Cummins R20 Electrical
Cummins R20 Electrical
ETHERNET J3
D D
1 2 RS485-A 19
W-11 W-08 QUAD+
1 2 QUAD1 1
SP2
SAAC W-30
1 ALTERNATOR
W-17
3 QUAD2 2
1 2 RS485-B 26 GENSET CONTROL W-31
2 QUAD-
W-12 W-09 CARD PART NUMBER
2 34 GEN VOLT SENSE S1 3
SP3 A026E165 W-32
3
DISPLAY J1 W-16
35 GEN VOLT SENSE S2 4
REMOTE ENABLE 5 W-33 FIELD-
4
W-01 FIELD -
7 1
W-34
AC-P AC-J
13 FIELD + FIELD+ (L1) (L2) N
STOP 32 W-35
6 W-03
DISPLAY WAKEUP 14
W-14
1
HMI211A-RS 4
1 2 DISPLAY B+ 30
DISPLAY ASSY W-10
PART NUMBER 3 SP4 15 CURRENT SENSE1+ SP8 CT 1+
A052D408 W-07 W-36 W-24 EQUIPMENT
8 1 2 GROUND
W-05 1 2 B- 27 W-37
W-06 17 CURRENT SENSE- SP5 CT COM1
5
SP1 W-38
C 1 2
C
W-40
ENG GND1 LOAD CONTROL3 7
W-43
2 1
1
RS485-A SP9
18 CURRENT SENSE2+ CT2 +
5 TB-3 W-39 W-25
B- OVERTEMP 33 1 2
TEMP (SEE SHEET 6
2 FOR EXAMPLE) CT2 COM
RS485-B SWITCH 24 LOAD CONTROL2
4 t FUEL SOL+ 25 W-41
W-57 W-18
WAKEUP
W
U
W-58 NORMALLY CLOSED
3 CIRCUIT OPENS AT 3 114 115
B+ 91.5-98.5 $ C
(196.7-209.3 $ F) JE-1 JE-2
7
1
DISPLAY J2 PE-1 PE-2 3 P1
TO REMOTE 6 FUEL SOLENOIDS
W-72
DISPLAY E-STOP 16
8 SP6 FSGND2 FSOL2+ SP7
W-53
W-55 W-73 NEUTRAL
1 2
W-54 1 2 2 1
W-52 2
CUSTOMER LOAD CONNECTION
FSGND1 FSOL1+
120/240 VAC
W-71 TB2 2 60/75 C WIRE
W-49
W-19
1
W-15
2 1
GOV ACTUATOR 23
FUEL
3 ACT NEG ACT POS 4 NO
W-23
1 ACTUATOR W-22 LOW OIL LEVEL 1 C 2 1
TO (SEE SHEET 3) TB4-7
1 W-56 TO (SEE SHEET 4) TB4-5
4
STARTER 11
5 TB5
LOAD CONTROL 1
5 4 3 2 1
W-42 NC
1 6 TO ATS TB4-1
B+ INPUT 9 LOAD CONTROL 4 OIL LEVEL SWITCH TB6 (SEE SHEET 3 OR 4)
W-44 (LOW OIL LEVEL SHOWN)
6 7
TB7 ALARM OUTPUT 2 1
SERVICE-J5 W-26
B+ INPUT 8 W-65
(GROUND) 8
CUSTOMER CONNECTIONS
2 1
SERVICE CONNECTOR P2 TB4 TERMINAL
FOR AUTHORIZED PERSONNEL ONLY 2 1 (SEE SHEET 6 SIGNAL NAME DESCRIPTION
5 4 3 2 1
FOR EXAMPLE) NAME
BATT SW P1 TB1 TB1 LOAD CONTROL 1 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
(SEE SHEET 6
TB8 TB9 FOR EXAMPLE) TB2 LOAD CONTROL 2 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
STARTER B+1
(DC POSITIVE 12V) W-27 (0.5A ACTIVE LOW)
TB3 LOAD CONTROL 3 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
NOTES: STARTER W-28
STARTER B+2 FLYWHEEL BATTERY CHARGING COIL RECTIFIER CIRCUIT TB4 LOAD CONTROL 4 HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC NOMINAL CURRENT:1A
1. ALL DEVICES ARE SHOWN DE-ENERGIZED WITH TRANSFER TB5 ATS CONTROL HIGH SIDE DRIVER, DESIGN VOLTAGE: 14VDC,NOMINAL CURRENT:1A
A SWITCH CLOSED TO UTILITY. W-59 TO (SEE SHEET 2) A
TB6 REMOTE START INPUT DIGITAL INPUT(SWITCH TO GROUND), DESIGN VOLTAGE: 14VDC,NOMINAL CURRENT:1A
2 SINGLE PHASE TRUE TWO POSITION MECHANISM. MAXIMUM FUSE 20A TB7 CUSTOMER GROUND GROUND, (1A MAX)
VOLTAGE UPTO 240 VAC. TB8 B+ 12VDC, 1A PROTECTED
BATTERY
+ TB9 ALARM OUTPUT LOW SIDE DRIVER, NOMINAL CURRENT:0.1A
3 SEE SHEET 2 FOR EMERGENCY STOP KIT CONNECTION (ZONE A1).
- + RECTIFIER UNLESS OTHERWISE SPECIFIED, ALL
DIMENSIONS ARE IN MILLIMETERS
SIM TO . DWN J_KHARJUL C UMMINS P OWER G ENERATION
BATTERY
4 CONTROL WIRE NOT TO BE CONNECTED TO THE OIL LEVEL SWITCH. - X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR
WINDING
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 1 OF 6
6 5 4 3 2 1
STANDARD
D TSTAT D
TB7
(CUSTOMER
GROUND)
W-59
FUEL REGULATOR HEATER
1
1 BC(-)
2
W-60 BC(+)
2
ENG GND3 3 BC(LINE)
W-61
ACCESSORY KITS 4
3
BC(NEUTRAL) 5A FUSE
4
BATTERY HEATER
BC-P BC-J
BATTERY CHARGER
C C
W-62
W-63
5 4 3 2 1
TB-LINE (HOT)
W-69
OIL HEATER
TSTAT
t
W-70
W-64
W-67
ALTERNATOR HEATER
W-66
W-68
NEUTRAL
5 4 3 2 1
B TB7 B
GROUND
(CUSTOMER
ESTOP-JE
TB-NEUTRAL GROUND)
HOT
2 CUSTOMER
2-2
120VAC
E_STOP
2-1
1
BATTERY CHARGER 120 W, 120 Vac
LOCAL
EMERGENCY
STOP
(ACCESSORY
OPERATING TEMPERATURE THERMOSTAT (TSTAT):
KIT) OFF ABOVE 30 $ F (-1 $ C)
ON BELOW 10 $ F (-12 $ C)
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 2 OF 6
6 5 4 3 2 1
REMOTE START
GENSET
INPUT)
K1 RELAY
UTILITY SENSE 2
D 3 INSTALL JUMPER A034N106 SUPPLIED IN SHIPPING D
S2 OPEN WHEN ATS IS CONNECTED TO GENERATOR
(FROM TB7,
PARTS BAG WITH GENSET, BETWEEN TB4-3 AND TB4-4.
GENSET)
CR1 BRIDGE RECTIFIER
C ATS OPERATOR COIL 4 USE APPROPRIATELY SIZED TERMINAL BOX FOR POWER CONDUCTORS.
CB1 UTILITY CIRCUIT BREAKER
LUGS ARE RATED FOR 1 CONDUCTOR ONLY.
SPARE
3 5 INSTALL INTERPOSING RELAY 0307-2817-01 OR EQUIVALENT
B-
FOR MORE THAN 1 SWITCH
TB4 7 9 10
1 2 3 4 5 6 8
ATS WIRING WITH MULTIPLE RA100, RA200,
K2
12
K2
14
13 - NC NO NC NO
RA100SE, RA200SE, RA400 & RA400SE
11 11 K1 TRANSFER SWITCHES.
14 + C C
TB4
BATTERY NEGATIVE (B-)
2 ASW BSW
TB7 4
RA-1
GENSET TRANSFER
REMOTE START SWITCH
TB6 1
C TRANSFER CONTROL C
TB5 7
ATS 3
TB8
(B+)
Z1-4 HC-2
Z2-7 86
Z2-5 - + C 85
C N-O
5
K2
A1 A2
S1-1 S2-4 (AC POWER TRANSFER CONTROL
RELAY 4
CONNECTIONS) RA-2
S1-3 S2-2 TRANSFER
S1-2 S2-3 SWITCH
1
S1-4 S2-1
7
AC TO RA-1 3
A1 A2 B1 B2 4 POWER
TO RA-2
B J-BOX B
K1
TO RA-3
9 1
K1 K1 7 K1 8
10 2 4
11 RA-3
12 TRANSFER
1 SWITCH
1 3
CB1
(UTLITIY BREAKER) ATS
NA EA
A UTILITY NB GENERATOR A
EB
SUPPLY SUPPLY
N N
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
LA LB N
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
6 5 4 3 2 1
NOTE:
TB7
TB5
PARTS BAG WITH GENSET, BETWEEN TB4-3 AND TB4-4.
D TB4 TERMINAL BLOCK D
K1 RELAY 2 INSTALL INTERPOSING RELAY 0307-2817-01 OR EQUIVALENT
FROM GENSET
ATS AUTOMATIC TRANSFER SWITCH FOR MORE THAN 1 SWITCH.
K2 UTILITY SENSE RELAY
S1 OPEN WHEN ATS IS CONNECTED TO UTILITY 3 USE APPROPRIATELY SIZED TERMINAL BOX FOR POWER CONDUCTORS.
S2 OPEN WHEN ATS IS CONNECTED TO GENERATOR LUGS ARE RATED FOR 1 CONDUCTOR ONLY.
CB1 UTILITY CIRCUIT BREAKER
SPARE
1
B-
O
TB4 1 2 3 4 5 1
A1 A2 B1 B2 30 87
C N-O
2
K1
5
9 1
AC TO RA-1 1
B 3 POWER B
K1 7 K1 8 TO RA-2
10 2 J-BOX
11 12
K1
TO RA-3
7
4
RA-3
CB1 TRANSFER
(UTLITIY BREAKER) ATS 1 SWITCH
NA EA
GENERATOR 5
UTILITY EB
NB
SUPPLY SUPPLY
N N 1
LA LB N
LOAD CONNECTIONS
UNLESS OTHERWISE SPECIFIED, ALL SIM TO . DWN J_KHARJUL
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
X #1 0.00- 4.99 +0.15/-0.08
DO NOT SCALE PRINT CKD M_TULADHAR
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 4 OF 6
6 5 4 3 2 1
NOTES:
TB2
BC-2
FROM GENSET TB7, B- GND
1. ALL DEVICES ARE SHOWN DE-ENERGIZED WITH
1 1 TRANSFER SWITCH CLOSED TO NORMAL.
K1 CLOSE NORMAL RELAY
2 P5-7
D 2 2 K2 CLOSE EMERGENCY RELAY 2 ADD 16-18AWG JUMPER WIRE BETWEEN TB2-1 AND TB2-2. D
FS-2 ASW NORMAL POSITION AUXILIARY SWITCH
FROM GENSET TB8, DISPLAY B+ 3 3 BSW EMERGENCY POSITION AUXILIARY SWITCH
K2-14 USE APPROPRIATELY SIZED TERMINAL BOX FOR POWER CONDUCTORS.
3
ATS AUTOMATIC TRANSFER SWITCH LUGS ARE RATED FOR 1 CONDUCTOR ONLY.
FROM GENSET TB6, REMOTE START INPUT P5-6 S1 OPENS WHEN ATS IS CONNECTED TO NORMAL
4 4
S2 OPENS WHEN ATS IS CONNECTED TO EMERGENCY
5 5 P4-3 CR1 BRIDGE RECTIFIER
C ATS OPERATOR COIL
6 6 ASW-NO
P4-7
P3-9
P3-7
P3-5
P3-3
P3-1
P5-3
P5-1
P5-2
P5-4
P4-8
P4-1
P4-3
P5-8
P5-9
P5-6
P5-7
BATTERY NEGATIVE (B-)
TB2-5
C TB6 4
ATS
GND
B+
REMOTE TEST
Z1-4 TB8 3
HC-2
2
Z2-7
Z2-5 - + C
13
CR1
Z1-3 HC-1
K1
13
14
K2
S1-1 S2-4
14
S1-3 S2-2
S1-2 S2-3 TB2-6
S1-4 S2-1
ASW BSW (AC POWER
NC NO 1
NO NC CONNECTIONS) RSS-2
TRANSFER
C C
SWITCH
A1 A2 B1 B2 4
K1 SWITCH AC TO RSS-1 2
B 12 8 AUXILIARY
3 B
POWER
CONTACTS
TO RSS-2
J-BOX
TB2-1 TB2-3 TB2-4 TB2-2
K1 8 5
9 5 K2 - +
K2
12 9 GENSET GENSET
BATTERY START TO RSS-3
SUPPLY
1 2
D1 FS 5.5A TO GENERATOR 1
CONTROL RSS-3
TRANSFER
4 SWITCH
ATS
3
NA EA GENERATOR
UTILITY SUPPLY
SUPPLY NB EB 2
N N
A A
LA LB N
2 1
LOAD CONNECTIONS UNLESS OTHERWISE SPECIFIED, ALL SIM TO . DWN J_KHARJUL
DIMENSIONS ARE IN MILLIMETERS C UMMINS P OWER G ENERATION
4 BATTERY DO NOT SCALE PRINT CKD M_TULADHAR
X #1 0.00- 4.99 +0.15/-0.08
CHARGER
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
3 .X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 5 OF 6
6 5 4 3 2 1
D D
120V EXAMPLE
TB1,2,3 OR 4
(0.25A & 12VDC)
GENERIC 2-WIRE START ATS
TB7
(B-)
L1 LOAD
C C
L1 LOAD
CONTROL
SIGNAL
L2
B B
A A
HOLE
5.00- 9.99 +0.20/-0.10 APVD
M_TULADHAR
DIM
.X # 0.8
10.00-17.49 +0.25/-0.13
R
DIAGRAM,WIRING
.XX # 0.38 17.50-24.99 +0.30/-0.13
DATE
24AUG15 SITE CODE
FOR INTERPRETATION FIRST USED ON DWG
THIS DOCUMENT (AND THE INFORMATION SHOWN THEREON) IS CAD SHEET
ANG TOL SCALE OF DIMENSIONING AND SIZE
1.0 1/1
CONFIDENTIALAND PROPRIETARY AND SHALL NOT BE DISCLOSED TO OTHERS
IN HARD COPY OR ELECTRONIC FORM, REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF CUMMINS INC.
TOLERANCING, SEE
ASME Y14.5-2009 ARROW PGF D A053F522 6 OF 6
6 5 4 3 2 1