Máquina de Botão - S - 530 - EN
Máquina de Botão - S - 530 - EN
CNC Knopfannähautomat
CNC Automat for Button Sewing
530
Übersicht Summary
Bauschaltplan Interconnection-diagram
The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:
The user also has to assure that only authorized personnel work on the
machine.
The user is obliged to check the machine at least once per shift for
apparent damages and to immediatly report any changes (including the
performance in service), which impair the safety.
The user company must ensure that the machine is only operated in
perfect working order.
2. Before putting into service also read the safety rules and
instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe all
the relevant safety regulations.
4. When gauge parts are exchanged (e.g. needle, presser foot, needle
plate, feed dog and bobbin) when threading, when the workplace is
left, and during service work, the machine must be disconnected
from the mains by switching off the master switch or disconnecting
the mains plug.
1. General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Arm shaft
2.1 Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Assembly of the crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Arm shaft position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Bevel gear for the handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Adjust bobbin winder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Thread trimmer cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Crankshaft drive to the hook shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Sewing motor coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Reference position of the sewing motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.1 Position of the initiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9.2 Adjust reference position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4. Thread-guiding parts
4.1 Thread controller spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Thread regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 Change thread wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3.1 Thread wiper height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5. Thread trimmer
5.1 Thread trimmer magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Position of the hook knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.3 Cutting pressure / Position of the stationary knife . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4 Thread guiding sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5 Thread trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6. Material feed
6.1 Gauge for reference position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Reference position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3 Position of the fabric clamps and the rest plate to the needle . . . . . . . . . . . . . . . . . . . . 36
Index Page:
7. Oil lubrication
7.1 Oil circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2 Lubricating oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1. General notes
The service instructions on hand describe the adjustment of the button
sewing automat 530.
ATTENTION !
The operations described in the service instructions may only be
carried out by qualified staff or other appropriately trained persons!
3
2. Arm shaft
2.1 Preparatory work
1 5 4 3 2
Some of the adjustments at the arm shaft 1 can be carried out easier if
the thread trimming mechanism 3 is removed before.
Remove mechanism
– Unscrew arm cover.
– Loosen screw 4 at the thread trimmer magnet.
– Unscrew screws 2 and 5 and take off thread trimming
mechanism 3.
Mount mechanism
– Push thread trimming mechanism 3 on the magnet and place it on
the machine head.
– Insert screws 2 and 5 and screw tight.
– Tighten screw 4 at the thread trimmer magnet.
– Adjust thread trimmer (see chapter 5).
4
2.2 Assembly of the crank
5 2
4 1
Assembly
– Push crank 4 on arm shaft 1.
– Twist crank 4 in such a way that its first drill-hole in the direction of
rotation lies above the drill-hole in the arm shaft 1. Insert screw 2
with pivot 3 and screw tight.
– Insert screw 5 and tighten.
5
2.3 Arm shaft position
Standard checking
The arm shaft 1 should have no axial backlash, but it must not move
too heavy.
– Check the arm shaft with regard to axial backlash and rough
running.
Correction
6 5 4 3 2 3
– Loosen screws at the thread trimmer cam 2.
– Loosen screws at the adjusting ring 3.
– Loosen screws at the bevel gear 4.
– Loosen screws at the bobbin winder wheel 5.
6
8
6 5 4 3 2 3
– Loosen screw at the motor coupling 7.
– Push arm shaft cam 6 axially to the right as far as it will go.
– Push adjusting ring 3 to the left against the bearing bush and
tighten screws.
– Check arm shaft with regard to axial backlash and smooth running.
– Tighten screws at the thread trimmer cam 2
(adjustment see chapter 5).
– Tighten screws at the bevel gear 4
(adjustment see chapter 2.2).
3
– Tighten screws at the bobbin winder wheel
(adjustment see chapter 2.3).
– Tighten screw at the motor coupling 7
(adjustment see chapter 2.6 ).
7
2.4 Bevel gear for the handwheel
1 1 3 2
Standard checking
The bevel gear 1 has to be positioned on the upper shaft in such a way
that - when the handwheel 2 is engaged - there is as little clearance as
possible between bevel gear 1 and bevel gear 3.
– Engage handwheel 2.
– Check whether there is as little clearance as possible between
bevel gear 1 and bevel gear 3.
Correction
– Loosen screws at bevel gear 1.
– Engage handwheel 2.
– Press bevel gear 1 against the toothed wheel 3 and tighten
fastening screws.
– Turn handwheel and check whether there is as little clearance as
possible between bevel gear 1 and toothed wheel 3.
8
2.5 Adjust bobbin winder
1 1
4
Standard 3
The bobbin winding operation must stop automatically when the bobbin
is filled up to approx. 0.3 mm below the edge of the bobbin.
Correction of the bobbin winder wheel
3 – Loosen screws at the driver wheel 1.
– Shift driver wheel 1 axially in such a way that it abuts on the bobbin
winder wheel 2 with the bobbin cover screwed on .
– Tighten screws at the driver wheel 1.
The second screw in the direction of rotation is located at a
spot-faced place.
– Put on head cover and tighten.
– Check bobbin winder and repeat adjustment, if necessary.
Note:
When correcting the driver wheel take care that the oil wicks do not
collide with the driver wheel afterwards.
9
2.6 Thread trimmer cam
2 1 3 1
Standard checking
The correct position of the thread trimmer cam 1 is marked by a point
on the upper shaft 2 and a line on the thread trimmer cam 1.
The position is correct when both markings are standing opposite.
– Engage handwheel and turn until the marking points 4 and 5 on the
upper shaft and the thread trimmer cam are visible.
– Check whether both markings are standing exactly opposite.
Correction
– Loosen screws 3 at the thread trimmer cam.
– Twist and axially shift the thread trimmer cam in such a way that
both markings 4 and 5 are standing exactly opposite.
– Tighten screws 3.
10
2.7 Crankshaft drive to the hook shaft
1 3 2
11
2.8 Sewing motor coupling
4
1
Standard checking
Both coupling halves 1 and 2 must be positioned in such a way that the
knobs of the cam 4 abut on the left or on the right.
– Rotate arm shaft with the handwheel and check whether the cam
has enough clearance in every position.
Correction
– Loosen screw 3 at the coupling.
– Adjust coupling piece 1 on the shaft axially.
– Tighten screw 3 again.
– Check clearance in the coupling.
12
2.9 Reference position of the sewing motor
5
1
4 2
3
Standard checking
The distance between the initiator 1 and the largest outer diameter of
the 180° disc 3 should be as small as possible.
Correction of the distance between the 180° disc and the initiator
– Loosen counternuts 4 and 5 at the initiator 1.
– Set the smallest possible distance between initiator 1 and the
largest outer diameter of the 180° disc 3.
– Tighten counternuts 4 and 5 at the initiator.
13
2.9.2 Adjust reference position
14
– Select menu “Test functions” with key “ò “.
– Start menu with the key “OK”.
The menu for the test functions appears.
Multitest multitest
180° - Scheibe 180°-disc
Ereignisse events
DAC III
INIT
180° - Scheibe
180°-disc
3
1
15
2 1 5 4 3
180°-disc
16
3. Hook, looping stroke and needle bar height
4 3 2 1 9 8 7 6 5
Standard checking
The driver shaft 4 should have no axial backlash, but it must not move
too heavy.
– Check the driver shaft 4 with regard to axial backlash and rough
running.
Correction
– Unscrew screws 5 and 7 and take off oil felt 6.
– Loosen screws 9 (4 pieces) at the motor and pull off the motor 8.
– Loosen screws at the adjusting rings 2 and 3.
– Press driver shaft 4 with toothed wheel 1 completely in the
direction of the needle bar.
– Press adjusting rings 2 and 3 against the bush and tighten screws.
– Check whether the shaft is without clearance and runs smoothly.
– Insert motor 8 and screw tight.
– Tighten oil felt 6 with the two screws 5 and 6.
17
3.2 Gear segment on the camshaft
7
6
1
5
2
3
3 2 1 4
Standard checking
The gear segment 3 should have no clearance on the camshaft 2, but it
must not move too heavy.
Gear segment 3 and camshaft 2 must axially stand in such a way that
the connecting rod 6 does not jam.
– Check gear segment with regard to axial backlash and rough
running.
– Check whether the connecting rod 6 does not jam.
18
3.3 Gear segment to the driver shaft
3 2 1 2
Correction
– Loosen Allen screws 1.
– Twist camshaft 4 counter-clockwise until the clearance between
gear segment 3 and toothed wheel 2 is as small as possible.
– Turn handwheel and check clearance between gear segment 3 and
toothed wheel 2.
– Press the adjusting ring 5 to the right against the casing.
– Tighten Allen screws 1.
19
3.4 Needle bar height
2 1
Standard checking
The needle bar 1 is provided with four notches as adjusting aid.
The two lower notches are used on the needlesystem DPx17 which is
part of the automat’s standard equipment.
When the needle bar is in its lowest position, the upper notch 3 should
be on the same level as the bottom of the needle bar bush.
– Move needle bar 1 to its lowest position.
– Check whether the upper notch is at the same level as the bottom
of the needle bar bush.
Correction
– Loosen needle bar fastening screw 2.
– Adjust needle bar 1 height.
Make sure that the needle bar 1 is not twisted.
– Tighten needle bar fastening screw 2.
20
3.5 Distance between hook tip and needle
3 4
5
2
1
6
Correction
– Loosen screw 2.
– Adjust hook path bearing 6 axially with the eccentric 1.
Eccentric to the left = smaller distance between hook tip and needle
Eccentric to the right = larger distance between hook tip and needle
– Twist hook path bearing 6 in such a way that it has a distance of
7.5 mm to the right side of the needle.
– Tighten screw 2.
21
3.6 Looping stroke and needle guard
2
1
5 3
Standard checking
The needle bar 1 is provided with four notches as adjusting aid.
The two lower notches are used on the needlesystem DPx17(530-211).
The looping stroke is the way of the needle 2 from its bottom dead
centre to the point where the hook tip 1 is at the level of the middle of
the needle.
In looping stroke position, the needle should be pushed away slightly
from the driver (needle guard).
– Insert a new, straight needle.
6 – Move needle bar 8 into its lowest position by turning the
8 handwheel.
– Turn handwheel in direction of rotation until the lower notch 6
(DPx17) stands at the bottom of the needle bar bush 8.
7 – Press hook 5 against the driver 4 in the opposite direction of
rotation.
– Check whether the hook tip 1 is at the level of the middle of the
needle.
– Check whether the needle is pushed away from the driver tip a little
bit (needle guard).
Correction
– Loosen screw 3 at the driver 4.
– Twist driver correspondingly.
– Shift driver axially in such a way that the needle abuts on the driver
tip and is pushed away a little bit.
– Tighten screw 3.
22
4. Thread-guiding parts
4.1 Thread controller spring
Spring travel
The thread controller spring 2 must hold the needle thread under a
minor tension from the highest position of the thread lever to the
moment the needle’s eye penetrates the fabric.
In order to achieve a uniform seam pattern with a low thread tension it
it possible to further increase the thread controller spring travel.
The thread controller spring must abut on the stop not before the
needle’s eye has penetrated the fabric.
Spring tension
The spring tension should be lower than the needle thread tension.
23
6
3
2
3 2 1
Correction of the spring tension
– Loosen screw 1.
– Pull out the complete tension unit.
ATTENTION !
Make sure that the trip pin 5 does not fall out.
– Loosen clamping screw 6.
– Adjust thread tension regulator 3.
In direction of rotation = higher tension
In the opposite direction of rotation = lower tension
– Tighten clamping screw 6.
– Insert tension unit and tighten screw 1.
24
4.2 Thread regulator
2 1
Correction
– Loosen screw 1.
– Shift thread regulator 2.
Thread regulator to the left = more thread
Thread regulator to the right = less thread.
– Tighten screw 1.
25
4.3 Thread wiper
2 1 3 2
Rule
The thread wiper 2 is driven by motor 2 and its height should be set
so that it touches neither the needle nor the lifted sewing feet.
– Loosen screw 1.
– Adjust height of the thread wiper 2.
– Tighten screw 1.
– Check thread wiper movement.
26
5. Thread trimmer
5.1 Thread trimmer magnet
4 3 2 1 6 5
Standard checking
The magnet 3 pushes the lever 5 with the roller bolt into the thread
trimmer cam 6 by means of lever 1.
When the roller bolt is pushed in, it must have some axial clearance in
the cam.
– Push magnet shaft 2 into the magnet and check whether there is
some clearance between the roller bolt and the thread trimmer
cam.
Correction
– Loosen screws 4.
– Press together magnet shaft 2 and magnet 3.
– Then shift the magnet to the left as far as it will go.
– Shift magnet back minimally.
– Tighten screws 4.
– Check whether there is some clearance between the roller bolt and
the thread trimmer cam when the roller bolt is pushed in.
27
5.2 Position of the hook knife
5 2 1 1 2 3
Standard checking
In resting position the point 2 of the hook knife 3 should stand on the
left side of the stationary knife 1.
When the hook knife 3 is swivelled in, it must stand on the right thus far
that the sewing threads are safely caught by the knife point 2.
– Check whether the point 2 of the hook knife 3 in resting position
stands at the left edge of the stationary knife 1.
– Turn handwheel until the thread lever stands a little bit behind its
highest position.
– Push magnet 4 to the left and push roller bolt into the thread
trimmer cam.
– Turn handwheel slowly until the hook knife is swivelled out
completely.
– Check whether the sewing threads are safely caught by the knife.
4
Correction
– Loosen screw 5.
– Adjust hook knife correspondingly.
– Tighten screw 5.
28
5.3 Cutting pressure / Position of the stationary knife
3 2 1 5 4
Standard checking 3
The thread trimmer lever 2 should have a distance of 18.5 mm to the
front edge of the throat plate 3.
There must be a distance of 0.5 mm between the needle hole 4 and
counter-knife 5.
The knife 1 should be aligned in such a way that both threads are
safely cut in the middle of the cutting area and with the lowest possible
pressure.
A low cutting pressure ensures a low wear and tear of knives.
– Measure the distance between the thread trimmer lever 2 and the
front of the throat plate 3.
– Measure the distance between the needle hole 4 and the
counter-knife 5.
– Turn handwheel until the hook knife can be swivelled in manually.
– Swivel out hook knife.
– Lay two threads to be cut in the hook knife.
– Turn the handwheel until the hook knife has swivelled back.
– Check whether the sewing threads are neatly cut.
29
4 5
3 2 6
Correction
Counter-knife
– Screw out screws 7 and take off knife 5.
– Prepare the knife for the correct cutting pressure.
– Insert knife and align it in such a way that the sewing threads are
cut in the middle of the blade.
– Make sure to have a distance of 0.5 mm between needle hole 4
and counter-knife 5.
– Insert and tighten screws 7.
30
5.4 Thread guiding sheet
1 3 2 1
Standard checking 3
The needle 3 should stand in the center of the cutout of thread guiding
sheet 2.
– Check position of the thread guiding sheet
Correction
– Loosen screws 1.
– Align thread guiding sheet as to the needle.
– Tighten screws 1.
31
5.5 Thread tension lifting
2 1
7
5
2 1
8 6
Standard checking
The thread tension is opened during thread trimming.
The tension release arm 6 actuates the presser bar 7 and opens the
thread tension with the pressure pin.
When trimming the thread the presser bar 7 is actuated by the lever 5.
– Make sure that the tension release finger 2 rests on the tension
release catch 3.
If the finger does not rest on the catch, push the tappet 1 in the
direction of arrow manually and turn the main shaft in the direction
of rotation until the position is reached.
– Loosen clamping screw 4.
– Adjust the tension release arm 6 correspondingly.
Reduce the distance between lever 5 and arm 6 = the tension discs
open wider.
Increase the distance between lever 5 and arm 6 = the tension
discs open less.
32
6. Material feed
6.1 Gauge for reference position
For setting the reference position the gauge shown above is required.
The gauge cannot be ordered from Dürkopp Adler.
– Make a gauge according to the above sketch.
33
6.2 Reference position
4 3 2 1 5
Caution: Danger of injury!
Switch off main switch.
Check and adjust reference position with utmost caution when
the button sewing automat is switched on.
Standard checking
The movement of the clamping arm 2 and the rest plate 4 is effected by
two step motors.
The feed plate 5 carries the clamping arm and the rest plate.
– Press function key “F” when the main menu is displayed.
– Enter code number “25483”.
The display changes over to the technician mode.
– Activate the menu “Machine configuration” with the key “OK”.
cut.rpm
max.rpm
stop pos.
sew.st.pt.
softstart
Referenz.: 1
sew.equipment
34
8 7 6 9 6
– Screw on gauge 6 (see chapter 6.1) with the two screws 7 and 8.
– Switch on main switch.
The machine head positions in the machine zero position.
– Move needle bar down by handwheel and check whether the
needle points to the marking 9 on the gauge 6.
13 12 11 10
Correction of the Y-axis
– Loosen screw 11.
– Adjust switch lug 10 correspondingly.
– Tighten screw 11.
35
6.3 Position of the fabric clamps and the rest plate to the needle
2 1 4 3
Standard checking
The movement of the clamps 2 and 3 and the rest plate 1 is effected by
two step motors.
The seam pattern sizes can only be altered within the fabric clamps.
The position of the fabric clamps and the rest plate is adjusted in the
loading position “B”.
– In the seam pattern menu, set the speed to 0, press the pedal and
turn the machine manually.
Simultaneously check the position of the penetrating needle as to
the fabric clamps and the rest plate.
Correction
– Press function key “F” when the main menu is displayed.
– Enter code number “25483”.
The display changes over to the technician mode.
– Activate the menu “Machine configuration” with the key “OK”.
– Select parameter “Loading position”.
– Select function “B = Machine zero position”.
– Press the “OK” key.
The button sewing automat positions in the machine zero position.
– Switch off main switch.
– Loosen screws 4 and 5.
– Align clamping arm and rest plate correspondingly.
– Tighten screws 4 and 5.
36
7. Oil lubrication
ATTENTION !
The handling and disposal of mineral oils is subject to legal
regulations.
Deliver used oil to an authorized collecting station.
Protect your environment.
Be careful not to spill any oil.
37
7.1 Oil circulation
From the filler pipe 1 the oil flows into the oil reservoir 2 and then it
runs over into the oil reservoir 3.
All lubricating points of the arm and head zone of the machine are
provided with oil by the oil reservoir 2. The oil reservoir 3 supplies all
lubricating points of the base plate.
The oil squirting off from the crankshaft drive comes into the oil pan via
oil wick 4.
The oil which is not needed by the hook flows back to the oil pan via
the return pipe 5.
The squirted oil contained in the oil pan is sucked and delivered back
to the oil reservoir 2 by means of a lubricating oil pump.
ATTENTION !
When carrying out assembly work please observe in any case that the
hose ends and wicks are fixed to the correct connections again.
38
7.2 Lubricating oil pump
3 2 1 5 4
Correction
– Loosen screws 2.
– Adjust angle 1 with the oil pump in the slotted holes so that the
pump works.
– Tighten screws 2.
39
8. Maintenance
Machine head
- Remove sewing dust and thread tails X
- Check oil level in the oil reservoirs for the lubrication of the sewing X
machine head
40