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User Manual Part 2 5429193
User Manual Part 2 5429193
GB
Electronic level sensor
LW2720
11372800 / 00 02 / 2021
LW2720 Electronic level sensor
Contents
1 Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Warnings used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Application area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.1 Application examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Restriction of the application area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Items supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.1 Reflectivity, effect of dielectric constant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.2 Foam and turbulence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1.3 Influence of vessel characteristics and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 IO-Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.1 Analogue output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.2 Switching function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3.3 Defined state in the event of a fault (alert mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3.4 Simulation function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3.5 Damping function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Output response in different operating states. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.1 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Inclination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.3 Non-metallic tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.4 Beam angle and beam width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.5 Nozzle requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.6 Notes for hygienic applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.6.1 Notes on the use according to EHEDG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.6.2 Notes on the use according to 3-A® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.7 Mounting in a threaded connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.8 Mounting preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.8.1 Remove the protective cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.8.2 Place the O-ring, grease the thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.8.3 Premount the adapter for pipe fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.8.4 Install the welding aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.9 Mount the unit in the tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.9.1 Mount the unit with Tri Clamp adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.9.2 Mount the unit with pipe fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.9.3 Mount the unit with VARIVENT® adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.9.4 Install the weld-in adapter on the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.9.5 Mount the unit with G1 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8 Parameter setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.1 Parameter setting via PC and IO-Link master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.2 Parameter setting during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.3 Adjustable parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.4 System commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.5 Example parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.1.1 Detection quality check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.2 Diagnostic messages, cause, troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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Electronic level sensor LW2720
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LW2720 Electronic level sensor
1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at www.ifm.com.
1.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
1.2 Warnings used
CAUTION
Warning of personal injury
w Slight reversible injuries may result.
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Electronic level sensor LW2720
2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions GB
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò Intended use).
• Only use the product for permissible media (Ò Technical data).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.
• The standards the unit complies with include TLPR and CISPR 11. Further standards and
specifications: Ò data sheet.
CAUTION
With high process temperatures, parts of the unit may heat up.
w Risk of burns
u Do not touch the unit.
u Protect the housing against contact with flammable substances and unintentional
contact.
u Allow the unit and process adapter to cool down before maintenance.
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LW2720 Electronic level sensor
3 Intended use
The unit continuously monitors the level of liquids in tanks without contact. Bulk materials are detected
depending on their properties (conical heaps, grain size, dielectric constant, etc.).
3.1 Application area
Non-contacting radar technology is ideally suited for food and beverage applications as it is
maintenance-free, has a top-down installation that reduces the risk of leakages, and is unaffected by
process conditions such as density, viscosity, temperature, pressure and pH.
The unit combines the innovative 80 GHz technology with the FMCW method and smart algorithms to
maximise measurement accuracy and reliability, even in small tanks and challenging fast-filling / fast-
emptying vessels.
3.1.1 Application examples
Storage tank:
Provides insight into the tank and ensures production runs smoothly
without interruption.
Mixing tank:
Ensures correct filling and storage levels in tanks with agitators.
Batch filling:
Optimises the batch filling process.
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Electronic level sensor LW2720
CIP process:
The unit withstands standard CIP routines and SIP routines up to
140 °C.
Optimisation of cleaning agent storage.
GB
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LW2720 Electronic level sensor
4 Items supplied
• LW2720 level sensor.
• Product information with safety instructions and reference to the complete operating instructions at
www.ifm.com.
In addition, the following is necessary for installation and operation:
• Mounting material (Ò Accessories)
Only use accessories from ifm electronic gmbh! The optimum function is not ensured when
using components from other manufacturers.
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Electronic level sensor LW2720
5 Function
5.1 Measuring principle
The measuring principle of the unit is Frequency Modulated Continuous Wave (FMCW). The unit
continuously emits electromagnetic waves in the GHz range with a constantly varying frequency GB
towards the medium surface. Since the transmitter continuously changes the frequency of the
transmitted signal, there will be a difference in frequency between the transmitted and the reflected
signals (Ò Fig. Measuring principle). The frequency of the reflected signal is subtracted from the
frequency of the signal transmitted at that moment, resulting in a low frequency signal which is
proportional to the distance to the medium surface. This signal is further processed to obtain fast,
reliable, and highly accurate level measurements.
C Δf ~ d = distance
A D A: frequency (GHz)
B: time (s)
fmax
fout fin
C: transmitted signal
fin
D: reflected signal
f
d
fout
fmin
B
t
Due to the 80 GHz technology used, the unit generates a very focused signal beam (beam angle
approx. 10°). This extends the range of possible applications and enables installation even in small
tanks and confined spaces (e.g. in tanks with agitators, heating coils, etc.).
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LW2720 Electronic level sensor
5.2 IO-Link
The unit has an IO-Link communication interface which requires an IO-Link capable module (IO-Link
master).
The IO-Link interface enables direct access to the process and diagnostic data and provides the
possibility to set the parameters of the unit during operation.
In addition, communication is possible via a point-to-point connection with a USB IO-Link master.
The IODDs necessary for the configuration of the unit, detailed information about process data
structure, diagnostic information, parameter addresses and the necessary information about the
required IO-Link hardware and software can be found at www.ifm.com.
5.3 Outputs
The unit generates output signals according to the parameter setting. Two outputs are available:
• OUT1: switching output / IO-Link
• OUT2: analogue output 4...20 mA or switching output (configurable)
5.3.1 Analogue output
The unit provides an analogue signal proportional to the level (according to NAMUR NE43, DIN IEC
60381-1) or a switching signal on output OUT2. The analogue output can be configured.
• Parameter [ou2] = [I] sets output OUT2 as analogue output.
• Parameter [ASP2] sets at which measured value 4 mA are provided.
• Parameter [AEP2] sets at which measured value 20 mA are provided.
• If [ASP2] is set lower than [AEP2], a rising curve results; if [ASP2] is set higher than [AEP2], a
dropping curve results (Ò Fig. Analogue output).
Minimum distance between [ASP2] and [AEP2] = 20 % of the active zone
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Electronic level sensor LW2720
A
B
100%
(20mA)
I [mA]
20 1
C
GB
4
2
L
0% ASP2 AEP2
(4mA) (AEP2) (ASP2)
D
Note the tolerances and accuracies during the evaluation of the analogue signal
(Ò Data sheet).
5.3.2 Switching function
Via switching output OUT1 (factory setting) or additionally via OUT2 (can be set) the unit signals that a
set limit level has been reached or that the level is below the limit. The following switching functions
can be selected:
• hysteresis function / normally open or normally closed (Ò Fig. Single-point mode and fig. Two-point
mode)
• window function / normally open or normally closed (Ò Fig. Window function)
The hysteresis function can be applied in single-point mode and in two-point mode. Functionally, both
modes are the same; only the setting method differs.
The explanations below refer to output OUT1.
Hysteresis function single-point mode:
u [SSC1 Config. Mode] must be set to [Single point].
u First the set point [SSC1 Param. SP1] is set, then the hysteresis [SSC1 Config. Hysteresis] with the
requested difference (Ò Fig. Single-point mode).
The normally open or normally closed function is set by [SSC1 Config. Logic]:
[no] = normally open / [nc] = normally closed.
Hysteresis function two-point mode:
u [SSC1 Config. Mode] must be set to [Two point].
u [SSC1 Param. SP1] sets the set point and [SSC1 Param. SP2] sets the reset point (Ò Fig. Two-
point mode).
u [SSC1 Param. SP1] must be greater than [SSC1 Param. SP2].
The normally open or normally closed function is set by [SSC1 Config. Logic]:
[no] = normally open / [nc] = normally closed.
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LW2720 Electronic level sensor
L L
SP1 SP1
HY
SP2
t t
no no
nc nc
L: level
t: time
HY: hysteresis
Window function:
u [SSC1 Config. Mode] must be set to [Window].
The width of the window can be set by means of the difference between [SSC1 Param. SP1] and
[SSC1 Param. SP2] (Ò Fig. Window function).
u [SSC1 Param. SP1] must be greater than [SSC1 Param. SP2].
The normally open or normally closed function is set by [SSC1 Config. Logic]: [no] = normally open /
[nc] = normally closed.
If desired, a hysteresis can be set at the window limits using [SSC1 Config. Hysteresis].
L: level
t: time
L W
W: window
SP1
SP2
t
no
nc
The limit values [SSCx Param. SPx] are always absolute to the zero point = reference point (Fig.
Analogue output). The hystereses [SSCx Config. Hysteresis] are always relative to the limit values.
For the switching outputs, a switch-on and switch-off delay of max. 60 s can be set (e.g. for especially
long pump cycles). The switch-on delay always refers to the limit value, the switch-off delay always
refers to the hysteresis.
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Electronic level sensor LW2720
unit continues to work in normal operation. If, however, it is not received again in sufficient strength
within the delay time, the unit passes into the alert mode and output OUT2 changes into the defined
state.
In case of heavy foam build-up and turbulence, consider the option of creating a steady area.
5.3.4 Simulation function
GB
Various levels can be simulated for set-up, maintenance or interference reduction. The duration of the
simulation can be selected (1 min...1 h). The simulation can be started manually and runs until it is
stopped manually or the set time elapses. During the simulation the outputs respond according to the
simulated process values
5.3.5 Damping function
With unsteady level (e.g. turbulence, wave movements), the output response can be damped. During
damping the determined level values are smoothed by means of a mean filter; the result is a steady
curve.
Damping can be set by means of the parameter [dAP].
[dAP] indicates in seconds after what time 63 % of the final value is reached in the event of a sudden
jump. After 5 x [dAP] almost 100 % has been reached.
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LW2720 Electronic level sensor
6 Mounting
CAUTION
With high process temperatures, parts of the unit may heat up.
w Risk of burns
u Do not touch the unit.
u Protect the housing against contact with flammable substances and unintentional
contact.
u Allow the unit and process adapter to cool down before maintenance.
6.1 Mounting position
The unit is a TLPR device. TLPR (Tank Level Probing Radar) equipment are devices for level
measurement in a closed space only (i.e. metallic, reinforced concrete or fibreglass tanks, or
similar enclosure structures made of comparable attenuating material).
u Use preferably in metal tanks. When used in electrically non-conductive tanks: Non-metallic
tanks (Ò / 15)
u Further requirements: ETSI EN 302 372 (TLPR), Annex E
Fig. 6: Mounting
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Electronic level sensor LW2720
6.2 Inclination
u Mount the unit vertically (90°) to ensure a good echo from the
medium surface.
u Maximum inclination (1): 3° (Fig. Inclination).
1 GB
90°
Fig. 7: Inclination
6.3 Non-metallic tanks
Non-metallic tanks are, for example, fibreglass tanks.
Nearby objects outside the tank may cause disturbing radar echoes as such materials may
allow radar waves to pass through. Corrective measures:
u The unit should be positioned so that objects close to the tank are kept outside the signal
beam.
The signal beam may penetrate the side wall of non-metallic tanks (e.g. fibreglass tanks).
w Such materials are largely transparent to the radar signal. Nearby objects outside the tank
may cause disturbing radar echoes.
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LW2720 Electronic level sensor
6.5 Nozzle requirements
u To allow the radar waves to propagate undisturbed, the specified nozzle dimensions should be
observed (Ò Fig. Nozzle dimensions and table).
u The inside of the nozzle must be smooth (i.e. avoid bad welding, rust, or deposit).
Maximum nozzle height (H) as a function of the nozzle diameter (D):
u To conform with applicable hygienic standards and food and beverage legislation and regulations,
make sure:
– the unit is installed in a closed tank.
– the unit is installed with hygienic adapter and O-ring/seal.
u It is the responsibility of the user to ensure:
– the materials used (Ò Data sheet) are suitable for the media to be detected and the cleaning/
sanitising processes.
– the installation of the unit is drainable and cleanable.
– that the joint/clamping between the unit and the nozzle is compatible with the tank pressure and
media.
– that for the application an M12 connector with appropriate ingress protection against dirt and
moisture is used.
u Ensure that the installation of the unit in the system complies with EHEDG guidelines.
u Use self-draining installation.
u Only use process adapters permitted according to EHEDG with special seals required by the
EHEDG position paper.
The gasket of the system interface must not be in contact with the sealing point of the sensor.
u In case of structures in a tank, the installation must be flush mount. If not possible then direct water
jet cleaning and cleaning of dead spaces must be possible.
u Install leakage ports so that they are clearly visible.
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Electronic level sensor LW2720
L
d GB
D
1: Leakage port
2: Seal
For use according to 3-A, special regulations apply for cleaning and maintenance.
Not suitable for systems that have to meet the criteria of E9.2 of the 3A standard 63-04.
6.8 Mounting preparations
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LW2720 Electronic level sensor
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Electronic level sensor LW2720
GB
u Make sure that the O-ring is mounted in the groove of the unit.
u Screw the adapter onto the unit until it is hand-tight.
39 mm
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LW2720 Electronic level sensor
CAUTION
During the welding operation, the adapter and the welding aid can increase in temperature
to over 65 °C (149 °F).
w Risk of burns
u Let the components of the welding aid and weld-in adapter cool down before removal.
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Electronic level sensor LW2720
Welding operation:
u During welding and the following cooling phase the unit must not be in place.
u During welding, avoid overheating of the adapter and observe sufficient cooling phases.
u While welding, the adapter must not warp.
u The sealing edge of the adapter must not be damaged by weld spatter or similar. Ensure
sufficient protection of the sealing edge before starting the welding process. GB
u Fix the adapter in several spots with a sufficient adhesive force.
Apply the fixing points at equal distances opposite each other.
u Apply the welding seams between the fixing points opposite each
other. Ensure sufficient intervals between the individual sections to
avoid glowing through or warping of the adapter due to overheating.
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LW2720 Electronic level sensor
u Lower the unit with the mounted Tri Clamp adapter onto the tank
nozzle.
u Lower the unit with the mounted adapter for pipe fittings onto the
tank nozzle.
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Electronic level sensor LW2720
u Lower the unit with the mounted VARIVENT adapter onto the tank
nozzle.
39 mm
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LW2720 Electronic level sensor
2
1
u Make sure that the rear flat seal (profiled sealing ring) is on the unit.
u Screw the unit into the adapter.
u Recommended tightening torque: 35 Nm.
39 mm
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Electronic level sensor LW2720
7 Electrical connection
The unit must be connected by a qualified electrician.
The national and international regulations for the installation of electrical equipment must be
adhered to.
Supply voltage SELV, PELV according to the technical data sheet.
u Disconnect power.
GB
u Connect the unit as follows:
For marine applications (if approval available for the device), additional surge protection is
required.
1 BN
L+
2 1 2 WH
OUT2
4 BK
3 4 OUT1
3 BU
L
Circuit examples:
1 BN 1 BN
1 L+ 2 L+
2 WH 2 WH
4 BK 4 BK
3 BU 3 BU
L L
1 BN 1 BN
3 L+ 4 L+
2 WH 4 BK
4 BK 2 WH
3 BU 3 BU
L L
1: 2 x pnp
2: 2 x npn
3: 1 x pnp / 1 x analogue
4: 1 x npn / 1 x analogue
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LW2720 Electronic level sensor
8 Parameter setting
Changing parameters during operation can influence the function of the plant.
u Make sure that there will be no malfunctions or dangerous operation in your plant.
The device parameters are set via the IO-Link interface. For this, an IO-Link master, IO-Link
parameter setting software (Ò Accessories) and a suitable device description file (IODD) are
required.
u Always use the latest IODD: www.ifm.com
When the medium is changed, it may also be necessary to adapt the device settings.
u Read the unit using a suitable IO-Link software (Ò Observe the operating instructions of the
respective software).
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Electronic level sensor LW2720
u Check if the unit has accepted the parameter settings. If necessary, read the unit again.
u Check whether the unit operates correctly.
GB
8.3 Adjustable parameters
Parameters marked with “!” (in the “Access” column) (e.g. [SSC1 Param. SP2]) are only active if
the assigned parameters have been selected.
The abbreviations SSC1 and SSC2 below refer to the switching bits (switching signal channels) in the
IO-Link process data flow. The switching signal channels are assigned to the physical outputs OUT1
and OUT2 via the parameters [ou1] and [ou2].
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LW2720 Electronic level sensor
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Electronic level sensor LW2720
*) According to VDMA, the switch-on delay always has an effect on set point 1 (e.g. [SSC1 Param.
SP1]), the switch-off delay always on the hysteresis or reset point 2 (e.g. [SSC1 Param. SP2])
irrespective of whether the normally open or normally closed function is used.
Reference height:
A: device reference point (lower edge/sealing edge of the process connection)
A B: reference height (measuring range)
C: zero point (tank bottom or lower end of the measuring range)
• Levels below zero are not detected; [0.0 m] is provided as process value.
• If the level drops below zero, the unit briefly sends the process value [NoData] and the error
message [No reflection signal].
If this behaviour is not desired:
u Ensure that the level does not fall below the minimum (position C), e.g. by selecting suitable switch
points (or by throttling the outlet).
Or alternatively:
u Enter a tank offset (Ò Fig. Tank offset)
Tank offset:
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LW2720 Electronic level sensor
C
D
+
u Enter the distance between the zero point and the tank bottom (D) as [Tank offset].
• If the tank bottom is located lower than the desired zero point, as shown in Fig. Tank offset:
u Enter values > 0 (positive values) for the tank offset.
w False echoes within the tank offset (e.g. from agitators, heating coils, hopper or dished ends) are
suppressed.
w If the level falls below the zero point, no error message is issued as long as the level does not also
fall below the tank offset. Levels within the tank offset are not detected; [0.0 m] is constantly
provided as process value.
• If the tank bottom is above the desired zero point (e.g. in the case of an inclined tank bottom with
outlet zone):
u Enter values < 0 (negative values) for the tank offset.
w The tank offset is added to the displayed process value. This means that the display and switch
point refer to the actual level (e.g. the lowest point of the tank).
A faulty configuration can result in incorrect process values and avoidable error messages.
u Make sure that the tank geometry parameters are entered correctly.
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Electronic level sensor LW2720
A B
3.0
C
GB
2.5
2.0
D
1.5
E
1.0
0.5
0
0 150 300 450 600 750 900 mV
Nozzles or other objects close to the antenna may cause disturbing reflections. Such reflections
can be blocked out by configuring an upper blind zone (A).
Note:
In the upper blind zone, the level is not or not reliably detected.
u Make sure that the maximum level is limited, e.g. by using an overflow or by throttling the inlet.
8.4 System commands
Start simulation Starts the simulation mode. The level set under the parameter [S.Lvl] is
simulated.
Stop simulation Stops the simulation.
Reset to factory settings Restores the factory settings (all parameters)
For further information, please refer to the IODD description www.ifm.com or to the context-specific
parameter descriptions of the used parameter setting software.
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LW2720 Electronic level sensor
During a test phase, this can be useful to quickly detect level changes.
u Reactivate if necessary.
During a test phase, this can be useful to quickly detect incorrect measurements and identify
potential sources of error.
u Reactivate if necessary.
Even with a high detection threshold, aqueous media can be detected with sufficient reliability.
Depending on false echoes and the properties of the medium, a different detection threshold
may be required. The echo peaks emitted by the unit are helpful for assessing the detection
threshold.
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Electronic level sensor LW2720
9 Operation
9.1 Function check
After power-on the unit is in the operating mode. It carries out its measurement and evaluation
functions and generates output signals according to the set parameters. GB
u Check whether the unit operates correctly.
After power-on (or after sudden changes in distance), the unit first adjusts itself to the level. This
adjustment algorithm requires a certain amount of time and serves to ensure reliable
measurements. After this process, the measured value follows the actual level without delay,
provided that stable measured values are continuously available.
Turbulence, foam, changes in humidity (e.g. due to increased process temperatures) and steam
can significantly affect the signal strength of the radar echoes.
It is recommended to check the detection quality under real operating conditions; otherwise, the
expected influences should be taken into account when determining the detection threshold,
and the detection quality should be checked later.
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LW2720 Electronic level sensor
For further information, please refer to the IODD description (www.ifm.com) or to the context-specific
parameter descriptions of the used parameter setting software.
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Electronic level sensor LW2720
10 Troubleshooting
Possible cause:
• Incorrect tank geometry configuration.
Recommended actions:
• Verify the tank geometry parameters are configured correctly, especially the reference height.
• Analyse the echo peaks and check the detection threshold.
• Restore default settings and reconfigure the device.
A A: level
B: time
C: actual level
D: measured level
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LW2720 Electronic level sensor
Possible cause:
• Disturbing object in the tank.
Measured value gets stuck with decreasing level and full tank:
A A: level
B: time
C: actual level
D: measured level
Possible cause:
• Disturbing object near the antenna.
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Electronic level sensor LW2720
A A: level
B: time
C: actual level
D: measured level
GB
Possible cause:
• The level is within the upper blind zone and a false echo is interpreted as the level.
Recommended actions:
• Check the setting of the upper blind zone.
• Reduce the maximum permissible level, e.g. by adjusting the switch points.
Possible cause:
• Excessive foaming or turbulence.
Recommended actions:
• Under turbulent conditions with low level rates, consider increasing the damping value (parameter
[dAP]).
• Eliminate or mitigate the cause, e.g. by using an inlet pipe or by throttling the inlet.
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LW2720 Electronic level sensor
Possible cause:
• The level is close to a suppressed false echo.
Recommended actions:
• If possible, remove the disturbing object or change the device position.
Possible cause:
• Damping value (parameter [dAP]) is set too high.
Recommended actions:
• Decrease the damping value
• If possible, reduce high level rate.
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Electronic level sensor LW2720
GB
Possible cause:
• Analogue end point (parameter [AEP2]) is not set correctly.
Recommended actions:
• Correct parameter [AEP2].
Possible cause:
• Strong multiple reflections are interpreted as the level.
Recommended actions:
• Move the device to another position.
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LW2720 Electronic level sensor
A A: level
B: time
C: actual level
D: measured level
Possible cause:
• A strong tank bottom echo is interpreted as the level.
Recommended actions:
• Verify the reference height is configured correctly.
• With very low dielectric media: Reduce the reference height and configure a tank offset.
C
D
E
Possible cause:
• When the manway door is opened inward, it generates a false echo which is interpreted as the
level. After closing the door, the echo is lost and the transmitter reports - Level measurement lost -.
The message is cleared when the tank is filled.
Recommended actions:
• Before opening the door, disconnect power to the device.
• After closing, restart the device.
• Move the device to another position.
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Electronic level sensor LW2720
GB
Fig. 17:
Possible cause:
• Radar signal is scattered to the side by the sloped tank bottom.
Recommended actions:
• Verify the tank geometry parameters are configured correctly (especially the reference height and
the tank offset).
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LW2720 Electronic level sensor
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Electronic level sensor LW2720
12 Factory setting
Parameter Factory setting User setting Access
Application Specific Tag ***
Function Tag ***
Location Tag ***
uni m
GB
Reference height Initial value
Tank offset 0 (m)
Upper blind zone 0 (m)
P-n PnP
out1/out2 SSC1 / I (4…20 mA)
dS1/dS2 0 (s)
dr1/dr2 0 (s)
SSCx* Param. SP1 0.2 (m) !
SSCx* Param. SP2 0 (s) !
SSC* Confic. Logic no
SSC* Confic. Mode Single point
SSC* Confic. Hysteresis 0.05 (m) !
ASP2 0 (m) !
AEP2 0.2 (m) !
FOU2 OFF
dAP 2 (s)
S.Lvl 5 (m)
S.Tim 60 (min)
Alert mode delay time 180 (s)
Detection threshold 100 (mV)
Parameters marked with “!” (under Access) (e.g. [SSCx* Param. SP2]) are only active if the
assigned parameters have been selected.
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LW2720 Electronic level sensor
13 Appendix
44