Professional Documents
Culture Documents
Operating Instructions
Operating Instructions
Operating Instructions
Table of contents
1 General information.................................................................................................................. 6
1.1 About this documentation ............................................................................................... 6
1.2 Other applicable documentation ..................................................................................... 6
1.3 Structure of the safety notes ........................................................................................... 6
1.4 Decimal separator in numerical values ........................................................................... 8
1.5 Rights to claim under limited warranty ............................................................................ 8
1.6 Product names and trademarks...................................................................................... 8
1.7 Copyright notice .............................................................................................................. 8
7 Operation............................................................................................................................... 139
7.1 Switch disconnector .................................................................................................... 139
7.2 Manual mode with MOVISUITE® ............................................................................... 140
7.3 Function "Releasing the brake / deactivating DynaStop® with FCB 01" .................... 142
7.4 Mechanical brake in connection with STO.................................................................. 144
11.1 Conformity................................................................................................................... 307
11.2 General information .................................................................................................... 308
11.3 Technical data............................................................................................................. 309
11.4 Braking resistors ......................................................................................................... 323
11.5 Technical data of the brake......................................................................................... 328
11.6 Surface protection....................................................................................................... 329
11.7 Line choke................................................................................................................... 330
11.8 Screw fittings............................................................................................................... 332
11.9 Connection cables ...................................................................................................... 334
11.10 Mounting positions ...................................................................................................... 338
11.11 Dimension drawings of the drive unit .......................................................................... 339
11.12 Dimension drawings of plug connectors in the electronics cover ............................... 356
11.13 Dimension drawings of plug connectors in the connection box .................................. 357
1 General information
1.1 About this documentation
The documentation at hand is the original.
This documentation is an integral part of the product. The documentation is intended
for all employees who perform work on the product.
Make sure this documentation is accessible and legible. Ensure that persons respon-
sible for the systems and their operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or if you require further
information, contact SEW‑EURODRIVE.
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
25891146/EN – 05/2020
25891146/EN – 05/2020
2.6 Transportation
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
The lifting eye is designed to carry only the mass of the motor without gear unit.
Tighten the retaining screws of the lifting eye. Mounted gear units have separate sus-
pension attachments, which must be used according to the gear unit operating instruc-
tions when lifting the gearmotor. Do not mount any additional loads.
The following figure depicts the position of the lifting eye of the motor without gear
unit.
9007224557044491
Remove the lifting eye before connecting the PE cable, see chapter "Electrical installa-
tion" > "Installation instructions".
Store the lifting eye for future service work, see chapter "Service" > "Device replace-
ment".
Observe the following notes when transporting the device:
• Always use all attachment points if available. The attachment points are designed
to carry only the mass of the product. Severe or fatal injuries. Do not apply any ad-
ditional loads.
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Do not transport or store the product on the fan guard.
25891146/EN – 05/2020
2.10 Startup/operation
Observe the safety notes in chapters Startup and Operation in this documentation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Do not separate the connection to the product during operation. This may result in
dangerous electric arcs damaging the product.
If you disconnect the product from the voltage supply, do not touch any live compo-
nents or power connections because capacitors might still be charged. Observe the
following minimum switch-off time:
5 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
25891146/EN – 05/2020
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60 °C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
[2]
[1]
[3]
DRN80MK4../DFC
[2]
[4] DRN80M4../BE../DFC
32537404043
3.2.1 Overview
The following figure shows the possible cable entries of MOVIMOT® advanced:
9007228366773899
25891146/EN – 05/2020
3.3.1 Overview
The following figure shows the positions of the nameplates:
2 KA47 DRN80M
01.1234567890.0001.20 Inverter duty VPWM 3~IEC60034
Hz 50 r/min 1440/74 V230/400 /
kW 0.75 S1 A3,05/1,75 IE3
Cos 0,74 100% 75% 50% IP 54
Th.Kl. 130(B) 82.9% 82.9% 80.7%
FS
01
76646 Bruchsal / Germany
Jahr 2020
i 19,58 Nm 97 IM M1A
KAF127R87DRN100LS4/BE2HR/DI/DFC/EI8Z/IV
CLP 220 Miner.Öl/0.8 l
01.1234567890.0001.20 kg 31.000 188 578 2 Made in Germany
UN 380...500 V nA 0,05...65,1 r/min
fN 50...60
IN 4.90
Hz nR 1:1400
A MA 322 Nm X
P 2.2 kW
3~ IEC60034 ML 03 2603 382840
9007228365554315
25891146/EN – 05/2020
3.4.1 Nameplates
The MOVIMOT® advanced drive unit is always equipped with 2 nameplates:
• Nameplate 1: Data of the drive unit.
• Nameplate 2: Data of the motor.
The following figures show examples of the nameplates of the drive unit and the mo-
tor. For the structure of the type designation, refer to chapter "Type designation".
FS
01
76646 Bruchsal / Germany
[1]
[2] R87DRN100LS4/BE2HR/DI/DFC/EI8Z/IV
[3] 01.1234567890.0001.20
[4] UN 380...500 V nA 0,05...65,1 r/min [8]
fN 50...60 Hz nR 1:1400 [9]
[5] IN 4.90 A MA 322 Nm [10]
P 2.2 kW [11]
3~ IEC60034 ML 03 2603 382840
[6] 0055 IES2 TEFC Made in Germany
32375830539
[1] 2D QR Code. Includes the serial number and a link to the drive unit data on the
SEW-EURODRIVE website (IoT Label).
[2] Type designation of the drive unit
[3] Serial number
[4] Nominal input voltage of the drive unit
[5] Nominal input current of the drive unit
[6] Nominal output current of the assigned electronics cover (inverter) 0055 = 5.5 A
[7] FS logo
[8] Output speed range of the drive unit
[9] Speed setting range
[10] Nominal torque of the drive unit
[11] Nominal power of the drive unit
25891146/EN – 05/2020
Jahr 2020
[6]
i 19,58 Nm 97 IM M1A
CLP 220 Miner.Öl/0.8 l
kg 31.000 188 578 2 Made in Germany
32420610315
FS logo description
The FS logo on the nameplate is based on the combination of safety-related compo-
nents that is installed.
The following FS logo variants are possible:
01
81
80 Sizes 71 | 80 | 90 | 100
S Length
S = Short
M = medium
L = Long
MK = Medium (short version)
LS = Long (short version)
4 Number of poles
4 = 4-pole motor
/
BE1 Brake
BE03 = BE03 brake
BE05 = BE05 brake
BE1 = BE1 brake
BE2 = BE2 brake
BE5 = BE5 brake
HF Brake options
HF = Manual brake release, lockable
HR = Manual brake release, automatic disengaging function
/
DI Digital motor integration
DI = Digital interface
/
DFC Communication variant
DFC = Direct Fieldbus Communication
DSI = Direct System Bus Installation
DAC = Direct AS-Interface Communication
DBC = Direct Binary Communication
EI8Z Option
EI8Z = Single-turn encoder with DDI connection
IV = Plug connector
TF = Motor protection
D11 = Switch disconnector with feedback contact
BW1 = Integrated BW1 braking resistor
PE = Pressure compensation fitting electronics
25891146/EN – 05/2020
AL = Metal fan
C = Canopy
RI = Reinforced winding insulation
2W = Shaft end on the motor/brakemotor
1) You can find more gear unit series in the gearmotor catalog
2) You can find more gear unit sizes in the gearmotor catalog.
S0#: 01.1234567890.0001.20
X4142 X5504
X1203_2
X1203_1 X5505
32166306571
32533060747
25891146/EN – 05/2020
3.7 Electronics
1B
1B2B
2B
On On
S1 1 2 3 4 1 2 3 4 S2
[16] [14] [15][18][14] [17] [15] [1] [14] [15] [14] [13] [12] [7] [11] [19] [10]
32211233931
[1]
[2]
25131167371
3.8.1 Nameplate
The following figure gives an example of a nameplate of the electronics cover. For the
structure of the type designation, refer to chapter "Type designation of the electronics
cover".
Type: DFC20A-0020-503-A-T00-001
S0#: 01.1234567890.0001.19
Eingang/Input Ausgang/Output
D-76646 Bruchsal U= AC 3x380...500V U= 3x0V...Uinput
I= AC 2.0A I= AC 2.0A
Made in Germany f= 50...60Hz Imax= AC 6.0A
f= 0...599Hz
T= -25°C...+40°C ML 03
Status: 00 00 00 00 00 00 00 00 00
00 00 00 00 00 00 00 00 00
27021623451094155
2 = PROFINET IO
3 = EtherNet/IP™, Modbus TCP
4 = POWERLINK
0 Connection configuration
0 = M12 plug connector on electronics cover (standard)
A Communication version
–
0020 Nominal output current of the electronics cover
0020 = 2.0 A
0025 = 2.5 A
0032 = 3.2 A
0040 = 4.0 A
0055 = 5.5 A
–
5 Connection voltage
5 = AC 500 V
0 Power section design EMC
0 = Basic interference suppression
1 = IT system design
3 Connection type
3 = 3-phase
–
A Version
–
D Device variant
T = Technology profile (fieldbus connection)
E = CiA402 device profile (DS402)
0 Technology level
0 = Technology level 0 (standard)
0 Application level
0 = Application level 0 (standard)
1 = Application level 1 (required for MOVIKIT® Positioning Drive)
2 = Application level 2
–
000 MOVIKIT® version
000 = No MOVIKIT® module loaded at factory settings (controlled using a
freely configurable process data interface)
001 = MOVIKIT® Velocity Drive (Standard)
/
SBA Safety option
25891146/EN – 05/2020
Type: CUE1H-DFC-5D3-C/DI
S0#: 01.1234567890.0001.20
00 00 00 00 00 00 00 00 00
9007228465615115
CU Product family
CU = Connection unit (motor with electronics cover)
E Hardware design
E = For MOVIMOT® advanced
1 Flange dimensions for relevant cover size
1 = Suitable for electronics cover size 1 (with/without cooling fins)
H Fieldbus connection configuration
H = Hybrid
–
DFC Communication variant
DBC = Direct Binary Communication
DAC = Direct AS‑Interface Communication
DFC = Direct Fieldbus Communication
DSI = Direct System bus Installation
–
5 Connection voltage
25891146/EN – 05/2020
5 = AC 500 V
D EMC variant
D = EMC filter with limit value category C3 (EN 61800-3)
3 Connection type
3 = 3-phase
–
C Version
/
DI Option
DI = Digital interface (MOVILINK® DDI)
DE = Digital interface (MOVILINK® DDI) with encoder evaluation
25891146/EN – 05/2020
INFORMATION
Adhere to the safety notes during installation.
WARNING
Improper installation/disassembly of drive unit and mount-on components.
Serious injuries.
• Adhere to the notes about installation and disassembly.
• Before releasing shaft connections, make sure that there are no active torsional
moments present (tensions within the system).
WARNING
Risk of injury if the device starts up unintentionally, and danger of electrical voltage.
Severe or fatal injuries.
• Disconnect the device from the power supply with suitable external measures be-
fore you start working on the device and secure it against unintentional reconnec-
tion to the voltage supply.
• Secure the output shaft against rotation.
WARNING
Risk of injury caused by rapidly moving output elements.
Serious injuries.
• Disconnect the drive unit from the power supply and safeguard it against uninten-
tional power up before you start working on it.
• Equip the input and output elements (e.g. customer shaft with contact shoulder or
clamping ring, shrink disk) with a touch guard.
4.4.1 Notes
• Only install the drive unit on a level, low-vibration, and torsionally rigid support
structure.
• Observe the mounting position specified on the motor nameplate.
• Thoroughly remove any anti-corrosion agent from the shaft end. Use a commer-
cially available solvent. Do not allow the solvent to penetrate the bearings and
sealing rings as this could damage the material.
• Align the motor carefully to avoid placing any unacceptable strain on the motor
shafts. Observe the permitted overhung and axial loads specified in the respective
gearmotor catalog.
• Do not jolt or hammer the shaft end.
• Ensure that cooling air supply is unobstructed and that air discharged by other
units does not influence cooling.
• Balance components that were subsequently mounted to the shaft with a half key
(output shafts are balanced with a half key).
• Use suitable cable glands for the supply leads (use reducing adapters if neces-
sary).
• Seal the cable entry properly.
• Thoroughly clean the sealing surfaces of the cover before reassembly.
• If the corrosion protection coating is damaged, restore the coating.
• Check whether the degree of protection specified in the operating instructions and
on the nameplate is permitted in the ambient conditions on site.
• Observe the information of Directive VDI 2230-1 on determining the tightening
torques for mounting the drive unit to the application.
WARNING
Risk of burns due to hot surfaces.
Serious injuries.
• Let the devices cool down before touching them.
NOTICE
Loss of the guaranteed degree of protection.
Possible damage to property.
• When the cover is removed from the connection box, you have to protect the
cover and the wiring space from humidity, dust or foreign particles.
• Make sure that the cover is mounted properly.
25337980043
100
25891146/EN – 05/2020
25337982475
25337977611
NOTICE
Breather valves and oil seals may be damaged during painting or re-painting.
Potential damage to property.
• Clean the surface of the drive unit and make sure it is free from grease.
• Thoroughly cover the breather valves and sealing lip of the oil seals with strips
prior to painting.
• Remove the masking strips after painting.
25891146/EN – 05/2020
Mounting positions
Mounting position B5
Mounting is possible in positions X or 2.
32386219403
WARNING
Risk of burns due to hot surfaces.
Serious injuries.
• Let the devices cool down before touching them.
Example
The following figure shows an example. The number and position of cable entries de-
pend on the ordered variant.
9007228387280267
25891146/EN – 05/2020
Tightening torques
Tighten the EMC cable glands optionally supplied by SEW‑EURODRIVE to the fol-
lowing torques:
Example
The following figure shows an example of a cable gland:
25891146/EN – 05/2020
9007228387032715
3 1
2 4
4 1
3 2
9007228366777483
25891146/EN – 05/2020
5 Electrical installation
INFORMATION
Adhere to the safety notes during installation.
INFORMATION
This drive system is not designed for operation on a public low voltage supply system
that supplies residential areas.
This is a product with restricted availability in accordance with IEC 61800-3. This
product may cause EMC interference. In this case, it is recommended for the user to
take suitable measures.
WARNING
Electric shock caused by faulty installation.
Severe or fatal injuries.
• Take the utmost care when installing the units.
• Observe the connection examples.
For more information on cable selection, routing and shielding, refer to chapter "Cable
routing and shielding".
[1]
[2]
[3]
[4]
9007228388503435
[1] The mechanical installation of a drive unit with hollow shaft does not create a
conductive connection of drive unit and mounting plate. In this case, a low-im-
pedance, Hf-capable equipotential bonding [4] is required. The mechanical in-
stallation of a drive unit without hollow shaft creates a conductive connection of
drive unit and mounting plate. In this case, the entire contact surface must be
conductive (e.g. unpainted).
[2] PE conductor in the supply system cable
[3] 2) PE conductor via separate terminals
[4] EMC-compliant equipotential bonding, for example using a ground strap (HF litz
wire)
The contact surfaces must be conductive (free of paint).
• Do not use the cable shields of data lines for equipotential bonding.
INFORMATION
For detailed information on equipotential bonding for decentralized inverters and
drive units, refer to the publication "Equipotential Bonding of Decentralized Inverters"
25891146/EN – 05/2020
by SEW‑EURODRIVE.
M6
3884960907
25891146/EN – 05/2020
Line terminals X1
Observe the permitted cable cross sections for installation:
Control terminals X9
Observe the permitted cable cross sections for installation:
2.
25891146/EN – 05/2020
1.
25649924107
2.
1.
25649924107
Terminals X3 for the braking resistor (the following figure shows a schematic
illustration)
1.
2.
25650172171
25891146/EN – 05/2020
3.
1.
2.
25657187979
WARNING
No protection against electric shock if an incorrect type of residual current device is
used.
Severe or fatal injuries.
• The product can cause direct current in the PE conductor. If a residual current
device (RCD) or a residual current monitoring device (RCM) is used for protec-
tion in the event of a direct or indirect contact, only a type B RCD or RCM is per-
mitted on the supply end of the product.
• If the use of a residual current device is not mandatory according to the standards,
SEW‑EURODRIVE recommends not to use a residual current device.
NOTICE
Non-compliance with the minimum switch-on/switch-off times.
Damage to the device.
• Keep the supply system switched off for 10 s before switching the power back
on.
• Do not switch the supply system off and on more than once per minute.
25891146/EN – 05/2020
• Use only a contactor of utilization category AC3 (EN 60947-4-1) as a line con-
tactor.
WARNING
Electric shock due to incorrect connection of PE.
Severe or fatal injuries.
• The permitted tightening torque for the screw is 2.0 to 2.4 Nm.
• Observe the following notes regarding PE connection.
M5 M5
≤ 2.5 mm2
[3]
[2]
9007222159731851 9007222159700491 9007222159689227
1) Use the specified material for the assembly that is included in the accessory bag.
[1] Install the PE connection cable between both U-shaped mounting panels.
[2] Incorrect installation sequence.
[3] Forked cable lug suitable for M5 PE screws.
25891146/EN – 05/2020
Leakage currents
Earth-leakage currents ≥ 3.5 mA can occur during normal operation. In order to fulfill
EN 61800-5-1, observe the following notes:
• The protective earth (PE) connection must meet the requirements for systems with
high earth-leakage currents.
• This usually means
– installing a PE connection cable with a minimum cross section of 10 mm2 (cop-
per conductor)
– or installing a second PE connection cable in parallel with the original PE con-
nection.
The second PE connection is not required according to DIN EN 61800-5-1, if
the line connection is equipped with a plug connector for industrial applications
(according to IEC 60309) and if the supply system cable has a diameter of
≥ 2.5 mm2.
INFORMATION
The round M23 plug connectors of the 723 series by TE Connectivity - Intercontec
products meet the requirements according to IEC 60309 "Plug connectors for indus-
trial applications".
25891146/EN – 05/2020
1) The maximum altitude is limited by the reduced electric strength due to the lower air density.
Field level
DFC.0.. [4]
Fieldbus [3]
Supply system
STO [1]
24 V
MOVIMOT®
advanced
DFC.0.. [4]
MOVIMOT®
advanced
DFC.0.. [4]
MOVIMOT®
advanced
9007228448396939
[1] The maximum permitted length of the STO cable between the safety relay and
the last drive unit is 100 m.
[2] The drive unit is equipped with an integrated DC 24 V supply. As an option, the
electronics of the drive unit may be supported by an external DC 24 V supply.
[3] The maximum permitted cable length of the Ethernet fieldbus cable between the
drive units is 100 m. The maximum permitted cable length between controller
25891146/EN – 05/2020
and drive unit is 100 m. The permitted length might be less due to the technical
data of the controller.
[4] Electronics cover DFC.0.. with 2 x M12 fieldbus connection
INFORMATION
The terminals X3 for connecting the braking resistor can be connected to an optional,
internal braking resistor. As an alternative, you an connect an external braking resis-
tor if the power rating of this braking resistor is not sufficient.
Proceed as follows to do so:
• Loosen the connections of the internal braking resistor.
• Insulate and fasten the connections of the internal braking resistor. Make sure all
connections leading to other components are electrically insulated.
• Connect the external braking resistor again. Observe the installation instructions
of the device and of the external braking resistor.
The following figure shows the terminal assignment of the MOVIMOT® advanced ..-
DFC-C drive unit:
X31
1 2 3
1 2 3 4
11 12 13 14
X1
X9
11 12 13 21 22 23 24
1111 1212 1313
1B 2B
X3 X1a
11
21
1
X1a
12 13
22 23
2 3
PE
32220657035
Assignment
Terminal No Name Marking Function
.
X11) 1 L1 Brown Line connection, phase L1 – IN
25891146/EN – 05/2020
Assignment
Terminal No Name Marking Function
.
X1a 1 L1 Gray Line connection, phase L1 – IN
line terminals
2 L2 Gray Line connection, phase L2 – IN
With option
3 L3 Gray Line connection, phase L3 – IN
/D11 (switch
disconnector) 11 L1 Gray Line connection, phase L1 – OUT
12 L2 Gray Line connection, phase L2 – OUT
13 L3 Gray Line connection, phase L3 – OUT
y – PE – PE connection
interface
2 CAN_L – CAN Low connection
3 CAN_H – CAN High connection
4 24V_OUT – DC 24 V auxiliary output
1 2 3 4
11 12 13 14
X9
21 22 23 24
9007221264582283
L1
L2
L3
PE
F11/F12/F13 F11/F12/F13
K11 K11
L1
L1
L2
L2
L3
L3
®
MOVIMOT advanced
X1 Line terminals DRN..DFC
[4]
X42
[1] Fieldbus
mini IO
X43
1 BW X3 Braking resistor
2 BW X4233_1
[2] Fieldbus
M12
Digital X4233_2
X5133_2
X5133_3
F_STO_P1
F_STO_P1
0V24_OUT
F_STO_P2
F_STO_P2
F_STO_M
F_STO_M
24V_OUT
0V24_IN
0V24_IN
24V_IN
24V_IN
1
2
4
3
11
21
22
12
13
23
14
24
[3]
9007228448386443
INFORMATION
For some installation variants, you do not need all the parts of the accessory kit.
The delivery of each drive unit includes the following accessory bag with installation
materials for cable shielding (exception: Does not apply when all possible connections
were ordered in plug connector design):
• A1: Installation material for line and hybrid cables:
2 x shield clamps with shield plate and screws to connect the shield of line cables
or hybrid cables (outer shield).
• A2: Conductive film:
2 x pieces of conductive film to wind around the braid shield. Use the conductive
film if required.
• B: Installation equipment for signal lines:
3 x shield clamps with screw to connect the shield of line cables (e.g. STO).
A1: A2:
2x M4x12
(1.4 - 1.6 Nm)
3x
20
2x
m
2x
m
20
m
m
4x M4x10 B:
(2.0 Nm)
3x M4x10
(2.0 Nm)
2x 3x
25603711499
25891146/EN – 05/2020
25205817355
25891146/EN – 05/2020
Supp
ly
syste
m
Suppl
y
syste
m
25891146/EN – 05/2020
30847679243
25216680843
[1]
25891146/EN – 05/2020
18014401170670731
Part numbers
28118723, 28118707, 28118731, 28118715
Connection description
Bulk cables
Orange
- RX- Reserved1) Ethernet RX-
0.34 mm2
1) Reserved wires must be isolated and fixed in the connection box.
X Terminal
2 Group
1 = Power input
2 = Power output
3 = Encoder
4 = Bus
5 = Inputs and outputs
01 Function
Function of the plug connector within a group
2 Type
Wiring diagram of the plug connector within a function
–
Group number (optional)
For several plug connectors with the same function
Sequence number (optional)
In case of several plug connectors in one group
25891146/EN – 05/2020
INFORMATION
For more information on cable types, refer to chapter Technical data.
Cable types
The table below shows the depiction and what they mean:
Representation Meaning
Fixed length
Variable length
Cable routing
Observe the permitted bending radii of the installed cables for cable routing. For de-
tailed information, refer to chapter "Technical data" > "Dimension sheets" > "Plug con-
nectors including mating connectors".
also have to adhere to all the conditions and requirements for the installation and rou-
ting of cables described in the documentation for the units concerning functional
safety.
5.10.4 Plug connector positions of the MOVIMOT® advanced DFC, DSI drive unit
The following figure shows possible plug connector positions:
[2] [1]
X1523 X5504
X5505 X2313
X4142
X5504 X1523
X2313 X5505 X4142
X 2
X1121
X1216
X2242 X2326 X1203_2 X1203_1 X1206
X2327
3
X5505 X5504
X1523 X2313
X1203_2 X1203_1
X1121
X2326 X1216
X2327
X2242 X1206
X4142
32288512267
25891146/EN – 05/2020
6 Nm
6 Nm
19443420299
25891146/EN – 05/2020
CAUTION
Possible damage of the right-angle connector when rotated without mating con-
nector.
Irreparable damage to the thread, damage to the sealing surface.
• Do not use pliers to adjust the right-angle connector before connecting it.
CAUTION
Loss of the guaranteed degree of protection.
Potential damage to property.
• Remove the union nut from the M23 plug connector using 3 Nm.
• Between plug connector and bushing is a gap of 2 mm.
CAUTION
Adjusting the right-angle connector too often can damage it.
Potential damage to property.
• Adjust the plug connector only when installing and connecting the drive unit.
• Do not turn the plug connector regularly once it has been installed.
2 mm
2 3 2
3
°
X X 90
25891146/EN – 05/2020
[1] [2]
3 Nm
[3]
30851325067
Order information
The table below shows the order designations for connectors by TE Connectivity -
Intercontec products with the matching coding for assembly by the customer:
Plug connector type Cable outer diame- Designation for order from
ter/ the supplier TE Connectivity -
Intercontec products
core cross section
of crimp contacts
Plug connector Cable plug (male, union 14 mm - 17 mm H 51 A 019 MR 02 59 0102 000
AC 400 V nut) /
Coding ring: Black
2.5 mm - 4.0 mm2
2
2 4
9.5 mm - 14.5 mm H 51 A 019 MR 02 42 0102 000
1 5 /
3 6 2.5 mm - 4.0 mm2
2
A
9.5 mm - 14.5 mm In preparation
D
PE /
B C 0.35 mm2 - 2.5 mm2
25891146/EN – 05/2020
Plug connector type Cable outer diame- Designation for order from
ter/ the supplier TE Connectivity -
Intercontec products
core cross section
of crimp contacts
PA hybrid plug con- Cable socket (female/ 14 mm - 17 mm H 51 A 655 FR 20 92 0113 000
nector union nut) /
Coding ring: Black/ 2.5 mm - 4.0 mm2
2
green
0.35 mm2 - 2.5 mm2
A B
14 mm - 17 mm H 51 A 655 FR 23 59 0113 000
/
W
0.35 mm - 2.5 mm2
2
U V
PE
0.35 mm2 - 2.5 mm2
B A
14 mm - 17 mm H 52 A 656 MR 23 59 0113 000
/
W
0.35 mm - 2.5 mm2
2
V U
PE
25891146/EN – 05/2020
WARNING
Electric shock when disconnecting or connecting voltage-carrying plug connectors.
Severe or fatal injuries
• Switch off the line voltage.
• Never plug or unplug plug connectors while they are energized.
Function
AC 400 V connection for supplying the device/for looping through
Connection type
M23, SEW insert, 723 series, SpeedTec-capable, company: TE/Intercontec, female,
coding ring: black, protected against contact
Connection diagram
4 2
5 1
6 3
A D
PE
B C
Assignment
Contact Signal Description
A L1 Line connection, phase L1
B L2 Line connection, phase L2
C L3 Line connection, phase L3
D Res. Reserved
PE PE PE connection
1 Res. Reserved
2 Res. Reserved
3 Res. Reserved
25891146/EN – 05/2020
4 Res. Reserved
5 Res. Reserved
6 Res. Reserved
Connection cables
The following tables list the cables available for this connection:
AC 500 V
Part numbers
18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348
Assembly
Open cable end Description Prefabricated plug
connectors
2 4
1 5
3 6
D A
PE
C B
25891146/EN – 05/2020
Function
PA connection for AC 400 V and 24 V backup voltage (IN)
Connection type
M23, male, male thread, SEW insert, 723 series, SpeedTec equipment, company:
TE Connectivity – Intercontec products, male, coding ring: black/green, protected
against contact
Connection diagram
B A
V U
PE
Assignment
Contact Signal Description
U L1 Line connection, phase L1 (IN)
V L2 Line connection, phase L2 (IN)
W L3 Line connection, phase L3 (IN)
PE PE PE connection
A +24V DC 24 V input for backup mode (IN)
B 0V24 0V24 reference potential for backup mode (IN)
25891146/EN – 05/2020
Connection cables
The following tables list the cables available for this connection:
Part numbers
28127587, 28127560, 28127579, 28127552
Assembly
Open cable end Description Prefabricated plug
connectors
A B
U V
PE
Function
PA connection for AC 400 V and 24 V backup voltage (OUT)
Connection type
M23, female, female thread with union nut, SEW insert, 723 series, SpeedTec equip-
ment, company: TE Connectivity – Intercontec products, male, coding ring: black/
green, protected against contact
Connection diagram
A B
U V
PE
Assignment
Contact Signal Description
U L1 Line connection, phase L1 (OUT)
V L2 Line connection, phase L2 (OUT)
W L3 Line connection, phase L3 (OUT)
PE PE PE connection
A +24V DC 24 V output for backup mode (OUT)
B 0V24 0V24 reference potential for backup mode (OUT)
25891146/EN – 05/2020
Connection cables
The following tables list the cables available for this connection:
Part numbers
28114426, 28114442, 28114434, 28114450
Assembly
Open cable end Description Prefabricated plug
connectors
B A
V U
PE
Function
AC 400 V connection (IN)
Connection type
MQ15-X-Power, male, plug connector without union nut, MURR Elektronik, (current
load max. 16 A)
Connection diagram
2
1 3
B A
PE
Assignment
Contact Signal Description
1 L1 Line connection, phase L1 (IN)
2 L2 Line connection, phase L2 (IN)
3 L3 Line connection, phase L3 (IN)
PE PE PE connection
A Res. Reserved
B Res. Reserved
25891146/EN – 05/2020
Function
AC 400 V connection (OUT)
Connection type
MQ15-X-Power, female, plug connector with union nut, MURR Elektronik, (current
load max. 16 A)
Connection diagram
2
3 1
A B
PE
Assignment
Contact Signal Description
1 L1 Line connection, phase L1 (OUT)
2 L2 Line connection, phase L2 (OUT)
3 L3 Line connection, phase L3 (OUT)
PE PE PE connection
A Res. Reserved
B Res. Reserved
25891146/EN – 05/2020
Function
PAC connection for AC 400 V, DC 24 V backup voltage and Ethernet (IN)
Connection type
M23, male, male thread, company: TE Connectivity - Intercontec products, SEW in-
sert, series 723, SpeedTec equipment, coding ring: gray/green, protected against
contact
Connection diagram
3 1
4 2
B A
V U
PE
Assignment
Contact Signal Description
U L1 Line connection, phase L1 (IN)
V L2 Line connection, phase L2 (IN)
W L3 Line connection, phase L3 (IN)
PE PE PE connection
A +24V DC 24 V input for backup mode (IN)
B 0V24 0V24 reference potential for backup mode (IN)
1 TX+ Ethernet TX+ (IN)
2 TX- Ethernet TX- (IN)
3 RX+ Ethernet RX+ (IN)
4 RX- Ethernet RX- (IN)
25891146/EN – 05/2020
Connection cables
The following tables list the cables available for this connection:
Part numbers
28127544, 28127528. 28127536, 28127501
Assembly
Open cable end Description Prefabricated plug
connectors
M23, female, internal
thread with union
nut, coding ring:
gray/green
1 3
2 4
A B
U V
PE
A B
U V
PE
5.11.7 X2326: PAC connection for AC 400 V and DC 24 V backup voltage (OUT)
The following table shows information about this connection:
Function
PAC connection for AC 400 V, DC 24 V backup voltage and Ethernet (OUT)
Connection type
M23, female, female thread with union nut, company: TE Connectivity - Intercontec
products, SEW insert, series 723, SpeedTec equipment, coding ring: gray/green,
protected against contact
Connection diagram
1 3
2 4
A B
U V
25891146/EN – 05/2020
PE
Assignment
Contact Signal Description
U L1 Line connection, phase L1 (OUT)
V L2 Line connection, phase L2 (OUT)
Assignment
Contact Signal Description
W L3 Line connection, phase L3 (OUT)
PE PE PE connection
A +24V DC 24 V input for backup mode (OUT)
B 0V24 0V24 reference potential for backup mode (OUT)
1 TX+ Ethernet TX+ (OUT)
2 TX- Ethernet TX- (OUT)
3 RX+ Ethernet RX+ (OUT)
4 RX- Ethernet RX- (OUT)
25891146/EN – 05/2020
Part numbers
28113780, 28113802, 28113799, 28113810
Assembly
Open cable end Description Prefabricated plug
connectors
M23, male, male
thread, coding ring:
gray/green
3 1
4 2
B A
V U
PE
Assembly
Open cable end Description Prefabricated plug
connectors
M23, male, male
thread, coding ring:
gray/green
3 1
4 2
B A
V U
PE
25891146/EN – 05/2020
WARNING
No safe disconnection of the device.
Severe or fatal injuries.
• Do not use the 24 V output (pins 1 and 3) for safety-related applications.
• Only jumper the STO connection with 24 V if the device does not have to fulfill
any safety function.
Function
Connection for safe torque off (STO, 3 cores)
Connection type
M12, 5‑pin, female, A‑coded, color: yellow
Connection diagram
1 2
4 3
5
Assignment
Contact Signal Description
1 24V_OUT DC 24 V auxiliary output
2 F_STO_P2 F_STO_P2 connection
3 0V24_OUT 0V24 reference potential for DC 24 V auxiliary output
4 F_STO_P1 F_STO_P1 connection
5 F_STO_M F_STO_M connection
25891146/EN – 05/2020
Connection cables
INFORMATION
Use only shielded cables for this connection and only suitable plug connectors that
connect the shield with the device in an HF-capable manner.
The following table provides an overview of the cables available for this connection:
HELUKABEL
The following table shows the core assignment of cables with the following part num-
bers:
Part numbers
28110978, 28110943
Assembly
Open cable end Description Prefabricated plug
connectors
2 1
3 4
5
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Part numbers
28111001, 28111036
Assembly
Open cable end Description Prefabricated plug
connectors
2 1
3 4
5
WARNING
Disabling of the safety-related disconnection of further devices due to parasitic
voltages when using an STO jumper plug.
Severe or fatal injuries.
• Only use the STO jumper plug when all incoming and outgoing STO connections
have been removed from the device.
Function
Connection for safe torque off (STO, 3 cores)
Connection type
M12, 5‑pin, male, A‑coded, color: yellow
Connection diagram
2 1
3 4
5
Assignment
Contact Signal Description
1 Res. Reserved
2 F_STO_P2 F_STO_P2 connection
3 Res. Reserved
4 F_STO_P1 F_STO_P1 connection
5 F_STO_M F_STO_M connection
25891146/EN – 05/2020
INFORMATION
Use only shielded cables for this connection and only suitable plug connectors that
connect the shield with the device in an HF-capable manner.
The following table provides an overview of the cables available for this connection:
A‑coded,
female
HELUKABEL
The following table shows the core assignment of cables with the following part num-
bers:
Part numbers
28117808, 28110986
Assembly
Open cable end Description Prefabricated plug
connectors
1 2
4 3
5
igus chainflex
The following table shows the core assignment of cables with the following part num-
bers:
Part numbers
28117816, 28111044
Assembly
Open cable end Description Prefabricated plug
connectors
1 2
4 3
5
25891146/EN – 05/2020
WARNING
Safe disconnection of the device is not possible when using the STO jumper plug.
Severe or fatal injuries.
• Only use use the STO jumper plug if the device is not used to fulfill any safety
function.
WARNING
Disabling of the safety-related disconnection of further devices due to parasitic
voltages when using an STO jumper plug.
Severe or fatal injuries.
• Only use the STO jumper plug when all incoming and outgoing STO connections
have been removed from the device.
The STO jumper plug can be connected to the STO plug connector X5504 of the
device. The STO jumper plug deactivates the safety functions of the device.
The following figure shows the STO jumper plug with the printed red tag, part number
28105419:
SN 28105419
25247142411
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Function
DC 24 V backup voltage input
Connection type
M12, 5‑pin, male, L‑coded, color: light gray
Connection diagram
1 4
2 3
Assignment
Contact Signal Description
1 +24V/L1 DC 24 V input/L1
(for backup mode)
2 0V24/N2 0V24 reference potential/N2
(for DC 24 V /BES brake rectifier)
3 0V24/N1 0V24 reference potential/N1
(for backup mode)
4 +24V/L2 DC 24 V connection/L2
(for DC 24 V /BES brake rectifier)
FE Functional earth
25891146/EN – 05/2020
Part numbers
28117786
Assembly
Open cable end Description Prefabricated plug
connectors
4 1
3 2
25891146/EN – 05/2020
Function
DC 24 V output backup voltage
Connection type
M12, 5‑pin, female, L‑coded, color: light gray
Connection diagram
4 1
3 2
Assignment
Contact Signal Description
1 +24V/L1 DC 24 V output/L1
(for backup mode)
2 0V24/N2 0V24 reference potential/N2
(for DC 24 V /BES brake rectifier)
3 0V24/N1 0V24 reference potential/N1
(for backup mode)
4 +24V/L2 DC 24 V connection/L2
(for DC 24 V /BES brake rectifier)
FE Functional earth
25891146/EN – 05/2020
Connection cables
The following table provides an overview of the cables available for this connection:
25891146/EN – 05/2020
Part numbers
28117751
Assembly
Open cable end Description Prefabricated plug
connectors
1 4
2 3
Function
Engineering interface (CAN)
Connection type
M12 SPEEDCON, 5‑pin, female, B‑coded, color: black
Connection diagram
1 2
4 3
5
Assignment
Contact Signal Description
1 Res. Reserved
2 24V_OUT DC 24 V auxiliary output1)
3 0V24_OUT 0V24 reference potential1)
4 CAN_H CAN High connection
5 CAN_L CAN Low connection
1) Only use this output to supply components by SEW‑EURODRIVE.
25891146/EN – 05/2020
Function
Digital inputs
Connection type
M12, 5‑pin, female, A‑coded, color: black
Connection diagram
1 2
4 3
5
Assignment
Contact Signal Description
1 +24V DC 24 V sensor supply
2 DI02 Sensor input DI02
3 0V24 0V24 reference potential for sensors
4 DI01 Sensor input DI01
5 FE Functional earth
25891146/EN – 05/2020
Function
Digital inputs
Connection type
M12, 5‑pin, female, A‑coded, color: black
Connection diagram
1 2
4 3
5
Assignment
Contact Signal Description
1 +24V DC 24 V sensor supply
2 DI04 Sensor input DI04
3 0V24 0V24 reference potential for sensors
4 DI03 Sensor input DI03
5 FE Functional earth
25891146/EN – 05/2020
Function
Digital inputs/outputs
Connection type
M12, 5‑pin, female, A‑coded, color: black
Connection diagram
1 2
4 3
5
Assignment
Contact Signal Description
1 +24V DC 24 V sensor/actuator supply
2 DIO02 Sensor input DIO02/actuator output DIO02
3 0V24 0V24 reference potential for sensors/actuators
4 DIO01 Sensor input DIO01/actuator output DIO01
5 FE Functional earth
25891146/EN – 05/2020
Function
Fieldbus/Ethernet interface, port 1
Connection type
M12, 4‑pin, female, D‑coded, color: black
Connection diagram
1 2
4 3
Assignment
Contact Signal Description
1 TX+ Transmit line (+)
2 RX+ Receive line (+)
3 TX- Transmit line (-)
4 RX- Receive line (-)
Function
Fieldbus/Ethernet interface, port 2
Connection type
M12, 4‑pin, female, D‑coded, color: black
Connection diagram
1 2
4 3
Assignment
Contact Signal Description
25891146/EN – 05/2020
5.13 PC connection
Connect the PC to the drive unit before you start the engineering software
MOVISUITE®.
You have several options to connect a PC to the drive unit.
[2]
USB [1] [3]
X4142
32385960459
X31
X4142
X4142
32385963403
7. Plug the electronics cover onto the connection box. Screw on the electronics cover
with 4 screws (tightening torque: 6 Nm).
25891146/EN – 05/2020
NOTICE
Connector X31 provides a 24 V supply voltage for operating the connected options.
Damage to connected options with low nominal voltage.
• Only connect options with a nominal voltage of 24 V to connector X31, such as:
– Interface adapter USM21A,
– CBG.. keypad
• Do not connect the following options with 5 V nominal voltage to the X31 con-
nector:
– Interface adapters USB11A, UWS11A, UWS21A
– Keypads DBG.., GBG21A.
X31
[2]
USB [1] [3]
9007224818777355
Ethernet [1]
X4233_1 X4233_2
9007224818780939
X42
X43
Ethernet [1]
18014424073525515
25891146/EN – 05/2020
[2]
[2]
[3]
USB [1]
X4142
32386058507
25891146/EN – 05/2020
NOTICE
Connector X31 provides a 24 V supply voltage for operating the connected options.
Damage to connected options with low nominal voltage.
• Only connect options with a nominal voltage of 24 V to connector X31, such as:
– Interface adapter USM21A,
– CBG.. keypad
• Do not connect the following options with 5 V nominal voltage to the X31 con-
nector:
– Interface adapters USB11A, UWS11A, UWS21A
– Keypads DBG.., GBG21A.
X31
[2]
[2]
USB [1] [3]
9007224880237067
25891146/EN – 05/2020
INFORMATION
It is essential to comply with the safety notes during startup.
WARNING
Risk of injury due to missing or defective protective covers.
Severe or fatal injuries.
• Install the protective covers of the system according to the instructions.
• Never start the device if the protection covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages can still be present for up to 5 minutes after disconnection from the power
supply system.
Severe or fatal injuries.
• Before removing the electronics cover, de-energize the device via a suitable ex-
ternal disconnection device.
• Secure the device against unintended re-connection of the voltage supply.
• Secure the output shaft against rotation.
• Wait for at least the following time before removing the electronics cover:
5 minutes
WARNING
Risk of burns due to hot surfaces.
Serious injuries.
• Let the devices cool down before touching them.
WARNING
Device malfunction due to incorrect device setting.
Severe or fatal injuries.
• Observe the startup instructions.
• Always have the installation carried out by trained specialists.
25891146/EN – 05/2020
NOTICE
Undercutting the minimum switch-off time of the line contactor.
Irreparable damage to the inverter or unforeseen malfunctions.
• You must observe a minimum switch-off time of 10 s after switching off the
voltage supply.
• Do not switch the voltage supply on or off more often than once per minute.
INFORMATION
• Before startup, remove the paint protection cap from the LED displays.
• Before startup, remove the paint protection film from the nameplates.
INFORMATION
• To ensure fault-free operation, do not disconnect or connect signal cables during
operation.
25891146/EN – 05/2020
WARNING
Danger of fatal injury if the hoist falls.
Severe or fatal injuries.
• In case of products used in lifting applications, additional monitoring systems or
mechanical protection devices must be used.
WARNING
Risk from falling loads.
This can result in severe or fatal injuries.
• Do not use the function "Releasing the brake / deactivating DynaStop® with
FCB 01" for hoist applications and applications with potentially falling loads.
• Inhibit the function via the following steps:
– Deactivate the function of the DIP switch S1/2 using the parameter Deactiva-
tion = "1" (path: Functions > Inputs/outputs > Basic device > DIP switch func-
tions > Releasing the brake / deactivating DynaStop® with FCB 01 – enable)
– Inhibit the functions using the parameter Releasing the brake / deactivating
DynaStop® with FCB 01 – enable = "0" (path: Functions > Drive functions >
FCB 01 Output stage inhibit).
INFORMATION
The recommended settings and procedures must be matched to the requirements of
the application and its safety assessment, and adjusted accordingly.
SEW‑EURODRIVE recommends the following settings and procedures for lifting ap-
plications:
• Set parameter Apply brake/activate DynaStop® in STO state (8501.3) = "1" (Yes),
see chapter "Mechanical brake in connection with STO".
• Set parameter Integrator mode (8404.9) = "0" (hold).
Path: Optimization DT1 > Set controller dynamics > Advanced settings.
NOTICE
Gear unit overload.
25891146/EN – 05/2020
Startup is only required when you need to change the factory set parameterization.
NOTICE
Gear unit overloaded by the motor.
Possible damage to property.
• The maximum output torque might have to be limited to the torque specified on
the nameplate.
25891146/EN – 05/2020
6.3.1 Overview
NOTICE
Damage to the DIP switches caused by unsuitable tools.
Possible damage to property.
• To set the DIP switches, use only suitable tools, such as a slotted screwdriver
with a blade width of no more than 3 mm.
• The force used for setting the DIP switches must not exceed 5 N.
The following figure shows the DIP switches of the drive unit:
S1 1 2 3 4 1 2 3 4 S2
On On
S1
ON
1 2 3 4
S2 S3
ON
ON
1 2 3 4 5 6 7 8 9 10
1 2 3 4
25255124107
DIP switch S1
1 2 3 4
Meaning Direction of Releasing the Speed moni- Reserved
rotation brake / toring
reversal deactivating deactivation
DynaStop® with
FCB 01 – en-
able
25891146/EN – 05/2020
ON On On Speed On
monitoring
Off
OFF Off1) Off1) Speed Off1)
monitoring
On1)
1) The factory settings are shown in boldface.
You must not alter the factory setting of the S1/4 DIP switch = OFF.
DIP switch S2
1 2 3 4
Meaning Reserved Reserved Reserved Reserved
ON – – – –
OFF – – – –
Do not alter the factory setting of DIP switches S2/1 through S2/4 = OFF.
DIP switch S1
1 2 3 4
Binary coding POWERLINK device address
Bit 20 Bit 21 Bit 22 Bit 23
ON 1 1 1 1
OFF 0 0 0 0
DIP switch S2
1 2 3 4
Binary coding POWERLINK device address
4
Bit 2 Bit 25 Bit 26 Bit 27
ON 1 1 1 1
OFF 0 0 0 0
DIP switch S3
The S3 DIP switches on the memory module are reserved.
Do not change the factory setting of the S3 DIP switches = OFF.
25891146/EN – 05/2020
DIP switch S1/1: Direction of rotation reversal (PROFINET, EtherNet/IP™, Modbus TCP)
INFORMATION
The direction of rotation is reversed depending on the setting of the DIP switch and of
the parameter drive train 1 > Controller > Direction of rotation reversal. If both set-
tings are active, the speed setpoint is not inverted (logical XOR).
You can reverse the direction of rotation of the drive using this DIP switch.
• OFF (S1/1 = OFF): The drive turns clockwise for a positive setpoint and counter-
clockwise for a negative setpoint.
• ON (S1/1 = ON): The drive turns counterclockwise for a positive setpoint and
clockwise for a negative setpoint.
DIP switch S1/2: Releasing the brake / deactivating DynaStop® with FCB01 – enable (PROFINET,
EtherNet/IP™, Modbus TCP)
WARNING
Risk from falling loads.
This can result in severe or fatal injuries.
• Do not enable the function "Releasing the brake / deactivating DynaStop®" for
hoist applications and applications with potentially falling loads.
INFORMATION
If the function of this DIP switch is deactivated via parameter access, the last active
setting of the relevant parameter is maintained.
Use this DIP switch to enable the function "Releasing the brake / deactivating
DynaStop® with FCB 01" even when the drive is disabled.
• OFF (S1/2 = OFF): The function "Releasing the brake / deactivating DynaStop®
with FCB 01" is inhibited.
• ON (S1/2 = ON): The function "Releasing the brake / deactivating DynaStop® with
FCB 01" is enabled.
When the function block FCB 01 is active, you can release the brake or deactivate
DynaStop® using a digital input or an actuated process data bit.
INFORMATION
For more information about disabling DynaStop® without drive enable, refer to
chapter "Operation".
25891146/EN – 05/2020
DIP switch S1/3: Disabling speed monitoring (PROFINET, EtherNet/IP™, Modbus TCP)
INFORMATION
If the function of this DIP switch is deactivated via parameter access, the last active
setting of the relevant parameter is maintained.
DIP switches S1/1 through S1/4 and S2/1 through S2/4 (POWERLINK)
Use DIP switches S1/1 through S1/4 and S2/1 through S2/4 to set the POWERLINK
address of the drive unit in binary notation.
Example address 17:
25891146/EN – 05/2020
25882306443
The startup procedure is divided into segments. The following steps illustrate the start-
up procedure for a device by way of an example.
Drive train seg-
ment
Interfaces seg-
ment
Functions segment
• Inputs/outputs
• Process data interface
PO configuration • Advanced PO configuration
Operation
Startup
Manual mode
Application
Diagnostics
Parameter
Data management
Settings
Back
Next
25891146/EN – 05/2020
INFORMATION
You cannot start up a motor with encoder using the CBG11A keypad.
You can carry out this particular startup with a CBG21A keypad or with the
MOVISUITE® engineering software.
[6]
[5]
STOP RUN
[4] [3]
Select functions Use the <Esc> key to return to the main menu.
Select a function using the arrow keys <◄>/<►>/<▲>/<▼>.
Confirm your selection with the <OK> key.
Entering numbers Use the arrow keys <◄>/<►> to change the digit within the
number. The editable digit is underlined.
Change the value of the number using the arrow keys <▲>/
<▼>.
Confirm the number with the <OK> key.
25891146/EN – 05/2020
Diagnostics
Data management
Startup
Manual mode
Parameter tree
Keypad settings
25891146/EN – 05/2020
Process
data
assignment
->
MOVIKIT®
function
module
"5PD
Velocity
Drive"
PO Function PI Function
PO1 Control word PI1 Status word
PO2 Speed setpoint PI2 Actual speed/output current1)
PO3 Acceleration PI3 Drive status/drive fault
PO4 Deceleration PI4 Actual torque
PO5 Digital outputs PI5 Digital inputs
1) Configurable
For further information on the operating principle and process data scaling of the
MOVIKIT® function module "5PD Velocity Drive", refer to the "MOVIKIT® Positioning/
Velocity Drive" manual or the MOVISUITE® startup software.
6.8 Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14)
The parameter Behavior at standstill defines the drive behavior in case the drive en-
able is revoked and the motor is at standstill (path: Functions > Drive functions >
FCB 02 Stop default). This parameter is effective when the function blocks FCB 02,
FCB 13 and FCB 14 are active.
The following table lists the drive behavior after motor standstill:
WARNING
Electric shock due to dangerous voltages at the line terminals.
The switch disconnector disconnects the electronics cover from the voltage supply.
Voltage is still present at the terminals of the device.
• A correct installation includes that terminals of the device are protected against
contact.
• Secure the device against unintended reconnection of the voltage supply.
• Wait for at least the following time before removing the electronics cover:
5 minutes
NOTICE
Increased wear of the switch contacts.
Destruction of the switch contacts.
• Do not operate the switch disconnector under load.
The switch disconnector of the device serves to interrupt the voltage supply of the
electronics cover. The feedback contact (NC contact) of the switch disconnector af-
fects the digital input DI08 of the device. If the device is connected to a DC 24 V
backup voltage, the status of the switch disconnector can be retrieved via digital input
DI08.
The switch disconnector can be secured with 3 locks.
Ø 5 – Ø 8 mm
32412133131
25891146/EN – 05/2020
Manual
mode with
MOVISUITE
®
27021619746386699
®
ð MOVITSUITE opens the "Manual mode” window.
Activation
Manual mode can only be activated when the device is inhibited.
To activate manual mode, click the [Activate manual mode] button [1].
27021619746390027
Deactivation
WARNING
25891146/EN – 05/2020
36028819001133963
Controller
1. Set the setpoint speed using the edit box [3] or graphic input [6].
2. To specify the direction of rotation, click the button [4].
3. To enable the device, click the button [7].
4. To stop the device, click the button [5].
The "Speed" group [2] shows the actual speed of the device.
[3]
Function
"Releasing
the brake
FCB /
deactivatin
g
D ynaStop®
with
01"
WARNING
Risk from falling loads.
This can result in severe or fatal injuries.
• Do not use the function "Releasing the brake / deactivating DynaStop® with
FCB 01" for hoist applications and applications with potentially falling loads.
• Inhibit the function via the following steps:
– Deactivate the function of the DIP switch S1/2 using the parameter Deactiva-
tion = "1" (path: Functions > Inputs/outputs > Basic device > DIP switch func-
tions > Releasing the brake / deactivating DynaStop® with FCB 01 – enable)
– Inhibit the functions using the parameter Releasing the brake / deactivating
DynaStop® with FCB 01 – enable = "0" (path: Functions > Drive functions >
FCB 01 Output stage inhibit).
In case the output stage is inhibited, you can release the brake by a control signal (di-
gital input or process data bit) using the function "Releasing the brake / deactivating
DynaStop® with FCB 01". For example, this allows to move loads freely using a hori-
zontal conveyor.
Now make the following settings:
1. Enabling the function:
• Via DIP switch S1/2
Set the DIP switch S1/2 "Releasing the brake / deactivating DynaStop® with
FCB 01 – enable" = ON.
• Via parameter settings
Deactivate the DIP switch S1/2 by setting the parameter Deactivation = "1".
(Path: Functions > Inputs/outputs > Basic device > DIP switch functions > Re-
leasing the brake / deactivating DynaStop® with FCB 01 – enable)
Enable the function "Releasing the brake / deactivating DynaStop® with FCB 01
– enable" by setting the parameter Releasing the brake / deactivating
DynaStop® with FCB 01 – enable to "1" [1].
(Path: Functions > Drive functions > FCB 01 Output stage inhibit)
[1]
25891146/EN – 05/2020
18014420484359179
[2]
18014420484362123
• Control via process data bit (not available with DBC designs)
Assign the function "Releasing the brake / deactivating DynaStop® with
FCB 01" [3] to a process output bit.
[3]
27021619739106059
The set control signal can be used to release the brake when the function
block FCB01 is active.
25891146/EN – 05/2020
Recommended setting
25891146/EN – 05/2020
NOTICE
Improper work on the drive units can lead to damage.
Possible damage to property.
• Note that only qualified personnel is permitted to repair drives from
SEW‑EURODRIVE.
• Consult SEW‑EURODRIVE Service department.
25891146/EN – 05/2020
8.2.1 MOVISUITE®
The following section shows a sample evaluation of a fault message in MOVISUITE®:
1. Open the parameter tree in MOVISUITE®.
2. In the parameter tree [6], select the "Status" node.
ð The current fault messages can be found in the "Fault status" [5] group.
ð Additional information on the causes for the "Not ready” status can be found
in the "Device status" [4] group.
ð Information on the history of the fault messages can be found in the "Fault
memory" [7] node.
27021619739281291
25891146/EN – 05/2020
WARNING
Eliminating the cause of the problem or performing a reset may result in the drive re-
starting automatically.
Severe or fatal injuries.
• Prevent unintended startup.
DFC20A-0020-503-A-T00-001
PROFINET
F-ERR
F-RUN
BF
US1
L/A
L/A
DRIVE
MAC ID
[1] "F-ERR" LED [4] "BF" LED [6] LED "L/A" Port 1
[2] "F-RUN" LED [5] "US1" LED [7] LED "L/A" Port 2
[3] "DRIVE" status LED
DFC30A-0020-503-A-T00-001
EtherNet/IP / Modbus TCP
F-ERR
F-RUN
NS
MS
L/A
L/A
DRIVE
MAC ID
25891146/EN – 05/2020
[1] "F-ERR" LED [4] "NS" LED [6] LED "L/A" Port 1
[2] "F-RUN" LED [5] "MS" LED [7] LED "L/A" Port 2
[3] "DRIVE" status LED
DFC40A-0020-503-A-E00-000
POWERLINK CiA402
F-ERR
F-RUN
BS
BE
DRIVE
MAC ID
"F-ERR" LED
LED Meaning
Off • Device off.
• No MOVISAFE® CSB51A safety option available.
Flashing sequence Device identification for safety key ID query.
Green Fault-free operation
Steady light
Green Error in the operating state "Parameterization"
Flashing slowly • No parameterization exists.
• Error in parameterization
• Inconsistent parameterization
• Current parameter set is not consistent with the safety key.
Yellow • Error suppression (muting) active.
Flashing quickly • Emergency mode is active.
25891146/EN – 05/2020
LED Meaning
Red Critical fault, cannot be acknowledged.
Steady light
25891146/EN – 05/2020
LED Meaning
Off • Device off.
• No MOVISAFE® CSB51A safety option available.
Flashing sequence Device identification for safety key ID query.
Green Device in operating state and parameter set approved.
Steady light
Green Acceptance of the module has not yet taken place.
Flashing slowly
Green • Device booting up or initializing
Flashing quickly • Device in parameterization state
Yellow Device in the operating state with one or more of the following constraints:
Flashing slowly • Module controls the inverter.
• Test mode
Yellow STO drive safety function is active.
Steady light
Red Device identification for parameterization
Flashing slowly
Red Firmware update, do not switch the device off.
Flashing quickly
Red Critical fault, cannot be acknowledged.
Steady light
25891146/EN – 05/2020
LED Meaning
Green There is no Ethernet connection to Ethernet port 1.
Illuminated
Yellow An Ethernet connection exists from Ethernet port 1 to an additional Ethernet con-
sumer.
Illuminated
LED Meaning
Green There is no Ethernet connection to Ethernet port 2.
25891146/EN – 05/2020
Illuminated
Yellow An Ethernet connection exists from Ethernet port 2 to an additional Ethernet con-
sumer.
Illuminated
"BF" LED
"US1" LED
"NS" LED
25891146/EN – 05/2020
"BS" LED
LED Meaning
Off "INIT" state
The interface is in "INIT" state.
Green "BASIC ETHERNET Mode" state
Flickering None of the SoA, SoC, PReq, or PRes message types detected.
Green "PRE_OPERATIONAL_1Mode" state
Flashing once Only acyclic communication is possible.
Green "PRE_OPERATIONAL_2Mode" state
Flashing twice Acyclic and cyclic communication are possible.
Process data are not valid.
Green "READY_TO_OPERATE_Mode" state
Flashing three
times
Green "STOPPED_Mode" state
Flashing
Green "OPERATIONAL Mode" state
Illuminated
"BE" LED
ancy checksum)
Loss of frame Check/adjust the network.
Frame collision Check/adjust the network.
Invalid IP address Set a valid IP address.
Subfault: 1.1
Description: Short circuit in motor output terminals
Response: Output stage inhibit
Cause Measure
Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit
control detected, and output stage inhibited by at the output, excessive motor current, or a de-
hardware. fective power output stage.
Subfault: 1.2
Description: Overcurrent in output stage
Response: Output stage inhibit
Cause Measure
Motor current too high. Connect a smaller motor.
Current supply. Check the current supply.
Current transformer. Check the current transformer.
Ramp limit deactivated and set ramp time too Increase the ramp time.
short.
Phase module defective. Check the phase module.
DC 24 V supply voltage instable. Check the DC 24 V supply voltage.
Interruption or short circuit on signal lines of Check the signal lines.
phase modules.
Subfault: 3.1
Description: Ground fault
Response: Output stage inhibit
Cause Measure
Ground fault in the motor lead. Eliminate ground fault in motor lead.
Ground fault in the inverter. Eliminate ground fault in inverter.
Ground fault in the motor. Eliminate ground fault in motor.
Ground fault in line components. Eliminate ground fault in line components.
25891146/EN – 05/2020
Subfault: 4.1
Description: Brake chopper overcurrent
Response: Output stage inhibit
Cause Measure
Excessive regenerative power. Extend the deceleration ramps.
Short circuit detected in braking resistor circuit. Check supply cable to braking resistor.
Braking resistance too high. Check the technical data of the braking resistor.
Subfault: 4.2
Description: Brake chopper defective
Response: Output stage inhibit
Cause Measure
Output stage of brake chopper defective. Replace the defective brake chopper.
Subfault: 6.1
Description: Line phase failure
Response: Line phase failure
Cause Measure
Missing line phase detected. Check the power supply cable.
DC link voltage periodically too low. Check the configuration of the supply system.
Inadequate line voltage quality. Check supply (fuses, contactor).
Subfault: 7.1
Description: DC link overvoltage
Response: Output stage inhibit
Cause Measure
Maximum permitted DC link voltage limit ex- – Extend deceleration ramps.
ceeded and output stage inhibited by hardware.
– Check supply cable to the braking resistor.
– Check the technical data of the braking resistor.
25891146/EN – 05/2020
Subfault: 8.1
Description: Speed monitoring – motor mode
Response: Output stage inhibit
Cause Measure
Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring,
nical overload or phase failure in supply system or reduce the load.
or motor).
Encoder not connected correctly. Check encoder connection and direction of rota-
tion. If necessary, increase current limiting or re-
duce acceleration values.
Encoder has incorrect direction of rotation. – Check encoder connection and direction of ro-
tation. If necessary, increase current limiting or
reduce acceleration values.
– Check motor lead and motor, check line
phases.
Subfault: 8.2
Description: Speed monitoring – generator mode
Response: Output stage inhibit
Cause Measure
Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring,
nical overload or phase failure in supply system or reduce the regenerative load.
or motor).
Encoder not connected correctly. Check encoder connection and direction of rota-
tion. If necessary, increase current limiting or re-
duce deceleration values.
Encoder has incorrect direction of rotation. – Check encoder connection and direction of ro-
tation. If necessary, increase current limiting or
reduce deceleration values.
– Check motor cable and motor. Check line
phases.
Subfault: 8.3
Description: Maximum speed at motor shaft
Response: Output stage inhibit
Cause Measure
Actual speed exceeded "Maximum speed at mo- Reduce the maximum rotational speed.
tor shaft" limit value (index 8360.9 / 8361.9). This
25891146/EN – 05/2020
Subfault: 9.1
Description: Magnetization of motor not possible
Response: Output stage inhibit
Cause Measure
User-defined current limit or output stage monitor- – Reduce the output stage utilization, e.g. by re-
ing reduced possible maximum current to such a ducing the PWM frequency or reducing the load.
degree that required magnetizing current cannot
– Increase the user-defined current limit.
be set.
Subfault: 9.2
Description: Requested operating mode not possible with active control mode
Response: Output stage inhibit
Cause Measure
The current FCB activated an operating mode. – Use a control mode that supports the required
The active control mode does not support this op- operating mode. Connect an encoder if neces-
erating mode, for example "position control" or sary.
"torque control" with U/f control mode.
– Select an operating mode that is supported by
the current control mode.
Subfault: 9.3
Description: Absolute rotor position not available
Response: Output stage inhibit
Cause Measure
The current control mode requires an absolute ro- Use an absolute encoder, or identify the rotor po-
tor position. The encoder selected for "Source of sition using FCB 18.
actual speed" does not provide an absolute rotor
position.
Subfault: 9.4
Description: Correct current supply of motor not possible
Response: Output stage inhibit
Cause Measure
Failed to set required current during premagnetiz- Check the cabling, or disable the function "Cur-
ation. rent monitoring during premagnetization".
Subfault: 9.5
Description: Maximum output frequency exceeded
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
Maximum output frequency exceeded. Reduce the maximum speed.
Subfault: 9.8
Description: Flux model error
Response: Output stage inhibit
Cause Measure
Rotor flux calculated by motor model not plaus- – Check configuration data.
ible, or calculated internal voltage too small.
– Check motor data.
– Check machine: Idle state or speed too low.
– Check the connection cable between inverter
and motor.
– Contact SEW-EURODRIVE Service.
Subfault: 9.9
Description: Parameter measurement not possible with active motor type
Response: Output stage inhibit
Cause Measure
Parameter measurement is possible only with Select the correct motor type.
"asynchronous" and "synchronous" motor types.
No magnetic reluctance motors and LSPM mo-
tors.
Subfault: 9.10
Description: Rotor stall monitoring
Response: Output stage inhibit
Cause Measure
The current control cannot hold the load torque. Reduce the load torque (hoist) in the controlled
The deviation between stationary setpoint voltage system.
and actual voltage is too large.
Subfault: 9.11
Description: Standstill current function
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
With the ELSM method, the standstill current – Enable rotor position measurement.
function is possible only in combination with rotor – Check motor data.
position measurement.
Subfault: 10.1
Description: Initialization
Response: Application stop + output stage inhibit
Cause Measure
Init task error. The init task has issued a return code != 0. Check
the program.
Subfault: 10.2
Description: Illegal operation code
Response: Application stop + output stage inhibit
Cause Measure
Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service.
Subfault: 10.3
Description: Memory access
Response: Application stop + output stage inhibit
Cause Measure
Memory area violated while accessing array. For example an array access results in writing
beyond the permitted memory range. Check the
program.
Subfault: 10.4
Description: Stack
Response: Application stop + output stage inhibit
Cause Measure
Overflow of Data Flexibility stack detected. Check the program.
Subfault: 10.5
Description: Division by 0
Response: Application stop + output stage inhibit
Cause Measure
Division by 0. Check the program.
Subfault: 10.6
Description: Runtime
Response: Application stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
Runtime error/watchdog. Check the program. The program execution time
exceeds the permitted time.
PDI or PDO tasks. Check the program. The execution time of the
PDI or PDO task exceeds the permitted time.
Subfault: 10.8
Description: Illegal connection
Response: Application stop + output stage inhibit
Cause Measure
Index used in connect not allowed. Check the program. The index used either does
not exist or is not permitted for access via pro-
cess data, see parameter list.
Subfault: 10.9
Description: CRC code
Response: Application stop + output stage inhibit
Cause Measure
Wrong CRC checksum of code. Load the program again. The program memory is
corrupt. An unauthorized write access has been
carried out on the program memory.
Subfault: 10.10
Description: Setpoint cycle time not supported
Response: Application stop + output stage inhibit
Cause Measure
Non-supported setpoint cycle time parameterized. Set the setpoint cycle time to the default value 1
ms.
Subfault: 10.11
Description: No application program loaded
Response: Output stage inhibit
Cause Measure
No Data Flexibility application program loaded. Load the program or disable Data Flexibility.
Subfault: 10.99
25891146/EN – 05/2020
Subfault: 11.1
Description: Heat sink overtemperature
Response: Output stage inhibit
Cause Measure
Maximum permitted heat sink temperature ex- – Reduce the load.
ceeded. The capacity utilization is possibly too – Reduce the rms value of the current.
high.
– Reduce the PWM frequency.
– Ensure sufficient cooling.
– Reduce the ambient temperature.
Subfault: 11.2
Description: Heat sink utilization – prewarning
Response: Heat sink utilization – prewarning
Cause Measure
High thermal load on heat sink of device, and pre- – Reduce the load.
warning threshold reached.
– Reduce the rms value of the output current.
– Reduce the PWM frequency.
– Ensure sufficient cooling.
– Reduce the ambient temperature.
Subfault: 11.3
Description: Device utilization
Response: Output stage inhibit
Cause Measure
The temperature has reached or exceeded the Reduce the load.
switch-off threshold. Possible causes: Mean out-
put current too high.
PWM frequency too high. Reduce the PWM frequency.
Ambient temperature too high. Ensure sufficient cooling.
Unfavorable air convection. Check air convection.
Fan defective. Check the fan and replace if necessary.
Subfault: 11.5
Description: Electromechanical utilization
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
Electromechanical components of device over- Reduce the load. If necessary, reduce the rms
loaded by excessive continuous current. value of the current.
Subfault: 11.7
Description: Wire break at temperature sensor of heat sink
Response: Output stage inhibit
Cause Measure
Wire break at temperature sensor of heat sink. Contact SEW-EURODRIVE Service.
Subfault: 11.8
Description: Short circuit at temperature sensor of heat sink
Response: Output stage inhibit
Cause Measure
Short circuit at temperature sensor of heat sink. Contact SEW-EURODRIVE Service.
Subfault: 11.9
Description: Signal electronics overtemperature
Response: Output stage inhibit
Cause Measure
Maximum permitted signal electronics tempera- – Reduce the load.
ture exceeded. – Reduce the ambient temperature.
Subfault: 11.10
Description: Wire break at temperature sensor of signal electronics
Response: Output stage inhibit
Cause Measure
Wire break at temperature sensor of signal elec- Contact SEW-EURODRIVE Service.
tronics.
Subfault: 11.11
Description: Short circuit at temperature sensor of signal electronics
25891146/EN – 05/2020
Subfault: 12.1
Description: Brake output
Response: Application stop + output stage inhibit
Cause Measure
No brake connected. Check the connection of the brake.
Brake cable disconnected in switched-on state. Check the connection of the brake.
Overload due to overcurrent > 2 A Check the sequential profile of brake control.
Overload due to excessive connection (> 0.5 Hz) Check the sequential profile of brake control.
Monitoring works only with parameter setting Make sure that the connected brake is permitted.
"Brake installed" and "Brake applied".
Subfault: 12.2
Description: DC 24 V brake voltage
Response: Application stop + output stage inhibit
Cause Measure
DC 24 V supply voltage not within permitted toler- Check the DC 24 V supply voltage.
ance of ± 10%.
Monitoring is only active with parameter settings Check the parameter setting.
“Brake installed” and “Brake applied”.
Subfault: 12.3
Description: Temperature
Response: Output stage inhibit
Cause Measure
Brake temperature outside permitted range (too Check the ambient conditions and the application.
high or too low).
Brake temperature too high. When using decen- Check the application for how often generator
tralized devices, DC link overvoltage is reduced mode occurs.
by the brake.
Subfault: 12.4
Description: Brake control module missing
Response: Output stage inhibit
Cause Measure
Brake control has been activated although the Select another brake type or brake connection.
hardware is not equipped with the matching
module.
25891146/EN – 05/2020
Subfault: 12.5
Description: Short circuit
Response: Output stage inhibit
Cause Measure
Short circuit in the brake detected. Check the brake connection.
Subfault: 12.10
Description: Digital motor integration fault – critical
Response: Output stage inhibit
Cause Measure
The intelligent brake rectifier of "digital motor in- See subcomponent fault.
tegration" signaled a critical component fault.
Subfault: 12.11
Description: Digital motor integration fault
Response: Emergency stop + output stage inhibit
Cause Measure
The intelligent brake rectifier of "digital motor in- See subcomponent fault.
tegration" signaled a component fault.
Subfault: 12.12
Description: Digital motor integration warning
Response: Warning
Cause Measure
The intelligent brake rectifier of "digital motor in- See subcomponent fault.
tegration" signaled a warning.
Subfault: 13.1
Description: Position comparison check
Response: Encoder 1 – latest critical fault
Cause Measure
Faulty comparison between raw position and – Check the track signal wiring.
track counter of absolute encoders.
– Check interference sources (e.g. from EMC).
– Replace the encoder.
– Replace the card.
25891146/EN – 05/2020
Subfault: 13.2
Description: Unknown encoder type
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder type not known and not supported by in- – Check encoder type.
verter. – Contact SEW-EURODRIVE Service.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.3
Description: Invalid data
Response: Encoder 1 – latest critical fault
Cause Measure
Invalid encoder nameplate data (measuring – Check startup parameters.
steps/pulses per revolution/multi-turn).
– Replace the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.4
Description: Track measurement error
Response: Encoder 1 – latest critical fault
Cause Measure
Error during track measurement. – Switch the device off and on again.
– Check the wiring.
– Check interference sources (e.g., from EMC).
– Check the encoder. Replace if necessary.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.5
Description: Internal warning
Response: Encoder – warning
Cause Measure
Encoder signaled warning. – Check the wiring.
25891146/EN – 05/2020
Subfault: 13.7
Description: Signal level too high
Response: Encoder 1 – latest critical fault
Cause Measure
Vector exceeds permitted limit during signal level Check the gear ratio of the resolver in use.
monitoring.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.8
Description: Signal level monitoring
Response: Encoder 1 – latest critical fault
Cause Measure
Vector exceeds permitted limit during signal level Check the resolver mounting position.
monitoring.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.9
Description: Quadrant check
Response: Encoder 1 – latest critical fault
Cause Measure
Error checking quadrants (sine encoder). – Switch the device off and on again.
– Check the wiring.
– Check interference sources (e.g. from EMC).
– Check the encoder. Replace if necessary.
25891146/EN – 05/2020
Subfault: 13.10
Description: Position tolerance range monitoring
Response: Encoder 1 – latest critical fault
Cause Measure
Position outside tolerance range. – Check startup parameters.
– Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.11
Description: Data timeout
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder process data timeout. – Check interference sources (e.g. from EMC).
– Check startup parameters.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.12
Description: Emergency
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder signaled emergency. – Check interference sources (e.g. from EMC).
– Check startup parameters.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
25891146/EN – 05/2020
Subfault: 13.14
Description: Communication
Response: Encoder 1 – latest fault
Cause Measure
Faulty communication with encoder. – Check voltage supply.
– Check interference sources (e.g. from EMC).
– Check the wiring.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.15
Description: System error
Response: Encoder 1 – latest critical fault
Cause Measure
System error while evaluating encoder. – Ensure that the multi-turn encoder is within the
projected path range.
– Check limits.
– Check correct settings of encoder numerator/
denominator factors.
– Check interference sources (e.g. from EMC).
– Check startup parameters.
– Switch the device off and on again.
– If the fault occurs repeatedly, contact SEW-
25891146/EN – 05/2020
EURODRIVE Service.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.16
Description: Permanent high level in data line – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Permanent high level of data signal. – Check the wiring.
– Check the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.17
Description: Permanent high level in data line
Response: Encoder 1 – latest fault
Cause Measure
Permanent high level of data signal. – Check the wiring.
– Check the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.18
Description: Permanent low level in data line – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Permanent low level of data signal. – Check the wiring.
– Check the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.19
Description: Permanent low level in data line
Response: Encoder 1 – latest fault
Cause Measure
Permanent low level of data signal – Check the wiring.
– Check the encoder.
Note: In "emergency mode" manual mode, you
25891146/EN – 05/2020
Subfault: 13.21
Description: SSI error bit
Response: Encoder 1 – latest fault
Cause Measure
Error bit set in SSI protocol. – Check startup parameters.
– Check the settings at the SSI encoder (fault bit).
– Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Note: In the "emergency mode" manual mode,
you can move the drive even with a fault in the
external position encoder.
Subfault: 13.22
Description: Internal fault – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder signaled internal fault. – Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Note: In "emergency mode" manual mode, you
25891146/EN – 05/2020
Subfault: 13.23
Description: Internal fault
Response: Encoder 1 – latest fault
Cause Measure
Encoder signaled internal fault. – Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.24
Description: Travel range exceeded
Response: Encoder 1 – latest fault
Cause Measure
Current position mode (index 8381.10) does not Check the travel range.
allow for larger travel range.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.25
Description: Error during encoder startup
Response: Output stage inhibit
Cause Measure
Fatal error during encoder startup. Switch the device off and on again.
Note: In "emergency mode" manual mode, you
can move the drive using the motor encoder if the
external position encoder is faulty.
Subfault: 13.26
Description: Digital motor integration fault – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder of "digital motor integration" signaled a – Check interference sources.
component fault. – Replace the encoder.
Subfault: 13.27
25891146/EN – 05/2020
Subfault: 16.1
Description: Motor not started up
Response: Output stage inhibit
Cause Measure
Motor not started up or not started up completely. Perform complete motor startup.
Subfault: 16.2
Description: Cannot calculate controller parameters
Response: Output stage inhibit
Cause Measure
Delay of encoder in use too long to calculate re- Use an encoder with a shorter delay, or contact
quired filter coefficients. SEW-EURODRIVE Service.
Subfault: 16.3
Description: Thermal motor model not possible
Response: Output stage inhibit
Cause Measure
Invalid parameters for thermal motor model or for Check the parameters of the thermal motor
drive enable although starting up thermal model model, and perform startup.
not yet completed.
Subfault: 16.5
Description: Current limit smaller than magnetizing current of the motor
Response: Output stage inhibit
Cause Measure
Current limit smaller than magnetizing current of Increase the current limit. Required magnetizing
the motor calculated by active control mode. current: See diagnostics parameters of control
mode.
25891146/EN – 05/2020
Subfault: 16.6
Description: Control mode not possible
Response: Output stage inhibit
Cause Measure
Wrong control mode selected for the motor. Choose a control mode that matches the selected
motor.
Subfault: 16.7
Description: PWM frequency not possible
Response: Output stage inhibit
Cause Measure
Specified PWM frequency not allowed for this Select another PWM frequency. For possible
power output stage. PWM frequencies, refer to the device configura-
tion data.
Subfault: 16.8
Description: Temperature sensor motor 1
Response: Output stage inhibit
Cause Measure
Faulty startup of temperature sensor of motor 1. Perform startup again.
Subfault: 16.9
Description: Temperature sensor motor 2
Response: Output stage inhibit
Cause Measure
Faulty startup of temperature sensor of motor 2. Perform startup again.
Subfault: 16.10
Description: Actual position source not assigned
Response: Application stop + output stage inhibit
Cause Measure
Active control mode requires an encoder for posi- – Assign actual position source in encoder as-
tion mode. signment of the active drive train (Index 8565.3 or
8566.3).
– If no encoder is installed, activate the FCBs
only using "torque control" or "speed control" op-
erating mode.
Subfault: 16.11
Description: Motor data calculation error
Response: Output stage inhibit
Cause Measure
Motor startup not possible because of inconsist- Check the motor data for plausibility, or contact
ent motor data or wrong device configuration SEW-EURODRIVE Service.
data.
25891146/EN – 05/2020
Subfault: 16.20
Description: Nominal speed too high or nominal frequency too low
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Nominal Enter plausible motor data (nominal speed and
speed too high or nominal frequency too low. The nominal frequency).
resulting number of pole pairs is 0.
Subfault: 16.21
Description: Nominal slip negative
Response: Output stage inhibit
Cause Measure
During startup using nameplate data, the calcu- Enter plausible motor data (nominal frequency,
lated nominal slip is negative: Nominal frequency nominal speed, number of pole pairs).
too low, or nominal speed too high, or number of
pole pairs too high.
Subfault: 16.22
Description: Specify the number of pole pairs
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: It is not Enter the number of pole pairs.
possible to calculate the number of pole pairs ac-
curately from nominal frequency and nominal
speed.
Subfault: 16.23
Description: Plausibility check failed
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: The estim- Check entered nameplate data for plausibility.
25891146/EN – 05/2020
Subfault: 16.24
Description: Speed controller sampling cycle not possible with current PWM frequency or current
control mode
Response: Application stop + output stage inhibit
Cause Measure
At a PWM frequency of "2.5 kHz", only the speed Increase the PWM frequency or increase the
controller sampling cycle of 2 ms is permitted. For sampling cycle of the speed controller to 2 ms.
ELSM® control mode, the only permitted speed For ELSM® control mode, set the sampling cycle
controller sampling cycles are 1 ms and 2 ms. to 1 ms or 2 ms.
Subfault: 16.25
Description: User-defined current limit too low for standstill current
Response: Output stage inhibit
Cause Measure
User-defined current limit value too small for min- Increase the user-defined current limit, or disable
imum standstill current. the standstill current function.
Subfault: 16.26
Description: Nominal values incomplete or implausible
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Nominal Enter or check nominal voltage, nominal current,
voltage, nominal current, nominal speed or nom- nominal speed, and nominal torque.
inal torque are not entered or are not plausible.
Subfault: 16.27
Description: Maximum current or maximum torque not plausible
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Maximum Check the maximum current and maximum
current or maximum torque not entered, or maxi- torque.
mum current and maximum torque not plausible.
Subfault: 16.30
Description: Faulty EtherCAT® EEPROM configuration status
Response: Warning
Cause Measure
®
The configuration status of the EtherCAT / Contact SEW-EURODRIVE Service.
SBusPLUS EEPROM is faulty.
25891146/EN – 05/2020
Subfault: 16.41
Description: Data of selected motor do not exist
Response: Output stage inhibit
Cause Measure
No startup data set found on the replaceable Check the selection and, if necessary, start up
memory module for the selected motor. another motor or replace the memory module.
Subfault: 16.50
Description: Brake parameters not initialized
Response: Output stage inhibit
Cause Measure
No brake data present Check startup.
Subfault: 17.7
Description: Exception error
Response: Output stage inhibit
Cause Measure
Exception trap in CPU. Contact SEW-EURODRIVE Service.
Subfault: 18.1
Description: Motor management
Response: Output stage inhibit
System state: Fault acknowledgement with CPU reset
Cause Measure
Error detected at motor management interface. – Switch the device off and on again.
– Contact the SEW‑EURODRIVE Service if the
25891146/EN – 05/2020
error persists.
Subfault: 18.3
Description: Task system warning
Response: Warning
Cause Measure
Error detected while processing the internal task – Acknowledge the warning.
system. This can for example be a timeout for – Contact SEW-EURODRIVE Service if the warn-
cyclic tasks.
ing occurs regularly.
Subfault: 18.4
Description: Task system
Response: Output stage inhibit
System state: Fault acknowledgement with CPU reset
Cause Measure
A fault was detected during the processing of the – Switch the device off and on again.
internal task system. This can for example be a
– Contact the SEW‑EURODRIVE Service if the
timeout for cyclic tasks.
fault persists.
Subfault: 18.7
Description: Fatal error
Response: Output stage inhibit
System state: Fault acknowledgement with CPU reset
Cause Measure
Fatal software error. – Switch the device off and on again.
– If the error occurs repeatedly, replace the
device and send it together with the error number
to SEW-EURODRIVE. For further support, con-
tact SEW-EURODRIVE Service.
Subfault: 18.8
Description: Invalid fault code
Response: Output stage inhibit
Cause Measure
Invalid fault code requested. – Switch the device off and on again.
– Contact the SEW‑EURODRIVE Service if the
fault persists.
25891146/EN – 05/2020
Subfault: 18.10
Description: Watchdog
Response: Output stage inhibit
Cause Measure
Software no longer operates within intended cycle – Switch the device off and on again.
time.
– Contact the SEW‑EURODRIVE Service if the
error persists.
Subfault: 18.12
Description: Configuration data
Response: Output stage inhibit
System state: Fault acknowledgement with CPU reset
Cause Measure
Configuration data not plausible or cannot be in- Perform a firmware update or load valid configur-
terpreted by active firmware version. ation data.
Subfault: 18.13
Description: Calibration data
Response: Output stage inhibit
System state: Fault acknowledgement with CPU reset
Cause Measure
Calibration data not plausible. Load valid calibration data.
Subfault: 19.1
Description: Torque setpoint violation
25891146/EN – 05/2020
Subfault: 19.2
Description: Position setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Position setpoint outside software limit switches. Check the position setpoint.
Position setpoint outside modulo range. Check the position setpoint.
Position in user unit generates number overflow Check position in user unit.
in system unit.
Subfault: 19.3
Description: Speed setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints.
Subfault: 19.4
Description: Acceleration setpoint violation
Response: Emergency stop + output stage inhibit
Cause Measure
The specified acceleration setpoints are not Adjust acceleration setpoints.
plausible. Only a value range of >= 0 is permitted.
Subfault: 19.5
Description: Drive function does not exist
Response: Application stop + output stage inhibit
Cause Measure
Non-existing drive function (FCB) selected via Specify an existing FCB number for FCB activa-
process data. tion via process data.
Subfault: 19.6
Description: Mass moment of inertia setpoint violation
Response: Emergency stop + output stage inhibit
Cause Measure
Implausible values specified as mass moment of Adjust the setpoints for the mass moment of iner-
inertia setpoints. Only a value range of >= 0 is tia.
permitted.
Subfault: 19.7
25891146/EN – 05/2020
Subfault: 19.9
Description: Jerk setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Jerk values not plausible. Adjust jerk setpoints.
Subfault: 20.1
Description: Supply voltage fault
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Internal electronics supply voltage or externally Check the voltage level of the external DC 24 V
connected DC 24 V standby supply voltage out- standby supply voltage and check for correct port.
side permitted voltage range. If required, correct.
– Acknowledge the fault.
– If the fault occurs repeatedly, replace the
device. For further support, contact SEW-
EURODRIVE Service.
25891146/EN – 05/2020
Subfault: 20.2
Description: Supply voltage overload
Response: Output stage inhibit
Cause Measure
®
For MOVIDRIVE system, the current load of the Identify the consumer that is overloading the in-
current paths of the DC 24 V standby supply ternal supply voltage:
voltage inside the device is too high. The device
1. Remove all external consumers:
signal output of the device was de-energized be-
cause of the fault message. – At the digital outputs of the basic unit.
– At options that may be present.
– At all encoder connections.
– At other consumers at the DC 24 V output
voltage terminals.
2. Acknowledge the fault.
3. Reconnect the consumers to the device one
after the other until the fault message appears
again.
4. To eliminate the fault, connect a consumer with
a lower current consumption or eliminate the
short circuit.
Subfault: 20.7
Description: Internal hardware fault
Response: Output stage inhibit
Cause Measure
Fault in the device hardware. – Acknowledge the fault.
– If the fault occurs repeatedly, replace the
device. For further support, contact SEW-
EURODRIVE Service.
Subfault: 20.8
Description: Fan warning
Response: Warning with self-reset
Cause Measure
Fan function impaired. Check the fan for proper functioning.
Subfault: 20.9
Description: Fan fault
Response: Application stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
Fan defective. Contact SEW-EURODRIVE Service.
Subfault: 20.11
Description: STO – switching delay
Response: Output stage inhibit
Cause Measure
Switching delay between STO signals F-STO_P1 – Check the STO wiring.
and F-STO_P2.
– Check the STO wiring before acknowledging
the fault, and make sure that both STO signals
are switched to low level.
Subfault: 21.1
Description: Communication error
Response: Output stage inhibit
Cause Measure
Communication error detected on the interface of Check the cabling.
"digital motor integration".
Subfault: 21.2
Description: Slave required
Response: Output stage inhibit
Cause Measure
Device started up with a drive with "digital motor Connect a drive with "digital motor integration"
integration" but no drive with "digital motor integ- matching startup, or perform a new startup.
ration" is connected.
Subfault: 21.3
Description: Incompatible drive motor
Response: Output stage inhibit
Cause Measure
Connected drive not compatible with started up Connect a drive that matches startup, or perform
drive. a new startup.
25891146/EN – 05/2020
Subfault: 21.4
Description: Invalid label
Response: Output stage inhibit
Cause Measure
The connected drive contains invalid data. Replace the drive.
Subfault: 21.5
Description: Incompatible slave
Response: Output stage inhibit
Cause Measure
The connected slave of "digital motor integration" Update the inverter or the slave.
cannot be used with this inverter firmware.
Subfault: 21.6
Description: Overload/short circuit on the interface
Response: Output stage inhibit
Cause Measure
Short circuit in the cabling of components of "di- Check the cabling of the component of "digital
gital motor integration". motor integration".
Voltage too low of "digital motor integration" com- Check the voltage supply of the component.
ponent.
Subfault: 23.1
Description: Warning
Response: Warning with self-reset
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"warning". status.
Subfault: 23.2
Description: Fault
Response: Emergency stop + output stage inhibit
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"standard". status.
Subfault: 23.3
Description: Critical fault
Response: Output stage inhibit
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"critical fault". status.
25891146/EN – 05/2020
Subfault: 23.5
Description: Invalid process data configuration
Response: Output stage inhibit
Cause Measure
Invalid process data configuration. Contact SEW-EURODRIVE Service.
Subfault: 23.6
Description: Process data timeout
Response: Emergency stop + output stage inhibit
Cause Measure
Power section communication interface detected If the error occurs repeatedly, contact SEW-
process data timeout. EURODRIVE Service.
Subfault: 23.7
Description: Parameter communication timeout
Response: Emergency stop + output stage inhibit
Cause Measure
Power section communication interface detected If the error occurs repeatedly, contact SEW-
timeout in parameter communication. EURODRIVE Service.
Subfault: 23.8
Description: Parameter communication error
25891146/EN – 05/2020
Subfault: 23.9
Description: Firmware of power section corrupt
Response: Output stage inhibit
Cause Measure
Failed to update firmware on power section. Update the firmware again.
Subfault: 25.2
Description: NV memory – runtime error
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error of non-volatile memory system. – Reset the device.
If this error occurs repeatedly, replace device.
Contact SEW-EURODRIVE Service.
Subfault: 25.6
Description: Incompatible device configuration
Response: Output stage inhibit
Cause Measure
The data set in the device was copied from an- – Check whether the configuration is correct and
other device, which differs from the current device repeat the startup, if necessary.
in the device family, power, or voltage.
– Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
Replaceable memory module used by another – Check whether the configuration is correct and
device. Power rating, device family, or voltage dif- repeat the startup, if necessary.
fers from the current device.
– Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
The power section was replaced and differs in its – Check whether the configuration is correct and
power rating or voltage from the original power repeat the startup, if necessary.
section. – Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
25891146/EN – 05/2020
Subfault: 25.10
Description: Power section configuration data – version conflict
Response: Output stage inhibit
Cause Measure
Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 25.12
Description: Power section configuration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty configuration data of power section. Contact SEW-EURODRIVE Service.
Subfault: 25.13
Description: Control electronics configuration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty configuration data of control electronics. Contact SEW-EURODRIVE Service.
Subfault: 25.14
Description: Calibration data of power section – version conflict
Response: Output stage inhibit
Cause Measure
Wrong version of calibration data of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 25.15
Description: Calibration data of control electronics – version conflict
Response: Output stage inhibit
Cause Measure
25891146/EN – 05/2020
Subfault: 25.16
Description: Power section calibration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty calibration data of power section. Contact SEW-EURODRIVE Service.
Subfault: 25.17
Description: Control electronics calibration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service.
Subfault: 25.18
Description: Power section QA data – CRC error
Response: Warning
Cause Measure
Faulty quality assurance data of power section. Contact SEW-EURODRIVE Service.
Subfault: 25.19
Description: Control electronics QA data – CRC error
Response: Warning
Cause Measure
Faulty quality assurance data of control electron- Contact SEW-EURODRIVE Service.
ics.
Subfault: 25.20
Description: Initialization error – basic device memory
Response: Output stage inhibit
Cause Measure
Initialization error of the basic device memory. Contact SEW-EURODRIVE Service.
Subfault: 25.21
Description: Runtime error – basic device memory
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error in memory of basic device. Contact SEW-EURODRIVE Service.
25891146/EN – 05/2020
Subfault: 25.31
Description: Runtime error – replaceable memory module
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error of replaceable memory module. Contact SEW-EURODRIVE Service.
Subfault: 25.32
Description: Replaceable memory module not compatible
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
The inserted replaceable memory module cannot Replace the memory module.
be used.
Subfault: 25.50
Description: Runtime error – replaceable safety memory module
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Runtime error of the replaceable safety memory Contact SEW-EURODRIVE Service.
module.
Subfault: 25.51
Description: Initialization error – replaceable safety memory module
Response: Warning
Cause Measure
Initialization error of the replaceable safety Contact SEW-EURODRIVE Service.
memory module.
25891146/EN – 05/2020
Subfault: 25.61
Description: Error – restore point
Response: Emergency stop + output stage inhibit
Cause Measure
Failed to create restore point. Delete restore point.
Subfault: 25.70
Description: Incompatible card configuration
Response: Emergency stop + output stage inhibit
Cause Measure
The current configuration of the cards does not – Restore the original configuration of the cards.
match the state of the stored startup. – Acknowledge the fault by manual reset with pa-
For example, a card was removed that was still rameter set acceptance. Setting under [Diagnos-
present during startup. tics] > [Status] > [Fault status] parameter "Manual
fault reset".
Subfault: 26.1
Description: Terminal
Response: External fault
Cause Measure
Error message about external error source. Programmable via 8622.5 (default: application
stop (with output stage inhibit)).
Subfault: 26.3
Description: Power section emergency shutdown
Response: Output stage inhibit
Cause Measure
Power section requested external emergency Contact SEW‑EURODRIVE Service.
shutdown because it detected critical fault.
Subfault: 26.4
Description: External braking resistor fault
Response: Response to external braking resistor fault
Cause Measure
External braking resistor's temperature switch – Check the resistor mounting position.
connected to terminal tripped.
– Clean the resistor.
– Check the configuration of the resistor.
– Install a larger resistor.
– Check the trip switch settings.
– Optimize the travel cycle so that less regenera-
tive operation energy arises.
25891146/EN – 05/2020
Subfault: 28.1
Description: FCB 11/12 – Timeout while searching zero pulse
Response: Emergency stop + output stage inhibit
Cause Measure
Failed to find zero pulse of encoder's C track Check the encoder wiring.
within specified search time during reference
travel.
Subfault: 28.2
Description: FCB 11/12 – Hardware limit switch before reference cam
Response: Emergency stop + output stage inhibit
Cause Measure
The hardware limit switch was reached during ref- Make sure that the reference cam is not installed
erence travel. The reference cam was not detect- behind the hardware limit switch.
ed.
Subfault: 28.3
Description: FCB 11/12 – Hardware limit switch and reference cam not flush
Response: Emergency stop + output stage inhibit
Cause Measure
Hardware limit switch and reference cam not Make sure that reference cam and hardware limit
mounted properly. switch are installed so they overlap.
Subfault: 28.4
Description: FCB 11/12 – Reference offset error
Response: Emergency stop + output stage inhibit
Cause Measure
Error determining reference offset. – Make sure that the reference offset is not set to
a larger value than the "Modulo maximum" limit
value.
When using a single-turn absolute encoder, make
sure that the reference offset is not set to a larger
value than one encoder revolution.
Subfault: 28.5
Description: FCB 11/12 – Referencing not possible
Response: Emergency stop + output stage inhibit
Cause Measure
25891146/EN – 05/2020
In the active drive train, the "Actual position Assign "Actual position source", or do not perform
source" parameter is set to "No encoder". referencing.
Subfault: 28.6
Description: FCB 11/12 – Limit switch/reference cam not flush/overlapping with fixed stop
Response: Emergency stop + output stage inhibit
Cause Measure
Hardware limit switch or reference cam that has Check whether the parameters set for reference
not been selected was hit during reference travel travel are correct.
to fixed stop.
During reference travel to fixed stop with selected Check whether the parameters set for reference
hardware limit switch or reference cam, the fixed travel are correct.
stop has been reached without hitting the hard-
ware limit switch or reference cam.
Subfault: 28.7
Description: FCB 21 – Test torque greater than maximum torque at motor shaft
Response: Output stage inhibit
Cause Measure
The required test torque for the brake test is Reduce the test torque.
higher than the maximum torque. It cannot be
generated by the motor/inverter combination.
Subfault: 28.8
Description: FCB 21 – Test torque not reached
Response: Output stage inhibit
Cause Measure
Test torque required for brake test exceeds valid – Reduce the test torque.
limit values.
– Check the limit values.
Subfault: 28.9
Description: FCB 18 – Rotor position identification not possible
Response: Output stage inhibit
Cause Measure
Rotor position identification started with incre- – Restart the rotor position identification.
mental encoder but aborted prematurely. – Check whether the encoder is connected cor-
rectly.
– Check whether encoder is defective.
Result of rotor position identification cannot be Select "inverter" as storage location.
stored in encoder.
Combination of "Automatic" mode and "Encoder" Set the operating mode to "Manual" or the stor-
25891146/EN – 05/2020
Subfault: 28.11
Description: FCB 25 – At least one phase with high resistance
Response: Output stage inhibit
Cause Measure
At least one motor phase could not be measured – Check whether the motor is connected cor-
during motor parameter measurement. rectly.
– Check all contact points on the motor and in-
verter.
– Check the motor and motor cable for damage.
Subfault: 28.12
Description: FCB 25 – Timeout during stator resistance measurement
Response: Output stage inhibit
Cause Measure
Motor parameter measurement activated while – Stop the motor.
motor is turning.
– Start motor parameter measurement when the
motor is at standstill.
Subfault: 28.13
Description: FCB 25 – Characteristic curve identification not possible
Response: Output stage inhibit
Cause Measure
Motor parameter measurement does not allow for Contact SEW-EURODRIVE Service.
unique identification of the characteristic curve.
Subfault: 28.14
Description: Modulo min. and max. swapped
Response: Emergency stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
In active data set, value for "Modulo minimum" is Swap the values for modulo minimum and mod-
greater than value for "Modulo maximum", see ulo maximum.
Monitoring functions\Limit values 1 or Monitoring
functions\Limit values 2.
Subfault: 28.15
Description: FCB 25 – Timeout
Response: Output stage inhibit
Cause Measure
Measuring rotor resistance, LSigma, or stator in- Contact SEW-EURODRIVE Service.
ductance not completed.
Subfault: 28.16
Description: FCB 04 – Local mode stopped by STO
Response: Output stage inhibit
Cause Measure
Drive stopped by activating STO in local mode. Acknowledge the fault. Doing so prevents restart
after revoking STO.
Subfault: 29.1
Description: Positive limit switch approached
Response: HW limit switch – current drive train
Cause Measure
Positive hardware limit switch approached. – Check hardware limit switch wiring.
– Check the target position.
– Move clear of the hardware limit switch at nega-
tive speed.
Subfault: 29.2
Description: Negative limit switch approached
Response: HW limit switch – current drive train
Cause Measure
Negative hardware limit switch approached. – Check hardware limit switch wiring.
– Check the target position.
– Move clear of the hardware limit switch at posit-
ive speed.
Subfault: 29.3
Description: Limit switch missing
Response: Emergency stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
Both positive and negative hardware limit – Check hardware limit switch wiring.
switches approached at the same time.
– Check the parameter setting of digital inputs.
– Check the parameter setting of process output
data.
Subfault: 30.1
Description: Positive limit switch hit
Response: SW limit switches – current drive train
Cause Measure
Positive software limit switch hit. – Check software limit switch position.
– Check target position.
– Move clear of software limit switch with nega-
tive speed.
Subfault: 30.2
Description: Negative limit switch hit
Response: SW limit switches – current drive train
Cause Measure
Negative software limit switch hit. – Check software limit switch position.
– Check target position.
– Move clear of software limit switch with positive
speed.
Subfault: 30.3
Description: Limit switches swapped
Response: Emergency stop + output stage inhibit
Cause Measure
Position value of negative software limit switch Check software limit switch positions.
greater than position value of positive software
limit switch.
Subfault: 31.1
Description: Temperature sensor wire break – motor 1
Response: Application stop + output stage inhibit
Cause Measure
Connection to temperature sensor of motor 1 in- Check the temperature sensor wiring.
terrupted.
Subfault: 31.2
Description: Temperature sensor short circuit – motor 1
Response: Application stop + output stage inhibit
Cause Measure
Short circuit in connection with temperature Check the temperature sensor wiring.
sensor of motor 1.
Subfault: 31.3
Description: Temperature sensor overtemperature – motor 1
Response: Output stage inhibit
Cause Measure
Temperature sensor of motor 1 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.4
Description: Temperature model overtemperature – motor 1
Response: Output stage inhibit
Cause Measure
Temperature model of motor 1 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.5
Description: Temperature sensor prewarning – motor 1
Response: Thermal motor protection 1 – prewarning threshold
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 1 exceeds prewarning threshold.
Subfault: 31.6
Description: Temperature model prewarning – motor 1
Response: Thermal motor protection 1 – prewarning threshold
Cause Measure
25891146/EN – 05/2020
Subfault: 31.8
Description: Communication timeout temperature sensor – motor 1
Response: Output stage inhibit
Cause Measure
Communication with temperature sensor is dis- Check the cabling.
rupted, e.g. via MOVILINK®.
Subfault: 31.9
Description: Temperature too low – temperature sensor – motor 1
Response: Warning with self-reset
Cause Measure
Temperature signaled by temperature sensor of – Check if a KTY temperature sensor is installed
motor 1 below -50 °C. in the motor but the parameterization has been
carried out for a Pt1000 temperature sensor.
– Heat the motor.
Subfault: 31.11
Description: Temperature sensor wire break – motor 2
Response: Application stop + output stage inhibit
Cause Measure
Connection to temperature sensor of motor 2 in- Check the temperature sensor wiring.
terrupted.
Subfault: 31.12
Description: Temperature sensor short circuit – motor 2
Response: Application stop + output stage inhibit
Cause Measure
Short circuit in connection with temperature Check the temperature sensor wiring.
sensor of motor 2.
25891146/EN – 05/2020
Subfault: 31.13
Description: Temperature sensor overtemperature – motor 2
Response: Output stage inhibit
Cause Measure
Temperature sensor of motor 2 signals overtem- – Allow motor to cool down.
perature. – Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.14
Description: Temperature model overtemperature – motor 2
Response: Output stage inhibit
Cause Measure
Temperature model of motor 2 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.15
Description: Temperature sensor prewarning – motor 2
Response: No response
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 2 exceeds prewarning threshold.
Subfault: 31.16
Description: Temperature model prewarning – motor 2
Response: No response
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 2 exceeds prewarning threshold.
Subfault: 31.19
Description: Temperature too low – temperature sensor – motor 2
Response: Warning with self-reset
Cause Measure
25891146/EN – 05/2020
Subfault: 32.2
Description: EtherCAT®/SBusPLUS process data timeout
Response: Fieldbus – timeout response
Cause Measure
® PLUS
Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module
communication. bus.
– Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
– Check the EtherCAT®/SBusPLUS timeout setting
in the device.
Subfault: 32.3
Description: Faulty synchronization signal
Response: External synchronization
Cause Measure
Faulty synchronization signal period. Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.4
Description: No synchronization signal
Response: External synchronization
Cause Measure
No synchronization signal present. Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.5
Description: Synchronization timeout
Response: External synchronization
Cause Measure
Timeout while synchronizing to synchronization Check for correct setting of the EtherCAT®/
signal. SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.6
Description: Copy parameter set
25891146/EN – 05/2020
Subfault: 32.7
Description: Application heartbeat timeout
Response: Application heartbeat – timeout response
Cause Measure
Communication interrupted between IEC program – Check the status of the IEC program.
in MOVI- C® CONTROLLER and device. – Restart the IEC program.
Subfault: 32.8
Description: User-timeout timeout
Response: User timeout timeout response
Cause Measure
The timeout time of the user timeout function Write the parameter for triggering the user
elapsed. timeout function cyclically before the timeout time
elapses.
Subfault: 32.11
Description: Local mode timeout
Response: Local mode – timeout response
Cause Measure
Communication connection to device interrupted – Increase the timeout setting in local mode.
in local mode.
New Scope project created. – Reset the fault.
– Restart local operation.
Scope measurement loaded from device. – Reset the fault.
– Restart local operation.
Subfault: 32.12
Description: Manual mode timeout
Response: Manual mode – timeout response
Cause Measure
Communication connection to device interrupted – Check whether too many programs are open on
in manual mode. the operator PC.
– Increase the timeout time in manual mode.
New Scope project created. – Reset the fault.
– Restart manual mode.
Scope measurement loaded from device. – Reset the fault.
– Restart manual mode.
25891146/EN – 05/2020
Subfault: 33.1
Description: Motor current measurement
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Motor current measurement detected an error. Contact SEW-EURODRIVE Service.
Subfault: 33.2
Description: Firmware CRC check
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Error checking firmware. Contact SEW-EURODRIVE Service.
Subfault: 33.6
Description: FPGA configuration
Response: Output stage inhibit
Cause Measure
Error checking FPGA configuration. Contact SEW-EURODRIVE Service.
Subfault: 33.7
Description: Function block compatibility error
Response: Output stage inhibit
Cause Measure
Error checking compatibility of function block. Contact SEW-EURODRIVE Service.
Subfault: 33.8
Description: SW function block configuration
Response: Output stage inhibit
Cause Measure
Error detected while checking configuration of Contact SEW-EURODRIVE Service.
software function block.
Subfault: 33.9
Description: Power section hardware compatibility error
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
Firmware does not match hardware of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 33.10
Description: Boot timeout
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Timeout during system boot. Contact SEW-EURODRIVE Service.
Subfault: 33.11
Description: Hardware compatibility error
Response: Output stage inhibit
Cause Measure
Firmware does not match device. Contact SEW-EURODRIVE Service.
Subfault: 33.12
Description: Memory module plugged in
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
A plugged-in memory module was detected dur- – Switch off the device. Remove the memory
ing device start. The setting for the device param- module and restart the device.
eter source is set to "Internal memory". – Change the parameter "Non-volatile memory
source" to "Arbitrary" or "Replaceable memory
module". Switch the device off and on again.
Subfault: 33.13
Description: Memory module removed
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
The device was started without a memory Switch off the device. Insert the memory module
module. The setting for the device parameter and restart the device.
source is set to "Replaceable memory module".
Replaceable memory module removed during on- Change the parameter "Non-volatile memory
going operation. source" to "Internal memory". Switch the device
off and on again.
Subfault: 33.14
Description: EtherCAT® slave controller cannot be accessed
25891146/EN – 05/2020
Subfault: 34.1
Description: Changed process data configuration
Response: Application stop + output stage inhibit
Cause Measure
Process data configuration changed during active – Stop the process data and make your changes.
process data operation. Then start the process data again.
– Perform a reset. Doing so will stop the process
data, apply the changes, and restart the process
data.
Subfault: 35.1
Description: Activation key – application level invalid
Response: Emergency stop + output stage inhibit
Cause Measure
The activation key was entered incorrectly. Enter the activation key again.
The activation key was not created for this Check the activation key.
device.
When using a double axis, the activation key for Enter the activation key for the allocated instance.
the wrong instance was entered in the device.
An activation key for a technology level was Enter the activation key in the correct parameter.
entered in the parameter "Application level – Acti-
vation key".
25891146/EN – 05/2020
Subfault: 35.2
Description: Application level too low
Response: Emergency stop + output stage inhibit
Cause Measure
The activated software module requires a higher Enter an activation key for the required applica-
application level. tion level. You can find the required level in the
parameter 8438.3 "Application level – Required
level".
Subfault: 35.3
Description: Technology level too low
Response: Emergency stop + output stage inhibit
Cause Measure
An activated technology function requires a Enter an activation key for the required technolo-
higher technology level. gy level. You can find the required level in the pa-
rameter 8438.13 "Technology level – Required
level".
Subfault: 35.4
Description: Activation key – technology level invalid
Response: Emergency stop + output stage inhibit
Cause Measure
The activation key was entered incorrectly. Enter the activation key again.
The activation key was not created for this Check the activation key.
device.
When using a double axis, the activation key for Enter the activation key for the allocated instance.
the wrong instance was entered in the device.
An activation key for an application level was Enter the activation key in the correct parameter.
entered in the parameter "Technology level – Ac-
tivation key".
25891146/EN – 05/2020
Subfault: 42.1
Description: Positioning lag error
Response: Positioning lag error
Cause Measure
A lag fault occurred during positioning. Check the connection of the encoder.
Incorrect encoder connection.
Position encoder inverted or not installed cor- Check the installation and connection of the posi-
rectly at the track. tion encoder.
Wiring faulty. Check the wiring of encoder, motor, and line
phases.
Acceleration ramps too short. Extend acceleration ramps.
P component of position controller too small. Set P component of position controller to a larger
value.
Incorrectly set speed controller parameters. Check controller parameters.
Value of lag error tolerance too small. Increase the lag error tolerance.
Mechanical components cannot move freely or Make sure mechanical parts can move freely,
are blocked. check whether they are blocked.
Subfault: 42.2
Description: Jog mode lag error
Response: Output stage inhibit
Cause Measure
A lag fault occurred in jog mode (FCB 20). Check the connection of the encoder.
Incorrect encoder connection.
Position encoder inverted or not installed cor- Check the installation and connection of the posi-
rectly at the track. tion encoder.
Wiring faulty. Check the wiring of encoder, motor, and line
phases.
Acceleration ramps too short. Extend acceleration ramps.
P component of position controller too small. Set P component of position controller to a larger
value.
Incorrectly set speed controller parameters. Check controller parameters.
Value of lag error tolerance too small. Increase the lag error tolerance.
Mechanical components cannot move freely or Make sure mechanical parts can move freely,
are blocked. check whether they are blocked.
25891146/EN – 05/2020
Subfault: 42.3
Description: Standard lag error
Response: Output stage inhibit
Cause Measure
A lag fault has occurred outside a positioning pro- Check the connection of the encoder.
cess.
Incorrect encoder connection.
Position encoder inverted or not installed cor- Check the installation and connection of the posi-
rectly at the track. tion encoder.
Wiring faulty. Check the wiring of encoder, motor, and line
phases.
Acceleration ramps too short. Extend acceleration ramps.
P component of position controller too small. Set P component of position controller to a larger
value.
Incorrectly set speed controller parameters. Check controller parameters.
Value of lag error tolerance too small. Increase the lag error tolerance.
Subfault: 44.2
Description: Overcurrent phase U
Response: Remote – critical fault
Cause Measure
Overcurrent phase U. – Rectify the short circuit.
– Connect a smaller motor.
– Increase the ramp time.
– In the event of a defective output stage, contact
SEW‑EURODRIVE Service.
Subfault: 44.3
Description: Overcurrent phase V
Response: Remote – critical fault
Cause Measure
Overcurrent phase V. – Rectify the short circuit.
– Connect a smaller motor.
– Increase the ramp time.
25891146/EN – 05/2020
Subfault: 45.1
Description: No response
Response: Emergency stop + output stage inhibit
Cause Measure
Basic unit detects a plugged fieldbus card, which – Switch the power off and on again/perform a re-
does not respond because it does not boot cor- set.
rectly.
– If the fault occurs repeatedly, replace the field-
bus card and send it to SEW-EURODRIVE to-
gether with the fault number. For further support,
contact SEW-EURODRIVE Service.
Subfault: 45.2
Description: Option interface
Response: Fieldbus – timeout response
Cause Measure
Basic unit detects fault on internal interface for – Switch the power off and on again/perform a re-
fieldbus connection. set.
– If the fault occurs repeatedly, replace the field-
bus card and send it to SEW-EURODRIVE to-
gether with the fault number. For further support,
contact SEW-EURODRIVE Service.
Subfault: 45.3
Description: Process output data timeout
Response: Fieldbus – timeout response
Cause Measure
25891146/EN – 05/2020
Fieldbus card detected timeout of process output – Check master communication routine.
data on fieldbus interface.
– Check the communication connection between
process data producer (master) and fieldbus op-
tion. The data line might be interrupted.
– Extend the fieldbus timeout time.
– Switch off monitoring.
Subfault: 45.5
Description: Engineering interface
Response: Warning
Cause Measure
Engineering interface no longer works, or works – Switch the power off and on again/perform a re-
only to a limited extent. set.
– If the fault occurs repeatedly, replace the field-
bus card and send it to SEW-EURODRIVE to-
gether with the fault number. For further support,
contact SEW-EURODRIVE Service.
Subfault: 45.7
Description: Invalid process output data
Response: Fieldbus – timeout response
Cause Measure
– The producer of the process output data reports – Check whether the PLC is in "Stop" state.
that the data is invalid.
– Restart the PLC.
– Process data is exchanged via the fieldbus but
the data is invalid.
Subfault: 45.9
Description: Fieldbus interface – warning
Response: Warning
Cause Measure
Basic unit detects non-critical fault on internal in- – Reset the fault.
terface for fieldbus connection.
– If the fault occurs repeatedly, replace the field-
bus card and send it to SEW-EURODRIVE to-
gether with the fault number. For further support,
contact SEW-EURODRIVE Service.
Subfault: 45.50
Description: Fieldbus card – warning
Response: Warning with self reset
Cause Measure
Fieldbus interface signals subcomponent fault of Refer to the subcomponent fault of the fieldbus
the type "warning". interface and perform the action required for elim-
inating the fault.
Subfault: 45.51
25891146/EN – 05/2020
Subfault: 46.1
Description: No response
Response: Output stage inhibit
Cause Measure
Failed to synchronize with subcomponent. – Check device assignment of basic device and
option.
– Check card slot and installation and correct if
necessary.
– Restart the device.
– Contact SEW-EURODRIVE Service.
Subfault: 46.2
Description: Invalid variant
Response: Output stage inhibit
Cause Measure
Plugged safety card variant does not match in- – Remove safety card.
verter type.
– Use the correct safety card design.
For double axes, only variants without encoder in- – Remove option.
terface can be used.
– Use the design without encoder interface.
For double axes, no encoder option must be Remove the option.
plugged in.
Subfault: 46.3
Description: Internal communication timeout
Response: Output stage inhibit
Cause Measure
Communication interrupted between inverter and Check card slot and installation and correct if ne-
25891146/EN – 05/2020
Subfault: 46.50
Description: Warning
Response: Warning with self reset
Cause Measure
Safety card signals subcomponent fault of the For the exact cause of the fault and for informa-
type "warning". tion on how to correct the cause of the problem,
refer to the fault reported by the subcomponent
(index 8365.3).
Subfault: 46.51
Description: Fault
Response: Emergency stop + output stage inhibit with self reset
Cause Measure
Safety card signals subcomponent fault of the For the exact cause of the fault and for informa-
type "standard fault". tion on how to correct the cause of the problem,
refer to the fault reported by the subcomponent
(index 8365.3).
Subfault: 46.52
Description: Critical fault
Response: Output stage inhibit with self reset
Cause Measure
Safety card signals subcomponent fault of the – For the exact cause of the fault and for informa-
type "critical fault". tion on how to correct the cause of the problem,
refer to the fault reported by the subcomponent
(index 8365.3).
– If the jumper plug is plugged at terminal "X6",
remove the jumper plug.
Subfault: 48.2
Description: Timeout
Response: Emergency stop + output stage inhibit
Cause Measure
Timeout detected by module bus. Check cable connections and voltage supply of
module bus stations.
Subfault: 51.1
Description: Analog current input 4 mA limit
Response: Warning with self reset
Cause Measure
Input current below 4 mA. Check input current.
Subfault: 52.1
Description: Startup fault
Response: Output stage inhibit
Cause Measure
No valid startup available. Perform startup.
Subfault: 52.2
Description: Illegal system function
Response: Output stage inhibit
Cause Measure
Illegal system function activated. Disable impermissible functions when Ex protec-
tion function is active, such as "Activate standstill
current" = "On" in the active control mode.
Subfault: 52.3
Description: Inverter too large
Response: Output stage inhibit
Cause Measure
Ratio of inverter current and nominal motor cur- – Check the assignment of motor and inverter.
rent too large. – Check the dimensioning of the system.
Subfault: 52.4
Description: Parameterization of current limit characteristic
Response: Output stage inhibit
Cause Measure
Fault setting parameters for current limit charac- – Parameterize the current limit characteristic.
teristic.
– Perform startup again.
Subfault: 52.5
Description: Time duration exceeded f < 5 Hz
Response: Emergency stop + output stage inhibit
Cause Measure
Duration of 60 s for f < 5 Hz exceeded. Check the dimensioning of the system: If speed
control = FCB05, increase the speed. If speed =
0, inhibit output stage / with stop FCBs, activate
the brake function if a brake is installed.
25891146/EN – 05/2020
Subfault: 1.1
Description: Short circuit in motor output terminals
Response: Output stage inhibit
Cause Measure
Overcurrent in output stage or faulty output stage Possible causes for overcurrent are short circuit
control detected, and output stage inhibited by at the output, excessive motor current, or a de-
hardware. fective power output stage.
Subfault: 1.2
Description: Overcurrent in output stage
Response: Output stage inhibit
Cause Measure
Motor current too high. Connect a smaller motor.
Current supply. Check the current supply.
Current transformer. Check the current transformer.
Ramp limit deactivated and set ramp time too Increase the ramp time.
short.
Phase module defective. Check the phase module.
DC 24 V supply voltage unstable. Check the DC 24 V supply voltage.
Interruption or short circuit on signal lines of Check the signal lines.
phase modules.
Subfault: 3.1
Description: Ground fault
Response: Output stage inhibit
Cause Measure
Ground fault in the motor lead. Eliminate ground fault in motor lead.
Ground fault in the inverter. Eliminate ground fault in inverter.
Ground fault in the motor. Eliminate ground fault in motor.
Ground fault in line components. Eliminate ground fault in line components.
25891146/EN – 05/2020
Subfault: 4.1
Description: Brake chopper overcurrent
Response: Output stage inhibit
Cause Measure
Excessive regenerative power. Extend the deceleration ramps.
Short circuit detected in braking resistor circuit. Check the supply cable to the braking resistor.
Braking resistance too high. Check the technical data of the braking resistor.
Subfault: 4.2
Description: Brake chopper defective
Response: Output stage inhibit
Cause Measure
Output stage of brake chopper defective. Replace the defective brake chopper.
Subfault: 6.1
Description: Line phase failure
Response: Line phase failure
Cause Measure
Missing line phase detected. Check the supply system cable.
DC link voltage periodically too low. Check the configuration of the supply system.
Inadequate line voltage quality. Check supply (fuses, contactor).
Subfault: 7.1
Description: DC link overvoltage
Response: Output stage inhibit
Cause Measure
Maximum permitted DC link voltage limit ex- – Extend the deceleration ramps.
ceeded and output stage inhibited by hardware.
– Check the supply cable to the braking resistor.
– Check the technical data of the braking resistor.
25891146/EN – 05/2020
Subfault: 8.1
Description: Speed monitoring – motor mode
Response: Output stage inhibit
Cause Measure
Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring,
nical overload or phase failure in supply system or reduce the load.
or motor).
Encoder not connected correctly. Check the encoder connection and direction of
rotation. If necessary, increase the current limiting
or reduce the acceleration values.
Encoder has incorrect direction of rotation. – Check encoder connection and direction of ro-
tation. If necessary, increase current limiting or
reduce acceleration values.
– Check motor lead and motor, check line
phases.
Subfault: 8.2
Description: Speed monitoring – generator mode
Response: Output stage inhibit
Cause Measure
Speed controller operates at setting limit (mecha- Increase the delay time set for speed monitoring,
nical overload or phase failure in supply system or reduce the regenerative load.
or motor).
Encoder not connected correctly. Check the encoder connection and direction of
rotation. If necessary, increase the current limiting
or reduce the deceleration values.
Encoder has incorrect direction of rotation. – Check the encoder connection and direction of
rotation. If necessary, increase the current limiting
or reduce the deceleration values.
– Check motor cable and motor. Check the line
phases.
Subfault: 8.3
Description: Maximum speed at motor shaft
Response: Output stage inhibit
Cause Measure
Actual speed exceeded "Maximum speed at mo- Reduce the maximum speed.
tor shaft" limit value (index 8360.9 / 8361.9). This
25891146/EN – 05/2020
Subfault: 9.1
Description: Magnetization of motor not possible
Response: Output stage inhibit
Cause Measure
User-defined current limit or output stage monitor- – Reduce the output stage utilization, e.g. by re-
ing reduced possible maximum current to such a ducing the PWM frequency or reducing the load.
degree that required magnetizing current cannot
– Increase the user-defined current limit.
be set.
Subfault: 9.2
Description: Requested operating mode not possible with active control mode
Response: Output stage inhibit
Cause Measure
The current FCB activated an operating mode. Start up control mode that supports the required
The active control mode does not support this op- operating mode. Connect an encoder if neces-
erating mode, for example "position control" or sary. Select an operating mode that is supported
"torque control" with U/f control mode. by the current control mode.
Subfault: 9.3
Description: Absolute rotor position not available
Response: Output stage inhibit
Cause Measure
The current control mode requires an absolute ro- Use an absolute encoder, or identify the rotor po-
tor position. The encoder selected for "Source of sition using FCB 18.
actual speed" does not provide an absolute rotor
position.
Subfault: 9.4
Description: Correct current supply of motor not possible
Response: Output stage inhibit
Cause Measure
Failed to set required current during premagnetiz- Check the cabling, or disable the function "Cur-
ation. rent monitoring during premagnetization".
Subfault: 9.5
Description: Maximum output frequency exceeded
Response: Output stage inhibit
Cause Measure
25891146/EN – 05/2020
Subfault: 9.6
Description: Maximum model speed exceeded
Response: Output stage inhibit
Cause Measure
®
Rotational speed of drive calculated in ELSM If possible, minimize the "Speed/position control-
control mode too high for motor control. ler sampling cycle", or reduce the speed.
Subfault: 9.8
Description: Flux model error
Response: Output stage inhibit
Cause Measure
Rotor flux calculated by motor model not plaus- – Check configuration data.
ible, or calculated internal voltage too small.
– Check motor data.
– Check machine: Idle state or speed too low.
– Check the connection cable between inverter
and motor.
– Contact SEW-EURODRIVE Service.
Subfault: 9.9
Description: Parameter measurement not possible with active motor type
Response: Output stage inhibit
Cause Measure
Parameter measurement is possible only with Select the correct motor type.
"asynchronous" and "synchronous" motor types.
No magnetic reluctance motors and LSPM mo-
tors.
Subfault: 9.10
Description: Rotor stall monitoring
Response: Output stage inhibit
Cause Measure
The current control cannot hold the load torque. Reduce the load torque (hoist) in the controlled
The deviation between stationary setpoint voltage system.
and actual voltage is too large.
Subfault: 9.11
Description: Standstill current function
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
With the ELSM method, the standstill current – Enable rotor position measurement.
function is possible only in combination with rotor – Check motor data.
position measurement.
Subfault: 10.1
Description: Initialization
Response: Application stop + output stage inhibit
Cause Measure
Init task error. The init task has issued a return code != 0. Check
the program.
Subfault: 10.2
Description: Illegal operation code
Response: Application stop + output stage inhibit
Cause Measure
Illegal opcode in Data Flexibility program. Contact SEW-EURODRIVE Service.
Subfault: 10.3
Description: Memory access
Response: Application stop + output stage inhibit
Cause Measure
Memory area violated while accessing array. For example, an array access results in writing
beyond the permitted memory range. Check the
program.
Subfault: 10.4
Description: Stack
Response: Application stop + output stage inhibit
Cause Measure
Overflow of Data Flexibility stack detected. Check the program.
Subfault: 10.5
Description: Division by 0
Response: Application stop + output stage inhibit
Cause Measure
Division by 0. Check the program.
Subfault: 10.6
Description: Runtime
Response: Application stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
Runtime error/watchdog. Check the program. The program execution time
exceeds the permitted time.
PDI or PDO tasks. Check the program. The execution time of the
PDI or PDO task exceeds the permitted time.
Subfault: 10.7
Description: Calculation result of multiplication/division command too large
Response: Application stop + output stage inhibit
Cause Measure
Calculation result of multiplication/division com- Check the program.
mand exceeds 32 bits.
Failed to write calculation result of multiplication/ Check the program.
division command into result variable.
Subfault: 10.8
Description: Illegal connection
Response: Application stop + output stage inhibit
Cause Measure
Index used in connect not allowed. Check the program. The index used either does
not exist or is not permitted for access via pro-
cess data; see parameter list.
Subfault: 10.9
Description: CRC code
Response: Application stop + output stage inhibit
Cause Measure
Wrong CRC checksum of code. Load the program again. The program memory is
corrupt. Unauthorized write access to the pro-
gram memory.
Subfault: 10.10
Description: Setpoint cycle time not supported
Response: Application stop + output stage inhibit
Cause Measure
Non-supported setpoint cycle time parameterized. Set the setpoint cycle time to the default value
1 ms.
Subfault: 10.11
Description: No application program loaded
Response: Output stage inhibit
Cause Measure
No Data Flexibility application program loaded. Load the program or disable Data Flexibility.
Subfault: 10.99
25891146/EN – 05/2020
Subfault: 11.1
Description: Heat sink overtemperature
Response: Output stage inhibit
Cause Measure
Maximum permitted heat sink temperature ex- – Reduce the load.
ceeded. The capacity utilization is possibly too – Reduce the rms value of the current.
high.
– Reduce the PWM frequency.
– Ensure sufficient cooling.
– Reduce the ambient temperature.
Subfault: 11.2
Description: Heat sink utilization – prewarning
Response: Heat sink utilization – prewarning
Cause Measure
High thermal load on heat sink of device, and pre- – Reduce the load.
warning threshold reached.
– Reduce the rms value of the output current.
– Reduce the PWM frequency.
– Ensure sufficient cooling.
– Reduce the ambient temperature.
Subfault: 11.3
Description: Device utilization
Response: Output stage inhibit
Cause Measure
The temperature has reached or exceeded the Reduce the load.
switch-off threshold. Possible causes: Mean out-
put current too high.
PWM frequency too high. Reduce the PWM frequency.
Ambient temperature too high. Ensure sufficient cooling.
Unfavorable air convection. Check air convection.
Fan defective. Check the fan and replace if necessary.
Subfault: 11.5
Description: Electromechanical utilization
Response: Output stage inhibit
25891146/EN – 05/2020
Cause Measure
Electromechanical components of device over- Reduce the load. If necessary, reduce the rms
loaded by excessive continuous current. value of the current.
Subfault: 11.6
Description: Electromechanical utilization – prewarning
Response: Electromechanical utilization – prewarning
Cause Measure
High load on electromechanical components of – Reduce the load.
device due to high continuous current. Prewarn- – Reduce the PWM frequency.
ing threshold reached.
– Reduce the rms value of the current.
– Reduce the ambient temperature.
Subfault: 11.7
Description: Wire break at temperature sensor of heat sink
Response: Output stage inhibit
Cause Measure
Wire break at temperature sensor of heat sink. Contact SEW-EURODRIVE Service.
Subfault: 11.8
Description: Short circuit at temperature sensor of heat sink
Response: Output stage inhibit
Cause Measure
Short circuit at temperature sensor of heat sink. Contact SEW-EURODRIVE Service.
Subfault: 12.1
Description: Brake output
Response: Application stop + output stage inhibit
Cause Measure
No brake connected. Check the connection of the brake.
Brake cable disconnected in switched-on state. Check the connection of the brake.
Overload due to overcurrent > 2 A. Check the sequential profile of brake control.
Overload due to excessive connection (> 0.5 Hz). Check the sequential profile of brake control.
Monitoring works only with parameter setting Make sure that the connected brake is permitted.
"Brake installed" and "Brake applied".
Subfault: 12.2
Description: DC 24 V brake voltage
25891146/EN – 05/2020
Subfault: 12.5
Description: Short circuit
Response: Output stage inhibit
Cause Measure
Short circuit in the brake detected. Check the brake connection.
Subfault: 12.6
Description: Overtemperature
Response: Output stage inhibit
Cause Measure
Brake overload. – Reduce the load.
– Check the project planning.
Subfault: 12.7
Description: Undertemperature
Response: Output stage inhibit
Cause Measure
Brake too cold. Heat the brake.
Subfault: 13.1
Description: Position comparison check
Response: Encoder 1 – latest critical fault
Cause Measure
Faulty comparison between raw position and – Check the track signal wiring.
track counter of absolute encoders.
– Check interference sources (e.g. from EMC).
– Replace the encoder.
– Replace the card.
25891146/EN – 05/2020
Subfault: 13.2
Description: Unknown encoder type
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder type not known and not supported by in- – Check the encoder type.
verter. – Contact SEW-EURODRIVE Service.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.3
Description: Invalid data
Response: Encoder 1 – latest critical fault
Cause Measure
Invalid encoder nameplate data (measuring – Check the startup parameters.
steps/pulses per revolution/multi-turn).
– Replace the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.4
Description: Track measurement error
Response: Encoder 1 – latest critical fault
Cause Measure
Error during track measurement. – Switch the device off and on again.
– Check the wiring.
– Check interference sources (e.g. from EMC).
– Check the encoder. Replace if necessary.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.5
Description: Internal warning
Response: Encoder – warning
Cause Measure
Encoder signaled warning. – Check the wiring.
25891146/EN – 05/2020
Subfault: 13.7
Description: Signal level too high
Response: Encoder 1 – latest critical fault
Cause Measure
Vector exceeds permitted limit during signal level Check the gear ratio of the resolver in use.
monitoring.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.8
Description: Signal level monitoring
Response: Encoder 1 – latest critical fault
Cause Measure
Vector exceeds permitted limit during signal level Check the resolver mounting position.
monitoring.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.9
Description: Quadrant check
Response: Encoder 1 – latest critical fault
Cause Measure
Error checking quadrants (sine encoder). – Switch the device off and on again.
– Check the wiring.
– Check interference sources (e.g. from EMC).
– Check the encoder. Replace if necessary.
25891146/EN – 05/2020
Subfault: 13.10
Description: Position tolerance range monitoring
Response: Encoder 1 – latest critical fault
Cause Measure
Position outside tolerance range. – Check the startup parameters.
– Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.11
Description: Data timeout
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder process data timeout. – Check interference sources (e.g. from EMC).
– Check the startup parameters.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.12
Description: Emergency
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder signaled emergency. – Check interference sources (e.g. from EMC).
– Check the startup parameters.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
25891146/EN – 05/2020
Subfault: 13.14
Description: Communication
Response: Encoder 1 – latest fault
Cause Measure
Faulty communication with encoder. – Check the voltage supply.
– Check interference sources (e.g. from EMC).
– Check the wiring.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.15
Description: System error
Response: Encoder 1 – latest critical fault
Cause Measure
System error while evaluating encoder. – Ensure that the multi-turn encoder is within the
projected path range.
– Check the limits.
– Check for correct settings of encoder numer-
ator/denominator factors.
– Check interference sources (e.g. from EMC).
– Check the startup parameters.
– Switch the device off and on again.
– If the error occurs repeatedly, contact SEW-
25891146/EN – 05/2020
EURODRIVE Service.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.16
Description: Permanent high level in data line – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Permanent high level of data signal. – Check the wiring.
– Check the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.17
Description: Permanent high level in data line
Response: Encoder 1 – latest fault
Cause Measure
Permanent high level of data signal. – Check the wiring.
– Check the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.18
Description: Permanent low level in data line – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Permanent low level of data signal. – Check the wiring.
– Check the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.19
Description: Permanent low level in data line
Response: Encoder 1 – latest fault
Cause Measure
Permanent low level of data signal. – Check the wiring.
– Check the encoder.
Information: In "emergency mode" manual mode,
25891146/EN – 05/2020
Subfault: 13.21
Description: SSI error bit
Response: Encoder 1 – latest fault
Cause Measure
Error bit set in SSI protocol. – Check the startup parameters.
– Check the settings at the SSI encoder (fault bit).
– Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Information: In "emergency mode" manual mode,
you can move the drive even with a fault in an ex-
ternal position encoder.
Subfault: 13.22
Description: Internal fault – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder signaled internal fault. – Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Information: In "emergency mode" manual mode,
25891146/EN – 05/2020
Subfault: 13.23
Description: Internal fault
Response: Encoder 1 – latest fault
Cause Measure
Encoder signaled internal fault. – Check the wiring.
– Check interference sources (light beam inter-
rupted, reflector, data cables, etc.).
– Replace the encoder.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.24
Description: Travel range exceeded
Response: Encoder 1 – latest fault
Cause Measure
Current position mode (index 8381.10) does not Check the travel range.
allow for larger travel range.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.25
Description: Error during encoder startup
Response: Output stage inhibit
Cause Measure
Fatal error during encoder startup. Switch the device off and on again.
Information: In "emergency mode" manual mode,
you can move the drive using the motor encoder
even if the external position encoder is faulty.
Subfault: 13.26
Description: Digital motor integration fault – critical
Response: Encoder 1 – latest critical fault
Cause Measure
Encoder of "digital motor integration" signaled a – Check interference sources.
component fault. – Replace the encoder.
Subfault: 13.27
25891146/EN – 05/2020
Subfault: 16.1
Description: Motor not started up
Response: Output stage inhibit
Cause Measure
Motor not started up or not started up completely. Perform complete motor startup.
Subfault: 16.2
Description: Cannot calculate controller parameters
Response: Output stage inhibit
Cause Measure
Delay of encoder in use too long to calculate re- Use an encoder with a shorter delay, or contact
quired filter coefficients. SEW-EURODRIVE Service.
Subfault: 16.3
Description: Thermal motor model not possible
Response: Output stage inhibit
Cause Measure
Invalid parameters for thermal motor model or for Check the parameters of the thermal motor
drive enable although starting up thermal model model, and perform startup.
not yet completed.
Subfault: 16.5
Description: Current limit smaller than magnetizing current of the motor
Response: Output stage inhibit
Cause Measure
Current limit smaller than magnetizing current of Increase the current limit. Required magnetizing
the motor calculated by active control mode. current: See diagnostics parameters of control
mode.
25891146/EN – 05/2020
Subfault: 16.6
Description: Control mode not possible
Response: Output stage inhibit
Cause Measure
Wrong control mode selected for the motor. Choose a control mode that matches the selected
motor.
Subfault: 16.7
Description: PWM frequency not possible
Response: Output stage inhibit
Cause Measure
Specified PWM frequency not allowed for this Select another PWM frequency. For possible
power output stage. PWM frequencies, refer to the device configura-
tion data.
Subfault: 16.8
Description: Temperature sensor motor 1
Response: Output stage inhibit
Cause Measure
Faulty startup of temperature sensor of motor 1. Perform startup again.
Subfault: 16.9
Description: Temperature sensor motor 2
Response: Output stage inhibit
Cause Measure
Faulty startup of temperature sensor of motor 2. Perform startup again.
Subfault: 16.10
Description: Actual position source not assigned
Response: Application stop + output stage inhibit
Cause Measure
Active control mode requires an encoder for posi- – Assign actual position source in encoder as-
tion mode. signment of the active drive train (Index 8565.3 or
8566.3).
– If no encoder is installed, activate the FCBs
only using "torque control" or "speed control" op-
erating mode.
Subfault: 16.11
Description: Motor data calculation error
Response: Output stage inhibit
Cause Measure
Motor startup not possible because of inconsist- Check the motor data for plausibility, or contact
ent motor data or wrong device configuration SEW-EURODRIVE Service.
data.
25891146/EN – 05/2020
Subfault: 16.20
Description: Nominal speed too high or nominal frequency too low
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Nominal Enter plausible motor data (nominal speed and
speed too high or nominal frequency too low. The nominal frequency).
resulting number of pole pairs is 0.
Subfault: 16.21
Description: Nominal slip negative
Response: Output stage inhibit
Cause Measure
During startup using nameplate data, the calcu- Enter plausible motor data (nominal frequency,
lated nominal slip is negative: Nominal frequency nominal speed, number of pole pairs).
too low, or nominal speed too high, or number of
pole pairs too high.
Subfault: 16.22
Description: Specify the number of pole pairs
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: It is not Enter the number of pole pairs.
possible to calculate the number of pole pairs ac-
curately from nominal frequency and nominal
speed.
Subfault: 16.23
Description: Plausibility check failed
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: The estim- Check entered nameplate data for plausibility.
25891146/EN – 05/2020
Subfault: 16.24
Description: Speed controller sampling cycle not possible with current PWM frequency or current
control mode
Response: Application stop + output stage inhibit
Cause Measure
At a PWM frequency of "2.5 kHz", only the speed Increase the PWM frequency or increase the
controller sampling cycle of 2 ms is permitted. For sampling cycle of the speed controller to 2 ms.
ELSM® control mode, the only permitted speed For ELSM® control mode, set the sampling cycle
controller sampling cycles are 1 ms and 2 ms. to 1 ms or 2 ms.
Subfault: 16.25
Description: User-defined current limit too low for standstill current
Response: Output stage inhibit
Cause Measure
User-defined current limit value too small for min- Increase the user-defined current limit, or disable
imum standstill current. the standstill current function.
Subfault: 16.26
Description: Nominal values incomplete or implausible
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Nominal Enter or check nominal voltage, nominal current,
voltage, nominal current, nominal speed or nom- nominal speed, and nominal torque.
inal torque are not entered or are not plausible.
Subfault: 16.27
Description: Maximum current or maximum torque not plausible
Response: Output stage inhibit
Cause Measure
During startup using nameplate data: Maximum Check the maximum current and maximum
current or maximum torque not entered, or maxi- torque.
mum current and maximum torque not plausible.
Subfault: 16.30
Description: Faulty EtherCAT® EEPROM configuration status
Response: Warning
Cause Measure
®
The configuration status of the EtherCAT / Contact SEW-EURODRIVE Service.
SBusPLUS EEPROM is faulty.
25891146/EN – 05/2020
Subfault: 16.41
Description: Data of selected motor do not exist
Response: Output stage inhibit
Cause Measure
No startup data set found on the replaceable Check the selection and, if necessary, start up
memory module for the selected motor. another motor or replace the memory module.
Subfault: 17.7
Description: Exception error
Response: Output stage inhibit
Cause Measure
Exception trap in CPU. Contact SEW-EURODRIVE Service.
Subfault: 18.1
Description: Motor management
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Error detected at motor management interface. – Switch the device off and on again.
– Contact SEW‑EURODRIVE Service if the error
persists.
Subfault: 18.3
Description: Task system warning
Response: Warning
Cause Measure
25891146/EN – 05/2020
Error while processing internal task system. This – Acknowledge the warning.
may be a timeout for cyclical tasks, for example. – Contact SEW-EURODRIVE Service if the warn-
ing occurs regularly.
Subfault: 18.4
Description: Task system
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Error while processing internal task system. This – Switch the device off and on again.
may be a timeout for cyclical tasks, for example. – Contact SEW‑EURODRIVE Service if the error
persists.
Subfault: 18.7
Description: Fatal error
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Fatal software error. – Switch the device off and on again.
– If the error occurs repeatedly, replace the
device and send it together with the fault number
to SEW-EURODRIVE. For further support, con-
tact SEW-EURODRIVE Service.
Subfault: 18.8
Description: Invalid fault code
Response: Output stage inhibit
Cause Measure
Invalid fault code requested. – Switch the device off and on again.
– Contact SEW‑EURODRIVE Service if the fault
persists.
Subfault: 18.9
Description: Internal software error
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
The software reports an unexpected event. – Switch the device off and on again.
– If the error occurs repeatedly, replace the
device and send it together with the fault number
to SEW-EURODRIVE. For further support, con-
tact SEW-EURODRIVE Service.
25891146/EN – 05/2020
Subfault: 18.12
Description: Configuration data
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Configuration data not plausible or cannot be in- Update the firmware or load valid configuration
terpreted by active firmware version. data.
Subfault: 18.13
Description: Calibration data
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Calibration data not plausible. Load valid calibration data.
Subfault: 19.1
Description: Torque setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Implausible values specified as torque setpoints. Adjust torque setpoints.
Subfault: 19.2
Description: Position setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Position setpoint outside software limit switches. Check the position setpoint.
Position setpoint outside modulo range. Check the position setpoint.
25891146/EN – 05/2020
Position in user unit generates number overflow Check the position in user unit.
in the system unit.
Subfault: 19.3
Description: Speed setpoint violation
Response: Application stop + output stage inhibit
Cause Measure
Specified rotational speed setpoints not plausible. Adjust rotational speed setpoints.
Subfault: 19.4
Description: Acceleration setpoint violation
Response: Emergency stop + output stage inhibit
Cause Measure
The specified acceleration setpoints are not Adjust acceleration setpoints.
plausible. Only a value range of >= 0 is permitted.
Subfault: 19.5
Description: Drive function does not exist
Response: Application stop + output stage inhibit
Cause Measure
Non-existing drive function (FCB) selected via Specify an existing FCB number for FCB activa-
process data. tion via process data.
Subfault: 19.6
Description: Mass moment of inertia setpoint violation
Response: Emergency stop + output stage inhibit
Cause Measure
Implausible values specified as mass moment of Adjust the setpoints for the mass moment of iner-
inertia setpoints. Only a value range of >= 0 is tia.
permitted.
Subfault: 19.7
Description: Referencing missing
Response: Application stop + output stage inhibit
Cause Measure
Activated function only permitted with referenced Reference the encoder first, then activate the
encoder. function.
Subfault: 19.8
Description: Drive train changeover not allowed
Response: Application stop + output stage inhibit
25891146/EN – 05/2020
Cause Measure
Drive train changeover requested while output Inhibit the output stage before changing to an-
stage is enabled. other drive train.
Subfault: 20.1
Description: Supply voltage fault
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Internal electronics supply voltage or externally Check the voltage level of the external DC 24 V
connected DC 24 V standby supply voltage out- standby supply voltage and check for correct port.
side permitted voltage range. If required, correct.
– Acknowledge the fault.
– If the fault occurs repeatedly, replace the
device. For further support, contact SEW-
EURODRIVE Service.
Subfault: 20.2
Description: Supply voltage overload
Response: Output stage inhibit
Cause Measure
For MOVIDRIVE® system, the current load of the Identify the consumer that is overloading the in-
current paths of the DC 24 V standby supply ternal supply voltage:
voltage inside the device is too high. The device 1. Remove all external consumers:
signal output of the device was de-energized be-
cause of the fault message. – At the digital outputs of the basic unit.
– At options that may be present.
– At all encoder connections.
– At other consumers at the DC 24 V output
voltage terminals.
2. Acknowledge the fault.
3. Reconnect the consumers to the device one
after the other until the fault message appears
again.
25891146/EN – 05/2020
Subfault: 20.7
Description: Internal hardware fault
Response: Output stage inhibit
Cause Measure
Fault in the device hardware. – Acknowledge the fault.
– If the fault occurs repeatedly, replace the
device. For further support, contact SEW-
EURODRIVE Service.
Subfault: 20.8
Description: Fan warning
Response: Warning with self-reset
Cause Measure
Fan function impaired. Check the fan for proper functioning.
Subfault: 20.9
Description: Fan fault
Response: Application stop + output stage inhibit
Cause Measure
Fan defective. Contact SEW-EURODRIVE Service.
Subfault: 20.10
Description: Fan supply voltage fault
Response: Emergency stop + output stage inhibit
Cause Measure
Supply voltage of fan missing. Check the connection or establish a connection.
Subfault: 20.11
Description: STO – switching delay
Response: Output stage inhibit
Cause Measure
Switching delay between STO signals F-STO_P1 – Check the STO wiring.
and F-STO_P2. – Check the STO wiring before acknowledging
the fault, and make sure that both STO signals
are switched to low level.
Subfault: 21.1
Description: Communication fault
Response: Output stage inhibit
Cause Measure
Communication error detected on the interface of Check the cabling.
"digital motor integration".
Subfault: 21.3
Description: Incompatible drive motor
Response: Output stage inhibit
Cause Measure
Connected drive not compatible with started-up Connect a drive that matches startup, or perform
drive. a new startup.
Subfault: 21.4
Description: Invalid label
Response: Output stage inhibit
Cause Measure
The connected drive contains invalid data. Replace the drive.
Subfault: 21.5
Description: Incompatible slave
Response: Output stage inhibit
Cause Measure
The connected slave of "digital motor integration" Update inverter or slave.
cannot be used with this inverter firmware.
Subfault: 21.6
Description: Overload/short circuit on the interface
Response: Output stage inhibit
Cause Measure
Short circuit in the cabling of components of "di- Check the cabling of the component of "digital
gital motor integration". motor integration".
Voltage of "digital motor integration" component Check the voltage supply of the component.
too low.
25891146/EN – 05/2020
Subfault: 23.1
Description: Warning
Response: Warning with self-reset
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"warning". status.
Subfault: 23.2
Description: Fault
Response: Emergency stop + output stage inhibit
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"standard". status.
Subfault: 23.3
Description: Critical fault
Response: Output stage inhibit
Cause Measure
Power section fault with fault response of the type See also "Power section subcomponent" fault
"critical fault". status.
Subfault: 23.4
Description: Hardware fault
Response: Output stage inhibit
Cause Measure
A fault occurred in a hardware component of the – Check the current supply.
power section, e.g.: Overcurrent hardware com-
– Increase the ramp time.
parator.
– Check for correct motor size (the motor current
is too high).
– Contact SEW-EURODRIVE Service.
Switched-mode power supply fault, hardware – Check the current supply.
fault.
– Check the DC 24 V supply voltage.
Fault at the gate driver of an IGBT. Defect in the power output stage. Contact SEW-
EURODRIVE Service.
Invalid process data configuration. Status of con- Contact SEW-EURODRIVE Service.
trol section and power section are not compatible.
25891146/EN – 05/2020
Subfault: 23.5
Description: Invalid process data configuration
Response: Output stage inhibit
Cause Measure
Invalid process data configuration. Contact SEW-EURODRIVE Service.
Subfault: 23.7
Description: Parameter communication timeout
Response: Emergency stop + output stage inhibit
Cause Measure
Power section communication interface detected If the error occurs repeatedly, contact SEW-
timeout in parameter communication. EURODRIVE Service.
Subfault: 23.8
Description: Parameter communication error
Response: Emergency stop + output stage inhibit
Cause Measure
Power section communication interface detected If the error occurs repeatedly, contact SEW-
error in parameter communication. EURODRIVE Service.
Subfault: 23.9
Description: Firmware of power section corrupt
Response: Output stage inhibit
Cause Measure
Failed to update firmware on power section. Update the firmware again.
Subfault: 25.2
Description: NV memory – runtime error
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error of non-volatile memory system. – Reset the device.
If this error occurs repeatedly, replace device.
Contact SEW-EURODRIVE Service.
25891146/EN – 05/2020
Subfault: 25.6
Description: Incompatible device configuration
Response: Output stage inhibit
Cause Measure
The data set in the device was copied from an- – Check whether the configuration is correct and
other device, which differs from the current device repeat the startup, if necessary.
in the device family, power, or voltage.
– Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
Replaceable memory module used by another – Check whether the configuration is correct and
device. Power rating, device family, or voltage dif- repeat the startup, if necessary.
fers from the current device.
– Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
The power section was replaced and differs in its – Check whether the configuration is correct and
power rating or voltage from the original power repeat the startup, if necessary.
section.
– Acknowledge the fault by manual reset with pa-
rameter set acceptance. Setting under [Diagnos-
tics] > [Status] > [Fault status] parameter "Manual
fault reset".
Subfault: 25.7
Description: NV memory initialization – error
Response: Output stage inhibit
Cause Measure
Error initializing non-volatile memory system. – Reset the device.
If this error occurs repeatedly, replace the device.
Contact SEW-EURODRIVE Service.
Subfault: 25.10
Description: Power section configuration data – version conflict
Response: Output stage inhibit
Cause Measure
Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 25.12
Description: Power section configuration data – CRC error
25891146/EN – 05/2020
Subfault: 25.14
Description: Calibration data of power section – version conflict
Response: Output stage inhibit
Cause Measure
Wrong version of calibration data of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 25.15
Description: Calibration data of control electronics – version conflict
Response: Output stage inhibit
Cause Measure
Wrong version of calibration data of control elec- Contact SEW-EURODRIVE Service.
tronics.
Subfault: 25.16
Description: Power section calibration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty calibration data of power section. Contact SEW-EURODRIVE Service.
Subfault: 25.17
Description: Control electronics calibration data – CRC error
Response: Output stage inhibit
Cause Measure
Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service.
Subfault: 25.18
Description: Power section QA data – CRC error
Response: Warning
Cause Measure
Faulty quality assurance data of power section. Contact SEW-EURODRIVE Service.
25891146/EN – 05/2020
Subfault: 25.19
Description: Control electronics QA data – CRC error
Response: Warning
Cause Measure
Faulty quality assurance data of control electron- Contact SEW-EURODRIVE Service.
ics.
Subfault: 25.20
Description: Initialization error – basic device memory
Response: Output stage inhibit
Cause Measure
Initialization error of the basic device memory. Contact SEW-EURODRIVE Service.
Subfault: 25.21
Description: Runtime error – basic device memory
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error in memory of basic device. Contact SEW-EURODRIVE Service.
Subfault: 25.30
Description: Initialization error – replaceable memory module
Response: Output stage inhibit
Cause Measure
The formatting of the replaceable memory Restore delivery state. NOTICE: All the data on
module does not match. the replaceable memory module will be reset to
default.
Initialization error of replaceable memory module Contact SEW-EURODRIVE Service.
after delivery state.
Subfault: 25.31
Description: Runtime error – replaceable memory module
Response: Emergency stop + output stage inhibit
Cause Measure
Runtime error of replaceable memory module. Contact SEW-EURODRIVE Service.
Subfault: 25.32
Description: Replaceable memory module not compatible
Response: Output stage inhibit
25891146/EN – 05/2020
Subfault: 25.51
Description: Initialization error – replaceable safety memory module
Response: Warning
Cause Measure
Initialization error of the replaceable safety Contact SEW-EURODRIVE Service.
memory module.
Subfault: 25.61
Description: Error – restore point
Response: Emergency stop + output stage inhibit
Cause Measure
Failed to create restore point. Delete restore point.
Subfault: 25.70
Description: Incompatible card configuration
Response: Emergency stop + output stage inhibit
Cause Measure
The current configuration of the cards does not – Restore the original configuration of the cards.
match the state of the stored startup.
– Acknowledge the fault by manual reset with pa-
For example, a card was removed that was still rameter set acceptance. Setting under [Diagnos-
present during startup. tics] > [Status] > [Fault status] parameter "Manual
fault reset".
Subfault: 26.1
Description: Terminal
Response: External fault
Cause Measure
Error message about external error source. Programmable via 8622.5 (default: application
25891146/EN – 05/2020
Subfault: 26.3
Description: Power section emergency shutdown
Response: Output stage inhibit
Cause Measure
Power section requested external emergency Contact SEW‑EURODRIVE Service.
shutdown because it detected critical fault.
Subfault: 26.4
Description: External braking resistor fault
Response: Response to external braking resistor fault
Cause Measure
External braking resistor's temperature switch – Check the resistor mounting position.
connected to terminal tripped.
– Clean the resistor.
– Check the configuration of the resistor.
– Install a larger resistor.
– Check the trip switch settings.
– Optimize the travel cycle so that less regenera-
tive operation energy arises.
Subfault: 28.1
Description: FCB 11/12 – Timeout while searching zero pulse
Response: Emergency stop + output stage inhibit
Cause Measure
Failed to find zero pulse of encoder's C track Check the encoder wiring.
within specified search time during reference
travel.
Subfault: 28.2
Description: FCB 11/12 – Hardware limit switch upstream of reference cam
Response: Emergency stop + output stage inhibit
Cause Measure
The hardware limit switch was reached during ref- Make sure that the reference cam is not installed
erence travel. The reference cam was not detect- downstream of the hardware limit switch.
ed.
Subfault: 28.3
25891146/EN – 05/2020
Description: FCB 11/12 – Hardware limit switch and reference cam not flush
Response: Emergency stop + output stage inhibit
Cause Measure
Hardware limit switch and reference cam not Make sure that the reference cam and the hard-
mounted flush. ware limit switch are mounted flush.
Subfault: 28.5
Description: FCB 11/12 – Referencing not possible
Response: Emergency stop + output stage inhibit
Cause Measure
In the active drive train, the "Actual position Assign "Actual position source", or do not carry
source" parameter is set to "No encoder". out any referencing.
Subfault: 28.6
Description: FCB 11/12 – Limit switch/reference cam not flush/overlapping with fixed stop
Response: Emergency stop + output stage inhibit
Cause Measure
Hardware limit switch or reference cam that has Check whether the parameters set for reference
not been selected was approached during refer- travel are correct.
ence travel to fixed stop.
During reference travel to fixed stop with selected Check whether the parameters set for reference
hardware limit switch or reference cam, the fixed travel are correct.
stop was reached without approaching the hard-
ware limit switch or reference cam.
Subfault: 28.7
Description: FCB 21 – Test torque greater than maximum torque at motor shaft
Response: Output stage inhibit
Cause Measure
The required test torque for the brake test is Reduce the test torque.
higher than the maximum torque. It cannot be
generated by the motor/inverter combination.
Subfault: 28.8
Description: FCB 21 – Test torque not reached
25891146/EN – 05/2020
Subfault: 28.9
Description: FCB 18 – Rotor position identification not possible
Response: Output stage inhibit
Cause Measure
Rotor position identification started with incre- – Restart the rotor position identification.
mental encoder but aborted prematurely. – Check whether the encoder is connected cor-
rectly.
– Check whether the encoder is defective.
Result of rotor position identification cannot be Select "Inverter" as storage location.
stored in encoder.
Combination of "Automatic" mode and "Encoder" Set the operating mode to "Manual" or the stor-
storage location not permitted. age location to "Inverter".
Subfault: 28.10
Description: FCB 25 – Unbalanced motor phases
Response: Output stage inhibit
Cause Measure
Significantly different values determined in the – Check whether the motor is connected cor-
three phases while measuring stator resistances. rectly.
– Check all contact points on the motor and in-
verter.
– Check the motor and motor cable for damage.
Subfault: 28.11
Description: FCB 25 – At least one phase with high resistance
Response: Output stage inhibit
Cause Measure
At least one motor phase could not be measured – Check whether the motor is connected cor-
during motor parameter measurement. rectly.
– Check all contact points on the motor and in-
verter.
– Check the motor and motor cable for damage.
Subfault: 28.12
Description: FCB 25 – Timeout during stator resistance measurement
Response: Output stage inhibit
Cause Measure
Motor parameter measurement activated while – Stop the motor.
25891146/EN – 05/2020
motor is turning.
– Start motor parameter measurement when the
motor is at standstill.
Subfault: 28.14
Description: Modulo min. and max. swapped
Response: Emergency stop + output stage inhibit
Cause Measure
In the active data set, the value for "Modulo min- Swap the values for modulo minimum and mod-
imum" is greater than the value for "Modulo maxi- ulo maximum.
mum"; see Monitoring functions\Limit values 1 or
Monitoring functions\Limit values 2.
Subfault: 28.15
Description: FCB 25 – Timeout
Response: Output stage inhibit
Cause Measure
Measuring rotor resistance, LSigma, or stator in- Contact SEW-EURODRIVE Service.
ductance not completed.
Subfault: 29.1
Description: Positive limit switch approached
Response: HW limit switch – current drive train
Cause Measure
Positive hardware limit switch approached. – Check hardware limit switch wiring.
– Check the target position.
– Move clear of the hardware limit switch at nega-
tive speed.
Subfault: 29.2
Description: Negative limit switch approached
Response: HW limit switch – current drive train
Cause Measure
25891146/EN – 05/2020
Negative hardware limit switch approached. – Check hardware limit switch wiring.
– Check the target position.
– Move clear of the hardware limit switch at posit-
ive speed.
Subfault: 29.3
Description: Limit switch missing
Response: Emergency stop + output stage inhibit
Cause Measure
Both positive and negative hardware limit – Check hardware limit switch wiring.
switches approached at the same time. – Check the parameter setting of digital inputs.
– Check the parameter setting of process output
data.
Subfault: 29.4
Description: Limit switches swapped
Response: Emergency stop + output stage inhibit
Cause Measure
Positive hardware limit switch approached at neg- Check whether hardware limit switch connections
ative speed, or negative hardware limit switch ap- are swapped.
proached at positive speed.
Subfault: 30.1
Description: Positive limit switch approached
Response: SW limit switches – current drive train
Cause Measure
Positive software limit switch approached. – Check software limit switch position.
– Check the target position.
– Move clear of software limit switch at negative
speed.
Subfault: 30.2
Description: Negative limit switch approached
Response: SW limit switches – current drive train
Cause Measure
Negative software limit switch approached. – Check software limit switch position.
– Check the target position.
– Move clear of software limit switch at positive
speed.
Subfault: 30.3
25891146/EN – 05/2020
Subfault: 31.1
Description: Temperature sensor wire break – motor 1
Response: Application stop + output stage inhibit
Cause Measure
Connection to temperature sensor of motor 1 in- Check the temperature sensor wiring.
terrupted.
Subfault: 31.2
Description: Temperature sensor short circuit – motor 1
Response: Application stop + output stage inhibit
Cause Measure
Short circuit in connection with temperature Check the temperature sensor wiring.
sensor of motor 1.
Subfault: 31.3
Description: Temperature sensor overtemperature – motor 1
Response: Output stage inhibit
Cause Measure
Temperature sensor of motor 1 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.4
Description: Temperature model overtemperature – motor 1
Response: Output stage inhibit
Cause Measure
Temperature model of motor 1 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.5
Description: Temperature sensor prewarning – motor 1
Response: Thermal motor protection 1 – prewarning threshold
25891146/EN – 05/2020
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 1 exceeds prewarning threshold.
Subfault: 31.6
Description: Temperature model prewarning – motor 1
Response: Thermal motor protection 1 – prewarning threshold
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 1 exceeds prewarning threshold.
Subfault: 31.7
Description: UL temperature monitoring
Response: Output stage inhibit
Cause Measure
Temperature model of active motor signals over- Check for motor overload.
temperature.
Subfault: 31.8
Description: Communication timeout temperature sensor – motor 1
Response: Output stage inhibit
Cause Measure
Communication with temperature sensor is dis- Check the cabling.
rupted, e.g. via MOVILINK®.
Subfault: 31.9
Description: Temperature too low – temperature sensor – motor 1
Response: Warning with self-reset
Cause Measure
Temperature signaled by temperature sensor of – Check if a KTY temperature sensor is installed
motor 1 below -50 °C. in the motor but the parameterization has been
carried out for a Pt1000 temperature sensor.
– Heat the motor.
Subfault: 31.11
Description: Temperature sensor wire break – motor 2
Response: Application stop + output stage inhibit
Cause Measure
Connection to temperature sensor of motor 2 in- Check the temperature sensor wiring.
terrupted.
Subfault: 31.12
25891146/EN – 05/2020
Subfault: 31.14
Description: Temperature model overtemperature – motor 2
Response: Output stage inhibit
Cause Measure
Temperature model of motor 2 signals overtem- – Allow motor to cool down.
perature.
– Check for motor overload.
– Check whether the correct temperature sensor
KY (KTY) was parameterized instead of PK
(Pt1000).
Subfault: 31.15
Description: Temperature sensor prewarning – motor 2
Response: No response
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 2 exceeds prewarning threshold.
Subfault: 31.16
Description: Temperature model prewarning – motor 2
Response: No response
Cause Measure
Temperature signaled by temperature sensor of Check for motor overload.
motor 2 exceeds prewarning threshold.
Subfault: 31.19
Description: Temperature too low – temperature sensor – motor 2
Response: Warning with self-reset
Cause Measure
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Subfault: 32.2
Description: EtherCAT®/SBusPLUS process data timeout
Response: Fieldbus – timeout response
Cause Measure
® PLUS
Process data timeout during EtherCAT /SBus – Check the wiring of the system bus and module
communication. bus.
– Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
– Check the EtherCAT®/SBusPLUS timeout setting
in the device.
Subfault: 32.3
Description: Faulty synchronization signal
Response: External synchronization
Cause Measure
Faulty synchronization signal period. Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.4
Description: No synchronization signal
Response: External synchronization
Cause Measure
No synchronization signal present. Check for correct setting of the EtherCAT®/
SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.5
Description: Synchronization timeout
Response: External synchronization
Cause Measure
Timeout while synchronizing to synchronization Check for correct setting of the EtherCAT®/
signal. SBusPLUS configuration in the MOVI-C®
CONTROLLER.
Subfault: 32.6
Description: Copy parameter set
25891146/EN – 05/2020
Subfault: 32.11
Description: Local mode timeout
Response: Local mode – timeout response
Cause Measure
Communication connection to device interrupted – Increase the timeout setting in local mode.
in local mode.
New Scope project created. – Reset the fault.
– Restart local operation.
Scope measurement loaded from device. – Reset the fault.
– Restart local operation.
Subfault: 32.12
Description: Manual mode timeout
Response: Manual mode – timeout response
Cause Measure
Communication connection to device interrupted – Check whether too many programs are open on
in manual mode. the operator PC.
– Increase the timeout time in manual mode.
New Scope project created. – Reset the fault.
– Restart manual operation.
Scope measurement loaded from device. – Reset the fault.
– Restart manual operation.
Subfault: 33.1
Description: Motor current measurement
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
25891146/EN – 05/2020
Cause Measure
Motor current measurement detected an error. Contact SEW-EURODRIVE Service.
Subfault: 33.2
Description: Firmware CRC check
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
Error checking firmware. Contact SEW-EURODRIVE Service.
Subfault: 33.6
Description: FPGA configuration
Response: Output stage inhibit
Cause Measure
Error checking FPGA configuration. Contact SEW-EURODRIVE Service.
Subfault: 33.7
Description: Function block compatibility error
Response: Output stage inhibit
Cause Measure
Error checking compatibility of function block. Contact SEW-EURODRIVE Service.
Subfault: 33.8
Description: SW function block configuration
Response: Output stage inhibit
Cause Measure
Error detected while checking configuration of Contact SEW-EURODRIVE Service.
software function block.
Subfault: 33.9
Description: Power section hardware compatibility error
Response: Output stage inhibit
Cause Measure
Firmware does not match hardware of power sec- Contact SEW-EURODRIVE Service.
tion.
Subfault: 33.10
Description: Boot timeout
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
25891146/EN – 05/2020
Cause Measure
Timeout during system boot. Contact SEW-EURODRIVE Service.
Subfault: 33.12
Description: Memory module plugged in
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
A plugged-in memory module was detected dur- – Switch off the device. Remove the memory
ing device start. The setting for the device param- module and restart the device.
eter source is set to "Internal memory".
– Change the parameter "Non-volatile memory
source" to "Arbitrary" or "Replaceable memory
module". Switch the device off and on again.
Subfault: 33.13
Description: Memory module removed
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
The device was started without a memory Switch off the device. Insert the memory module
module. The setting for the device parameter and restart the device.
source is set to "Replaceable memory module".
Replaceable memory module removed during on- Change the parameter "Non-volatile memory
going operation. source" to "Internal memory". Switch the device
off and on again.
Subfault: 33.14
Description: EtherCAT® slave controller cannot be accessed
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
®
The EtherCAT slave controller cannot be ad- Contact SEW-EURODRIVE Service.
dressed.
25891146/EN – 05/2020
Subfault: 33.15
Description: Firmware configuration
Response: Output stage inhibit
System state: Fault acknowledgment with CPU reset
Cause Measure
The Device Update Manager detected a modified Acknowledge the error. Doing so will update the
version of the application firmware. configuration data of the Device Update Manager.
The error occurs repeatedly several times. The Update the Device Update Manager.
Device Update Manager is outdated and cannot
save the configuration.
Subfault: 34.1
Description: Changed process data configuration
Response: Application stop + output stage inhibit
Cause Measure
Process data configuration changed during active – Stop the process data and make your changes.
process data operation. Then start the process data again.
– Perform a reset. Doing so will stop the process
data, apply the changes, and restart the process
data.
Subfault: 35.1
Description: Activation key – application level invalid
Response: Emergency stop + output stage inhibit
Cause Measure
The activation key was entered incorrectly. Enter the activation key again.
The activation key was not created for this Check the activation key.
device.
When using a double axis, the activation key for Enter the activation key for the allocated instance.
the wrong instance was entered in the device.
An activation key for a technology level was Enter the activation key in the correct parameter.
entered in the parameter "Application level – Acti-
vation key".
25891146/EN – 05/2020
Subfault: 35.3
Description: Technology level too low
Response: Emergency stop + output stage inhibit
Cause Measure
An activated technology function requires a Enter an activation key for the required technolo-
higher technology level. gy level. You can find the required level in the pa-
rameter 8438.13 "Technology level – Required
level".
Subfault: 35.4
Description: Activation key – technology level invalid
Response: Emergency stop + output stage inhibit
Cause Measure
The activation key was entered incorrectly. Enter the activation key again.
The activation key was not created for this Check the activation key.
device.
When using a double axis, the activation key for Enter the activation key for the allocated instance.
the wrong instance was entered in the device.
An activation key for an application level was Enter the activation key in the correct parameter.
entered in the parameter "Technology level – Ac-
tivation key".
25891146/EN – 05/2020
Subfault: 42.1
Description: Positioning lag error
Response: Positioning lag error
Cause Measure
A lag error occurred during positioning. Check the connection of the encoder.
Incorrect encoder connection.
Position encoder inverted or not installed cor- Check the installation and connection of the posi-
rectly at the track. tion encoder.
Wiring faulty. Check the wiring of encoder, motor, and line
phases.
Acceleration ramps too short. Extend the acceleration ramps.
P component of position controller too small. Set the P component of the position controller to
a larger value.
Incorrectly set speed controller parameters. Check controller parameters.
Value of lag error tolerance too small. Increase the lag error tolerance.
Mechanical components cannot move freely or Make sure mechanical parts can move freely, and
are blocked. check whether they are blocked.
Subfault: 42.2
Description: Jog mode lag error
Response: Output stage inhibit
Cause Measure
A lag error occurred in jog mode (FCB 20). Check the connection of the encoder.
Incorrect encoder connection.
Position encoder inverted or not installed cor- Check the installation and connection of the posi-
rectly at the track. tion encoder.
Wiring faulty. Check the wiring of encoder, motor, and line
phases.
Acceleration ramps too short. Extend the acceleration ramps.
P component of position controller too small. Set the P component of the position controller to
a larger value.
Incorrectly set speed controller parameters. Check controller parameters.
Value of lag error tolerance too small. Increase the lag error tolerance.
Mechanical components cannot move freely or Make sure mechanical parts can move freely, and
are blocked. check whether they are blocked.
25891146/EN – 05/2020
Subfault: 44.2
Description: Overcurrent phase U
Response: Remote – critical fault
Cause Measure
Overcurrent phase U. – Rectify the short circuit.
– Connect a smaller motor.
– Increase the ramp time.
– In the event of a defective output stage, contact
SEW‑EURODRIVE Service.
Subfault: 44.3
Description: Overcurrent phase V
Response: Remote – critical fault
Cause Measure
Overcurrent phase V. – Rectify the short circuit.
– Connect a smaller motor.
– Increase the ramp time.
25891146/EN – 05/2020
Subfault: 44.4
Description: Overcurrent phase W
Response: Remote – critical fault
Cause Measure
Overcurrent phase W. – Rectify the short circuit.
– Connect a smaller motor.
– Increase the ramp time.
– In the event of a defective output stage, contact
SEW‑EURODRIVE Service.
Subfault: 45.1
Description: No response
Response: Emergency stop + output stage inhibit
Cause Measure
Basic device detects a plugged fieldbus interface. – Switch the power off and on again/perform a re-
However, it is not starting properly and so cannot set.
be addressed.
– If the fault occurs repeatedly, replace the field-
bus interface and send it to SEW-EURODRIVE
together with the fault number. For further sup-
port, contact SEW-EURODRIVE Service.
Subfault: 45.2
Description: Option interface
Response: Fieldbus – timeout response
Cause Measure
Basic device detects fault on internal interface for – Switch the power off and on again/perform a re-
fieldbus connection. set.
– If the fault occurs repeatedly, replace the field-
bus interface and send it to SEW-EURODRIVE
together with the fault number. For further sup-
port, contact SEW-EURODRIVE Service.
Subfault: 45.3
Description: Process output data timeout
Response: Fieldbus – timeout response
Cause Measure
25891146/EN – 05/2020
Subfault: 45.7
Description: Invalid process output data
Response: Fieldbus – timeout response
Cause Measure
– The producer of the process output data reports – Check whether the PLC is in "Stop" state.
that the data is invalid.
– Restart the PLC.
– Process data is exchanged via the fieldbus but
the data is invalid.
Subfault: 45.9
Description: Fieldbus interface – warning
Response: Warning
Cause Measure
Basic device detects non-critical fault on internal – Reset the fault.
interface for fieldbus connection.
– If the fault occurs repeatedly, replace the field-
bus interface and send it to SEW-EURODRIVE
together with the fault number. For further sup-
port, contact SEW-EURODRIVE Service.
Subfault: 45.50
Description: Fieldbus interface – warning
Response: Warning with self-reset
Cause Measure
Fieldbus interface signals subcomponent fault of Refer to the subcomponent fault of the fieldbus
the type "warning". interface and perform the action required for elim-
inating the fault.
Subfault: 45.51
25891146/EN – 05/2020
Subfault: 45.52
Description: Fieldbus interface – critical fault
Response: Fieldbus – timeout response
Cause Measure
Fieldbus interface signals subcomponent fault of Refer to the subcomponent fault of the fieldbus
the type "critical fault". interface and perform the action required for elim-
inating the fault.
Subfault: 46.1
Description: No response
Response: Output stage inhibit
Cause Measure
Failed to synchronize with subcomponent. – Check device assignment of basic device and
option.
– Check card slot and installation and correct if
necessary.
– Restart the device.
– Contact SEW-EURODRIVE Service.
Subfault: 46.2
Description: Invalid variant
Response: Output stage inhibit
Cause Measure
Plugged safety card design does not match in- – Remove the safety card.
verter type.
– Use a correct safety card variant.
For double axes, only variants without encoder in- – Remove the option.
terface can be used.
– Use variant without encoder interface.
For double axes, no encoder option must be Remove the option.
plugged in.
Subfault: 46.3
Description: Internal communication timeout
Response: Output stage inhibit
Cause Measure
Communication interrupted between inverter and Check card slot and installation and correct if ne-
25891146/EN – 05/2020
Subfault: 46.51
Description: Fault
Response: Emergency stop + output stage inhibit with self-reset
Cause Measure
Safety card signals subcomponent fault of the For the exact cause of the fault and for informa-
type "standard fault". tion on how to correct the cause of the problem,
refer to the fault reported by the subcomponent
(index 8365.3).
Subfault: 46.52
Description: Critical fault
Response: Output stage inhibit with self-reset
Cause Measure
Safety card signals subcomponent fault of the – For the exact cause of the fault and for informa-
type "critical fault". tion on how to correct the cause of the problem,
refer to the fault reported by the subcomponent
(index 8365.3).
– If the jumper plug is plugged at terminal "X6",
remove the jumper plug.
Subfault: 51.1
Description: Analog current input 4 mA limit
Response: Warning with self-reset
Cause Measure
Input current below 4 mA. Check the input current.
Subfault: 52.1
Description: Startup error
Response: Output stage inhibit
Cause Measure
No valid startup available. Perform startup.
Subfault: 52.2
Description: Impermissible system function
Response: Output stage inhibit
Cause Measure
Impermissible system function activated. Disable impermissible functions when Ex protec-
tion function is active, such as "Activate standstill
current" = "On" in the active control mode.
Subfault: 52.3
Description: Inverter too large
Response: Output stage inhibit
Cause Measure
Ratio of inverter current to nominal motor current Check the assignment of motor and inverter, and
too large. check the dimensioning of the system.
Subfault: 52.4
Description: Parameterization of current limit characteristic
Response: Output stage inhibit
Cause Measure
Error while setting parameters for current limit – Parameterize the current limit characteristic.
characteristic.
– Perform startup again.
Subfault: 52.5
Description: Time duration exceeded f < 5 Hz
Response: Emergency stop + output stage inhibit
Cause Measure
Duration of 60 s for f < 5 Hz exceeded. Check the dimensioning of the system: If speed
control = FCB05, increase the speed. If
speed = 0, inhibit output stage / with stop FCBs,
activate the brake function if a brake is installed.
25891146/EN – 05/2020
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages can still be present for up to 5 minutes after disconnection from the power
supply system.
Severe or fatal injuries.
• Before removing the electronics cover, de-energize the device via a suitable ex-
ternal disconnection device.
• Secure the device against unintended re-connection of the voltage supply.
• Secure the output shaft against rotation.
• Wait for at least the following time before removing the electronics cover:
5 minutes
WARNING
Improper installation/disassembly of drive units and mount-on components.
Risk of injury.
• Adhere to the notes about installation and disassembly.
• Before releasing shaft connections, make sure that there are no active torsional
moments present (tensions within the system).
25891146/EN – 05/2020
INFORMATION
Always replace the electronics cover with an electronics cover with the same type
designation.
But it is permitted to use an electronics cover with a nominal output current that is up
to 3 times higher or lower than what the old electronics cover had.
• However, if you use an electronics cover with a higher nominal output current, the
power at the output shaft will not be increased.
• When you use an electronics cover with a lower nominal output current than the
old electronics cover, the power at the output shaft may no longer be high enough
to meet the requirements.
INFORMATION
In safety-related applications, replace an electronics cover only with an electronics
cover with the same FS logo.
4. Set all the control elements (e.g. DIP switches, see "Startup" chapter) on the new
electronics cover in the same way as the controls of the previous electronics
cover.
5. Remove the replaceable memory module from the old electronics cover. Insert the
replaceable memory module in the new electronics cover.
6. Place the new electronics cover onto the connection box and screw it on.
7. Supply the device with voltage.
8. Check the new electronics cover for proper functioning.
25891146/EN – 05/2020
INFORMATION
The new memory module must have the same part number and the same (or a
higher) status as the old memory module.
5. Set the DIP switches on the new memory module in the same way as the control
elements of the previous memory module.
6. Insert the new memory module in the new electronics cover.
7. Place the electronics cover onto the connection box and screw it on.
8. Supply the device with voltage.
9. Check the startup of the device.
ð If required, perform startup again or load the saved startup to the device.
ð For devices with safety card, check the startup of the safety card. For more in-
formation, refer to the "MOVISAFE® CSB51A Safety Option" manual.
10. Check the new electronics cover for proper functioning.
25891146/EN – 05/2020
INFORMATION
Always replace the drive unit with a drive unit that has the same properties.
In safety-related applications, replace a drive unit only with a drive unit with the same
FS logo.
25891146/EN – 05/2020
2.0 – 2.4 Nm
32386068619
25891146/EN – 05/2020
8.11 Shutdown
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous
voltages can still be present for up to 5 minutes after disconnection from the power
supply system.
Severe or fatal injuries.
• Before removing the electronics cover, de-energize the device via a suitable ex-
ternal disconnection device.
• Secure the device against unintended re-connection of the voltage supply.
• Secure the output shaft against rotation.
• Wait for at least the following time before removing the electronics cover:
5 minutes
To shut down the unit, de-energize the unit using appropriate measures.
8.12 Storage
Observe the following instructions when shutting down or storing the device:
25891146/EN – 05/2020
• If you shut down and store the device for a longer period, close open cable bush-
ings and cover ports with protective caps.
• Make sure that the unit is not subject to mechanical impact during storage.
Observe the notes on storage temperature in chapter "Technical data".
8.13.1 Drive
NOTICE
Volatilization of the VCI anti-corrosion agent
Possible damage to property
• Drive units must be kept tightly closed until they are started up.
INFORMATION
For storage periods longer than 9 months, SEW‑EURODRIVE recommends the "Ex-
tended storage" design. Drive units in this design are designated with a correspond-
ing label.
The lubricant of those drive units is then mixed with a VCI anti-corrosion agent (volat-
ile corrosion inhibitors). Please note that this VCI anti-corrosion agent is only effective
in a temperature range of -25 °C to +50 °C. The shaft ends are also treated with an
anti-corrosion agent. Drive units of the "extended storage" design are equipped with
OS2 surface protection without further notice. Instead of OS2, you can order OS3. For
further information refer to chapter "Surface protection".
8.13.3 Electronics
INFORMATION
For electronics components, adhere to the following notes in addition to the notes in
chapters "Extended storage" > "Drive" and "Extended storage" > "Storage condi-
tions".
If the device is in extended storage, connect it to the supply voltage for at least
5 minutes every 2 years. Otherwise, the device's service life may be reduced.
27021619739284235
9.2.1 Motor
Also observe the information in the "DR..71-315, DRN63-315, DR2..56-80 AC Motors"
operating instructions.
9.2.2 Brake
Also observe the information in the "DR..71-315, DRN63-315, DR2..56-80 AC Motors"
operating instructions.
25891146/EN – 05/2020
WARNING
Risk of injury if the device starts up unintentionally, and danger of electrical voltage.
Dangerous voltages may still be present for up to 5 minutes after disconnection from
the line voltage.
• Disconnect the device from the power supply with suitable external measures be-
fore you start working on the device and secure it against unintentional reconnec-
tion to the voltage supply.
• Secure the output shaft against rotation.
• Before removing the electronics cover, wait for at least the following time:
5 minutes.
WARNING
Risk of burns due to hot surfaces and hot gear unit oil.
Serious injuries.
• Let the devices cool down before touching them.
• Remove the screw plugs and the breather valve carefully.
• The gear unit must still be warm, otherwise the high viscosity of excessively cold
oil will make it more difficult to drain the oil correctly.
NOTICE
Damage to the drive unit.
Potential damage to property.
• Make sure that only the SEW‑EURODRIVE Service or qualified personnel
trained by SEW‑EURODRIVE opens the gear unit cover.
NOTICE
Filling in the wrong oil may result in significantly different lubricant characteristics.
Potential damage to property.
• Do not mix different synthetic lubricants and do not mix synthetic and mineral lu-
bricants.
• Synthetic oil is used as the standard lubricant.
25891146/EN – 05/2020
9.3.6 Replacing the gasket between connection box and electronics cover
Steps
NOTICE
Loss of the guaranteed degree of protection.
Possible damage to property.
• When the cover is removed from the connection box, you have to protect the
cover and the wiring space from humidity, dust or foreign particles.
• Make sure that the cover is mounted properly.
1. Observe the notes in chapter "Preliminary work for inspection and maintenance".
2. Loosen the screws of the electronics cover and remove it.
25891146/EN – 05/2020
9007228451978123
5 1
6 2
9007228451980555
9007228456898187
5. CAUTION! Risk of injury due to sharp edges. Risk of cutting injuries. Use pro-
tective gloves for cleaning. Work may only be carried out by qualified personnel.
Clean the sealing surfaces of the connection box and the electronics cover care-
fully.
9007228456900619
6. Place the new gasket on the connection box and fix it in position with the retaining
cams. Doing so will be easier if you adhere to the sequence shown in the figure
below.
2. 1.
1.
3. 2.
3.
25891146/EN – 05/2020
9007228456903051
3 1
2 4
4 1
3 2
25891146/EN – 05/2020
9007228456905483
10 Project planning
10.1 Preliminary information
INFORMATION
Data may differ due to continuous product development.
MOVIMOT®
advanced
25891146/EN – 05/2020
Mn ≥ 0
Yes Check individually for No
all n travel sections
Take ηL Take ηL
into account in motor mode: into account
Mn in generator mode:
MG = MG = Mn × ηL
ηL
Overhung load
Overhung load test MG_η_max
Yes
necessary ? FR = × fz
r
No No
Calculation for
gear unit selection Yes FR ≤ FRamax
is complete
32412005259
25891146/EN – 05/2020
Calculation for
motor selection
Mmax
Mmax Motor =
i
nmax Motor = nmax × i
nmin Motor = nmin × i
MA
Mmax Motor ≤ × MN
MN
nmax Motor ≤ nN
With selected connection type
Yes
Yes
25891146/EN – 05/2020
32412016139
nmin > na
with ne = 140 (145) min-1
(With delta connection type)
nmin > na
with ne = 1 min-1
Yes
Meff
≤ MN
i
Yes
Pbrake = 1 × M3 × n3
2 9.55
W = Pbrake × t3
Check BW
according to braking energy and
brake applications per hour
25891146/EN – 05/2020
Yes
END
32420697995
25891146/EN – 05/2020
32418277131
M
n
t [min]
M1 M2 M3
t1 t2 t3
25222494347
The following table shows the calculations for the application that are required to de-
termine the drive units:
Calculations
Static resistance to vehicle
FR = µ × m × g
motion
2 d
µ = x µbearing × + f ÷ + c
D 2
2 28mm
µ= x 0.005 × + 1 .2 ÷ + 0
140 mm 2
µ = 0.01814
FR = 0.01814 × 2500kg × 9.81
FR = 445N
25222496907
Torque in range M1
M1 =
(FR + FDyn ) × D
2 ×η
( 445N + 1000N ) × 0.14m
25891146/EN – 05/2020
M1 = = 145.5Nm
2 × 0 .7
Torque in range M2 F ×D
M2 = R = 45.5Nm
2 ×η
Calculations
Torque in range M3 F D
M3 = R − FDyn × η ÷×
η 2
445N 0.14m
M3 = − 1000 × 0.7 ÷× = −4.5
5Nm
0 .7 2
There are no external overhung loads acting on the gear shaft in this example.
3. Selecting a suitable motor:
Requirement: Select a motor/inverter combination that can provide at least
Mmax 145 Nm
Mmax Motor 5.8 Nm
i 24.99
25891146/EN – 05/2020
at peak performance.
Result: Select the DRN80MK4/D.. motor with the assigned inverter 2.0 A from the
following table (from chapter "Technical data").
This means the standard setting range of 1:10 (star connection) is sufficient. The
encoder option must not be selected.
145 min-1
na 5.6 min-1 na min 11.4 min-1
24.99
25891146/EN – 05/2020
v 22m min
t1 = t3 = = = 0.92s
a m
0. 4 × 60
s2
s
t 2 = 10 min× 60 − t1 − t 3 = 598.16s
min
t1 × M1 2 +t 2 × M2 2 + t3 × M3 2
2
Meff =
t1 + t 2 + t3
500
400 [2]
[3]
300
200
100
0
0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 [c/h]
25291390987
Calculation example
The known values are:
• Average braking power: 11.8 W
• Deceleration ramp: 0.92 s
• 6 brake applications per hour
Calculating the energy from the power of the deceleration ramp:
W = P × t = 11.8W × 0.92s = 10.9J
The specified deceleration ramp in seconds refers to a speed change of 3000 min−1.
Calculation of the deceleration ramp for MOVIMOT® advanced:
3000 min-1
tab x 0.92 s 2.4 s
50 min-1 x 24.99
32399244555
For the deceleration ramp of 2.4 s, you can use deceleration ramp [3] (0.2 s) in the
diagram.
25891146/EN – 05/2020
Use the characteristic curve with the shorter deceleration ramp because a shorter de-
celeration ramp means more braking energy.
The diagram permits 310 J of braking energy for the 0.2 s deceleration ramp at
6 cycles per hour. In this case, the required 10.9 J can be dissipated via BW1.
General information
The efficiency of the gear units is mainly determined by the gearing and bearing fric-
tion as well as by churning losses. Keep in mind that the starting efficiency of a gear
unit is always less than its efficiency at operating speed. This factor is particularly true
for helical-worm and SPIROPLAN® right-angle gear units.
INFORMATION
For information on churning losses and thermal rating, refer to chapter "Churning
losses and thermal rating" (→ 2 306).
R, F, K gear units
Depending on the number of gear stages, the gearing efficiency of helical, parallel-
shaft and helical-bevel gear units is up to 96% (3-stage), 97% (2-stage) and 98% (1-
stage).
Self-locking
Retrodriving torque in helical-worm or SPIROPLAN® gear units produces an efficiency
of η’ = 2 -1/η, which is significantly less favorable than the forward efficiency. The hel-
ical-worm or SPIROPLAN® gear unit is self- static locking if the forward efficiency η
is ≤ 0.5. SPIROPLAN® gear units W..10 – W..30 are dynamically self-locking to some
extent (with highest ratios). Contact SEW‑EURODRIVE if you want to make technical
use of the braking effect of self-locking characteristics.
INFORMATION
25891146/EN – 05/2020
Note that the self-locking effect of helical-worm and SPIROPLAN® gear units is not
permitted as the sole safety function for hoists.
Worm
i range η reduction
1-start About 50 – 280 Approx. 12%
2-start approx. 20 – 75 approx. 6%
3-start approx. 20 – 90 approx. 3%
5-start approx. 6 – 25 approx. 3%
6-start approx. 7 – 25 approx. 2%
INFORMATION
To reduce churning losses to a minimum, use gear units preferably in M1 mounting
position.
More information
For more information, refer to the "MOVIMOT® advanced Gearmotors" catalog.
25891146/EN – 05/2020
11.1 Conformity
11.1.1 CE marking
• Low voltage directive:
The documented device series fulfills the regulations of the low voltage directive
2014/35/EU.
• Electromagnetic compatibility (EMC):
The devices are designed for use as components for installation in machinery and
systems. They comply with the EMC product standard EN 61800-3 "Variable-
speed electrical drives". Provided that the installation notes are followed, the re-
quirements for CE marking of the entire machine/system equipped with these units
on the basis of the EMC Directive 2014/30/EU are met. For detailed information
about EMC-compliant installation, refer to the publication "Electromagnetic Com-
patibility in Drive Technology" from SEW‑EURODRIVE.
The CE mark on the nameplate represents conformity with the low voltage directive
2014/35/EU and the EMC directive 2014/30/EU.
11.1.2 EAC
The EAC approval for this device series is in preparation.
11.2.3 Paint
Drive units are coated with "blue-gray" (RAL 7031 according to DIN 1843) machine
paint as standard. Special paintings are available on request.
25891146/EN – 05/2020
MOVIMOT® advanced
Size of the electronics cover Size 1 Size 1 (with cooling fins)
MOVIMOT® advanced
Size of the electronics cover Size 1 Size 1 with cooling fins
tinuous power
Brake chopper peak 300% of the apparent output power SN × 0.9 225% SN x
power 0.9
MOVIMOT® advanced
Ambient temperature See chapter "Environmental conditions"
Degree of protection IP Standard: IP65 according to EN 60529 (housing closed and all cable
bushings sealed)
Pollution class 2 in accordance with IEC 60664-1
Overvoltage category III in accordance with IEC 60664-1
Installation altitude h Up to h ≤ 1000 m without restrictions.
The following restrictions apply to altitudes > 1000 m:
• From 1000 m to maximum 3800 m: IN reduction by 1% per 100 m
• From 2000 m to maximum 3800 m: To maintain protective separa-
tion and the air gaps and creepage distances in accordance with
EN 61800‑5‑1, you have to connect an overvoltage protection
device in order to reduce the overvoltages from category III to cate-
gory II.
Proof of mechanical Class 3M5, 5M1 according to DIN EN 60721-3-3/-5
strength
General information
MOVIMOT® advanced
No. of times power may be 1 × per minute
switched on/off
Minimum switch-off time for 10 s
Power off
Operating mode S1, DB (EN 60034-1)
Type of cooling Natural cooling to DIN 41751 and EN 61800-5-1
Signaling functions Display elements to indicate the device state
Required preventive measure Grounding the device
Current carrying capacity of ter- See chapter:
minals • See chapter "Technical data and dimension sheets" > "Technical
data" > "Current carrying capacity of the terminals" in the operating
instructions.
• "Electrical Installation" > "Installation instructions" > "Permitted
cable cross section of terminals"
Interference immunity EN 61800-3, 2. Environment (industrial environment)
Interference emission EN 61800-3 category C3
With IT systems, no EMC category is specified.
25891146/EN – 05/2020
Mass See chapter "Technical data and dimensions sheets" > "Technical
data" > "General technical data of MOVIMOT® advanced" > "Mo-
tor" (connection type W or m)
Ambient conditions
Climatic conditions • Long-term storage (weatherproof):
EN 60721-3-1 class 1K2,
ambient temperature -25 °C to +70 °C (deviating to the standard),
non-condensing, no moisture condensation
• Transport (weatherproof):
EN 60721-3-2 class 2K3,
ambient temperature -25 °C to +70 °C,
non-condensing, no moisture condensation
• Operation (fixed installation, weatherproof):
EN 60721-3-3 class 3K3,
ambient temperature -25 °C to +60 °C (deviating to the standard),
non-condensing, no moisture condensation
• IN motor reduction: 3 % IN per K at 40 °C to 60 °C
Chemically active sub- • Long-term storage (weatherproof):
stances EN 60721-3-1 class 1C2,
no corrosive gases, no salt mist (in contrast to the standard)
• Transport (weatherproof):
EN 60721-3-2 class 2C2,
no corrosive gases, no salt mist,
no sea water (in contrast to the standard)
• Operation (fixed installation, weatherproof):
EN 60721-3-3 class 3C2,
no corrosive gases, no salt mist
Mechanically active sub- • Long-term storage (weatherproof):
stances EN 60721-3-3 class 1S1, no conductive dust
• Transport (weatherproof):
EN 60721-3-2 class 2S1
• Operation (fixed installation, weatherproof):
EN 60721-3-3 class 3S1, no conductive dust
25891146/EN – 05/2020
80
40
20
0
-20 0 20 40 60
Ambient temperature
in °C
25580747147
3800 m
fAH 1.2
1.0
0.8
0.6
0.4
0.2
0
0 1000 m 2000 m 3000 m 4000 m 5000 m
h
25852074635
Notes
INFORMATION
Derating is based on typical operating conditions with a supply voltage of 24 V
(sensor supply, input voltage of STO input).
Internal voltage supply, only for non-safety-related enable signal via STO input
DC 24 V auxiliary out- 24V_OUT UOUT = DC 24 V -10%/+20% according to EN 61131-2
put
0V24_OUT External-voltage-proof and short-circuit proof
X9 Permitted output current: IOUT ≤ 50 mA
25891146/EN – 05/2020
Digital inputs
Number of inputs 4 (+ 2)
Input type PLC-compatible according to EN 61131-2 (digital inputs type 3)
DI01 – DI04: Ri ≈ 4.5 kΩ, sampling cycle ≤ 2 ms
DIO01 – DIO02: Ri ≈ 4.0 kΩ, sampling cycle ≤ 2 ms
Signal level
DC +11 to +30 V = "1" = Contact closed
DC -3 to +5 V = "0" = Contact open
Sensor/actuator supply DC 24 V to EN 61131-2,
External-voltage-proof and short-circuit proof
Maximum line length 30 m
Permitted total current for 250 mA (total of all connected sensors/actuators, maximum individual load:
internal supply 250 mA)
Permitted total current for 500 mA (total of all connected sensors/actuators, maximum individual load:
external supply 500 mA)
Digital outputs
Number of outputs (2)
Output type PLC-compatible in accordance with EN 61131-2,
External-voltage-proof and short-circuit proof
Rated current 50 mA (current per output)
Maximum line length 30 m
Permitted total current 100 mA
25891146/EN – 05/2020
PROFINET IO
Manufacturer ID 010Ahex
Device ID 14dec
Connection technology M12 plug connector, mini IO plug connector (in preparation)
Baud rate 100 MBd (full duplex)
Application protocols PROFINET IO, HTTP, SNMP, SEW Application Services
Port numbers used 80, 161, 310, PROFINET DCE/RPC Ports (dynamic via End Point Mapper)
Conformance class C
Real time class RT (Real Time), IRT (Isochronous Real Time)
Netload class 3
Topology detection Yes (LLDP)
Auto addressing Yes (LLDP, DCP)
I&M 1–5
Media redundancy MRP
Shared device Yes
Ethernet switch 2 ports, integrated
Technology Cut Through, Store and Forward
Latency period 5.5 μs
Cut Through
Latency period Depending on package size
Store and Forward
Application profiles PROFIsafe, PROFIenergy
Permitted cable types Category 5 and higher, class D according to IEC 11801
Maximum cable length 100 m
(from switch to switch)
GSD file name GSDML-Vx.yz-SEW-MOVI-C-Dezentralized-Electronics-jjjjm-
mdd-hhmmss
Bitmap file name GSDML-010A-000E-SEW-MOVI-C-Dezentralized-Electron-
ics.bmp
25891146/EN – 05/2020
POWERLINK
Vendor ID 59hex
Device family MOVI-C®
Product name Decentralized Electronics
Connection technology M12 plug connector/mini IO plug connector (in preparation)
Supported baud rate 100 MBaud (half duplex)
Application protocols POWERLINK, SEW Application Services
Port numbers used 310
Application profiles DS402
Permitted cable types Category 5 and higher, class D according to IEC 11801
Maximum cable length (from 100 m
switch to switch)
XDD file name SEW MOVI-C Decentralized Electronics.xdd
25891146/EN – 05/2020
25891146/EN – 05/2020
500
400 [2]
[3]
300
200
100
0
0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 [c/h]
25291390987
Calculation example
The known values are:
• Average braking power: 144 W
• Deceleration ramp: 2 s
• 200 brake applications per hour
Calculating the energy from the power of the deceleration ramp:
W = P ×t
W = 144 W × 2 s
W = 288 J
25296909835
For the deceleration ramp of 2 s, you can use deceleration ramp [3] (0.2 s) in the dia-
gram. Use the characteristic curve with the shorter deceleration ramp because a
shorter deceleration ramp means more braking energy.
The diagram permits 290 J of braking energy for the 0.2 s deceleration ramp and
200 cycles per hour. In this case, the required 288 J can be dissipated via BW1.
BW...-.../K-1.5
Power diagrams
The following figure shows the rating diagrams of the braking resistors BW100-005/
K-1.5, BW150-003/K-1.5:
2.0
BW100-005
1.0
0.8
0.6
[1]
0.4
BW150-003
0.2
0.1
3 4 5 6 7 8 9 10 20 30 40 50 60 70 80 100
[2]
25298658059
[1] Power in KW
[2] Cyclic duration factor cdf in %
25891146/EN – 05/2020
15
Ø8
110
146 1500
4.6
60
80
10
6 98
25298773259
Ø8
216
252 1500
4.6
80
60
10
6 204
25298780043
25891146/EN – 05/2020
B
b
d
e
a
25842294795
Power diagrams
The following figure shows the rating diagrams of the braking resistors BW150-006-T
and BW100-009-T:
100
BW100-009-T
10
[1]
BW150-006-T
1
0.1
25891146/EN – 05/2020
1 10 100
[2]
25298798219
[1] Power in KW
[2] Cyclic duration factor cdf in %
ED Cyclic duration factor of the braking resistor, based on a cycle time of 120 s.
75
166
110 65
174
162
100
ø7x11
7
<285
25298808587
316
160 65
174
162
100
ø7x11
7
<435
25891146/EN – 05/2020
25298815755
C
d
a b
A B
31249196171
The cable retention in the cable gland must withstand the following removal force of
the cable from the cable gland:
• Cable with outer diameter > 10 mm: ≥ 160 N
• Cable with outer diameter < 10 mm: = 100 N
Mechanical design
[2] [2]
[3] [3]
[4] [4]
L1 L3 L1 L3
[5] [5]
Technical data
The following table shows the technical data of the signal cable:
16 ≤ 8.6 ≤ 47.2
20 ≤ 9.7 ≤ 45.8
31.25 ≤ 12.3 ≤ 42.8
62.5 ≤ 18.0 ≤ 38.4
100 ≤ 23.6 ≤ 35.3
11.10.1 Mounting positions of MOVIMOT® advanced stand-alone motors with IEC flange
X
R / 0° L / 180° 2
3
X
X
B / 90°
32625090955
Mounting positions
IM B5 IM V1 IM V3
3
X
X
3
32625257739
Scope of delivery
Tolerances
1) For gearmotor dimension sheets, refer to the "MOVIMOT® advanced Gearmotors" catalog
( ) 71M
L 252
25891146/EN – 05/2020
LB (B5/B14) 222
LB (B3) 220
( ) 71M
L 252
LB (B5/B14) 222
LB (B3) 220
25891146/EN – 05/2020
( ) 71M
LS 319
LBS (B5/B14) 289
LBS (B3) 287
25891146/EN – 05/2020
( ) 71M
LS 319
LBS (B5/B14) 289
LBS (B3) 287
25891146/EN – 05/2020
( ) 80MK 80M
L 281 327
LB (B5/B14) 241 287
LB (B3) 239 285
25891146/EN – 05/2020
( ) 80MK 80M
L 281 327
LB (B5/B14) 241 287
LB (B3) 239 285
25891146/EN – 05/2020
( ) 80MK 80M
LS 362 408
LBS (B5/B14) 322 368
LBS (B3) 320 366
25891146/EN – 05/2020
( ) 80MK 80M
LS 362 408
LBS (B5/B14) 322 368
LBS (B3) 320 366
25891146/EN – 05/2020
( ) 90S 90L
L 331 363
LB (B5/B14) 281 313
LB (B3) 279 311
25891146/EN – 05/2020
( ) 90S 90L
L 331 363
LB (B5/B14) 281 313
LB (B3) 279 311
25891146/EN – 05/2020
( ) 90S 90L
LS 425 457
LBS (B5/B14) 375 407
LBS (B3) 373 405
25891146/EN – 05/2020
( ) 90S 90L
LS 425 457
LBS (B5/B14) 375 407
LBS (B3) 373 405
25891146/EN – 05/2020
( ) 100LS 100LM
L 369 419
LB (B5/B14) 309 359
LB (B3) 307 357
25891146/EN – 05/2020
( ) 100LS 100LM
L 369 419
LB (B5/B14) 309 359
LB (B3) 307 357
25891146/EN – 05/2020
( ) 100LS 100LM
LS 462 512
LBS (B5/B14) 402 452
LBS (B3) 400 450
25891146/EN – 05/2020
( ) 100LS 100LM
LS 462 512
LBS (B5/B14) 402 452
LBS (B3) 400 450
25891146/EN – 05/2020
10
25891146/EN – 05/2020
INFORMATION
• The following figure shows an example of the additional dimensions of the op-
tional plug connectors for a possible plug connector configuration.
• For more information, refer to chapter "Plug connector positions".
16
[1]
[2]
18
501)/562) [3]
22
[6] [4]
30
[6] [5]
32
501)/562) 501)/562)
[6]
56,21)/692)
[7]
32379545483
INFORMATION
• The following figure shows the additional dimensions/bending radii of the optional
plug connectors including mating connector in connection with prefabricated
cables from SEW‑EURODRIVE.
• For more information, refer to chapter "Plug connector positions".
75 113
]
[1
75
R
56
[2]
R
125
75
[1
]
48
75 113
[5] [5]
[3]
66
[4]
[4]
28
R
28
18014423809168779
INFORMATION
For device designs with option /SBA for safe communication, you must also observe
the information in the "MOVISAFE® CSB51A Safety Option" manual.
For information on the option designation, refer to chapter "Type designation of the
electronics cover".
Underlying standards
Safety class/ • Performance Level (PL) according to EN ISO 13849-1
underlying standard • Safety Integrity Level (SIL)
according to EN 61800‑5‑2
• Safety Integrity Level Claim Limit (SILCL) according to
EN 62061
Observe the versions of the applicable standards as specified on the declaration of
conformity or on the TÜV certificate.
25891146/EN – 05/2020
[1]
[2] [6]
[4]
[3] Uz-
[5]
23543720971
t1
t
2463228171
v Speed
t Time
t1 Point of time when STO is triggered
Disconnection range
• SS1(c) (SS1-t) (safe stop 1, with time control according to EN 61800-5-2) by
means of suitable external control (e.g. safety relay with delayed disconnection).
The following sequence is mandatory:
– Decelerate the drive using an appropriate deceleration ramp specified via set-
points.
– Disconnect the STO input (= triggering the STO function) after a specified
safety-related time delay.
This drive safety function corresponds to a controlled stop according to
EN 60204‑1, stop category 1.
The following figure illustrates the SS1(c) function (SS1-t):
v
25891146/EN – 05/2020
t1 t t2
t
2463226251
v Speed
12.2.6 Restrictions
• Note that if the drive does not have a mechanical brake, or if the brake is defect-
ive, the drive may coast to a halt (depending on the friction and mass moment of
inertia of the system). In the event of regenerative loads, or with axes that are
loaded with gravitational forces or driven externally, the drive can even accelerate.
This must be taken into account in a risk assessment of the system/machine. Addi-
tional safety measures might have to be implemented (e.g. safety brake system).
The drive unit cannot be used without an additional brake system for application-
specific drive safety functions that require active deceleration (braking) of the dan-
gerous movement.
• When using the SS1(c) (SS1-t) function as described in chapter "Functional
safety" > "Integrated safety technology" > "Drive safety functions", the brake decel-
eration ramp of the drive is not monitored with respect to safety. In the event of a
fault, deceleration may fail during the delay time or, in the worst-case scenario,
there might be an acceleration. In this case, the STO function is only activated
after the set time delay has expired. The resulting danger must be taken into ac-
count in the risk assessment of the system/machine. Additional safety measures
might have to be implemented.
• The STO function cannot prevent a possible jerk or DC braking.
WARNING
The safety concept is suitable only for performing mechanical work on driven sys-
tem/machine components.
Severe or fatal injuries.
Hazardous voltages are present in the connection box when the STO signal is dis-
connected.
• Before working on the electric part of the drive system, disconnect it from the
supply voltage using an appropriate external disconnecting device, and secure it
against unintentional reconnection to the voltage supply.
WARNING
Electric shock due to incompletely discharged capacitors.
Severe or fatal injuries.
• Observe a minimum switch-off time of 5 minutes after disconnecting the power
supply.
INFORMATION
The brake and DynaStop® are not safety-related. If the parameter Apply brake/
DynaStop® in STO state (Index 8501.3) is enabled, the following happens when the
STO function is triggered:
• The brake is applied.
25891146/EN – 05/2020
• DynaStop® is activated.
labeled jumpers are available for those designs where the STO connection is per-
formed using plug connectors. The installed jumper is relevant to the function.
25891146/EN – 05/2020
[4]
t
15205932683
12.4.2 Requirements
[1]
<1 ms >2 ms
[2]
15214338827
[1] High
[2] Low
INFORMATION
If the safety-related control voltage plug at the STO input is switched off (STO activa-
ted), you must observe chapter "Functional safety" > "Safety conditions" > "Require-
ments for the external safety controller" with regard to the test pulses.
INFORMATION
If F_STO_P1, F_STO_P2 are connected to DC 24 V, and F_STO_M is connected to
GND, STO is deactivated.
Switching off the STO signal for several drive units (STO group disconnection)
The STO signal for several drive units can be provided by a single safety relay. The
following requirements must be met:
• The total cable length is limited to max. 100 m. Any other instructions published by
the manufacturer on the use of the safety device (for the respective application)
must also be observed.
• The maximum output current and the maximally permitted contact load of the
safety device must be observed.
• You must comply with the permitted signal levels at the STO input and all other
technical data of the device. The routing of the STO control cables and the voltage
drop must be considered.
• Other requirements of the safety manufacturer (such as protecting the output con-
25891146/EN – 05/2020
tacts against welding) must be strictly observed. The basic requirements for cable
routing also apply.
• A calculation based on the technical data of the device must be performed separ-
ately for each case of STO group disconnection.
• A maximum of 20 drive units may be used in one STO group disconnection.
Wiring diagrams
Delivery state
In delivery state, the terminals at the connection for safe disconnection X9 are
jumpered. The jumpers are marked with the text "Caution, remove jumper for safety
operation". To use the drive unit in safety-related applications, remove the jumpers
from the STO terminal X9.
[1]
X9
F_STO_P1 1
F_STO_P1 2
0V24_OUT 3
24V_OUT 4
F_STO_M 11
F_STO_M 12
F_STO_P2 21
F_STO_P2 22
9007222815498379
2-pole sourcing
[1] [2]
X9
F_STO_P1 1 F-DO_P1
F_STO_M 11 GND
F_STO_P2 21 F-DO_P2
F_STO_P1 2
0V24_OUT 3
24 V_OUT 4
F_STO_M 12
F_STO_P2 22
9007222818851979
9007222818872587
9007222818944907
1-pole sourcing
[1] [2]
X9
F_STO_P1 1 F-DO_P
F_STO_M 11 GND
F_STO_P2 21
F_STO_P1 2
0V24_OUT 3
24 V_OUT 4
F_STO_M 12
F_STO_P2 22
25891146/EN – 05/2020
9007222819398155
[1]
X9
F_STO_P1 1
F_STO_M 11
F_STO_P2 21
F_STO_P1 2
F_STO_M 12
F_STO_P2 22
0V24_OUT 3
24 V_OUT 4
25228151435
25891146/EN – 05/2020
[1]
X9
F_STO_P1 1
F_STO_M 11
F_STO_P2 21
F_STO_P1 2
F_STO_M 12
F_STO_P2 22
0V24_OUT 3
24 V_OUT 4
25228157067
[1] F-DOR_11
F-DOR_12
X9 F-DOR_21
F_STO_P1 1 F-DOR_22
F_STO_M 11 GND
F_STO_P2 21
F_STO_P1 2
F_STO_M 12
F_STO_P2 22
0V24_OUT 3
24 V_OUT 4
[1]
X9
F_STO_P1 1
F_STO_M 11
F_STO_P2 21
F_STO_P1 2
F_STO_M 12
F_STO_P2 22
0V24_OUT 3
24 V_OUT 4
25229441035
25891146/EN – 05/2020
[1]
X9
F_STO_P1 1
F_STO_M 11
F_STO_P2 21
F_STO_P1 2
F_STO_M 12
F_STO_P2 22
0V24_OUT 3
24 V_OUT 4
25229445003
Wiring diagrams
Delivery state
In the delivery state, plug connector X5504 is not connected, this means the STO in-
put is active. According to the safety concept, X5504 must be connected or temporar-
ily jumpered using the optionally available STO jumper plug for staring up the unit.
2-pole sourcing
[1]
[2]
X5504
5 F_STO_P2
2 F-DO_P2
4 F_STO_M
GND
F_STO_P1
F-DO_P1
23876274315
2-pole sourcing/sinking
[1]
[2]
X5504
5 F_STO_P2
2 F-DO_P
4 F_STO_M
F-DO_M
F_STO_P1
23876260491
25891146/EN – 05/2020
F-DOR_11
X5504 F-DOR_12
F-DOR_21
5 F_STO_P2
2 F-DOR_22
4 F_STO_M
GND
F_STO_P1
23875551243
1-pole sourcing
[1]
[2]
X5504
5 F_STO_P2
2 F-DO_P
4 F_STO_M
GND
F_STO_P1
23875545995
[2]
X5504
5 F_STO_P2
2 F-DO_P
4 F_STO_M
F-DO_M
F_STO_P1
X5505
F_STO_P2
5 F_STO_M
2
4 F_STO_P1
[1]
X5504
5 F_STO_P2
2
4 F_STO_M
F_STO_P1
X5505
F_STO_P2
5 F_STO_M
2
4 F_STO_P1
9007223142162187
WARNING
Safe disconnection of the device is not possible when using the STO jumper plug.
Severe or fatal injuries.
• Only use use the STO jumper plug if the device is not used to fulfill any safety
function.
WARNING
Disabling of the safety-related disconnection of further devices due to parasitic
voltages when using an STO jumper plug.
Severe or fatal injuries.
• Only use the STO jumper plug when all incoming and outgoing STO connections
have been removed from the device.
SN 28105419
25247142411
25891146/EN – 05/2020
INFORMATION
With 1-pole wiring, the realizable performance level according to EN ISO 13849 is re-
duced to PL d. For the wiring between safety relay and STO input, an fault exclusion
is necessary.
25891146/EN – 05/2020
Index
A Changing the mounting position .......................... 29
Changing the oil seal ......................................... 287
Actuator outlets ................................................. 318
Churning losses................................................. 306
Air admission and accessibility.......................... 308
Circuit breaker ..................................................... 42
Ambient temperature ......................................... 314
Cleaning ............................................................ 287
Assembly
Coating .............................................................. 287
Requirements ................................................. 28
Configuration
Safety notes ................................................... 13
Example pallet conveyor .............................. 298
Assembly prerequisites ....................................... 28
Connection
B Cable routing .................................................. 51
Brake Cable shielding............................................... 51
Technical data .............................................. 328 EMC aspects .................................................. 36
Brake malfunctions ............................................ 146 EMC cable glands .......................................... 54
Braking resistor Installation instructions ................................... 39
BW1.............................................................. 303 Installation topology........................................ 46
Calculation example ..................................... 303 MOVIMOT® advanced connection diagram.... 50
Current-carrying capacity ............................. 323 PC ................................................................ 116
Regenerative current-carrying capacity........ 303 Plug connector ............................................... 57
Technical data .............................................. 323 Plug connector assignment ............................ 67
Braking resistor, external................................... 324 Plug connector assignment at the electronics
cover............................................................. 112
BW100-005/K-1.5......................................... 324
Terminal assignment ...................................... 47
BW100-009-T ............................................... 325
Connection box ................................................... 22
BW150-003/K-1.5......................................... 324
Connection cable
BW150-006-T ............................................... 325
Notes .............................................................. 58
Braking resistors, overview ............................... 323
Connection cables, inspection and maintenance
BW1................................................................... 323 ..................................................................... 287
BW100-005/K-1.5 ...................................... 325, 326 Cooling
BW100-009-T ............................................ 327, 328 Derating.......................................................... 13
BW150-003/K-1.5 ...................................... 325, 326 Installation altitude.......................................... 13
BW150-006-T ............................................ 327, 328 Copyright notice .................................................... 8
C Current carrying capacity of terminals ............... 316
Diagnostics F
Brake malfunctions....................................... 146
Fault
Evaluating fault messages ........................... 147
Fault messages with parameterizable response
Fault table..................................................... 163
..................................................................... 149
LED displays ................................................ 152
Fault messages with parameterizable response 149
Malfunctions of the DRC.. motor .................. 145
Functional safety ............................................... 359
MOVISUITE® ................................................ 147
Approved devices......................................... 365
Digital inputs ...................................................... 318
Characteristic safety values ......................... 384
Digital outputs.................................................... 318
Connection variants...................................... 372
Dimension drawings .................................. 339, 357
Installation ............................................ 366, 367
BS-005 protective grid.................................. 327
Installation requirements ...................... 366, 367
BW100-005/K-1.5......................................... 326
Representation of the safety concept........... 361
BW100-009-T ............................................... 328
Requirements for external safety control...... 368
BW150-003/K-1.5......................................... 326
Requirements for operation.......................... 371
BW150-006-T ............................................... 328
Requirements on connection variants .......... 372
MOVIMOT® advanced .................................. 340
Restrictions................................................... 364
Notes ............................................................ 339
Safe state ..................................................... 360
Plug connector with mating connector ......... 358
Safe torque off (STO) ................................... 362
Plug connectors.................................... 356, 357
Safety concept.............................................. 360
DIP switches S1 and S2 .................................... 127
Safety conditions .......................................... 365
Drive selection (example pallet conveyor)......... 298
Safety controllers, external........................... 368
E Safety controllers, requirements................... 373
Safety relays, requirements.......................... 372
Efficiency ........................................................... 306
Standards ..................................................... 359
Efficiency of R, F, K, S, W gear units ................ 304
Startup.......................................................... 370
Electrical installation ............................................ 14
Startup, requirements................................... 370
Safety notes ................................................... 14
STO (safe torque off).................................... 362
Electronics cover ................................................. 22
STO signal for group disconnection ............. 373
Electronics data ................................................. 321
Wiring diagrams ................................... 374, 380
Embedded safety notes......................................... 7
Functional safety technology
EMC............................................................... 36, 54
Safety note ..................................................... 11
EMC cable glands
Installation ...................................................... 54 H
EMC-compliant cable glands
Hazard symbols
Overview ...................................................... 332
Meaning............................................................ 7
Equipotential bonding .......................................... 36
At the connection box (option)........................ 38
I
Error Inspection .......................................................... 284
Evaluating fault messages ........................... 147 Connection cables........................................ 287
Fault table..................................................... 163 Determining the operating hours .................. 284
25891146/EN – 05/20
V
Target group ........................................................ 10
Validity ............................................................... 359
Technical data ................................................... 307
Voltage systems, permitted ................................. 39
Ambient conditions ....................................... 314
Brake ............................................................ 328 W
CBG.. keypad ............................................... 322 Waste disposal .................................................. 283
X X2313
Assignment................................................... 107
X1121
Connection cables, available................ 108, 111
Assignment..................................................... 83
X2327
X1203_1
Assignment............................................... 77, 87
Assignment..................................................... 67
X4142
Connection cable............................................ 78
Assignment................................................... 110
Connection cables.................................... 84, 89
X4233_1
Connection cables, available.................... 68, 74
Assignment................................................... 115
X1203_2
X4233_2
Assignment..................................................... 67
Assignment................................................... 115
Connection cable............................................ 78
X5133_1
Connection cables.................................... 84, 89
Assignment................................................... 112
Connection cables, available.................... 68, 74
X5133_2
X1206
Assignment................................................... 113
Assignment..................................................... 81
X5133_3
X1216
Assignment................................................... 114
Assignment..................................................... 73
X5504
X1523
Assignment..................................................... 93
Assignment................................................... 104
Connection cables, available.......................... 94
Connection cables, available........................ 105
X5505
X2242
Assignment..................................................... 98
Assignment..................................................... 82
Connection cables, available.......................... 99
25891146/EN – 05/20