Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

See discussions, stats, and author profiles for this publication at: https://www.researchgate.

net/publication/345742370

Journal of Marketing and Consumer Research www.iiste.org ISSN

Article · January 2016

CITATIONS READS

0 350

3 authors:

Asrat Worku Jarsa Ermias Mekonnen


Wolaita Sodo University Wolaita Sodo University
1 PUBLICATION   0 CITATIONS    1 PUBLICATION   0 CITATIONS   

SEE PROFILE SEE PROFILE

Alula Shirko
Wolaita Sodo University
9 PUBLICATIONS   17 CITATIONS   

SEE PROFILE

Some of the authors of this publication are also working on these related projects:

Technical Efficiency and Commercialization of Moringa and its Impacts on Food and Nutrition Security in Southern Nations Nationalities and Peoples’ Regional State of
Ethiopia View project

Socioeconomic impact of carbon sequestration View project

All content following this page was uploaded by Alula Shirko on 11 November 2020.

The user has requested enhancement of the downloaded file.


Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Wood Furniture Value Chain Analysis:The Case of Small and


Medium Scale Wood Manufacturing Industries in Wolaita Sodo,
Ethiopia
Alula Tafesse1* Asrat Worku2 Ermias Mekonnen3
1.Department of Agricultural Economics, College of Agriculture, Wolaita Sodo University, PO box 138,
SNNPR, Ethiopia
2.Department of Rural Development and Agricultural Extension, College of Agriculture, Wolaita Sodo
University, PO box 138, SNNPR, Ethiopia
3.Department of Natural Resource Management, College of Agriculture, Wolaita Sodo University, PO box 138,
SNNPR, Ethiopia

The research is financed by Wolaita Sodo University


Abstract
Current study aimed to identify and characterize different actors involved in wood furniture (Beds) value chain in
Wolaita Sodo and to map the value chain of wood furniture (Beds) manufactured Wolaita Sodo. The research has
used primary and secondary data and descriptive analysis to obtain the following facts; diverse actors have been
participated directly or indirectly in the chain. In input supply about 35% of the owners/managers of enterprises
sourced their raw material far from Wolaita Sodo like (Adis Ababa, Shashmane, and Hawasa) while, the remaining
obtained from local traders around sodo area. Commonly Single, Medium, Double and King Bed size were
produced in the area. The estimated volume of production was about 15804 pieces in the year 2014/15 costing
30279.2 Birr in average from which the manufactures received average profit of Birr 10603.18 in total. In other
side retails cost and received average profit of 81.08 and 547.90 respectively. Additionally poor quality in raw
material and law quantity, lack of modern technology and skilled man power are pointed as a problem in the area.
As an opportunities existence of high market potential in the Country and raw material resource in the area were
mentioned. Thus, government bodies should invest on capacity and performance building of enterprises engaged
in furniture manufacturing by using various relevant institutions is highly needed to sustain furniture contribution
to local as well as global economy.
Keywords: Furniture, manufacturing, small and medium scale, value chain

1. INTRODUCTION
Wood furniture production has relatively vast potential to significantly contribute to the country’s GDP by using
huge amount of local inputs but it is less competitive currently. Local owners and executives of the furniture
industries are puzzled by the high quality and low price of imported furniture which are making their own products
fail on the market miserably. As such, this may be no surprise since even index of competitiveness of
manufacturing industries of neighboring countries like Kenya is many folds greater than that of Ethiopia according
to the status of wood furniture sector data displayed on website. The Ethiopian manufactured wood products sector
accounted for only 0.6 percent of the country‘s industrial production in the year 2009/10 the problem will
exacerbate if Ethiopia is accepted to be member of WTO since all local products lose their comparative advantage
obtained via various protection measures (CSAR, 2010).
Wolaita Sodo is one of the potential areas of wood products for furniture production. The supply of saw
mills from Southern and neighboring forest resources rich regions makes it potential for furniture manufacturing.
But the wood furniture manufacturing industries (especially the small and medium scale) in the area are working
in inefficient and very rudimentary level. Most furniture needs of the area especially of Wolaita Sodo town are
fulfilled through importing wood furniture and other furniture types like that of mica and metal.
Therefore, it is high time that efficiency and competitiveness of the value chain of manufactured wood
products in Ethiopia in general and in Wolaita Sodo in particular should be upgraded and made to be efficient and
competitive. So this study in Wolaita Sodo is initiated to contribute for improving the efficiency and
competitiveness of the sector through identifying and characterizing different actors involved in the value chain;
mapping the value chain of wood furniture manufactured in the different small and medium scale industries and
identifying challenges and opportunities to upgrade the value chain.

2. Materials and Method


2.1 Description of the study area
Woliata Ssodo town is located in the center of southern Ethiopia in Woliata zone at southern nation nationalities
and people’s regional state. The town is located at 390 km from Addis Ababa the capital city of Ethiopia and 170
km from the regional city, Hawasa. The absolute location of the town is 80 north and 370 east latitude and longitude

29
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

respectively. (Woliata sodo town administration, 2014)

Figure 1: Map of the study area

2.2 Types and Methods of data collection


The date used for this study were collected both from primary and secondary sources. Primary data were collected
from all primary data sources through structured questionnaires, group discussion and direct observation. In the
course of interviewing, all the respondents were asked a basic set of questions which can help to get the right
response to achieve each of objectives of the study. Key informants were availed with basic research questions for
discussion through which the researchers can get insight knowledge. Secondary data were collected from different
institutions, organizations and offices through face to face contact as well as through reviewing documents and
publications.

2.3 Sampling size and procedures


The samples which were used for this study included representatives of different types of participants in the value
chain. Per each chain actor class the sampling strategy were different.
For industries CSA categorizes the manufacturing industry among other criteria based on type of
ownership, size of employees and size of paid up capital. The category which is based on size of capital was used
in this study since it is relatively stable and information on was obtained from trade and industry offices. Based on
list obtained then stratification of the industries for small scale, meddle scale and large scale based on ownership
and size of employee on the first stage were done. From each of both small and middle scale wood furniture
manufacturing industries the sample were proportionately selected, except from large scale industries. Thus, from
the total of 248 small and medium furniture industries 98 respondents were selected.
For retailers of wood furniture, the sample size of wood furniture (bed) whole sellers and assemblers were
determined on the number of traders that were known after getting the profile from town administration industry
and trade office. Since their number is small, all ten retailers were taken.

2.4 Methods of Data Analysis


Both descriptive statistics and econometric methods of data analysis were used. That is the collected data were
analyzed by using a combination of descriptive statistics and value chain. Data collected through group discussions,
observation, and qualitative interviews were analyzed qualitatively. Data regarding production-to-consumption
systems, actors, and processes were mapped and described by using the value chain analysis guidelines of
Kaplinsky et al. (2003). The results of the in-depth, semi-structured interviews with the managers/owners of
medium scale wood manufacturing industries producing and trading wood furniture in different parts/sub-cities of
Wolaita Sodo provide the empirical base of the paper. Interviewing scenarios which were designed on the basis of
the Kaplinsky and Morris methodology described in A Handbook for Value Chain Research (2003) were used to
obtain expert assessments from respondents inside the value chain, permitting the researchers to characterize
value-chain patterns, to identify the composition and roles of their agents, and to explore the potential for increase
in added value.

3. Results and Discussion


3.1. Socio-Economic Characteristics of respondents
From total number 98 sampled small and medium scale enterprises considered in this study, all of the sampled
respondents were male owners/managers (100%) as shown in Table 1. The reason might be due to differences in
gender related culture. Even though the current Ethiopian constitution calls for affirmative action to allow women
to participate equally with men in political, economic, and social fields, in the past four decades, the government
has failed to adequately address the plight of women entrepreneurs (Bekele & Jacobs 2008). Bekele and Jacobs
(2008) provide a longitudinal analysis of entrepreneurs in Ethiopia between1996-2001. According to the study,

30
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

78% of all failed businesses (that were included in the study) were owned or operated by women - this number is
indicative of the level of support, or the absence thereof, to female entrepreneurs. The main concern expressed by
women entrepreneurs in the study was lack of adequate financing (69%). Furthermore, female entrepreneurs
displayed higher levels of poor managerial skills (72%), shortage of technical skills (74%) and lower levels of
education (55%) when compared to their male counterparts.
According to Nichter and Glodmark, (2005), women entrepreneurs face a constrained business
environment where culture dictates access to market, education and business skills. Similarly, Gomez, (2009),
found that disproportionate domestic obligations limit competitiveness of women entrepreneurs to enjoy benefits
of additional growth opportunities such as visiting multiple markets to purchase cheaper inputs and tap market
demand. Satisfying their and their families’ daily consumption needs is their business goals and economic shocks
of any kind can force them to remain subsistent forever. In order to facilitate their full contribution to poverty
reduction, relevant support services for the promotion of women entrepreneurship should, therefore, be identified
and supported.
With regard to, the age of owners/managers the average furniture industry owner age was 45.5, the
minimum and maximum age being 30 and 70. The average year of production experience of the furniture
enterprises owners/managers was 10, the minimum and maximum production experience of the medium and large
scale furniture manufacturing owners/managers were 3 and 20 respectively. An empirically rigorous study of high-
growth entrepreneurs provides telling insights about the importance of skills and business contacts gained during
past employment (Tiruneh 2011). Among Latin American and East Asian entrepreneurs, contacts were found to
be a key benefit of work experience, helpful in identifying business opportunities, obtaining financing and other
resources, and alleviating management challenges (Brown et al., 2004). Capelleras and Rabetino (2008) in their
study found no relationship between prior MSE experience and firm growth. The same is true for the medium and
large scale furniture manufacturing in Wolaita Sodo. As the results of the study showed that, the previous
experience of the medium and large scale furniture manufacturing owners/managers had no contribution on the
marketable supply of Bed.
Table 1: Socio-Economic Characteristics of respondents in average
Indicator N Minimum Maximum Mean Std. Deviation
Age (years) 98 30 60 45.49 8.722
Sex(M or F) 98 1 1 1.00 .000
Experience in years 98 3 20 10.20 11.425
As revealed on below educational level of owner/manager of medium and large furniture manufacturing
enterprises/ industries, the result showed that (10.2%) had primary school education; (14.48%) had secondary
school education (18.36%) had 10+2, (20.4%) had TVET Diploma, (18.36%) other Diploma, (18.36%) were
Degree holders.
The educational role on enterprise success is explained through its effect on exposure to new information
and processing of this new information, which has an ultimate positive impact on production and/or distribution
of goods and services. Bates (1990) advocates the positive impacts of education through its effect on making good
business judgments, exposure to new technology, exploiting opportunities well and thereby contributing to
business endurance and success. Therefore, more than half of the respondents were diploma and degree holders.
Table 2: Education levels of respondents in percent.
Education level Frequency Percentage
Elementary 10 10.2
12th Complete 14 14.28
10+2 18 18.36
TVET Diploma 20 20.4
Other Diploma 18 18.36
Degree 18 18.36
Total 98 100

3.2. Value Chain Analysis (VCA)


3.2.1. Value chain (VC) map of Beds in Wolaita Sodo
The value chain map of small and medium scale furniture manufacturing in Wolaita Sodo is revealed in Figure 2.
According to McCormick and Schmitz (2002), value chain mapping enables to visualize the flow of the product
from conception to end consumer through various actors. It also helps to identify the different actors involved in
the small and medium scale furniture manufacturing enterprises/industries value chain, and to understand their
roles and linkages.

31
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Figure 2: Value chain (VC) map of Beds.

3.3. Actors and their Role


The value chain map highlighted the involvement of various actors who have participated directly or indirectly in
the value chain. According to KIT et al. (2006), the direct actors are those involved in commercial activities in the
chain (input suppliers, producers, traders, consumers) and indirect actors are those that provide financial or non-
financial support services, such as credit agencies, business service providers, government, NGOs, cooperatives,
researchers and extension agents.
Input Supply Stage (Upstream of the Beds VC)
To bring furniture product to the final stage several inputs are considered human resource, materials, design, and
technology are the major input utilized by small and medium scale furniture producers in Wolaita Sodo for the
production of furniture.
Moreover, furniture making is needed different materials and process to bring it in to final stage. The
materials used in furniture making are divided in to three. These are major, auxiliary and finishing materials.
Table 3: Types of material used in furniture production
Major Material Auxiliary Material Finishing Material
• Solid wood • Bed hook • Varnish
• Medium density Fiber • Steel • Lacquer
board(MDF)
• Chip wood • Wood screw • Thinner
• Plywood • Glue • Stain
• Nail • Sanding paper
Solid wood, MDF, Chip wood and plywood are the major raw materials used in furniture making
abundantly. Whereas, Steel, Bed hook, wood screw and glue are auxiliary materials and varnish, lacquer, thinner
and stain are used as finishing materials in furniture making.
Percentage share of Materials
The percentage share of major material is higher than that of auxiliary and finishing materials 84 %, 4%, and 12%
are the percentage share of major, auxiliary and finishing material respectively.
The sourcing of raw materials is an important step at the beginning of the value chain. The findings of
the study implied that small and medium furniture manufacturing owners/managers procuring their raw material
from both local and far outside the area for the production of furniture. About 35% of the owners/managers of
enterprises sourced their raw material from far outside like (Adis Ababa, Hawasa, Shashemane, etc) while, the
remaining obtained from local traders. The materials provided by local traders in the town of Wolaita Sodo
included solid wood, MDF1, ply wood2, Steel, Bed hook, wood screw, chip wood3, glue; finishing material like

1
Wooden panels produced under heat and pressure with the addition of an adhesive to glue fibres.
2
Wooden panels produced under heat and pressure with the addition of an adhesive to sheets of wood.
3
Wooden panels produced under heat and pressure with the addition of an adhesive to particles.

32
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

varnish, lacquer, thinner, stain etc. There is no well organized marketing structure between input supplier and
producers in the study area.
Besides, furniture manufacturers reported that, sourcing of local solid wood or (tawula, while pronounced
locally) is very challenging and there is invisible hand in the marketing of solid wood. Therefore, the country
policy should upgrade the current type of transaction constraining the solid wood market.
Production Stage
The small and medium furniture manufacturing industries are the key actors who were directly involved in
furniture (Bed) production activities. There are several types of Bed with different design which are produced by
small and medium scale furniture manufacturer in Wolaita Sodo. In order to make simplified the Bed VCA, four
common types of Beds were identified for this study based on their dimension and frequent availability in regular
households. These are, Single Bed size (90cm by 190cm), Medium Bed size (120cm by 190cm), Double Bed size
(150cm by 190cm) and King Bed size (180cm by 190cm) are common types of Bed frequently produced by Small
and medium scale furniture manufacturers.
The major value chain functions that furniture manufactures perform include procurement of raw material,
product design, making bill of material, cutting and shaping, assembling, finishing and delivery of the product to
end consumer at the point of sale.
Marketing Stage (Lower stream or forward linkage of the Beds VC)
Marketing stage is an important stage in the value chain. After the product is ready for sell Small and medium
scale furniture manufactures deliver their product to retailer and consumer. Eighty five percent of furniture
manufactures their products for domestic consumption due to some factors. These are high cost of local and
imported raw materials, old technology, and shortage of raw material locally etc.
According to World Bank Group, 2013 reports the cost of producing a wooden chair is more than twice
as high in Ethiopia as in China and Vietnam for two main reasons. First, soft wood is much more expensive in
Ethiopia than in China and Vietnam a cubic meter of pine lumber costs US$667 in Ethiopia compared to US$344
in China and US$275 in Tanzania. Second, labour productivity is very low, even in the larger firms. Workers
produce 4.5 chairs a day in China, 1.9 in Vietnam, and only 0.3 in Ethiopia (0.5 in Tanzania and 0.4 in Zambia).
Lower wages do not compensate for lower productivity, which is caused by the small scale of operations and low
skills of managers and workers (the labour cost per chair in Ethiopia is US$10, compared with US$3 in China and
Vietnam) (World Bank Group, 2013). Consequently, in order to overcome these challenges policy should be
designed and increasing the marketing channel for furniture products.
Consumption Stage
Consumers are the last step of the value chain. They are those who purchase the products for use. About two types
of Bed consumers were identified: households and institutions which give services to Such as clinics, church,
hotels etc. Almost all of the consumers purchase the Bed directly from manufacturer. Frequently, medium (120cm
by 190cm) and double size (150cm by 190cm) Beds are much requested by consumers. Specially, they are
demanded by those who live in condominium.

3.4 Marketing channels Analysis


The analysis of marketing channels is intended to provide a systematic knowledge of the flow of the goods and
services from their origin (producer) to the final destination (consumer). Marketing channel of furniture products
is very short comparatively with other products (e.g. agricultural products).consequently; two marketing channels
were identified for all types of Bed included in this study.
The estimated volume of production of Single Bed size (90cm by 190cm) ,medium Bed size (120 by
190),double Bed size (150 by 190) and king Bed 180 by 190 was about 1604, 5250, 8310 and 640 pieces
respectively in the year 2014/15 from which about 1526, 5104, 8190 and 622 pieces were sold respectively. The
analysis was made separately and the result obtained was the following.
3.4.1. Single Bed size (90cm by 190cm) Marketing channel
As it has been stated in the previous paragraph the estimated amount of single Bed size (90cm by 190cm) sold
were (1526) pieces in Wolaita Sodo in 2014/15. Which are 59.5% and 40.5% were received by Household and
Retailers respectively.

33
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Figure 3: Single Bed size (90cm by 190cm) Marketing channel.


3.4.2. Medium Bed size (120cm by 190cm) Marketing channel
As revealed in figure 4 the amount of medium Bed size 120 by 190 produced were (5250) pieces from which
(5104) pieces were sold in Wolaita Sodo in 204/15. Which are 33%, 57% and 10% were sold to retailers,
household and institutions.

Figure 4: Medium Bed size (120cm by 190cm) Marketing channel.


3.4.3. Double size (150cm by 190cm) Marketing channel
Similarly, as displayed in figure 5 the volume of double size (150cm by 190cm) produced were (8310) pieces from
which (8190) were sold in 2013/14 in Wolaita Sodo 20%, 65%and 15% goes to retailers, household and institutions
respectively.

Figure 5: Double size (150cm by 190cm) Marketing channel.


3.4.4. King Bed size (180cm by 190cm) Marketing channel
Finally, the estimated amount of King Bed size 180 by 190cm produced was (640) pieces which are 622
pieces were marketed in Wolaita Sodo in 2014/15. Also it received more by house hold than other actors. Due to
it is large size these types of Bed is not required much.

Figure 6: King Bed size (180cm by 190cm) Marketing channel.

3.5. Analysis of the Cost and Return of the Different types of Bed.
Table 4, showed that the specification of average raw materials and other input consumed by small and medium

34
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

scale enterprise at the study area.


Table 4: Average unit production Cost and Average selling price of different kinds of Beds.
Average unit cost
Description Single Bed Medium Bed Double Bed King Bed
No 90*190 120*190 150*190 180*190
1 Solid wood 225.00 337.50 450.00 900.00
2 MDF 18 mm 1,125.00 1,500.00 1,875.00 3,000.00
3 Chip wood 13mm 360.00 360.00 468.00 540.00
4 Ply wood 105.00 105.60
5 Bed hook 60.00 60.00 90.00 240.00
6 Glue 26.00 52.00 52.00 312.00
7 RHS 25*25*1.25mm 67.50 202.50 270.00 810.00
8 Sealer, Lacquer & spurso 330.00 495.00 825.00 2,310.00
9 Thinner 84.00 126.00 210.00 630.00
10 Sanding paper 31.30 50.00 46.00 156.50
11 Nail w/out head 17.25 12.00 - 138.00
12 Wood screw 12.00 - - -
13 Total raw material cost 2,443.05 3,324.6 4,344.6 9,132.50
14 Labour Cost 403.85 415.38 673.00 3,500.00
15 Manufacturing OH and 711.73 934.72 1,254.40 3,158.12
administrative costs
Total average cost 3,558.63 4,673.60 6,272.00 1,5790.60
Average selling price 4,804.15 6,309.36 8,467.20 21,317.30
The analysis considered the cost items in each of the type’s Bed. There are different types of Bed produced
by small and medium scale furniture manufacturing industries and supplied to market in Wolaita Sodo. Both the
price and cost of production is different for the different type of Bed based on their dimension. These are Single
Bed size (90cm by 190cm), Medium Bed size (120 cm *190 cm), Double Bed size (150cm by 190cm) and King
Bed Size (180cm by 190 cm).
Table 5: Average unit production Cost and benefit analysis of single Bed size (90cm by 190cm).
Item Value in Birr Profit
Producers Production Cost
Raw material cost 2,443.05
Labour Cost 403.85
Manufacturing OH and 711.73
administrative costs
Average Total cost 3,558.63
Average selling price 4,804.15
1,245.52
Retailers Marketing cost
Purchasing price 4804.15
Transport cost 10.00
Labour cost 26.00
House rent 12.00
Others 33.00
Average Total marketing cost 81.08
Average Total cost 4,885.25
Average Selling price 5,433.15
547.90
The average total production cost incurred was Birr 3543.6 which is 2443.05 Birr) raw material cost,
403.85 Birr labour cost and 696.7 Birr manufacturing over head and administrative cost. The small and medium
scale furniture manufacturing industries also earned 1245.52 Birr/single Bed as average profit. Generally, the
average selling price of single Bed size (90cm by 190cm) of Small and medium scale furniture manufacturers in
the study area was 4804.15 Birr minimum and maximum selling prices were 2684.00 and 6800.00 Birr,
respectively. Whereas, average selling price for retailers was 5,433.15 birr/single Bed and 81.08birr/single Bed
was retailer average marketing cost. 547.90birr/ single Bed also the profit gained by retailers.

35
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Table 6: Average unit production Cost and benefit analysis of Medium Bed size (120cm by 190cm).
Item Value in Birr Profit
Producers Production Cost
Raw material cost 3,324.60
Labour Cost 415.38
Manufacturing OH and administrative costs 934.72
Average Total cost 4,673.70
Average selling price 6,309.36
1,635.76
Retailers Marketing cost
Purchasing price 6,309.36
Transport cost 13.00
Labour cost 28.00
House rent 17.00
Others 41.00
Average Total marketing cost 99.00
Average Total cost 6,408.40
Average Selling price 7,182.00
773.60
The average total production cost for medium sized Bed was Birr 4,673.70 which is 3,324.60 Birr raw
material cost, 415.38 Birr labor cost and 934.72 Birr manufacturing over head and administrative cost. The small
and medium scale furniture manufacturing industries also earned 1,635.76 Birr/ medium Bed as average profit.
Generally, the average selling price of Medium Bed size (120cm by 190cm) of Small and medium scale furniture
manufacturers in the study area was 6,309.36; minimum and maximum selling prices were 3868.20 and 8250.00
Birr, respectively. Whereas, average selling price for retailers was 7,182.00 birr/single Bed and the average
marketing cost of single size Bed for retail was 99.00 birr/.
Table 7: Average unit production Cost and benefit analysis of Double size (150cm by 190cm).
Item Value in Birr Profit
Producers Production Cost
Raw material cost 4,344.6
Labour Cost 673.00
Manufacturing OH and administrative costs 1,254.4
Average Total cost 6,272.00
Average selling price 8,467.20
2,195.20
Retailers Marketing cost
Purchasing price 8,467.20
Transport cost 13.00
Labour cost 26.00
House rent 19.75
Others 46.00
Average Total marketing cost 104.00
Average Total cost 8,571.20
Average Selling price 9,421.20
850.00
The average total production cost for double sized Bed was Birr 6,272.00 which is 4,344.60 Birr raw
material cost, 673.00 Birr labour cost and 1,254.40 Birr manufacturing over head and administrative cost. The
small and medium scale furniture manufacturing industries also earned 2,195.20/ Double Bed as average profit.
Generally, the average selling price of Double Bed size (150cm by 190cm) of Small and medium scale furniture
manufacturers in the study area was 8,467.20; minimum and maximum selling prices are 6223.70 and 9856.13
Birr, respectively. Whereas, average selling price for retailers was 9,421.20 birr/single Bed and 104.00 birr/ double
Bed. The average marketing cost for retailing of double sized Bed (150cm by 190cm) was 850.00birr.

36
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Table 8: Average unit production Cost and benefit analysis of King Bed size (180cm by 190cm).
Item Value in Birr Profit
Producers Production Cost
Raw material cost 9,132.5
Labour Cost 3,500.00
Manufacturing OH and administrative costs 3,158.12
Average Total cost 15,790.60
Average selling price 21,317.30
5,526.70
Retailers Marketing cost
Purchasing price 213173.00
Transport cost 24.08
Labour cost 52.00
House rent 29.00
Others 102.10
Average Total marketing cost 207.20
Average Total cost 21,524.20
Average Selling price 23,424.20
1,900.00
The average total production cost for king size Bed was Birr 15,790.60 which is 9,132.50 Birr raw
material cost, 3,500.00 Birr labour cost and 3,158.12 Birr manufacturing over head and administrative cost. The
small and medium scale furniture manufacturing industries also earned 5,526.70/ King Bed as average profit.
Generally, the average selling price of king Bed size (180cm by 190cm) of Small and medium scale furniture
manufacturers in the study area was 21,317.30 Birr; minimum and maximum selling prices were 16,000.00 and
26,000.00 Birr, respectively. Whereas, average selling price for retailers was 23,424.20 birr/single Bed and the
average retailing marketing cost was 207.20 birr. Retailer also gained 1,900.00 birr/King Bed size.
In general, producers gained more than retailers in all types of Bed. It might be, due to the marketing cost
of producers is considered in production cost during product planning. But for retailers it is additional cost.

3.5. Challenges and Opportunities in small and medium Scale furniture manufacturing industries Value
Chain
In spite of their big potential for the development of the economy, small and medium furniture manufacturing
industries faced serious problems and are often unable to capture market opportunities, have difficulty in achieving
economics of scale in procuring raw materials, technology ,skilled man power, consultancy services etc. According
to Delmar and Dante (1977), resource endowments, lack of education and skilled labour force and infrastructure
are the major factors that could influences a countries road towards industrialization.
There are a number of issues that need to be addressed and constraints to be overcome to develop and
promote the small and medium furniture manufacturing industries in Wolaita Sodo.
Table 9: Major production constraints of small and medium scale furniture producers
Major constraints No %

Lack of Sufficient Supply of locally Raw material 84 85.7


Quality of locally available raw material is not reliable 89 90.8
Lack of skilled manpower 86 87.8
Land 60 66.67
Technology 90 94.9
Raw Materials
Shortage of raw material and lack of quality raw materials are the major problems for small and medium scale
furniture manufacturing in Wolaita Sodo. Out of the total responding establishments to this particular question, 84
establishments, which constituted 85.7%, responded that lack of sufficient local raw material supply is the major
reason for relying on imported raw materials, as shown in Table 15 above. While unreliable quality of local raw
material was reported as major reason by 89 establishments or 90.8 percent. Similarly, Gebreeyesus (2013) found
that Manufacturing establishments were seriously constrained by shortages of foreign exchange, raw material
supply, working capital and the like.
The majority of the Ethiopian manufacturing establishments are known for their high dependence on
imported raw materials in their production activities and this urges one to ask the reason for such a huge
dependence (CSA, 2013). In general, the results showed that the raw material demand by local manufacturing
industries couldn’t be satisfied from domestic sources due to various reasons mentioned above. Therefore, the

37
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

respective government bodies must pay attention to build the capacity and performance of Small and medium scale
furniture manufacturing enterprises.
Lack of land: result from the research also confirmed that 66.67% of the respondents described lack
suffcient land size as a problem of their production. This findings has similarity with Moyi & Njiraini (2005) who
mentioned out that much of SMEs in Kenya faced the problem of land availability as constraint of production.
Lack of modern Technology: Findings from the research confirmed that 77% of the respondents used
obsolete technology. Only 23% of the respondents were using modern technology. The findings agree with Moyi
& Njiraini (2005) who found out that much of the existing technology available to SMEs in Kenya is either
insufficiently productive to create secure livelihoods with the available resources or cannot produce goods of a
quality or the type that enables them to break into new, expanding or demanding markets. The increase in
production of value-added products can be achieved by increasing the scale of production and increasing the use
of technology (Lantz, 2003). Efforts to increase value addition can be done through the use of technology in every
business activity, so the competitive advantage of the company can be formed by creating excellence in one or
several chain business activities (Porter, 1990).
The efficiency and effectiveness of production is assured by the level of technology in use. Technology
can be expressed in terms of type of hard knowledge such as machinery, workshop lay out, inventory and quality
control and soft knowledge in terms of licenses, patents and designs or utility models etc. Most of the owners of
the industries use out dated and traditional technology machineries due to limited capital and lack of skilled person
needed to operate advanced machines. Advanced technologies and methodologies help to improve the quality of
goods and services (Wadsworth et al., 2002). The adoption of new technology and utilization of competently
skilled manpower enables sustained increase in product quality, reduction in the cost of production, increase in
market share and profit margin.
Lack of skilled man power
Furniture manufacturing is labour-intensive which require sufficient labour force. However, almost all developing
countries like Ethiopia suffer from serious shortage of qualified personnel at all levels in all key points in industry.
The same is true for the Small and medium scale furniture enterprises. About 70% of owners/managers stated that,
most of the employees engaged in their enterprises are not educated and have lack of technical skill. They get skill
through experience the reason behind to the lack of skilled labour for Small and medium scale furniture
manufacturer in Wolaita Sodo are as follows:-
• Most people considered woodworking as low profession due to this reason there is no sufficient man
power in this profession.
• Those who graduated from TVET are cooperating themselves as Micro and small enterprises and work
self-employed in their own enterprises. Due to the reason mentioned above small and medium scale
furniture manufacturers suffer with lack of skilled labour.
In addition to this almost all the existing enterprises use outdated and old technology. Due to this factor the Wolaita
Sodo small and medium industries are not competitive in global market. The adoption of new technology and
utilization of skilled manpower will enable to sustainably increase production capacity, quality, and reduction of
cost of production, market and profit margin to business operators in the industry. Therefore, it is essential to link
the manufacturing sector with training institution like colleges of TVET to facilitate access to training and upgrade
opportunities for the labour force engaged in small and medium scale furniture enterprises.
Existence of high market potential in the Country
There is high domestic demand of furniture product. Due to urbanization, rapid population growth and
improvement of living conditions Ethiopian citizens with anticipated fast economic growth. The increase in
demand of furniture product in the domestic market shows the increasing importance of the product for human
being. Among the sample of respondents 82.2% reported the presence of high market demand. While the share of
local market was 100% and export market share was 0.00 in the reference year.
According to the respondent report there is a big market opportunity for furniture product in the study
area. However, this opportunity has limited to domestic market for various problem listed above. The respondents
also reported that, the government emphasis for this subsector is very low. Similarly, (UNDP, 2014), reported that,
the economy of the country still depends on very few subsectors. For instance, 64 percent of the real GDP growth
is contributed by three sub-sectors, namely, crop production, construction and wholesale and retail trade. Therefore,
the contribution of small and medium scale furniture sub sector should be well known and these enterprises should
be well supported equally with other sector. Furthermore, Government should give due attention to this sector and
it is important to support them by providing all necessary material and services.

3.6. SWOT analysis


The SWOT analysis of the enterprise was useful for a clear understanding of the enterprises status. The following
major strengths, weaknesses, Opportunities and Challenges are observed

38
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

Table10: SWOT Analysis for Wolaita Sodo Small and medium scale furniture manufacturing enterprises.
Strength Weaknesses
• Customer attraction • Poor product quality(finishing)
• Product design • Poor linkage with input suppliers
• Create job opportunity • Old technology application
• Less access to export market
• In competitiveness in global market
Opportunities Threats(Challenges)
• Export to nearby Neighboring • Shortage of raw material
countries(Sudan, Kenya)
• Easy transport access • The production system is not knocked down
• Demand for product • Lack of skilled persons
• Non availability of standard (quality) raw
material
• Illegal selling of local raw material
• Cost of raw material both local and imported
• Lack of encouragement
• Absence of training
• Shortage of capital and land
• The existence of high finishing imported product
with reasonable selling price
4. Conclusions
The value chain map highlighted the involvement of diverse actors participated directly or indirectly in the chain.
Directly input suppliers, producers, traders, consumers and indirectly actors are credit agencies, business service
providers and government are involved.
The actors involved in vertical/upstream to bring furniture product to the final stage used several inputs
such as human resource, materials, design, and technology. The materials used in furniture making are divided as
major, auxiliary and finishing materials. The percentage share of given material is 84 %, 4%, and 12% respectively.
About 35% of the owners/managers of enterprises sourced their raw material far from Wolaita Sodo like (Adis
Ababa, Shashmane and Hawasa) while, the remaining obtained from local traders around Wolaita Sodo area.
There are several types of Bed with different design which are produced by small and medium scale
furniture manufacturer in Wolaita Sodo. Commonly produced are Single Bed size (90cm by 190cm), Medium
Bed size (120cm by 190cm), Double Bed size (150cm by 190cm) and King Bed size (180cm by 190cm). Eighty
five percent of furniture manufactures provide their products for local consumption. The products are consumed
by households (especially living in condominium) and institutions (higher education institutions, hospitals, church,
hotels etc.). Frequently, medium (120cm by 190cm) and double size (150cm by 190cm) Bed are much requested
by consumers. The estimated volume of production was about 1604, 5250, 8310 and 640 pieces respectively in
the year 2014/15 from which about 1526, 5104, 8190 and 622 pieces were sold respectively.
The average total production cost incurred for raw material, labor, manufacturing over head and
administrative issues is Birr 3543.6, 4,673.70, 6,272.00 and15,790.60 for single, medium, double and king sized
Beds respectively. The manufactures received in average profit of Birr 1245.52 , 1,635.76, 2,195.20 and 5,526.70
form single, medium, double and king sized Beds respectively. In other side retails incurred cost of 81.08 and
received average profit 547.90. The average manufacturers selling price of single, medium, double and king Bed
size of Small and medium scale furniture manufacturers in the study area was 4804.15, 6,309.36, 8,467.20 and
21,317.30 respectively.
In other side average selling price and marketing cost for retailers was 5,433.15 birr/single and 81.08birr,
7,182.00 birr and 99.00 birr , 9,421.20 birr and 850.00b birr, and 23,424.20 and 207.20 for single ,medium ,double
and king sized Beds respectively. In general, producers gained more than retailers in all types of Bed.
The finding also included challenges and opportunities of small and medium scale furniture
manufacturing industries. The challenges are shortage of inputs(such as land and raw material), poor quality of
raw materials, lack of modern technology and skilled man power which account 85.7,87.8 and 94.9 percentage of
respondent. The basic opportunities are existence of high market potential in the country and availability of raw
material (forest) resource in the area.

5. Recommendations
From the study result the following recommendations were developed;
The small and medium scale furniture manufacturing problems of modern technology , land, skilled man

39
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

power and market information should be solved to contribute to provide quality products and to increase
supply of furniture(Beds) to the market and to use high market potential and availability of raw
martial(forest) resource in the area.
Increased investment by government bodies on capacity and performance building on enterprises engaged
in furniture manufacturing by using training centers (especially TVET, trade and industry bureau and
university) also needed to sustain furniture contribution to local as well as global economy.
There is no well organized marketing structure between input supplier and producers in the study area.
Therefore, the country policy should upgrade the current type of transaction constraining the solid wood
market

REFERENCES
Achdiawan R, and Puntodewo A. 2011. Livelihood of Furniture Producers in Jepara. Furniture value chain project
annual report 2011. CIFOR. Bogor
Alain Gascon, (2003) "Adaama" in Siegbert von Uhlig, ed., Encyclopaedia Aethiopica, Wiesbaden:Harrassowitz
Verlag, p.70.
Anonymous (2010). The Federal Democratic Republic of Ethiopia Central Statistical Agency, Report on Large
and Medium Scale Manufacturing and Electricity Industry Survey: Addis Ababa and Premium report.
Bater,RH,1990. Analysis of Property rights, Cambridge university press.
Bekele.E.and Jacobs.P., 2008“Women and Entrepreneurship in Micro, Smalland Medium Enterprises The Case of
Ethiopia.” Journal of International Women’s Studies.
Brown, S., Szapocznik, J., Spokane, A., Fals, D., Gambirazio, F., Zarate, M., & Mason, C.A. ,2004. Prevalence of
cognitive impairment in a population-based study of urban Hispanic elders in Miami, Florida
Central Intelligence Agency (2009). Eritrea and Ethiopia (Map). 1:5,000,000. Map #803395
Central Statistical Agency of Ethiopia, 2013 .Ethiopia Demographic Survey. Addis Ababa, Ethiopia.
CIA (2009) map marks (Wolaita Sodo) as an administrative (zonal) capital
Costanza R, Low BS, Ostrom E, Wilson J. (Eds.), 2001. Institutions, Ecosystems, and Sustainability. Ecological
Economic Series. Lewis Publishers, Boca. 270p.
Forrester JW, 1961. Industrial Dynamics. MIT Press, Cambridge, MA.
Gebreeyesus, Mulu., 2010. “Essay on Firm Turnover, Growth, and Investment Behavior in Ethiopian
Manufacturing.”
Gomez A, et al. (2009) Slt2 and Rim101 contribute independently to the correct assembly of the chitin ring at the
budding yeast neck in Saccharomyces cerevisiae. Eukaryot Cell 8(9):1449-59
Grant JW, Pedersen EK, Marin SL. 1997. Ecology and Natural Resource Management: System Analysis and
Simulation. Addison-Wesley, Reading, UK.
Kaplinsky, Memedovic, Readman and Morris (2003). The global wood furniture value chain: What Prospects for
Upgrading by Developing Countries: The case of South Africa?
Lindahl, Bernhard (2005). “Naader- Neguz” (PDF). Nordic Africa Institute. pp. 8–13. Retrieved 2011-09-20.
Lindahl, Bernhard (2005). Dil Amba - Djibiet” (pdf). Local History in Ethiopia. The Nordic Africa Institute.
Retrieved 2011-09-20
Microsoft (2011). Bing Maps (Map). Retrieved 2011-05-05.
Nichter, S., & Goldmark, L. (2005). Understanding micro and small enterprise growth. Accelerated
Microenterprise Advancement Project: USAID
Population and Housing Census of Ethiopia (2007): Results for Southern Rgion Vol.1, Tables 2.1, 2.5, 3.4
(accessed 13 January 2012)
Purnomo H, Guizol P, Muhtaman DR. 2009. Governing the teak furniture business: A global value chain system
dynamic modeling approach. Environmental modeling and software, 24 (12): 1391-1401.
Purnomo, Irawati, Fauzan and Melati, (2011). Scenario-based actions to upgrade small-scale furniture producers
and their impacts on women in Central Java, Indonesia: International Forestry Review Vol.13(2)
Purnomo, Philippe and Muhtaman (2011). Center for International Forestry Research (CIFOR), Bogor 2Faculty
of Forestry, Bogor Agricultural University, Bogor 3Centre de CoopérationInternationale en
RechercheAgronomiquepour le Développement (CIRAD
Raphael Kaplinsky and Mike Morris (2000). A Handbook for Value Chain Research
Schuler, A., R. Taylor and P. Araman (2001). Competitiveness of U.S. Wood Furniture Manufacturers: Lessons
Learned from the Softwood Molding Industry. Forest Products Journal 51(7/8):14-29.
Sterman JD. 2000. Business Dynamics: Systems Thinking and Modeling for a Complex World. McGraw-Hill
Higher Education, Boston.
Tiruneh, L, 2011. Establishing financial markets in Ethiopia: the environmental foundation, challenges and
opportunities.
TsegabuTeka (2006). UNIDO Cluster Development Program "Unleashing the potential of MSMEs in Ethiopia

40
Journal of Marketing and Consumer Research www.iiste.org
ISSN 2422-8451 An International Peer-reviewed Journal
Vol.25, 2016

UE/ETH/05/007": Diagnostic Study Report for Mekelle Metal and wood works Cluster
UNDP, 2014. Growth and Transformation planning (GTP) (2010-2015)
Woliata sodo town administration, 2014. Quarter year Report. Wolata sodo, Ethiopia
World bank group, 2013.Annual report.
Yovi EY, Bahruni, Nurrochmat DR. 2010. Wood Sources for Jepara Teak and Mahogany Furniture. Furniture
value chain project annual report 2011. CIFOR and Bogor Agricultural University. Bogor

Web site
• http://laws.dongnai.gov.et/199_to_2000/200004280005_en/lawdocum
• www.imanet.org
• www.ethiopianembasy.org/AboutEthiopia/Wood%20products/Bam

41

View publication stats

You might also like