Apqp Stages AIAG-1
Apqp Stages AIAG-1
Document completed by
3 supplier. Submitted to Renault/
Nissan only by request.
4.PRODUCT DEVELOPMENT
6.PRODUCT CONFIRMATION
9.CHANGE MANAGEMENT
9.1 Design Change Management
11.3 Environmental
requirements
D DE UN PRODUCTO SEGÚN AIAG
ssessment Level
ssessment Level
1. CONTRACT REVIEW
Product Quality
Targets Study Plan
Product Reliability
Targets Study Plan
UB-SUPPLIER MANAGEMENT
Component Supply
Chain Chart (CSCC)
3.PROJECT MANAGEMENT
Supplier Contact
Directory
Design Assurance
Plan
Supplier Master
Schedule (including
Details)
Supplier Production
Preparation Monitoring
Plan/Status Report
Production Capacity
Plan
Project Development
Record
.PRODUCT DEVELOPMENT
System Structure
Diagram
Function Block
Diagram
Design Potential
FMEA
QA table A
QA table B
Special Characteristics
and Key Feature
Diagram (SC & KFD)
Suppliers Internal
Design Review Record
Full Process DR
Record
Process Potential
FMEA
Control Plan
Work Instructions
Gauge Specification
and Approval Sheet
Process Capability
Study Plan
Process Capability
Study Results
Full Volume
Confirmation Audit
Results – Self audit
Ramp-up Activity Plan
Ramp-up Activity
Concern and
Countermeasure
.PRODUCT CONFIRMATION
Inspection Report
9.CHANGE MANAGEMENT
Design Change
Request
IMDS Data
Material Investigation
Report
MATCH DE LAS ETAPAS DE LA AIAG CONTRA EL ANPQP D
ENTRADAS
Voz del Cliente
o Investigaciones de Mercado
o Garantías e Información de Calidad Histórica
o Experiencia del Equipo
Plan de Negocios/Estrategia de Mercadotecnia
Datos de Comparaciones Competitivas del Proceso/Producto
Supuestos del Proceso/Producto
Estudios de Confiabilidad de los Productos
Entradas de los Clientes
Purpose
The objective of Phase 1 is to analyse the customer requirements in order to plan and define a
product development program, which achieves the necessary quality, cost, and delivery targets
required to support Renault/ Nissan's project.
Description
The supplier shall analyse the RFQ, conduct a full contract review and reply to the RFQ with a
commitment to meet all Renault/ Nissan QCD targets.
This commitment shall be supported by evidence of the supplier’s ability to achieve all targets.
This commitment shall be supported by evidence of the supplier’s ability to achieve all targets.
Phase1
2
Phase1
Phase1
N/A
N/A
N/A
Phase1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Phase1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Phase1
N/A
N/A
N/A
Phase1
N/A
Phase1
N/A
Phase1
N/A
N/A
Phase1
Phase1
N/A
See Company Specific
N/A
N/A
LA AIAG CONTRA EL ANPQP DE NISSAN
ENTRADAS
Objetivos de Diseño
Objetivos de Calidad y Confiabilidad
Lista Preliminar de Materiales
Diagrama Preliminar del Flujo del Proceso
Lista Preliminar de Características Especiales de Productos y Procesos
Plan de Aseguramiento del Producto
Apoyo de la Administración
RESULTADOS/SALIDAS DE DISEÑO
Análisis de Modos y Efectos de Fallas de Diseños (AMEFDs)
Diseño para Facilidad de Manufactura y Ensamble
Verificaciones de Diseño
Revisiones de Diseño
Construcción de Prototipos - Plan de Control
Dibujos de Ingeniería (Incluyendo Datos Matemáticos)
Especificaciones de Ingeniería
Especificaciones de Materiales
Cambios en Dibujos y Especificaciones
RESULTADOS/SALIDAS DE APQP
Requerimientos de nuevo Equipo, Herramental e Instalaciones
Características Especiales del Producto y el Proceso
Requerimientos de Gages / Equipo de Prueba
Compromiso de Factibilidad del Equipo y Apoyo de la Administración
Purpose
Ensure that the Supplier's Product and Process Design meets the Quality, Cost
and Delivery requirements of Renault/ Nissan.
Description
The supplier shall complete the product design in order to release the
production tooling.
The design shall have the ability to meet the schedule and technical requirements such as quality and reliability targets and m
The design shall have the ability to meet the schedule and technical requirements such as quality and reliability targets and m
Phase2
N/A
Phase2
Phase2
2
2
2
Phase2
2
2
(2)
(2)
2
1
Phase2
(2)
(2)
3
N/A
N/A
N/A
N/A
Phase2
(2)
2
(2)
Phase2
N/A
Phase2
(2)
Phase2
N/A
N/A
Phase2
Phase2
N/A
2
(2)
ETAPA NO. 3 AIAG DISEÑO Y DESARROLLO DEL PROCESO
PHASE 3 OFF-TOOL
Purpose
Complete the developmnt of the production tooling and confirm that the off-tool parts fully comply
with the engineering product specifications
Description
Complete the production tooling and develop the major features of the manufacturing system to achieve quality, cost and delivery
targets within the required time-scale.
PHASE 3 OFF-TOOL
Phase3
N/A
Phase3
Phase3
2
3
Phase3
3
Phase3
2
2
3
N/A
N/A
N/A
Phase3
N/A
2
Phase3
N/A
Phase3
(2)
Phase3
(1)
N/A
Phase3
Phase3
N/A
2
ETAPA NO. 4 AIAG VALIDACION DEL PRODUCTO Y PROCESO
PHASE 4 OFF-PROCESS
Purpose
Complete the product & process development and confirm the manufacturing process ability to meet the quality, cost
and delivery targets at full volume condition.
Description
Complete the development of the manufacturing process.
Confirm the ability of the manufacturing process to achieve all targets through production trials.
Complete product and process validation and obtain production part approval.
PHASE 4 OFF-PROCESS
OFF-PROCESS PSW
Phase4
N/A N/A
Phase4
2 2
Phase4
2
3
Phase4
(2) (2)
2 2
3
Phase4
1 2
2 2
2 2
3
2
N/A N/A
Phase4
N/A N/A
2 2
2 2
Phase4
N/A 1
Phase4
(2)
Phase4
(1)
N/A N/A
Phase4
Phase4
(1)
2 2
ETAPA NO. 5 AIAG RETROALIMENTACION, EVALUACIONES Y ACCIONES CORRECTIVAS
SALIDAS/RESULTADOS
Reducción de la Variación
Mejoramiento en la Satisfacción de los Clientes
Mejoramiento en el Envío y Servicio
Uso efectivo de las Lecciones Aprendidas / Mejores Prácticas
PHASE 5 RAMP-UP AND MASS PRODUCTION
Purpose
Description
Ensure Ramp-up activities to achieve the full volume condition.
Monitor and optimize process performance
Identify and quickly treat non-conformities
N/A 7.2
Phase5
7.4
Phase5
5.5
Phase5
N/A 7.3
N/A
7.2, 7.3
7.3
7.2, 7.3
Phase5
7.3
7.3, 7.5
7.3, 7.6
7.3, 8.2
(2)
Phase5
N/A 7.3
Phase5
7.3, 7.5
Phase5
Phase5
Phase5
7.4, 7.5
Phase5