Bohler Image Brochure GB
Bohler Image Brochure GB
TABLE OF CONTENTS
Innovation is a Bhler Tradition 3
Melting Forming Machining Powder Metallurgy High Speed Steel Cold Work Tool Steel Hot Work Tool Steel Plastic Mould Steel Special Materials for the Power Generation o o o Special Materials for the Aeronautics and Space Industries Special Materials for the Automotive Industry Special Materials for the Oil and Chemical Industries Open Die Forging Plant
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INNOVATION IS
Our success lies in innovation not imitation.
The Bhler success story has its beginnings in a metals trading house in Vienna in the 1870s. The Bhler brothers Albert und Friederik were Viennese traders selling steel produced in Kapfenberg. Their sales, organisational and logistical skills were such that in 1894 they were able to buy the Kapfenberg crucible steel works. They modernized the plant, expanded the product range and increased production. The name Bhler quickly became synonymous with the term The Best in Special Steels. Innovatively, through a Sales and Customer Service Network unrivalled at that time the Bhler tradition of being close to the customer was founded. Service is now embedded in our culture. Since then our continued success has been based on the interaction of a good many forces. Technological advances, the ideas, know-how, experience and dedication of our employees, in addition to numerous joint projects with our customers have combined to result in the mutual respect and loyalty that we all now enjoy and benefit from. Bhler is very proud to be recognised in the world market as one of the leading manufacturers of tool steels, high speed steels, special materials and powder metallurgy products. Furthermore, Bhler is now placed in a strong strategic position to realise the dreams and aspirations of all its stakeholders in the future. We know that our future lies in our ability to develop high-quality, value for money materials, tailored to our customers needs and delivered just in time. Only by exceeding our customers expectations will we be able to exceed our own.
We aim to give our employees roots and wings and our customers better than expected service F. Bhler 1898
A BHLER TRADITION
Research and development play a strategic role at BHLER. We know that precise process and material research is the basis for the highest quality products. In order to keep up with the constant evolutionary demand for improved materials BHLER maintains an intensive cooperation between universities and research centres and supports the exchange of information through the material chain to the end-user. The knowledge of those engaged in fundamental research gives superior value to our customers. The most modern high performance high speed steels and tool steels produced by means of powder metallurgy, aluminum-alloyed tool steel, nitrogen alloyed pressure electro-slag remelted (PESR) and vacuum remelted (VMR) qualities in tool steel and special products form the metallurgical make up, the core of our product range. In addition to producing high quality special steels the following matters have also become manifest for us treating resources with care and being sensitive to the needs of the environment. Because of their immense importance, these matters have become significant parts of BHLERS strategy. Proudly, we can present certificates for our renowned and accredited testing laboratories.
MELTING
Our hot solutions
BHLER has been at the forefront of steel manufacturing for more than 100 years. Presently, Bhlers melting metallurgy ideas are acknowledged to be the domain on which the experts in the industry are orientated. BHLER aims to maintain these high standards through ongoing research and development and by means of recent investments in the most modern production units. Melting and remelting in vacuum (VIM 1), VAR 2)), literally "filling a vacuum to meet your needs" and producing materials of the highest purity for example for the aircraft industry. Operating with the most modern Pressure ESR 3) units together with the traditional crucible melting these make up the "hot core of BHLERS special steel plant. The result over 200 brands of high speed steels, tool steels, and special products for extremely demanding applications. All of the production steps at Bhler are certified ISO 9001.
Schmelzen Melting
VID
EAF
Gieen Casting
BEST
Ingot casting
Continuous casting
VIM
PESR
ESR
VAR
FP
RFM
CM
MLRM
FORMING
The shape of things to come.
ROLLING BHLER produces bar steel (round and flat products) and wire of the highest precision and quality, using the most modern rolling mills in the world Consistency, production flexibility and working as closely as possible with our customers allows us to give superior value throughout the process. FORGING On the 5200 t hammer press or on the long product forging machine, materials are shaped to meet exact customer demands and all "Just In Time".
Shapes available
BAR STEEL rolled
round: 12.5 150 square: 15 150 flat: width 15 60 60 200 100 300 mm mm mm thickness 5 41 mm mm 5 86 mm mm 15 80 mm
ROLLED WIRE:
rolled: dia. 5.0 13.5 mm drawn: dia. 1.0 12.0 mm precision shaped: round: 1 28 mm flat: 0.5 40 mm2
BRIGHT STEEL
BRIGHT STEEL ground and polished ECOBLANK peeled and polished ECOFINISH band ground
Surface finish: black (abrasive blasted); pickled; machined (turned, peeled, polished h 12 h 9); ground polished
MACHINING
As you like it!
A wide variety of possibilities when it comes to the machining and finishing of long products allows us to dedicate ourselves to customer requirements individually and rapidly in the BHLER service tradition. Rolled bar steel is put through a heat treatment and machined, finished and tested according to customer specifications. BHLER endeavours to fulfil every customer request regarding surface treatment: bar steel, round-peeled, peeled and polished, continuously ground or turned; machined at both ends upon request; bar steel, flat milled and cut to large-scale flat dimensions and ingots. In the "BHLER tolerance range you require. For example:
bar steel, peeled bright steel, peeled and polished bright steel, band ground ground and polished
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POWDER METALLURGY
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POWDER METALLURGY
A magical process producing stunning results.
Constantly changing applications for tools frequently demands new materials. The answer; high performance materials produced using powder metallurgy technology giving a homogenic carbide structure for outstanding applicational properties. Our metallurgical expertise forms the basis to advise our customers and to implement joint ideas for material properties, therefore giving them competitive advantages within their markets. In order to be able to meet increasing high quality standards, BHLER has invested in a state-of-the-art Powder Metallurgy-Production plant.
ATOMIZING MELTING
FILLING CAPSULES
HIP
WELDING
ROLLING
FORGING
BAR STEEL
FORGED PIECES
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BHLER (ESR Quality) our classic high speed steel produced using the highest quality of melting metallurgy available. BHLER (Powder metallurgy steel).
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A lot of "money, the Euro, for example is being made using coining dies made of BHLER cold work tool steel. But its not just the Euro being minted, internationally renowned mints are quite selective thus, most frequently opt for BHLER brands. BHLER specialties for cold working: BHLER (ESR) electro slag remelting BHLER (Powder metallurgy steel)
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SPECIAL MATERIALS
POWER GENERATION
Power materials
Meeting todays energy needs while at the same time being sensitive to the needs of the environment is one of the challenges we face. Energy-efficient and cost effective turbines, gas, steam or hydro-powered lay the foundation for environmentally friendly and economic energy forms. In turbines the materials used need to withstand the most extreme thermal and mechanical strain. The ends of the turbine blades reach the speed of sound and because of the calorific intensity, are red hot at the tips. The test over time doesnt get any harder than this. For such extreme conditions, BHLER has developed high temperature alloys, such as nickel and cobalt based alloys, which guarantee optimum material properties. The most renowned international builders of turbines feature amongst our customers.
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SPECIAL MATERIALS
One small step for man one giant leap for steel technology.
As far as safety is concerned in the aeronautics and space industries everyone is relentless in their pursuit of excellence. Each and every component must be officially certified. We melt and shape our materials with that same perfectionism. BHLER special steel, nickel and cobalt based alloys used in vital parts for aircraft airframes and turbine units rigorously satisfy all the quality and reliability criteria demanded by the most notable aircraft manufacturers worldwide.
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SPECIAL MATERIALS
AUTOMOTIVE INDUSTRY
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SPECIAL MATERIALS
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Forms of delivery
Raw dimensions of up to 45 tons, pre-machined, ready to be installed. Machined drop forgings. Also possible is a BHLER service of machining rolled, forged and cast parts provided by the customers.
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We have been using BHLER materials for the production of our tools for more than 15 years. Our business success has confirmed our decision to use them.
Hans Schnutt, Sales tool manufacturing ZUMTOBEL
BHLER WORLDWIDE
AUSTRIA
Production companies: BHLER EDELSTAHL GMBH. & CO KG
A-8605 Kapfenberg, Mariazellerstrae 25 Phone: (+43 3862) 20 0 Telefax: (+43 3862) 20 7576 E-Mail: [email protected] www.bohler-edelstahl.at
BRAZIL
ACOS BOEHLER DO BRASIL LTDA.
Estrada Yae Massumoto 353 Sao Bernardo do Campo-SP BR-09842-160 Phone: +55-11-43 93 45 00 Telefax: +55-11-43 93 45 25 E-Mail: [email protected]
DENMARK
LA COUR & FABER A/S
Storegade 23, DK-2650 Hvidovre Phone: +45 (36) 492111 Telefax: +45 (36) 493401 E-Mail: [email protected]
ECUADOR
ACEROS BHLER DEL ECUADOR S.A
De las Avellanas E 1 - 112 y Panamerica norte km 5.1/2 Casilla 17-080-08456 Quito, Ecuador Phone: +593-2-473080, 476138 Telefax: +593-2-477918, 478415 E-Mail: [email protected]
BULGARIA
ALEXANDRA BIASOVA
Borovo, Poduevo Str. 11/B, AP 36 BG-1680 Sofia Phone: +359-2-9585687, 9585688 Telefax: +359-2-9584034 E-Mail: [email protected]
BHLER INTERNATIONAL
A-1201 Wien, Nordwestbahnstrae 12 14 Phone: (+43 1) 33143 Telefax: (+43 1) 3326512, 3326514, 3326515, 3323558 E-Mail: [email protected] www.bohlerint.com
CHILE
BLOCK Y CIA S.A.C.I.
General Mackenna 1531 Casilla 457, Santiago de Chile Phone: +56-2-6981952, 722938 Telefax: +56-2-6962377 E-Mail: [email protected]
EGYPT
MISR COMMERCIAL & INDUST
99, Ramses Street, Cairo Phone: +20-2-5752257 Telefax: +20-2-5746429
ALGERIA
PRO DISTRIBUTEUR
Materiels pour IIndustrie P.B 61F Lot Aidja Face Autoroute Blida Alger 09400 Boufarik W. Blida Phone: +213 25 471294 Telefax: +213 25 476407
ESTONIA
STEN & CO EESTI O
Pirita Tee 20, EE-0001 Tallinn Phone: +372-6405371 Telefax: +372-60555711
COLUMBIA
ACEROS BOEHLER DE COLOMBIA S.A.
Calle 14, No. 35-52 Santaf de Bogot, Columbia Apartado Aereo 6208 Phone: +57-1-2019388 Telefax: +57-1-3706141 ad 3601915 E-Mail: [email protected]
FINLAND
OY STEN & CO.AB
Sulantie 14-18, FIN-04300 TUUSULA P.O. Box 124, FIN-04301 TUUSULA Phone: +358-9-2746030 Telefax: +358-9-2759086 E-Mail: [email protected]
ARGENTINA
ACEROS BOEHLER S.A.
Mozart 40 Centro Industrial Garn PC 1619 Garn, Buenos Aires Argentina Phone: +54 3327-453200 Telefax: +54 3327-453200 E-Mail: [email protected]
CROATIA
ZEPING
Jadranska 7, Zagreb HR-10 000 Phone: (41) 3755269 Telefax: (41) 3755269
FRANCE
BOEHLER SA
12, rue Mercier, Zone Industrielle de Mitry-Compans, F-77290 Mitry-Mory Phone: (+331) 60937100 Telefax: (+331) 60937103, 60937151
CYPRUS
MILTOS TRADING LTD.
P.O. Box 7297 8A, Kallipoleos-Lykavitos CY-1643 NICOSIA Phone: +357-2-751256 Telefax: +357-2-752211
AUSTRALIA
BOHLER UDDEHOLM (AUSTRALIA) PTY. LTD
P.O. Bag 14, 129-135, McCredie-Road Guildford NSW 2161 Phone: (+612) 8724-5554 Telefax: (+612) 8724-5555 E-Mail: [email protected]
GERMANY
BHLER UDDEHOLM DEUTSCHLAND GMBH
Division Bhler Hansaallee 321, D-40549 Dsseldorf Phone: (+49211) 522-0 Telefax: (+49211) 522-2802 / 2244 E-Mail: [email protected]
CZECH REPUBLIC
BHLER UDDEHOLM CZ S.R.O.
Division Bhler CZ-16100 Praha 6 - Ruzyne Vytvarn 12/2 Phone: (+4202) 35300210, 35300968 Telefax: (+4202) 35300364 E-Mail: [email protected]
BELGIUM
BHLER N.V
Waterstraat 4, 9160 Lokeren Phone: (+329) 3485145 Telefax: (+329) 3484854
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GREAT BRITAIN
BOHLER-UDDEHOLM (U.K.) LTD
BOHLER Special Steels Division European Business Park, Taylors Lane Oldbury, West Midlands B69 2BN Phone: (+44121) 5525681 Telefax: (+44121) 5447623 E-Mail: [email protected]
IRAN
KHOSHKEH & FOULAD S.A. (PRIVEE)
Avenue Khayam, Bohler Bldg., Tehran Phone: +98-21-6716321-5 Telefax: +98-21-6716898 E-Mail: [email protected]
NETHERLANDS
BHLER B.V
Isolatorweg 30-32 (Westpoortnummer 3288) NL-1014 AS Amsterdam Postal adress: Postbus 8420, NL-1005 AK Amsterdam Phone: (+3120) 5817400 Telefax: (+3120) 6869401, 6861896 E-Mail: [email protected]
ITALY
BHLER UDDEHOLM ITALIA SPA
BHLER Division, Via Palizzi, 90 I-20157 Milano Phone: (+3902) 357971 Telefax: (+3902) 3567370, 3575719, 35797268 E-Mail: [email protected]
GREECE
G. ECONOMOU-REPRESENTATIONS
13, GR. Lambraki Str., GR-14561 Kifisa Phone: +30-1-8014 808, 8014 809 Telefax: +30-1-6236521 E-Mail: [email protected]
NEW ZEALAND
SPECAL STEEL & METALS LTD.
P.O. Box 13-600 Onehunga, Auckland/NZL Phone: +649-270-1190 Telefax: +649-270-1191
GUATEMALA
METALES INDUSTRIALES DE GUATEMALA
5a Calle 2-64, Zona 13, Guatemala Guatemala C.A. Phone: (502) 473-6297, 473-0841 Telefax: (502) 472 0718, 472-2385 E-Mail: [email protected]
JAPAN
UDDEHOLM KK.
BOHLER Division, Nishi Shinbashi Tokyu Bldg., 3-16-11; Nishi Shinbashi Minato-ku, Tokyo 105-0003 Phone: (+81) 3-5473-4648 Telefax: (+81) 3-5473-7690
NORWAY
VOEST-ALPINE STAHL A/S
Lkketangen 20 N-1337 Sandvika Phone: +47-67-548797 Telefax: +47-69-548748 E-Mail: [email protected]
HONG KONG
RIECKERMANN (HONG KONG) LTD.
Room 1201-3, Silvercord Tower 2 30, Canton Rd. TST. Kowloon, Hong Kong Phone: +852 237 59911 Telefax: +852 237 58947 E-Mail: [email protected]
LEBANON
HENRI J. NASSAR
B.P. 40-150 Baabda Phone: +961-3-273823 Telefax: +961-5-921132 (ATTN. HENRI NASAR)
PAKISTAN
AMEEJEE VALLEEJEE & SONS
Ameejee Chambers, Campbell Street P.O. Box 51, Karachi 74200 Phone: +92 21 262 5492 Telefax: +92 21 262 7817 E-Mail: [email protected]
MALAYSIA
BOHLASIA STEELS SDN.BHD.
No. 9 Jalan SU 25 Selayang Utama Industrial Park 68100 Selayang, Selangor Phone: +603-61369768 Telefax: +603-61369781 E-Mail: [email protected]
HUNGARY
BOHLER KERESKEDELMI KFT.
H-2330 Dunaharaszti, Jedlik nyos t 25 Postal adress: H-2331 Dunaharaszti 1, Pf. 110 Phone: (3624) 492-692 Telefax: (3624) 492-691 E-Mail: [email protected]
PERU
ACEROS BOEHLER DEL PERU S.A.
Luis Castro Ronceros 777 Apartado 863 Lima 1 Phone: +511-3368259 Telefax: +511-3368304 E-Mail: [email protected]
MAROCCO
POLACIERS S.A.
51, Bd de la Gironde, Casablanca Phone: +212-22-448420, 448421 Telefax: +212-22-448424 E-Mail: [email protected]
INDIA
EDELSTAHL AGENCIES (P) LTD.
Joana Park, Kandarpada Cross Road Dahisar (West), 400 068 Mumbai Phone: +91-22-8930141, 8929136 Telefax: +91-22-8920088 E-Mail: [email protected]
PHILIPPINES
SPECIAL STEEL PRODUCTS INC.
4th Ave. Bagumbayan, Taguig Makati No. 51 Metro Manila 4800 Phone: +63-2-8372110 Telefax: +63-2-8372746 E-Mail: [email protected]
MEXICO
BOHLER MEXICO
Calle 8 Nr. 6-3, Fracc. Ind. Alce Blanco 53370 Naucalpan, Edo de Mexico Phone: (+525) 358-8719 Telefax: (+525) 3589099 Del Interior: (01) 8007154686
INDONESIA
P.T. LADANG BAJA MURNI
JI. Agung Podomoro Blok. 0-III No. 40 Jakarta 14350 Phone: +62-21-6926136 Telefax: +62-21-6911569
POLAND
INTER STAL CENTRUM SP.Z.O.O.
Dziekanw Polski ul. Kolejowa 291 05-092 tomianki Phone: (0048) 227515674 Telefax: (0048) 227515672 E-Mail [email protected]
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PORTUGAL
UNIVERSAL AFIR-ACOS ESPECIAIS & FERRAMENTAS S.A.
R. Manuel Pinto de Azevedo 80-96 P-4100 Porto, Apartado 4196 P-4003 Porto Codex Phone: +351 (22) 619 74 10 Telefax: +351 (22) 619 74 39 E-Mail: [email protected]
SOUTH AFRICA
BOHLER STEEL AFRICA (PTY.) LTD.
1 Isando Road, Isando, 1600 Phone: (+2711) 9742781 Telefax: (+2711) 9743554, 9749343 E-Mail: [email protected]
TURKEY
BHLER CELIK TICARET LIM. SIRKETI
Cumhuriyet Caddesi - Cinarcik Apt. No. 107 Kat 5 Daire 7 Istanbul Phone: +90-212-2484200 Telefax: +90-212-2411682 E-Mail: [email protected]
SPAIN
BHLER UDDEHOLM IBERICA S.A.
c/ Guifr 686 688, E-08918 Badalona Phone: (+3493) 4609901 Telefax: (+3493) 4609902 E-Mail: [email protected]
REPUBLIC OF KOREA
SAE RIM ENGINEERING COMP.
Room No. 903, Chung Jin Bldg. 475-22 Bangbae-Dong Seocho-Ku, Seoul 137-060, Korea Phone: +822-5217251 Telefax: +822-5217254 E-Mail: [email protected]
SWEDEN
REC INDOVENT AB
Div. Elof Hansson Industrieprodukter Box 125 S-40122 Gteborg Phone: +46-31-524043 Telefax: +46-31-525270 E-Mail: [email protected]
ROMANIA
BHLER INTERNATIONAL BUCHAREST
B-DUL Unirii Nr. 18 Bloc 5B, SC 2. Et. 5, Ap. 41, Sector 4 751012 Bucuresti Phone: +401-3356835, 3356836 Telefax: +401-3356820 E-Mail: [email protected]
SWITZERLAND
GEBRDER BHLER & CO. AG
Gterstrasse 4, CH-8304 Wallisellen Phone: (+411) 8328811 Telefax: (+411) 8328800 E-Mail: [email protected]
RUSSIA
BHLER INTERNATIONAL MOSCOW
Petrovka 27 103031 Moscow Phone: +7-095-200 03 09 Telefax: +7-095-937 45 34 E-Mail: [email protected]
SYRIA
LES FILS DE CESAR H. MOUSALLI
B.P. 48, Alep Phone: +963-21-3334381, 3622639 Telefax: +963-21-3623546
VENEZUELA
FERRUM C.A.
Edificio Ferrum Calle 3-B con Calle 2-A, Apartado 70624 La Urbina, Caracas Phone: +582-2414978, 2412145 Telefax: +582-2410115 E-Mail: [email protected]
SAUDI ARABIA
MOULDS AND TOOL STEEL CENTER
P.O. Box 87675 Riyadh 11652 Phone: +966-1-4476825 Telefax: +966-1-4470577 E-Mail: [email protected]
TAIWAN
UNISON ENTERPRISE CO. LTD.
3F-3 No. 56, Keelung Road Sec. 2, Taipei, R.O.C. Phone: +886-2-2-7220591 Telefax: +886-2-2-7255613 E-Mail: [email protected]
YUGOSLAVIA
CELIK AD
Trgovinsko Preduzece D.D. Karadjordjeva 67 P.O. Box 471 11000 Beograd Phone: +381-11-620054, 628827 Telefax: +381-11-629658, 185141 E-Mail: [email protected]
SINGAPORE
BBB INTERNATIONAL PTE. LTD.
Blk 2033, Bukit Batok Street 23 #01-302 Singapore Singapore 659538 Phone: +65-2658255 Telefax: +65-2658256 E-Mail: [email protected]
THAILAND
SAHAMIT MACHINERY PUBLIC COMPANY LTD
42,48 Chokchai Jongjumroen Rama 3 Road, Yannawa, Bangkok 10120 P.O. Box 14 Bangkok 10124 Phone: +662-295-1000-8, 295-1901-9 Telefax: +662-295-1009, 295-1910 E-Mail: [email protected]
SLOVAKIA
BHLER UDDEHOLM SLOVAKIA
S.R.O., Krciny 2 036 01 Martin Phone: (+421) 43/4300821, 4300822 Telefax: (+421) 43/4300823, 4224028
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deutsche Version
english version
Our interests are in the future because we will be spending a lot of time there.
For further information about BHLER, our extensive product range and for a more detailed overview of our brands with their most significant properties; BHLER high speed steel, cold work tool steel, hot work tool steel, plastic mould tool steel and special products, they can be found on the internet; simply
www.bohler-edelstahl.at
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KAPFENBERG DEUCHENDORF
BHLER EDELSTAHL GMBH & CO KG MARIAZELLER STRASSE 25 POSTFACH 96 A-8605 KAPFENBERG/AUSTRIA PHONE: +43 (3862) 20-71 81 TELEFAX: +43 (3862) 20-75 76 E-MAIL: [email protected] www.bohler-edelstahl.at
We would like to thank the following companies for the illustrations they contributed:
Karl Fink Druckguss und Metallwaren; Leibnitz, A Feintool LYSS; CH IFW Werkzeugbau; Michldorf, A Gertus Gewindewalzbalken; D Greiner Mould and Machinery; Kremsmnster, A Mnze sterreich; Wien, A Payer Electric Shaver; St. Bartholom, A Sterner; Machtrenk, A Philips; Eindhoven, NL Zumtobel-Staff Werkzeugbau; Dornbirn, A Weinmller Formen und Werkzeugbau; Ludwigsburg, D
Imprint
Concept: BHLER Werbung English Text: D. Malam Layout: Lackner Grafik Litho: Reproteam Graz Printing: Dorrong Graz
The data contained in this brochure is merely for general information and therefore shall not be binding on the company. We may be bound only through a contract explicitly stipulating such data as binding. The manufacture of our products does not involve the use of substances detrimental to health or to the ozone layer.
Printed on environmentally friendly bleached paper, free from chlorine/AL 001 E - 11. 2001 - 3000
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