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  • Continuous Flow

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    yassin900
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    The document compares cycle times and inventory levels for different sandwich production workflows. It analyzes the cycle times and inventory for an option with just labor division, continuous flow production, and a baseline with one person doing all tasks. The continuous flow approach with tasks combined has the lowest total cycle time of 29 minutes per sandwich, followed by the labor division option at 36 minutes, with one person doing all tasks taking the longest at 60 minutes per sandwich.

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    The document compares cycle times and inventory levels for different sandwich production workflows. It analyzes the cycle times and inventory for an option with just labor division, continuous flow production, and a baseline with one person doing all tasks. The continuous flow approach with tasks combined has the lowest total cycle time of 29 minutes per sandwich, followed by the labor division option at 36 minutes, with one person doing all tasks taking the longest at 60 minutes per sandwich.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    12 views9 pages

    Continuous Flow

    Uploaded by

    yassin900
    The document compares cycle times and inventory levels for different sandwich production workflows. It analyzes the cycle times and inventory for an option with just labor division, continuous flow production, and a baseline with one person doing all tasks. The continuous flow approach with tasks combined has the lowest total cycle time of 29 minutes per sandwich, followed by the labor division option at 36 minutes, with one person doing all tasks taking the longest at 60 minutes per sandwich.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 9

    Comparison of cycle tiimes and inventory

    Inventory for Option 1 when you


    Inventory for Continuous Flow
    Cycle Time
    le tiimes and inventory
    Inventory for Option 1 when you have just labour division
    Inventory for Continuous Flow
    Inventory for Continuous Flow
    Cycle Time = Takt Time =10

    Cutting Bread & Cut Cheese


    Production per hour
    Usage by next phaes per hour
    Number of hours
    Cut Vegetables & Fry vegetables
    Production per hour
    Usage by next phaes per hour
    Number of hours
    Assemble sandwiches
    Production per hour
    Usage by next phaes per hour
    Number of hours

    Production per hour


    Cutting Bread & Cut Cheese
    Cycle Times
    Minutes per Hour
    Cut Vegetables & Fry vegetables
    Cycle Times
    Minutes per Hour
    Assemble sandwiches
    Cycle Times
    Minutes per Hour
    Pack the sandwich
    Cycle Times
    Minutes per Hour
    back
    Flow with cycle time 10
    0
    [Sandwich] 8.6
    [Sandwich] 10.0
    8
    11
    [Sandwich] 10.0
    [Sandwich] 8.6
    8
    21
    [Sandwich] 8.6
    [Sandwich] 6.0
    8

    [minute/sandwich] 8.6
    [Sandwich] 7
    [minute] 60
    [minute/sandwich] 10.0
    [Sandwich] 6
    [minute] 60
    [minute/sandwich] 10.0
    [Sandwich] 6
    [minute] 60
    [minute/sandwich] 6.0
    [Sandwich] 10
    [minute] 60
    Inventory for Option 1 when you have just labour division

    Cutting Bread
    Production per hour
    Usage by next phaes per hour
    Number of hours
    Cut Vegetables
    Production per hour
    Usage by next phaes per hour
    Number of hours
    Cut Cheese
    Production per hour
    Usage by next phaes per hour
    Number of hours
    Fry vegetables
    Production per hour
    Usage by next phaes per hour
    Number of hours
    Assemble sandwiches
    Production per hour
    Usage by next phaes per hour
    Number of hours

    Production per hour


    Cutting Bread
    Cycle Times
    Minutes per Hour
    Cut Vegetables
    Cycle Times
    Minutes per Hour
    Cut Cheese
    Cycle Times
    Minutes per Hour
    Fry vegetables
    Cycle Times
    Minutes per Hour
    Assemble sandwiches
    Cycle Times
    Minutes per Hour
    Pack the sandwich
    Cycle Times
    Minutes per Hour
    back
    Labour division
    80
    [Sandwich] 20.0
    [Sandwich] 10
    8
    120
    [Sandwich] 30.0
    [Sandwich] 15
    8
    40
    [Sandwich] 15.0
    [Sandwich] 10
    8
    40
    [Sandwich] 15.0
    [Sandwich] 10
    8
    32
    [Sandwich] 10.0
    [Sandwich] 6
    8

    [minute/sandwich] 20.0
    [Sandwich] 3
    [minute] 60
    [minute/sandwich] 30.0
    [Sandwich] 2
    [minute] 60
    [minute/sandwich] 15.0
    [Sandwich] 4
    [minute] 60
    [minute/sandwich] 15.0
    [Sandwich] 4
    [minute] 60
    [minute/sandwich] 10.0
    [Sandwich] 6
    [minute] 60
    [minute/sandwich] 6.0
    [Sandwich] 10
    [minute] 60
    Cycle Time

    Cycle Times
    Cutting Bread
    Cut vegetables
    Cut Cheese
    Fry vegetables
    Assemble sandwiches
    Pack the sandwich

    Drop in Cost with respect to 1 person doing everything

    Cycle Times - Redefined processes - Continuous Flow


    Cutting Bread & Cut Cheese
    Cut Vegetables & Fry vegetables
    Assemble sandwiches
    Pack the sandwich
    1 person does everything
    [minutes/sandwich] 4.0
    3.0
    5.0
    6.0
    7.0
    11.0
    36.0
    back

    Labour division
    3.0
    2.0
    4.0
    4.0
    6.0
    10.0
    29.0
    19%

    7.0
    6.0
    6.0
    10.0
    29.0

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