Gre Eec Q 99 Es P 12708 50 326 01
Gre Eec Q 99 Es P 12708 50 326 01
Gre Eec Q 99 Es P 12708 50 326 01
GRE.EEC.Q.99.ES.P.12708.50.326.01
PAGE
Engineering & Construction 1 di/of 16
TECHNICAL SPECIFICATION
File: GRE.EEC.Q.99.ES.P.12708.50.326.01
GRE VALIDATION
JJ. López , E. González M. Nuñez S. López
COLLABORATORS VERIFIED BY VALIDATED BY
PROJECT / PLANT
GRE CODE
Minglanilla I GROUP FUNCION TYPE ISSUER COUNTRY TEC PLANT SYSTEM PROGRESSIVE REVISION
12708
GRE EEC Q 9 9 E S P 1 2 7 0 8 5 0 3 2 6 0 1
CLASSIFICATION For information UTILIZATION SCOPE Issued for Construction
This document is property of Enel Green Power S.p.A. It is strictly forbidden to reproduce this document, in whole or in part, and to provide to others any related information
without the previous written consent by Enel Green Power S.p.A.
GRECODE
GRE.EEC.Q.99.ES.P.12708.50.326.01
PAGE
Engineering & Construction 2 di/of 16
Supplier: QCP #.: GRE.EEC.Q.99.ES.P.12708.50.326 Status:
Order N.: Project: Revision: 01 00
EQUIPMENT/
COMPONENT EQUIPMENT/COMPONENT DESCRIPTION EGP DRAWING # ACTORS CODES* EQUIPM ENT / COMPONENT CRITICATILITIES
#
SAMPLING TYPE OF MANUF.
RATE REFERENCE REPORTS STAGE
INSPECTION /
QCP ACTIVITY STANDARDS/
TESTING/INSPECTION ACTIVITY DESCRIPTION TESTING E&C* C* SubC* TP* INSPECTION / TESTING NOTES
# ACCEPTANCE
PROCEDURES#
CRITERIA
COPPER, RODS, BELTS - Measurement of the essential dimensions - 100% for Sub-Contractor.
1.2 100% IEC 62271-200 R W H / Raw
Visual check - Surface quality COPPER ABR/ROD
SHEET METAL - Measurement of the essential dimensions - Visual
100% for Sub-Contractor.
1.3 check - Surface quality - Visual check - Tension quality - Elongation 100% IEC 62271-200 R W H / Raw
D.d.C. SHEET METAL
check etc - Layer thickness check
RPF
100% for Sub-Contractor.
1.4 CONDUCTORS - Identity check - Assessment of defects at processing 100% IEC 62271-200 DD R W H / Raw
COPPER ABR/ROD
100% for Sub-Contractor.
DIN- AND STANDARD PARTS - Identity check - Assessment of defects
1.5 100% IEC 62271-200 R W H / Raw CORE PARTS AS BUSHING,CT/VT,CABLE
at processing CONNECTOR AND ELECTRIC ACCESSORIES
CATALOGUE PARTS, EQUIPMENT - Identity check - Assessment of 100% for Sub-Contractor.
1.6 100% IEC 62271-200 R W H / Raw
defects at processing CATALOGUE PARTS, EQUIPMENT
CAST RESIN ( RESIN COMPONENTS ) - Identity check - Product 100% for Sub-Contractor.
1.7 100% IEC 62271-200 R W H / Raw
characteristics - Color, refraction index POWDER COATING PARTS
CAST RESIN ( QUARTZ POWDER ) - Visual check - Pollution check - 100% for Sub-Contractor.
1.8 100% IEC 62271-200 R W H / Raw
Silanization check POWDER COATING PARTS
SF6-GAS - Identity check references to 3.1b - Inspection certificate 100% for Sub-Contractor.
1.10 100% IEC 62271-200 R W H / Raw
(manufacturer certificate, ”batch-related“) SF6-GAS
MACHINING OF COPPER, RODS, BELTS - Visual check - Measure RPF 100% for Sub-Contractor.
2.1 100% IEC 62271-200 DD R W H / Prem
checks - Grinding check - Comparison with failure sample MACHINING OF COPPER, RODS, BELTS
CAST RESIN COMPONENTS - Visual check - High and low 100% for Sub-Contractor.
2.3 100% IEC 62271-200 R W H / Prem
temperature test - X-ray test - Tightness test - Partial discharge test HV/PDTest
SURFACE - Cleaning and degreasing - Powder coating - Surface 100% for Sub-Contractor.
2.4 quality, adhesion, gloss level, layer thickness - W et varnishing - Check 100% IEC 62271-200 R W H / Prem SHEET METAL
of the varnished parts POW DER COATING PARTS ELECTROPLATING PARTS
LOAD DISCONNECTOR DRIVE -Check of the switching angle - Type 3.1 100% for Sub-Contractor.
2.9 100% IEC 62271-200 R W H / Assy
Functional test VESSEL ASSEMBLY
3 Test
D.d.C.
RPF 100% for Sub-Contractor.
DD 20% for EGP
3.4 Tightness test references to IEC 62271-200 § 7.4 100% IEC 62271-200 R W H / FAT
Integral leakage test of container Gas tightness test of gas-filled
compartments
GRE.EEC.Q.99.ES.P.12708.50.326.01
PAGE
Engineering & Construction 3 di/of 16
100% for Sub-Contractor.
3.13 RELEASE FOR THE DISPATCH - Accessories complete. 100% IEC 62271-200 W W H / Pre-S
RELEASE FOR THE DISPATCH - Accessories complete.
Please refer to
Only for parts shipped standalone
3.14 Pre-Shipment Inspection 100% EGP A1 FIR packaging Type 3.2 H H H / PreS
Not Applicable
procedures
End
SIEMENS Standard Test Inspection Plan
Cheng Yi
[email protected]
[email protected] o=Siemens,
Kang Xiang
Date: 2020.02.18 1 4:30:45 [email protected]
Pu
+08'00' [email protected]
Date: 2020.02.1 8 1 1 :33:46 +08'00' Date: 2020.02.24 1 6:08:11
Date: 2020.03.09 12:08:00 +08'00'
+08'00'
Chen Chao
DN: cn=Chen Chao, c=US,
[email protected]
Date: 2020.02.1 8 09:16:52 +08'00'
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Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
INCOMING INSPECTION
DRAWING RELATED PARTS
•Check of free of damage, completeness and 3-07-10-9-46-006 Batch X
identity of every delivery.
•Visual check surface quality 2-07-10-6-77-015 Random sample X
•Measurement of the essential dimensions 2-07-10-6-77-015 Random sample X X
COPPER BAR/ROD
•Check of free of damage, completeness and 3-07-10-9-46-006 Batch X
identity of every delivery.
•Visual check surface quality 3-07-10-9-18-013 Random sample X
•Dimension and figure inspection 3-07-10-9-18-013 Random sample X X
•Hardness inspection 3-07-10-9-18-013 Random sample X X
•Conductivity test 3-07-10-9-18-013 Random sample X X
SHEET METAL
•Check of free of damage, completeness and 3-07-10-9-46-006 Batch X
identity of every delivery.
•Check for document and panking 3-07-10-9-18-005 Random sample X
•Measurement of the essential dimensions 3-07-10-9-18-005 Random sample X
•Visual check flatness quality 3-07-10-9-18-005 Random sample X
•Visual check tension strength 3-07-10-9-18-005 Random sample X
•Zinc thickness and zinc adhesive test 3-07-10-9-18-005 Random sample X
•Vibration polising inspection 3-07-10-9-18-003 Random sample X
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
INCOMING INSPECTION
POWDER COATING PARTS
•Identity check and surface quality inspention 3-07-10-9-18-003 Random sample X
•Coating thickness inspention 3-07-10-9-18-003 Random sample X X
•Color inspection 3-07-10-9-18-003 Random sample X
•Cross-cut tst 3-07-10-9-18-003 Random sample X
•Coating structure 3-07-10-9-18-003 Random sample X
•Impact test 3-07-10-9-18-003 Random sample X
ELECTROPLATING PARTS
•Identity check and surface quality inspention 3-07-10-9-18-003 Random sample X
•Thickness inspection 3-07-10-9-18-003 Random sample X X
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Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
INCOMING INSPECTION
CATALOGUE PARTS,EQUIPMENT
•Identity check 2-07-10-6-77-015 Ramdom sample X
GOODS FROM SWF,SIMENS INTERNAL
SUPPLIER,AGENT SUPPLY PARTS AND
"10XXXXXXX"PROJECT PARTS
•Visual inspection 2-07-10-6-77-015 Ramdom sample X
KUKO PARTS ONE-TIME ORDER MATERIAL
•Visual inspection 2-07-10-6-77-015 Ramdom sample X
•Measurment of the essential dimensions 2-07-10-6-77-015 Ramdom sample X X
SF6 Gas
•Identity check, inspection certificate (manufacturer 2-07-10-6-77-015 Batch X
certificate, "batch-related")
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
PRE-MANUFACTURING
MACHING OF COPPER ,RODS,BELTS
•Visual check 3-07-10-9-38-004 100% X X
•Measure check 3-07-10-9-38-004 Random sample X X
•Grinding check 3-07-10-9-38-004 Random sample X X
MACHINING OF SHEET METAL
•Sheet metal type and thickness 3-07-10-9-38-004 Random sample X X
•Laser cutting 3-07-10-9-38-004 Random sample X X
•Bending 3-07-10-9-38-004 Random sample X X
•Punching 3-07-10-9-38-004 Random sample X X
•Resistance welding 3-07-10-9-38-004 Random sample X X
•Protection gas welding (MAG/MIG) 3-07-10-9-38-004 Random sample X X
•Bolts welding 3-07-10-9-38-004 Random sample X X
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
LOW VOLTAGE BOX
PRODUCTION OF LV COMPARTMENTS WIRING
MANUAL953-0021-9
•Checkpoint of installation 3-07-10-9-16-005 100% X X
•Checkpoint for wiring 3-07-10-9-16-006 100% X X
•LV compartment final inspection 3-07-10-9-16-006 100% X X
ASSEMBLE CODUMENTATION FOR PRODUCE
LV COMPARTMENT
•Assemble documentation check 3-07-10-9-16-001 100% X X
CUT AND CLAMP WIRE
•Tension test 3-07-10-9-16-519 Random sample X X
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
SUB&VCB of Product Switchgear Type 8DJH
ASSEMBLY AND TEST FOR LBS SWITCH (LBS
MODLE)
Visual check (frame assembly) 3-07-10-9-12-019 100% X
Torque check (frame assembly) 3-07-10-9-12-019 100% X
Visual check (switch blade) 3-07-10-9-12-001 100% X X
Torque check (switch blade) 3-07-10-9-12-001 100% X X
Test for plastic rotary shaft torque (switch blade) 3-07-10-9-12-001 100% X X
ASSEMBLY AND TEST FOR LBS DRIVE (LBS
MODLE)
Visual check (drive mechanism) 3-07-10-9-12-015 100% X X
Torque check (drive mechanism) 3-07-10-9-12-015 100% X X
Mechnical Function test, free of noise (drive 3-07-10-9-12-015 100% X X
mechanism)
Visual check (motor branket) 3-07-10-9-12-013 100% X
Torque check (motor branket) 3-07-10-9-12-013 100% X
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
SUB & VCB of Product Switchgear Type 8DJH
ASSEMBLY AND TEST FOR 3AH569(LS MODLE)
Visual check 3-07-10-9-12-009 100% X X
Check for shunt coil tripping distance 3-07-10-9-12-010 100% X X
Record for interrupt serial No. and VIBOX serial 3-07-10-9-12-009 100% X X
No.
no-load running-in test 3-07-10-9-12-009 100% X X
Mechanical character test and adjustment 3-07-10-9-12-010 100% X X
ASSEMBLY AND TEST FOR NKU DRIVE
(LS MODLE)
Visual check (drive mechanism) 3-07-10-9-12-015 100% X X
Torque check (drive mechanism) 3-07-10-9-12-015 100% X X
Mechnical Function test, free of noise (drive 3-07-10-9-12-015 100% X X
mechanism)
ASSEMBLY AND TEST FOR VIBOX (LS MODLE)
Visual check 3-07-10-9-12-002 100% X X
Torque check 3-07-10-9-12-002 100% X X
Adjustmen of vacuum tube stroke 3-07-10-9-12-002 100% X X
Record for vacuum tube serial No. 3-07-10-9-12-002 100% X X
Check for VIBOX type 3-07-10-9-12-002 100% X X
Check stroke adjust screw fastened and NKU in 3-07-10-9-12-002 100% X X
the condition of open position and uncharged
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
CONTAINER PRODUCTION of Product Switchgear Type 8DJH
IDENTITY CHECK
•Compare to order 3-07-10-9-11-016 100% X X
•Documentation 3-07-10-9-11-016 100% X X
CONTAINER WELDING
• Visual check 3-07-10-9-10-033 100% X
• Laser welding machine Parameter check 3-07-10-9-10-004 Random sample X
VESSEL ASSEMBLY
•Busbar polish 3-07-10-9-11-016 100% X
•Torque check 3-07-10-9-11-016 100% X X
•Check of the SF6 indication 3-07-10-9-11-016 100% X X
•Visual check 3-07-10-9-11-016 100% X X
•Resistance measurement of the main electrical 3-07-10-9-11-019 100% X X X
Circuit
Reference to IEC62271-200 §7.3 &
GB3906-§7.3
•Check of the switching angle 3-07-10-9-11-017 100% X X
•Function test 3-07-10-9-11-030 100% X X
LEAKAGE TEST
Integral leakage test of container 3-07-10-9-11-007 100% X X
Gas tightness test of gas-filled compartments
Reference to IEC62271-200§7.4&
GB3906 §7.4
• Pressure test of gas-filled compartments
References to IEC62271-200 §7.103
& GB3906 §7.103
•Intergral leakage test for filling tube 3-07-10-9-11-007 100% X X
•Adjustment of SF6-service indicator 3-07-10-9-11-007 100% X X
•Documentation of leakage 3-07-10-9-11-007 100% X X
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
PANEL ASSEMBLY of Product Switchgear Type 8DJH
IDENTITY CHECK
•Compare to order 3-07-10-1-14-006 100% X X
•Documentation 3-07-10-1-14-006 100% X X
Actas Test
•NKU&KU Actas test 3-07-10-1-14-010 100% X X
HV/PD Test
•Partial discharge test 2-07-10-6-75-014 100% X X X
Reference to IEC62271-200 § 7.101 &
GB3906 § 7.101
•Power frequency voltage test 2-07-10-6-75-014 100% X X X
Reference to IEC62271-200 §7.1 &
GB3906 §7.1
Visual check 3-07-10-1-14-007 100% X X
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
Final Test
Final test
• Dielectric test on auxiliary and control circuits 3-07-10-1-14-007 100% X X
With 1kV/1s
Reference to IEC62271-200 § 7.2
With 2.5kV/1s
Reference to GB3906 § 7.2
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted
Subject Reference Test degree Test document Customer demand
Documents NCR C P W* R*
FACTORY ACCEPTANCE TEST (FAT)
Visual inspection
Visual inspection 2-07-10-6-75-003 according to agreement X X X
Mechanical function test on individual panel 2-07-10-6-75-003 according to agreement X X X
Visual inspection with Random Functional
acceptance test
Visual inspection 2-07-10-6-75-003 according to agreement X X X
Mechanical and electrical function test with 2-07-10-6-75-003 according to agreement X X X
simulation of external hard wired interlocks
Panel-internal and inter-panel interlocks and 2-07-10-6-75-003 according to agreement X X X
indications
Secondary tests for protection tripping and 2-07-10-6-75-003 according to agreement X X X
measuring devices
Visual inspection with Completed Functional
acceptance test
Visual inspection 2-07-10-6-75-003 according to agreement X X X
Mechanical and electrical function test with 2-07-10-6-75-003 according to agreement X X X
simulation of external hard wired interlocks
Panel-internal and inter-panel interlocks and 2-07-10-6-75-003 according to agreement X X X
indications
Secondary tests for protection tripping and 2-07-10-6-75-003 according to agreement X X X
measuring devices
Primary tests of current transformers 2-07-10-6-75-003 according to agreement X X X
Dielectric test of auxiliary circuits 2-07-10-6-75-003 according to agreement X X X
Measurement of resistance of main circuit 2-07-10-6-75-003 according to agreement X X X
POWER FREQUENCE VOLTAGE TEST & PARTIAL 2-07-10-6-75-014 according to agreement X X X
DISCHARGE TEST
optional
NCR = Non conformance report C = Checklist P = Test protocol W*= Witness Point R* = Review Documents
Siemens AG Quality Management
Test Inspection Plan(QM Plan)
Smart Infrastructure Product: Switchgear Type 8DJH
Distribution Systems Issue: 2020/03/10
Independently controlled Annex to DP 2-05-00-3-75-140
23_Test Inspection Plan_ SMVS GIS_en Page 12 of 13
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Packing &Dispatch
PREPARATION FOR THE DISPATCH
•Transportation unit without debiations or 3-07-10-1-14-007 100% X X
deviations are recorded on the outgoing test
form (coordinated with PO department)
•Transportation unit is clean,free of impurities 3-07-10-1-14-007 100% X X
and undamaged
• All recording forms with signature 3-07-10-1-14-007 100% X X
•CB spring released,all information, signs 3-07-10-1-14-007 100% X X
attached PO provides “Outgoing test “
2-07-10-6-77-014.06 (shortages) to production
department
•Revision of the switching and clamp plans lies 3-07-10-1-14-007 100% X X
in the transportation unity
RELEASE FOR THE DISPATCH
3-07-10-1-14-007
•Accessories complete 100% X X X
3-07-10-9-46-008
Optional
NCR = Non cofrmance report C = Checklist P = Test protocol W*= Witness Point R* = Review document
Restricted