIT ASSEMBLY 1
-1 3232290 81381 . Pipe Cap, 2 1/2” Threaded, 150# 1
-2 2025-6-8S 81381 . Adapter, Elbow, 1/2” Tube to 3/8” 1
-3 87046 81381 . Valve, Check, In-Line, 3/8” NPT 1
-4 2083-12-6S 81381 . Fitting, Aeroquip, Pipe-To-Pipe 1
-5 SD000417 81381 . Strap, Saddle, Fuel Tank 2
-6 SW000082 81381 . Tank, Fuel, Saddle, w/Fuel Sender 2
-7 P828480 81381 . Plug, Pipe, Flush, 1 1/2” Threaded 2
-8 SA000101 81381 . Hose, Assembly, Fuel, 2” 1
-9 87903 81381 . Plug, Pipe, Square Head, Std, 1” NPT 4
-10 SE000073 81381 . Sender, Fuel Level, 240-33 Ohms 1
-11 SA000102 81381 . Hose, Assembly, Fuel, 1/2” 1
-12 77006 81381 . Adapter, Elbow, 90 Degree 3
-13 76563 81381 . Cap, Filler, Vent, Cone Filter 1
-14 SA000022 81381 . Assembly, Hose, Fuel Retrun, 150-250 W 1
-15 2021-32-32S 81381 . Adapter, Connector, Male, 2” Tube 2

CD295 4-4-3-7
Rev 6
Chapter 4
Section 4

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4-4-3-8 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 4

Engine Air Intake

CD295 4-4-4-1
4327 Orig
Chapter 4
Section 4

Figure 4.1 Engine Air Intake Assembly

4-4-4-2 CD295
Orig 4327
 Chapter 4
Section 4

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
4.1 ENGINE AIR INTAKE ASSEMBLY
-1 G112401 81381 Assembly, Air Cleaner, Extended Life Filter 1
-2 P105695 81381 . Element, Filter, Replacement, Extended 1
Life
-3 78603 81381 . Clamp, Worm 4
-4 SP000021 81381 . Elbow, Rubber 90, 7" x 6" 1
-5 P004079 81381 . Band, Mounting (for G112401) 2
-6 SP000022 81381 . Tube, Intake, Engine Air, Series 60 1
-7 P105535 81381 . Elbow, Rubber 90 6" 1

CD295 4-4-4-3
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Section 4

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4-4-4-4 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 5

Engine Lubrication System

The engine lubrication system is completely contained within the engine assembly; refer
to the Detroit Diesel Custom Parts Catalogue for detailed parts information on the
engine lubrication system.

Note: The Detroit Diesel Custom Parts Catalogue is provided to assist in the
ordering of parts and replacement items.

CD295 4-4-5-1
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Section 4

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4-4-5-2 CD295
Orig 4327
 Chapter 4, Section 4
Chapter 4
Section 4

Group 6

Engine Cooling System

CD295 4-4-6-1
4327 Orig
Chapter 4
Section 4

Figure 6.1 Fan Drive Parts Assembly

4-4-6-2 CD295
Orig 4327
 Chapter 4
Section 4

Table 6.1 Fan Drive Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
6.1 FAN DRIVE PARTS ASSEMBLY
-1 SP000031 81381 . Fan, 39" 8 Blade Aluminum 1
-2 SW000017 81381 . Weldment, Engine Fan Ring RH 1
-3 SD000079 81381 . Adapter, Engine Fan Ring 1
-4 SW000014 81381 . Weldment, Base Fan Shroud 1
-5 SD000196 81381 . Spacer, Engine Fan 1
-6 A46 81381 . Belts, A Section 46" Pitch Length Set/3
-7 SW000058 81381 . Weldment, Engine Fan Ring LH 1

CD295 4-4-6-3
4327 Orig
Chapter 4
Section 4

Figure 6.2 Jacket Water Parts Assembly

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 Chapter 4
Section 4

Table 6.2 Jacket Water Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
6.2 JACKET WATER PARTS ASSEMB LY
-1 SD000284 81381 . Hose, Jacket Water Return (12.7 & 14.0 L 1
Series 60)
-2 SD000055 81381 . Hose, Water Pump Suction (12.7 & 14.0 L 1
Series 60)
-3 12892909 81381 . Hose, Heater, 1" ID 6.5
-4 2256-4RL 81381 . Hose, De-Aeration 1/4" 3.7
-5 79382 81381 . Clamp, Worm, 1/4" Hose 2
-6 12901644 81381 . Clamp, Worm, 1" Hose 2
-7 MB9425T75S283F 81381 . Clamp, T-Bolt, 3" 4
-8 77741 81381 . Clamp, Nylon, 1" 1
-9 23515397 81381 . Low Coolant Level Switch 1
-10 8924187 81381 . Hose Barb 3/4" NPT x 1" Hose ID, 90 1
Elbow
-11 4738-4-4B 81381 . Aeroquip, Hose Eng 1/4" Barb 1
-12 77746 81381 . Clamp, Nylon, 2-3/4" 1

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Figure 6.3 Charge Air Cooler Parts Assembly

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 Chapter 4
Section 4

Table 6.3 Charge Air Cooler Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
6.3 CHARGE AIR COOLER PARTS
ASSEMBLY
-1 SW000023 81381 . Weldment, Charge Air Turbo Inlet, DDC 1
Series 60 12.7 L & 14 L
-2 SP000037 81381 . Clamp, Hose, 5-1/2" 4
-3 SD000089 81381 . Hose, Charge Air 5" OD x 3-1/2" 2
-4 SD000086 81381 . Tube, Charge Air Linet Manifold (Series 1
60 12.7 L & 14 L)
-5 SD000531 81381 . Tube, Charge Air Turbo (Cooler Inlet) 1
(Series 60 12.7 L & 14 L)
-6 CT450 81381 . Clamp, Hose, 4-1/2", Caterpillar 4
-7 SD000105 81381 . Hose, Charge Air 4" OD x 8" (3 Bellows) 1
-8 12912045 81381 . Hose, Turbo, 4" ID x 4" LG 1

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Chapter 4
Section 4

Group 7

Engine Exhaust System

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Section 4

Figure 7.1 Engine Exhaust Parts Assembly

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Section 4

Table 7.1 Engine Exhaust Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
7.1 ENGINE EXHAUST PARTS ASSEMBLY
-1 SP000014 81381 . Spiral Silencer 1
-2 P270543 81381 . Rain Cap, 6" Exhaust 1
-3 X005833 81381 . Seal Clamp, 5" 1
-4 SD000370 81381 . Exhaust Elbow, Turbo to Muffler 1
-5 23506159 81381 . Clamp, Turbo, 5" 1
-6 SD000369 81381 . Blanket, Heat Dissipation, Muffler 1

Note: Refer to the Detroit Diesel Custom Parts Catalogue located in the appendix
of this manual for engine exhaust parts information.

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Section 4

Group 8

Electrical System

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Section 4

Figure 8.1 Control Panel, Assembly (Sheet 1 of 2)

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 Chapter 4
Section 4

Table 8.1 Control Panel, Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.1 SE000038 81381 CONTROL PANEL, ASSEMBLY 1
-1 SE000013 81381 . Faceplate, Control Panel 1
-2 LE000321 81381 . Assembly, Utility Lamp with 24V Bulb 3
(DS12A, DS12B, DS12C)
-3 G2OUB4-FTG- 81381 . Gauge, Air Temperature, 150-750 °F, 1
7342 Mechanical
-4 12980039 81381 . Gauge, Air Pressure, 0-60 psi, Mechanical 1
-5 310-910 81381 . Gauge, Temperature, 100-250 °F (40-120 2
°C), 24V, with 24v (P/N 600-826) Bulb,
for use with 10-180 Ohm Sender (GA4,
GA6, GL4, GL6)
-6 350-902 81381 . Gauge, Pressure, 0-80 psi, 5 Bar, 24V, with 1
24V (P/N 600-826) Bulb, for use with 10-
180 Ohm Sender (GA5, GL5)
-7 350-906 81381 . Gauge, Pressure, 0-100 psi, 7 Bar, 24V, 2
with 24V (P/N 600-826) Bulb, for use with
10-180 Ohm Sender (GA2, GA3, GL2,
GL3)
-8 12930787 81381 . Tachometer, 0-3500 rpm, with Hourmeter, 1
for use with Electronic Engines (DDEC,
etc.) with 24V Bulb (GA7, GL7)
-9 MS35058-26 81381 . Switch, Toggle, SPDT, Momentary (On- 1
None-On) Screw Terminals (S16)
-10 301-904 81381 . Gauge, Fuel Level, E-1/2-F, for use with 1
240-33 Ohm Sender, 240 Ohm with Empty
Tank, with 24V (P/N 600-826) Bulb (GA1,
GL1)
-11 332-902 81381 . Voltmeter, 18-32V, with 24V (P/N 600- 1
826) Bulb (M1, GL8)
-12 LE000062 81381 . Lampholder with Screw Terminals, Oil 10
Tight, Dialight P/N 125-1310-11-103
(DS1-DS6, DS8-11)
-13 LE000064 81381 . Bulb, 24V-DC (Type T3 1/4, 1819) (DS1- 10
DS6, DS8-11)
-14 LE000063 81381 . Lens, Red, Stovepipe, Internal Fluted, 8
Dialight P/N 125-1191-403 (DS1, DS3-
DS6, DS8-DS10)

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Figure 8.1 Control Panel, Assembly (Sheet 2 of 2)

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Section 4

Table 8.1 Control Panel, Assembly (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-15 LE000065 81381 . Lens, Amber, Stovepipe, Internal Fluted, 2
Dialight P/N 125-1193-403 (DS2, DS11)
-16 LE000108 81381 . Switch, Toggle, SPST Momentary On 2
(Off-None-On) Environmentally Sealed,
Cutler Hammer P/N MS24523-30 (S1, S6)
-17 LE000249 81381 . Switch, Toggle, 4PDT, Momentary On 1
(On-None-On). Environmentally Sealed,
Screw Terminals, Cutler Hammer P/N
MS24525-26 (was MS2452) (S13)
-18 MS24523-26 81381 . Switch, Toggle, SPST, Momentary Off 0
(On-None-Off) Environmentally Sealed,
Screw Terminals (S15 - Not Used)
-19 SL000003 81381 . Label, Emergency Stop Switch, Yellow 1
Background
-20 IN4006 81381 . Rectifier, 1 Amp, 600 P.R.V., Motorola 1
(CR1)
-21 MS35058-22 81381 . Switch, Toggle, SPST Maintained (On- 1
None-Off) Screw Terminals (S12)
-22 LE 000307 81381 . Switch, Toggle, 4PDT, Maintained, On- 1
None-On, Environmentally Sealed, Cutler
Hammer P/N MS24525-23 (S2)
-23 02011-10 81381 . Jumper, for Adjacent Contact on Same 5
Deck, for Series 24 Switch (S10)
-24 44204LN 81381 . Switch, Rotary Type, Series 24, with 4 1
Sections, 2 Poles per Section, contact
Assembledge 2, 3 POS. Maintained
Contacts, with Waterproof Mounting Kit
for 0.125 to 0.1875 Thick Panel, 2 Stop
Screws Installed in Stop Holes 2 and 7,
with P/N 02000-11 Oval Handle (S10)
-25 3SB02-K4R11 81381 . Switch, Emergency Stop, Red Mushroom 1

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Figure 8.2 Control Panel, Assembly, Main Relay Panel (Sheet 1 of 2)

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 Chapter 4
Section 4

Table 8.2 Control Panel, Assembly, Main Relay Panel

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.2 SE000040 81381 CONTROL PANEL, ASSEMBLY, MAIN 1
RELAY PANEL
-1 7022OF 81381 . Time Delay Relay, 24VDC Coil, 1 to 10 1
Minute Delay on De-energization (TD1)
-2 70120C 81381 . Time Delay Relay, 24VDC Coil, 1.5 to 15 2
Second Delay on Energization (TD2, TD3)
-3 SD000390 81381 . Subplate, Relay Mounting (K1, K2, K5- 1
K9, K11, K12)
-4 SD000391 81381 . Subplate, Relay Mounting (K13A, K13B, 1
K15-K19)
-5 RY4S-ULDC24V 81381 . Relay, 4PDT, 5 Amp, with 24VDC Coil, 17
with Built-in Indicator Light, Plug-in Type
(K1, K2, K5-K9, K11, K12, K13A, K13B,
K14-K19)
-6 SY4S-05 81381 . Socket, Relay, for Plug-in 4PDT Relay, 17
DIN Rail Snap Mount Type Furn. with (2)
Y778-011 Hand Down Spring Anchors
(Horse Shoe Clips) (K1, K2, K5-K9, K11,
K12, K13A, K13B, K14-K19)
-7 SY4S-51F1 81381 . Hold Down Spring, Relay (K1, K2, K5- 17
K9, K11, K12, K13A, K13B, K14-K19)
-8 BNDN1000 81381 . Relay Mounting DIN Rail, 1 Meter Long 1-
(K1, K2, K5-K9, K11, K12, K13A, K13B, Cut
K14-K19)
-9 BNL5 81381 . DIN Rail End Stop (K1, K2, K5-K9, K11, 4
K12, K13A, K13B, K14-K19)
-10 LE000106 81381 . Switch, Toggle, SPDT Momentary On 1
(On-Off-On) Environmentally Sealed,
Screw Terminals, Cutler Hammer P/N
MS24523-27 (S14)
-11 SE000031 81381 . Bracket, Switch Mounting (S14) 1
-12 SE000032 81381 . Nameplate, Store Pressure Setting 1
(increase/decrease) (S14)
-13 SE000033 81381 . Cover, Switch, Tamper Resistant (S14) 1
-14 LE000252 81381 . Resistor, 25 Ohm, 50 Watt, Dale P/N 1
RH5025 (R12)
-15 SE000041 81381 . Assembly, Electrical Harness, Main Relay 1
Panel

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Section 4

Figure 8.2 Control Panel, Assembly, Main Relay Panel (Sheet 2 of 2)

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 Chapter 4
Section 4

Table 8.2 Control Panel, Assembly, Main Relay Panel (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-16 SD000285 81381 . Subplate, Main Back Plate, Relay- 1
Resistor-Rectifier Mounting
-17 SD000392 81381 . Subplate, Terminal Board Mounting (CR2- 1
CR18, R1-R11, R13-R25, Z2-Z8, Z10,
Z11)
-18 MS37TB31-10 81381 . Marker Strip, 31 Point, Printing Style No. 1
10 (TB3 - Cut Down to 28 Points)
-19 37TB-31 81381 . Terminal Block, 31 Point, with 6-32 Brass 2
Plated Screws (TB3, TB4 - Cut Down to
28 Points)
-20 MS37TB31-40 81381 . Marker Strip, 31 Point, Printing Style No. 1
40 (TB4 - Cut Down to 28 Points)
-21 LE000318 81381 . Voltage Surge Suppressor, Breakdown 10
Voltage, 33 Volts, 1500 Watts, Uni-
Directional, General Instruments P/N
1.5KE33A (Z1-Z8, Z10, Z11)
-22 LE000131 81381 . Resistor, 220 Ohm, 5 Watt, Ohmite Mfg. P/ 24
N 95J220 (R1-R11, R13-R25)
-23 IN4006 81381 . Rectifier, 1 Amp, 600 P.R.V. (CR2-CR18) 17
-24 MS37TB24-VF- 81381 . Marker Strip, 24 Point, Printing Style No. 1
10 10 (TB1)
-25 37TB-24 81381 . Terminal Block, 24 Point, with 6-32 Brass 2
Plated Screws (TB1, TB2)
-26 MS37TB24-VF- 81381 . Marker Strip, 24 Point, Printing Style No. 1
40 40 (TB2)
-27 SE000042 81381 . Assembly, Resistor-Rectifier-Suppressor 1
-28 LE000191 81381 . Connector, 19 Contacts (for Female 2
Sockets) ITT Cannon P/N SLEB19S2S
(P19, P20)
-29 LE000192 81381 . Connector, 19 Contacts (for Male Pins) 2
ITT Cannon P/N SLEB19P4S (Use P/N
LE000138 Pins & P/N LE000195 Cavity
Plugs) (J19, J20)
-30 SE000039 81381 . Assembly, Electrical Harness, Control 1
Panel & ECM Interface
-31 SE000006 81381 . Receptacle Assembly, 6 Pin, Male 1
Contacts (J4)
-32 12950802 81381 . Respectable, Male, 35 Pin, ITT Cannon P/ 1
N CA3102R32-7PBA176109 (J3)

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Section 4

Figure 8.3 Compressor, Fuel Tank, and Skid Electrical Components (Sheet 1 of 3)
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 Chapter 4
Section 4

Table 8.3 Compressor, Fuel Tank, and Skid Electrical Components

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.3 COMPRESSOR, FUEL TANK, AND SKID
ELECTRICAL COMPONENTS
-1 SE000043 81381 . Assembly, Engine & Compressor 1
-2 1110 81381 . Battery (BT1A, BT1B, BT2A, BT2B) 4
-3 SE000044 81381 . Assembly, Electrical Harness, Engine & REF
Compressor (NOT SHOWN)
-4 LE000151 81381 . . Connector, Assy., 3 Pin, Female Contacts, 3
16-18 AWG Wire, 2.03-2.85 mm Wire
O.D., Metri-Pack Type 150 (J11, J13,
J21)
-5 LE000152 81381 . . Connector Assy., 4 Pin, Female Contacts, 2
16-18 AWG Wire, 2.03-2.85 mm Wire
O.D., Metri-Pack Type 150 (J10, J12)
-6 SE000027 81381 . . Connector, Assy., 2 Pin, Female Contacts, 1
16 AWG Wire, 2.03-2.85 mm Wire O.D.,
Metri-Pack Type 280 (J16)
-7 81381 . . Connector, Assy., For Optional Engine 1
Running Beacon, Female (J17)
-8 SM-2C-12F-AU 81381 . Switch, Pressure, SPDT, 5 Amp, Gold 1
Plated, Contacts Adjusted to Close at 12
psi on Falling Pressure, 1/8-27 NPT Male
Threads (S5)
-9 360-003 81381 . Sender, 0-80 psi, 10-180 Ohm, 1/8-27 NPT 1
Male Threads (SE5)
-10 360-094 81381 . Sender, 250 °F, 10-180 Ohm, 3/8-18 NPT 1
Male Threads (SE6)
-11 TT-2A-0100- 81381 . Switch, Temperature, N/O Contact 1
176R Adjusted to Close at 176 °F on Rising
Temp., with 3/8 NPT 1" Long Male
Threads, 8-32 Electrical Connections (S3)
-12 SE000034 81381 . Kit, Low Fuel Level, with Switch & Blue REF
Beacon Option (OPTION)
-13 SE000045 81381 . . Assembly, Electrical Harness, Low Fuel 1
Level Beacon Option
-14 LE000005 81381 . . Lamp Assembly, Flashing Incandescent, 1
24V, with Blue Lens (Optional) (DS7,
FL1)
-15 81381 . . Flasher, Beacon, Low Level Fuel, 24V 1
(Optional) (FL1)

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Figure 8.3 Compressor, Fuel Tank, and Skid Electrical Components (Sheet 2 of 3)
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 Chapter 4
Section 4

Table 8.3 Compressor, Fuel Tank, and Skid Electrical Components (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-16 LE000018 81381 . . Relay, 40A Control, 24VCD Coil, Potter 1
& Brumfield P/N VF4-15H11 (Optional)
(K4)
-17 81381 . . Resistor, Burden, 220 Ohm (Optional) 1
(R26)
-18 81381 . . Plug, For Low Level Fuel Beacon, Male 1
(Optional) (P13)
-19 SE000046 81381 . Assembly, Comp. Low Discharge Pressure 1
Pilot Assist Switches
-20 SE000047 81381 . . Assembly, Electrical Harness, 1
Compressor Low Discharge Pressure
Pilot Assist Switches (P21)
-21 23518254 81381 . . Transducer, Air Pressure, 0-300 psig, 0.5- 1
4.5VDC Operating Voltage (APTD)
-22 SM-2C-34F/BT 81381 . . Switch, Pressure, SPDT, Contacts Adjust 1
to Actuate at 34 psi on Falling Pressure,
1/8-27 NPT Male Threads (S18)
-23 23520025 81381 . . Switch, Pressure, SPDT, Contacts Adjust 1
to Actuate at 20 psi on Falling Pressure,
1/8-27 NPT Male Threads (S17)
-24 81381 . . Plug, For Switches S17 and S18, Male 1
(P21)
-25 81381 . Kit, Engine Running, with Switch and REF
Amber Beacon Option (OPTION)
-26 81381 . . Assembly, Electrical Harness, Engine 1
Running Beacon Option
-27 81381 . . Lamp, Assembly, Flashing Incandescent, 1
24V, with Amber Lens (Optional) (DS13,
FL2)
-28 81381 . . Flasher, Beacon, Engine Running, 24V 1
(Optional) (FL2)
-29 81381 . . Relay, 24VDC Coil, Engine Running 1
Beacon (Optional) (K20)
-30 81381 . Resistor, Burden, 220 Ohm (Optional) 1
(R27)
-31 81381 . Plug, For Low Level Fuel Beacon, Male 1
(Optional) (P17)

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Figure 8.3 Compressor, Fuel Tank, and Skid Electrical Components (Sheet 3 of 3)
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Section 4

Table 8.3 Compressor, Fuel Tank, and Skid Electrical Components (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-32 SE000007 . Connector Assy., 3 Pin, Female Contacts 1
(P6)
12065287 81381 . . Connector, 3 Pin, Female, with Cable REF
Seal (P6)
12103881 81381 . . Terminal, Female, for 16-14 AWG Wire REF
Size (P6)
-33 12950803 81381 . Plug, Female, 35 Pin, ITT Cannon P/N REF
CA3106E32-7SBF80A (P3, NOT
SHOWN - LOCATED ON CONTROL
PANEL)
-34 12911262 81381 . Switch, Air Temperature, N/O Contact 1
Adjusted to Close at 460 °F on Rising
Temp. (S4)
-35 837-N1 81381 . Well, Separable Temperature (S4) 1
-36 81381 . Solenoid, Air Packs Mode Valve, N/C 1
Orifice, 24V Coil (L2)
-37 81381 . Solenoid, Low Pressure Assist; Adds 1
Additional Pilot Pressure to Air Comp.
Unloader Valve to Increase Discharge
Pressure, Air Packs Mode Valve, N/C
Orifice, 24V Coil (L4)
-38 81381 . Solenoid, Compressor Jet Start Mode 1
Valve, N/C Orifice, 24V Coil
(L3)
-39 LE000157 81381 . Connector Assy., 4 Pin, Male Contacts, 16- REF
18 AWG Wire, 2.03-2.85 mm Wire O.D.,
Metri-Pack Type 150 (P10 - Ref.,
Furnished by Vendor)
-40 SE000052 81381 . Plug, For Switch S7, Male (P11) 1
-41 SE000052 81381 . Assembly, Low Fuel Level Warning 1
Switch Option (P11, S7)
-42 SE000048 81381 . Assembly, Fuel Level Sender, including 1
Harness (SE1)
-43 SE000050 81381 . Assembly, Low Fuel Level Shutdown 1
Switch Option, Includes Harness (S8)
-44 81381 . Plug, For Switch S8, Male (P12) 1
-45 81381 . Plug, For Sender SE1, Male (P16) 1

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Section 4

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Section 4

Figure 8.4 Engine Electrical Components (Sheet 1 of 2)

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Section 4

Table 8.4 Engine Electrical Components

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.4 ENGINE ELECTRICAL COMPONENTS
-1 23515397 81381 . Assembly, Sensor, Low Coolant Level, 1
Detroit Diesel P/N 23520380, 1/4 NPT
Fitting, Variable Resistance Type, Furn.
with Electrical Connector Kit (LT1, P7)
-2 81381 . Plug, Coolant Level Probe, Female (P7) 1
-3 SE000044 81381 . Assembly, Electrical Harness, Engine & REF
Compressor (NOT SHOWN)
-4 19010182 81381 . Alternator, With Internal Voltage 1
Regulator (Battery Charging) 24V (G1)
-5 323-093 81381 . Sender, 250 °F, 10-180 Ohm, 1/2-14 NPT 1
Male Threads (SE4)
-6 360-086 81381 . Sender, 0-100 psi, 10-180 Ohm, 1/8-27 2
NPT Male Threads (SE2, SE3)
-7 240-903 81381 . Kit, Bushing, with 1 each Female 1/8-27 to 2
1/4, 3/8, & 1/2 Bushings (SE2, SE3)
-8 24063-09 81381 . Relay (Contactor) 24VDC Coil, N/O SPST 1
(K3)
-9 LE000318 81381 . Voltage Surge Suppressor, Breakdown 1
voltage, 33 Volts, 1500 Watts, Uni-
Directional, General Instruments P/N
1.5KE33A (Z9)
-10 SE000035 81381 . Assembly, Engine Fuse Box 1
-11 SE000008 81381 . . Assembly, Fuse Block, 4 Pole, for Type 1
ATO Fuses (XFA)
-12 SE000009 81381 . . Box, NEMA 3R, 6" Wide x 8" High x 4" 1
Deep (F1-F4, XFA)
-13 SE000010 81381 . . Cover, Nameplate, Fuse Identification 1
(F1-F4) (NOT SHOWN)
-14 CGB193 81381 . . Cable Fitting (NOT SHOWN) 2
-15 BL-50 81381 . . Lock Nut (NOT SHOWN) 4
-16 257010 81381 . . Fuse, 10 Amp Automotive Blade Type, 1
Type ATO (F1)
-17 257005 81381 . . Fuse, 5 Amp Automotive Blade Type, 1
Type ATO (F2)

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Section 4

Figure 8.4 Engine Electrical Components (Sheet 2 of 2)

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 Chapter 4
Section 4

Table 8.4 Engine Electrical Components (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-18 257015 81381 . . Fuse, 25 Amp, Automotive Blade Type, 2
Type ATO (F3, F4)
-19 SD000238 81381 . . Bracket, Fuse Box (K3, Fuse Box -- F1- 1
F4, XFA)
-20 10478980 81381 . Motor, Engine Starting, 24V (B1) 1
-21 81381 . Solenoid, Engine Starting, 24V (L1) 1
-22 23520025 81381 . Switch, Pressure, SPDT, Contacts adjust to 1
Actuate at 20 psi, 1/8-27 NPT Male
Threads (S11)
-23 SE000001 81381 . Connector Assy., 5 Pin, Female, Series 1
280, Metri-Pack (P8)
-24 SE000004 81381 . Connector Assy., 30 Pin, Female (P5) 1
-25 81381 . Fuse, In-Line, 5 Amp (F5, F6) 2
-26 FHAC-1 81381 . Fuseholder, In-Line, with Protective Cap, 2
Rated up to 20 Amps (XFB, XFC)

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Section 4

Figure 8.5 Engine ECM and Fuse Box

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Orig 4327
 Chapter 4
Section 4

Table 8.5 Engine ECM and Fuse Box

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.5 ENGINE ECM AND FUSE BOX
-1 SE000039 81381 . Assembly, Electrical Harness, Control 1
Panel & ECM Interface
-2 SE000023 81381 . Connector Assy., 2 Pin, Male Contacts, 12 1
AWG Wire, 2.81-3.49 mm Wire O.D.,
Metri-Pack Type 280 (P15)
-3 SE000036 81381 . Assembly, Electrical Harness, Fuse Box to 1
Battery
-4 81381 . . Connector Assy., 2 Pin, Female (J15) 1
-5 81381 . . Connector Assy., 4 Pin, Female (J14) 1
-6 SE000017 81381 . Connector Assy., 4 Pin, Male Contacts, 12 1
AWG Wire, 2.81-3.49 mm Wire O.D.,
Metri-Pack Type 280 (P14)
-7 SE000035 81381 . Assembly, Engine Fuse Box 1
-8 SE000008 81381 . . Assembly, Fuse Block, 4 Pole, for Type 1
ATO Fuses (XFA)
-9 SE000009 81381 . . Box, NEMA 3R, 6" Wide x 8" High x 4" 1
Deep (F1-F4, XFA)
-10 SE000010 81381 . . Cover, Nameplate, Fuse Identification 1
(F1-F4) (NOT SHOWN)
-11 CGB193 81381 . . Cable Fitting (NOT SHOWN) 2
-12 BL-50 81381 . . Lock Nut (NOT SHOWN) 4
-13 257010 81381 . . Fuse, 10 Amp Automotive Blade Type, 1
Type ATO (F1)
-14 257005 81381 . . Fuse, 5 Amp Automotive Blade Type, 1
Type ATO (F2)
-15 257015 81381 . . Fuse, 15 Amp, Automotive Blade Type, 2
Type ATO (F3, F4)
-16 SE000015 81381 . Assembly, Electrical Harness, Interface, 1
Power to DDEC
-17 SE000002 81381 . . Connector Assy., 2 Pin, Female (J9) 1
-18 SE000003 81381 . Connector Assy., 2 Pin, Male (P9) 1
-19 SE000001 81381 . Connector Assy., 5 Pin, Female, Series 1
280, Metri-Pack (P8)
-20 SE000004 81381 . Connector Assy., 30 Pin, Female (P5) 1

CD295 4-4-8-33
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Chapter 4
Section 4

Figure 8.6 Battery Parts Assembly

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 Chapter 4
Section 4

Table 8.6 Battery Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
8.6 BATTERY PARTS ASSEMBLY
-1 6S1375-1 81381 . Deck, Battery Plywood 1
-2 1110 81381 . Battery, 12VDC, Hybrid Lead 4
-3 2MJ7 81381 . Cable, Battery Jumper 2 GA.x7" 4
-4 12922244 81381 . Cover, Battery Assembly 1
-5 NO NUMBER COML . Nut, 5/16" UNC 1
-6 70018 81381 . Bolt, J 2
-7 NO NUMBER COML . Flat Washer, 5/16" Diameter 1
-8 SW000087 81381 . Tray, Battery 1

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Section 4

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 Chapter 4, Section 4
Chapter 4
Section 4

Group 9

Air Compressor Cooling and Lubrication

CD295 4-4-9-1
4327 Orig
Chapter 4
Section 4

Figure 9.1 Lube Oil GHH Compressors

4-4-9-2 CD295
Orig 4327
 Chapter 4
Section 4

Table 9.1 Lube Oil GHH Compressors

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
9.1 LUBE OIL GHH COMPRESSORS
-1 SD000108 81381 . Valve, thermostatic, 120 °F Crack, Bruning 1
-2 SD000177 81381 . Manifold, Compressor, Oil Temperature 1
Sensors
-3 GG106-NP-12-16 81381 . Adapter, Straight, JIC12M - BSPP16M 2
-4 76941 81381 . Adapter, Straight, SAE16M - JIC16M 4
-5 2216-12-16S 81381 . Adapter, Straight, NPT12F - SAE16M 1
-6 78175 81381 . Nipple, Close, NPT12M - NPT12M 1
-7 78904 81381 . Adapter, Straight, NPT12M - JIC12M 3
-8 GG106-NP-12-08 81381 . Adapter, Straight, JIC12M - BSPP08M 1
-9 SA000018 81381 . Assembly, Hose, Compressor Pump to 1
Thermal Valve
-10 SA000019 81381 . Assembly, Hose, Thermal Valve to Oil 1
Cooler
-11 SA000020 81381 . Assembly, Hose, Oil Cooler to Oil 1
Manifold
-12 SA000021 81381 . Assembly, Hose, Oil Manifold to 1
Compressor
-13 p/o compressor . Pump, Lube Oil 1
-14 SP000026 81381 . Cooler, Lube Oil 1

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Chapter 4
Section 4

Group 10

Compressor Air Distribution and Regulation System

CD295 4-4-10-1
6657 Rev 3
Chapter 4
Section 4

Figure 10.1 Discharge/Unloader Parts Assembly (Sheet 1 of 2)

4-4-10-2 CD295
Rev 3 6657
 Chapter 4
Section 4

Table 10.1 Discharge/Unloader Parts Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
10.1 DISCHARGE/UNLOADER PARTS ASSY
-1 SP000011 81381 . Silex Absorptive Silencer 1
-2 H000349 81381 . Discharge Silencer Mounting Band 1
-3 X005832 81381 . Seal Clamp, 4" 2
-4 SW000021 81381 . Weldment, Flange, Unloader to Silencer 1
-5 SD000216 81381 . Rod, Tie, Compressor Discharge 2
-6 SW000002 81381 . Weldment, Discharge Manifold 1
-7 SA000008 81381 . Assembly, Control, Unloader 1
-8 SG000008 81381 . Group, Valve Unloader 1
-9 SD000073 81381 . Discharge Tube, Unloader Side 1
-10 CT450 81381 . Clamp, Hose, 4-1/2", Caterpillar 2
-11 SD000105 81381 . Hose, Charge Air 4" OD x 8" (3 Bellows) 1
-12 SD000074 81381 . Discharge Tube, Silencer Side 1
-13 SD000083 81381 . Mount, Vibration, 507-1-N-S 3
-14 SD000084 81381 . Washer, Snubbing, R18733-1 3
-15 12950251 81381 . Valve, Ball, 3/4" Internal Pipe 1
-16 78175 81381 . Nipple, Pipe, 3/4" MNPT 1
-17 88110 81381 . Elbow, Pipe, Street, 150# 90°, 3/4" NPT 1
-18 12950531 81381 . Adapter, Flanged, Air Start Hose 1
-19 97904 81381 . Valve, 4" Butterfly Discharge 1

-20 SD000006 81381 . Gasket, Flange 1

-20 SD000214 81381 . Gasket, Flange 1 150/180

-21 57AC518 81381 . Rain Cap, Air Start Silencer 1

-22 SD000109 81381 . Valve, Quick Exhaust 3/8" NPT 1
-23 12970123 81381 . Coupling, Dresser, 8" Style 38 1
-24 SW000019 81381 . Weldment, Pipe, Supply, 250 1
-25 SW000037 81381 . Weldment, Discharge, CD42S 1
-26 78890 81381 . Adapter, #4 MNPT X #4 MJIC 1
-27 SA000034 81381 . Assembly, Hose, Unloader Pilot Air 1

CD295 4-4-10-3
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Section 4

Figure 10.1 Discharge/Unloader Parts Assembly (Sheet 2 of 2)

4-4-10-4 CD295
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 Chapter 4
Section 4

Table 10.1 Discharge/Unloader Parts Assembly (Cont.)

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
-28 169X6X6 81381 . Fitting Brass, 3/8" NPT x 3/8" Compress., 1
90° Elbow
-29 121901382 81381 . Tube, Copper, 3/8" dia. 2.5
-30 56AA546 81381 . Gasket, Unloader Valve, Inlet 1
-31 56AB252 81381 . Gasket, Unloader Valve, Outlet 1
-32 SD000422 81381 . Nipple, 3”, Close 1
-33 SD000421 81381 . Elbow, 3”, 90 Degree 2
-34 SD000423 81381 . Nipple, 3”, 6” Long 1
-35 87067 81381 . Valve, Relief, Air, 3” 1
-36 93291 81381 . Bolt, M20-2.5 x 45 mm, GR 8.8 min. HHCS, 12
Torque to 90 ft-lb (NOT SHOWN)
-37 SW000115 81381 . Weldment, Knuckle Valve Support 1
-38 SD000422 81381 . Pipe Nipple, Close, 3” 1
-39 88090 81381 . Elbow, 45 Degree, 3” 1
-40 SD000519 81381 . Hose, 3.5” Ref.
-41 SD000520 81381 . Hose Connector (Not Shown) 2
-42 69726 81381 . Clamp (Not Shown) 4

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Section 4

Figure 10.2 Unloader Valve Assembly

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 Chapter 4
Section 4

Table 10.2 Unloader Valve Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
10.2 57AC884 81381 UNLOADER VALVE ASSEMBLY REF
-1 58AB052 81381 Housing, Unloader 1
-2 55AA532 81381 Unloader Cylinder Mount 1
-3 NO NUMBER COML Nut, Jam, 5/8-24" 1
-4 58AA050 81381 Bushing 3-1/2" Long 1
-5 55AA533 81381 Shaft, Unloader Valve 1
-6 58AA051 81381 Disc, Unloader Valve* 1
-7 97905 81381 Actuator, Unloader Valve 1
-8 71068 81381 Washer, Flat, 3/8" 1
-9 74626 81381 Washer, Lock, 3/8" 1
-10 94859 81381 Bolt, Hex Head, 3/8-24 x 1" 1
-11 56AB252 81381 Gasket, Unloader Housing 1
-12 73821 81381 Bolt, 1/2-13 x 1-1/2", Grade 5 (NOT 1
SHOWN)
-13 73807 81381 Washer, Lock, 1/2" (NOT SHOWN) 1
-14 12313910 81381 Dampener, Pad, Unloader Valve (NOT 1
SHOWN)

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Section 4

Figure 10.3 Compressor Air Cleaner Assembly

4-4-10-8 CD295
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 Chapter 4
Section 4

Table 10.3 Compressor Air Cleaner Assembly

Fig & Part Number MFR Description Qty Usable

Ind # Code On Code
10.3 COMPRESSOR AIR CLEANER
ASSEMBLY
-1 SP000015 81381 Air Cleaner Assembly 1
-2 484P 81381 Filter, Air, Replacement 1
-3 SD000005 81381 Gasket, Flange, 250 mm Din PN 6 1
-4 93290 81381 Bolt, M16-2.0 x 40 mm, GR 8.8 min. 12
HHCS, Torque to 60 ft-lb (NOT SHOWN)

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Section 4

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