LARSEN & TOUBRO LIMITED

MODULAR FABRICATION FACILITY, HAZIRA

QW-482 WELDING PROCEDURE SPECIFICATION (WPS),
ASME Section IX, Project Specification
WPS NO. : HRP-II/WPS/PIPE/101-251 POSTWELD HEAT TREATMENT (QW-407) ELECTRICAL CHARACTERISTICS (QW-409)
PROJECT: HEERA REDEVELOPMENT PHASE - II - 3WPP
Date of WPS Preparation: 11/06/2013 Type of PWHT (QW407.1) NA Current (AC or DC) QW409.4 DC
Revision : R0 Date: NA Welding Process (es) GTAW Temperature Range: OC (QW407.2) NA Polarity (EN or EP)QW409.4 EN
Supporting PQR (S): 20107, 3918 Welding Type(s) (QW410.25) Manual Time Range (QW407.2) NA
Amperes & Voltage : QW409.8 SEE BELOW
JOINTS (QW-402) Scope: Welding of Butt, Branch, Socket & Fillet Joints. Method of PWHT NA
Groove Design (QW402.1) SEE TYPICAL (reference) TYPICAL : QW402.10 Tungsten Type & Size (QW409.12) EW Th2 2.4mm
Backing : (QW402.5) NO for Root, YES for Rest 60-75 deg Other : NA Mode of Metal Transfer NA
Backing Material (type) Weld Metal Pulsing Current (QW409.3) NA
Retainers (QW402.11): NO T Limits (QW407.4) NA Travel Speed Range SEE BELOW
GAS (QW-408)
Other: NA
2-4mm 1-2mm Gas(es) Composition (%) Flow rate (LPM) (QW408.3)
BASE METALS (QW-403) MATERIAL 1 MATERIAL 2 Shielding Gas (QW408.2) Argon 99.995% 5 - 15
P.NO./S. No.(QW 403.11) 1 1 Trailing Gas (QW408.1) NA NA NA
Group No. (QW403.5): 1,2 1,2 Backing Gas (QW408.5) NA NA NA
Material Specification / Grade: CS (Non-NACE) CS (Non-NACE) QW408.9 / QW408.10 NA
P. No. 5 / 9 / 10 (QW403.13) NA Other NA
Thickness Range : (mm) (QW403.8) TECHNIQUE (QW-410)
Base Metal : Groove: 1.5 - 12 mm Fillet: Any String / Weave Bead (QW410.1) STRING Gas Cup / Orifice / Nozzle Size (QW410.3) 6.3mm
Pipe Dia Range : Groove: Any Fillet: Any Closed to Out Chamber (QW410.11) NA Cont. Tube to Work Dist. NA
Thickness of Individual Pass Greater than 13 mm : NA T Limits Impact (QW403.6): NA Multiple/Single Electrode(QW410.10) Single Multi / Single pass (per side) (QW410.9) Multipass
Oscillation (QW410.7) NA Peening (QW410.26) NA
OTHER NA
Use of Thermal Process (QW410.64) NA Electrode Spacing (QW410.15) NA
FILLER METALS (QW-404) Method of Back Gouging (QW410.6) NA
Process (es) : GTAW 2 3 Initial - Interpass Cleaning(QW410.5) Wire Brush / Grinding
F.NO. (QW404.4) 6 -- -- Other NA
A.NO. (QW404.5) 1 -- --
Spec No.(SFA) (QW404.12) 5.18 -- -- Weld Process Filler Metal Current Volt Travel Speed HEAT INPUT Kj/mm

AWS NO.(Class) (QW404.33) ER 70S-2 -- -- QW409.1 /

Layer(s) Dia Type & Amp. Range QW409.26
Size of Filler Metals/Electrodes (mm) -- -- Class (mm) Polarity Range Range (mm / min) Min Max
1.6, 2.4 Dia
(QW404.6) -- -- 1.6 60 - 80 12 - 16 50 - 70 0.60 1.82
Root GTAW ER 70S-2 DCEN
Deposited Weld Thickness (mm) -- -- 2.4 70 - 90 14 - 18 50 - 70 0.86 1.92
12 mm Max.
(QW404.30) -- -- 1.6 70 - 90 12 - 16 60 - 80 0.60 1.60
Hot Pass GTAW ER 70S-2 DCEN
Electrode / Flux (Class) NA -- -- 2.4 90 - 120 14 - 18 70 - 90 0.80 1.85
Flux Trade Name NA -- -- Fillup & Capping 1.6 70 - 90 12 - 16 60 - 80 0.60 1.60
GTAW ER 70S-2 DCEN
Change in Electrode Diameter for above 6 mm: NA Consumable Insert (QW404.22): NO Passes 2.4 90 - 120 14 - 18 70 - 90 0.80 1.85
Supplemental : NA Flux Type : NA
Filler Metal Product Form(QW404.23) Bare(Solid) Recrushed Slag : NA
Filler Addition / Deletion (QW404.14): YES Flux Addition / Deletion (QW404.50): NA NOTES:
Other NA
PREHEAT (QW-406) POSITION (QW-405) 1. Preheat Temperature to be strictly followed for tacking also.
Thickness Range (mm) ALL Position(s) of Groove : 2. Interpass temperature limits shall be maintained atleast 30mm or 4T(whichever is min) on either side of the weld.
Any
Preheat Temp.(Min):OC (QW406.1) 25 Deg.C QW405.1/QW405.2 3. Hand cutting toarches shall not be used for heating purposes.
Interpass Temp. (Max) :OC (QW406.3) 195 Welding Progression(QW405.3) Uphill for Vertical 4. Interpass Temperature shall be controlled during welding.
Preheat Maintenance : (QW406.2) NA Position(s) of Fillet : Any 5. This WPS is also applicable for Weld repair.
Other NA Other NA 6. Any Arc Strike on Base Metal shall be removed properly and MPI Examination shall be carried out.
Prepared By Reviewed By Approved By TPI CA

DEVANSH PANDYA SAGAR CHAUHAN YAGNESH DESAI

MFF/QA//FORM/1016 'R1' 20/12/2008