EPM Valve Automation Technologies

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Valve Automation Technologies from Emerson

The most comprehensive and proven portfolio available anywhere


The Most Comprehensive and Proven Portfolio Available Anywhere

The breadth of products described in this


brochure ensures you get a solution that best fits
your application needs in a wide variety of valve This easy to use, intelligent solution has simplified the
automation of rotary valves significantly by integrating the
operating situations. Our offering is a combination
controls and feedback within a single product. The flexible
of best-in-class technologies of pneumatic, modular design enables units to be adapted to meet individual
hydraulic, gas-hydraulic, electro-hydraulic and plant requirements and is ideal for both simple and complex
applications. Product development based on modular
electric actuators with controls. construction allows for fast delivery from stock components
and easy upgrade to fully-fledged control units. Actuators can
Our expertise, gathered over many years in be provided with electronic controls for problem-free digital
several different industries, concludes that proper communication.

actuator and controls selection is critical to reliable


valve operation. This Emerson combination of
knowledge, experience and products ensures you Associated with high quality valve automation and specializing
optimise cost, performance, reliability and safety in high performance pneumatic actuators, the Hytork™
brand has been recently expanded to provide a wide range
as needed for each specific application. of customer requested features and specialized solenoid
valves, developed to satisfy defined customer needs and have
rapidly become accepted as the standard for this offering. This
highly reliable actuator continues to demonstrate excellent
performance in some of the most difficult on-off process
One of the first brands to be established in the valve actuator applications.
business, BETTIS™ products are used in almost every energy-
related industry. Today the actuator range includes linear,
quarter-turn, scotch-yoke, rack and pinion and electric options,
powered by compressed gas, hydraulic and electric sources to
satisfy a vast range of automation requirements. Primarily used in the gas transmission pipeline industry where
reliability is crucial, Shafer™ products have become recognized
as “guardians of the world’s pipelines” involving the safe control
of critical applications. These also include the demands of
offshore platforms and subsea pipelines plus highly challenging
Dantorque™ is the market leader in subsea actuator pipeline applications in metals, mining and other process
technology. In recent years, Dantorque's concentric and industries.
compact valve actuators have been increasingly used in deep
water applications in several of the major subsea developments Technology Platform Emerson
around the world.
Scotch-Yoke
Linear
Rotary Vane
Helical Spline
Rack & Pinion
For over 60 years EIM™ has manufactured high quality electric,
high pressure/low pressure fluid powered and manual valve Quarter-Turn Electrics
actuators. EIM is proud to have developed and patented a Multi-Turn Electrics
number of basic designs now used throughout the valve
Controls and accessories
actuator industry. EIM continues to innovate, offering highly
reliable valve actuators for virtually any application. • Pneumatic
• Electric
• Hydraulic
• Wireless
For over 30 years, the El-O-Matic™ brand has been firmly
established and represents a wide range of pneumatic and Safety Systems
electric actuators together with control accessories. This Engineered solutions
actuator is used throughout the chemical and utility industries
in North America, Europe, and Asia. Valve Operating System
Integrated packages & automation
Proven and Reliable

Scotch-Yoke actuators • Extended stroke for each model, ± 2”.


• E xternal tie bars allow contained release of energy in the
BETTIS scotch-yoke actuators are extensively used to automate quarter-turn event of over-pressure and allow ease of inspection and
ball, plug and butterfly valves in oil & gas and process industries. servicing.
These actuators also provide a highly unique and reliable means of operating • Captivated spring rod nut prevents unauthorized
louvres, dampers and other 90˚rotating mechanisms, and are available in disassemble of the spring cartridge.
double-acting or spring-return models.
• Adjustable travel stop for the rod-retract position, piston
Their modular construction and efficient design make BETTIS the most bottoms out for the rod-extend position.
compact and light weight actuators compared to any other scotch-yoke
• Operating Pressures
actuator in the industry. The compact dimensional envelope, light weight
10 bar (150 psig)
design and reliability make BETTIS most suited for critical offshore and
Hydraulic: To 345 bar (5,000 psig)
Emergency Shut Down applications. BETTIS actuators come with a standard
5-year warranty in addition to guaranteed torque outputs, water ingress • Standard Operating Temperature: -29 °C to + 74 °C
protection, NAMUR standardization, close couple capability and overrides. (-10°F to +165°F) Optional low temperature trims
available.

BETTIS G-Series Robotarm II actuators


• Compact design to optimise the centre of gravity Rotary Vane actuators
location for a lighter and smaller actuator.
Shafer RV-Series actuators
• Modular construction of BETTIS G-Series enables
easy online maintenance without removal of valve The Shafer rotary vane actuators are used extensively on natural gas
from the line. pipeline applications utilizing gas over oil power pressure for the actuator.
The actuator’s compact design makes it ideal for platform and other
• Field serviceable modular configuration to tight space applications. With a concentric geometry the actuator is
simplify interchangeability of the power and spring modules and the highly effective in high vibration applications such as slurry pipelines. The
addition of manual overrides and accessories. rotary vane’s high pressure construction allows for subsea applications
• PED 97/23/EC Compliant. to depths of up to 750 meters (2,460 feet) without the need for pressure
compensation divides.
• Meets IP66 and IP67M specifications for submergence and severe high
pressure water deluge test. • Only one moving part allows for a 50-year design life
backed by a 10-year warranty.
• NAMUR mounting configuration for shaft driven accessories.
• Double vane design will not produce any side loading
• Torque Outputs (guaranteed) forces on the valve stem or actuator bearings.
Double-acting: 1,420 – 678,000 Nm (12,581 – 6,000,000 in-lbs)
Spring-return end torques: In excess of 339,000 Nm (3,000,000 in-lbs) • Balanced and constant torque is applied directly
to the valve stem throughout the complete 90˚
• Operating Pressures rotation.
Pneumatic: 3 – 14 bar (40 – 200 psig)
Hydraulic: up to 345 bar (5,000 psig) • The rotary vane is the most efficient and compact actuator design
available.
• Standard Operating Temperature
-29 °C to +93 °C (-20 °F to +200 °F) with optional high and low temperature • Torque Outputs: 113 to 677,907 Nm (1,000 to 6,000,000 in-lbs)
trims available. • Operating Pressures: 6.9 to 206.8 bar (100 to 3,000 psig)
• Standard Operating Temperature : -29 °C to +121 °C (-20 °F to +250 °F)
BETTIS CBB and CBA-300 Series Optional low temperature trims available.
actuators
• Torque Outputs (guaranteed)
CBB double-acting: Multiport Flow Selector
To 1,301 Nm (11,515 in-lbs)
CBB spring-return end torques: The BETTIS Multiport Flow Selector (MPFS) provides a
To 482 Nm (4,269 in-lbs) cost-effective and compact means to improve production
CBA-300 double-acting: management and well optimization. The MPFS allows the
835 – 2,333 Nm (7,388 – 20,337 in-lbs) selecting and diverting of well fluids from an individual
CBA-300 spring-return end torques: well to a single test outlet, flow loop or sampling device.
286 – 1,182 Nm (2,532 – 10,457 in-lbs) Connecting up to seven flow lines, the Multiport Flow
Selector allows the combined fluids to flow through a
• Pneumatic Operating Pressures separate group outlet, while simultaneously isolating any
CBB: 3 – 10 bar (40-150 psig) single well for testing. The unique flow selector is ideal for a
CBA-300: 3 – 10 bar (40-150 psig) variety of oil, gas and process applications and can be used
either as a standalone device or with a multiphase meter.
• Standard Operating Temperature for CBB and CBA-300 -29 °C to +93 The MPFS can also be used for water injection for Enhanced
°C (-20 °F to +200 °F) with optional high and low temperature trims Oil Recovery (EOR) projects. It provides control simplicity
available. in an environment where size, weight and reliability are
all key factors. The Multiport Flow Selector reduces the costs of installation,
operation and maintenance of the well test system throughout its life cycle.
Linear actuators
• More compact than either conventional two-way or three-way valve
BETTIS GVO Series pneumatic linear actuators manifolds.
The BETTIS GVO Series pneumatic actuator represents a broad range of • Reduces number of isolation valves in production/test manifolds.
field proven linear valve actuators suitable for automating most types of
wedge gate valves, slab gate valves, knife gate valves, globe valves, tank • Available with a multitude of trims and surface treatments for all operating
valves and rising stem ball and plug valves. environments.
• Available with two-wire communication for remote control and status Dantorque Helical Spline subsea actuators
indication.
and subsea gear operators
• Reduced installation, operating and maintenance costs.
Dantorque brand products include a range of specialty
• Fitted with BETTIS Multiport Control Actuator (MPA). subsea valve actuators. The Dantorque actuators are
• Field adjustable seal/seat with various materials for adverse service precisely designed to provide engineered solutions to our
conditions. client’s unique requirements. Subsea technology is rapidly
evolving reaching greater depths than ever. Dantorque
• Operating temperature range: actuators were specifically developed and qualified for the
-20°F to +392°F (-29°C to +200°C) rigours of subsea applications. The actuators have a 30-year
design life and extensive track record of installations at
various depths reaching beyond 2,438 meters (8,000 feet).

Helical Spline actuators • Compact balanced design is ideal for subsea installation and retrieval.
• The torque producing mechanism will not produce any side loading forces
BETTIS BH Series helical hydraulic actuators on the valve stem.
The BHH and BHHF actuators form a complete line of
• Balanced and constant torque is applied directly to the valve stem
hydraulic double-acting and spring-return actuators. Compact
throughout the complete 90˚ rotation.
and concentric, the proven design provides space savings and
reliability. Using the multiple helical spline engagement with • Available in both double-acting and spring-return operation with ROV
reciprocal splines on the piston, the high torque output is override capability.
constant throughout the 90˚ rotations, converting hydraulic • Torque Outputs: To 406,000 Nm (To 3,595,000 in-lbs)
energy into rotation with the torque output proportional to
the supply pressure. • Operating Pressures: 103 or 207 bar (1,500 to 3,000 psig)
Both the BHH and BHHF options can be operated in the most severe conditions • Standard Operating Temperature: -20°C to +80°C (-4°C to +176°F)
from high vibrations to severe environment locations, while providing a reliable
valve automation solution. Easily adapted to all types of quarter-turn valves,
dampers and louvres, the mounting positions are numerous, with available Rack & Pinion actuators
controls block options for direct mount modular control functions.
Using high quality materials and designs, these actuators reliably and
• Smallest footprint to torque ratio. efficiently operate quarter-turn mechanisms including ball, butterfly and plug
• Compact and concentric design. valves. Applications include those with extreme temperatures and high cycles.
Control options can be added to the NAMUR interfaces to further improve
• Balanced helical design eliminates side loading on valve assembly and stem. functionality and positioning.
• High water ingress protection – IP68.
• Integrated “crossover” valves (double-acting). El-O-Matic E and P Series actuators
• Torque Outputs: 113 to 16,044 Nm (1,000 to 142,000 lb-in) at 2000 psi • Aluminium actuators with standard NAMUR
interface and dual ISO 5211 valve flanges.
• Operating Pressures: 40 to 207 bar (580 to 3,000 psig)
• E xcellent corrosion protection by powder coating,
• Standard Operating Temperature: -20°C to +80°C (-4°F to +176°F) hard anodised high grade aluminium pinion and stainless steel fasteners.
• Output torques range up to 4,537 Nm @ 5.5 barg (40,293 in-lbs @ 80 psig)
Shafer SH-Series actuators for double-acting models and 1,958 Nm (17,333 in-lbs) spring-end for
spring-return.
For more than 60-years, Shafer actuators have been
recognized for their reliable performance in pipeline service. • Choice of 12 actuator sizes and six spring sets for spring-return models, for
The SH-Series helical spline gas-over-oil actuator continues the cost efficient and accurate sizing.
tradition. The double-acting hydraulic model is perfect for a • Standard Operating Temperatures: -20 °C to +80 °C (-4 °F to +176 °F)
variety of small valve (2′′ to 8′′) pipeline applications including Optional high or low temperature trims available.
transmission, meter runs, compressor stations, gas plants etc.
• Operating pressures: To 8 bar (120 psig).
The SH-Series offers high performance features:
• No power gas regulators and relief valves required.
Hytork XL series actuators
• Zero Leakage Piston.
These heavy duty actuators have a proven track record
• No Valve Stem Side Loading. of reliable operation in both industrial and commercial
• 50-Year Design Life Backed by 10-Year Shafer Guarantee. applications. The XL actuator is modular in design,
allowing many different functional features to be
• Traditional Shafer High Pressure Controls with Manual Override. assembled from a series of modules at the factory or on
• Precise Speed Control – No Torsional Impact. site.

• No Internal Corrosion Problems. • The patented Safekey provides a quick and reliable method of spring
change and maintenance of seals to the whole range of sizes.
• Gas Hydraulic Tanks prevent gas contaminants from entering the actuator.
• 12 actuator sizes with output torques range up to 3,232 Nm @ 5.5 barg
• Vastly Extended Seal Life. (28,500 in-lbs @ 80 psig) for double-acting models and 1,525 Nm (13,500
• Torque Outputs: 254 to 2,034 Nm (2,250 to 18,000 in-lbs) in-lbs) spring-end for spring-return models.

• Operating Pressures: 28 to 103 bar (400 to 1,500 psig) • Standard operating temperatures: -20 °C to +100 °C (-4° F to +212 °F)
Optional high or low temperature trims available.
• Standard Operating Temperature: -29°C to +49°C (-20°F to +120°F)
• Operating pressures available up to 8 bar (120 psig).
• The unique “CERAMIGARD” surface finish of Di-aluminium Trioxide
protects all body parts against wear and corrosion.
Where Experience and Intelligence Counts

BETTIS D-Series actuators BETTIS TorqPlus electric actuators


BETTIS D-Series pneumatic rack and pinion actuators provide BETTIS TorqPlus electric actuators are specifically
its users with reliability and economy in valve automation. designed for quarter-turn (90° rotation) applications
The D-Series actuators are compact and lightweight, on ball, butterfly and plug valves along with
making them very suitable for installation within areas of dampers, vents or similar uses. Four basic models
tight piping connections. provide torques from 11 Nm to 2,260 Nm (100 in-lbs
to 20,000 in-lbs). Standard on/off units are available
• Dual travel stop aluminium actuators with ISO 5211 and NAMUR interface
along with electronic proportional positioning
flanges.
models and units with full spring-return capability for fail-safe operation.
• E xcellent corrosion protection by anodised and powder coat body, hard
• Compact design in weatherproof or explosion proof housings.
anodised high grade aluminium pinion and stainless steel fasteners.
• High strength gearing run in needle bearings for smooth energy transfer
• 10 actuator sizes with output torques range up to 1,676 Nm @ 5.5 barg
and long service life.
(14,874 in-lbs @ 80 psig) for models and 897 Nm (7,939 in-lbs) spring end
for spring-return models. • Permanent lubrication reduces the need for scheduled maintenance.
• Standard operating temperatures: -20 °C to +80 °C (-4 °F to +176 °F) • Modular design readily accommodates controls and accessories such as
Optional high or low temperature trims available. heaters, motor brakes, positioners, transmitters and control stations.
• Operating pressures: To 8 bar (120 psig).

BETTIS TEC2000 electric actuators


FieldQ fully integrated actuators and controls TEC2000 is a non-intrusive electric actuator built
FieldQ provides a proven rack and pinion pneumatic for the demands of multi-turn and quarter-turn
actuator with a range of sophisticated control applications for weather-proof and hazardous
accessories in a fully integrated modular package. environments.
Gone are the non-integrated accessories from
• Microprocessor-based Total Electronic Control –
multiple vendors, mounting brackets, cumbersome
Absolute position detector uses Hall-Effect devices – no batteries needed
external cabling and tubing. Instead, the FieldQ
to maintain limit settings.
solution offers true "plug and play" capability from the
industry’s most recognized single source. • Local control elements do not penetrate enclosures – Hall-Effect devices.
• Dual travel stop, heavy duty aluminium actuators with dual ISO 5211 valve • Largest, easiest-to-read LCD in the industry.
flanges.
• Full function remote display module can be mounted up to 1,200 m
• E xcellent corrosion protection by anodised and powder coat body, hard (4,000 ft.)
anodised high grade aluminium pinion and stainless steel fasteners.
• Separate terminal chamber for field wiring – user-replaceable fuses
• A range of actuator sizes with output torques range up to 1,676 Nm @ 5.5 accessible without opening controls compartment.
barg (14,874 in-lbs @ 80 psig) for models and 897 Nm (7,939 in-lbs) spring
• Standard housing construction for hazardous locations – SIRA/ATEX or FM
end for spring-return models.
and CSA.
• Intelligent controls include IPT technology and are available with a range
• Modular construction – Over 60% of mechanical parts are common.
of fieldbus communication protocols.
Controls modules are same for multi-turn and quarter-turn actuators.
• Versions with FOUNDATION™ fieldbus include diagnostics and alerts that
• Discrete, analog and Controlinc™ digital control – Profibus, Foundation
meets Emerson PlantWeb® alerts standard.
Fieldbus, DeviceNet and Modbus RTU.
• Operating Pressures: To 8 bar (120 psig)
• Standard Operating Temperature: -20°C to +60°C (-4°F to +140°F)
• Standard Operating Temperature: -20°C to +80°C (-4°F to +176°F)
Optional high and low temperature trims available
BETTIS M2CP electric actuators
Electric actuators 60+ years of ruggedness and reliability is
built into the actuator. Unique heat treated
Electric actuators are designed to provide optimum performance under the alloy steel worms and aluminium bronze
most demanding on/off and modulating conditions. Our compact models self-locking worm gears contribute to its
are adaptable for trouble-free operation with small, medium or large valves. mechanical integrity.
We offer maximum duty cycles to 100%, with none lower than 30% in • Highly flexible M2CP modular controls
multiple motor voltages. package eases service – remove, assemble, disassemble and replace using
a standard screwdriver.
El-O-Matic EL Series electric actuators • Hinged, O-Ring sealed controls compartment cover with captive stainless
El-O-Matic EL series electric actuators are reliable, quality steel bolts.
products, which perform faultlessly no matter how demanding
• Mechanical dial position indication or mechanical dial and LED digital
the circumstances. The EL range of actuators comprises the
position indication.
smaller ELS, the mid range EL and larger ELD series.
• Standard housing construction for hazardous locations – SIRA/ATEX or FM
• Output torques from 18 Nm to 2,500 Nm
and CSA.
(160 in-lbs to 22,126 in-lbs).
• Standard Operating Temperature: -20°C to +60°C (-4°F to +140°F)
• Hazardous and non-hazardous housings, including ATEX or FM certified
enclosures.
• Low-noise, smooth running with the use of high ratio worm and wheel
reduction.
• Compact construction and lightweight due to the use of high-grade
aluminium alloys.
• Standard Operating Temperature: -20°C to +80°C (-4°F to +176°F)
Optional high and low temperature trims available
EIM HQ Series electric quarter-turn actuators “Out of the Box” Solution
• Torque range 54 Nm to 2942 Nm (45 ft. lbs to 2,170 ft. lbs) Emerson Process Management is positioned
as a technology solutions provider to offer
• Single-phase, three-phase, 24 VDC power including fail-safe
an easy to implement wireless automated
options.
valve package in standard valve sizes and
• Self-locking double reduction worm gear drive configuration suited to your plant’s needs.
- no motor brake required.
Emerson’s Smart Wireless Solution delivers
• Declutchable manual override handwheel. these benefits easily and cost effectively
using IEC approved WirelessHART TM
• Compact, lightweight - local and remote control stations.
technology.
• Removable drive bushing for ease of machining.

Benefits
Safety Systems
• Wireless Improves Worker Efficiency
These systems afford protection against the
risks posed by hazardous processes and help • Wireless Improves Production Efficiency and Reduce Lost Batches
to protect against upsets or failures that might • Wireless Reduces Unwanted Emissions
threaten employee safety, cause environmental
problems or damage operating equipment. A • Wireless Improves Worker Safety
safety instrumented system (SIS) typically includes • Wireless Out of the Box Reduces Complexity
a sensor to monitor the process, a logic device to
compare process conditions to predetermined
process limits, and a final control element that can shut down or vent the
process should conditions reach a trip point. Controls and accessories
The Emerson SIL-PAC™ valve automation solution for safety systems
combines scotch-yoke and rack and pinion pneumatic actuators, with
across all our range
the diagnostics and functionality of the Fisher ® FIELDVUE® digital valve Basic actuators may be used to open and close the valve; however, if
controllers. SIL-PAC can then be mounted on the valve that meets your more functionality is required, then the actuators' specification can be
requirement best. extended by the addition of one or more of the available accessories.
These can be used to provide position signalling feedback to the
Actuators are IEC certified and are suitable for SIL 3 applications when
controller, provide positional control or make the actuator operate faster
a periodic partial stroke test is performed or in SIL 2 application if such
or slower. Several are available with hazardous area approvals.
testing is not required. Emerson actuators are also ATEX certified and
protect against water ingress to IP66 and IP67M standards.

Emerson brands for most common control


accessories:
Valve Operating Systems (VOS)
and Automated Valve Packages (AVP) Digital Valve Controllers: Fisher ®
for On/Off Valves Positioners: Fisher ®
Regulators: Fisher ®
All quarter-turn valves can now have an automation package designed Switch boxes: TopWorx
and assembled to efficiently and reliably suit your control loop
Wireless position monitor: TopWorx
requirements. These packages are fitted to your valves and are entirely
Solenoid valves: ASCO Numatics™
tested, calibrated and warrantied by valve automation experts.
With your specified valve, we can
provide a complete valve operating
system which include your selected
actuators, solenoids, positioners,
switches, plus other accessories.
Our integrated packages are
designed by experienced engineers
and are assembled from a ready
stock of field-proven components,
to reduce your costs and shorten
your delivery schedules.
Valve Automation, the actuators and controls leader for operating on/
off valves, can provide customers with wired or wireless Valve Operating
Systems (VOS) or Automated Valve Packages (AVP).
When supplying VOS, we assemble, test and commission a system that
includes the appropriate Emerson brand actuator and controls. We
can also provide a complete in-house assembled package that includes
actuator, controls and a selected valve.
Serving Our Customers Globally

Houston, Texas
Over many years, Emerson has built up a reputation for providing quality
valve actuation products, with short lead times via distribution channels
and backed by factory and field experts. To consistently maintain and
improve our reputation, we operate a “Think Customer” initiative based on
competitive prices, best service and proven products.
Missouri City, Texas
Production is centered on modern
plants throughout the world,
including several that are purpose
built.
These are located strategically
in areas where the logistic Mansfield, Ohio
infrastructure is excellent and
the key component suppliers are
located within close proximity.
All manufacturing processes are
covered by the same documentation
that ensures compliance to our
standardized quality assurance Hengelo, The Netherlands
programs. Every product and
component is subject to rigorous
internal and external checks – from
design to delivery.
When complete, the actuators
are shipped to a World Area Sorocaba, Brazil
Configuration Center (WACC) where
they are configured to suit specific
customer needs. These centers are
located in the USA, Europe, Asia,
Middle East and South Africa. In
addition, Emerson has established
Johannesburg, South Africa
local sales and service centers in
many countries around the world
and each of these can provide after
sales support, technical advice and
product information.
To provide further customer support, Emerson has partnered with over 250 companies
Jubail, KSA
worldwide to distribute products and respond quickly to customer demands.
Product quality has been subject to continued enhancements and all products are constantly
reviewed to improve quality and reliability.

Dubai, UAE

Singapore Wuqing, China Nilai, Malaysia


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For other countries that are not listed, please contact the nearest World Area Configuration Centre. ( )

The contents of this publication are presented for informational purposes only, and while every effort has been made to
ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products
or services described herein or their use or applicability. All sales are governed by our software licensing agreement
and terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or
specifications of our product and services at any time without notice.
Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. © 2013 Emerson Electric Co.
All other marks are the property of their respective owners.
DOC.8PD.VA.UK REV E 06-13

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