Manual Baterías
Manual Baterías
User Manual
Issue 03
Date 2020-01-08
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Website: https://www.huawei.com
Email: [email protected]
Overview
This document describes the BoostLi series lithium-ion energy storage module
ESM-48100B1 (ESM for short) in terms of its overview, application scenarios, external ports,
working principles, installation, and commissioning.
Figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Maintenance engineers
Sales engineers
Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows:
Symbol Description
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 03 (2020-01-08)
Changed the float charging voltage。
Issue 02 (2019-11-30)
Changed the silkscreen of the COM port on the ESM.
Updated the content in 4.2 Cable Connections (Huawei Power System).
Updated the content in 4.3 Cable Connections (Third-Party Power System).
Issue 01 (2019-04-30)
This issue is the first official release.
Contents
5 Maintenance Guide................................................................................................................ 32
5.1 Maintenance Method ............................................................................................................................................32
5.2 Replacing an ESM ................................................................................................................................................34
5.3 Troubleshooting....................................................................................................................................................36
1 Product Description
Features
Parallel connection for power expansion: The maximum power (P) of N ESMs
connected in parallel can reach 24 kW. For details, see 2.1 Parallel Connection Mode.
Application in class B environments with direct ventilation: The ESM can be used in
indoor environments where the ambient temperature and humidity are not controlled or
outdoor environments (with simple shielding measures such as awnings) where the
humidity can reach 100%.
Support for third-party power systems: The ESM implements lithium battery
self-management so that it can be used with third-party power systems.
Mixed use: The ESM can be connected in parallel with lead-acid batteries.
Maintenance-free: The maintenance-free feature in the use of the ESM reduces the costs
of battery O&M and the frequency of site visits.
Long service life: The ESM service life is two to three times the life of common
lead-acid batteries. The battery state of health (SOH) and state of charge (SOC) can be
monitored online in real time. These features improve the reliability of site power
backup.
EMC:
− CE: EN 55032/CISPR32, Class A
Function
Status monitoring: monitors the electrochemical cell voltage and temperature as well as
the ESM voltage and current.
Alarm management: generates alarms when overvoltage, undervoltage, overcurrent,
overtemperature, or undertemperature occurs.
Protection against exceptions: protects against overvoltage, undervoltage, overcurrent,
short circuits, overtemperature, undertemperature, electrochemical cell faults, and
hardware faults.
Information reporting: provides a northbound CAN/RS485 port through which alarms
and status data are reported.
Parallel connection: Multiple ESMs can be connected in parallel. CAN communication
supports parallel connection of up to 32 ESMs, and RS485 communication supports
parallel connection of up to 16 ESMs.
Balance: supports real-time electrochemical cell balancing.
E-label: identifies the ESM using an electronic label.
Antitheft: provides the software-based antitheft function when being used with specified
Huawei power systems.
Forcible disconnection: Users can disconnect the external power supply to the PWR port
and hold down the MANUAL ON/OFF button for 5s to power off the ESM forcibly.
Maintenance mode: used for ESM replacement. Users can hold down the MANUAL
ON/OFF button for 15s to enter the maintenance mode so that the ESM can be replaced
safely and reliably.
Activation: The ESM can be activated through the PWR port, power port, and the
MANUAL ON/OFF button.
LED Indicator
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should be
greater than 0.5s; otherwise, the operation is ineffective.
2. If you have forcibly powered off the battery that is in charging, discharging, or disconnected mode
by pressing the MANUAL ON/OFF button, the ESM can be only reactivated by pressing and
holding this button.
2 Application Description
ESMs can be connected in parallel to increase the backup time or backup power.
The backup power of a single ESM is 4.8 kW. The maximum power (P) of N groups of ESMs
connected in parallel = min. (4.8 kW x N x Maximum power, 24 kW), 2 ≤ N ≤ 32.
Number of 2 3 4 5 6 7 8 9 ...... 32
parallel ESMs
1. After the site power supply is disconnected due to a mains outage, the power supply is
not recovered for a long time because the faults (such as cable faults) cannot be rectified
in a timely manner.
2. After installation and commissioning are complete, the mains power is switched off
directly without powering off the ESM. The ESM can enter the low power mode only
after being completely discharged, and the interval for onsite acceptance check is long.
3. Other reasons result in that the ESM cannot enter the low power mode normally.
4. The warehouse keeper should collect ESM storage information every month and
periodically report the ESM inventory information to the planning department. The
ESMs that have been stored overdue should be recharged in a timely manner.
5. Regional offices or organizations should not store ESMs or communication equipment
configured with ESMs. Prior approval should be obtained for any requirement on ESM
storage.
6. ESMs should be delivered based on the "first in, first out" rule.
7. Install ESMs in a dry, clean, and ventilated environment that is free from sources of
strong infrared radiation, organic solvents, and corrosive gases. Do not expose the ESMs
to sunlight or water and keep them far away from sources of ignition.
1. If ESMs have been stored overdue, promptly report the event to the department leader.
2. Dispose of bulging ESMs directly irrespective of how long they have been stored.
3. The storage duration (t) starts from the latest charge time on the ESM package. The latest charge
time is updated after every charge.
4. If an ESM is qualified after charge, mark the latest charge time and the next recharge time on the
ESM packing case. The next recharge time is 8 months (stored above 30°C) or 12 months (stored
below 30°C) later than the latest charge time. The total storage duration should not exceed the
warranty period.
4. Hold down the red MANUAL ON/OFF button on the front panel for at least 5s and less
than 15s. Wait all indicators on the front panel turn off and then remove the cables. Place
the ESM in the original packing case. Modify the latest charge time and the next
recharge time marked on the original packing case.
Recharge the ESMs of a purchased or borrowed DC regulated power supply that supports 48
V charge by performing the following operation:
1. Connect the positive and negative poles of an ESM to the output positive and negative
terminals on a DC regulated power supply respectively.
Figure 3-1 Connecting cables between an ESM and DC regulated power supply equipment
2. Set charge parameters for the DC regulated power supply equipment. For details,
seeTable 3-2.
3. Hold down the red MANUAL ON/OFF button on the front panel for at least 5s and less
than 15s. Wait all indicators on the front panel turn off and then remove the cables. Place
the ESM in the original packing case. Modify the latest charge time and the next
recharge time marked on the original packing case.
1. For the ESM that meets the standard after recharge, hold down the red MANUAL ON/OFF button
on the front panel for at least 5s and less than 15s. Wait all indicators on the front panel turn off and
then remove the cables. Place the ESM in the original packing case. Mark the latest charge time and
the next recharge time (the next recharge time is 12 months later than the current charge time by
default) on the packing case. Packed ESMs should be used as soon as possible.
2. If the ESM is not qualified after recharge, recharge it again. If the ESM is still not qualified, dispose
of it.
Prerequisites
The recommended ESMs come from one batch of one manufacturer and are of the same
model.
The installation and commissioning comply with the regulations and warnings issued by ESM
manufacturers.
Before installing ESMs, ensure that battery circuit breakers in the power system are OFF or
that battery fuses are removed.
4.1 Installation
Prerequisite
Required tools and materials are available.
Procedure
Step 1 Install an ESM according to the quick installation guide and check whether floating nuts are
installed on both sides of the rack. If not installed, install the floating nuts delivered with the
cabinet on both sides of the rack.
Step 2 Push the ESM into the cabinet and fasten the ESM.
The weight of an ESM-48100B1 is about 44 kg. Check the load-bearing capability of the
rack tray before installation.
ESM-48100B1 is 396 mm deep. Check the rack depth before installation.
The ESM can be installed in a 19-inch rack with guide rails and a tray. Check whether the
load-bearing capability meets requirements.
If multiple ESMs are installed, clearances should be reserved. The average space for each
ESM should be at least 3 U. It is not supported to stack ESMs or make an ESM land on its
back panel.
Install ESMs from bottom to top. You are advised to install ESMs on three layers.
----End
Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.
After the ESM communications cables are installed, connect a build-out resistor to the COM_OUT port
of the last ESM.
Activation cables are required for Huawei power systems (except the 5G power system).
Perform the following steps to install the activation cables.
1. Locate the ESM activation cable and cable terminals in the fitting bag.
2. Install the activation cable at the terminals.
3. Install one end of the activation cable at a PWR port of the ESM.
4. Install the other end of the activation cable at a load route (BLVD route recommended,
the recommended circuit breaker capacity of the activation cable ranges from 6 A to 32
A) and the corresponding RTN+ busbar in the power system.
Activation cables of two, four, six, and eight groups of ESMs can be cascaded to one BLVD circuit
breaker.
Figure 4-7 Installing the PWR activation cables for the ESM
When installing the ESM power cable, ensure that the protruding part of the OT terminal
on the cable faces outward.
Do not connect two or more cables to the positive and negative power ports of the ESM in
parallel.
Figure 4-10 Installing negative and positive power cables for the ESM
Procedure
Step 1 Wear the protective gloves.
Step 2 Install the ESM ground cable.
After the ESM communications cables are installed, connect a build-out resistor to the COM_OUT port
of the last ESM.
When installing the ESM power cable, ensure that the protruding part of the OT terminal
on the cable faces outward.
Do not connect two or more cables to the positive and negative power ports of the ESM in
parallel.
Figure 4-15 Installing negative and positive power cables of the ESM
Performing the power-on procedure provided in this section may result in power failure or
alarms. Inform the alarm center before and after the procedure.
The power-on procedure involves various technologies and should be performed by
trained personnel according to the power-on instructions.
During operations, stand on dry insulating material and do not wear any conductors such
as jewelry or watches. Use insulated tools during power-on.
Do not establish contact between electrical points that have different electric currents.
When you are performing operations and do not want others to operate, attach the label
"Currently being serviced. Do not switch on." to the power distribution equipment.
During the power-on procedure, shut down the system immediately if any fault is detected.
Rectify the fault and proceed with the procedure.
If the Huawei power monitoring module is connected to the ESM for the first time, the
monitoring module will restart automatically as battery management parameters need to be
switched to the ESM.
Step 2 When multiple ESMs connected in parallel are powered on, observe the RUN indicator on
each ESM panel. Communication is normal if the indicator is steady on and is not established
if it blinks at short intervals. Check the communications cables between ESMs and rectify the
fault.
Step 3 When the ESMs are communicating with the monitoring module, check whether the
communication is normal. If the RUN indicator on an ESM is steady on, the ESM
communicates properly with the monitoring module. If the indicator is blinking at short
intervals, the communication is interrupted. In this case, check that the communications cable
is properly connected.
Step 4 Observe the ESMs for 15 minutes. Ensure that they are working properly (the ALM indicator
is off and the RUN indicator is steady on).
----End
The monitor model of Huawei power supply system should be SMU02B or SMU02C and the
software SMU V500R002C00 or later.
To check the ESM running status or change the charge current limit coefficient on the Web UI,
perform the following operations:
Set the PC IP address in the same network segment as the SMU IP address, enter https://local
IP address of the SMU (for example, https://192.168.0.10) in the address box of Internet
Explorer, and press Enter. The login page is displayed.
On the login page, choose Monitoring > DC Power > Lithium Battery Group > Running
Parameter > Charge Parameters to modify the charge current limit coefficient and set the
value range to 0.05 C10 to 1.0 C10.
On the login page, choose Monitoring > DC Power > Lithium Battery Group > Running
Information to view the ESM running status.
5 Maintenance Guide
Skilled personnel are required to perform maintenance operations. Skilled personnel should
also be protected against unintentional contact or exposure to energy sources capable of
causing injury.
Skilled personnel refer to personnel who:
Have training or experience in the equipment technology, particularly in knowing the
various energies and energy magnitudes used in the equipment.
Are expected to use their training and experience to recognize energy sources capable of
causing pain or injury and to take action for protection from injury from those energies.
The ESM software can be upgraded only when the AC power is normal.
2. Check the active alarms for ESM fault alarms. WebUI menu path:
Home > Active Alarm. If there is any fault alarm, handle it by
referring to Troubleshooting.
Network 1. Check the ESM running status on the Huawei power system network
management management system NetEco (NetEco V600R008C20 or later).
system NetEco menu path: Monitor > Site Name > Lithium Battery
Group > Data
2. Check the active alarms for ESM fault alarms. NetEco menu path:
Monitor > Site Name > Lithium Battery Group > Alarm. If there is
any fault alarm, handle it by referring to Troubleshooting.
Context
ESM replacement may cause a system power failure. To prevent power failures, ensure that
other power sources, such as the mains, diesel generator, or a third-party DC power source,
provide continuous power supply.
Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. In the non-maintenance modes, hold down the Manual ON/OFF button for at least 15s to
enter the maintenance mode.
2. In the maintenance mode, hold down the Manual ON/OFF button for at least 15s to exit
the maintenance mode.
Before replacing an ESM in an actual maintenance scenario, hold down the Manual ON/OFF
button for the ESM to power off. After the ESM is replaced, hold down the Manual ON/OFF
button for at least 15s on the new ESM to exit the maintenance mode.
Follow-up Operations
Put the removed component into the ESD box or bag and then place the ESD box or bag
into the carton box with foams or the bag of the new component.
Fill in the fault card with the information about the removed component.
Contact your local Huawei office to handle the faulty component.
5.3 Troubleshooting
Troubleshooting
Fault Type Fault Generation Possible Causes Troubleshooting
Condition
BMS fault 1. The electrochemical 1. The welding point for Replace the ESM.
cell voltage electrochemical cell
sampling circuit is voltage sampling is
faulty. loose or disconnected.
2. The electrochemical 2. The voltage sampling
cell temperature terminal is
sampling circuit is disconnected.
faulty. 3. The fuse in the
voltage sampling
circuit is blown.
4. The electrochemical
cell temperature
sensor has failed.
Cell fault The voltage of the 1. Due to large Replace the ESM.
electrochemical cell is self-discharge, the
low or unbalanced. electrochemical cell
overdischarges to
below 2.0 V after
long-term storage.
2. The electrochemical
cell is damaged by
external factors, and
short circuits,
pinpricks, or crushing
occurs.
Overvoltage 1. The busbar voltage 1. The busbar input If the ESM cannot
protection is greater than 59.4 voltage exceeds the be recovered due
V in charging state. normal value. to protection
2. The maximum 2. Cells are not against
electrochemical cell consistent. The abnormality,
voltage is greater capacity of some contact local
than 3.9 V. electrochemical cells Huawei engineers
NOTE
deteriorates too fast or to rectify the fault.
According to different
the internal resistance
electrochemical cells, the of some
maximum electrochemical cells
electrochemical cell is too high.
Scenario
Before NetEco replacement or a cross-R-version upgrade of the monitoring module,
deactivate the antitheft function of the ESM.
Procedure
Step 1 Log in to the NetEco WebUI and choose System > License Management.
After the antitheft function of the ESM is deactivated, the ESM status is displayed as Inactive.
----End
A Safety Precautions
A.2 Misoperations
The following lists some misoperations that should be avoided.
B Warranty Rules
Huawei will not be liable for any damage to Huawei ESMs caused by the following reasons:
Force Majeure
Being upside-down or tilted:
Natural disasters such as earthquakes, volcanic eruptions, floods, and landslides
Fires
Wars
Lightning strikes
Non-standard Operations
Damage such as breakage and leakage is caused to the ESMs due to misoperations or
incorrect connections during the ESM transportation and installation performed by the
customer.
The customer does not recharge the ESMs in time and the ESMs are stored longer than
the specified storage term, which causes capacity loss or irreversible damage to the
ESMs.
After the ESMs are installed and connected to the system, the customer does not power
on the ESMs in time, which causes the ESMs to be overdischarged and further causes
damage to the ESMs.
Damage is caused to ESMs because they are not accepted in time due to customer
reasons.
Damage is caused to ESMs because the operating environment or external power
parameters do not meet operating environment requirements. For example, the ambient
temperature is poor, power outage frequently occurs in the power grid, the ESMs are
frequently overdischarged due to the customer's improper maintenance, the capacity of a
customer site is expanded, and the ESMs are not fully charged for a long period.
The customer changes the ESM use scenarios without notifying Huawei.
Damage to ESMs is caused by the customer or a third party, for example, the customer
relocates or reinstalls ESMs without notifying Huawei.
The customer does not correctly set ESM operating management parameters including
but not limited to ESM capacity, number of ESMs, equalized charging voltage, float
charging voltage, charge current limit, and disconnection voltage.
The customer does not service ESMs based on the appropriate operation guide. For
example, the customer does not periodically check whether ESM terminal screws are
tightened.
The customer connects extra loads to ESMs.
The customer mixes Huawei ESMs with other ESMs, which causes the acceleration of
capacity deterioration. For example, the customer uses Huawei ESMs together with the
ESMs of other brands or rated capacities, or with old ESMs.
The ESM is stolen or damaged.
The ESM warranty expires.
C Technical Specifications
Item Specifications
Dimensions (W x D x H) 442 mm x 396 mm x 130 mm (excluding mounting ears)
482 mm x 396 mm x 130 mm (including mounting ears)
Weight 44 kg
Nominal voltage 48 V DC
Equalized charging voltage 53.5 V DC
Float charging voltage 53.4 V DC
Max. charging/discharging 100 A/100 A@35°C
current limit
Max. charging/discharging 4800 W
power
Operating Temperature Charging: 0°C~45°C; Discharging: -20°C~45°C
Relarive Humidity 5%~95%
Atmospheric 61 kPa~113 kPa
Installation mode Installed in a 19-inch rack
Maintenance mode Maintained from the front
Altitude 0~4000 m (When the altitude ranges from 2000 m to 4000
m, the highest operating temperature decreases by 1°C for
each additional 200 m.)
Ripple and noise ≤ 200 mV
IP rating IP40
Other requirements Indoor scenario:
There is no conductive dust, corrosive gas, or explosion
hazard.
Dust, corrosive substances, pests, molds, and other
Item Specifications
indicators should be controlled in accordance with class
3.1 requirements in ETSI EN 300 019-1-3 (V2.3.2 or a
later version).
Outdoor scenario:
There is no conductive dust, corrosive gas, or explosion
hazard.
Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with class
4.1 requirements in ETSI EN 300 019-1-4 (V2.2.1).
E
ESM energy storage module
ESMU energy storage management unit
L
LUI LCD user interface
S
SOC state of charge