Man 800m User

FAGOR 800M CNC
OPERATING MANUAL
Ref. 9701 (in)

ABOUT THE INFORMATION IN THIS MANUAL
This manual is addressed to the machine operator.
It includes the necessary information for new users as well as advanced subjects for
those who are already familiar with the 800M CNC product.
It may not be necessary to read this whole manual. Consult the list of "New Features and
Modifications".
This manual explains all the functions of the 800M CNC family. Consult the Comparison
Table for the models in order to find the specific ones offered by your CNC.
Chapters 1, 2, 3, 4 and 5 show how to operate with this CNC.
Chapter 6 "Working with Part-programs" shows how to create parts consisting of Automatic
Operations. The Part-programs are stored in the internal CNC memory and may be sent
out to a peripheral device or PC.
There is also an appendix on error codes which indicates some of the probable reasons
which could cause each one of them.
Notes: The information described in this manual may be subject to variations due to
technical modifications.
FAGOR AUTOMATION, S.Coop. reserves the right to modify the contents

of the manual without prior notice.
INDEX
Section Page
Comparison Table for Fagor 800M CNC models ....................................................... ix

New Features and modifications ................................................................................... xiii
INTRODUCTION
Safety Conditions ........................................................................................................... 3

Material Returning Terms ............................................................................................. 5
Fagor Documentation for the 800M CNC ................................................................... 6
Manual Contents ............................................................................................................ 7
Chapter 1 CONCEPTS
1.1 CRT description .................................................................................................................. 1

1.2 Keyboard description .......................................................................................................... 3
1.2.1 Main area ............................................................................................................................. 4
1.2.2 Area for functions and automatic operations ................................................................... 5
1.2.3 Functions keys .................................................................................................................... 6
1.2.4 Operator panel ..................................................................................................................... 7
1.3 Display units (mm/inches) .................................................................................................. 8
1.4 Reference systems ............................................................................................................... 9
1.4.1 Home search ......................................................................................................................... 9
1.4.2 Zero preset ........................................................................................................................... 10
1.4.3 Coordinate preset ................................................................................................................ 10
1.5 Operation in incremental mode ......................................................................................... 11
Chapter 2 BASIC OPERATIONS
2.1 Axis feedrate setting ........................................................................................................... 1

2.2 Work tool selection ............................................................................................................ 2
2.3 Axes jog ............................................................................................................................... 3
2.3.1 Continuous jog .................................................................................................................... 3
2.3.2 Incremental jog .................................................................................................................... 3
2.3.3 Axes jog via electronic handwheel ................................................................................... 4
2.4 Beginning (BEG) and END point ...................................................................................... 5
2.4.1 BEGIN and END point setting ........................................................................................... 5
2.4.2 Positioning at BEGIN or END points ................................................................................ 6
2.5 Spindle control .................................................................................................................... 7
2.5.1 Spindle speed setting .......................................................................................................... 7
2.5.2 Spindle speed range change ............................................................................................... 7
2.5.3 Clockwise spindle rotation ................................................................................................ 8
2.5.4 Counter-clockwise spindle rotation ................................................................................... 8
2.5.5 Spindle stop ......................................................................................................................... 8
2.6 Activating/deactivating external devices ......................................................................... 9
Section Page
Chapter 3 AUXILIARY FUNCTIONS
3.1 Millimeter <-> inches ......................................................................................................... 1

3.2 Tool length compensation ................................................................................................. 1
3.3 Tool table ............................................................................................................................ 2
3.3.1 Modification of tool dimensions ....................................................................................... 3
3.4 Tool calibration ................................................................................................................... 4
3.5 Execution / simulation of program 99996 ....................................................................... 5
3.5.1 Execution of programa 99996 ........................................................................................... 5
3.5.1.1 Tool inspection ................................................................................................................... 6
3.5.1.2 Execution modes ................................................................................................................. 7
3.5.1.3 Reset del CNC ..................................................................................................................... 7
3.5.1.4 Displaying program blocks ................................................................................................ 7
3.5.1.5 Display modes ..................................................................................................................... 8
3.5.2 Simulation of program 99996 ............................................................................................ 10
3.5.2.1 Zoom function ..................................................................................................................... 11
3.6 Auxiliary modes .................................................................................................................. 12
3.7 Peripherals ............................................................................................................................ 13
3.7.1 Peripheral mode ................................................................................................................... 13
3.7.2 DNC Communications ........................................................................................................ 14
3.8 Lock / Unlock ..................................................................................................................... 15
3.9 Editing program 99996 ...................................................................................................... 16
Chapter 4 AUTOMATIC OPERATIONS
4.1 General concepts ................................................................................................................. 2

4.1.1 Control over the Z axis ...................................................................................................... 2
4.1.2 Miscellaneous functions "M" before and after the cycle ................................................ 3
4.1.3 Machining conditions ......................................................................................................... 4
4.1.4 Simulation ............................................................................................................................ 5
4.1.4.1 Zoom function ..................................................................................................................... 6
4.1.5 Execution ............................................................................................................................. 7
4.1.5.1 Tool inspection ................................................................................................................... 8
4.2 Positioning ........................................................................................................................... 9
4.2.1 Point to point positioning .................................................................................................. 10
4.2.2 Positioning in a straight line ............................................................................................. 11
4.2.3 Positioning in an arc (bolt-hole) ....................................................................................... 12
4.2.4 Rectangular pattern positioning ........................................................................................ 13
4.2.5 Grid pattern positioning ..................................................................................................... 14
4.3 Milling ................................................................................................................................. 15
4.3.1 Linear milling ...................................................................................................................... 16
4.3.2 Circular milling ................................................................................................................... 17
4.3.3 Profiling ............................................................................................................................... 18
4.4 Pockets ................................................................................................................................. 23
4.4.1 Rectangular inside pocket .................................................................................................. 24
4.4.2 Circular inside pocket ......................................................................................................... 27
4.4.3 Rectangular outside pocket ................................................................................................ 29
4.4.4 Circular outside pocket ...................................................................................................... 32
4.5 Corner roughing .................................................................................................................. 34
4.6 Surface milling .................................................................................................................... 37
Section Page
Chapter 5 MACHINING OPERATIONS
5.1 General Concepts ................................................................................................................ 2

5.1.1 "M" functions executed before and after the operation .................................................. 3
5.2 Center punching .................................................................................................................. 4
5.2.1 Programming example ........................................................................................................ 5
5.3 Drilling ................................................................................................................................. 6
5.4 Tapping ................................................................................................................................ 8
5.5 Boring /Reaming ................................................................................................................. 10
5.5.1 Programming examples ....................................................................................................... 11
Chapter 6 WORKING WITH PART-PROGRAMS
6.1 Access to the part-program table ....................................................................................... 1

6.2 Part-program selection ........................................................................................................ 2
6.3 Part-program editing ........................................................................................................... 3
6.4 Part-program simulation ..................................................................................................... 4
6.4.1 Zoom function ..................................................................................................................... 5
6.5 Part-program execution ....................................................................................................... 6
6.5.1 Execution of an operation previously stored in a part-program .................................... 7
6.5.2 Tool inspection ................................................................................................................... 8
6.6 Part-program modification .................................................................................................. 9
6.7 Part-program deletion ......................................................................................................... 10
6.8 Peripherals ............................................................................................................................ 11
6.8.1 Peripheral mode ................................................................................................................... 11
6.8.2 DNC Communications ........................................................................................................ 12
6.9 Lock / Unlock ..................................................................................................................... 13
ERROR CODES
COMPARISON TABLE
FOR FAGOR 800M
CNC MODELS
AVAILABLE 800M CNC MODELS
800-MG 800-MGI
X, Y axes control l l
Z axis as DRO l l
Controlled Z axis l l
Spindle l l
Tools 99 99
Tool Radius Compensation l l
Tool Length Compensation l l
Electronic Handwheels 3 3
RS 232C Communications l l
Integrated PLC (PLCI) l
ISO-coded program editing l l

(P99996)
Execution of ISO-coded l l
program (P99996)
Graphics l l
NEW FEATURES
AND
MODIFICATIONS
Date: July 1995 Software version: 2.1 and newer
FEATURE AFFECTED MANUAL AND SECTION
Clear all arithmetic parameter contents setting Installation Manual Section 3.9
them to "0". Operating Manual Section 3.8&6.9
ISO Programming. Programming Manual
Editing of program P99996 at the CNC. Installation Manual Section 3.10

Operating Manual Section 3.9
When interrupting execution, the keys for the Installation Manual Section 3.5.1
spindle, the coolant and for O1, O2, O3 and Operating Manual Section 2.5.1
TOOL are enabled. Operating Manual Section 6.5
Subroutine associated to the execution of a tool Installation Manual Section 4.3

(only when executing program P99996) Programming Manual Chapter 9.
ISO codes of the 800T CNC Programming Manual
Date: November 1995 Software version: 2.2 and newer
Subroutines to be executed before and after Installation Manual Section 4.3

the "T" function. Programming Manual Chapter 9
"M" functions associated with automatic Operating Manual Section 4.1.2

operations.
"M" functions associated with machining Operating Manual Section 5.1.1

operations.
INTRODUCTION
Introduction - 1
Introduction - 2
SAFETY CONDITIONS
Read the following safety measures in order to prevent damage to personnel, to this
product and to those products connected to it.
This unit must only be repaired by personnel authorized by Fagor Automation.
Fagor Automation shall not be held responsible for any physical or material damage
derived from the violation of these basic safety regulations.
Precautions against personal damage

Before powering the unit up, make sure that it is connected to ground
In order to avoid electrical discharges, make sure that all the grounding connections are
properly made.
Do not work in humid environments

In order to avoid electrical discharges, always work under 90% of relative humidity
(non-condensing) and 45º C (113º F).
Do not work in explosive environments

In order to avoid risks, damage, do no work in explosive environments.
Precautions against product damage

Working environment
This unit is ready to be used in Industrial Environments complying with the directives
and regulations effective in the European Community
Fagor Automation shall not be held responsible for any damage suffered or caused
when installed in other environments (residential or homes).
Install the unit in the right place

It is recommended, whenever possible, to instal the CNC away from coolants, chemical
product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic compatibility.

Nevertheless, it is recommended to keep it away from sources of electromagnetic
disturbance such as.
- Powerful loads connected to the same AC power line as this equipment.
- Nearby portable transmitters (Radio-telephones, Ham radio transmitters).
- Nearby radio / TC transmitters.
- Nearby arc welding machines
- Nearby High Voltage power lines
- Etc.
Ambient conditions
The working temperature must be between +5° C and +45° C (41ºF and 113º F)
The storage temperature must be between -25° C and 70° C. (-13º F and 158º F)
Introduction - 3
Protections of the unit itself
It carries two fast fuses of 3.15 Amp./ 250V. to protect the mains AC input
All the digital inputs and outputs are protected by an external fast fuse (F) of 3.15 Amp./
250V. against a voltage overload (greater than 33Vdc) and against reverse connection
of the power supply.
Precautions during repair

Do not manipulate the inside of the unit
Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not manipulate the connectors with the unit connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
Safety symbols
Symbols which may appear on the manual
WARNING. symbol
It has an associated text indicating those actions or operations may hurt people
or damage products.
Symbols that may be carried on the product
WARNING. symbol
or damage products.
"Electrical Shock" symbol
It indicates that point may be under electrical voltage
"Ground Protection" symbol

It indicates that point must be connected to the main ground point of the
machine as protection for people and units.
Introduction - 4
MATERIAL RETURNING TERMS
When returning the CNC, pack it in its original package and with its original packaging
material. If not available, pack it as follows:
1.- Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger
than those of the unit. The cardboard being used to make the box must have a resistance
of 170 Kg (375 lb.).
2.- When sending it to a Fagor Automation office for repair, attach a label indicating the
owner of the unit, person to contact, type of unit, serial number, symptom and a brief
description of the problem.
3.- Wrap the unit in a polyethylene roll or similar material to protect it.
When sending the monitor, especially protect the CRT glass.
4.- Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5.- Seal the cardboard box with packing tape or industrial staples.
Introduction - 5
FAGOR DOCUMENTATION
FOR THE 800M CNC
800M CNC OEM Manual Is directed to the machine builder or person in charge of installing and starting
up the CNC.
It has the Installation manual inside. Sometimes, it may contain an additional

manual describing New Software Features recently implemented.
800M CNC USER Manual Is directed to the end user or CNC operator.
It contains 2 manuals:
Operating Manual describing how to operate the CNC.
Programming Manual describing how to program the CNC.
Sometimes, it may contain an additional manual describing New Software

Features recently implemented.
DNC 25/30 Software Manual Is directed to people using the optional DNC communications software.
DNC 25/30 Protocol Manual Is directed to people wishing to design their own DNC communications software
to communicate with the 800 without using the DNC25/30 software..
PLCI Manual To be used when the CNC has an integrated PLC.
Is directed to the machine builder or person in charge of installing and starting

up the PLCI.
DNC-PLC Manual Is directed to people using the optional communications software: DNC-PLC.
FLOPPY DISK Manual Is directed to people using the Fagor Floppy Disk Unit and it shows how to use
it.
Introduction - 6
MANUAL CONTENTS
The operation manual consists of the following sections:
Index
Comparative Table for Fagor 800M CNC models
New Features and modifications
Introduction Safety Conditions

Material returning conditions
Fagor documents for the 800M CNC
Manual Contents
Chapter 1 Concepts
Indicates the layout of the keyboard, operator panel and information on the monitor.
Describes the display units and how to modify them
Indicates the reference systems to be set.
How to reference the machine and how to preset coordinates.
How to operate with absolute and incremental coordinates
Chapter 2 Basic operations

Indicates how to select the axis feedrate.
How to jog the machine with jog keys or with the electronic handwheel.
How to select the starting point (BEGIN) and the end point (END).
How to position the tool at the BEGIN or END point.
Spindle control. Speed selection, range change and turning direction.
How to activate and deactivate external devices.
Chapter 3 Auxiliary functions:

Indicates how to select working units (mm/inches).
How to set the tool table.
How to calibrate and inspect tools.
How to operate with peripherals.
How to lock and unlock the program memory.
How to edit, execute and simulate program 99996.
Chapter 4 Automatic operations.

Indicates how to select and program each automatic operation.
Operating modes: "Semi-automatic and automatic"
How to select the machining conditions of the automatic operations.
How to execute and simulate an automatic operation.
Chapter 5 Machining operations.

Indicates how to select and program each machining operation.
How to associate a machining operation with an automatic operation.
How to associate auxiliary "M" functions with the machining operation.
Chapter 6 Working with parts.

Indicates how to access the part-program directory.
How to select a part-program, edit it, simulate it and execute it.
How to execute an operation previously stored in a part-program.
How to modify a part-program.
How to delete a part-program.
How to operate with peripherals.
How to lock and unlock the part-program memory.
Error codes.
Introduction - 7
1. CONCEPTS
After powering the 800M CNC, the screen shows the CNC model name and the message:
*** GENERAL TEST *** Passed
Press any key to access the CNC standard operating mode.
If the GENERAL TEST was not successful, the CNC will display the detected errors
which must be corrected before operating with the machine.
1.1 CRT DESCRIPTION
The CRT of this model is divided into the following areas or display windows:
1.- This window indicates the selected operating mode: DRO, Linear Milling, Inside
Pocket, etc.
It also shows the CNC status during the execution of the automatic operations (in
execution, interrupted or in position).
Chapter: 1 Section: Page

CONCEPTS CRT DESCRIPTION 1
2.- Main window.
This window shows the current tool position (X, Y and Z coordinates) and the number
of the tool currently selected.
When an automatic operation is selected, this window shows the position of the axes
on a single line. The rest of the window is used to show a graphic representation of
the selected automatic operation.
3.- This window shows the following information:
* The axis feedrate (F) currently selected and the override percentage (%) being
applied at the time.
* The currently selected (active) spindle speed (S) and the override percentage (%)
being applied at the time.
* The currently selected spindle turning direction
* The currently selected tool (T).
4.- This area shows the coordinates of the BEGIN point (BEG) and END point.
When an automatic operation is selected, this window shows the definition parameters
of that operation.
5.- Editing and CNC message display window.
Page Chapter: 1 Section:

2 CONCEPTS CRT DESCRIPTION
1.2 KEYBOARD DESCRIPTION
With this keyboard, it is possible to communicate with the CNC and it is divided into the
following areas:
1.- Function keys.
2.- Operator Panel.
3.- Area for functions and automatic operations.
4.- Main area.

CONCEPTS KEYBOARD DESCRIPTION 3
1.2.1 MAIN AREA
It consists of the following keys:
Numeric keyboard. with the following keys: . , -, 0, 1, 2, ,3 ,4 ,5 ,6 ,7 ,8 ,9
to enter integer and decimal values with or without sign.
To assign values to the machine parameters.
When pressing the keystroke sequence: the CRT goes blank. To get
the normal display back, just press any key.
If while the screen is blank, an error occurs at the CNC, the screen will come back
on.
After pressing this key, it is possible to set the X axis coordinate value. Once this
value has been keyed in, press [ENTER] to validate it.
After pressing this key, it is possible to set the Y axis coordinate value. Once this
After pressing this key, it is possible to set the Z axis coordinate value. Once this
After pressing this key, it is possible to set the axis feedrate value. Once this value
has been keyed in, press to validate it.
After pressing this key, it is possible to set the spindle speed value. Once this value
has been keyed in, press [ENTER] to validate it.
After pressing this key, it is possible to define the new tool to be selected. Once this
is done, one may:
* Press for the CNC to select the new tool or
* Press [ENTER] for the CNC to store this value without selecting a new tool.
This option is useful when editing operations that will be stored later on.
After pressing this key, it is possible to select the number of the part-program to
be either edited or executed. Once this is done, press [ENTER] to validate the
choice.
It is used to validate the CNC commands generated in the editing window.
Used to recover previously entered data from the part-program memory or CNC
tables, in order to check it or modify it.
Before pressing this key, select the operation or value to be analyzed, by means of
the cursor and up and down arrow keys.
It allows access to the data entry mode for any automatic operation.
To quit this mode, press this key again.
To delete the last character entered in the editing window.

4 CONCEPTS KEYBOARD DESCRIPTION
1.2.2 AREA FOR FUNCTIONS AND AUTOMATIC OPERATIONS
It consists of the following keys:
To select the coordinate of the corresponding BEGIN point (BEG) to either modify
it later or command the machine to move to that point.
To select the coordinate of the corresponding END point to either modify it later
or command the machine to move to that point.
To access the incremental mode (INC).
When the incremental mode is selected, the right-hand side of the main window
shows the text "INC".
To return to standard mode, press this key again.
To select the operating mode for the execution of the automatic operation.
Continuous mode. The selected operation is executed from beginning to end

without interruptions.
Single mode. The selected operation is executed one pass at a time, being necessary
to press before each pass.
Whenever this single mode is selected, the right hand side of the main window
shows the symbol
To associate a machining operation to the selected automatic operation.
To select the automatic operation: "Point to Point Positioning"
To select the automatic operation: "Positioning in a straight line"
To select the automatic operation: "Positioning in an arc pattern" (Bolt-hole)
To select the automatic operation: "Positioning in a Rectangular pattern"
To select the automatic operation: "Positioning in a Grid pattern"
To select the automatic operation: "Linear Milling"
To select the automatic operation: "Circular Milling"
To select the automatic operation: "Profiling"
To select the automatic operation: "Inside Pocket"
To select the automatic operation: "Outside Pocket (Boss)"
To select the automatic operation: "Corner Roughing"
To select the automatic operation: "Surface Milling"
When an automatic operation or a machining operation has been selected, the CNC
will show the next available option every time this key is pressed.

1.2.3 FUNCTION KEYS
They the following:
To access the menu for auxiliary functions offered by this CNC.
To access the simulation mode for operations and programs.
To access the "Calculator" mode. This option is not available in the current version.
To select the previous and next options when required by the displayed menu and
to perform the machine reference (home) search.
To move from one data field to another in the data entry mode for automatic and
machining operations.
Also, to select the previous and next data in BEG and END functions.
To turn the coolant on and off.
To activate and deactivate outputs: O1, O2 and O3.
To reset the CNC so it assumes the default values established by machine

parameters. This key must also be pressed whenever the settings of the machine
parameters have been changed so the new ones are assumed by the CNC.
While executing an automatic operation, it is necessary to stop it first. Besides, the

CNC will ask for confirmation of the command being necessary to press this key
again. To cancel the resetting operation, press
If this reset key is pressed while one of the automatic operations is selected, the
CNC will quit that mode and return to the DRO display mode.

6 CONCEPTS KEYBOARD DESCRIPTION
1.2.4 OPERATOR PANEL
Depending on their function, this panel is divided into the following areas:
1.- Keyboard to jog the axes..
2.- Selector switch consisting of the following elements::
To select the multiplying factor applied by the CNC to the pulses from the
electronic handwheel (1, 10, 100).
JOG To select the distance the axis will move (1, 10, 100, 1000 microns or ten-
thousandths of an inch) when pressing the corresponding key.
FEED To change the programmed feedrate between 0% and 120%.
3.- Keyboard to control the spindle. It can be started in the desired direction stopped or
change its turning speed between 50% and 120% of the programmed speed with an
incremental step of 5%.
4.- Keyboard for [START] and [STOP] of the programmed movements, automatic
operations and part programs.

1.3 DISPLAY UNITS (mm/inches)
The main window of this CNC shows at all times the X, Y and Z coordinates of the tool
position.
With this CNC it is possible to display the position of the axes in either mm or inches.
To change the type of display units, press [AUX] and select the "MM/INCH" option.
Every time this option is selected, the CNC will toggle the display units from mm to inches
and vice versa showing the axis position in the selected units.
To exit the operating mode for auxiliary functions and return to the standard display mode,
press [AUX] or [END].

8 CONCEPTS DISPLAY UNITS
1.4 REFERENCE SYSTEMS
The machine where this CNC is installed needs to have the Machine Reference Zero
(home) for each axis defined. This point is set by the manufacturer as the origin of the
coordinate system (Part Zero) of the machine.
It is also possible to establish another origin point for programming the part dimensions,
Part Zero. This new origin point is chosen freely by the operator and the position values
shown by the CNC are referred to this point.
Bear in mind that to select the Part Zero, the CNC must be working in absolute coordinates.
If in the incremental mode, message "INC" on the right-hand side of the main window,
press the key.
The Part Zero stays selected even when the CNC is off and it will be lost when a new Part
Zero is selected or when the Machine Reference Zero (home) is searched.
1.4.1 HOME SEARCH

The Machine Reference Zero search is done one axis at a time by following these steps:
* Press the key corresponding to the axis to be homed [X], [Y], [Z] and then the up arrow
key.
* The editing window will request confirmation of the command. Press the k e y
for the CNC to perform the home search on that axis.
If the home search is not desired, press any other key. To cancel the home search once
in progress, press [CLEAR]
When doing a home search, the CNC initializes the displays of the axis and it cancels the
Part Zero that was selected.

CONCEPTS REFERENCE SYSTEMS 9
1.4.2 ZERO PRESET
It is possible to preset the desired Part Zero in order to use the coordinates relative to the
blue-prints of the work-piece without having to modify the various points of the part.
To preset the Part Zero, follow these steps:
* The CNC must be working in absolute coordinates. If it is in the incremental mode,

"INC" message on the right-hand side of the main window, press the key.
* Press the key corresponding to the axis to be preset [X], [Y], [Z] and then [ENTER].
The CNC will request confirmation of the command, press [ENTER] again.
* Repeat this operation for the other axes.
Every time this operation is done, the CNC assumes that point as the new coordinate
origin.
1.4.3 COORDINATE PRESET

With this feature it is possible to preset the desired coordinate (position) values in order
to use the coordinates relative to the blue-prints of the work-piece without having to
modify the various points of the part.
Also, this type of preset may be used when it is more convenient to work from coordinate
value towards zero instead of doing it from one coordinate value to the next, as usual.
To preset a coordinate value, follow these steps:
* Press the key corresponding to the axis to be preset [X] [Y] [Z].
* Key in the desired position value for that point.
* Press [ENTER]. The CNC will request confirmation of the command, press [ENTER]
again.
The CNC assumes that preset value as the new position value (coordinate) for that
axis.
* Repeat this operation for the other axes.
Every time a preset is done, the CNC assumes a new Part Zero which will be located at
a distance from the preset point equal to the preset value.

10 CONCEPTS REFERENCE SYSTEMS
1.5 OPERATION IN INCREMENTAL MODE
With this CNC it is possible to set a Floating Zero or Incremental Zero, besides the Part
Zero described earlier, in order to use coordinates relative to any point of the part.
In order to work in the incremental mode, it is necessary that the coordinate values
displayed by the CNC be incremental, "INC" message on the right-hand side of the main
window. If this message is not being displayed, press
Atention:
Every time the incremental mode is selected, the CNC takes as Floating Zero
the Part Zero point currently active. Therefore, it will keep showing the same
X, Y, Z position values.
To set another Floating Zero, another coordinate or Par Zero must be preset. From that
moment on, the coordinates shown by the CNC will be referred to the new Floating Zero
established.
The CNC keeps the Part Zero preset when working in absolute mode and it will display
the X, Y, Z position referred to it when switching back from incremental to absolute mode.

OPERATION IN
CONCEPTS INCREMENTAL MODE 11
2. BASIC OPERATIONS
2.1 AXIS FEEDRATE SETTING

With this CNC it is possible to set the feedrate (F) for the axes as often as desired
in order to move them at the proper speed each time.
Also, the Operator Panel has a multi-position switch which allows modifying the
feedrate during those moves by applying the selected percentage (%) override to the
feedrate selected in each case. This percentage amount is indicated by the Feedrate
Override Switch (FEED) and it has a range from 0% through 120% of the set feedrate.
Follow these steps to set the axis feedrate (F):
* Press [F]
* Key in the value via keyboard and press
When working in mm/min., this value must be between 0 & 65535.000mm/min.
When working in inches/min., this value must be between 0 and 25801.1811

inches/min.
The CNC assumes this value and it displays it on the screen. It also displays the
percentage of the feedrate override currently selected by the FEED switch. For example:
F120 100%.
Atention:
When the CNC displays a value of "F0000", it applies the maximum
feedrate set by the corresponding machine parameter for each axis.

BASIC OPERATIONS FEEDRATE SETTING 1
2.2 WORK TOOL SELECTION
The CNC must know at all times which tool is being used for machining. To
achieve this, every time a new tool is selected, after it has been changed, press
[TOOL] followed by the selected tool and, then, press
The CNC assumes all the offset values corresponding to the new selected tool.
These offset values (tool length and radius) will be taken into account by the
CNC when performing any operation from this moment on.
If a new tool is to be selected when executing a cycle or preprogrammed part,

the CNC acts as follows:
* It interrupts the execution.
* It executes the auxiliary function M05 to stop the spindle.
* It deactivates the coolant.
* Displays a message indicating the number corresponding to the new tool to

be selected.
Once the tool change has been completed, press [ENTER]. The CNC will turn
the coolant back on, the spindle will recover its turning direction and speed and
the CNC will resume the execution of the part or cycle.

2 BASIC OPERATIONS TOOL SELECTION
2.3 AXES JOG
2.3.1 CONTINUOUS JOG

With this option it is possible to jog the axes of the machine one at a time.
Once the axis feedrate has been preset and the feedrate override (0% through 120%)
has been selected at the operator panel switch (FEED), press the JOG key corresponding
to the desired axis and its jogging direction.
Depending on the value assigned to machine parameter P12, this movement will be
carried out as follows:
* If P12=Y, the axis will move while the selected JOG key is kept pressed.
* If P12=N, the axes will start moving when the JOG key is pressed and it will
stop when either the key or the JOG key for another axis is pressed. In this latter
case, the other axis will start moving.
If while an axis is being jogged, the key is pressed, the CNC will apply the %
override indicated by the table below:
% selected 0 2 4 10 20 30 40 50 60 70 80 90 100 110 120
% applied 0 102 104 110 120 130 140 150 160 170 180 190 200 200 200
This % override will be maintained as long as this key is kept pressed and it will
recover the previous feedrate percentage (0% through 120%) when releasing this
key.
2.3.2 INCREMENTAL JOG

With this option it is possible to jog the desired axis and in the desired direction a
distance selected by the JOG positions of the FEED switch on the operator panel.
The feedrate used in these incremental moves is set by the machine manufacturer.
The positions available at this switch are 1, 10, 100, 1000 and 10000, which indicate
the number of units to be moved. These units are those used in the display format.
Example:
Switch position Incremental move
1 0.001 mm or 0.0001 inch

10 0.010 mm or 0.0010 inch
100 0.100 mm or 0.0100 inch
1000 1.000 mm or 0.1000 inch
10000 10.000 mm or 1.0000 inch
After selecting the desired switch position, every time the jog key is pressed, the
axis will move the indicated amount and in the chosen direction.

BASIC OPERATIONS AXES JOG 3
2.3.3 AXES JOG VIA ELECTRONIC HANDWHEEL
With this option it is possible to jog the axes of the machine by means of an electronic
handwheel.
To do this, first select any of the positions at the FEED switch of the Operator
Panel which correspond to the electronic handwheel.
The available positions are 1, 10 and 100 which indicate the multiplying factor to be
applied to the pulses coming from the electronic handwheel.
This way, and after applying this factor, the desired distance units are obtained for
axis jog. These units correspond to the display units being used.
Example: Handwheel resolution: 250 pulses per turn
Switch position Distance jogged per turn
1 0.250 mm or 0.0250 inch

10 2.500 mm or 0.2500 inch
100 25.000 mm or 2.5000 inches
Depending on the setting of machine parameter "P628(5)", the CNC behaves as follows
at the rest of the positions of the Feedrate Override Switch of the operator panel.
P628(5)=0 The axes may be jogged with the handwheel as if the MFO switch were
at the "x1" position.
P628(5)=1 The axes may not be jogged with the handwheel.
When attempting to move an axis faster than the feedrate value set by machine
parameters "P110, P210 and P310", the CNC will limit it to those values ignoring
the rest of the handwheel pulses thus preventing any following errors from being
issued..
The machine has one electronic handwheel.
Once the desired switch position has been selected, press one of the JOG keys
corresponding to the axis to be jogged. The selected axis will be highlighted on
the screen.
When using a FAGOR handwheel with axis selector button, the axis can be selected
as follows:
* Press the button located on the rear of the handwheel. The CNC will select
the first axis and it will show it highlighted on the screen.
* If this button is pressed again, the CNC will select the next axis and so on in
a rotary fashion (selecting the first one after the last one).
* If this button is maintained pressed for more than 2 seconds, the CNC will
unselect the axis.
The machine will move the selected axis as the handwheel is being turned in one
direction or the other depending on the turning direction of the handwheel.
The machine has two or three handwheels.
The machine will move each one of the axes as the corresponding handwheel is
turned according to the selected switch position and turning direction.

4 BASIC OPERATIONS AXES JOG
2.4 BEGINNING (BEG) AND END POINT
With this CNC it is possible to set a beginning point (BEG) and an END point to
facilitate the machining tasks.
These points may be re-defined as often as desired and may be used to set the ends
of the part, the boundaries (limits) of a particular machining area, etc.
2.4.1 BEGIN AND END POINT SETTING

Press the [DATA] key or the one corresponding to the point to be set, [BEG] or
[END]. The CNC will highlight that value.
The X, Y and Z values of that point must be set one by one following these steps:
1. Press the key of the axis to be set [X], [Y] or [Z]. The CNC will highlight this
field.
2. Assign the desired value to this field by following one of these two methods:
* By keying in the desired postion value for this field and pressing [ENTER]
or...
* By moving the axes of the machine to the desired point by means of the
mechanical or electronic handwheels or by using the JOG keys on the operator
panel and then pressing [ENTER].
This option is not available for the Z axis.
The CNC only modifies the position value (coordinate) of the selected axis leaving
the values of the other axes intact.
3. The CNC shows the next field as being selected.
To select another field, either press the key of the axis to be set [X], [Y] or [Z]
or use the keys.
4. Repeat step 2 to set this new field.
5. Repeat steps 3 and 4 as many times as necessary.
6. To quit the selecting mode, press [CLEAR] or [DATA].

BASIC OPERATIONS BEGIN and END 5
2.4.2 POSITIONING AT "BEGIN" OR "END" POINTS
To move the tool up to the Begin or End point, do the following:
* Press [BEG] to move to the beginning point or [END] to move to the end point.
* Press
The CNC moves the Z axis first and then the X and Y together to position the tool
at the selected point. These movements are carried out at the programmed feedrate.
When only one axis is to be moved, follow these steps:
* Press [BEG] to move to the beginning point or [END] to move to the end point.
* Press the corresponding axis key [X], [Y] or [Z].
* Press
The CNC will automatically move the tool to the selected point along that axis and
at the programmed feedrate. The other axes will not move.
Also, the next field will appear selected in case another movement is to be made.
To select another field, one may press the corresponding axis key [X], [Y] or [Z] or
use the keys.

6 BASIC OPERATIONS BEGIN and END
2.5 SPINDLE CONTROL
2.5.1 SPINDLE SPEED SETTING
To set the spindle speed, press [S] and after keying in the desired value, press
It is possible to set a value between S0 and S9999 rev/min. However, the maximum
turning speed is set by the manufacturer as indicated in the instruction book of the
machine. The CNC will apply this manufacturer-set value whenever a higher speed
is selected by the operator.
Once the new speed is selected, the CNC will act as follows:
* When the spindle is already turning, the CNC will output the analog voltage
corresponding to the new selected speed.
If the selected RPM correspond to another gear range, the CNC will generate a
range change before outputting the new analog voltage.
* When the spindle is stopped, the CNC will store the selected value in order to
provide its corresponding analog voltage when starting the spindle.
If the new selected RPM correspond to another gear range, the CNC will generate
a range change.
The set spindle speed may be varied between 50% and 120% in incremental steps of
5% by means of the keys located on the operator panel.
2.5.2 SPINDLE SPEED RANGE CHANGE

With this CNC, the machine can have a gear box in order to adapt the speeds and
torques of the spindle motor to the various machining requirements.
When the new selected spindle speed "S" involves a gear change, the CNC will manage
the electrical cabinet to carry out this change without the intervention of the operator.

BASIC OPERATIONS SPINDLE CONTROL 7
2.5.3 CLOCKWISE SPINDLE ROTATION
To turn the spindle clockwise once the spindle speed has been selected, press
When the spindle is turning, a new speed may be selected or change the current
speed by means of the following keys:
Every time this key is pressed, the CNC increases the spindle speed by 5%.
The maximum being 120% of the programmed speed.
It must be borne in mind that the maximum speed is limited by the value
assigned to the range currently selected.
Every time this key is pressed, the CNC decreases the spindle speed by 5%.
The minimum being 50% of the programmed speed.
2.5.4 COUNTER-CLOCKWISE SPINDLE ROTATION
To turn the spindle counter-clockwise once the spindle speed has been selected,
press
When the spindle is turning, a new speed may be selected or change the current
speed by means of the following keys:
Every time this key is pressed, the CNC increases the spindle speed by 5%.
The maximum being 120% of the programmed speed.
It must be borne in mind that the maximum speed is limited by the value
assigned to the range currently selected.
Every time this key is pressed, the CNC decreases the spindle speed by 5%.
The minimum being 50% of the programmed speed.
2.5.5 SPINDLE STOP

To stop the spindle rotation, press
The CNC stores the "S" speed which was selected before stopping and the spindle
resumes this speed when pressing the or key.

8 BASIC OPERATIONS SPINDLE CONTROL
2.6 ACTIVATING/DEACTIVATING EXTERNAL DEVICES
With this CNC it is possible to activate and deactivate 4 external devices including
the coolant. The other devices depend on the type of machine.
These devices may be activated or deactivated at any time unless indicated otherwise
by the machine manufacturer.
To do this, the following keys are available:
Every time one of these keys is pressed, the status of the corresponding device will
toggle (activated/deactivated).

BASIC OPERATIONS EXTERNAL DEVICES 9
3. AUXILIARY FUNCTIONS
To access this option, press the [AUX] once the CNC is in DRO mode.
Then, the CNC will display a list of options. To select one of then, press the key for
its corresponding number.
The operator may access all the shown options except the one referred to as
"AUXILIARY MODES". When selecting this option, the CNC requests a password
or access code for entering the various tables and modes available to the manufacturer.
To quit any of these options and return to the standard display, press [END].
3.1 MILLIMETERS <—> INCHES

When selecting this option, the CNC changes the display units from mm to inches
and vice versa showing the new X, Y and Z coordinates of the axes in the new selected
units.
The axis feedrate (F) will also be shown in the new selected units.
It must be borne in mind that the values stored for BEGIN and END and the data for
special operations have no units. Therefore, the values will remain the same when
toggling from mm to inches or vice versa.
3.2 TOOL LENGTH COMPENSATION

When choosing this option, the CNC activates or cancels tool length compensation.
When not working with tool length compensation, the CNC displays the position
value (coordinate) of the tool base.
When working with tool length compensation, the CNC displays either the tool tip
position or that of the tool base depending on the setting of machine parameter P626(1).
The right-hand side of the main window shows the symbol whenever tool
length compensation is active.

AUXILIARY FUNCTIONS 1
3.3 TOOL TABLE
When selecting this option, the CNC shows the values assigned to each offset; that
is, the dimensions of each tool being used to machine the parts.
Once the tool offset table is selected, the operator may move the cursor one line at
a time by using the up and down arrow keys.
Each tool offset has several fields which define the dimensions of the tool. These
fields are the following:
R Tool radius.
It is given in the currently active work units. Its maximum value being:
R 1,000.000 mm or R 39.3700 inches.
The CNC will take this "R" value into account when applying tool radius
compensation.
L Tool length
It is given in the currently active work units. Its maximum value being:
L 1,000.000 mm or L 39.3700 inches.
The CNC will take this "L" value into account when applying tool length
compensation.
I Tool radius wear.
It is given in the currently active work units. Its maximum values being:
I ±32.766 mm or I ±1.2900 inches.
The CNC will add this value to the nominal "R" to calculate the real radius (R+I).
K Tool length wear.
It is given in the currently active work units. Its maximum values being:
K ±32.766 mm or K ±1.2900 inches.
The CNC will add this value to the nominal "L" to calculate the real length (L+K).

2 AUXILIARY FUNCTIONS TOOL TABLE
3.3.1 MODIFICATION OF TOOL DIMENSIONS
To initialize a table by setting all the fields of each tool to "0", key in the following
sequence: [F] [S] [P] [ENTER].
This CNC offers the option for "TOOL CALIBRATION" which is described next.
Once they have been calibrated, the CNC assigns to each tool offset the dimensions
of the corresponding tool.
To modify the table values of a tool, ("R", "L", "I" and "K" values), select the
corresponding offset at the CNC by keying the desired tool number and then pressing
[RECALL].
The editing area will show the current values assigned to that tool offset.
To change these values, move the cursor by means of the up and down arrow keys
until it is placed over the current value. The new values must be keyed in over the
current ones.
Once the new values have been keyed in, press [ENTER] so that they are stored in
memory.
To quit this mode, move the cursor to the right until it is out of the edited area and
then press [END].

AUXILIARY FUNCTIONS TOOL TABLE 3
3.4 TOOL CALIBRATION
With this option, it is possible to calibrate and load the tool dimensions onto the tool
offset table of the CNC.
The CNC shows a graphic at a lower right-hand side of the monitor used as a user
guide during tool calibration highlighting the data being requested at the time.
The procedure to calibrate a tool is as follows:
1.- The CNC requests the Z dimension of the part (contact point) being used to
calibrate the tool.
Key in that value and press [ENTER].
2.- The CNC requests the number of the tool (T) to be calibrated.
Key in the tool number and press [ENTER].
3.- Jog the axes by means of the mechanical or electronic handwheels or by using
the JOG keys of the operator panel until the tool touches the part along the Z
axis.
Then press [ENTER]. The CNC will calibrate the tool in length and will update
the corresponding tool offset.
The CNC will request a new tool to be calibrated. Repeat steps 2 and 3 as often as
necessary.
Press [END] to quit this mode and return to the standard display mode.
Atention:
While calibrating a tool, it is possible to use, at any time, the electronic
handwheels, the JOG keys and the spindle of the operator panel.

4 AUXILIARY FUNCTIONS TOOL CALIBRATION
3.5 EXECUTION / SIMULATION PROGRAM 99996
Program P99996 is a special user program in ISO code. It must be edited (written)
on a PC and sent to the CNC via the Peripherals option.
When selecting the option: "Execution of program P99996", it is possible to either

execute it or simulate by pressing
3.5.1 EXECUTION OF PROGRAM P99996

When selecting the option: "Execution of program P99996", the CNC displays the
following information:
The top line shows the message "AUTOMATIC", the program number (P99996)
and the number of the first block of the program or that of the block being in execution.
Then, the CRT shows the contents of the first program blocks. If the program is
being executed, the first block of the list will be the one being executed at the time.
The position values along X, Y and Z indicate the programmed values (COMMAND),
the current position (ACTUAL) and the distance remaining (TO GO) for the axes to
reach the "command" position.
The bottom of the screen shows the machining conditions currently selected. The
programmed feedrate F, the % F override, the programmed spindle speed S, the %S
override, the programmed Tool as well as the active G and M functions.
To execute program P99996, press . It always starts executing from the first
block.
To interrupt the program, press . Once interrupted, the following keys are
enabled:
To resume execution, press

AUXILIARY FUNCTIONS EXECUTION / SIMULATION 5
P99996
3.5.1.1 TOOL INSPECTION
With this option it is possible to interrupt the execution of program P99996 and
inspect the tool to check its status and change it if necessary.
To do this, follow these steps:
a) Press to interrupt the program.
b) Press [TOOL]
At this time, the CNC executes the miscellaneous function M05 to stop the spindle
and it displays the following message on the screen:
JOG KEYS AVAILABLE

OUT
c) Move the tool to the desired position by using the JOG keys.
Once the tool is "out of the way", the spindle may be started and stopped again
by its corresponding keys at the Operator Panel.
d) Once the tool inspection or replacement is completed, press [END].
The CNC will execute an M03 or M04 function to start the spindle in the direction
it was turning when the program was interrupted.
the screen will display the following message:
RETURN
AXES OUT OF POSITION
"Axes out of position" means that they are not at the position where the program
was interrupted.
e) Jog the axes to the program interruption position by means the corresponding
jog keys. The CNC will not allow to move them passed (overtravel) this position.
When the axes are in position, the screen will display:
RETURN
NONE
f) Press to resume the execution of program P99996.

6 AUXILIARY FUNCTIONS EXECUTION / SIMULATION
P99996
3.5.1.2 EXECUTION MODES
With this CNC, it is possible to execute program P99996 from beginning to end
without interruptions or block by block by pressing
The top line of the screen shows the selected operating mode: "Automatic" or "Single
Block".
To switch modes, press again.
Once the desired execution mode has been selected, press to run the
program.
3.5.1.3 CNC RESET

This option is used to reset the CNC setting it to the initial conditions established by
the machine parameters. When quitting this operating mode, the CNC displays the
DRO mode.
To reset the CNC, interrupt the program if running and simply press
The CNC will request confirmation of this function by blinking the message:
"RESET?".
To go ahead with reset, press again; but to cancel it, press
3.5.1.4 DISPLAYING PROGRAM BLOCKS

To display the previous or following blocks to those appearing on the screen, press:
Displays the previous blocks
Displays the following blocks
Atention:
Bear in mind that P99996 always starts executing from the first block of
the program, regardless of the blocks currently displayed on the screen.

P99996
3.5.1.5 DISPLAY MODES
There are 4 display modes which can be selected by means of the following keys:
[0] STANDARD
[1] ACTUAL POSITION
[2] FOLLOWING ERROR
[3] ARITHMETIC PARAMETER
STANDARD display mode
It is the mode described before. When accessing the "Execution of program P99996"
option, the CNC selects this display mode.
ACTUAL POSITION display mode
FOLLOWING ERROR display mode

P99996
ARITHMETIC PARAMETERS display mode
This mode shows a group of 8 arithmetic parameters. To view the previous and
following ones, use these keys:
Displays the previous parameters
Displays the following ones
The value of each parameter may be expressed in one of the following formats:
P46 = -1724.9281 Decimal notation

P47 = -.10842021 E-2 Scientific notation
Where "E-2" means 10-2 (1/100). Therefore, the two types of notation for the
same parameter below have the same value:
P47= -0.001234 P47= -0.1234 E-2

P48= 1234.5678 P48= 1.2345678 E3

P99996
3.5.2 SIMULATION OF PROGRAM P99996
With this CNC, it is possible to check program P99996 in dry-run before executing it.
To do this, press . The CNC will show a graphic representation.
The lower left-hand side of the screen shows the plane being represented (XY, YZ
or YZ) or three-dimensional XYZ.
To have any other plane displayed, press its corresponding key:
[0] XY Plane
[1] XZ Plane
[2] YZ Plane
[3] Three-dimensional XYZ
This CNC can show up the graphics on up to 3 planes. Therefore, it will only show
the selected ones. To select other planes, proceed as follows:
Press and the CNC will ask whether each one of the possible planes is
to be selected or not.
To select the plane press [Y] and, if not, press [ENTER].
Once the planes have been defined, the display area must be set by indicating
the XYZ coordinates of the center of the screen and the width of the display
area. After keying in each value, press [ENTER].
To check the part, press . This will start the corresponding graphic simulation.
While simulating, it is possible to access any other plane (keys: 0, 1, 2 and 3) but it is
not possible to set them. To set other planes or modify the display area, it is necessary
to interrupt the simulation of the program by pressing .
Press [CLEAR] to clear the screen, and [END] to quit the simulation mode.

P99996
3.5.2.1 ZOOM FUNCTION
With the ZOOM function, it is possible to enlarge or reduce the whole graphic
representation or part of it. To do this, the simulation of the program must be either
interrupted or finished.
Once the drawing plane to be enlarged or reduced has been selected, press [Z]. The
screen will show a rectangle over the original drawing. This rectangle is the zoom
window which represents the new display area for the part to be enlarged or reduced.
To change the dimensions of the rectangle, use these keys:
Reduces the size of the rectangle (zoom in)
Increases the size of the rectangle (zoom out)
Use to move the zoom window around.
To set the area selected with the zoom window as the new display area, press [ENTER]
To see the selected area enlarged or reduced while keeping the previous display area
values, press
The area contained in the zoom window will now fill out the whole screen.
To return to the previous display area (prior to the zoom), press [END].
To use the zoom again, just press [Z] and proceed as before.
To quit the ZOOM function and return to the graphic representation, press [END].

P99996
3.6 AUXILIARY MODES
When selecting this option, the CNC shows the following menu:
1 - SPECIAL MODES
2 - PERIPHERALS
3 - LOCK / UNLOCK
When selecting the "Special Modes" option, the CNC will request the password (access
code) described in the installation manual.
After accessing one of these modes and operate with it, press [END] to quit. At this
point, the CNC will show this menu again. Press [END] once more to return to the
standard display mode.

12 AUXILIARY FUNCTIONS MODOS AUXILIARES
3.7 PERIPHERALS
With this CNC it is possible to communicate with the FAGOR Floppy Disk Unit,
with a general peripheral device or with a computer in order to transfer programs
from and to one another. This communication may be managed either from the CNC
when in the "Peripheral mode" or from the computer by means of FAGOR's DNC
protocol in which case the CNC may be in any of its operating modes.
3.7.1 PERIPHERAL MODE
In this mode, the CNC may communicate with the FAGOR Floppy Disk Unit, with
a general peripheral device or with a computer having a standard off-the-shelf
communications program.
To access this mode, press [AUX] and select the "Peripherals" option of the
"Auxiliary modes" menu.
The upper left-hand side of The CNC screen will show the following menu:
0 - RECEIVE FROM (Fagor) FLOPPY DISK UNIT
1 - SEND TO (Fagor) FLOPPY DISK UNIT
2 - RECEIVE FROM GENERAL DEVICE
3 - SEND TO GENERAL DEVICE
4 - (Fagor) FLOPPY DISK UNIT DIRECTORY
5 - (Fagor) DELETE FLOPPY DISK UNIT PROGRAM
6 - DNC ON/OFF
In order to use any of these options, the DNC mode must be inactive. If it is active
(the upper right-hand side of the screen shows: DNC), press [6] (DNC ON/OFF) to
deactivate it (the DNC letters disappear).
With options 0, 1, 2 and 3 it is possible to transfer machine parameters, the decoded
M function table and the leadscrew error compensation table to a peripheral device.
The lower right-hand side of the CNC screen will show a directory of up to 7 part-
programs of the CNC.
To do this, key in the desired number when the CNC requests the number of the
program to be transferred and press [ENTER].
P00000 to P99990 Corresponding to part-programs
P99994 and P99996 Special user programs in ISO code
P99997 For internal use and CANNOT be transmitted back and
forth
P99998 Used to associate texts to PLCI messages
P99999 Machine parameters and tables
Atention:
The part-programs cannot be edited at the peripheral device or computer.
The CRT will show the message: "RECEIVING" or "SENDING" during the program
transfer and the message: "PROGRAM NUM. P23256 (for example) RECEIVED"
or "SENT" when the transmission is completed.

AUXILIARY FUNCTIONS PERIPHERALS 13
When the transmission is not correct, it will display the message: "Transmission
error" and when the data received by the CNC is not recognized (different format)
by the CNC, it will issue the message: "Incorrect data received".
The CNC memory must be unlocked in order to perform any data transmission; if
not so, the CNC will return to the menu of the peripheral mode.
When transmitting from a peripheral device other than a FAGOR Floppy Disk Unit,
the following aspects must be considered:
* The program must begin with a "NULL" character (ASCII 00) followed by "%"
"program number" (for example %23256) and a "LINE FEED" character (LF).
* Blank spaces, the carriage-return key and the "+" sign are ignored.
* The program must end with either 20 "NULL" characters (ASCII 00) or with
one "ESCAPE" character or with one "EOT" character.
* Press [CL] to cancel the transmission. The CNC will issue the message: PROCESS
ABORTED".
FLOPPY DISK UNIT DIRECTORY
This option displays the programs stored on the disk inserted in the FAGOR
Floppy Disk Unit and the number of characters (size) of each one of them.
It also shows the number of free characters available (free memory space) on
the tape.
DELETE FLOPPY DISK UNIT PROGRAM
With this option it is possible to delete a program contained at the FAGOR Floppy
Disk Unit.
The CNC requests the number of the program to be deleted. After keying in the
desired number, press [ENTER].
Once the program has been deleted, the CNC will display the message:
"PROGRAM NUM: P____ DELETED".
It also shows the number of free characters on the disk (free memory space).
3.7.2 DNC COMMUNICATIONS
To be able to use this feature, the DNC communication must be active (the upper
right-hand side of the screen shows: DNC). To do this the corresponding
parameters [P605(5,6,7,8); P606(8)] must be set accordingly and option [6] of
the "Peripherals" mode selected if it was not active.
Once active and by using the FAGORDNC application software supplied, upon
request, in floppy disks it is possible to perform the following operations from
the computer:
. Obtain the CNC's part-program directory.
. Transfer part-programs and tables from and to the CNC.
. Delete part-programs at the CNC.
. Certain remote control of the machine.
Atention:
Any operating mode may be selected at the CNC.

14 AUXILIARY FUNCTIONS PERIPHERALS
3.8 LOCK/UNLOCK
With this option it is possible to lock/unlock the part-program memory.
To access this mode, press [AUX] and after selecting "Auxiliary Modes", press the
key corresponding to the "LOCK/UNLOCK" option.
The codes used to do this are:
[BEG] 0000 [ENTER] Unlocks part-program memory.
[BEG] 1111 [ENTER] Locks part-program memory.
[P] F000 [ENTER] Erases the contents of all arithmetic parameters (data
of the automatic operations) and sets them to "0".

AUXILIARY FUNCTIONS LOCK/UNLOCK 15
3.9 EDITING PROGRAM 99996
Program 99996 is a special ISO-coded user program. It can be edited either in this
operating mode or at a PC and then sent out to this CNC.
To select this option, press [AUX] and after selecting "Auxiliary Modes", press the
key corresponding to "EXECUTION OF PROGRAM P99996".
The CNC displays the editing page for this program.
If the program is currently being edited, the CNC shows a group of program blocks
(lines).
Use the to display the display the previous and following lines.
To edit a new line, follow this procedure:
1.- If the program line number appearing at the bottom of the screen is not the desired
one, clear it by pressing [CL] and key in the desired line number.
2.- Key in all the pertinent data for that line and press [ENTER].
The programming format to be used is described in the programming manual.

The keys on the front panel may be used: [X], [Y], [Z], [S], [F], [N] as well as:
[TOOL] for T, for P, for R and for A.
However, since some function keys are missing (G, M, I, K, etc.), an assisted
editor is also available.
To access it, press [AUX]. After analyzing the syntax of what has been edited so
far, the CNC will display, one by one, all the functions which can be edited at
the time.
Press [CL] to delete characters.
To modify a previously edited line, proceed as follows:
2.- Press [RECALL]. The bottom of the screen of the CNC, editing area, will show
the contents of that line.
3.- Use one of these methods to modify the contents:
a) Use the [CL] key to delete characters and edit it as described above.
b) Use the keys to position the cursor over the section to be modified
and use the [CL] key to delete characters or [INC/ABS] to insert data.

16 AUXILIARY FUNCTIONS EDITING P99996
While in the data inserting mode, the characters behind the cursor appear
blinking. It is not possible to use assisted programming (the [AUX] key).
Key in all the desired data and press [INC/ABS]. If the syntax of the new
line is correct, the CNC will display it without blinking and, if not, it will
show it blinking until it is edited correctly.
4.- Once the line has been modified, press [ENTER]. The CNC will assume it
replacing the previous one.
To delete a program line, proceed as follows:
2.- Press [DATA] and the CNC will delete it from memory.

AUXILIARY FUNCTIONS EDITING P99996 17
4. AUTOMATIC OPERATIONS
This CNC has a series of keys to access each one of its automatic operations.
The basic operations selected by pressing their corresponding key are:
To select "Point to Point positioning"
To select "Positioning in a straight line"
"Positioning in an Arc" (bolt-hole pattern)
"Positioning in a Rectangular Pattern"
"Positioning in a grid pattern"
"Linear Milling"
"Circular Milling"
"Profiling"
"Inside Pocket"
"Outside Pocket" (Boss"
"Corner Roughing"
"Surface Milling"
Whenever one of these operations is selected, the CNC shows:
* At the main window, a graphic representation of the selected automatic operation.
* At the bottom of the screen, the data corresponding to the selected automatic
operation.

AUTOMATIC OPERATIONS 1
4.1 GENERAL CONCEPTS
Once the desired operation has been selected, press [DATA] to access the data entry
mode.
The CNC will highlight the first data on the graphic as well as in the data editing area.
To assign the desired value to that data, key it in and press [ENTER]. The CNC
assumes the new value and highlights the next data.
To select any other data use the keys.
Once all the data has been defined, press [DATA] to quit the data entry mode.
A machining operation may be associated to the automatic positioning operations.

The machining operation will take place at each positioning point.
To find out how to define and associate a machining operation, refer to the chapter
on "Machining Operations".
Then, it is possible to:
* Check the operation by pressing [SIMUL].

* Execute the operation by pressing
* Store the operation into memory as a section of a part-program.
To quit the automatic operation, press [END]. The CNC all store all the set data and
it will show them again when selecting this operation.
4.1.1 CONTROL OVER THE Z AXIS

The "Z SAF" data (safety coordinate along Z) must be set in all automatic
operations.
Before machining as corresponds to the automatic operation, the CNC will first move
the tool to the set safety position "Z SAF".
When the Z axis is a DRO axis (not controlled by the CNC) and it is below the "Z
SAF" coordinate, the CNC will instruct the operator, by issuing a message, that the
Z axis must be moved to this safety point. Then, the key must be pressed to
resume execution.
If the operation involves several machining tasks, the CNC will position the tool at
the "Z SAF" point before going on to the next one.

2 AUTOMATIC OPERATIONS GENERAL CONCEPTS
4.1.2 MISCELLANEOUS FUNCTIONS "M" EXECUTED BEFORE
AND AFTER THE CYCLE
It is possible to associate two "M" functions to each cycle. One of them will be
executed before the cycle and the other one afterwards.
The help screens show, to the right of the cycle defining data, the "M" functions
selected for each cycle.
The top "M" indicates the one executed before the cycle and the bottom "M" the one
executed after the cycle.
If any of them shows "M--", it means that no "M" function has been associated
To select the "M" function to be executed before the cycle, proceed as follows:
- Press the keystroke sequence: [F] [BEGIN]

- Key in the desired "M" function number.
- Press [ENTER]
To select the "M" function to be executed after the cycle, proceed as follows:
- Press the keystroke sequence: [F] [END]

- Press [ENTER]
To delete any of the selected "M" functions, do the following:
- Press the keystroke sequence: : [F] [BEGIN] or [F] [END]

- Press [ENTER]
The CNC will show: "M--"
Atention:
When storing an automatic operation, the CNC stores the selected "M"
functions together with the data and parameters defining the automatic
operation.
This way, every time a previously stored part is executed, the CNC
executes each operation with the machining conditions previously set
for it.
On power-up or after RESET, the CNC initializes all the cycles (not the
ones stored) setting the associated "M" functions to "M--" (no associated
"M" function).

AUTOMATIC OPERATIONS GENERAL CONCEPTS 3
4.1.3 MACHINING CONDITIONS
The CNC displays the following information:
F Currently selected axis Feedrate.
% Currently applied % of feedrate "F" override.
S Spindle speed to perform the machining operation.
When setting the spindle speed one may proceed as follows:
* Press [S], key in the desired value and press [ENTER].
The CNC assumes that this value is to be used when later executing the
automatic operation now being edited. Therefore, it does not change the
actual spindle speed.
* Press [S], key in the desired value and press
The CNC changes the actual spindle speed to the new one just set.
It also assumes the new value as the spindle speed to be used when later
executing the automatic operation now being edited.
% Currently applied percentage of spindle speed override.
The spindle turning direction for machining.
To change the turning direction press [3]. The CNC will show the new turning
direction but it will not change the actual turning direction of the spindle.
T The tool to be used for machining.
To select the machining tool press [T] and, after keying in the desired tool
number, press [ENTER].
The CNC assumes this new tool number as the one to be used with the automatic
operation now being edited. Therefore, it maintains the actual tool number
shown in the main window.
Atention:
When storing an automatic operation into memory, the CNC stores all
these machining conditions, except the override %, together with the data
and parameters defining the automatic operation.
This way, every time a previously programmed part is executed, the CNC
will execute each one of the automatic operations with the machining
conditions set for it.

4.1.4 SIMULATION
With this CNC, it is possible to check an automatic operation in dry-run before
executing it.
To do this, press . The CNC will show a graphic representation.
The lower left-hand side of the screen shows the plane being represented (XY, YZ
or YZ) or three-dimensional XYZ.
To have any other plane displayed, press its corresponding key:
[0] XY Plane
[1] XZ Plane
[2] YZ Plane
While simulating, it is possible to access any other plane (keys: 0, 1, 2 and 3) but it
is not possible to set them. To set other planes or modify the display area, it is necessary

4.1.4.1 ZOOM FUNCTION
values, press

4.1.5 EXECUTION
With this CNC, it is possible to run an automatic operation from beginning to end
or execute it step by step (single block) by using the key.
Whenever the "single block" mode is selected, the right-hand side of the screen shows
the symbol
To unselect this mode and return to the continuous execution mode, press
again.
Once the desired execution mode has been selected, press
The CNC assumes the F, S, T machining values as well as the spindle turning direction
chosen and it executes the automatic operation in the following steps:
1.- If the operation has been programmed with a new tool, the CNC will request it
to be selected.
Once the tool has been changed, press to resume the execution of the
operation.
2.- The CNC will start the spindle at the selected S and rotating direction.
3.- The tool will position at the pre-established safety point "Z SAF".
4.- The CNC will perform the automatic milling operation.
5.- The tool will withdraw up to the safety position "Z SAF".
6.- The CNC will stop the spindle.
It is possible to inspect and change the tool, if necessary, during the execution of an
automatic operation.

4.1.5.1 TOOL INSPECTION
With this option it is possible to interrupt the execution of the automatic operation
and inspect the tool to check its status and change it if necessary.
b) Press [TOOL]
JOG KEYS AVAILABLE

OUT
RETURN
was interrupted.
RETURN
NONE
f) Press to resume the execution of the automatic operation

4.2 POSITIONING
The various automatic positioning patterns offered on this CNC make it easy to define
the points where specific machining operations will be performed.
The available positioning choices are:
* Point-to-point positioning. To be used when the points are located at random (with
no specific pattern) on the surface of the part.
* Positioning in a straight line.
* Positioning in an arc (bolt-hole pattern).
* Positioning in a rectangular pattern.
* Positioning in a grid pattern.
All positioning movements are carried out in rapid.
When the Z axis is controlled by the CNC (not a DRO axis), it will be possible to
associate an automatic machining operation to the positioning patterns as described
later on in the chapter on "Machining Operations". These machining operations are:
Drilling
Tapping
Reaming - Boring
Center punching
This way, it will be possible to tap holes that follow a straight line, drill holes that
following an arc (or bolt-hole pattern), etc.
If the positioning has no machining operation associated with it, the CNC will ask
the operator to act on the Z axis after each positioning move.
Next, each one of the possible positioning choices is described as well as the data
required to define them.

AUTOMATIC OPERATIONS POSITIONING 9
4.2.1 POINT-TO-POINT POSITIONING
This option is selected by means of the key
Up to 8 points may be defined by assigning their X and Y coordinate values. These

coordinate values may be entered by:
* jogging the axes to the desired point using the mechanical or electronic handwheels
or the JOG keys of the operator panel and then pressing [ENTER].
* or by keying them in at the keyboard and pressing [ENTER].
When using less than 8 points, the coordinate values for the first unused point must
be the same as those of the last used point.
Example:
X1 10.278 Y1 12.876 1st point

X2 18.345 Y2 23.456 2nd point
X3 27.789 Y3 90.122 Last point
X4 27.789 Y4 90.122
X5 00.000 Y5 00.000
X6 00.000 Y6 00.000
X7 00.000 Y7 00.000
X8 00.000 Y8 00.000
Z SAF 10.000 Safety point along the Z axis

10 AUTOMATIC OPERATIONS POINT TO POINT
POSITIONING
4.2.2 POSITIONING IN A STRAIGHT LINE
The first point "X1 Y1" must always be defined. This can be done by:
The path must be defined by either one of the following methods:
1.- Set the length "L" and angle "A" of the path.
In this case, one must set either the number of points (N) or the step between
consecutive points (I).
2.- Set the last point, "Xn Yn", by positioning the machine at that point and pressing
[ENTER] or by keying it at the keyboard and pressing [ENTER].
In this case, one must set "L0" and the number of points or the steps between
consecutive points (I).
3.- Set the "N", "I" and "A" values (number of points, steps between points and
path angle respectively).
In this case one must define: "L0", "Xn=X1" and "Yn=Y1"
Programming example:
The following formats may be used:

X1=0 Y1=0 L=60 A=30 N=4
X1=0 Y1=0 L=60 A=30 I=20
X1=0 Y1=0 Xn=51.961 Yn=30 L=0 N=4

X1=0 Y1=0 Xn=51.961 Yn=30 L=0 I=20
X1=0 Y1=0 Xn=0 Yn=0 L=0 N=4 I=20 A=30

AUTOMATIC OPERATIONS STRAIGHT LINE 11
POSITIONING
4.2.3 POSITIONING IN AN ARC (BOLT-HOLE)
The center of the arc, "Xc Yc", must always be defined. This can be done by:
To set the first point either one of the following methods must be used:
1.- Define the radius "R" and the angle "A" of the first point.
The angle "A" of the first point is referred to the X axis and it is given in degrees
(signed or unsigned). Negative value when clockwise and positive when counter-
clockwise.
2.- Set the first point, "X1 Y1", by either positioning the machine at that point or by
keying its coordinates in, and then pressing [ENTER].
In this case one must set: "R0".
The number of points (N) and the angular step between consecutive points (B) must
always be defined.
The angular step "B" is given in degrees signed or unsigned and it indicates the
stepping direction. Clockwise for negative B and counter-clockwise for positive B.
To make a complete circle, program B0. The positioning movements will be made
counter-clockwise.

12 AUTOMATIC OPERATIONS BOLT-HOLE
POSITIONING
4.2.4 RECTANGULAR PATTERN POSITIONING
The following data must also be set:
"A" Angle of the abscissa path with respect to the X axis.
"B" Angle of the ordinate path with respect to the abscissa path.
To make both paths parallel to the X and Y axes, set: A=0 and B=90.
To describe the paths long the X and Y axes, the following options may be used:
1.- Define the length of the path, "LX" "LY", and the number of points on it, "NX"
"NY".
2.- Define the length of the path, "LX" "LY" and the step between consecutive points
"IX" "IY".
3.- Define the step between points "IX" "IY" and the number of points of the path
"NX" "NY".

AUTOMATIC OPERATIONS RECTANGULAR 13
POSITIONING
4.2.5 GRID PATTERN POSITIONING
The following data must also be set:
"A" Angle of the abscissa path with respect to the X axis.
"B" Angle of the ordinate path with respect to the abscissa path.
To make both paths parallel to the X and Y axes, set: A=0 and B=90.
To describe the paths long the X and Y axes, the following options may be used:
1.- Define the length of the path, "LX" "LY", and the number of points on it, "NX"
"NY".
2.- Define the length of the path, "LX" "LY" and the step between consecutive points
"IX" "IY".
3.- Define the step between points "IX" "IY" and the number of points of the path
"NX" "NY".

14 AUTOMATIC OPERATIONS GRID PATTERN
POSITIONING
4.3 MILLING
The available milling operations are:
* Linear milling
* Circular Milling
* Profiling
Prior to milling, the Z axis will move to the "Z SAF" position. If the Z axis is a DRO
axis (not controlled by the CNC), the corresponding message will be issued.
Then, the tool will position at the programmed milling depth "Z". The CNC permits
setting the feedrate override % for this movement.
The part is milled at the selected feedrate F.
When the milling operation is done, the Z axis moves to the "Z SAF" position. If the
Z axis is a DRO axis (not controlled by the CNC), the corresponding message will
be issued.
Next, the various available milling operations will be described.

AUTOMATIC OPERATIONS MILLING 15
4.3.1 LINEAR MILLING
The path must be defined by one of the following methods
1.- Set the length "L" and angle "A" of the path.
2.- Set the last point, "X2 Y2", (either by moving the machine or entering the
coordinates at the keyboard). In this case, one must set: "L0"
The milling operation may be performed either with or without tool radius
compensation. To do this, press [T] and select one of the options below using the
keys
-a- Without tool radius compensation.
-b- With left-hand tool radius compensation. The part stays to the right of the tool.
-c- With right-hand tool radius compensation. The part stays to the left of the tool.
To set the milling depth, indicate the "Z" value (by moving the machine or by entering
the value at the keyboard) and the Feedrate override % to be applied.

16 AUTOMATIC OPERATIONS LINEAR MILLING
4.3.2 CIRCULAR MILLING
The first point "X1 Y1" and last point "X2 Y2" must always be defined. This can be
done by:
The path must be defined by indicating the radius "R" and the moving direction "P".
After pressing [P], press the corresponding key [1], [2], [3] or [4].
keys
To set the milling depth, indicate the "Z" value (by moving the machine or by entering
the value at the keyboard) and the Feedrate override % to be applied.

AUTOMATIC OPERATIONS CIRCULAR MILLING 17
4.3.3 PROFILING
The following data must be set:
* Starting point "BEG"

* First point on the profile "X1Y1"
* Up to 7 sections, straight and/or curved, forming the profile.
* Exit or "END" point
Starting point "BEG"

The beginning point "BEG" and the milling depth "Z" must always be defined.
* The beginning point may belong to the profile or be outside of it.
* To define the milling depth, indicate the "Z" value (by moving the machine
or entering it at the keyboard) and the Feedrate override % to be applied.
Tool radius compensation
keys

18 AUTOMATIC OPERATIONS PROFILING
Up to 7 sections, straight and/or curved, that form the profile.
Up to 7 sections may be defined on a profile. To define the type of profile section,

press the following keys:
Straight section. The section assumes the indicator:
Curved section. The section assumes the indicator:
The undefined sections have the indicator:
When the CNC runs into an indicator, it assumes that there are no more
sections. Therefore, it takes the previous section as the last one of the profile.
To cancel or delete an already defined section, press . The section will

now assume the indicator
Straight section
On a straight section, indicator, the XY end point of the section must be

defined.
The union between this section and the next one must also be defined.
Set "r" to blend them with a radius and, to chamfer the joint, set the "C" distance
from it (XY point).
Curve d section
On a curved section, indicator, the XY end point, the radius "R" and the
moving direction "P" must be defined.
To set the moving direction, press [P] followed by the corresponding key: [1],
[2], [3] or [4].
When the section being defined is tangent to the previous one, R must be "0"
(R=0).

AUTOMATIC OPERATIONS PROFILING 19
The transition from this section to the next one must also be defined setting the
"r" value when blending them with a radius.
Exit or "END" point
Once the defined sections have been executed, the tool will position at the exit
point "END".
This "END" point must always be defined. To do this, either move the axes to
this point and press [ENTER] or key in its coordinate values and press [ENTER].
In order to obtain a good finish, the exit may be tangential. To use this, define
its radius "r" on the last section of the profile.

Programming examples:
ZSAF=2
BEG X=70 Y=20
Z=-10 %F(Z)=50
First point of profile "X1Y1"
X1 =80 Y1 =20
r =3
Profile
X2 =80 Y2 =0 X3 =50 Y3 =0
r =5 r =5
C =0 C =0
X4 =20 Y4 =0 X5 =0 Y5 =20
R =15 P =4 R =20 P =3
r =5 r =5
X6 =0 Y6 =45 X7 =80 Y7 =45

r =10 r =0
C =0 C =10
X8 =80 Y8 =20
r =3
Exit point "END"
END X=70 Y=20

AUTOMATIC OPERATIONS PROFILING 21
ZSAF=2
BEG X=0 Y=-10
Z=-10 %F(Z)=50
First point of profile "X1Y1"
X1 =0 Y1 =0
r =3
Profile
X2 =67.57 Y2 =18.27 X3 =69.73 Y3 =-1.37

r =0 R =0 P=1
C =0 r =0
X4 =23 Y4 =-28.45 X5 =0 Y5 =0
R =0 P =3 R =0 P =1
r =0 r =3
X6 = Y6 =
r =
C =
Exit point "END"
END X=0 Y=-10

4.4 POCKETS
There are two keys to select the type of pocket.
The key for an inside pocket.
The key for an outside pocket or boss.
Since this CNC offers 2 inside pockets and 2 outside pockets, use the key to
select the desired one.
The available pockets are:
1.- Rectangular inside pocket.
2.- Rectangular outside pocket (rectangular boss).
3.- Circular inside pocket.
4.- Circular outside pocket (circular boss).
Before making the pocket, the Z axis will move to the safety position "Z SAF". If
the Z axis is a DRO axis (not controlled by the CNC) and it is located before this
safety position, the corresponding message will be issued.
Next, each one of the possible pockets are described as well as the data required to
define them.

AUTOMATIC OPERATIONS POCKETS 23
4.4.1 RECTANGULAR INSIDE POCKET
"X1 Y1"Indicates the corner of the pocket. It can be defined by:
* jogging the axes to the desired point with the mechanical or electronic
handwheels or with the JOG keys of the operator panel and then pressing
[ENTER].
* keying its coordinates in at the keyboard and then pressing [ENTER].
"L" Defines the length of the pocket. The sign indicates the machining direction.
"H" Defines the width of the pocket.
"r", "C" Define the corners of the pocket.
For a pocket with rounded corners set "C0" and assign the rounding radius
value to "r".

24 AUTOMATIC OPERATIONS RECTANGULAR
INSIDE POCKET
For a pocket with chamfered corners, set "r0" and assign to "C" the chamfer
distance from the theoretical corner.
When making a regular pocket without rounded or chamfered corners,

program "r0" and "C0".
"G" Defines the sweeping step in the XY plane. The whole pocket is milled in
identical steps which will be equal or smaller than the one programmed.
When programming a value of "0", the CNC will assume a value equal to
0.75 times the tool diameter.
"E" Defines the finishing pass.
If set to "0", no finishing pass will be run.
"%F" Indicates the percentage of feedrate used for the finishing pass.
If set to 0, the feedrate for the finishing pass will be the same as the one
used for the roughing passes.
"A" Angle of the pocket with respect to the X axis.
"Z" Defines the top Z coordinate of the pocket.
"P" Defines the depth of the pocket.
"I" Defines the milling pass. The CNC runs identical passes for the whole pocket
which will be equal or smaller than the one programmed.
"%F (Z)" Indicates the percentage of feedrate used for the Z axis (penetration).
When set to "0", the Z axis is fed at the programmed feedrate.

INSIDE POCKET
Basic operation:
1.- The tool moves to the safety position "Z SAF".
2.- It moves to the center of the pocket.
3.- First penetration move at %F(Z) of the currently selected feedrate "F".
4.- Milling of the surface of the pocket at the currently selected feedrate "F".
The finishing pass will be run at %F of the currently selected feedrate "F".
In order to obtain a good finish on the sides of the pocket, the CNC applies
tangential entry and exit on the last pass.
5.- The tool positions at the center of the pocket withdrawing to 1mm off the machined
surface.
6.- New milling surfaces until the total depth of the pocket is reached following
steps 3, 4 and 5.
7.- Withdrawal to the safety position "Z SAF".

INSIDE POCKET
4.4.2 CIRCULAR INSIDE POCKET
"Xc Yc" Indicates the center of the pocket. It can be defined by:
[ENTER].
"R" Defines the radius of the pocket. The sign indicates the machining direction.

AUTOMATIC OPERATIONS CIRCULAR 27
INSIDE POCKET
Basic operation:
2.- It moves to the center of the pocket.
4.- Milling of the surface of the pocket at the currently selected feedrate "F".
5.- The tool positions at the center of the pocket withdrawing to 1mm off the machined
surface.
6.- New milling surfaces until the total depth of the pocket is reached following
steps 3, 4 and 5.

28 AUTOMATIC OPERATIONS CIRCULAR
INSIDE POCKET
4.4.3 RECTANGULAR OUTSIDE POCKET
"X1 Y1"Indicates the corner of the pocket. It can be defined by:
[ENTER].
"L" Defines the length of the pocket. The sign indicates the machining direction.
"H" Defines the width of the pocket.
"r", "C" Define the corners of the pocket.
For a pocket with rounded corners set "C0" and assign the rounding radius
value to "r".

OUTSIDE POCKET
For a pocket with chamfered corners, set "r0" and assign to "C" the chamfer
distance from the theoretical corner.
When making a regular pocket without rounded or chamfered corners,

program "r0" and "C0".
"Q" Defines the excess material to be removed along X and Y.
"A" Angle of the pocket with respect to the X axis.

OUTSIDE POCKET
Basic operation:
3.- Milling of the outside surface of the pocket at the currently selected feedrate
"F".
4.- The tool positions at the starting point of the pocket withdrawing to 1mm off the
machined surface.
5.- New outside milling surfaces until the total depth of the pocket is reached following
steps 2, 3 and 4.

OUTSIDE POCKET
4.4.4 CIRCULAR OUTSIDE POCKET
"Xc Yc" Indicates the center of the pocket. It can be defined by:
[ENTER].
"R" Defines the radius of the pocket. The sign indicates the machining direction.
"Q" Defines the excess material to be removed along the X and Y axes.

32 AUTOMATIC OPERATIONS CIRCULAR
OUTSIDE POCKET
Basic operation:
3.- Milling of the outside surface of the pocket at the currently selected feedrate
"F".
4.- The tool positions at the starting point of the pocket withdrawing to 1mm off the
machined surface.
5.- New outside milling surfaces until the total depth of the pocket is reached following
steps 2, 3 and 4.

AUTOMATIC OPERATIONS CIRCULAR 33
OUTSIDE POCKET
4.5 CORNER ROUGHING
With this CNC it is possible to rough square, round or chamfered corners as shown
in the illustration below:
This option is selected by means of the key.
Machining direction
To change the machining direction, press [T] and then or
"X1 Y1"Indicates the inside coordinates of the corner referred to Part Zero. It can
be defined by:
[ENTER].

34 AUTOMATIC OPERATIONS CORNER ROUGHING
"L", "H" Defines the length of the pocket along the X and Y axis respectively.
Depending on the corner to be machined, the sign will be positive or negative

as shown below.
"r", "C" Define the type of corner to be machined
For a rounded corner set "C0" and assign the rounding radius value to "r".
For a chamfered corner, set "r0" and assign to "C" the chamfer distance
from the theoretical corner.
When making a regular sharp corner, program "r0" and "C0".
The "r" and "C" values must be smaller than those of "L" and "H".
"G" Defines the sweeping step in the XY plane. The whole corner is milled out
in identical steps which will be equal or smaller than the one programmed.
"A" Angle of the corner with respect to the X axis.

AUTOMATIC OPERATIONS CORNER ROUGHING 35
"I" Defines the milling pass. The CNC runs identical passes for the whole corner
Basic operation:
2.- It moves to the outside of the corner
4.- Milling of the corner at the currently selected feedrate "F".
5.- New milling surfaces until the total depth is reached.

36 AUTOMATIC OPERATIONS CORNER ROUGHING
4.6 SURFACE MILLING
Since this CNC offers 4 different types of surface milling, the key must be
used to select the desired one.
The available types of surface milling are:
Bidirectional along X
Unidirectional along X
Bidirectional along Y

AUTOMATIC OPERATIONS SURFACE MILLING 37
Unidirectional along Y
Once the desired surface milling type has been chosen, all the data must be defined.
"X1 Y1"Indicates the corner of the surface to be milled. It can be defined by:
[ENTER].
"L", "H" Define the length and width of the surface to be milled.
When using unidirectional milling, the sign of these parameters indicates

the machining direction.

38 AUTOMATIC OPERATIONS SURFACE MILLING
"G" Defines the step between two consecutive passes. The whole surface is
milled with the same step which is the same or smaller than the one
programmed.
If programmed with a 0 value, the CNC will assume a value 0.75 times the
tool diameter.
"E" Defines the amount the tool runs off each side of the part in order to achieve
a good finish on its corners.
"Z SAF" Defines the safety coordinate along Z.
"Z" Defines the height of the plane to be milled.
"P" Defines the milling depth.
"I" Defines the milling pass. The CNC assumes the same pass for the whole
surface which will be equal or smaller than the one programmed.
Basic operation:
1.- The tool positions at the safety point "Z SAF".
2.- Moves to a point located at an "E" distance from the corner, X1 Y1.
3.- First penetration and milling of the surface at the selected feedrate "F".
In order to obtain a good finish at the corners, the tool overshoots an "E" distance
off each side.
4.- The tool moves to the point located at an "E" distance of the corner, X1 Y1,
retracting 1mm from the machined surface.
5.- New milling surfaces until the programmed depth is reached following steps 3
and 4.

AUTOMATIC OPERATIONS SURFACE MILLING 39
5. MACHINING OPERATIONS
This CNC offers the following machining operations:
* Center punching
* Drilling
* Tapping
* Boring / Reaming
Each one of these operations may be executed when operating in "DRO Mode" or may be
associated to any automatic positioning operations.
When operating in "DRO Mode", the axes must be moved to the point where the
machining will take place and proceed as follows:
* Press to access the machining operations.
* Press or as many times as necessary to select the desired machining

operation.
* Properly define all the data corresponding to the selected operation.
* Press to start machining.
Proceed as follows in order to associate a machining operation to a positioning operation:
* Select and define the automatic positioning operation (point-to-point, in a straight line,
in arc, in a rectangular pattern or in a grid pattern).
* Press to access the machining operations.
* Press or as many times as necessary to select the desired machining

operation.
* Properly define all the data corresponding to the selected operation.
* The CNC associates the machining operation to the automatic positioning in such a
way that it is possible to define "Positioning in a straight line + Drilling", "Positioning
in an arc + Reaming", etc.
The machining conditions must be set in the automatic operation.

MACHINING OPERATIONS 1
Every time a machining operation is selected, the CNC shows:
* A graphic representation of the selected automatic operation in the main display area.
* The data pertinent to the selected operation at the bottom of the screen..
5.1 GENERAL CONCEPTS

Once the machining operation has been selected, press one of the following keys:
To quit the machining operation and return to the automatic positioning

operation. No machining is associated to the positioning.
For the machining data to be assumed by the CNC and it returns to the automatic
positioning operation. The machining operation is associated to the positioning
operation.
To access the data entry mode.
The CNC highlights the first data on the graphic representation and in the data
editing area.
Key in the desired value for that data and press [ENTER]. The CNC assumes
the new value and highlights the next data.
To select any other data, use the keys.
Once all the data has been set, press [DATA] to quit the data entry mode.
The CNC takes the machining data and returns to the automatic positioning
operation. The machining operation is associated to the positioning operation.

2 MACHINING OPERATIONS GENERAL CONCEPTS
5.1.1 MISCELLANEOUS FUNCTIONS "M" EXECUTED BEFORE
AND AFTER THE OPERATION
It is possible to associate two "M" functions to each operation. One of them will be
executed before the operation and the other one afterwards.
The help screens show, to the right of the operation defining data, the "M" functions
selected for each operation.
The top "M" indicates the one executed before the operation and the bottom "M" the
one executed after the operation.
If any of them shows "M--", it means that no "M" function has been associated
To select the "M" function to be executed before the operation, proceed as follows:
- Press the keystroke sequence: [F] [BEGIN]

- Press [ENTER]
To select the "M" function to be executed after the operation, proceed as follows:
- Press the keystroke sequence: [F] [END]

- Press [ENTER]
To delete any of the selected "M" functions, do the following:
- Press the keystroke sequence: : [F] [BEGIN] or [F] [END]

- Press [ENTER]
The CNC will show: "M--"
Atention:
When storing an automatic operation, the CNC stores the selected "M"
functions together with the data and parameters defining the automatic
operation.
This way, every time a previously stored part is executed, the CNC
executes each operation with the machining conditions previously set
for it.
On power-up or after RESET, the CNC initializes all the operations (not
the ones stored) setting the associated "M" functions to "M--" (no
associated "M" function).

MACHINING OPERATIONS M FUNCTIONS BEFORE AND 3
AFTER OPERATION
5.2 CENTER PUNCHING
To define the amount of penetration of the center punch into the part, one of the following
methods must be used:
* Set the punching depth (P)
* Set the angle "A" of the punch and the diameter of the point to make.
The following data must also be set in either case:
"Z" Position (coordinate) where the machining will take place.
"K" Dwell, in seconds, between punching and withdrawing the tool.
Basic operation:
1.- Punching at selected feedrate "F" and data.
2.- Dwell if "K" has been programmed.
3.- Withdrawal in rapid up to the safety position "Z SAF".

4 MACHINING OPERATIONS CENTER PUNCHING
5.2.1 PROGRAMMING EXAMPLE
Definition of "Positioning in a straight line"
X1 = 20 Y1 = 10
L = 50 A = 25
N =6
Z SAF = 1
Definition of "Center Punching":
Z =0
P = 1.5
K =0

MACHINING OPERATIONS CENTER PUNCHING 5
5.3 DRILLING
"Z" Position (coordinate) where the machining will take place

"P" Drilling depth.
"I" Drilling step
"K" Dwell, in seconds, between drilling and withdrawing the tool.
Basic operation:
1.- First drilling move down to "Z-I" at feedrate "F".
2.- Withdrawal in rapid up to Z.
3.- Rapid approach up to 1mm from the previous peck.
4.- New drilling move (peck), "I" distance and at feedrate "F".
5.- Repeat steps 2, 3, 4, until the programmed total depth is reached.
7.- Rapid withdrawal to safety position "Z SAF".

6 MACHINING OPERATIONS DRILLING
Definition of "Positioning in a straight line":
X1 = 20 Y1 = 10
L = 50 A = 25
N =6
Z SAF = 1
Definition of "Drilling":
Z = 0
P = 12
I = 5
K = 1

MACHINING OPERATIONS DRILLING 7
5.4 TAPPING
"P" Depth of the tap.
"K" Dwell, in seconds between tap-in and tap-out
Basic operation
1.- Tap in all the way to the bottom at 100 % of the selected feedrate "F" (it cannot be
overridden).
2.- If "K" has not be programmed, the spindle changes its rotating direction.
If "K" has been programmed, it behaves as follows:
* It stops the spindle.

* It waits for a "K" time period (dwell).
* Reverses the spindle rotating direction.
3.- Withdrawal up to the safety position "Z SAF" at the programmed "F".
4.- If "K" has not been programmed, reverses the spindle rotation again, thus recovering
its initial rotating direction.
If "K" has been programmed, it behaves as follows:
* It stops the spindle.

* It waits for a "K" time period (dwell).
* Reverses the spindle rotation, thus recovering its initial rotating direction.

8 MACHINING OPERATIONS TAPPING
Definition of "Positioning in a straight line"
X1 = 20 Y1 = 10
L = 50 A = 25
N =6
Z SAF = 1
Definition of "Tapping"
Z =0
P = 12
K =1

MACHINING OPERATIONS TAPPING 9
5.5 BORING / REAMING
"P" Boring depth.
"K" Dwell, in seconds, between punching and withdrawing the tool.
Basic operation:
1.- Punching at selected feedrate "F" and data.
3.- Withdrawal to the safety position "Z SAF" at the programmed "F".

10 MACHINING OPERATIONS BORING
REAMING
5.5.1 PROGRAMMING EXAMPLES
Boring example
"Bolt-hole positioning" (in an arc):
Xc = 70 Yc = 20
R = 40 A = -15
N =8 B = 30
Z SAF = 1
Definition of "Boring":
Z =0
P = 12
K =1
Reaming example
"Grid pattern positioning ":
X1 = 20 Y1 = 10
A =0 B = 90
LX = 90 NX = 4
LY = 40 NY = 3
Z SAF = 1
Definition of "Reaming":
Z =0
P = 12
K =1

MACHINING OPERATIONS BORING 11
REAMING
6. WORKING WITH PART-PROGRAMS
The 800M CNC can store up to 7 part-programs.
Each of these programs may have up to 20 basic operations.

Each of these operations will have been edited by the operator in the "AUTOMATIC"
mode (CYCLE) and in the manner described in the chapter about "AUTOMATIC
OPERATIONS".
6.1 ACCESS TO THE PART-PROGRAM TABLE

To access this table, press [RECALL].
The upper right-hand side of the screen will show a directory of up to 7 part-programs
of the 10 that may be stored, always numbered with 5 digits and comprised between
"00000" and "99995". To see the rest, use
The dashes indicate that there is no part-program. The symbols displayed to the right
of the corresponding part number mean the following:
PART [*] Indicates that the part-program has been previously

01435 [*] edited and it contains data.
47632 [*] [ ] Indicates that the part-program contains no data.
32540 [*]
----- [ ] To assign a number to the desired part, proceed as follows:
----- [ ] . Position the cursor over it using the keys and
----- [ ] knowing that the selection rolls over.
----- [ ] . Press [P]. The selected line will appear in reverse video
EXIT blinking the number "00000".
. Press the digits of the number to be assigned and then press [ENTER]. If after
pressing this key, this number keeps blinking, it means that this number has already
been assigned to another part.
. If [CLEAR] is pressed, the selected line will return to its previous number if it
had one.
To quit the part-program table, position the cursor over "EXIT" and press [ENTER].

WORKING WITH PART-PROGRAMS ACCESS TO THE 1
PART-PROGRAM TABLE
6.2 PART-PROGRAM SELECTION
To analyze the contents of a part-program in order to edit it or modify it, select it at
the part-program table and press [RECALL].
Each part may consist of up to 20 basic operations. However, the upper right-hand
side of the screen will show a set of 7 operations.
Whenever a part-program is accessed, the cursor appears at its first free position.
The free positions are indicated by means of the "?" character and the occupied
positions indicate the type of operation that has been
edited in them. Although the profiles are treated as a
single operations, they occupy two positions.
PART 01346 Each one of these operations will have been previously
1 - RECT.POCK edited by the operator in the "AUTOMATIC" mode
2 - CIRC.POCK (CYCLE) and in the manner described in the chapter
about "AUTOMATIC OPERATIONS".
3 - ARCPO+DRI
4 - ROUNDBOSS To select one of these operations, position the cursor
5- ? over it by using the keys.
6- ? To quit the part-program option, position the cursor over
7- ? "EXIT" and press [ENTER].
EXIT To return to the part-program directory (previous menu),
press the key until the cursor is positioned over
"PART 01346" and, then, press the key once more

2 WORKING WITH PART-PROGRAMS PART-PROGRAM
SELECTION
6.3 PART-PROGRAM EDITING
A part-program consists of various operations. Therefore, to edit it, we must edit its
different operations.
Each operation will be edited as any normal operation and in the manner described
in the section about "AUTOMATIC OPERATIONS".
Once defined, the operation may be simulated or executed to check that it works
properly.
To store the operation as part-program, position the cursor over the operation number
to be assigned to it and press [ENTER].
The CNC requests confirmation of the command. The following cases are possible:
* The selected operation number was free.
Once the command to store in memory is confirmed, the CNC will include the
new operation in the indicated position and the operation listing will be updated.
* The selected operation number was occupied.
When the CNC requests confirmation of this command, it asks whether it is desired
to:
Replace by pressing [ENTER].
The new operation will occupy the selected position and the previous
operation will disappear. The rest of the operations will keep their original
positions.
Insert by pressing [1].
The new operation will occupy the selected position and the one which
was there before as well as the following ones (including the free ones)
will be shifted back one position.
If position number 20 is already occupied, the CNC will display a message

indicating that this command cannot be executed.
Ignore (do nothing) by pressing [CLEAR].
Atention:
When editing several operations of a part-program, it is recommended
to start from operation "1" and use consecutive positions.
When executing a part-program, the CNC always starts from operation

"1" and ends the execution when a free position is found, even when the
program has other operations.
Each one of the operations of the part-program is stored in memory with

all the data which was edited with, including the machining conditions:
F, S, T, spindle rotating direction, etc.

WORKING WITH PART-PROGRAMS PART-PROGRAM EDITING 3
6.4 PART-PROGRAM SIMULATION
With this CNC, it is possible to check a part-program in dry-run before executing it.
When simulating a part, the CNC always starts out from

PART 01346 operation "1" and ends when it encounters a free position,
1 - RECT.POCK even if the part contains more operations.
2 - CIRC.POCK
To do this, position the cursor over the part number (PART
3 - ARCPO+DRI 01346) and press
4 - ROUNDBOSS
The CNC will show a graphic representation.
5- ?
6- ? The lower left-hand side of the screen shows the plane being
7- ? represented (XY, YZ or YZ) or three-dimensional XYZ.
EXIT To have any other plane displayed, press its corresponding
key:
[0] XY Plane
[1] XZ Plane
[2] YZ Plane

SIMULATION
While simulating, it is possible to access any other plane (keys: 0, 1, 2 and 3) but it is
not possible to set them. To set other planes or modify the display area, it is necessary
6.4.1 ZOOM FUNCTION

values, press

WORKING WITH PART-PROGRAMS PART-PROGRAM 5
SIMULATION
6.5 PART-PROGRAM EXECUTION
When executing a part-program, the CNC always starts from operation "1" and ends
when a free position is found, even when the program has other operations.
To execute a part-program, select it by positioning the
cursor over its corresponding header (PART 01346) and
press
PART 01346
1 - RECT.POCK Once the part-program is selected, it is executed
operation after operation starting from the first one.
2 - CIRC.POCK
3 - ARCPO+DRI Every time the CNC selects an operation, it will highlight
it and it will make a copy into the editing area (bottom
4 - ROUNDBOSS of the screen) displaying the selected operation with
5- ? all its parameters.
6- ? Once the operation has concluded, the tool is positioned
7- ? at the safety point "Z SAF". The tool movement to the
first point of the next operation is made in a straight
EXIT line maintaining the "Z SAF" coordinate.
Before executing each operation, the CNC assumes the
machining conditions F, S, T defined for the operation.
At the end of each operation, the tool returns to the safety position "Z SAF" for that
operation.
If the next operation requires a tool change, the CNC moves the tool to the Z coordinate
at the beginning of the program (where it was before pressing ), it stops the
spindle and displays the tool change message.
Before starting the next operation, the tool positions at the "Z SAF" point of that
operation.
The execution of the part-program ends when a free position is found even if there
are more operations defined in later blocks.
The tool will return to the Z coordinate where the execution of the part-program
began (where it was when was pressed.
To interrupt the program, press . Once interrupted, the following keys are
enabled:
To resume execution, press
Atention:
It must be borne in mind that the CNC always executes what is defined in
the editing area, bottom of the screen. Therefore, the cursor must be positioned
over the part's header (PART 01346) before pressing
If when pressing the cursor is positioned over an automatic
operation, the CNC only executes that operation.

EXECUTION
6.5.1 EXECUTION OF AN OPERATION PREVIOUSLY STORED IN A
PART-PROGRAM
To do this, select the corresponding part-program, position the cursor over the desired
operation and press [RECALL].
The CNC recovers all the values that the operation was stored with and it shows
them at the bottom of the screen.
* Data specific to the operation:

* Machining conditions: F, S, T, spindle turning direction, etc.
Then, press to execute the selected operation.
It is possible to modify any data before pressing if so desired.

EXECUTION
6.5.2. TOOL INSPECTION
With this option it is possible to interrupt the execution of a part-program and inspect
the tool to check its status and change it if necessary.
b) Press [TOOL]
JOG KEYS AVAILABLE

OUT
RETURN
was interrupted.
RETURN
NONE
f) Press to resume the execution of the part-program.

EXECUTION
6.6 PART-PROGRAM MODIFICATION
To modify an operation, select the corresponding part-program, position the cursor
over the desired operation and press [RECALL].
The CNC recovers all the values stored with that operation and it displays them
at the bottom of the screen.
From this moment, the operation may be modified as any normal operation and
in the manner described in the section about "AUTOMATIC OPERATIONS".
Once all the modifications have been made, it is possible to simulate or execute
the operation to verify that it works properly before storing it in memory.
Once [ENTER] has been pressed, the CNC requests the confirmation of the
command. Press [ENTER] again to confirm it (replace option).
To delete an operation, select the corresponding part-program, position the cursor

over the desired operation and press [CLEAR].
The CNC will request confirmation of the command.
When deleting an operation, the CNC compresses the part-program shifting all
the following operations one position forward.
To insert a new operation, follow the same procedure as for editing a part-program.
Once the operation has been defined, position the cursor over the operation number
to be assigned to it and press [ENTER] to store it in memory.
The CNC requests confirmation of the command. Press [1] to insert this new one
or [ENTER] to replace the current (old) one.
To copy an already existing operation into another position, move the cursor over
the operation to be copied and press [RECALL].
The CNC recovers all the values stored with that operation and it displays them
at the bottom of the screen.
Then, select the operation number where it is to be copied and press [ENTER].
The CNC will request confirmation of the command.

MODIFICATION
6.7 PART-PROGRAM DELETION
To delete a part-program, choose one of the following methods:
Select the desired part-program on the part-program directory and press [CLEAR]
or select the desired part-program, position the cursor over its header (PART01435)
and press [CLEAR]. In either case, the CNC will request confirmation of the command.
PART PART 01346

01435 [*] 1 - RECT.POCK
47632 [*] 2 - CIRC.POCK
32540 [*] 3 - ARCPO+DRI
----- [ ] 4 - ROUNDBOSS
----- [ ] 5- ?
----- [ ] 6- ?
----- [ ] 7- ?
EXIT EXIT

10 WORKING WITH PART-PROGRAMS PART-PROGRAM DELETION
6.8 PERIPHERALS
With this CNC it is possible to communicate with the FAGOR Floppy Disk Unit,
with a general peripheral device or with a computer in order to transfer programs
from and to one another. This communication may be managed either from the CNC
when in the "Peripheral mode" or from the computer by means of FAGOR's DNC
protocol in which case the CNC may be in any of its operating modes.
6.8.1 PERIPHERAL MODE

In this mode, the CNC may communicate with the FAGOR Floppy Disk Unit, with
a general peripheral device or with a computer having a standard off-the-shelf
communications program.
To access this mode, press [AUX] and select the "Peripherals" option of the
"Auxiliary modes" menu.
The upper left-hand side of The CNC screen will show the following menu:
0 - RECEIVE FROM (Fagor) FLOPPY DISK UNIT
1 - SEND TO (Fagor) FLOPPY DISK UNIT
2 - RECEIVE FROM GENERAL DEVICE
3 - SEND TO GENERAL DEVICE
4 - (Fagor) FLOPPY DISK UNIT DIRECTORY
5 - (Fagor) DELETE FLOPPY DISK UNIT PROGRAM
6 - DNC ON/OFF
In order to use any of these options, the DNC mode must be inactive. If it is active
(the upper right-hand side of the screen shows: DNC), press [6] (DNC ON/OFF) to
deactivate it (the DNC letters disappear).
With options 0, 1, 2 and 3 it is possible to transfer machine parameters, the decoded
M function table and the leadscrew error compensation table to a peripheral device.
The lower right-hand side of the CNC screen will show a directory of up to 7 part-
programs of the CNC.
To do this, key in the desired number when the CNC requests the number of the
program to be transferred and press [ENTER].
P00000 to P99990 Corresponding to part-programs
P99994 and P99996 Special user programs in ISO code
P99997 For internal use and CANNOT be transmitted back and
forth
P99998 Used to associate texts to PLCI messages
P99999 Machine parameters and tables
Atention:
The part-programs cannot be edited at the peripheral device or computer.
The CRT will show the message: "RECEIVING" or "SENDING" during the program
transfer and the message: "PROGRAM NUM. P23256 (for example) RECEIVED"
or "SENT" when the transmission is completed.

WORKING WITH PART-PROGRAMS PERIPHERALS 11
When the transmission is not correct, it will display the message: "Transmission
error" and when the data received by the CNC is not recognized (different format)
by the CNC, it will issue the message: "Incorrect data received".
The CNC memory must be unlocked in order to perform any data transmission; if
not so, the CNC will return to the menu of the peripheral mode.
When transmitting from a peripheral device other than a FAGOR Floppy Disk Unit,
the following aspects must be considered:
* The program must begin with a "NULL" character (ASCII 00) followed by "%"
"program number" (for example %23256) and a "LINE FEED" character (LF).
* Blank spaces, the carriage-return key and the "+" sign are ignored.
* The program must end with either 20 "NULL" characters (ASCII 00) or with
one "ESCAPE" character or with one "EOT" character.
* Press [CL] to cancel the transmission. The CNC will issue the message: PROCESS
ABORTED".
FLOPPY DISK UNIT DIRECTORY
This option displays the programs stored on the disk inserted in the FAGOR
Floppy Disk Unit and the number of characters (size) of each one of them.
It also shows the number of free characters available (free memory space) on
the tape.
DELETE FLOPPY DISK UNIT PROGRAM
With this option it is possible to delete a program contained at the FAGOR Floppy
Disk Unit.
The CNC requests the number of the program to be deleted. After keying in the
desired number, press [ENTER].
Once the program has been deleted, the CNC will display the message:
"PROGRAM NUM: P____ DELETED".
It also shows the number of free characters on the disk (free memory space).
6.8.2 DNC COMMUNICATIONS

To be able to use this feature, the DNC communication must be active (the upper
right-hand side of the screen shows: DNC). To do this the corresponding
parameters must be set accordingly by the manufacturer and option [6] of the
"Peripherals" mode selected if it was not active.
Once active and by using the FAGORDNC application software supplied, upon
request, in floppy disks it is possible to perform the following operations from
the computer:
. Obtain the CNC's part-program directory.
. Transfer part-programs and tables from and to the CNC.
. Delete part-programs at the CNC.
. Certain remote control of the machine.
Atention:
Any operating mode may be selected at the CNC.

12 WORKING WITH PART-PROGRAMS PERIPHERALS
6.9 LOCK/UNLOCK
With this option it is possible to lock/unlock the part-program memory in order to
protect it against accidental manipulation.
To access this mode, press [AUX] and after selecting "Auxiliary Modes", press the
key corresponding to the "LOCK/UNLOCK" option.
The codes used to do this are:
[BEG] 0000 [ENTER] Unlocks part-program memory.
[BEG] 1111 [ENTER] Locks part-program memory.
[P] F000 [ENTER] Erases the contents of all arithmetic parameters (data
of the automatic operations) and sets them to "0".

WORKING WITH PART-PROGRAMS LOCK/UNLOCK 13
ERROR
CODES
001 This error occurs in the following cases:
* When the first character of the block to be executed is not an "N".
* When while BACKGROUND editing, the program in execution calls a subroutine located in the program
being edited or in a later program.
The order in which the part-programs are stored in memory are shown in the part-program directory. If during
the execution of a program, a new one is edited, this new one will be placed at the end of the list.
002 Too many digits when defining a function in general.
* When a negative value has been assigned to a function which does not accept the "-" sign.
* When an incorrect value has been assigned to an automatic operation:
- Positioning in line: ..................................... If L=0, Xn=X1, Yn=Y1, I=0

If L=0, Xn=X1, Yn=Y1, N=0
If I=0, N=0
If I>0, L/I fraction
- Positioning in arc: ...................................... If N=0
If R=0, Xc=X1, Yc=Y1
- Positioning in rectangle or grid pattern: If LX=0, IX=0 or LY=0, IY=0
If LX=0, NX=0 or LY=0, NY=0
If LX>0, IX=0, NX<2 or LY>0, IY=0, NY<2
If LX>0, IX>0, LX/IX fraction
If LY>0, IY>0, LY/IY fraction
- Rectangular pocket .................................... If L=0 or H=0
If r>(L/2) or r>(H/2)
- Circular pocket .......................................... If Tool radius > R
- Corner roughing ........................................ If L=0 or H=0
If r>L or r>H
- Surface milling .......................................... If L=0 or H=0
004 Not being used at this time.
005 Parametric block programmed wrong.
006 There are more than 10 parameters affected in a block.
007 Division by zero.
008 Square root of a negative number.
009 Parameter value too large.
010 M41, M42, M43 or M44 has been programmed.
011 More than 7 "M" functions in a block.
- Function G50 is programmed wrong
- Tool dimension values too large.
- Zero offset values ( G53/G59 ) too large.
014 A block has been programmed which is incorrect either by itself or in relation with the program history up to
that instant.
015 Functions G20, G21, G22, G23, G24, G25, G26, G27, G28, G29, G30, G31, G32, G50, G52, G53, G54, G55,
G56, G57, G58, G59, G72, G73, G74, G92 and G93 must be programmed alone in a block.
016 The called subroutine or block does not exist or the block searched by means of special function F17 does not
exist.
017 Negative or too large thread pitch value.
018 Error in blocks where the points are defined by means of angle-angle or angle-coordinate.
019 This error is issued in the following cases:
- After defining G20, G21, G22 or G23, the number of the subroutine it refers to is missing.
- The "N" character has not been programmed after function G25, G26, G27, G28 or G29.
- Too many nesting levels.
020 The axes of the circular interpolation are not programmed correctly.
021 There is no block at the address defined by the parameter assigned to F18, F19, F20, F21, F22.
022 An axis is repeated when programming G74.
023 K has not been programmed after G04.
025 Error in a definition block or subroutine call, or when defining either conditional or unconditional jumps.
- Memory overflow.
- Not enough free tape or CNC memory to store the part-program.
027 I/J/K has not been defined for a circular interpolation or thread.
028 An attempt has been made to select a tool offset at the tool table or a non-existent external tool (the number of
tools is set by machine parameter).
029 Too large a value assigned to a function.
This error is often issued when programming an F value in mm/min (inch/min) and, then, switching to work in
mm/rev (inch/rev) without changing the F value.
030 The programmed G function does not exist.
031 Tool radius value too large.
033 A movement of over 8388 mm or 330.26 inches has been programmed.
Example: Being the X axis position X-5000, if we want to move it to point X5000, the CNC will issue error
33 when programming the block N10 X5000 since the programmed move will be:
5000 - (-5000) = 10000 mm.
In order to make this move without issuing this error, it must be carried out in two stages as indicated
below:
N10 X0 ; 5000 mm move

N10 X5000 ; 5000 mm move
034 S or F value too large.
035 Not enough information for corner rounding, chamfering or compensation.
036 Repeated subroutine.
037 Function M19 programmed incorrectly.
038 Function G72 or G73 programmed incorrectly.
It must be borne in mind that if G72 is applied only to one axis, this axis must be positioned at part zero (0 value)
at the time the scaling factor is applied.
- More than 15 nesting levels when calling subroutines.
- A block has been programmed which contains a jump to itself. Example: N120 G25 N120.
040 The programmed arc does not go through the defined end point (tolerance 0.01mm) or there is no arc that goes
through the points defined by G08 or G09.
041 This error is issued when programming a tangential entry as in the following cases:
- There is no room to perform the tangential entry. A clearance of twice the rounding radius or greater is
required.
- If the tangential entry is to be applied to an arc (G02, G03), The tangential entry must be defined in a linear
block.
042 This error is issued when programming a tangential exit as in the following cases:
- There is no room to perform the tangential exit. A clearance of twice the rounding radius or greater is required.
- If the tangential exit is to be applied to an arc (G02, G03), The tangential exit must be defined in a linear block.
043 Polar origin coordinates (G93) defined incorrectly.
045 Function G36, G37, G38 or G39 programmed incorrectly.
046 Polar coordinates defined incorrectly.
047 A zero movement has been programmed during radius compensation or corner rounding.
049 Chamfer programmed incorrectly in a rectangular pocket or corner roughing operation in such way that:
* The tool cannot machine it because the chamfer is too small.

* A chamfer that big cannot be machined with those L, H, E parameter values
050 Functions M06, M22, M23, M24, M25 must be programmed alone in a block.
051 * A tool change cannot be performed without being in the change position.
052 * The requested tool is not in the magazine.

054 There is no tape in the cassette reader or the reader head cover is open.
055 Parity error when reading or recording a cassette.
057 Write-protected tape.
058 Sluggish tape transport.
059 Communication error between the CNC and the cassette reader.
060 Internal CNC hardware error. Consult with the Technical Service Department.
061 Battery error.
The memory contents will be kept for 10 more days (with the CNC off) from the moment this error occurs. The
whole battery module located on the back must be replaced. Consult with the Technical Service Department.
Atention:
Due to danger of explosion or combustion, do not try to recharge the battery, do not expose
it to temperatures higher than 100°C (232°F) and do not short the battery leads.
064 * External emergency input (pin 14 of connector I/O1) is activated.
066 * X axis travel limit overrun.
It is generated either because the machine is beyond limit or because a block has been programmed which would
force the machine to go beyond limits.
067 * Y axis travel limit overrun.
068 * Z axis travel limit overrun.
070 ** X axis following error.
071 ** Y axis following error.
072 ** Z axis following error.
074 ** Spindle speed value too large.
075 ** Feedback error at connector A1.
080 This error occurs when using a tool smaller than the machining pass "G" in a rectangular/circular pocket or in
a corner roughing operation.
081 This error occurs when the tool radius is greater than "(L/2)-E" or "H/2)-E".
082 ** Parity error in general parameters.
083 This error occurs when programming "r>0" or "C>0" in a rectangular pocket or corner roughing operation.
084 This error occurs when programming a tool radius greater than "R-E" in a circular pocket.
085 This error occurs when using a 0-radius tool (tool offset) having programmed "G=0" (machining pass) in a
rectangular/circular pocket or in a corner roughing operation.
086 This error occurs when assigning an incorrect value to an automatic operation or to a machining operation:
- Rectangular pocket ................ If P=0 or I=0

- Circular pocket ...................... If P=0 or I=0
- Corner roughing ..................... If P=0 or I=0
- Surface milling ...................... If P=0 or I=0
- Center punching: ................... If P=0, =0
- Drilling: ................................. If P=0 or I=0
- Tapping: ................................. If P=0
- Boring, reaming: .................... If P=0
087 ** Internal CNC hardware error. Consult with the Technical Service Department.
089 * All the axes have not been homed.
This error comes up when it is mandatory to search home on all axes after power-up. This requirement is set
by machine parameter.
094 Parity error in tool table or zero offset table G53-G59.
095 This error occurs when the tool radius is larger than the rounding radius "r" in a rectangular pocket or corner
roughing operation.
096 ** Parity error in Z axis parameters.
097 ** Parity error in Y axis parameters.
098 ** Parity error in X axis parameters.
099 ** Parity error in M table.
105 This error comes up in the following cases:
> A comment has more than 43 characters.
> A program has been defined with more than 5 characters.
> A block number has more than 4 characters.
> Strange characters in memory.
106 ** Inside temperature limit exceeded.
108 ** Error in Z axis leadscrew error compensation parameters.
109 ** Error in Y axis leadscrew error compensation parameters.
110 ** Error in X axis leadscrew error compensation parameters.

115 * Watch-dog error in the periodic module.
This error occurs when the periodic module takes longer than 5 milliseconds.
116 * Watch-dog error in the main module.
This error occurs when the main module takes longer than half the time indicated in machine parameter "P729".
117 * The internal CNC information requested by activating marks M1901 thru M1949 is not available.
118 * An attempt has been made to modify an unavailable internal CNC variable by means of marks M1950 thru
M1964.
119 Error when writing machine parameters, the decoded M function table and the leadscrew error compensation
tables into the EEPROM memory.
This error may occur when after locking the machine parameters, the decoded M function table and the
leadscrew error compensation tables, one tries to save this information into the EEPROM memory.
120 Checksum error when recovering (restoring) the machine parameters, the decoded M function table and
leadscrew error compensation tables from the EEPROM memory.
Atention:
The ERRORS indicated with "*" behave as follows:
They stop the axis feed and the spindle rotation by cancelling the Enable signals and the
analog outputs of the CNC.
hey interrupt the execution of the part-program of the CNC if it was being executed.
The ERRORS indicated with "**" besides behaving as those with an "*", they activate the
INTERNAL EMERGENCY OUTPUT.
FAGOR 800M CNC
PROGRAMMING MANUAL
Ref. 9701 (ing)

ABOUT THE INFORMATION IN THIS MANUAL
This manual should be used when elaborating an ISO-coded program.
This CNC can store 2 user-defined ISO-coded programs:
P99994 Special ISO-coded user program to store subroutines.

P99996 ISO-coded user Part-program.
Both programs may be written at a PC and sent out to the CNC. The Peripherals section of the
Operating Manual describes how to transfer information between the CNC and a PC.
P99996 may be edited at the CNC; but P99994 cannot be accessed from the CNC. It must be
edited at a PC or peripheral device.
This manual describes all the information on the ISO code used by the 800M CNC.
Notes: The information described in this manual may be subject to variations due to
technical modifications.
FAGOR AUTOMATION, S.Coop. reserves the right to modify the contents of the
manual without prior notice.
INDEX
Section Page
Comparison Table for FAGOR 800M CNC models ........................................................ ix

New Features and modifications ...................................................................................... xiii
INTRODUCTION
Safety Conditions ........................................................................................................... 3

Material Returning Terms ............................................................................................. 5
Fagor Documentation for the 800M CNC ................................................................... 6
Manual Contents ............................................................................................................ 7
Chapter 1 PROGRAM WRITING
1.1 CNC program structure .................................................................................................... 1

1.2 Block number .................................................................................................................. 2
1.2.1 Conditional block (block skip) ....................................................................................... 2
1.3 Block contents ................................................................................................................. 3
1.4 Preparatory functions (G) ................................................................................................. 4
1.4.1 "G" function table for this CNC ....................................................................................... 4
Chapter 2 COORDINATE PROGRAMMING
2.1 Plane selection (G17, G18, G19) ..................................................................................... 1

2.2 Measuring units. Millimeters (G71 or inches G70) ......................................................... 2
2.3 Absolute (G90) or incremental (G91) programming ....................................................... 3
2.4 Coordinate programming ................................................................................................ 4
2.4.1 Cartesian coordinates ...................................................................................................... 4
2.4.2 Polar coordinates ............................................................................................................. 5
2.4.3 Cylindrical coordinates ................................................................................................... 8
2.4.4 Programming by two angles (A1, A2) ............................................................................. 9
2.4.5 By one angle and one cartesian coordinate ..................................................................... 10
Chapter 3 REFERENCE SYSTEMS
3.1 Machine Reference (home) search (G74) ........................................................................ 1

3.2 Coordinate preset (G92) .................................................................................................. 2
3.3 Polar origin preset (G93) ................................................................................................. 3
3.4 Zero offsets (G53 ... G59) ................................................................................................. 5
3.5 Store and retrieve current Part Zero (G31, G32) .............................................................. 7
Section Page
Chapter 4 OTHER FUNCTIONS
4.1 Feedrate programming (F) ............................................................................................... 1

4.1.1 Programmable feedrate override (G49) ............................................................................ 2
4.2 Spindle speed (S) ............................................................................................................. 3
4.3 Tool programming (T) ..................................................................................................... 4
4.3.1 Loading tool dimensions into tool table (G50) ............................................................... 5
4.4 Miscellaneous functions (M) ........................................................................................... 6
Chapter 5 PATH CONTROL
5.1 Round corner (G05) ......................................................................................................... 1

5.2 Square corner (G07) ......................................................................................................... 1
5.3 Rapid positioning (G00) ................................................................................................. 2
5.4 Linear interpolation (G01) .............................................................................................. 3
5.5 Circular interpolation (G02, G03) ................................................................................... 4
5.5.1 Circular interpolation by programming the arc radius .................................................... 8
5.5.2 Circular interpolation with absolute center coordinates ................................................. 9
5.5.3 Helical interpolation ....................................................................................................... 10
5.6 Arc tangent to previous path (G08) ................................................................................. 12
5.7 Arc defined by three points (G09) ................................................................................... 13
5.8 Tangential entry (G37) .................................................................................................... 14
5.9 Tangential exit (G38) ...................................................................................................... 15
5.10 Automatic radius blend (G36) ......................................................................................... 16
5.11 Chamfer (G39) ................................................................................................................. 17
Chapter 6 ADDITIONAL PREPARATORY FUNCTIONS
6.1 Dwell (G04) ..................................................................................................................... 1

6.2 Mirror image (G10, G11, G12, G13) ................................................................................ 2
6.3 Display error code (G30) ................................................................................................. 4
6.4 Unconditional jump / call (G25) ..................................................................................... 5
6.5 Scaling factor (G72) ......................................................................................................... 7
6.5.1 Scaling factor applied onto all axes ................................................................................ 7
6.5.2 Scaling factor applied only onto one axis ....................................................................... 8
6.6 Pattern rotation (G73) ...................................................................................................... 9
6.7 Single-block treatment. ON (G47), OFF (G48) ................................................................ 10
Chapter 7 TOOL COMPENSATION
7.1 Tool radius compensation ............................................................................................... 1

7.1.1 Selection and activation of tool radius compensation (G41, G42) ................................. 2
7.1.2 Operating with too radius compensation ........................................................................ 6
7.1.3 Cancellation of tool radius compensation (G40) ............................................................ 9
7.1.4 Machining examples with tool radius compensation ..................................................... 11
7.2 Tool length compensation (G43, G44) ............................................................................ 14
Section Page
Chapter 8 MACHINING CANNED CYCLES
8.1 Point to point positioning (G67 N0 & P202=K0) ........................................................... 2

8.2 Straight-line positioning (G67 N0 & P202=K1) ............................................................. 3
8.3 Rectangular pattern positioning (G67 N0 & P202=K2) .................................................. 4
8.4 Grid pattern positioning (G67 N0 & P202=K3) .............................................................. 5
8.5 Bolt-hole (arc) pattern positioning (G67 N0 & P202=K4) .............................................. 6
8.6 Inside rectangular pocket machining (G67 N1 & P202=K0) .......................................... 7
8.7 Inside circular pocket machining (G67 N1 & P202=K1) ................................................ 9
8.8 Outside rectangular pocket machining (G67 N2 & P202=K0) ........................................ 11
8.9 Outside circular pocket machining (G67 N2 & P202=K1) .............................................. 13
8.10 Surface milling (G67 N3) ................................................................................................. 15
8.11 Corner roughing (G67 N4) .............................................................................................. 18
8.12 Drilling (G67 N6) ............................................................................................................ 20
8.13 Tapping (G67 N7) ............................................................................................................ 22
8.14 Boring / Reaming (G67 N8) ............................................................................................ 24
8.15 Center punching (G67 N9) .............................................................................................. 26
Chapter 9 SUBROUTINES
9.1 Special program P99994 for user subroutines ................................................................. 1

9.2 Identification of a standard subroutine (G22) ................................................................. 2
9.3 Calling a standard subroutine (G20) ............................................................................... 2
9.4 Identification of a parametric subroutine (G23) .............................................................. 3
9.5 Calling a parametric subroutine (G21) ............................................................................ 3
9.6 Examples ......................................................................................................................... 4
9.7 Nesting levels .................................................................................................................. 8
Chapter 10 PARAMETRIC PROGRAMMING
10.1 Assignments .................................................................................................................... 2

10.2 Operators "F1 through F16" ............................................................................................. 3
10.3 Operators "F17 through F29" ........................................................................................... 5
10.4 Binary operators "F30 through F33" ............................................................................... 7
10.5 Conditional jump functions (G26, G27, G28, G29) ........................................................ 8
ERROR CODES
COMPARISON TABLE
FOR FAGOR 800M
CNC MODELS
AVAILABLE 800M CNC MODELS
800-MG 800-MGI
X, Y axes control l l
Z axis as DRO l l
Controlled Z axis l l
Spindle l l
Tools 99 99
Tool Radius Compensation l l
Tool Length Compensation l l
Electronic Handwheels 3 3
RS 232C Communications l l
Integrated PLC (PLCI) l
ISO-coded program editing l l

(P99996)
Execution of ISO-coded l l
program (P99996)
Graphics l l
NEW FEATURES
AND
MODIFICATIONS
Date: July 1995 Software version: 2.1 and newer
Clear all arithmetic parameter contents setting Installation Manual Section 3.9
them to "0". Operating Manual Section 3.8&6.9
ISO Programming. Programming Manual
Editing of program P99996 at the CNC. Installation Manual Section 3.10

Operating Manual Section 3.9
When interrupting execution, the keys for the Installation Manual Section 3.5.1
spindle, the coolant and for O1, O2, O3 and Operating Manual Section 2.5.1
TOOL are enabled. Operating Manual Section 6.5
Subroutine associated to the execution of a tool Installation Manual Section 4.3

(only when executing program P99996) Programming Manual Chapter 9.
ISO codes of the 800T CNC Programming Manual
Date: November 1995 Software version: 2.2 and newer
Subroutines to be executed before and after Installation Manual Section 4.3

the "T" function. Programming Manual Chapter 9
"M" functions associated with automatic Operating Manual Section 4.1.2

operations.
"M" functions associated with machining Operating Manual Section 5.1.1

operations.
INTRODUCTION
Introduction - 1
Introduction - 2
SAFETY CONDITIONS
Read the following safety measures in order to prevent damage to personnel, to this
product and to those products connected to it.
This unit must only be repaired by personnel authorized by Fagor Automation.
Fagor Automation shall not be held responsible for any physical or material damage
derived from the violation of these basic safety regulations.
Precautions against personal damage

Before powering the unit up, make sure that it is connected to ground
In order to avoid electrical discharges, make sure that all the grounding connections are
properly made.
Do not work in humid environments

In order to avoid electrical discharges, always work under 90% of relative humidity
(non-condensing) and 45º C (113º F).
Do not work in explosive environments

In order to avoid risks, damage, do no work in explosive environments.
Precautions against product damage

Working environment
This unit is ready to be used in Industrial Environments complying with the directives
and regulations effective in the European Community
Fagor Automation shall not be held responsible for any damage suffered or caused
when installed in other environments (residential or homes).
Install the unit in the right place

It is recommended, whenever possible, to instal the CNC away from coolants, chemical
product, blows, etc. that could damage it.
This unit complies with the European directives on electromagnetic compatibility.

Nevertheless, it is recommended to keep it away from sources of electromagnetic
disturbance such as.
- Powerful loads connected to the same AC power line as this equipment.
- Nearby portable transmitters (Radio-telephones, Ham radio transmitters).
- Nearby radio / TC transmitters.
- Nearby arc welding machines
- Nearby High Voltage power lines
- Etc.
Ambient conditions
The working temperature must be between +5° C and +45° C (41ºF and 113º F)
The storage temperature must be between -25° C and 70° C. (-13º F and 158º F)
Introduction - 3
Protections of the unit itself
It carries two fast fuses of 3.15 Amp./ 250V. to protect the mains AC input
All the digital inputs and outputs are protected by an external fast fuse (F) of 3.15 Amp./
250V. against a voltage overload (greater than 33Vdc) and against reverse connection
of the power supply.
Precautions during repair

Do not manipulate the inside of the unit
Only personnel authorized by Fagor Automation may manipulate the
inside of this unit.
Do not manipulate the connectors with the unit connected to AC power.
Before manipulating the connectors (inputs/outputs, feedback, etc.)
make sure that the unit is not connected to AC power.
Safety symbols
Symbols which may appear on the manual
WARNING. symbol
or damage products.
Symbols that may be carried on the product
WARNING. symbol
or damage products.
"Electrical Shock" symbol
It indicates that point may be under electrical voltage
"Ground Protection" symbol

It indicates that point must be connected to the main ground point of the
machine as protection for people and units.
Introduction - 4
MATERIAL RETURNING TERMS
When returning the CNC, pack it in its original package and with its original packaging
material. If not available, pack it as follows:
1.- Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger
than those of the unit. The cardboard being used to make the box must have a resistance
of 170 Kg (375 lb.).
2.- When sending it to a Fagor Automation office for repair, attach a label indicating the
owner of the unit, person to contact, type of unit, serial number, symptom and a brief
description of the problem.
3.- Wrap the unit in a polyethylene roll or similar material to protect it.
When sending the monitor, especially protect the CRT glass.
4.- Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5.- Seal the cardboard box with packing tape or industrial staples.
Introduction - 5
FAGOR DOCUMENTATION
FOR THE 800M CNC
800M CNC OEM Manual Is directed to the machine builder or person in charge of installing and starting
up the CNC.
It has the Installation manual inside. Sometimes, it may contain an additional

manual describing New Software Features recently implemented.
800M CNC USER Manual Is directed to the end user or CNC operator.
It contains 2 manuals:
Operating Manual describing how to operate the CNC.
Programming Manual describing how to program the CNC.
Sometimes, it may contain an additional manual describing New Software

Features recently implemented.
DNC 25/30 Software Manual Is directed to people using the optional DNC communications software.
DNC 25/30 Protocol Manual Is directed to people wishing to design their own DNC communications software
to communicate with the 800 without using the DNC25/30 software..
PLCI Manual To be used when the CNC has an integrated PLC.
Is directed to the machine builder or person in charge of installing and starting

up the PLCI.
DNC-PLC Manual Is directed to people using the optional communications software: DNC-PLC.
FLOPPY DISK Manual Is directed to people using the Fagor Floppy Disk Unit and it shows how to use
it.
Introduction - 6
MANUAL CONTENTS
The programming manual consists of the following sections:
Index
Comparative Table for Fagor 800M CNC models
New Features and modifications
Introduction Safety Conditions

Material returning conditions
Fagor documents for the 800M CNC
Manual Contents
Chapter 1 Program writing

Structure of the part-program and of all its blocks
It shows the available preparatory G functions.
Chapter 2 Coordinate programming

It shows how to select the work planes, work units, type of programming (absolute /
incremental)
It describes the coordinate systems for coordinate programming (Cartesian, polar, cylindrical,
by means of angles, by means of an angle and a Cartesian coordinate).
Chapter 3 Reference systems

It shows how to program machine reference search and coordinate preset as well as the zero
offsets and polar origin preset.
It indicates how to save the current coordinate origin and retrieve it later on.
Chapter 4 Other functions:

It shows how to program the preparatory functions regarding axis feedrate and spindle speed.
It indicates how to program the spindle turning speed.
It shows how to program the tool and how to modify the table values via user program.
It indicates how to program the auxiliary "M" functions.
Chapter 5 Path control

It describes how to program the part in square and round corner.
It shows how to program fast positioning, linear and circular interpolations.
It indicates how to program tangential entries and exits as well as corner rounding and
chamfering.
Chapter 6 Additional Preparatory Functions

It shows how to program a dwell.
How to apply mirror image functions.
How to display an error code.
How to work with jumps and unconditional jumps.
How to apply the scaling factor.
How to apply pattern rotation.
How to program the single-block treatment.
Chapter 7 Tool compensation

It shows how to program tool radius and length compensation.
Chapter 8 Machining canned cycles

It shows how to program the different machining canned cycles.
Chapter 9 Subroutines.
Special user program for subroutines: P99994
It shows how to identify a standard and a parametric subroutine.
How to program a call to a standard or to a parametric subroutine.
It shows the subroutine nesting levels.
Chapter 10 Parametric programming

It shows how to use parametric programming (assignments, operators, jump functions, etc.)
Error codes
Introduction - 7
1. PROGRAM WRITING
A CNC program consists of a series of blocks or instructions.
These blocks or instructions consist of words formed by capital letters, signs and numbers
The signs and numbers for this CNC are:
. + -
0123456789
It is possible to program without a number when the value is zero and without the sign
when it is positive.
When programming, the numbers of a word may be replaced with an arithmetic parameter.
Later on, during basic execution, the CNC will replace the arithmetic parameter with its
value. For example:
If XP3 has been programmed, the CNC will replace P3 with its numeric value when
executing this instruction obtaining a result such as X20, X20.567, X-0.003, etc.
1.1 CNC PROGRAM STRUCTURE

All program blocks (lines) of the program will have the following structure:
Block number + Block contents

PROGRAM WRITING 1
1.2 BLOCK NUMBER
The block number serves to identify each one of the program blocks.
It is expressed by the letter "N" followed by up to 4 digits (0-9999).
These program blocks must be in numerical order (N10, N15, N37, N46, etc.). It is
recommended not to assign them sequential numbers (N10, N11, N12, N13, etc.) in order
to be able to insert future blocks between them if so required.
Atention:
All throughout this manual, we will indicate an "N4" format when referring
to a block number meaning that the "N" letter must be followed by up to 4-
digits (without decimals),
1.2.1 CONDITIONAL BLOCK (BLOCK SKIP)

There are two types of conditional blocks:
a) REGULAR BLOCK SKIP: N4.
If the block number N4 is followed by a period (.), the block is set as a regular block
skip. This means that the CNC will execute it only if the corresponding conditional
(block skip) input is activated.
When executing any program, the CNC reads four blocks ahead (look ahead) of the
one currently in execution.
In order for the conditional block to be executed, the conditional input must be
activated 4 blocks ahead of the conditional block.
b) SPECIAL CONDITIONAL BLOCK (BLOCK SKIP): N4..
If the block number N4 is followed by two periods (..), the block is set as a special
block skip. This means that the CNC will execute it only if the corresponding
conditional (block skip) input is activated.
In this case, the conditional input may be activated while executing the block
before the conditional one.
The special conditional block N4.., cancels tool radius compensation G41 and G42.

2 PROGRAM WRITING BLOCK NUMBER
1.3 BLOCK CONTENTS
It must be written with commands in ISO language, especially designed to control the
movements of the axes, since it provides information and positioning conditions as well
as feedrate data.
Each program block may contain the following functions:
G Preparatory functions
X, Y, Z Coordinates (position values) of the axes
F Feedrate
S Spindle turning speed
T Tool number
M Auxiliary (miscellaneous) functions
This order must be maintained in the block although all these functions need not be in each
block.
Depending on the selected work units (mm or inches), the following programming format
must be used:
Millimeter format: N4 G2 X±4.3 Y±4.3 Z±4.3 F4 S4 T2.2 M2

Inch format: N4 G2 X±3.4 Y±3.4 Z±3.4 F4 S4 T2.2 M2
Parametric format: N4 GP?? XP?? YP?? ZP?? SP?? TP?? MP??
Throughout this manual the following formats will be mentioned and their
meanings are:
"N4" Block (program line) number indicating that the letter "N" must be
followed by up to 4 digits (N0 through N9999).
"G2" Referring to a preparatory function indicating that the letter "G" must be
followed by up to 2 digits (G0 through G99).
± 4.3 Meaning that a positive or negative number may follow the letter (X, Y
or Z) by up to 4 integers and up to 3 decimals.
± 3.4 Meaning that a positive or negative number may follow the letter (X, Y
or Z) by up to 3 integers and up to 4 decimals.
"F5.4" Axis feedrate in mm/min, indicating that the letter "F" must be followed
by up to 5 integers and up to 4 decimals.
"F4.5" Axis feedrate in inches/min, indicating that the letter "F" must be
followed by up to 4 integers and up to 5 decimals.
"S4" Referring to spindle speed, indicating that the letter "S" must be
followed by up to 4 digits (S0 through S9999).
T2.2 Referring to the work tool, indicating that the letter "T" must be followed
by up to 2 integers and two decimals.
"M2" Referring to the miscellaneous functions, indicating that the letter "M"
must be followed by up to 2 digits (M0 through M99).

PROGRAM WRITING BLOCK CONTENTS 3
1.4 PREPARATORY FUNCTIONS (G)
These functions are programmed by means of the letter "G" followed by two digits (G2).
They are always programmed at the beginning of the block and they are used to set the
geometry and operating conditions of the CNC.
1.4.1 "G" FUNCTION TABLE FOR THIS CNC

Function M D Meaning Section
G00 * * Rapid positioning 5.3
G01 * Linear interpolation 5.4
G02 * Clockwise circular interpolation 5.5
G03 * Counter-clockwise circular interpolation 5.5
G04 Dwell 6.1
G05 * * Round corner 5.1
G06 Circular interpolation with absolute center coordinates 5.5.2
G07 * * Square corner 5.2
G08 Arc tangent to previous path 5.6
G09 Arc defined by three points 5.7
G10 * * Cancellation of mirror image 6.2
G11 * Mirror image on X 6.2
G12 * Mirror image on Y 6.2
G13 * Mirror image on Z 6.2
G17 * * XY plane selection 2.1
G18 * XZ plane selection 2.1
G19 * YZ plane selection 2.1
G20 Call to a standard subroutine 9.3
G21 Call to a parametric subroutine 9.5
G22 Identification of a standard subroutine 9.2
G23 Identification of a parametric subroutine 9.4
G24 End of subroutine 9.
G25 Unconditional jump/call 6.4
G26 Jump/Call if equal to 0 10.6
G27 Jump/Call if not equal to 0 10.6
G28 Jump/Call if smaller than 10.6
G29 Jump/Call if equal to or greater than 10.6
G30 Display error code 6.3
G31 Store coordinate origin 3.5
G32 Recover coordinate origin previously stored with G31 3.5
G36 Automatic radius blend 5.10
G37 Tangential entry 5.8
G38 Tangential exit 5.9
G39 Chamfer 5.11

PREPARATORY
4 PROGRAM WRITING
FUNCTIONS (G)
Function M D Meaning Section
G40 * * Cancelation of tool radius compensation 7.1.3
G41 * Left-hand tool radius compensation 7.1.1
G42 * Right-hand tool radius compensation 7.1.1
G43 * Tool length compensation 7.2
G44 * * Cancellation of tool length compensation 7.2
G47 * Single-Block treatment: ON 6.7
G48 * * Single-Block treatment: OFF 6.7
G49 * Programmable feedrate override % 4.1.1
G50 Load tool dimensions into tool offset table 4.3.1
G53/G59 * Zero offsets 3.4
G67 N0 P202=K0 Point to point positioning canned cycle 8.1
G67 N0 P202=K1 Linear positioning canned cycle 8.2
G67 N0 P202=K2 Rectangular positioning canned cycle 8.3
G67 N0 P202=K3 Grid pattern positioning canned cycle 8.4
G67 N0 P202=K4 Arc positioning canned cycle 8.5
G67 N1 P202=K0 Inside rectangular pocket milling canned cycle 8.6
G67 N1 P202=K1 Inside circular pocket milling canned cycle 8.7
G67 N2 P202=K0 Outside rectangular pocket milling canned cycle 8.8
G67 N2 P202=K1 Outside circular pocket milling canned cycle 8.9
G67 N3 Surface milling canned cycle 8.10
G67 N4 Corner roughing canned cycle 8.11
G67 N6 Drilling canned cycle 8.12
G67 N7 Tapping canned cycle 8.13
G67 N8 Boring and reaming canned cycle 8.14
G67 N9 Center punching canned cycle 8.15
G70 * Inch programming 2.2
G71 * Metric programming (in mm) 2.2
G72 * Scaling factor 6.5
G73 * Pattern rotation 6.6
G74 Machine Reference (Home) search 3.1
G90 * * Programming in absolute coordinates 2.3
G91 * Programming in incremental coordinates 2.3
G92 Coordinate preset 3.2
G93 Polar origin preset 3.3
"M" means MODAL. In other words, that once the "G" function has been executed, it
remains active until another incompatible "G" function, M02, M30, EMERGENCY, or
RESET is executed or the CNC is turned off and back on.
"D" means BY DEFAULT. That is, that they will be assumed by the CNC on power-up,
after executing an M02, M30 or after an EMERGENCY or RESET. Machine parameter
"P613(5)" indicates whether G05 or G07 is assumed on power-up.
One block may contain all the desired "G" functions and in any order except: G20, G21,
G22, G23, G24, G25, G26, G27, G28, G29, G30, G31, G32, G50, G51, G53/G59, G72,
G74 and G92 which must be programmed alone in a block for being special. If
incompatible "G" functions are programmed in the same block, the CNC assumes the last
one.

PROGRAM WRITING PREPARATORY 5
FUNCTIONS (G)
2. COORDINATE PROGRAMMING
2.1 PLANE SELECTION (G17, G18, G19)

G17 : XY plane selection
G18 : XZ plane selection
G19 : YZ plane selection
Plane selection must be used when performing circular interpolations, corner rounding,
tangential entries and exits, chamfering, machining canned cycles, pattern rotations or
when applying tool length and radius compensation.
The CNC applies tool radius compensation to both axes of the selected plane and tool
length compensation to the axis perpendicular to that plane.
Functions G17,G18,G19 are modal and incompatible with each other.
On power-up, after executing M02, M30 or after an EMERGENCY or RESET, the CNC
assumes function G17.

COORDINATE PROGRAMMING PLANE SELECTION 1
G17, G18, G19
2.2 MEASURING UNITS. MILLIMETERS (G71) OR INCHES (G70)
The CNC has machine parameter "P13" to set the measuring units to be used.
However, these units may be changed along the program by means of the following "G"
functions:
G70 Programming in inches

G71 Programming in millimeters
Depending on whether G70 or G71 has been programmed, the CNC assumes those units
for all the following blocks.
Functions G70/G71 are modal and incompatible with each other.
assumes the measuring units set by machine parameter "P13".

2 COORDINATE PROGRAMMING MILIMETROS (G71)
PULGADAS (G70)
2.3 ABSOLUTE (G90) OR INCREMENTAL (G91) PROGRAMMING
The coordinates of a point may be programmed either in absolute, G90, or in incremental,
G91.
When working in G90, the coordinates of the programmed point are referred to the
coordinate origin point (Part Zero).
When working in G91, the coordinates od the programmed point are referred to the end
point (target point) of the previous block.
assumes G90.
Functions G90 and G91 are modal and incompatible with each other.
Programming example.
Initial point (P0)

X20 Y10.
Absolute programming G90
N20 G90 X50 Y40 P0 ==> P1

N30 Y10 P1 ==> P2
N40 X20 P2 ==> P0
Incremental programming G91
N20 G91 X30 Y30 P0 ==> P1

N30 Y-30 P1 ==> P2
N40 X-30 P2 ==> P0

COORDINATE PROGRAMMING ABSOLUTO (G90) 3
INCREMENTAL (G91)
2.4 COORDINATE PROGRAMMING
With this CNC, it is possible to program the axis coordinates in the following formats:
- Cartesian coordinates
- Polar coordinates
- Cylindrical coordinates
- By giving two angles
- By giving an angle and a cartesian coordinate
2.4.1 CARTESIAN COORDINATES

Their programming format is:
In mm X+/-4.3 Y+/-4.3 Z+/-4.3

In inches X+/-3.4 Y+/-3.4 Z+/-3.4
The values of the programmed coordinates will be either absolute or incremental

depending on whether G90 or G91 has been programmed.
Positive coordinate values do not require the "+" sign. Leading zeros as well as trailing
decimal zeros may also be omittted (0010.100 = 10.1).
Programming example being (X0 Y0) the starting point.
Absolute coordinates:
N10 G90 G01 X150.5 Y200
N20 X300
N30 X0 Y0
Incremental coordinates:
N10 G91 G01 X150.5 Y200
N20 X149,5
N30 X-300 Y-200

4 COORDINATE PROGRAMMING CARTESIAN COORDINATES
2.4.2 POLAR COORDINATES
When working with polar coordinates, only movements in the plane can be carried out
(two axes at the same time).
Either cartesian or cylindrical coordinates must be programmed to move three axes at the
same time.
The format to define a point in the plane with polar coordinates is:
In mm R+/-4.3 A+/-3.3
In inches R+/-3.4 A+/-3.3
Where "R" is the radius of the arc and "A" is the angle (always in degrees) referred to the
polar origin.
The "R" and "A" values will be either absolute or incremental depending on whether G90
or G91 is active.
For circular interpolations (G02 or G03), program the angle A±3.3 and the coordinates of
the center referred to the starting point of the arc.
When the center of the arc is also the polar origin, the center coordinates need not be
programmed, programming just the angle is enough.
Atention:
On power up, after M02, M30, EMERGENCY or RESET, the CNC
assumes point X0 Y0 as the polar origin.
Every time a new main plane is selected during program execution, the origin
point of the new plane becomes the polar origin
When programming G18, point X0 Y0 will be the polar origin point and with
G19 it will be point Y0 Z0.
When executing a circular interpolation with G02 or G03, the arc center
becomes the new polar origin.
With function G93, it is possible to select any point in the plane as polar
origin.

COORDINATE PROGRAMMING POLAR COORDINATES 5
DIRECTION AND SIGN OF THE ANGLES
XY Plane
XZ Plane
P605(4)=0
XZ Plane
P605(4)=1
YZ Plane

6 COORDINATE PROGRAMMING POLAR COORDINATES
Example:
The tool starts out at X0 Y0
N0 G93 I20 J20

N5 G01 G90 R5 A180 F150
N10 G02 A75
N15 G01 G91 R5
N20 G02 A-15
N25 G01 R10
N30 G03 A15
N35 G01 R10
N40 G02 A-50
N45 G01 R-10
N50 G03 A15
N55 G01 R-10
N60 G02 A-15
N65 G01 R-5
N70 G02 G90 A180
N75 G01 X0 Y0

COORDINATE PROGRAMMING POLAR COORDINATES 7
2.4.3 CYLINDRICAL COORDINATES
A point in the space can be defined by:
X Y Z cartesian coordinate values or in cylindrical coordinates.
The format to define cylindrical coordinates of a point is as follows:
Operating in G17 (plane XY): N10 G01 R.. A.. Z.
Where R,A define the projection of the point on the main plane in polar coordinates and
Z is the value of the coordinate Z at that point.
The format for G18 (plane XZ) is: N10 G01 R... A...Y
and for G19 (plane YZ) is: N10 G01 R...A...X

8 COORDINATE PROGRAMMING CYLINDRICAL
COORDINATES
2.4.4. PROGRAMMING BY TWO ANGLES (A1,A2)
An intermediate point can also be identifieD by using: A1, A2 XY (YZ or XZ) where:
A1 is the esit angle from the starting point (P0).
A2 is the exit angle from the intermediate point (P1).
XY (YZ or XZ) are the coordinates of the end point P2, depending on the working
plane.
The CNC calculates automatically the coordinates of P1.
Example:
Starting point is X0 Y0
N10 X20 Y10 (Coordinates of P0)

N20 A45 A30 (Exit angle of P0 and P1)
N30 X70 Y50 (Coordinates of P2)

COORDINATE PROGRAMMING BY TWO ANGLES (A1, A2) 9
2.4.5 BY ONE ANGLE AND ONE CARTESIAN COORDINATE
A point in the main plane can also be defined by the exit angle of the path in the previous
point and one cartesian coordinate of the point which is to be defined.
Programming example being P0 (X10 Y20) the

starting point:
N10 A45 X30 ; (Point P1)

N20 A90 Y60 ; (Point P2)
N30 A-45 X50 ; (Point P3)
N40 A-135 Y20 ; (Point P4)
N50 A180 X10 ; (Point P0)
When defining the points of a path, with two angles or one angle and one coordinate, roundings,
tangential approaches and exists can be inserted.
Compensated path
Programmed path
Starting point X0 Y0 and tool’s radius T1=5 mm.
N100 T1.1
N110 G37 R10 G41 X20 Y20
N120 G39 R5 A90 A0
N130 X50 Y60
N140 G36 R7 A-45 X70
N150 G39 R10 A45 A-90
N160 G36 R10 X100 Y20
N170 G38 R10 X20
N180 G40 X0 Y0
N190 M30

10 COORDINATE PROGRAMMING ANGLE & ONE
CARTESIAN COORDINATE
3. REFERENCE SYSTEMS
3.1 MACHINE REFERENCE (HOME) SEARCH (G74)

When programming G74 in a block, the CNC moves the axes to the machine reference
point (home).
Two cases may occur:
a) Search on all the axes.
If the block only contains G74, the CNC first moves the axis perpendicular to the
selected plane, that is:
The Z axis when in G17, the Y axis when in G18 and the X axis when in G19.
It then moves the axis of the plane.
b) Search on one axis only or on both axes in a particular order.
To home only one axis, indicate the desired axis after function G74.
To home both axes; but in a particular order, other than the one described in a),
program G74 followed by the axes in the desired order.
A block containing G74 cannot have any other function.
When the homing axis (or axes) reaches home, the screen displays the distance from that
point to the last programmed part zero.

REFERENCE SYSTEMS MACHINE REFERENCE 1
(HOME) SEARCH (G74)
3.2 COORDINATE PRESET (G92)
By means of function G92, it is possible to preset any value for the CNC axes which
translates into being able to apply any zero offset.
When programming function G92, the axes do not move and the CNC assumes the axis
values programmed after G92 as the new coordinates for those axes.
Programming format: N4 G92 X Y Z .
Programming example with X0 Y0 as the starting point:
Without using function G92:
N10 G00 G90 X100 Y100

N20 X400
Using function G92:
N10 G92 X500 Y500 (Point P0 now becomes point X500 Y500)
N20 G00 G90 X600 Y600
N30 X900
The block containing G92 cannot have any other function.
The coordinate preset by G92 always refers to the current theoretical position of the axes.

2 REFERENCE SYSTEMS COORDINATE PRESET (G92)
3.3 POLAR ORIGIN PRESET (G93)
By means of function G93, it is possible to preset any point as the origin of polar
coordinates.
There are two ways to preset a polar origin.
a) By setting the coordinates of the polar origin.
Format N4 G93 I±4.3 J±4.3 in mm

N4 G93 I±3.4 K±3.4 in inches
N Block number
G93 Polar origin presetting code
I Abscissa value of the polar origin, X value (always an absolute value). That
is, the X value for the XY and XZ planes and the Y value for the YZ plane.
J Ordinate value of the polar origin, Z value (always an absolute value). That
is, the Y value for the XY plane and the Z value for the XZ and YZ planes.
When using this polar origin presetting method, the CNC does not admit any other
information in the same block.
b) By assuming the current point as the new polar origin.
If in any block, a G93 is also programmed, it will mean that the new origin point will
be the current position before moving the axes to the position programmed in that
block.
Atention:
When programming a circular interpolation with G02, G03, the CNC
assumes the center of the arc as the new polar origin.
When switching main planes, the CNC assumes the cartesian coordinate
origin of the new main plane as the new polar origin. That is, X0 Y0 with
G17, X0 Z0 with G18 and Y0 Z0 with G19.
On power-up or after an M02, M30, EMERGENCY or RESET, the CNC

assumes the X0,Y0 point as the polar origin.
Next, two programming examples are being shown.

REFERENCE SYSTEMS POLAR ORIGIN PRESET 3
(G93)
Programming example being X0 Y0 the starting point:
Polar
origin
N0 G93 I200 J0 Point X200 Y0 has been defined as polar origin.

N5 G01 R150 A90 F500 Linear interpolation (G01) up to point X200 Y150
Programming example being X0 Y0 the starting point:
P1
P2
Polar origin
N0 G93 G01 R200 A135 F500 Point X0 Y0 is now the polar origin and move to P1
N5 R100 A90 Move in G01 to P2.

4 REFERENCE SYSTEMS POLAR ORIGIN PRESET
(G93)
3.4 ZERO OFFSETS (G53...G59)
By means of functions G53, G54, G55, G56, G57, G58 and G59, it is possible to operate
with 7 different zero offsets. These offset values are stored in the CNC memory and are
referred to machine reference zero (home).
To access the zero offset table (G53-G59), press
Once the table is displayed, it is possible to clear all the offsets by pressing:
Functions G53-G59 must be used to load a zero offset into the table or to apply one of them
on the running program.
Loading a zero offset into the table.
Absolute value loading. To load the values set by X, Y, Z into the desired table address
(G53-G59).
Format: N4 G53-G59 X±4.3 Y ±4.3 Z±4.3 in mm,

N4 G53-G59 X±3.4 Y ±3.4 Z±3.4 in inches.
N Block number
G Zero offset code (G53 through G59)
X X axis zero offset value, referred to home.
Y Y axis zero offset value, referred to home.
Z Z axis zero offset value, referred to home.
Incremental value loading. To increment the existing zero offset values (G53/G59)
by a set amount (I, J, K).
Format: N4 G53-G59 I±4.3 J±4.3 K±4.3 in mm,

N4 G53-G59 I±3.4 J±3.4 K±3.4 in inches.
N Block number
G Zero offset code (G53 through G59)
I Amount to be added to the previously stored X axis zero offset value
I Amount to be added to the previously stored Y axis zero offset value
K Amount to be added to the previously stored Z axis zero offset value
Apply a particular pre-defined zero offset onto the running program.
Format: N4 G53-G59
It applies a zero offset, according to the values stored at the indicated table address
(G53-G59) onto the program currently in execution.

REFERENCE SYSTEMS ZERO OFFSET (G53...G59) 5
Programming example where the starting point X0 Y0 is also part zero.
N1 G53 X0 Y0..................................... Load G53 zero offset into the table

N2 G54 X-40 Y-40 .............................. Load G54 zero offset into the table
N3 G55 X-30 Y10 ............................... Load G55 zero offset into the table
N10 G0 G90 X70 Y20

N20 G1 Y35 F200
N30 X60
N40 G03 X60 Y20 I0 J-7,5
N50 G01 X70 Y20
N60 G54 ................................................ Applies G54
N70 G25 N10.50.1
N80 G55 ................................................ Applies G55
N90 G25 N10.50.1
N100 G53 ................................................ Applies G53 recovering the first part zero.
N110 X0 Y0
N120 M30

6 REFERENCE SYSTEMS ZERO OFFSET (G53...G59)
3.5 STORE AND RETRIEVE CURRENT PART ZERO (G31, G32)
G31 : Store current Part Zero.
G32 : Retrieve Part Zero previously stored by means of G31.
With G31, it is possible to store the current part zero at any time and retrieve it later on
by using function G32.
This feature may prove useful whenever it is necessary to utilize several part zeros in the
same program since it allows to dimension part of the program with respect to one zero,
store it with G31, change the part zero with G92 or G53-G59, dimension it with respect
to the new part zero and, finally, recover the initial part zero with G32.
Functions G31 and G32 must be programmed alone in the block. Their format is:
N4 G31 Store current Part Zero

N4 G32 Retrieve Part Zero previously stored by means of G31.
Programming example assuming that the tool is at X0 Y0 Z5:
N10 G00 G90 X-50 Y50 Position at the center of operation Nr.1
N20 G20 N1.1 Run basic operation (subroutine N1)
N30 X60 Y110 Position at the center of operation Nr. 2
N50 X35 Y-90 Position at the center of operation Nr. 3
N70 M30 End of program.

REFERENCE SYSTEMS STORE AND RETRIEVE 7
PART ZERO (G31, G32)
N100 G22 N1 Basic operation (define subroutine N1)
N110 G31 Store current origin point (part zero)
N120 G92 X0 YO
N130 G1 Z-20 F350
N140 X— Y—
N—-
N—-
N—-
N—-
N—-
N200 G0 Z5
N210 G32 Recover pre-stored part zero.
N220 G24 End of basic operation. End of subroutine.

8 REFERENCE SYSTEMS STORE AND RETRIEVE
PART ZERO (G31, G32)
4. OTHER FUNCTIONS
4.1 FEEDRATE PROGRAMMING (F)

The axis feedrate is programmed with the letter "F" and its value depends on the
currently selected work units, millimeters or inches, and type of feedrate, G94 or
G95.
Metric programming:
Programming
Format Minimum value Maximum value
units
F 5.4 F1= 1mm/min F0.0001 (0.0001 mm/min) F65535.000 (63535 mm/min)
Inch programming:
When operating in inches, we recommend setting machine parameter P615(6) to "1"

so the programming units in G94 are in inches/minute.
P615(6) = 0 Programming format F1 = 0.1 inch/min.

Maintaining compatibility with older versions which did not accept
decimal feedrate values.
P615(6) = 1 Programming format F1 = 1 inch/min.
Programming
P615(6) Format Minimum value Maximum value
units
F0.001 F25801.1810
P615(6)=0 F 5.4 F1= 0.1 inch/min
(0.0001 inch/min) (2580.1181 inch/min)
F0.0001 F25801.1810
P615(6)=1 F 5.4 F1= 1 inch/min
(0.0001 inch/min) (25801.1810 inch/min)
The machine’s actual maximum feedrate may be limited to a lower value (see instruction
book of the machine).
The machine’s maximum working feedrate can be programmed directly or by using code
F0.
Example: On a machine with a maximum programmable working feedrate of 10,000 mm/

min. it makes no difference whether F10.000 or F0 is programmed.
The programmed feedrate F is effective when operating on linear interpolation (G01) or

circular interpolation (G02/G03). When not programming an F value, the CNC will
assume F0. When in rapid positioning (G00), the machine will move in rapid regardless
of the F programmed.

ADDITIONAL FUNCTIONS FEEDRATE PROGRAMMING 1
(F)
The rapid traverse is set for each axis during the final adjustment of the machine, the
maximum possible value being 65.535 m/min. (See instruction book of the machine).
The programmed feedrate can be varied between 0% and 120% or between 0% and 100%
according to P606(2) by means of the knob on the front panel of the CNC. When G47 is
active, this knob is cancelled and the operation is carried out at 100% of the programmed
F.
4.1.1 PROGRAMMABLE FEEDRATE OVERRIDE (G49)

By means of function G49, it is possible to indicate the override % to be applied on to the
programmed feedrate.
When G49 is active, the Manual Feedrate Override switch of the operator panel has no
effect. The programming format is: G49 K (1/120)
"G49 K" is followed by the % amount to be applied as feedrate override which must be
an integer between 1 and 120.
Function G49 is modal; that is, once the % has been programmed, it is maintained until
another % value is programmed or this function is cancelled.
To cancel this function, program either "G49 K" or G49 alone.
This function is also cancelled when executing an M02, M30, RESET or EMERGENCY.
Function G49 K must be programmed alone in the block.

2 ADDITIONAL FUNCTIONS FEEDRATE PROGRAMMING
(F)
4.2 SPINDLE SPEED (S)
The spindle speed is programmed directly in rpm by means of the "S4" code.
Any integer value (non-decimal) between S0 and S9999 may be programmed. This
maximum value is limited by the actual maximum value set for each particular machine
by the corresponding machine parameter.
Consult the instructions manual for your particular machine.
The programmed spindle speed may be varied between 50% and 120% by the corresponding
keys of the CNC front panel.
When tapping or while function G47 is active, these keys are ignored (being the override
value set at 100% of the programmed spindle speed S)

ADDITIONAL FUNCTIONS SPINDLE SPEED (S) 3
4.3 TOOL PROGRAMMING (T)
This CNC offers a table of up to 100 tools (00-99) for tool radius and tool length
compensation.
The tool to be used is programmed by means of code: T2.2
The two digits to the left of the decimal point indicate the tool number to be selected.
The two decimals indicate the tool offset number to be applied.
Up to 100 tools (T0 through T99) and 100 tool offsets (Txx.0 through Txx.99) may be
programmed.
The "T" function may be programmed in the following ways:
T2.2 The CNC selects the indicated tool and assumes the values of the indicated tool
offset.
T2 The CNC selects the indicated tool and assumes the values of the same offset
number as the indicated tool number. For example, "T19.19" may also be
programmed as "T19".
T.2 The CNC does not change the tool but assumes the values of the indicated tool
offset number.
When programming G41 or G42, the CNC applies, as radius compensation, the
corresponding "R+I" value stored in the tool offset table (T00-T99).
When programming G43, the CNC applies, as tool length compensation, the corresponding
"L+K" value stored in the tool offset table (T00-T99).
If no "T" has been programmed, the CNC applies the "T00" values corresponding to a tool
with zero dimensions.
Each address of the tool offset table contains the following fields:
R Tool radius ±1000.000 mm (±39.3700 inches).

L Tool length ±1000.000 mm (±39.3700 inches).
I Tool radius wear ±32.766 mm (±1.2900 inches).
K Tool length wear ±32.766 mm (±1.2900 inches).
Atention:
If the manufacturer has associated a subroutine with the T function, nothing
must be programmed after the T function; otherwise, the CNC will issue
the corresponding error.
If the manufacturer has not associated any subroutine to the T function,
every time a new tool is selected, the CNC outputs the code of the new
tool, displays the message "TOOL CHANGE" (in English for all
languages) and interrupts the execution of the program.

4 ADDITIONAL FUNCTIONS TOOL PROGRAMMING (T)
4.3.1 LOADING TOOL DIMENSIONS INTO TOOL OFFSET TABLE
(G50)
The different tool values can be entered in the table by using G50. There are two
possibilities:
a) Loading all the values.
It is possible to load the tool dimensions without having to do it by hand.
Metric format: N4 G50 T2 R±4.3 L±4.3 I±2.3 K±2.3.

Inch format: N4 G50 T2 R±2.4 L±2.4 I±1.4 K±1.4.
The values defined by R, L, I, K are loaded in the tool offset table address identified
by T2.
N4 - Block number
G50 - Tool offsets loading code
T - Tool offset table address (position)
R - Tool radius
I - Tool radius wear
L - Tool length
K - Tool length wear
The values of R, L, I, K replace the values previously existing in the T2 address

(position). If R and L are programmed and I, K are not, previous R and L values are
replaced by the new ones. The correction values I, K are set to zero.
b) Incremental modification of the I, K values.
It is possible to compensate for tool wear as they occur.
In metric: N4 G50 T2 I±2.3 K±2.3.

In inches: N4 G50 T2 I±1.4 K±1.4.
The I,K values of the T2 address are modified.
N4 - Block number
G50 - Tool offsets loading code
T2 - Tool offset table address
I - Value to be added to or subtracted from the I value previously recorded.
K - Value to be added to or subtracted from the K value previously recorded.
Atention:
A block containing the G50 code may not have any other type of informa-
tion.
The tool radius compensation value will be R+I.
The tool length compensation value will be L+K.

ADDITIONAL FUNCTIONS TOOL PROGRAMMING (T) 5
4.4 MISCELLANEOUS FUNCTIONS (M)
The miscellaneous functions are programmed by means of the "M2" code.
Up to 96 different miscellaneous functions (M00 through M99) may be programmed
except for M41, M42, M43, M44 implicit with the "S" code
The miscellaneous functions will be output either in BCD code (M00/M99) or in binary
code (M00/M254) depending on the setting of machine parameter P617(8).
The CNC also has 15 decoded outputs for miscellaneous functions. These outputs will be
assigned to the required functions during the final adjustment of the CNC to the machine.
The miscellaneous functions which are not assigned a decoded output are always
performed at the beginning of the block in which they are programmed.
In assigning a decoded output to a miscellaneous functions, a decision is also made as to
whether it is to be performed at the beginning or at the end of the block in which it is
programmed. Up to a maximum of seven miscellaneous functions may be programmed
in one block.
When more than one miscellaneous function is programmed in a block, the CNC executes
them consecutively in the order in which they are programmed.
Some of these miscellaneous functions have an internal meaning assigned to them in the
CNC.
M00. PROGRAM STOP
When the CNC reads code M00 in a block, it halts the program. Press the Cycle Start key
to continue.
It is recommended that this function be set in the table of decoded M functions so that it
is executed at the end of the block in which it is programmed (see Installation and Start
up Manual).
M01. CONDITIONAL PROGRAM STOP
Same as M00 except that the CNC only takes it into account if the conditional stop input
(block skip) is activated.
M02. END OF PROGRAM
This code indicates end of program and performs a general reset function of the CNC (reset
to initial conditions). It also acts as an M05.
As in the case of M00, it is recommended that this function be set so that it is executed
at the end of the block in which it is programmed.
M30. END OF PROGRAM WITH RETURN TO THE BEGINNING
Same as M02 except that the CNC goes back to the first block at the beginning of the
program. It also acts as an M05.
If machine parameter P609(3)=0, the CNC will output an M30 every time a RESET is
carried out.

6 ADDITIONAL FUNCTIONS MISCELLANEOUS
FUNCTIONS (M)
M03. CLOCKWISE START OF THE SPINDLE
It is recommended that this function be set so that it is executed at the beginning of the
block in which it is programmed.
M04. COUNTER-CLOCKWISE START OF THE SPINDLE
Same as M03 except that the spindle rotates in the opposite direction.
M05. SPINDLE STOP
It is recommended that this be set so that the CNC executes it at the end of the block in
which it is programmed.
M10, M11. ASSOCIATED TO EXTERNAL DEVICE O1.

Codes associated to the keys corresponding to the external devices "O1", "O2" and "O3".
Codes M10, M12 and M14 activate their corresponding outputs and codes M11, M13 and
M15 deactivate them.

ADDITIONAL FUNCTIONS MISCELLANEOUS 7
FUNCTIONS (M)
5. PATH CONTROL
5.1 ROUND CORNER (G05)

When operating in G05, the CNC starts executing the next block of the program as soon
as the axes start decelerating to reach the target position programmed in the previous
block.
Therefore, the movements programmed in the next block are executed before the axes
reach their target position programmed in the previous block.
Programming example being X50,Y30 the

starting point.:
N100 G91 G01 G05 Y70 F100

N110 X90
As seen in the example, the corners appear

rounded.
The difference between the theoretical path and

the real one depends on the actual axis feedrate.
The greater the feedrate, the greater the difference is between the theoretical and real paths
(greater radius).
Function G05 is modal and incompatible with G07. Function G05 may also be programmed
as G5.
5.2 SQUARE CORNER (G07)
When operating in G07, the CNC starts executing the next block of the program once the
axes have reached their target position programmed in the previous block.
Programming example being X50,Y30 the

starting point.:
N100 G91 G01 G05 Y70 F100

N110 X90
The theoretical and real path are the same.
Function G07 is modal and incompatible with

G05. Function G07 may also be programmed as
G7.
On power-up, after executing M02, M30, an EMERGENCY or RESET, the CNC assumes
G07 if machine parameter P613(5)=1 and G05 if P613(5)=0.

PATH CONTROL ROUND CORNER (G05) 1
SQUARE CORNER (G07)
5.3 RAPID POSITIONING (G00)
Movements programmed after G00 are carried out at the maximum speed set by the
corresponding machine parameters.
When two axes move simultaneously, the resulting path is a straight line from the
beginning point to the end point at the feedrate of the slower axis.
When programming G00, the last programmed F is not canceled. Therefore, when
programming G01, G02 or G03 afterwards, the CNC recovers that F and applies it.
Machine parameter P4 determines whether the Manual Feedrate Override (MFO) is

ignored being fixed at 100% or not, thus being able to apply between 0% and 100%
override.
"G00" is modal and incompatible with G01, G02, G03 and G33.
"G00" may also be programmed as "G" or "G0".
On power-up, after executing M02, M30, an EMERGENCY or RESET, the CNC assumes
G00.

2 PATH CONTROL RAPID POSITIONING (G00)
5.4 LINEAR INTERPOLATION (G01)
When executing a G01, the programmed axes move in a straight line from the starting
point to the end point at the programmed Feedrate "F".
The CNC calculates the feedrate for each axis so the resulting straight path is carried out
at the programmed "F".
N100 G90 G01 X650 Y400 F150
By means of the "MFO" on the CNC keyboard, it is possible to override the programmed
"F" between 0% and 120% or between 0% and 100% depending on the setting of machine
parameter P606(2).
If machine parameter "P606(2)=0", while keeping the rapid jog key: pressed,
the CNC applies 200% of the programmed "F" to a G01 move.
The same thing occurs when activating the external CYCLE START input if machine
parameter P609(7)=1.
"G01" is modal and incompatible with G00, G02 and G03.
"G01" may also be programmed as "G1".
On CNC power-up, after executing an M02/M30, after an EMERGENCY or RESET, the

CNC assumes "G00".

PATH CONTROL LINEAR INTERPOLATION 3
(G01)
5.5 CIRCULAR INTERPOLATION (G02, G03)
G02: Clockwise circular interpolation.
G03: Counter-clockwise circular interpolation.
Movements programmed after a G02 or G03 follow a circular path at the programmed
feedrate.
The clockwise (G02) and counter-clockwise (G03) directions have been defined according
to the following coordinate system:
This coordinate system is referred to the movement of the tool over the part.
The direction of G02 and G03 on the XZ plane can be changed by means of parameter
P605(4).
If the direction of the axes is changed, the directions of G02 and G03 are reversed.

CIRCULAR
4 PATH CONTROL INTERPOLATION (G02, G03)
The programming format for a circular interpolation in cartesian coordinates is:
XY plane G17 G02 (G03) X±4.3 Y±4.3 I±4.3 J±4.3 F5.4

XZ plane G18 G02 (G03) X±4.3 Z±4.3 I±4.3 K±4.3 F5.4
YZ plane G19 G02 (G03) Y±4.3 Z±4.3 J±4.3 K±4.3 F5.4
Where: X X coordinate of the arc's end point..

Y Y coordinate of the arc's end point..
Z Z coordinate of the arc's end point..
I Distance, along X, from the starting point to the arc center.
J Distance, along Y, from the starting point to the arc center.
K Distance, along Z, from the starting point to the arc center.
Parameters I, J, K must always be defined, even when their values are 0.
The programming format for a circular interpolation in polar coordinates is:
XY plane G17 G02 (G03) A±3.3 I±4.3 J±4.3 F5.4

XZ plane G18 G02 (G03) A±3.3 I±4.3 K±4.3 F5.4
XZ plane G19 G02 (G03) A±3.3 J±4.3 K±4.3 F5.4
Where: A Angle of the arc's end point with respect to the its center.
I Distance, along X, from the starting point to the arc center.
J Distance, along Y, from the starting point to the arc center.
K Distance, along Z, from the starting point to the arc center.
Parameters I, J, K must always be defined, even when their values are 0.
The CNC takes the arc’s center as the new polar origin when carrying out a G02,G03
circular interpolation.
The knob on the front panel of the CNC (M.F.O.) can be used to vary the programmed
feedrate F between 0% and 120% or between 0% and 100%, according to parameter
P606(2).
If during a G02/G03 movement a Rapid Feed key is pressed, the movement will
be performed at twice the programmed feedrate if P606(2) is zero. The same thing will
happen when the external START input is activated if P609(7) is one.

PATH CONTROL CIRCULAR 5
INTERPOLATION (G02, G03)
Example 1:
CARTESIAN COORDINATES
G17 G02 G91 X26 Y26 I18 J8 G17 G02 G91 X26 Y-26 I8 J-18
POLAR COORDINATES
G17 G02 G91 A-138 I18 J8 G17 G02 G91 A- 138 I8 J-18
Example 2:
Cartesian coordinates:
N5 G90 G17 G03 X110 Y90 I0 J50 F150

N10 X160 Y40 I50 J0

6 PATH CONTROL CIRCULAR
Polar coordinate values: N5 G90 G17 G03 A0 I0 J50 F150
N10 A-90 I50 J0
or N5 G91 G17 G03 A90 I0 J50 F150

N10 A90 I50 J0
or N5 G93 I60 J90

N10 G90 G17 G03 A0 F150
N15 G93 I160 J90
N20 A-90
or N5 G93 I60 J90

N10 G91 G17 G03 A90 F150
N15 G93 I160 J90
N20 A90
Example 3: Single block programming of a full circle.
Assuming that the starting point is X170 Y80
Cartesian coordinate values: N5 G90 G17 G02 X170 Y80 I-50 J0 F150
Polar coordinate values: N5 G90 G17 G02 A360 I-50 J0 F150
or N5 G93 I120 J80 (Definition of polar centre)

N10 G17 G02 A360

5.5.1 CIRCULAR INTERPOLATION BY PROGRAMMING THE ARC
RADIUS
Format in mm: XY plane: G17 G02 (G03) X+/-4.3 Y+/-4.3 R+/-4.3 F5.4
XZ plane: G18 G02 (G03) X+/-4.3 Z+/-4.3 R+/-4.3 F5.4
YZ plane: G19 G02 (G03) Y+/-4.3 Z+/-4.3 R+/-4.3 F5.4
Format in inches: XY plane: G17 G02 (G03) X+/-3.4 Y+/-3.4 R+/-4.3 F4.5
XZ plane: G18 G02 (G03) X+/-3.4 Z+/-3.4 R+/-4.3 F4.5
YZ plane: G19 G02 (G03) Y+/-3.4 Z+/-3.4 R+/-4.3 F4.5
Where: G02(G03) Circular interpolation code

X X coordinate of the end point
Y Y coordinate of the end point
Z Z coordinate of the end point
R Radius of the arc
This means that the circular interpolation may be programmed by means of the end point
and the arc radius instead of the arc center coordinates (I, K).
When the arc is smaller than 180º, the radius must be programmed with a positive sign and
with negative sign if otherwise.
Considering P0 as the starting point of the arc and P1 as the end point, four different arcs
may be defined with the same radius.
Depending on the direction of the circular interpolation G02 or G03 and the sign of the
radius, the resulting arc programming formats are:
Arc 1 G02 X Y R -
Arc 2 G02 X Y R +
Arc 3 G03 X Y R +
Arc 4 G03 X Y R -
Atention:
If a complete circle is programmed using any of these four formats, the CNC
will issue error 47 indicating that there are infinite solutions.

8 PATH CONTROL CIRCULAR
5.5.2 CIRCULAR INTERPOLATION WITH ABSOLUTE CENTER
COORDINATES (G06)
By adding function G06 to a block containing a circular interpolation, it is possible to use
absolute coordinates for the arc center (I, J, K); that is, with respect to the part zero and
not referred to the arc's starting point.
"G06" is NOT MODAL. Therefore, it must be programmed every time the arc center
coordinates are to be absolute.
Programming example where X60 Y40 is the starting point:
Circular interpolation by programming the radius.
N5 G90 G17 G03 X110 Y90 R50 F150

N10 X160 Y40 R50
Circular interpolation by programming the center in absolute coordinates:
N5 G90 G17 G06 G03 X110 Y90 I60 J90 F150

N10 G06 X160 Y40 I160 J90

5.5.3 HELICAL INTERPOLATION
Helical interpolations can be programmed by using G02/G03. Helical interpolation is
defined as a circular interpolation on the main plane plus a simultaneous synchronized
linear movement on the third axis. It is programmed as follows:
Cartesian coordinates
XY plane G02 (G03) X+/-4.3 Y+/-4.3 I+/-4.3 J+/-4.3 Z+/-4.3 K4.3 F5.4
XZ plane G02 (G03) X+/-4.3 Z+/-4.3 I+/-4.3 K+/-4.3 Y+/-4.3 J4.3 F5.4
YZ plane G02 (G03) Y+/-4.3 Z+/-4.3 J+/-4.3 K+/-4.3 X+/-4.3 I4.3 F5.4
In the XY plane: XY. Coordinate values of the arc’s final point.

IJ. Center coordinates referred to the arc’s initial point.
Z. Final position on the Z axis.
K. Helical pitch on the Z axis.
Polar coordinates
XY plane G02 (G03) A+/-3.3 I+/-4.3 J+/-4.3 Z+/-4.3 K4.3 F5.4

XZ plane G02 (G03) A+/-3.3 I+/-4.3 K+/-4.3 Y+/-4.3 J4.3 F5.4
YZ plane G02 (G03) A+/-3.3 J+/-4.3 K+/-4.3 X+/-4.3 I4.3 F5.4
Programming example where X0, Y0, Z0 is the starting point:
Cartesian coordinates
N10 G03 X0 Y0 I15 J0 Z50 K5 F150.
Polar coordinates
N10 G03 A180 I15 J0 Z50 K5 F150.
Atention:
When the program is executed in DRY RUN operation mode (4), with no real
machine movement, the tool path in a helical interpolation will be displayed
neither on the graphic simulation nor when a ZOOM function is used.

10 PATH CONTROL HELICAL INTERPOLATION
In helical movements where the final position on the axis perpendicular to the main plane
is reached before the circular interpolation on the main plane (Z on the XY plane) is
finished, the arc will end at the programmed coordinate value. From there to the
programmed final point, the CNC will move the axes describing a straight line on a plane
parallel to the main plane.
Programming example where X0, Y0, Z0 is the starting point:
N10 G03 X0 Y0 I15 J0 Z35 K10 F250
Atention:
When a circular (helical) interpolation is programmed with G02,G03, the
CNC takes the arc’s center as the new polar origin.

PATH CONTROL HELICAL INTERPOLATION 11
5.6 ARC TANGENT TO PREVIOUS PATH (G08)
By means of function G08, it is possible to program an arc tangent to the previous path
without having to program its center coordinates (I, J, K).
The cartesian coordinate format is:
N4 G08 X±4.3 Y±4.3 in mm
N4 G08 X±3.4 Y±3.4 in inches
N4 Block number.
G08 Code for the arc tangent to previous path.
X X coordinate of the end point of the arc.
Y Y coordinate of the end point of the arc.
The polar coordinate format is:
N4 G08 R±4.3 A±4.3 in mm
N4 G08 R±3.4 A±4.3 in inches
N4 Block number
G08 Code for the arc tangent to previous path.
R Radius (with respect to the polar origin) of the arc's end point.
A Angle (with respect to the polar origin) of the arc's end point.
Example:
Being X0 Y40 the starting point, program a straight line joined to an arc tangent to
it and ending with another arc tangent to the previous arc.
N0 G90 G01 X70 F100

N5 G08 X90 Y60
N10 G08 X110 Y60
Since both arcs are tangent to each
other, the programming of their
center coordinates (I,J) is not
required.
If G08 is not used:
N100 G90 G01 X70 F100
N105 G03 X90 Y60 I0 J20
N110 G02 X110 Y60 I10 J0
"G08" is not modal, it only replaces G02 and G03 in the block containing it. It may be
programmed whenever a tangential arc is desired. The previous path may be a straight line
or another arc.
Atention:
G08 cannot be used to draw a complete circle since there are infinite
solutions. The CNC will issue error 47 when attempting to do so.

12 PATH CONTROL ARC TANGENT TO
PREVIOUS PATH (G08)
5.7 ARC DEFINED BY THREE POINTS (G09)
By means of function G09, it is possible to program an arc by defining the end point and
an intermediate point (the starting point is the end point of the previous block or the current
position of the axes).
In other words, any intermediate point may be programmed instead of the center
coordinates (I, K).
The cartesian coordinate format for the XY plane is:
N4 G09 X±4.3 Y±4.3 I±4.3 J±4.3
N4 Block number
G09 Code for arc defined by three points
X X coordinate of the arc's end point
Y Y coordinate of the arc's end point
I X coordinate of an intermediate point of the arc
J Y coordinate of an intermediate point of the arc
The polar coordinate format for the XY plane is:
N4 G09 R±4.3 A±4.3 I±4.3 J±4.3
N4 Block number
G09 Code for arc defined by three points
R Radius of the arc's end point (with respect to the polar origin)
A Angle of the arc's end point (with respect to the polar origin)
I X coordinate of an intermediate point of the arc
J Y coordinate of an intermediate point of the arc
As can be observed here, the intermediate point must always be expressed in cartesian
coordinates.
Programming example where X-50 Y0 is the starting point:
N10 G09 X35 Y20 I15 J25

"G09" is not modal. The direction of the arc (G02 or G03) is not required when
programming G09.
"G09" only replaces "G02" and "G03" in the block containing it.
Atention:
A complete circle cannot be drawn by using "G09" since all three points must
be different. The CNC will issue error 40 when attempting to do so.

PATH CONTROL ARC DEFINED BY 3 POINTS 13
(G09)
5.8 TANGENTIAL ENTRY (G37)
By means of function "G37", it is possible to link two paths tangentially without having
to calculate the intersection points.
"G37" is not modal and, therefore, must be programmed every time the tangential link
between two paths is desired. These paths may be: straight-to-straight or straight-to-
curve. "G37" must be followed by the radius of the entry arc (R4.3 in mm or R3.4 in
inches).
The radius value must always be positive.
"G37 R" must be programmed in the linear movement to be affected by it (either a G00
or a G01).
If "G37 R" is programmed in a circular interpolation (G02 or G03), the CNC will issue
error 41.
Example:
N0 G90 G01 X40 Z40 F100

N5 G02 X60 Y10 I20 J0
Same example applying a tangential entry with a 5mm radius:
N0 G90 G01 G37 R5 X40 F100

N5 G02 X60 Y10 I20 J0
As can be seen in the diagram, the CNC modifies the path of block N0 so that the tool starts
machining with a tangential entry to the part.

14 PATH CONTROL TANGENTIAL ENTRY (G37)
5.9 TANGENTIAL EXIT (G38)
By means of function "G38", it is possible to link two paths tangentially without having
to calculate the intersection points.
"G38" is not modal and, therefore, must be programmed every time the tangential link
between two paths is desired. These paths may be: straight-to-straight or curve-to-
straight. "G38" must be followed by the radius of the entry arc (R4.3 in mm or R3.4 in
inches).
The radius value must always be positive.
"G38 R" must be programmed in the block prior to the linear one (either a G00 or a G01)
being affected by it .
If the next programmed path, after the one containing "G38 R", is an arc (G02 or G03),
the CNC will issue error 42.
Example:
N0 G90 G01 X40 F100

N5 G02 X80 Y30 I20 J0
N10 G00 X120
Same example applying a tangential exit with a 5mm radius:
N0 G90 G01 X40 F100

N5 G90 G02 G38 R5 X80 Y30 I20 J0
N10 G00 X120

PATH CONTROL TANGENTIAL EXIT (G38) 15
5.10 AUTOMATIC RADIUS BLEND (G36)
On turning operations, it is possible to round corners (blend paths) with a particular radius
without the need to calculate the center of the arc or its starting and end points, simply by
using function G36.
"G36" is not modal and, therefore, must be programmed every time this feature is desired.
The blending radius is programmed by R4.3 in mm or R3.4 in inches and it must be a

positive value.
Example 1:
Starting point: X20 Y20
N50 G90 G01 G36 R5 X35 Y60 F100

N60 X50 Y0
Example 2:
N50 G90 G03 G36 R5 X50 Y50 I0 J30 F100

N60 G01 X50 Y0

16 PATH CONTROL AUTOMATIC RADIUS
BLEND (G36)
5.11 CHAMFER (G39)
On turning operations, it is possible to chamfer the intersection of two straight lines by
using function G39 without having to calculate the intersection point.
"G39" is not modal and, therefore, must be programmed every time a chamfer is desired.
This function must be programmed in the block whose end is to be chamfered.
A positive value of R4.3 in mm or R3.4 in inches, sets the chamfer distance from the
intersection point.
Example:
N0 G90 G01 G39 R15 X35 Y60 F100

N10 X50 Y0

PATH CONTROL CHAMFER (G39) 17
6. ADDITIONAL PREPARATORY FUNCTIONS
6.1 DWELL (G04)

By means of function "G04", it is possible to program a dwell (delay).
The amount of dwell time is indicated by the letter "K".
Example: G04 K0.05 => 0.05 second dwell

G04 K2.5 => 2.5 second dwell
When "K" is followed by a figure, it can be a value between 0 and 99.99 seconds whereas
when followed by an arithmetic parameter (KP3) this parameter value may be between 0
and 655.35 seconds.
The dwell is executed at the beginning of the block containing it. "G04" may also be
programmed as "G4".

ADDITIONAL PREPARATORY FUNCTIONS DWELL (G04) 1
6.2. MIRROR IMAGE
G10: Cancellation of mirror image
G11: Mirror image on the X axis
G12: Mirror image on the Y axis
G13: Mirror image on the Z axis
When the CNC operates on G11,G12,G13 it executes the movements programmed on

X,Y,Z with the sign reversed.
Functions G11,G12,G13 are modal; i.e. once programmed they remain active until G10
is programmed.
Functions G11,G12,G13 can all be programmed in the same block, since they are not
incompatible with each other.
Example:
a) N5 G91 G01 X30 Y30 F100

N10 Y60
N12 X20 Y-20
N15 X40
N20 G02 X 0 Y-40 I 0 J-20
N25 G01 X-60
N30 X-30 Y-30
b) N35 G11
N40 G25 N5.30
c) N45 G10 G12

N50 G25 N5,30

ADDITIONAL PREPARATORY FUNCTIONS MIRROR IMAGE
2 G10, G11, G12, G13
d) N55 G11 G12
N60 G25 N5.30
N65 M30
Example 2:
N10 X— Y—
N20 ' '
N30 ' '
N40 ' '
N50 ' '
N60 G11 G12
N70 G25 N10.50
N80 M30
If mirror imaging is programmed while G73 (pattern rotation) is active the CNC will apply
mirror image first and then the rotation.
The CNC assumes G10 on being turned ON, after executing M02,M30 or after an
EMERGENCY or RESET.

ADDITIONAL PREPARATORY FUNCTIONS MIRROR IMAGE 3
G10, G11, G12, G13
6.3 DISPLAY AN ERROR CODE (G30)
As soon as the CNC reads a block containing the "G30" code, interrupts the running
program and displays the indicated error.
Programming format: N4 G30 K2
N4 Block number
G30 Error programming code
K2(0-99) Error code number to be displayed
The error code may also be programmed by an arithmetic parameter between P0 and P255.
For example: N4 G30 KP123.
This code, in combination with G26, G27, G28 and G29, permits interrupting the program
and detecting possible measuring errors, etc.
A block containing "G30" cannot have any other information.
Atention:
When wishing the CNC's own error code comments NOT to appear on the
screen, the error code number to be displayed by "G30" must be greater than
those used by the CNC.
Remember that the operator may write comments in the program and the
CNC will display them when executing the corresponding block.

4 ADDITIONAL PREPARATORY FUNCTIONS DISPLAY AN ERROR CODE
(G30)
6.4 UNCONDITIONAL JUMP / CALL (G25)
Function "G25" may be used to jump from one block to another within the same program.
The block containing "G25" may not contain any other information. There are two
programming formats.
Format a) N4 G25 N4
N4 Block number
G25 Unconditional jump code
N4 Block number jumping to
When the CNC reads this block, the program "jumps" to the indicated block and
continues its execution from there on.
Example: N0 G00 X100

N5 Z50
N10 G25 N50
N15 X50
N20 Z70
N50 G01 X20
When reaching block N10, the CNC skips blocks N15 and N20 continuing from N50
to the end of the program.
Format b) N4 G25 N4.4.2
N4 Block number
G25 Unconditional jump code
N4.4.2
Number of repetitions
Number of the last block to be executed
Number of the block jumping to
When the CNC reads a block of this type, jumps to the block defined between "N" and
the first period.
Executes the program portion between this block and the one defined between the two
periods as many times as indicated by the last figure.
This last figure may be between 0 and 99. However, if an arithmetic parameter is used
to define it, its value may be between 0 and 255.
When writing only N4.4, the CNC will execute this program section only once (same
as for: N4.4.1)
Once the CNC has completed the last repetition of the section, it returns to the block
following the one containing "G25 N4.4.2 "

ADDITIONAL PREPARATORY FUNCTIONS UNCONDITIONAL 5
JUMP/CALL (G25)
Example: N0 G00 X10
N5 Z20
N10 G01 X50 M3
N15 G00 Z0
N20 X0
N25 G25 N0.20.8
N30 M30
When reaching "N25", the CNC jumps to "N0" and executes the section "N0 through
N20" eight times. It, then, returns to "N30".
The preparatory functions corresponding to the conditional jumps/calls (G26, G27, G28,
G29 and G30) will be described in the section regarding PARAMETRIC
PROGRAMMING, OPERATIONS WITH PARAMETERS later on in this manual.

6 ADDITIONAL PREPARATORY FUNCTIONS UNCONDITIONAL
JUMP/CALL (G25)
6.5 SCALING FACTOR (G72)
G72 allows the machining of parts of similar shape but different size using the same
program.
G72 must be programmed alone in a block. There are two different methods of
programming G72.
6.5.1 SCALING FACTOR APPLIED ONTO ALL AXES

Programming format: N4 G72 K2.4 N4 Block number
G72 Scaling code
K2.4 Value of the scaling factor
Min. value K0.0001 (x 0.0001)
Max. value K100 (x 100)
Tool radius and length compensation are possible with this scaling mode.
All coordinate values programmed after G72 will be multiplied by K until the scaling is
cancelled by K=1, or after M02,M30, EMERGENCY or RESET.
Example:
Starting point is X-30 Y10
N10 G00 G90 X-19 Y0

N20 G01 X0 Y10 F150
N30 G02 X0 Y-10 I0 J-10
N40 G01 -19 Y0
N45 G31...................................................(Store datum point)
N50 G92 X-79 Y-30 .............................. (Change datum point)
N60 G72 K2 .......................................... (Apply Scaling factor 2)
N70 G25 N10.40.1
N80 G72 K1............................................ (Cancel scaling factor)
N85 G32 ................................................. (Retrieve original datum point)
N90 G0 X-30 Y10 ................................ (Return to initial point)
N100 M30 ...............................................(End of program)

ADDITIONAL PREPARATORY FUNCTIONS SCALING FACTOR (G72) 7
6.5.2 SCALING FACTOR APPLIED ONLY ONTO ONE AXIS
Programming format:
N4 G72 V,W,X,Y,Z 2.4 N4: Block number

G72: Function which defines the scale factor
X,Y,Z: Axis to which the scale factor is applied.
2.4: Scaling factor value (betweem 0.0001 and 15.9999)
In this case the axis to which the scale factor is applied must be at the zero point (value
0) when the factor is applied or cancelled.
The coordinate value of the axis affected must be zero when G72 is applied. When the
scaling factor affects only one axis, the coordinate values of the datum point cannot be
altered by functions such as G32, G92 or G53 through G59.
Tool radius compensation will also be affected by the scaling factor applied to the axis.
If, within the same program, both scaling methods are used, the CNC will apply to the axis
affected by both methods a factor equal to the multiplication of both values.
When checking a program in graphic mode, the graphic being displayed is not affected by
any scaling factor. Therefore, when the scaling factor is applied to one axis only, the values
and graphics displayed will represent the programmed values.
The scaling function is cancelled by applying a factor of 1, after M02,M30, EMER-

GENCY or RESET. If an scaling factor is entered, any preceding factor is automatically
cancelled, regardless of the axis affected.

8 ADDITIONAL PREPARATORY FUNCTIONS SCALING FACTOR (G72)
6.6 PATTERN ROTATION (G73)
This feature allows the rotation of the coordinate axes around the part program’s datum
point on the main plane.
Programming format: N4 G73 A+/-3.3
N4 - Block number
G73 - Pattern rotation code
A+/-3.3 - Rotation angle (between 0º and 360º)
G73 is incremental, i.e., if more than one G73 is programmed. Their respective "A" values
will be added together.
G73 must be programmed alone in a block.
Pattern rotation is cancelled with: G17, G18, G19, G73 (without an "A" value). An M02,
M30, EMERGENCY or RESET.
While G73 is active, blocks defining a point by one angle plus an absolute (G90) cartesian
coordinate are not possible.
N10 G01 X21 Y0 F300

N20 G02 A0 I5 J0
N30 G03 A0 I5 J0
N40 A180 I-10 J0
N50 G73 A45
N60 G25 N10.50.7
N70 M30

ADDITIONAL PREPARATORY FUNCTIONS PATTERN ROTATION (G73) 9
6.7 SINGLE-BLOCK TREATMENT. ON (G47), OFF (G48)
This CNC considers a "single block" the section of a program contained between a G47
and a G48.
After executing function G47, the CNC executes all the following blocks in a row until
a G48 is detected.
When pressing the key while executing a "Single-Block" block, either in Automatic
or block by block, the CNC goes on executing all the following blocks until a G48 is
executed.
While function G47 is active, the Manual Feedrate Override switch as well as the spindle
speed override keys are ignored, thus that section of the program is executed at 100% of
the programmed "F" and "S".
Functions G47 and G48 are modal and incompatible with each other.
On CNC power-up, after executing an M02/M30, after an EMERGENCY or RESET, the

CNC assumes G48.

10 ADDITIONAL PREPARATORY FUNCTIONS SINGLE-BLOCK
TREATMENT
(G47, G48)
7. TOOL COMPENSATION
7.1 TOOL RADIUS COMPENSATION

In normal milling work the path of the tool has to be calculated and defined taking its radius
into account so as to obtain the required dimensions of the part produced.
Tool radius compensation enables the contour of the part to be programmed directly
without taking the dimensions of the tool into account.
The CNC automatically calculates the path to be followed by the tool, based on the contour
of the part and the tool radius value stored in the tool table.
There are three preparatory functions for tool radius compensation:
G40 : Cancellation of tool radius compensation

G41 : Left hand tool radius compensation
G42 : Right hand tool radius compensation
G41. The tool is on the left of the part as seen from the direction of movement.
G42. The tool is on the right of the part as seen from the direction of movement.
The CNC has a table of up to 100 pairs of values for tool radius compensation. R identifies
the tool radius and I the tool wear. The CNC will add (or subtract) the value of I to the value
of R.
The maximum compensation values are: R ±1000 mm or ±39.3699 inches

I ±32.766 mm or ±1.2900 inches
The compensation values must be stored in the tool table (operating mode 8) before
starting the machining or else at the beginning of a part program by means of G50.
The values of I,K can also be checked and modified without stopping the cycle’s
execution (See Operation Manual).
Once the plane in which the compensation is to be applied has been determined by codes
G17,G18,G19 the compensation is made effective by means of G41 or G42 and acquires
the table value selected by code Txx.xx (Txx.00-Txx.99).
Functions G41 and G42 are modal (maintained) and are cancelled by G40, G74, G81,
G82, G83, G84, G85, G86, G87, G88, G89, M02 and M30 and by EMERGENCY or
RESET.

TOOL COMPENSATION RADIUS COMPENSATION 1
G40, G41, G42
7.1.1 SELECTION AND ACTIVATION OF RADIUS COMPENSATION
(G41, G42)
Once G17, G18 or G19 has been used to select the plane in which tool radius
compensation is to be applied, the code G41 or G42 must be used to initiate compensation.
G41: The tool remains to the left of the part in the machining direction.
G42: The tool remains to the right of the part in the machining direction.
Either the block in which G41/G42 is programmed or a previous block must include
programming of function Txx.xx (Txx.00-Txx.99) to select from the tool table the
correction value to be applied. If no tool is selected, the CNC assumes the value T00.00.
Tool radius compensation selection (G41/G42) can only be carried out when G00 or G01
(rectilinear movements) is active. If the first call for compensation is made when G02 or
G03 are active, the CNC will display error code 40.
The next pages illustrate various cases of initiation of tool radius compensation.

2 TOOL COMPENSATION RADIUS COMPENSATION
ON - G41, G42
STRAIGHT-STRAIGHT PATH
Compensated path
Programmed path
Path programmed
in two blocks

ON - G41, G42
STRAIGHT-CURVE PATH
Compensated path
Programmed path

ON - G41, G42
Special cases to be considered
a). If compensation is programmed in a block in which there is no movement, the

initiation of the compensation differs from the case explained above (compare with
diagram in section on straight/straight path).
N0 G91 G41 G01 T00.00

N5 Y-100
N10 X+100
b). If compensation is entered with zero movement programming:
N0 G91 G01 X100 Y100

N5 G41 X0 T00.00
N10 Y-100

ON - G41, G42
7.1.2 OPERATING WITH TOOL RADIUS COMPENSATION
The graphs below illustrate the various paths followed by a tool controlled by a CNC
programmed with radius compensation.

G41, G42
G41, G42
When the CNC operates with tool radius compensation, it reads four blocks ahead of the
block being executed so that it can calculate in advance the path to be followed.
There are certain cases in which particular care has to be taken.
For instance: Three or more blocks which do not include movement in the compensation
plane, between blocks which do.
N0 G01 G91 G17 G41 X50 Y50 F100 T1.1

N5 Y100
N10 X200
N15 Z100
N20 M07
N25 Z200
N30 Y-100
Error 35 will be displayed at point (1). Only blocks containing G20, G21, G22, G23, G24,
G25,G26,G27,G28 or G29 can be programmed and they will not originate error 35 as they
will not have a block without movement.

G41, G42
7.1.3 CANCELLATION OF TOOL RADIUS COMPENSATION
Tool radius compensation is cancelled by function G40.
It should be borne in mind that tool radius compensation cancellation (G40) can only be
carried out in a block in which a rectilinear movement is programmed (G00,G01).
If G40 is programmed in a block containing G02 or G03, the CNC will give alarm 40.
The following is series of various cases of cancellation of compensation.
CURVE - STRAIGHT PATH

OFF - G40
STRAIGHT-STRAIGHT PATH
Compensated path
Programmed path
Path programmed
in two blocks

OFF - G40
7.1.4 MACHINING EXAMPLES WITH TOOL RADIUS
COMPENSATION
Example 1
Compensated path
Programmed path
(profile of the part)
Tool radius : 10 mm.

Tool number : T1.1
It is assumed that there are no movements on the Z axis.
N0 G92 X0 Y0 Z0
N5 G90 G17 S100 T1.1 M03
N10 G41 G01 X40 Y30 F125
N15 Y70
N20 X90
N25 Y30
N30 X40
N35 G40 G00 X0 Y0 M30

(Examples)
Example 2
Compensated path
Programmed path
Tool radius: 10 mm.

Tool number: T1.1
N0 G92 X0 Y0 Z0
N5 G90 G17 G01 F150 S100 T1.1 M03
N10 G42 X30 Y30
N15 X50
N20 Y60
N25 X80
N30 X100 Y40
N35 X140
N40 X120 Y70
N45 X30
N50 Y30
N55 G40 G00 X0 Y0 M30

(Examples)
Example 3
Compensated path
Programmed path
Tool radius: 10 mm.

Tool number: T1.1
N0 G92 X0 Y0 Z0
N5 G90 G01 G17 F150 S100 T1.1 M03
N10 G42 X20 Y20
N15 X50 Y30
N20 X70
N25 G03 X85 Y45 I0 J15
N30 G02 X100 Y60 I15 J0
N35 G01 Y70
N40 X55
N45 G02 X25 Y70 I-15 J0
N50 G01 X20 Y20
N55 G40 G00 X0 Y0 M05 M30

(Examples)
7.2 TOOL LENGTH COMPENSATION
This function makes it possible to compensate for possible differences in length between
the tool programmed and the tool to be used.
As previously indicated in the section on tool radius compensation, the CNC has storage
capacity for dimensions, radius and length of 100 tools (Txx.oo- Txx.99).
L identifies the tool length and K the tool wear. The CNC will add (or subtract) the value
of K to the value of L.
The maximum length compensation values are:
L±1000 mm or ±39.3699 inches K±32.766 mm (1.2900 inches).
The call codes for length compensation are:
G43 : Length compensation

G44 : Cancellation of length compensation
When G43 is programmed, the CNC compensates the length according to the value
selected from the tool table (Txx.00-Txx.99).
Length compensation is applied to the axis perpendicular to the principal plane.
G17 : Length compensation on the Z axis

G18 : Length compensation on the Y axis
G19 : Length compensation on the X axis
Function G43 is modal (persistent) and is cancelled by G44, G74, M02, M30,
EMERGENCY or RESET.
Length compensation can be used in conjunction with canned cycles, although in that case
the precaution has to be taken of applying the compensation before the cycle starts.

14 TOOL COMPENSATION LENGTH COMPENSATION
(G43, G44)
Example of tool length compensation
It is supposed that the tool used is 4 mm shorter than the tool programmed.
The tool number is T1.1 (the value stored in the tool table is L-4).
N0 G92 X0 Y0 Z0
N5 G91 G00 G05 X50 Y35 S500 M03
N10 G43 Z-25 T1.1
N15 G01 G07 Z-12 F100
N20 G00 Z12
N25 X40
N30 G01 Z-17
N35 G00 G05 G44 Z42 M05
N40 G90 G07 X0 Y0
N45 M30

TOOL COMPENSATION LENGTH COMPENSATION 15
(G43, G44)
8. MACHINING CANNED CYCLES
This CNC offers the following machining canned cycles:
G67 N0 & P202=K0 Point to point positioning canned cycle

G67 N0 & P202=K1 Straight-line positioning canned cycle
G67 N0 & P202=K2 Rectangular pattern positioning canned cycle
G67 N0 & P202=K3 Grid pattern positioning canned cycle
G67 N0 & P202=K4 Bolt-hole pattern (arc pattern) positioning canned cycle
G67 N1 & P202=K0 Inside milling canned cycle for a rectangular pocket
G67 N1 & P202=K1 Inside milling canned cycle for a circular pocket
G67 N2 & P202=K0 Outside milling canned cycle for a rectangular pocket
G67 N2 & P202=K1 Outside milling canned cycle for a circular pocket
G67 N3 Surface milling canned cycle
G67 N4 Corner roughing canned cycle
G67 N6 Drilling canned cycle
G67 N7 Tapping canned cycle
G67 N8 Boring / Reaming canned cycle
G67 N9 Center-punching canned cycle
Parameters related to the canned cycles:
The canned cycle can alter the contents of parameters P0 through P99.
Parameters P200 through P209 are reserved for the CNC and some of them, as
described next, have a special meaning.
On power-up, after a Reset and when quitting the execution of program P99996, the
CNC updates the following arithmetic parameters:
P200 The Z axis is set as being controlled by the CNC (0) or as a DRO axis (1)
P201 Work units (0=mm, 1=inches)
P209 Z axis interpolations are possible (0) or not (1)
When programming the canned cycles, if the parameter value is a constant, press K
after the "=" sign. For example: P0 = K25 ......

MACHINING CANNED CYCLES 1
8.1 POINT TO POINT POSITIONING (G67 N0 & P202=K0)
Basic canned cycle defining parameters:
P106 Safety distance along Z

P110, P111 X, Y coordinate of 1st point
P112, P113 X, Y coordinate of 2nd point
P114, P115 X, Y coordinate of 3rd point
P116, P117 X, Y coordinate of 4th point
Feedrate (F) related parameters:
P205 Currently selected machining feedrate value (F) .
When running a canned cycle, it is recommended to set this parameter whenever a new
feedrate is selected.
Example for setting a feedrate of F100:
P205 = K100 Sets parameter P205 to the desired feedrate value (100).
FP205 Selects the feedrate value indicated by P205
Programming example:
N10 P205=K100 .................................... Set the machining feedrate

N20 FP205
N30 P106=K1 ........................................ Parameters for straight-line positioning

P110=K10 P111=K10 .................... Coordinates of the 1st point
P112=K60 P113=K15 .................... Coordinates of the 2nd point
P114=K25 P115=K30 .................... Coordinates of the 3rd point
P116=K25 P117=K30 .................... No more points
N40 P202=K0 ........................................ Indicative of "point-to-point positioning"

N50 G67 N0........................................... Call a canned cycle
N60 M30 ................................................ End of program

2 MACHINING CANNED CYCLES POINT-TO-POINT
POSITIONING
8.2 STRAIGHT-LINE POSITIONING (G67 N0 & P202=K1)
Basic cycle defining parameters:

P110, P111 X, Y coordinates of starting point (X1, Y1). It must always be defined
P112, P113 X, Y coordinates of the end point (Xn, Yn)
P130 Length (L)
P131 Steps between points (I)
P132 Number of points (N)
P133 Path angle (A)
Use one of the methods below to define the desired path:
Set (L, A, N) ....................................... Parameters P130, P133, P132.

Set (L, A, I) ........................................ Parameters P130, P133, P131.
Set (Xn, Yn, L=0, N) ......................... Parameters P112, P113, P130=K0, P132.
Set (Xn, Yn, L=0, I)........................... Parameters P112, P113, P130=K0, P131.
Set (I, N, A) ....................................... Parameters P131, P132, P133
In the latter, set: L=0, Xn=X1, Yn=Y1.
P205 Currently selected feedrate value (F).
feedrate is selected. Example for setting a feedrate of F100:
Definition example:
Either one of the following formats may be used:

P110=K P111=K P130=K60 P133=K30 P132=K4
P110=K P111=K P130=K60 P133=K30 P131=K20
P110=K P111=K P112=K51.961 P113=K30 P130=K P132=K4
P110=K P111=K P112=K51.961 P113=K30 P130=K P131=K20
P110=K P111=K P112=K P113=K P130=K P131=K20 P132=K4 P133=K30

MACHINING CANNED CYCLES STRAIGHT-LINE 3
POSITIONING
8.3 RECTANGULAR PATTERN POSITIONING (G67 N0 & P202=K2)

P110, P111 X, Y coordinate of the first point (X1, Y1). It must always be set
P130 Length along X (Lx)
P131 Step between points along X (Ix)
P132 Number of points along X (Nx)
P134 Length along Y (Ly)
P135 Step between points along Y (Iy)
P136 Number of points along Y(Ny)
P133 Path angle (A). It must always be set
P137 Angle between paths (B). It must always be set
For both movements to be parallel to X and Y, set:
P133=K0 ........... A=0

P137=K90 ......... B=90
To define each path, use one of the following methods:
Set (L, N) ............................................ Parameters P130, P132 & P134, P136

Set (L, I)............................................. Parameters P130, P131 & P134, P135
Set (I, N) ............................................ Parameters P131, P132 & P135, P136


4 MACHINING CANNED CYCLES RECTANGULAR PATTERN
POSITIONING
8.4 GRID PATTERN POSITIONING (G67 N0 & P202=K3)

P110, P111 X, Y coordinate of the first point (X1, Y1). It must always be set
P130 Length along X (Lx)
P131 Step between points along X (Ix)
P132 Number of points along X (Nx)
P134 Length along Y (Ly)
P135 Step between points along Y (Iy)
P136 Number of points along Y(Ny)
P133 Path angle (A). It must always be set
P137 Angle between paths (B). It must always be set
For both movements to be parallel to X and Y, set:
P133=K0 ........... A=0

P137=K90 ......... B=90
To define each path, use one of the following methods:
Set (L, N) ............................................ Parameters P130, P132 & P134, P136

Set (L, I)............................................. Parameters P130, P131 & P134, P135
Set (I, N) ............................................ Parameters P131, P132 & P135, P136


MACHINING CANNED CYCLES GRID PATTERN 5
POSITIONING
8.5 BOLT-HOLE (ARC) PATTERN POSITIONING (G67 N0 & P202=K4)

P110, P111 X, Y coordinates of the first point (X1, Y1)
P138, P139 X, Y coordinates of the center (Xc, Yc). It must always be set
P141 Arc radius (R)
P140 Angle of the first point (A)
P132 Number of points (N). It must always be set
P142 Angular step between points (B). It must always be set
The angular step "B" is always given in degrees and indicates the moving direction.
With a negative value for clockwise and positive for counter-clockwise.
For a full circle, program B0. The moving direction will be counter-clockwise.
To set the starting point, use one of the following methods:
Set (R, A) ............................................ Parameters P141, P140

Set (X1, Y1, R=0) .............................. Parameters P110, P111, P141=K0


6 MACHINING CANNED CYCLES BOLT-HOLE PATTERN
POSITIONING
8.6 INSIDE RECTANGULAR POCKET MACHINING (G67 N1 & P202=K0)
Z SAF

P110, P111 X, Y coordinates of the first point (corner X1, Y1)
P146 Length of the pocket (L). The sign indicates the machining direction.
P147 Pocket width (H)

P150 Rounding radius (r)
P151 Chamfer (C)
For a pocket with rounded corners, set "C0" and assign to "r" the desired
rounding radius.
For a pocket with chamfered corners, set "r0" and assign to "C" the distance
When making a regular pocket, without roundings or chamfers, program "r0"

and "C0".
P148 Machining pass (G). When programmed as 0, the CNC assumes a

value 0.75 times the tool diameter.

MACHINING CANNED CYCLES INSIDE RECTANGULAR 7
POCKET MILLING
P149 Finishing pass (E). When programmed as 0, no finishing pass is
carried out.
P198 % of feedrate F used for the finishing pass (%F).

When set to 0, the finishing pass is carried out at the same feedrate as
the one used for the roughing passes.
P133 Pocket angle (A)
Parameters related to the Z axis:
These parameters are to be set when the Z axis has been set as being controlled by the CNC.
Machine parameter "P617(4)=0".
P107 Z coordinate where the pocket is to be milled out

P108 Pocket depth (P)
P109 Penetration step (in-feed) (I)
P199 % of the feedrate F used to in-feed the Z axis (%F Z)
When set to 0, The in-feed is performed at the selected feedrate.

8 MACHINING CANNED CYCLES INSIDE RECTANGULAR
POCKET MILLING
8.7 INSIDE CIRCULAR POCKET MILLING (G67 N1 & P202=K1)
Z SAF

P110, P111 X, Y coordinates of the pocket center (Xc, Yc)
P141 Radius of the pocket (R). The sign indicates the machining direction.


MACHINING CANNED CYCLES INSIDE CIRCULAR POCKET 9
MILLING
carried out.



10 MACHINING CANNED CYCLES INSIDE CIRCULAR POCKET
MILLING
8.8 OUTSIDE RECTANGULAR POCKET MILLING (G67 N2 & P202=K0)
Z SAF

P110, P111 X, Y coordinates of the first point (corner X1, Y1)
P146 Length of the pocket (L). The sign indicates the machining direction.
P147 Pocket width (H)

P151 Chamfer (C)
For a pocket with rounded corners, set "C0" and assign to "r" the desired
rounding radius.
For a pocket with chamfered corners, set "r0" and assign to "C" the distance
When making a regular pocket, without roundings or chamfers, program "r0"

and "C0".


MACHINING CANNED CYCLES OUTSIDE RECTANGULAR 11
POCKET MILLING
P152 Excess material, both along X and along Y (Q).

carried out.

P133 Pocket angle (A)


12 MACHINING CANNED CYCLES OUTSIDE RECTANGULAR
POCKET MILLING
8.9 OUTSIDE CIRCULAR POCKET MILLING (G67 N2 & P202=K1)
Z SAF

P110, P111 X, Y coordinates of the pocket center (Xc, Yc)
P141 Radius of the pocket (R). The sign indicates the machining direction.


carried out.
P152 Excess material, both along X and Y (Q).



MACHINING CANNED CYCLES OUTSIDE CIRCULAR 13
POCKET MILLING

14 MACHINING CANNED CYCLES OUTSIDE CIRCULAR
POCKET MILLING
8.10 SURFACE MILLING (G67 N3)
This CNC offers 4 types of surface milling. Use arithmetic parameter P202 to choose a
particular one.
These surface milling types are:
P202=K0 Bidirectional milling on X
Z SAF
P202=K1 Bidirectional milling on Y
Z SAF
P202=K2 Unidirectional milling on X
Z SAF

MACHINING CANNED CYCLES SURFACE MILLING 15
P202=K3 Unidirectional milling on Y
Z SAF
Basic cycle defining parameters

P202 Milling type
P110, P111 X, Y coordinate of the first point (corner X1, Y1)
P146 Length of the surface to be milled (L). In unidirectional milling, the
sign indicates the machining direction.
P147 Width of the surface to be milled (H). In unidirectional milling, the
sign indicates the machining direction.
P148 Step between two consecutive passes (G). When set to 0, the CNC
assumes 0.75 times the tool diameter.
P152 Tool overshoot distance on each side of the part for better part finish
on the edges (E)

16 MACHINING CANNED CYCLES SURFACE MILLING
P107 Z coordinate where the part is to be milled off.

P108 Milling depth (P)

MACHINING CANNED CYCLES SURFACE MILLING 17
8.11 CORNER ROUGHING (G67 N4)
With this CNC, it is possible to rough out sharp, rounded or chamfered corners as shown
below:
Z SAF
P154 Machining direction.

P110, P111 X, Y coordinate of the inside point of the corner (X1, Y1)
P146, 147 Length along X and Y respectively (L, H).
Depending on which corner is to be machined, these parameters will

have either a positive or negative sign.

18 MACHINING CANNED CYCLES CORNER ROUGHING
P151 Chamfer (C)
To round a corner, set C0 and assign to "r" the desired rounding radius.
To chamfer a corner, set R0 and assign to "C" the distance to the theoretical
corner to be chamfered.
To machine a sharp corner (neither rounded nor chamfered), program r0 & C0.

P149 Finishing pass (E). When programmed as 0, no finishing pass will be

carried out.
P198 % of the feedrate F applied on the finishing pass (%F).

When set to 0, the finishing pass will be run at the same feedrate as the
one used for roughing.
P133 Angle of the corner with respect to the X axis (A)
P107 Z coordinate where the corner is to be roughed out

P108 Roughing depth (P)

MACHINING CANNED CYCLES CORNER ROUGHING 19
8.12 DRILLING (G67 N6)
P107 Z coordinate where the hole is to be drilled

P108 Hole depth (P)
P109 Drilling step (in-feed) (I)
P143 Dwell at the bottom of the hole before withdrawing the drill bit (K).
Drilling example:
N10 P205=K100 ........................................ Set machining feedrate

N20 FP205
N30 G01 X107 Y78 ................................... Move to drilling position
N40 P107=K0 P108=K12 P109=K5.......... Drilling parameters

P143=K1
N50 G67 N6 ............................................... Call the drilling cycle
N60 M30 .................................................... End of program

20 MACHINING CANNED CYCLES DRILLING
Associate the Drilling operation with the Positioning canned cycle
To do this, proceed as follows:
1st Set the basic parameters to define the drilling operation.

2nd Set the basic parameters of the positioning canned cycle
3rd Set the drilling operation indicator. P203=K1
4th Set the indicator for type of positioning. P202=K*
5th Call the positioning canned cycle. G67 N0
(There is no need to call the drilling canned cycle. G67 N6)
Straight-line drilling example:
N10 P205=K100 ............................................. Set machining feedrate

N20 FP205
N30 P107=K0 P108=K12 P109=K5 .............. Drilling parameters

P143=K1
N40 P106=K1 P110=K20 P111=K10 ............ Parameters for straight line positioning
P130=K50 P133=K25 P132=K6
N50 P203=K1 ................................................. Indicator of drilling operation

P202=K1 ................................................. Indicator for positioning type
N60 G67 N0.................................................... Call the straight-line positioning cycle
N70 M30 ......................................................... End of program

MACHINING CANNED CYCLES DRILLING 21
8.13 TAPPING (G67 N7)
P107 Z coordinate where the hole is to be tapped

P108 Tap depth (P)
P143 Dwell at the bottom of the hole before starting to tap-out (K)
Tapping example:

N20 FP205
N30 G01 X107 Y78 ................................... Move to tapping position

N40 P107=K0 P108=K12 P143=K1.......... Tapping parameters
N50 G67 N7 ............................................... Call the tapping cycle
N60 M30 .................................................... End of program

22 MACHINING CANNED CYCLES TAPPING
Associate the Tapping operation with the Positioning canned cycle
1st Set the basic parameters to define the tapping operation.

3rd Set the tapping operation indicator. P203=K2
(There is no need to call the tapping canned cycle. G67 N7)
Straight-line tapping example:
N10 P205=K100 ............................................. Set the machining feedrate

N20 FP205
N30 P107=K0 P108=K12 P143=K1 .............. Tapping parameters
N40 P106=K1 P110=K20 P111=K10 ............ Parameters for straight-line positioning

P130=K50 P133=K25 P132=K6
N50 P203=K2 ................................................. Indicator of tapping operation

P202=K1 ................................................. Indicator of straight-line positioning
N60 G67 N0.................................................... Call straight-line positioning cycle
N70 M30 ......................................................... End of program

MACHINING CANNED CYCLES TAPPING 23
8.14 BORING / REAMING (G67 N8)
P107 Z coordinate where the machining operation will take place

P108 Boring / reaming depth (P)
P143 Dwell at the bottom of the hole before pulling the tool out (K).
Boring example:

N20 FP205
N30 G01 X107 Y78 ................................... Move to boring position
N40 P107=K0 P108=K12 P143=K1.......... Boring parameters
N50 G67 N8 ............................................... Call boring cycle
N60 M30 .................................................... End of program

24 MACHINING CANNED CYCLES BORING / REAMING
Associate the Boring / Reaming operation with the Positioning canned cycle
1st Set the basic parameters to define the Boring/Reaming operation.

3rd Set the Boring/reaming operation indicator. P203=K3
(There is no need to call the Boring/Reaming canned cycle. G67 N8)
Example of a Bolt-hole pattern (in an arc) boring operation:

N20 FP205
N30 P107=K0 P108=K12 P143=K1 .............. Boring parameters
N40 P106=K1 P138=K70 P139=K20 ............ Parameters for bolt-hole positioning

P141=K40 P140=K-15
P142=K30 P132=K8
N50 P203=K3 ................................................. Indicator of boring operation

P202=K4 ................................................. Indicator of bolt-hole positioning
N60 G67 N0.................................................... Call bolt-hole positioning
N70 M30 ......................................................... End of program

MACHINING CANNED CYCLES BORING / REAMING 25
8.15 CENTER PUNCHING (G67 N9)
P107 Z coordinate where the center punching is to be carried out (Z)

P108 Punch depth (P)
P144 Punch diameter (F)
P145 Punch angle (A)
P143 Dwell after the punch until the tool starts withdrawing (K).
To set the punching depth, use one of the following methods:
Set the punching depth (P) ........................................... Parameter P108

Set P=0, Punch angle (A) &
Punch diameter (F) ........................................... Parameters P108=K, P144, P145
Center punching example:

N20 FP205
N30 G01 X107 Y78 ................................... Move to punch position
N40 P107=K0 P108=K1.5 P143=K0......... Punch parameters
N50 G67 N9 ............................................... Call the center-punching cycle
N60 M30 .................................................... End of program

26 MACHINING CANNED CYCLES CENTER PUNCHING
Associate the Center-punching operation with the Positioning canned cycle
1st Set the basic parameters to define the center-punching operation.

3rd Set the center-punching operation indicator. P203=K4
(There is no need to call the center-punching canned cycle. G67 N9)
Example of a grid pattern center-punching:

N20 FP205
N30 P107=K0 P108=K1.5 P143=K0 ............. Center-punching parameters
N40 P106=K1 P110=K20 P111=K10 ............ Grid pattern positioning parameters

P130=K90 P132=K4 P134=K40
P136=K3 P133=K0 P137=K90
N50 P203=K4 ................................................. Indicator of center-punching operation

P202=K3 ................................................. Indicator of grid pattern positioning
N60 G67 N0.................................................... Call the grid pattern positioning cycle
N70 M30 ......................................................... End of program

MACHINING CANNED CYCLES CENTER PUNCHING 27
9. SUBROUTINES
A subroutine is a section of a program which, properly identified, may be called upon to

be executed from any position (block) of the program.
A subroutine may be called upon several times from different program positions or from
different programs.
With a single call, the subroutine may be executed up to 255 times.
A subroutine may be included within the user-defined program P99996 or may be stored
in the special program P99994 for user-defined subroutines.
Standard and parametric subroutines are basically identical. Their only difference being
that the calling block for a parametric subroutine (G21 N2.2) may contain up to 15
definition parameters.
In the case of a standard subroutine, the parameters may not be defined in the calling block.
The maximum number of parameters of a standard or parametric subroutine is 255 (P0

through P254).
9.1 SPECIAL PROGRAM P99994 FOR USER SUBROUTINES

Program P99994 must be edited at a PC and sent out to the CNC. It cannot be modified
at the CNC.
It must only contain the user-defined subroutines edited in ISO code.
When program P99996 calls upon a subroutine, the CNC looks for it in P99996 first and,
then, if not found, in P99994.
Using P99994 is recommended when several user-defined programs P99996 are being
utilized. This way, if P99994 contains all the usual subroutines, they will not have to be
repeated in each P99996 program.
It is recommended to store the subroutines associated to the T function, machine

parameters "P743" and "P745", in program P99994.

SUBROUTINES 1
9.2 IDENTIFICATION OF A STANDARD SUBROUTINE (G22)
A standard subroutine (not parametric), always starts with a block containing function
"G22". The structure of this block is:
N4 G22 N2 N4 Block number

G22 Defines the beginning of the subroutine
N2 Identifies the subroutine (number between "N0" and "N99").
This block cannot contain any additional information.
Program all the desired blocks after this first subroutine block and remember that a
standard subroutine may also contain parametric blocks.
A subroutine must always end with a block of the type: N4 G24. This "G24" code indicates
the end of the subroutine. This block cannot contain any other information.
Programming example: N0 G22 N25

N10 X20
N15 P0=P0 F1 P1
N20 G24
Atention:
Subroutines "N91" through "N99" may not be defined because they are
utilized by the CNC.
The CNC memory may not contain two standard subroutines with identical
ID numbers even if they belong to different programs. However, it is possible
to use the same number to identify a standard subroutine and a parametric
one.
9.3 CALLING A STANDARD SUBROUTINE (G20)

A standard subroutine may be called upon from any program or other subroutine (standard
or parametric). To do this, "G20" must be used. The structure of a calling block is:
N4 G20 N2.2 N4 Block number

G20 Calling a subroutine
N2.2 The two digits to the left of the period, identify the subroutine being
called upon (00 through 99).
The two digits to the right of the period, indicate the number of
times that subroutine is to be executed (00 through 99).
The number of times may also be programmed by an arithmetic parameter between P0 and
P255. For example: N4 G20 N10.P123
If the number of times is not programmed, the CNC will execute it only once.
The block calling the standard subroutine may not contain any other information.

2 SUBROUTINES STANDARD SUBROUTINE
(G20, G22)
9.4 IDENTIFICATION OF A PARAMETRIC SUBROUTINE (G23)
A parametric subroutine always starts with a block containing a "G23".
The structure of this first block is:
N4 G23 N2 N4 Block number
G23 Defines the beginning of a parametric subroutine
N2 Identifies the subroutine (number between "N0" and "N99").
This block cannot contain any additional information.
Program all the desired blocks after this first subroutine block and remember that a
parametric subroutine may also contain parametric blocks.
A subroutine must always end with a block of the type: N4 G24. This "G24" code indicates
the end of the subroutine. This block cannot contain any other information.
Atention:
Subroutines "N91" through "N99" may not be defined because they are
utilized by the CNC.
The CNC memory may not contain two parametric subroutines with
identical ID numbers even if they belong to different programs. However,
it is possible to use the same number to identify a standard subroutine and
a parametric one.
9.5 CALLING A PARAMETRIC SUBROUTINE (G21)

A parametric subroutine may be called upon from any program or other subroutine
(standard or parametric). To do this, "G21" must be used.
The structure of a calling block is:
N4 G21 N2.2 P3=K±5.5 P3=K±5.5
N4 Block number
G21 Calling a parametric subroutine
N2.2 The two digits to the left of the period, identify the subroutine being called upon
(00 through 99).
The two digits to the right of the period, indicate the number of times that
subroutine is to be executed (00 through 99).
The number of times may also be programmed by an arithmetic parameter between P0 and
P255. For example: N4 G21 N10.P123
If the number of times is not programmed, the CNC will execute it only once.
P3 Number of the arithmetic parameter (P00-P254).
K Value assigned to the arithmetic parameter.
Atention:
When concluding the execution of the parametric subroutine (G24), the
parameters recover the values assigned to them in the calling block even when
they have been set to other values throughout the program.

SUBROUTINES PARAMETRIC SUBROUTINE 3
(G21, G23)
9.6 EXAMPLES
Example 1. Using standard subroutines without parameters
Drill four 15mm-deep holes.
N0 G90 G00 X35 Y35 M03

N5 G22 N1 ............................................... Define the standard subroutine
N10 Z-32
N15 G01 Z-50 F100
N20 G04 K1.0
N25 G00 Z0
N30 G24 .................................................... End of subroutine
N35 X60
N40 G20 N1.1 ........................................... Call subroutine N1
N45 X80 Y30
N55 X100
N65 X0 Y0 M05
N70 M30 ................................................... End of program
4 SUBROUTINES PROGRAMMING EXAMPLES
Example 2. Using standard subroutines with parameters
N10 P0=K48 P1=K24

N20 G1 X40 Y32 F0
N30 G22 N10 .................................. Define the standard subroutine
N40 G91 XP0 F500
N50 YP1
N60 X-P0
N70 Y-P1
N80 G24 .......................................... End of subroutine
N90 G90 X-6 Y72
N100 P0=K24 P1=K16
N110 G20 N10.1 .............................. Call the standard subroutine
N120 G01 G90 X0 Y0 F0
N130 M30 ........................................ End of program

SUBROUTINES PROGRAMMING EXAMPLES 5
Example 3. Using parametric subroutines with parameters
Perform the machining operations shown above using the same parametric subroutine.
The tool moves over the part to Z10 and the machining depth is Z-10.
N0 G90 G00 X20 Y20 Z10 S1500 M03

N10 G01 Z-10 F100
N15 G21 N1.1 P0=K20 P1=K30 P2=K-20 P3=K-10 P4=K-20 .............. Part 1
N20 G90 G00 Z10
N25 X60 Y20
N30 G01 Z-10
N35 G21 N1.1 P0=K30 P1=K10 P2=K-30 P3=K20 P4=K-30 ............... Part 2
N40 G90 G00 Z10
N45 X110 Y120
N50 G01 Z-10
N55 G21 N1.1 P0=K10 P1=K30 P2=K-10 P3=K0 P4=K-30 ................. Part 2
N60 G90 G00 Z10
N65 X0 Y0 M05
N70 M30
N100 G23 N1 ................................. Define subroutine

N105 G01 G91 YP0 F100
N110 XP1
N115 XP2 YP3
N120 XP4
N145 G24 ........................................ End of subroutine

6 SUBROUTINES PROGRAMMING EXAMPLES
Example 4. Using parametric subroutines without parameters
N10 G90 G01 X40 Y30 F0

N20 G23 N8 .............................................. Define parametric subroutine
N30 G01 G91 X50 F500
N40 Y30
N50 X-10
N60 G03 X-30 Y0 I-15 J0
N70 G01 X-10
N80 Y-30
N90 G24 .................................................... End of subroutine
N100 G01 G90 X0 Y0 F0
N110 X-70 Y50
N120 G21 N8.1 ......................................... Call subroutine
N130 G01 G90 X0 Y0 F0
N140 M30 ................................................. End of program
When the CNC reads block N120, it will execute subroutine N8 ( defined between N30
and N80) once.

SUBROUTINES PROGRAMMING EXAMPLES 7
9.7 NESTING LEVELS
It is possible to call upon a subroutine from the main program or from another subroutine
(standard or parametric) and upon another one from this one and so on up to 15 levels. Each
one of these levels may be repeated 255 times.
Subroutine nesting diagram
M02 or M03

8 SUBROUTINES NESTING LEVELS
10. PARAMETRIC PROGRAMMING
This CNC offers 255 arithmetic parameters (P0 through P254) which can be used to edit
parametric blocks and perform math operations and jumps within a program. These
parametric blocks may be written anywhere in the program.
The various operations to be performed with these parameters are:
F1 Addition
F2 Subtraction
F3 Multiplication
F4 Division
F5 Square root
F6 Square root of the sum of squares (Pythagorean formula)
F7 Sine
F8 Cosine
F9 Tangent
F10 Arc tangent
F11 Comparison
F12 Entire part (integer without decimals)
F13 Entire part plus one
F14 Entire part minus one
F15 Absolute value (without sign)
F16 Complement (invert sign)
F17 Memory address (location) of the indicated block
F18 X coordinate contained in the block located at the indicated address
F19 Y coordinate contained in the block located at the indicated address
F20 Z coordinate contained in the block located at the indicated address
F21 Not being used at this time.
F22 Memory address (location) of the block previous to the indicated one
F23 Selected tool offset number
F24 R value of the indicated tool
F25 L value of the indicated tool
F26 I value of the indicated tool
F27 K value of the indicated tool
F29 Number of the selected tool
F30 Logic AND function
F31 Logic OR function
F32 Logic XOR function
F33 Logic NOR function

PARAMETRIC PROGRAMMING 1
10.1 ASSIGNMENTS
Any value may be assigned to any parameter.
a) N4 P1 = P2
P1 takes the value of P2 while P2 keeps its original value
b) N4 P1 = K1.5
P1 takes the value of 1.5
"K" indicates that it is a constant. Its value range is: ±99999.99999.
c) N4 P1= H (HEXADECIMAL value)
P1 takes the HEXADECIMAL value indicated after "H".

Possible "H" values: 0/FFFFFFFF.
d) N4 P1 = X
P1 takes the current theoretical coordinate value of the X axis.
e) N4 P1 = Y
P1 takes the current theoretical coordinate value of the Y axis.
f) N4 P1 = Z
P1 takes the current theoretical coordinate value of the Z axis.
g) N4 P1 = T
This CNC has an internal clock which keeps track of the program execution (running)
time.
P1 takes the current value of this clock (always in hundredths of a second).
In order to find out the execution time required by some parts or operations, include
this type of blocks at the beginning and end of the program section to be timed and
then subtract the obtained values.
h) N4 P1= 0X
P1 takes the current theoretical X axis coordinate referred to Machine Reference Zero
(home).
i) N4 P1= 0Y
P1 takes the current theoretical Y axis coordinate referred to Machine Reference Zero
(home).
j) N4 P1= 0Z
P1 takes the current theoretical Z axis coordinate referred to Machine Reference Zero
(home).
2 PARAMETRIC PROGRAMMING ASSIGNMENTS
10.2 OPERATORS "F1" through "F16"
F1 Addition
Example: N4 P1 = P2 F1 P3
P1 takes the value resulting from adding P2 and P3. That is, P1 = P2 + P3.
It may also be programmed as: N4 P1 = P2 F1 K2 which means that P1 takes the value
of P2 + 2. The letter "K" indicates that it is a constant.
When the same parameter appears as an addend and a result, N4 P1 = P1 F1 K2 , it

indicates that, from this moment on, it increments its value by "2" (P1 = P1 + 2).
F2 Subtraction
N4 P10 = P2 F2 P3 ............... P10 = P2 - P3

N4 P10 = P2 F2 K3 .............. P10 = P2 - 3
N4 P10 = P10 F2 K1 ............ P10 = P10 - 1
F3 Multiplication
N4 P17 = P2 F3 P30 ............. P17 = P2 x P30

N4 P17 = P2 F3 K4 .............. P17 = P2 x 4
N4 P17 = P17 F3 K8 ............ P17 = P17x 8
F4 Division
N4 P8 = P7 F4 P35 ............... P8 = P7 : P35

N4 P8 = P2 F4 K5 ................ P8 = P2 : 5
N4 P8 = P8 F4 K2 ................ P8 = P8 : 2
F5 Square root
N4 P15 = F5 P23 .................. P15 = P23

N4 P14 = F5 K9.................... P14 = 9
N4 P18 = F5 P18 .................. P18 = P18
F6 Square root of the sum of squares
N4 P60 = P2 F6 P3 .............. P60 = P2² + P3²

N4 P50 = P40 F6 K5 ............ P50 = P40² + 52
N4 P1 = P1 F6 K4 ............... P1 = P1² + 4²
F7 Sine
N4 P1 = F7 K5...................... P1 = Sine 5 degrees

N4 P1 = F7 P2 ...................... P1 = Sine P2
The angle (P2) must be given in degrees.
F8 Cosine
N4 P1 = F8 P2 ...................... P1 = Cosine P2
N4 P1 = F8 K75.................... P1 = Cosine 75 degrees

PARAMETRIC PROGRAMMING OPERATORS 3
"F1" through "F16"
F9 Tangent
N4 P1 = F9 P2 .................... P1 = tg P2
N5 P1 = F9 K30.................. P1 = tg 30 degrees
F10 Arc tangent
N4 P1 = F10 P2 .................. P1 = arc. tg P2 (result in degrees)

N4 P1 = F10 K0.5............... P1 = arc. tg 0.5
F11 Comparison
It compares one parameter with another one or with a constant and it activates the
conditional jump flags (its usefulness will be described in the section on conditional
jumps G26, G27, G28, G29).
N4 P1 = F11 P2
If P1 = P2, the "if zero" flag is activated.

If P1 > P2, the "if equal to or greater than" flag is activated.
If P1 < P2, the "if smaller than" flag is activated.
It may also be programmed as: N4 P1 = F11 K6
F12 Entire Part (Integer without decimals)
N4 P1=F12 P2 .................... P1 takes the integer value of P2.

N4 P1=F12 K5.4................. P1 = 5
F13 Entire part plus one
N4 P1 = F13 P2 .................. P1 takes the integer value of P2 plus 1.

N4 P1 = F13 K5.4............... P1 = 5 + 1 = 6
F14 Entire part minus one
N4 P1 = F14 P27 ................ P1 takes the integer value of P27 minus 1.

N4 P5 = F14 K5.4............... P5 = 5 - 1 = 4
F15 Absolute value
N4 P1 = F15 P2 .................. P1 takes the absolute value of P2.

N4 P1 = F15 K-8 ................ P1 = 8
F16 Complement
N4 P7 = F16 P20 ................ P7 takes the value of P20 with the opposite sign. P7 = -
P20
N4 P7 = F16 K10................ P7 = -10

4 PARAMETRIC PROGRAMMING OPERATORS
"F1" through "F16"
10.3 OPERATORS "F17" through "F29"
These functions do not affect the jump flags.
F17 N4 P1 = F17 P2
P1 takes the memory address value (location) of the block number indicated by P2.
Example N4 P1 = F17 K12. P1 takes the value of the memory address where block
N12 is located.
F18 N4 P1=F18 P2
P1 takes the X coordinate value contained in the block whose address is (located at)
P2.
F18 does not admit a constant operand. Example : P1 = F18 K2 IS WRONG.
F19 N4 P1=F19 P2
P1 takes the Y coordinate value contained in the block located at P2.
F19 does not admit a constant operand. Example: P1 = F19 K3 IS WRONG
F20 N4 P1 = F20 P2
P1 takes the Z coordinate value contained in the block located at P2.
F19 does not admit a constant operand. Example: P1 = F19 K3 IS WRONG
F20 does not admit a constant operand. Example: P1 = F20 K4. IS WRONG
F21 Not being used at this time
F22 N4 P1=F22 P2
P1 takes the memory address (location) of the block prior to the location indicated by
P2.
F22 does not admit a constant operand. Example: P1 = F22 K5. IS WRONG.
F23 N4 P1 = F23
P1 takes the number of the current active tool offset.
F24 This function may be programmed in two different ways:
N4 P9=F24 K2 P9 takes the R value appearing in position 2 of the tool table.
N4 P8=F24 P12 P8 takes the R value appearing in the tool table position
indicated by the value of P12.

"F17" through "F29"
N4 P15=F25 K16 P15 takes the L value appearing in position 16 of the tool table.
N4 P13=F25 P34 P13 takes the L value appearing in the tool table position
N4 P6=F26 K32 P6 takes the I value appearing in position 32 of the tool table.
N4 P14=F26 P15 P14 takes the I value appearing in the tool table position
N4 P90=F27 K13 P90 takes the K value appearing in position 13 of the tool table.
N4 P28=F27 P5 P28 takes the K value appearing in the tool table position
F29 N4 P1=F29
P1 takes the number of the current active tool.
One block may contain all the desired assignments and operations as long as they do not
modify more than 15 parameters.

6 PARAMETRIC PROGRAMMING OPERATORS
"F17" through "F29"
10.4 BINARY OPERATORS "F30" THROUGH "F33"
The available binary operations are:

F33 Logic NOR function
These BINARY operations also activate the internal flags depending on the results of their
operations for later use when programming CONDITIONAL JUMPS/CALLS (G26,
G27, G28, G29).
Binary operations may be performed between:
Parameters P1 = P2 F30 P3
Parameters and constants P11 = P25 F31 H(8)
Constants P19 = K2 F32 K5
The "H" value must be a positive hexadecimal number of up to 8 characters. In other

words, it must be between "0" and "FFFFFFFF" and may not be the first operand.
Example: N4 P1= P2 F30 P3 Value of P2 Value of P3 Value of P1

A5C631F C883D C001D
Example: N4 P11= P25 F31 H35AF9D01

Value of P25 Value of H Value of P11
48BE6 35AF9D01 35AF9FE7
Example: N4 P19= P72 F32 H91C6EF

Value of P72 Value of H Value of P19
AB456 91C6EF 9B72B9
F33 Logic NOT function
Example: N4 P154= F33 P88 P154 takes the "ones" complement of (inverts its bits )
P88
Value of P88 Value of P154
4A52D63F B5AD29C0

"F30" through "F33" & "F36"
10.5 CONDITIONAL JUMP FUNCTIONS (G26, G27, G28, G29)
They are similar to function G25 (unconditional jump) described in the chapter on
"Additional Preparatory Functions" in this manual.
Functions G26, G27, G28 and G29, before jumping to the indicated program block, verify
that the required condition has been met.
G26 Jump if zero. It requires the "Zero" condition to be met.
G27 Jump if not zero. It requires the "Zero" condition NOT to be met.
G28 Jump if less than zero. It requires the "Less than" condition to be met.
G29 Jump if equal/greater than "0". It requires the "Less than" condition NOT to be met.
The "Zero" condition also referred to as "Equal to" is activated in the following cases:
* When the result of an operation is equal to zero.
Example: N001 P1 P3 F2 K5 If P3 = 5
* If both sides of a comparison are identical
Example: N002 P1 F11 K8 If P1 = 8
The "Less than" condition is also referred to as "Negative" and it is activated in the
following cases:
* When the result of an operation is less than zero (negative).
Example: N001 P1 = P3 F2 K5 If P3 < 5
* When the first operand in a comparison is smaller than second one.
Example: N002 P1 F11 K8 If P1 < 8
Atention:
Assignments and non-parametric functions do not alter the status of the
condition flags.
Programming example: N060 P2 F11 K22

N065 G01 X10
N070 Y20
N071 G26 N100
N072 G28 N200
N073 G29 N300
Block N060 does a comparison
Blocks N65 and N70 do not change the condition flags.
Thus, If P2 = 22, the program continues at block N100
If P2 < 22, the program continues at block N200
If P2 > 22, the program continues at block N300
Care must be taken when programming functions G26 and G29. If, in the above example,
the following were programmed instead: N071 G28 N200
N072 G29 N300
N073 G26 N100
The program would not execute N073. With P2 < 22, it would jump to N200 and, with
P2 > 22, it would jump to N300. Thus, skipping block N073.

8 PARAMETRIC PROGRAMMING JUMP FUNCTIONS
(G26, G27, G28, G29)
Parametric programming example to calculate the various points forming a cardioid, its
formula being: R = B |cos A/2|
Where: X0 Y0 is the starting point and
P0 = A (angle)
P1 = B
P2 = A/2
P3 = cos A/2
P4 = |cos A/2|
P5 = R = B |cos A/2|
N10 G93 G01 F500

N20 P0=K0 P1=K30 ............................................................. A=0, B=30
N30 P2=P0 F4 K2 P3=F8 P2 P4=F15 P3 P5=P1 F3 P4 ....... R = B |cos A/2|
N40 G01 G05 R P5 A P0 ...................................................... Motion block
N50 P0=P0 F1 K5 ................................................................. Angular step of 5°
N60 P0=F11 K365 ................................................................ If A=365° --> End
N70 G27 N30 ........................................................................ If not, calculate new point
N80 X0 Y0
N90 M30

PARAMETRIC PROGRAMMING JUMP FUNCTIONS 9
(G26, G27, G28, G29)
ERROR
CODES
* When the first character of the block to be executed is not an "N".
* When while BACKGROUND editing, the program in execution calls a subroutine located in the program
being edited or in a later program.
The order in which the part-programs are stored in memory are shown in the part-program directory. If during
the execution of a program, a new one is edited, this new one will be placed at the end of the list.
002 Too many digits when defining a function in general.
* When a negative value has been assigned to a function which does not accept the "-" sign.
* When an incorrect value has been assigned to an automatic operation:
- Positioning in line: ..................................... If L=0, Xn=X1, Yn=Y1, I=0

If L=0, Xn=X1, Yn=Y1, N=0
If I=0, N=0
If I>0, L/I fraction
- Positioning in arc: ...................................... If N=0
If R=0, Xc=X1, Yc=Y1
- Positioning in rectangle or grid pattern: If LX=0, IX=0 or LY=0, IY=0
If LX=0, NX=0 or LY=0, NY=0
If LX>0, IX=0, NX<2 or LY>0, IY=0, NY<2
If LX>0, IX>0, LX/IX fraction
If LY>0, IY>0, LY/IY fraction
- Rectangular pocket .................................... If L=0 or H=0
If r>(L/2) or r>(H/2)
- Circular pocket .......................................... If Tool radius > R
- Corner roughing ........................................ If L=0 or H=0
If r>L or r>H
- Surface milling .......................................... If L=0 or H=0
005 Parametric block programmed wrong.
006 There are more than 10 parameters affected in a block.
007 Division by zero.
008 Square root of a negative number.
009 Parameter value too large.
010 M41, M42, M43 or M44 has been programmed.
011 More than 7 "M" functions in a block.
- Function G50 is programmed wrong
- Tool dimension values too large.
- Zero offset values ( G53/G59 ) too large.
014 A block has been programmed which is incorrect either by itself or in relation with the program history up to
that instant.
015 Functions G20, G21, G22, G23, G24, G25, G26, G27, G28, G29, G30, G31, G32, G50, G52, G53, G54, G55,
G56, G57, G58, G59, G72, G73, G74, G92 and G93 must be programmed alone in a block.
016 The called subroutine or block does not exist or the block searched by means of special function F17 does not
exist.
017 Negative or too large thread pitch value.
018 Error in blocks where the points are defined by means of angle-angle or angle-coordinate.
- After defining G20, G21, G22 or G23, the number of the subroutine it refers to is missing.
- The "N" character has not been programmed after function G25, G26, G27, G28 or G29.
- Too many nesting levels.
020 The axes of the circular interpolation are not programmed correctly.
021 There is no block at the address defined by the parameter assigned to F18, F19, F20, F21, F22.
022 An axis is repeated when programming G74.
023 K has not been programmed after G04.
025 Error in a definition block or subroutine call, or when defining either conditional or unconditional jumps.
- Memory overflow.
- Not enough free tape or CNC memory to store the part-program.
027 I/J/K has not been defined for a circular interpolation or thread.
028 An attempt has been made to select a tool offset at the tool table or a non-existent external tool (the number of
tools is set by machine parameter).
029 Too large a value assigned to a function.
This error is often issued when programming an F value in mm/min (inch/min) and, then, switching to work in
mm/rev (inch/rev) without changing the F value.
030 The programmed G function does not exist.
033 A movement of over 8388 mm or 330.26 inches has been programmed.
Example: Being the X axis position X-5000, if we want to move it to point X5000, the CNC will issue error
33 when programming the block N10 X5000 since the programmed move will be:
5000 - (-5000) = 10000 mm.
In order to make this move without issuing this error, it must be carried out in two stages as indicated
below:
N10 X0 ; 5000 mm move

N10 X5000 ; 5000 mm move
034 S or F value too large.
035 Not enough information for corner rounding, chamfering or compensation.
036 Repeated subroutine.
037 Function M19 programmed incorrectly.
038 Function G72 or G73 programmed incorrectly.
It must be borne in mind that if G72 is applied only to one axis, this axis must be positioned at part zero (0 value)
at the time the scaling factor is applied.
- More than 15 nesting levels when calling subroutines.
- A block has been programmed which contains a jump to itself. Example: N120 G25 N120.
040 The programmed arc does not go through the defined end point (tolerance 0.01mm) or there is no arc that goes
through the points defined by G08 or G09.
041 This error is issued when programming a tangential entry as in the following cases:
- There is no room to perform the tangential entry. A clearance of twice the rounding radius or greater is
required.
- If the tangential entry is to be applied to an arc (G02, G03), The tangential entry must be defined in a linear
block.
042 This error is issued when programming a tangential exit as in the following cases:
- There is no room to perform the tangential exit. A clearance of twice the rounding radius or greater is required.
- If the tangential exit is to be applied to an arc (G02, G03), The tangential exit must be defined in a linear block.
043 Polar origin coordinates (G93) defined incorrectly.
045 Function G36, G37, G38 or G39 programmed incorrectly.
046 Polar coordinates defined incorrectly.
047 A zero movement has been programmed during radius compensation or corner rounding.
049 Chamfer programmed incorrectly in a rectangular pocket or corner roughing operation in such way that:
* The tool cannot machine it because the chamfer is too small.

* A chamfer that big cannot be machined with those L, H, E parameter values
050 Functions M06, M22, M23, M24, M25 must be programmed alone in a block.
051 * A tool change cannot be performed without being in the change position.
052 * The requested tool is not in the magazine.

054 There is no tape in the cassette reader or the reader head cover is open.
055 Parity error when reading or recording a cassette.
057 Write-protected tape.
058 Sluggish tape transport.
059 Communication error between the CNC and the cassette reader.
060 Internal CNC hardware error. Consult with the Technical Service Department.
061 Battery error.
The memory contents will be kept for 10 more days (with the CNC off) from the moment this error occurs. The
whole battery module located on the back must be replaced. Consult with the Technical Service Department.
Atention:
Due to danger of explosion or combustion, do not try to recharge the battery, do not expose
it to temperatures higher than 100°C (232°F) and do not short the battery leads.
064 * External emergency input (pin 14 of connector I/O1) is activated.
066 * X axis travel limit overrun.
067 * Y axis travel limit overrun.
068 * Z axis travel limit overrun.
070 ** X axis following error.
071 ** Y axis following error.
072 ** Z axis following error.
074 ** Spindle speed value too large.
080 This error occurs when using a tool smaller than the machining pass "G" in a rectangular/circular pocket or in
a corner roughing operation.
081 This error occurs when the tool radius is greater than "(L/2)-E" or "H/2)-E".
082 ** Parity error in general parameters.
083 This error occurs when programming "r>0" or "C>0" in a rectangular pocket or corner roughing operation.
084 This error occurs when programming a tool radius greater than "R-E" in a circular pocket.
085 This error occurs when using a 0-radius tool (tool offset) having programmed "G=0" (machining pass) in a
rectangular/circular pocket or in a corner roughing operation.
086 This error occurs when assigning an incorrect value to an automatic operation or to a machining operation:
- Rectangular pocket ................ If P=0 or I=0

- Circular pocket ...................... If P=0 or I=0
- Corner roughing ..................... If P=0 or I=0
- Surface milling ...................... If P=0 or I=0
- Center punching: ................... If P=0, =0
- Drilling: ................................. If P=0 or I=0
- Tapping: ................................. If P=0
- Boring, reaming: .................... If P=0
089 * All the axes have not been homed.
This error comes up when it is mandatory to search home on all axes after power-up. This requirement is set
by machine parameter.
094 Parity error in tool table or zero offset table G53-G59.
095 This error occurs when the tool radius is larger than the rounding radius "r" in a rectangular pocket or corner
roughing operation.
096 ** Parity error in Z axis parameters.
097 ** Parity error in Y axis parameters.
098 ** Parity error in X axis parameters.
099 ** Parity error in M table.
105 This error comes up in the following cases:
> A comment has more than 43 characters.
> A program has been defined with more than 5 characters.
> A block number has more than 4 characters.
> Strange characters in memory.
106 ** Inside temperature limit exceeded.
108 ** Error in Z axis leadscrew error compensation parameters.
109 ** Error in Y axis leadscrew error compensation parameters.
110 ** Error in X axis leadscrew error compensation parameters.

115 * Watch-dog error in the periodic module.
This error occurs when the periodic module takes longer than 5 milliseconds.
116 * Watch-dog error in the main module.
This error occurs when the main module takes longer than half the time indicated in machine parameter "P729".
117 * The internal CNC information requested by activating marks M1901 thru M1949 is not available.
118 * An attempt has been made to modify an unavailable internal CNC variable by means of marks M1950 thru
M1964.
119 Error when writing machine parameters, the decoded M function table and the leadscrew error compensation
tables into the EEPROM memory.
This error may occur when after locking the machine parameters, the decoded M function table and the
leadscrew error compensation tables, one tries to save this information into the EEPROM memory.
120 Checksum error when recovering (restoring) the machine parameters, the decoded M function table and
leadscrew error compensation tables from the EEPROM memory.
Atention:
The ERRORS indicated with "*" behave as follows:
They stop the axis feed and the spindle rotation by cancelling the Enable signals and the
analog outputs of the CNC.
hey interrupt the execution of the part-program of the CNC if it was being executed.
The ERRORS indicated with "**" besides behaving as those with an "*", they activate the
INTERNAL EMERGENCY OUTPUT.
FAGOR CNC 800M
NEW FEATURES
Ref. 9701 (in)

Version 2.4 (June 1996)
1. HANDWHEELS AFFECTED BY FEED-HOLD.

Until now, it was assumed that electronic handwheels operated like mechanical handwheels and, therefore, were not affected by Feed-
hold.
However, some applications require the electronic handwheels (manual pulse generators) to be affected by Feed-hold.
Machine parameter "P628(7)" indicates whether they are or not affected by Feed-hold.
P628(7) = 0 Not affected

P628(7) = 1 Affected.
2. AUTOMATIC TOOL CHANGERS (ATC)

With this feature, it is possible to manage tool changers at any time.
Until now, this was only possible while executing a program (P99996) in Automatic Mode.
Parameter setting:
Machine parameter "P628(3)" indicates whether the machine has an ATC or not.
P628(3) = 0 No ATC.
P628(3) = 1 The machine has an ATC.
In either case, the CNC considers machine parameter "P743" and "P745" .
P743 Standard subroutine to be executed prior to a T function

P745 Standard subroutine to be executed after a T function
The subroutines associated with the T function must contain the tool selection sequence and must be defined by the manufacturer
in one of the special ISO-coded user programs: P99994 or P99996.
Both subroutines are defined by an integer between 0 and 89.

If set to 0, the CNC assumes that no subroutine is to be executed.
-2-
2.1 MACHINE WITH MANUAL TOOL CHANGER
Machine parameter "P628(3)" must be set to "0" (no ATC available).
Basic operation in JOG or DRO mode
Every time a new tool is selected, (T?? - START), the CNC acts as follows:
1.- If machine parameter "P743" is set to a value other than "0", the CNC executes that standard subroutine.
2.- The CNC outputs the BCD code and assumes the new tool.
Basic operation while executing an automatic operation
Every time the execution of an automatic operation requires a tool change, (T01 active and the cycle requests T02), the CNC
behaves as follows:
2.- It displays the message: "TOOL CHANGE" and interrupts program execution.
3.- When the operator presses the [CYCLE START] key, the CNC outputs the BCD code and assumes the new tool.
5.- The CNC resumes the execution of the automatic operation.
Basic operation while executing the ISO-coded user program (99996)
a) One or both machine parameters "P743" and "P745" have been set to a value other than "0".
Every time the execution of the ISO program (99996) requires a tool changer, the CNC behaves as follows:
4.- The CNC resumes program execution.
b) Both machine parameters "P743" and "P745" have been set to "0".
2.- It executes the internal standard subroutine N99, which:
Displays the message: "TOOL CHANGE"

and interrupts program execution (M00).
3.- When the operator presses the [CYCLE START] key, the CNC resumes program execution.
-3-
2.2 MACHINE WITH AUTOMATIC TOOL CHANGER (ATC)
Machine parameter "P628(3)" must be set to "1" (ATC available).
Basic operation in JOG or DRO mode
Every time a new tool is selected, (T?? - START), the CNC acts as follows:
Basic operation while executing an automatic operation
Every time the execution of an automatic operation requires a tool change, (T01 active and the cycle requests T02), the CNC
behaves as follows:
4.- The CNC resumes the execution of the automatic operation.
Basic operation while executing the ISO-coded user program (99996)
a) One or both machine parameters "P743" and "P745" have been set to a value other than "0".
4.- The CNC resumes program execution.
b) Both machine parameters "P743" and "P745" have been set to "0".
2.- It executes the internal standard subroutine N99, which:
Displays the message: "TOOL CHANGE"

and interrupts program execution (M00).
3.- When the operator presses the [CYCLE START] key, the CNC resumes program execution.
-4-
3. TREATMENT OF THE M19 (SPINDLE ORIENT)
When using ATC, the spindle must be oriented before changing tools.
This features implements function M19 to manage spindle orientation.
M19 should be included in the standard subroutine to be executed before the T function (machine parameter P743).
Requirements:
The spindle must have a spindle encoder installed.
This encoder must be connected via connector "A5", which is the same one used for the electronic handwheel associated with
the Z axis.
To use this feature on machines having a handwheel associated with the Z axis, connector "A5" must be shared by the handwheel
and the spindle encoder.
Precautions on machines having a Z axis handwheel:
· Both feedback devices must be commutated (handwheel and spindle encoder).
· The CNC interprets the feedback signals at connector "A5" as follows:
In "Spindle Orient" mode" (M19) as spindle feedback.

In "Open Loop Spindle" mode (M3, M4, M5) as handwheel pulses.
· If the spindle switches from "Spindle Orient" mode to "Open Loop" mode without swapping the feedback device at connector
"A5", the CNC will take the spindle pulses as handwheel pulses.
Parameter setting:
Machine parameter "P800" indicates whether there is a spindle encoder installed or not and, consequently, whether "Spindle
Orientation" is available or not.
P800 = 0 No spindle encoder installed. "Spindle Orient" not available.

P800 <> 0 Spindle encoder line count (number of pulses/rev).
Besides having an spindle encoder (P800 other than 0), the following machine parameters must also be set:
P609(2) Spindle counting direction

P700 Spindle speed when operating in M19
P601(7) Sign of the spindle analog output associated with M19.
P612(8) Type of spindle encoder reference mark (home).
P619(6) Spindle orient in both directions (Negative S also possible).
P719 Minimum analog spindle output when in M19.
P717 Spindle in-position zone when in M19
P718 Proportional gain K of the spindle when in M19
P916 Spindle Orient position when executing M19 without an "S" value.
Programming format
Spindle Orient is programmed as: "M19 S4.3", where:
M19 Indicates that the spindle is now moving in Closed loop.

S4.3 Indicates the number of degrees it has to move from the reference zero mark
Programming format while in DRO mode
To orient the spindle, proceed as follows:
* Press the keystroke sequence: [F] - [BEGIN] - [END]

* The bottom of the CNC screen shows the letter "M"
* Key in [1] - [9] - [S] - (desired value) - [CYCLE START]
-5-
Basic operation
A "M19 S4.3" type block is executed as follows:
* The CNC outputs the M19 code as any other "M" function so the electrical cabinet can execute it.
* If the spindle was in open loop (M3, M4), the CNC slows the spindle down until its speed is below the value set by machine
parameter "P700" and, then, homes the spindle.
* The CNC orients the spindle to the preset position (S4.3) and at the speed set by machine parameter "P700".
If a block containing only an "M19" is executed (without "S4.3"), the CNC orients the spindle to the position set by machine
parameter "P916". If "P916=0", the spindle spins indefinitely at the rpm set for M19.
The orienting direction is set by machine parameter "P601(7)"; however, the spindle may be oriented in either direction by
using machine parameter "P619(6)".
* The spindle will remain in closed loop until:
- An M3, M4 or M5 is executed
- An S ???? is executed
- A Reset is carried out
- An M30 is executed
- An execution error comes up
Example:
M3 S1000 Spindle in open loop and turning clock-wise.

M19 Spindle in closed loop, home search and orientation to position indicated by parameter "P916".
M19 S100 Orient to 100° (from reference mark, home)
S1000 Spindle in open loop recovering its previous turning direction (M3):
M19 S200 Spindle in closed loop, home search and orientation to 200º from reference mark.
-6-

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FAGOR 800M CNC

Ref. 9701 (in)

This manual is addressed to the machine operator.

Chapters 1, 2, 3, 4 and 5 show how to operate with this CNC.

FAGOR AUTOMATION, S.Coop. reserves the right to modify the contents

Comparison Table for Fagor 800M CNC models ....................................................... ix

Safety Conditions ........................................................................................................... 3

1.1 CRT description .................................................................................................................. 1

Chapter 2 BASIC OPERATIONS

2.1 Axis feedrate setting ........................................................................................................... 1

Chapter 3 AUXILIARY FUNCTIONS

3.1 Millimeter <-> inches ......................................................................................................... 1

Chapter 4 AUTOMATIC OPERATIONS

4.1 General concepts ................................................................................................................. 2

Chapter 5 MACHINING OPERATIONS

5.1 General Concepts ................................................................................................................ 2

Chapter 6 WORKING WITH PART-PROGRAMS

6.1 Access to the part-program table ....................................................................................... 1

Tool Radius Compensation l l

Tool Length Compensation l l

Integrated PLC (PLCI) l

ISO-coded program editing l l

Date: July 1995 Software version: 2.1 and newer

FEATURE AFFECTED MANUAL AND SECTION

ISO Programming. Programming Manual

Editing of program P99996 at the CNC. Installation Manual Section 3.10

Subroutine associated to the execution of a tool Installation Manual Section 4.3

ISO codes of the 800T CNC Programming Manual

Date: November 1995 Software version: 2.2 and newer

FEATURE AFFECTED MANUAL AND SECTION

Subroutines to be executed before and after Installation Manual Section 4.3

"M" functions associated with automatic Operating Manual Section 4.1.2

"M" functions associated with machining Operating Manual Section 5.1.1

This unit must only be repaired by personnel authorized by Fagor Automation.

Precautions against personal damage

Do not work in humid environments

Do not work in explosive environments

Precautions against product damage

Install the unit in the right place

This unit complies with the European directives on electromagnetic compatibility.

Precautions during repair

"Ground Protection" symbol

When sending the monitor, especially protect the CRT glass.

It has the Installation manual inside. Sometimes, it may contain an additional

Sometimes, it may contain an additional manual describing New Software

PLCI Manual To be used when the CNC has an integrated PLC.

Is directed to the machine builder or person in charge of installing and starting

The operation manual consists of the following sections:

Comparative Table for Fagor 800M CNC models

New Features and modifications

Introduction Safety Conditions

Chapter 2 Basic operations

Chapter 3 Auxiliary functions:

Chapter 4 Automatic operations.

Chapter 5 Machining operations.

Chapter 6 Working with parts.

*** GENERAL TEST *** Passed

Press any key to access the CNC standard operating mode.

1.1 CRT DESCRIPTION

Chapter: 1 Section: Page

3.- This window shows the following information:

* The currently selected spindle turning direction

* The currently selected tool (T).

* GENERAL TEST * Passed