PIPE SERIES

Euroaqua PP-R pipe is made of superior raw material via special techniques. The products belong to
green environment protect construction material, which is popular internationally. Inner and outer
product layer is very smooth, with small resistance, soft colour, beautiful sculpture. The weight is only
1/8 of the metal pipe, it is convenient to transport and install. The heat guide coefficient is only 1/200
of the metal pipe. It is good for hot water pipeline's temperature holding.

S5 Code Specification Pcs/Bundle S4 Code Specification Pcs/Bundle

SDR11 PN10 EA001 20X2.0 75 SDR9 PN12.5* EA101 20X2.3 75
EA002 25X2.3 50 EA102 25X2.8 50
EA003 32X2.9 30 EA103 32X3.6 30
EA004 40X3.7 20 EA104 40X4.5 20
EA005 50X4.6 15 EA105 50X5.6 15
EA006 63X5.8 10 EA106 63X7.1 10
EA007 75X6.8 5 EA107 75X8.4 5
EA008 90X8.2 5 EA108 90X10.1 5
EA009 110X10.0 3 EA109 110X12.3 3
EA110 160X14.6 1 EA110 160X17.9 1

S3.2 Code Specification Pcs/Bundle S2.5 Code Specification Pcs/Bundle

SDR7.4 PN16 EA201 20X2.8 75 SDR6 PN20 EA301 20X3.4 75
EA202 25X3.5 50 EA302 25X4.2 50
EA203 32X4.4 30 EA303 32X5.4 30
EA204 40X5.5 20 EA304 40X6.7 20
EA205 50X6.9 15 EA305 50X8.3 15
EA206 63X8.6 10 EA306 63X10.5 10
EA207 75X10.3 5 EA307 75X12.5 5
EA208 90X12.3 5 EA308 90X15.0 5
EA209 110X15.1 3 EA309 110X18.3 3
EA210 160X21.9 1 EA310 160X26.6 1

S2 Code Specification Pcs/Bundle

SDR5 PN25* EA401 20X4 75
EA402 25X5 50
EA403 32X6.4 30
EA404 40X8 20
EA405 50X10 15
EA406 63X12.6 10
EA407 75X15 5
EA408 90X18 5
EA409 110X22 3 * Subject to order Quantity
EA410 160X32 1 Note: Different Colours as per order 2
 FITTINGS SERIES

Coupler Code Specification Pcs/Carton Elbow 450 Code Specification Pcs/Carton

EB001 20 1600 EE101 20 1500
EB002 25 1000 EE102 25 750
EB003 32 560 EE103 32 480
EB004 40 360 EE104 40 300
EB005 50 170 EE105 50 150
EB006 63 100 EE106 63 72
EB007 75 64 EE107 75 46
EB008 90 40 EE108 90 30
EB009 110 28 EE109 110 16
EB010 160 15 EE110 160 10

Elbow 900 Code Specification Pcs/Carton Reducer Elbow Code Specification Pcs/Carton
EE001 20 1200 EE601 25X20 900
EE002 25 650 EE602 32X20 510
EE003 32 360 EE603 32X25 480
EE004 40 210 EE604 40X25 250
EE005 50 100 EE604A 40X32 160
EE006 63 60 EE605A 50X32 100
EE007 75 36 EE605 50X40 60
EE008 90 20 EE605B 50X25 60
EE009 110 12
EE010 160 5

Four way Tee Code Specification Pcs/Carton Plastic Union Code Specification Pcs/Carton
EF001 20 600 (Cold) EI001 20 300
EF002 25 400 EI002 25 200
EF003 32 200 EI003 32 150
EF004 40 100 EI004 40 120
EF005 50 76 EI005 50 100
EF006 63 36 EI006 63 60

Equal Tee Code Specification Pcs/Carton End Cap Code Specification Pcs/Carton
EC001 20 800 ED001 20 2200
EC002 25 480 ED002 25 2000
EC003 32 280 ED003 32 1000
EC004 40 150 ED004 40 520
EC005 50 72 ED005 50 300
EC006 63 48 ED006 63 150
EC007 75 30 ED007 75 90
EC008 90 18 ED008 90 48
EC009 110 10 ED009 110 32
EC010 160 4 ED010 160 15 3
 FITTINGS SERIES

Reducer Coupler Code Specification Pcs/Carton Reduced Tee Code Specification Pcs/Carton
EB101 25X20 1200 EC101 25X20X25 540
EB102 32X20 720 EC102 32X20X32 360
EB103 32X25 660 EC103 32X25X32 320
EB104 40X20 600 EC104 40X20X40 240
EB105 40X25 560 EC105 40X25X40 225
EB106 40X32 360 EC106 40X32X40 180
EB107 50X20 300 EC107 50X20X50 130
EB108 50X25 300 EC108 50X25X50 130
EB109 50X32 200 EC109 50X32X50 100
EB110 50X40 152 EC110 50X40X50 100
EB111 63X20 168 EC112 63X25X63 72
EB113 63X32 150 EC113 63X32X63 72
EB114 63X40 108 EC114 63X40X63 72
EB115 63X50 96 EC115 63X50X63 52
EB118 75X40 96 EC119 75X40X75 40
EB119 75X50 72 EC120 75X50X75 32
EB120 75X63 60 EC121 75X63X75 32
EB122 90X50 60 EC124 90X50X90 24
EB123 90X63 50 EC125 90X63X90 16
EB124 90X75 40 EC126 90X75X90 16
EB126 110X63 40 EC128 110X50X110 14
EB127 110X75 28 EC129 110X63X110 12
EB128 110X90 16 EC130 110X75X110 12
EB132 160X110 10 EC131 110X90X110 12
EC132 160X110X160 5

Flange Core Code Specification Pcs/Carton Clamp Code Specification Pcs/Carton

EK001 40 300 EG001 20 3300
EK002 50 200 EG002 25 3000
EK003 63 120 EG003 32 1600
EK004 75 100 EG004 40 1200
EK005 90 72 EG005 50 800
EK006 110 32 EG006 63 600
EK007 160 25

Flange Rings PPR Code Specification Pcs/Carton Flange Rings ABS Code Specification Pcs/Carton
EK101 40 300 EK201 40 300
EK102 50 200 EK202 50 200
EK103 63 120 EK203 63 120
EK104 75 100 EK204 75 100
EK105 90 72 EK205 90 72
EK106 110 32 EK206 110 32
EK107 160 24 EK207 160 24

4
 FITTINGS SERIES

Female Thread Specification Male Thread Specification

Coupler EB201 20X1/2" 320 Coupler EB301 20X1/2" 320
EB202 20X3/4" 320 EB302 20X3/4" 250
EB203 25X1/2" 250 EB303 25X1/2" 200
EB204 25X3/4" 250 EB304 25X3/4" 200
EB205 32X1/2" 250 EB305 32X1/2" 240
EB206 32X3/4" 200 EB306 32X3/4" 200
EB207 32X1" 150 EB307 32X1" 120
EB208 40X11/4" 80 EB308 40X11/4" 64
EB209 50X11/2" 50 EB309 50X11/2" 50
EB210 63X2" 34 EB310 63X2" 24
EB211 75X21/2" 20 EB311 75X21/2" 20
EB212 90X3" 15 EB312 90X3" 15
EB213 110X4" 6 EB313 110X4" 6

Female Thread Code Specification Pcs/Carton Male Thread Tee Code Specification Pcs/Carton
Tee EC201 20X1/2" 250 EC301 20X1/2" 250
EC201A 20X3/4" 200 EC301A 20X3/4" 200
EC202 25X1/2" 200 EC302 25X1/2" 200
EC203 25X3/4" 160 EC303 25X3/4" 160
EC204 32X1/2" 160 EC304 32X1/2" 160
EC205 32X3/4" 160 EC305 32X3/4" 100
EC206 32X1" 120 EC306 32X1" 100
EC207 40X11/4" 40 EC307 40X11/4" 40

Female Thread Code Specification Pcs/Carton Male Thread Code Specification Pcs/Carton
Union EI101 20 250 Union EI201 20 200
EI102 25 250 EI202 25 200
EI103 32 150 EI203 32 100
EI104 40 80 EI204 40 80
EI105 50 60 EI205 50 50
EI106 63 20 EI206 63 20

Female Thread Code Specification Pcs/Carton Male Thread Code Specification Pcs/Carton

Elbow EE201 20X1/2" 320 Elbow EE401 20X1/2" 300

EE201A 20X3/4" 250 EE401A 20X3/4" 250
EE202 25X1/2" 250 EE402 25X1/2" 240
EE203 25X3/4" 200 EE403 25X3/4" 200
EE204 32X1/2" 200 EE404 32X1/2" 150
EE205 32X3/4" 120 EE405 32X3/4" 130
EE206 32X1" 100 EE406 32X1" 400
EE207 40X11/4" 50 EE407 40X11/4" 50
EE208 50X11/2" 34 EE408 50X11/2" 34
5
 FITTINGS SERIES

Metal Union Code Specification Pcs/Carton Stop Valve Code Specification Pcs/Carton
(both side PPR) EI301 20 200 EH001 20 120
EI302 25 200 EH002 25 80
EI303 32 100 EH003 32 60
EI304 40 80 EH004 40 40
EI305 50 50 EH005 50 20
EI306 63 20 EH006 63 15

Plastic Ball Code Specification Pcs/Carton Double Union Code Specification Pcs/Carton
Valve EH101 20 280 Ball Valve EH201 20 100
EH102 25 200 EH202 25 80
EH103 32 120 EH203 32 60
EH104 40 84 EH204 40 30
EH105 50 50 EH205 50 16
EH106 63 20 EH206 63 14

Concealed Code Specification Pcs/Carton Concealed Code Specification Pcs/Carton

Valve* EH401 20 75 Stop Valve** EH501 20 90
EH402 25 70 EH502 25 80
EH403 32 60 EH503 32 70

Pipe Cutter Code Specification Pcs/Carton Bye-pass Bend Code Specification Pcs/Carton
EM005 20-32 85 EJ001 20 400
EM006 20-63 20 EJ002 25 200
EJ003 32 130

* Different designs available to choose.

** Blind type, suitable for water heater's in & out lets 6
 FITTINGS SERIES

Plug Code Specification Pcs/Carton Long Pipe Plug Code Specification Pcs/Carton
ED101 ½" 3000 ED201 ½" 900
ED102 3/4" 2000 ED202 3/4" 600
ED103 1' 1000 ED203 1" 400
ED104 11/4" 500

Pressure Tester Code Specification Pcs/Carton Expansion Joint Code Specification Pcs/Carton
EPT001 1 EJ101 20 400
EJ102 25 200
EJ103 32 240

Weld Device Code Specification Pcs/Carton Weld Device Code Specification Pcs/Carton
EL001 20-32 4 (Manual EL005 90-160 1
EL002 20-63 4
Hydraulic Pump)
EL003 75-110 2
EL004 160 1

Weld Saddle Code Specification Pcs/Carton Weld Saddle Code Specification Pcs/Carton
EB801 63X25 EB601 63X1/2
Female Thread
EB802 63X32 EB602 63X3/4
EB803 75X25 EB603 75X1/2
EB804 75X32 EB604 75X3/4
EB805 90X32 EB605 90X3/4
EB806 110X32 EB606 110X3/4

Tank Nipple Code Specification Pcs/Carton Hole Repair Bar Code Specification Pcs/Carton
ED303 32 300 & Tool EZ001 9 mm
ED304 40 300 EZ002 11 mm
BAR
EZ101 9/11 mm

7
 Characteristics of PP-R

STANDARDS FOR PIPES & FITTINGS

Standards Fields

DIN 8077 Polypropylene PP pipes, dimensions

DIN 8078 Polypropylene pipes, general quality requirements, tests
DIN 16962 Polypropylene (PP) pipe fittings
DIN 53735 Tests of plastic materials; determination of melt index of thermoplastics
DVS 2203 Tests of thermoplastic pipe fittings for welding
DVS 2207 Part II Welding of the thermoplastic materials PP type 1, type 2 and type 3 pipes and accessories
DVS 2208 Part I Machinery and equipment for welding thermoplastics, welding with hot elements

BIS (BUREAU OF INDIAN STANDARDS) - IS 15801 : 2008

Polypropylene – Random co-polymer pipes for hot and cold water supplies

Mechanical
Property Test Unit of Measurement Test Value

Density ISO/R 1183 Kg / m³ 900

Average molecular weight Viscous dissolution - 15.10
Ultimate strength ISO R/527 speed D N / mm² 40
Ultimate elongation ISO R/527 speed D % 800
Modulus of elasticity IS0 178 N / mm² 800
CHARPY impact strength DIN 8087 part II - No Break
Resistance under spherical pressure ISO2039 (H358/30) N / mm² 40

THERMAL
Property Test Unit of Measurement Test Value

Melting zone Microscopic polarization ºC 140--150

Melting index MFI 190/5 ISO / R 1133 Procedure 18 G / 10 min 0.35
Linear coefficient of expansion VDE 0304 mm / mk (k-1) 1.5x10-4
Specific Heat Calorie per m KJ / KgK 2.0
Coefficient of thermal conductivity DIN 52612 W / mK 0.24

8
 Advantages & Main Features

Advantages & Main Features

EUROAQUA PP-R PLUMBING TECHNOLOGY is a new high technology system of pipes and fittings suitable for
water supplies in buildings, chemical & compressed air supply in industries.

It has many important features including

Resistance to Abrasion and Corrosion
No corrosion by acid and alkaline fluids with pH values between 1 and 14.
High chemical resistance.
Excellent ESCR – Longer life.
High abrasion resistance => high flow velocities possible.

High Internal Pressure Resistance

Minimum 50 years life time.

No Negative Influence on Water Quality

Compliance with the international standards like FDA on the use of plastic materials for the
transportation of drinking water.
Since UV treated, it prevents UV passage – prevents growth of bacteria & algae.

Very Smooth Surface of Pipes and Fittings

No lime stone or other deposits (non polar nature), no bacterial & fungal growth.
Head loss / pressure drop reduced to a minimum/ Negligible.

Welding Capacity
100% homogeneous connections, guaranteeing leak-tight (minimum 50 years), long lasting system.
Fast and easy installation.

Threaded Insert Fittings

All threaded inserts are brass (min. 60% Cu) with Chromium plated.
Watertight assemblies with other metal elements in the installation .
Silence / Sound Absorption
considerable noise reduction in comparison to metal.

Low Specific Weight

Easy transport and handling.
Lowest density as compared to conventional metal pipes (1/8 times of metal pipe).

Reduced Condensation
Low heat conductivity reduces the condensation of water on the outer surface of cold water pipes.

Fitness for use in Seismic Areas

Flexibility and toughness of the PP-R pipes allow their use also in seismic prone areas.
No cause of damages to pipe.

9
 Fields of Application

Hygienic and Non Toxic

All raw materials used in the production of the EUROAQUA® PP-R PLUMBING TECHNOLOGY
are non-toxic, eco friendly, foodgrade in accordance with current International Standards.

Energy saving
Low heat conductivity of PP-R leads to 10-20% energy saving. Heat preservation and energy saving
greatly minimizes heat losses during hot water flow. The heat conduction coefficient is
1/200 of metal pipes.

Material (Normally used for Hot Water) Thermal Conductivity at 20ºC (‫ )ת‬in W/mK

EUROAQUA PP-R PLUMBING TECHNOLOGY 0.24

Iron 45 to 60

Steel 45 to 60

Copper 300 to 400

Fields of Application
Hot and cold water supplying pipes .

Sanitary lines.

Water purifying / Pharmaceutical plants for clean water.

Lines for conveying liquid food products.

Industrial systems like conveying compressed air pressure, aggressive fluids like acids,alkaline solutions,
effluent and sewage disposals for industries like textile, sugar, paper, food & pharma, dairies and
many chemical industries.

Pipes for Agriculture use.

Radiator heating pipes, Room heating system, Under floor heating pipes.

Chilled water circuit for refrigeration units.

Portable water pipe networks for cold and warm water installations i.e. in residential buildings,
hospitals, hotels, office and school buildings, ship buildings etc.

Pipe networks for rainwater utilization systems.

10
 Precautions

PP-R Pipes - Precautions

Transport & Handling
The products should be handled with normal care. Pipes and fittings with imperfections
should not be installed.

Exposure to UV Rays
It is recommended to do some protective outer layer/ outer coating / avoid direct sun light exposures.

Bending
Large bends can be obtained by cold forming. If the bend radius is shorter than 8 times the dia of
the pipe, it is recommended to heat up the part concerned by means of a hot air blower.

Threaded Joints
To ensure tightness, Teflon or similar products can be used.

Welding
Only chemically similar materials are supposed to be welded. Thus Polyethylene and polypropylene
should not be welded. For the same material, the products to be welded should have approximately
the same fusion index.

Support
The PP-R pipes are not self-contained so it is necessary to support them at specific distances.

Pipe Cutting
Cuttings should be carried out by using tools which ensure a clean cut free from burrs and
perpendicular to the axis.

Low Temperatures
At temperatures below -5 deg C, following precautions should be taken:

- Pay attention when cutting the pipe.

- Check the cut made.
- Avoid impact and excessive strains.
- Not to make elbows with vary narrow radius.

In presence of cold draughts, welding must be carried out in protected areas, to avoid a quick
cooling of the surfaces.

11
 Analysis & Properties

Indoor Hot & cold water Plumbing pipe & fittings Pipe selection chart
The table lists the permissible working pressure for pipes with different pressure class under specific temperature
and work life. Under normal work pressure and condition, the life of EUROAQUA PPR – Pipe system can reach 50
years at least.

PW10 / SDR 11 PW 16 / SDR 7.4 PW 20 / SDR 6 PW 25 / SDR 5

Temp OC
Mpa Kg/cm2 Mpa Kg/cm2 Mpa Kg/cm2 Mpa Kg/cm2

10 1.91 19.10 3.02 30.20 3.80 38.00 4.78 47.80

20 1.63 16.30 2.58 25.80 3.24 32.40 4.09 40.90
30 1.37 13.70 2.17 21.70 2.73 27.30 3.44 34.40
40 1.15 11.50 1.84 18.40 2.30 23.00 2.90 29.00
50 0.98 9.80 1.55 15.50 1.95 19.50 2.46 24.60
60 0.82 8.20 1.28 12.80 1.62 16.20 2.04 20.40
70 0.62 6.20 0.98 9.80 1.23 12.30 1.55 15.50
80 0.39 3.90 0.65 6.50 0.77 7.70 0.98 9.80
95 0.27 2.70 0.41 4.10 0.52 5.20 0.65 6.50

PP-R vs CPVC
Property PP-R CPVC

Impact Strength 1.1 - 14.0 1.0 - 5.6

Vicat Softening Temp CO
130 110
Maximum Safe Working Temp OC 95 80
Friction Factor Very Low Low
Water Absorption (%) Maximum 0.03 0.15
Specific Gravity gms/cm3 0.6 1.49 - 1.58
Chemical Resistance Very High Average
Hygienic Property Very Good Average
Service Life-Years More than 50 years 30 - 40
Reliability Very Good Good
Jointing Method Simple Heat Fusion Special Solvent Chemical
Jointing Skill Very Simple & can be Needs Special Attention
done by Unskilled Labour & Skilled Labour
Jointing Strength Through Homogenity Surface Homogenity
Jointing Time Few Seconds Few Minutes
Jointing Life Commissioning Immediate 24 Hours

Cost Analysis and Properties

Properties PP-R Steel GI Copper CPVC

Service Life Guarantee (Years) >50 <15 >25 <30 <50

Corrosion/Abrasion Resistance Excellent Poor Poor Poor Very Resistance
Easiness in Fittings Very Easy Difficult Difficult Difficult Easy
Laying (Easiest: 100-Hardest: 0) 100 25 25 40 75
Inner Surface Smoothness Excellent Smooth Smooth Rough Smooth
Pipe/Fitting Cost Cheap Expensive Expensive Cheap Expensive
Chemical Resistance Excellent Cumbersome Cumbersome Cumbersome Good
Jointing Reliability (Max: 100-Min: 0) 100 0-80 0-80 0-50 0-80
Easiness in Repair & Maintenance Very Easy Cumbersome Cumbersome Cumbersome Easy 12