Professional Documents
Culture Documents
E136457 - EN - 0 Endress 110
E136457 - EN - 0 Endress 110
Notes on printing All descriptions, technical details and illustrations refer to the version of the gen-
erator for printing.
We reserve the right to make modifications in terms of ongoing technical devel-
opment. This operating manual does not include technical modifications that oc-
curred after printing.
The colours in this operating manual do not always comply completely with the
actual designs due to technical printing reasons.
2
Table of Contents
1 Directories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.1 Welcome to ENDRESS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.2 Your product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.2.1 A device description and intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.2.2 Foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3 Scope of delivery of your generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.4 Labels on the generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7.1 Transporting and preparing your generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
7.2 Refuelling your generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.3 Starting the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.4 Low load diesel engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
7.5 Turning off your power generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.6 Turn off your generator in the event of an EMERGENCY . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.7 Connection of power consuming equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
7.8 Residual current circuit breaker (RCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3
9 Optional fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
9.1 Powerlock-Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
9.2 Dummy load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
9.3 External battery charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
10.1 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
10.2 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
10.3 Starter battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
10.3.1 Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
10.4 Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
10.4.1 Changing the engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
10.5 Checking the coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
11 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
12 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
13 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4
Directories
1 Directories
1.1 List of illustrations
5
About this manual
NOTICE!
The complete documentation is an integral part of the device and you must
adhere to it.
► All of the integral parts of the documentation must always be accessible to
the operating personnel and they should be kept with the device.
6
About this manual
DANGER!
Electrical voltage
Risk of suffering potentially deadly electrocution by touching live parts
► Only use undamaged connecting lines
► Avoid all damp / wetness when connecting consumers
► Never operate the power generator with an opened control panel
The standard mentioned classifies the safety risks according to different risk po-
tentials. To understand and avoid dangers to one’s health and even life, please
be sure to read the explanations given in Chapter 4.1 .
Safety symbols
These warning notices are usually used in a safety symbol which also emphasis-
es the type of danger; see next example. A list of the safety symbols used in this
operating manual can be found in Chapter Fig. 3-1 . The safety symbols never
stand alone.
NOTICE!
Use of wrong or outdated fuel damages or destroys the engine.
► Only use released diesel fuel.
► Observe the shelf life of the fuel according to the supplier.
► Observe the Operating manual from the engine manufacturer
7
About this manual
Results of the action which should be achieved after performing the sequence of
action.
Additional notices for operation or for function of a unit are marked with the
adjacent symbol.
NOTICE!
The adjacent symbol is situated anywhere where the supplier documenta-
tion must be read and observed and refers to,
► appropriate information,
► tasks or
► action steps.
References to details and components in figures are made with blue bordered
position numbers in the text such as the example of CE signs on the type plate
demonstrates, see Fig. 3-1 .
8
Product identification
3 Product identification
3.1 Welcome to ENDRESS!
We are pleased that you have made the decision to purchase a ENDRESS
power generator. You have purchased a high-performance product into
which we have embodied decades of our experience and have integrated
many functions oriented on daily use. Through careful selection of high
quality components and materials in combination with the proverbial Swa-
bian engineering performance you have in your possession a device which
will operate reliably for many years, also under the hardest of operating
conditions.
9
Product identification
Your power generator has been designed for manual or automatic operation (re-
mote start) with one or more electrical consumers. To protect against electric
shock (i.e. current flowing through your body), automatic switch-off according to
DIN VDE 0100-551: 2017-02 is used as the protective separation measure. The
protective conductor system from the attached consumers will take over the
earthing function. The terminal strip (Fig. 6-4 ) is used for connecting a suitable
earth (e.g. an earthing stake). Proper is needed and it must be done by a quali-
fied electrician.
In “building supply” mode (see Chapter 8.2 , the power generator serves as an
emergency power supply for a stationary system through a flexible cable connec-
tion. For this, there is a separate CEE 400 V / 50 Hz socket with white colour
marking.
Your generator consists of an AC generator driven by a combustion engine that
is bolted onto it. This unit is mounted elastically inside a closed, sound-insulated
housing, and vibration dampers are used to ensure low vibration.
The unit generates AC (three-phase) current with a nominal voltage of 400 V at
50 Hz. More detailed technical data can be found in Chapter 14 . An integrated
voltage regulator ensures that the stability of the generated voltage is within the
nominal rotational speed range. Power is taken through a spray-water-protected
Schuko socket with nominal voltage of 230 V / 50 Hz 1~ or CEE sockets for 230
V / 50 Hz / 1~ or 400 V / 50 Hz / 3~ (see Fig. 6-4 ).
The generator is only to be used outdoors within the indicated voltage, output,
and nominal RPM ranges (see type plate).
The power generator must never be used for direct feed into other power distri-
bution systems (e.g. public power supply) or be used with other power generation
systems (e.g. other power generators).
The generator is not to be used in explosion-prone environments.
The generator is not to be used in environments where there is a risk of fire.
The generator must be operated according to the specifications in the technical
documentation.
Every inappropriate use or all activities on the generator that are not described
in this manual is prohibited misuse beyond the manufacturer’s legally defined
limits of liability.
10
Product identification
• software was modified or changes were made to the generator's factory set-
tings
• use of the generator by inadequately instructed operating personnel
Furthermore at all costs avoid the following Misuses:
• Never refuel the generator’s own tank when the engine is running. The vibra-
tions and strong exhaust streams during operation can lead to fuel spillage.
This leads to an increased risk of explosion and fire and therefore danger to
operating personnel, the environment and the device.
• Never refuel the generator’s own tank when it is hot. Overflowing fuel and ex-
haust fuel vapours can ignite on hot parts of the device.
• Never open the generator’s tank cover whilst it is running or if it is hot. Over-
flowing hot fuel and escaping fuel vapours can ignite on the device’s hot
parts.
• The generator is never to be connected up to another energy distribution sys-
tem (e.g. public power supply) or to other power generating systems (e.g.
other generators, solar plants, etc.). To start with this is usually not permitted
by . In both cases this will inevitably lead to severe damage and possibly also
severe injury.
• Never place the generator in explosion-prone environments. The individual
components of the generator are not designed to be EX-protected.
• Never operate the generator in rooms, narrow pits or vehicles. The combus-
tion exhaust gases contain poisonous substances including the odourless
but deadly gas carbon monoxide (CO) which, when breathed in, can accu-
mulate in cases of poor air circulation to reach deadly concentrations. Also a
lack of fresh air circulation leads to overheating and possible damage to the
generator right through to destruction.
• For the same reasons of risk, never divert exhaust gases for the purposes of
heating rooms or vehicles.
• Never clean the generator with the aid of a high pressure cleaner or a strong
jet of water.
• Never allow water to find its way inside the generator. Never pour water over
the generator and never clean it using a water hose or a high pressure clean-
er.
• Never operate the generator in any area where it could be flooded by high
water or any other events. The device's protection class (see Chapter 14 )
allows operation with spray water, however not in the case of floods.
11
Product identification
Item Name
12
Product identification
13
Product identification
Mandatory sign
Read the operating manual
before starting up
Note
Operate the power genera-
tor only with the mainte-
nance hatches closed.
Note
Crane loading lug
Example of maximum de-
vice weight
Note
Noise emissions
Warning
Burn hazard
Hot surfaces
Type plate
Example:
Note
2-way fuel valve
External tank
Internal tank
Note
Fuel quality
and tank contents
Prohibition signs
No smoking!
Open flame prohibited!
14
Product identification
POWERLOCK sticker
Open, connect and discon-
nect only when de-ener-
gized.
DGUV instruction on
Generators
of Version C
Death hazard
Live parts when opening the
cover
Warning symbols
Dangerous voltage
For electricians only
Warning notices
Do not use starting aids!
Explosion hazard
15
For your safety
16
For your safety
17
For your safety
DANGER!
Mortal danger due to an electric shock if live parts are touched.
► Never operate the device if it is in a damaged condition.
► Never operate the electrical consumers and connecting cable (power con-
suming equipment) in a damaged condition.
► Never feed directly into existing networks that are already connected to a
power source (e.g. power supplier, solar plant, etc.).
► Never operate the device with wet hands.
Most injuries and equipment damage can be avoided if all instructions given in
this manual and all instructions attached to the device are followed.
The Generators must not be modified in any way, not even temporarily. This pose
a death hazard to operating and deployed personnel and damage to the gener-
ator and the consumers being used.
Operating company and Operating personnel are to use the Generators only ac-
cording to regulations contained in the entire technical documentation (hereinaf-
ter referred to as appropriate use).
Every instance of inappropriate use and all activities on the Generators that are
not described in this manual are prohibited misuse beyond the legally defined
limits of the manufacturer’s liability. In return all claims for damages and warranty
claims against ENDRESS-Elektrogerätebau GmbH that are associated with mis-
use are null and void.
18
For your safety
four different danger levels in order to be able to reliably assess the dan-
gers associated with the individual operating states and action steps when
reading the operating manual.
DANGER!
DANGER describes a danger which represents a high level of risk,which
can lead to death or severe injuries,when not avoided.
► The individual points provide instructions and
► notices as aids to avoid the danger
► or to reduce the risk to an acceptable level.
WARNING!
WARNING describes a danger which represents a medium level of
risk,which can lead to death or severe injuries,when not avoided.
► The individual points provide instructions and
► notices as aids to avoid the danger
► or to reduce the risk to an acceptable level.
CAUTION!
CAUTION describes a danger which represents a low level of risk,which
can lead to minor or medium level injurieswhen not avoided.
► The individual points provide instructions and
► notices as aids to avoid the danger
► or to reduce the risk to an acceptable level.
NOTICE!
ATTENTION! describes a situation or action that might result in damage to
equipment and/or malfunctions if it is not prevented.
► The individual points provide instructions and notices
► as an aid to avoid or prevent damage to equipment.
DANGER!
Mortal danger due to an electric shock if live parts are touched.
► Never operate the device if it is in a damaged condition.
► Never operate the electrical consumers and connecting cable (power con-
suming equipment) in a damaged condition.
► Never feed directly into existing networks that are already connected to a
power source (e.g. power supplier, solar plant, etc.).
► Never operate the device with wet hands.
19
For your safety
DANGER!
Engine exhaust gases contain poisonous and partially invisible gases such
as carbon monoxide (CO) and carbon dioxide (CO2).
Risk of death due to poisoning or asphyxiation.
► Ensure that there is good ventilation during the whole period of operation.
► Only operate the generator in the open.
► Never direct the exhaust gases into rooms or pits.
DANGER!
Danger of severe or mortal injuries being incurred from falling loads.
► Never stand under or close to a suspended load, also not to provide assis-
tance.
► Ensure that there is no person in the area of swivel of the lifting device.
► Use all suitable measures to prevent the suspended load from swaying.
DANGER!
Leaking engine oil and fuel can burn or explode.
A risk of suffering severe even deadly burns.
► Prevent engine oil or fuel from leaking out.
► Never open the tank cover during operation or when it is hot.
► Remove leaked operating fluids immediately and appropriately.
► Never use an additional starting aid.
► Smoking, naked flames and sparks are forbidden.
DANGER!
Hot parts can ignite flammable and explosive materials.
A risk of suffering severe even deadly burns.
► Never operate the generator in the vicinity of combustible or flammable ma-
terials.
► Never operate the generator in an environment prone to an explosion.
WARNING!
There is a risk of explosion and fire in the case of inappropriate handling
and spark development when working with the battery.
Danger from spraying sulphuric acid. Danger of suffering severe even deadly
burns and chemical burns. Danger of being blinded.
► Never lay electrically conductive parts on the starter battery.
► Flames, sparks, an open light and smoking are prohibited.
► Avoid sparks when handling cables and electrical devices, as well as electro-
static discharge.
► Avoid short-circuits.
► Wear acid-resistant protective clothing.
20
For your safety
WARNING!
Escaping corrosive acid fumes or sulphuric acid during and after the
charging process. A risk of suffering severe or even deadly burns.
► Only work with acid-resistant protective equipment.
► Clean surfaces covered in acid immediately using adequate amounts of wa-
ter.
► Only charge the starter battery in a well ventilated environment.
CAUTION!
Certain surfaces on the device can get very hot whilst it is running.
Risk of burns
► Never touch any engine parts (in particular the exhaust system) for a few min-
utes after ceasing operation.
► Always leave hot engine parts to cool down before touching them.
CAUTION!
A high device weight. Risk of crushing from improper handling during op-
eration or transport.
► Only lift the generator with the aid of all handles provided or by using a suit-
able hoist.
► During transport on vehicles, ensure that there is the prescribed load secur-
ing in place.
► With it in a raised condition, never come close to or stand under the genera-
tor.
NOTICE!
Leaking engine oil and operating fluids can contaminate the soil and
groundwater.
► Ensure that the generator is transported horizontally and mounted.
► Make all efforts, at all costs, to prevent escaping of operating fluids.
► Dispose of contaminated soil immediately and according to regulations.
NOTICE!
Use of wrong or outdated fuel damages or destroys the engine.
► Only use the fuel displayed on the sign (Tab. 3-1 ).
► Observe the possibly enclosed documentation for the fuel release of the en-
gine manufacturer
► Observe the shelf life of the fuel according to the supplier.
► Observe the engine operating manual.
21
For your safety
NOTICE!
Excessive heat or moisture can destroy the device.
► Always ensure that there is a good supply of air and heat removal.
► Never operate the generator in rooms or narrow pits.
► Never clean the device with the aid of a strong jet of water or high pressure
cleaner.
► Never allow water to find its way inside the generator.
22
For your safety
23
For your safety
Service and maintenance Within the outer limits of the device when
switched on Generators
24
Checking the electrical safety
On-site operation
earthing The "on-site operation" mode (see Chapter 8.2.1 ), has been designed for man-
ual or automatic (remote start) operation with one or more electrical consumers.
To protect against electric shock (current flow through your body), the protective
separation measure with equipotential bonding according to DIN VDE 0100-551:
2017-02 is used. The protective conductor system of the attached consumer
equipment takes over the function of the potential equalization device. The ter-
minal (Fig. 6-4 ) is connected with this Potential equalization device connected.
An earthing device is not needed in the "on-site operation" mode.
Your Generators corresponds to a Version A generator according to DGUV Infor-
mation 032-203 issued in May 2016 when it is in “on-site operation" mode. A cor-
responding marking can be found on the device (see Fig. 3-3 ):
We strongly recommend that you also comply with the requirements of DGUV In-
formation 203-032 for other purposes.
DANGER!
Dangerous electrical voltages will be present if several consumables are
connected up without a working personal safety device.
Mortal danger from electrocution
► Never operate multiple consumables from the Generators without additional
RCDs (residual current circuit breaker) for the second and each additional
consumable.
► Check the personal protection according to the check intervals given in Tab.
5-1 .
25
Checking the electrical safety
In addition to the details given above, the electrical safety of the Generators is to
be checked by a qualified electrician at regular intervals. The periods between
testing must be established in such a way that the Generators and all work equip-
ment to be connected can, based on current general knowledge, operational ex-
perience or specific evidence, be safe to use in the period between the two
inspections. (Examples in TRBS 1201, implementation instructions for §5 of
BGV/GUV-V A3, BGI 594, BGI 608, Appendix 2, recommendation of BGI/GUV-I
5090 “Repeated testing of mobile electrical equipment“).
NOTICE!
The operator is responsible for defining and adhering to the test intervals
. Above all one must ensure observance of the respectively valid national
regulations.
This responsibility also extends to any additional equipment installed in
conjunction with the device.
First start-up at the op- • See Chapter 7 and follow the operating manual in the Operating
erating location supplier documentation. personnel
• Visual inspection for externally visible defects such as
transport damage.
Start-up on a daily basis • See Chapter 7.3 and follow the operating manual in the Operating
supplier documentation. personnel
• Visual inspection for externally visible defects (such as
damaged insulation, connectors, cable; leaks, noise)
• If the Generators is fitted with insulation monitoring and/
or an RCD, the operating personnel must run functional
tests on the safety equipment (see Chapter 7.8 ). The
operating personnel must be trained to do this.
Retest no later than • According to BGI/GUV-I 5090 “Repeated testing of mo- Qualified
once every six months bile electrical equipment“) electrician
• Sample test report according to
DGUV information 203-032 *)
26
Description of the device
27
Description of the device
Pre-filter
28
Description of the device
29
Description of the device
Fig. 6-4 Components for operating panel and external switch box
Control module E-MCS 7.0 Test button for 300 mA differential cur-
rent release
Circuit breaker 1-pin RCD (30 mA) for RCD (residual current circuit breaker)
socket 30 mA for sockets
IT/IN version: *active only during on-site operation **active only during with building supply
30
Description of the device
NOTES
31
Commissioning
7 Commissioning
The following chapter explains the basic procedure for initial or repeated
generator start-ups in “direct supply" mode. Perform the following de-
scribed steps when you put your generator into operation for the first time
or again after transport.
NOTICE!
For start-up and operation of a Generators on building and assembly sites,
Deutsche Gesetzliche Unfallversicherung (DGUV) in DGUV Information
203-032, the May 2016 edition, requires observance of special protective
measures and behaviour regulations.
Be sure to refer to the following section for a summary of this DGUV infor-
mation. It supplements the operating manual for this special application.
We also urgently advise observance of relevant DGUV information under
comparable operating conditions.
We recommend that you read DGUV Information 203-032 before starting the ini-
tial commissioning. When in doubt, consult a qualified electrician.
32
Commissioning
33
Commissioning
DANGER!
Danger of severe or mortal injuries being incurred from falling loads.
► Never stand under or close to a suspended load, also not to provide assis-
tance.
► Ensure that there is no person in the area of swivel of the lifting device.
► Use all suitable measures to prevent the suspended load from swaying.
NOTICE!
Leaking engine oil and operating fluids can contaminate the soil and
groundwater.
► Ensure that the generator is transported horizontally and mounted.
► Make all efforts, at all costs, to prevent escaping of operating fluids.
► Dispose of contaminated soil immediately and according to regulations.
Transporting by lift- 1. Align the lifting forks (e.g. forklift) with the position of the forklift pockets Fig.
ing forks 6-3 off.
2. Insert the lifting forks as far as possible because of the machine’s heavy
weight.
3. Raise the power generator slowly and evenly.
4. Move the power generator slowly into its place of use.
5. Lower the device slowly and evenly.
6. Remove the lifting forks.
The unit has been transported and positioned at its work site.
Transport by crane 1. Screw the included crane lugs onto the top of the power generator (if they are
not already mounted).
2. To the crane loading lugs, fasten a lifting mechanism approved for the high
device weight.
3. Secure the lifting mechanism against falling out.
4. Raise the power generator slowly and evenly.
5. Move the power generator slowly into its place of use.
6. Lower the device slowly and evenly.
34
Commissioning
DANGER!
Leaking engine oil and fuel can burn or explode.
A risk of suffering severe even deadly burns.
► Prevent engine oil or fuel from leaking out.
► Never open the tank cover during operation or when it is hot.
► Remove leaked operating fluids immediately and appropriately.
► Never use an additional starting aid.
► Smoking, naked flames and sparks are forbidden.
NOTICE!
Leaking fuel can contaminate soil and groundwater.
► Take note of the residual quantity in the tank and its maximum filling capacity.
► Always bear in mind that the fuel gauge reacts only after a time delay.
► Fill the tank to a maximum of 95%.
► Always use a filling aid (e.g. funnel).
NOTICE!
Use of wrong or outdated fuel damages or destroys the engine.
► Only use the fuel displayed on the sign (Tab. 3-1 ).
► Observe the possibly enclosed documentation for the fuel release of the en-
gine manufacturer
► Observe the shelf life of the fuel according to the supplier.
► Observe the engine operating manual.
Refuelling the gen- 1. Put the Fuel tap in “INTERNAL TANK” position.
erator
2. Screw off the tank cover (Fig. 6-2 ).
3. Insert filler aid into the filler neck.
4. Fill with fuel slowly and evenly.
5. Observe the tank gauge (Fig. 6-2 ), so as not to overfill the tank.
6. Remove the filler nozzle.
7. Reinstall the tank cover.
The generator is now refuelled.
35
Commissioning
DANGER!
Leaking engine oil and fuel can burn or explode.
A risk of suffering severe even deadly burns.
► Prevent engine oil or fuel from leaking out.
► Never open the tank cover during operation or when it is hot.
► Remove leaked operating fluids immediately and appropriately.
► Never use an additional starting aid.
► Smoking, naked flames and sparks are forbidden.
36
Commissioning
DANGER!
Engine exhaust gases contain poisonous and partially invisible gases such
as carbon monoxide (CO) and carbon dioxide (CO2).
Risk of death due to poisoning or asphyxiation.
► Ensure that there is good ventilation during the whole period of operation.
► Only operate the generator in the open.
► Never direct the exhaust gases into rooms or pits.
Starting the engine 1. Turn the selection switch in position 2 “on-site operation” (IT/IN version
only).
2. Turn the controller’s switch into the “ON" position.
The control module's display will come on and the controller will run up.
3. Wait until the start screen is displayed (see Fig. 8-4 ).
4. Set up "Manual" mode on the display by pressing the mode button (right ar-
row) once.
5. Press the “Start” button once.
The engine will start up after the preheating phase.
The engine has started.
The green control LED shows you whether the Generators is ready.
Familiarize yourself with the complete operating procedure for the E-MCS 7.0
control module before initial commissioning of the power generator, see Chapter
8.1 .
NOTICE!
Do not apply load to the generator immediately after a cold start.
► Allow the generator engine to warm up for a few minutes before switching on
a load when the generator has not been operating for more than eight hours
(or for very low external temperatures).
NOTICE!
Damage to the drive motor or other components in the generator that were
caused by low load operation that is contrary to our recommendations (see
below) and/or those of the engine manufacturer will void any warranty or
liability claims.
37
Commissioning
NOTICE!
Avoid, as far as possible, short-term operation or operation without a load
or with a basic load that is too low. Follow these recommendations if the
engine manufacturer does not provide detailed information or he provides
different information:
► Run your power generator at a minimum of 30% - 40% of the rated output
(see Technical Data).
► Avoid short-term operations where the engine does not reach its operating
temperature.
► Run the engine under maximum load for at least one hour at regular inter-
vals (monthly).
► Take note of the instructions provided by the engine manufacturer
CAUTION!
The EMERGENCY-STOP smash button is only to be used in the event of a
dangerous situation arising in an emergency.
Risk of injuries if consumers are suddenly switch off.
► Always switch off the generator normally as described in Chapter 7.5 .
Conditions It must always be possible to actuate the EMERGENCY STOP switch without
any preconditions. Ensure that the EMERGENCY STOP switch is easily acces-
sible at all times.
EMERGENCY STOP 1. Push down or hit the red EMERGENCY STOP button.
The engine will stop.
38
Commissioning
The Generators is now ready for operation again and can be restarted, see
Chapter 7.3 .
39
Commissioning
DANGER!
Mortal danger due to an electric shock if live parts are touched.
► Never operate the device if it is in a damaged condition.
► Never operate the electrical consumers and connecting cable (power con-
suming equipment) in a damaged condition.
► Never feed directly into existing networks that are already connected to a
power source (e.g. power supplier, solar plant, etc.).
► Never operate the device with wet hands.
DANGER!
There will be no RCD personal protection during operation if the earthing
of the Generators is faulty.
Mortal danger from electrocution
► The use of an RCD (FI circuit breaker) for personal protection requires proper
earthing of the Generators and this must be undertaken by a qualified elec-
trician before the initial commissioning.
► The effectiveness of this protective measure should be regularly checked by
an electrician.
► Check the personal protection according to the check intervals given in Tab.
5-1 .
You can connect consumers with Schuko or CEE plugs to the following sockets:
40
Commissioning
41
Commissioning
NOTICE!
If the control module display shows the home screen (also see Chapter 8.1
), you can read the power of the operated consumers from the representa-
tion.
42
Commissioning
It is essential to observe the regulations and safety instructions of the DGUV in-
formation 203-032 mentioned in order to achieve protection for all people work-
ing in the connected distributor network.
We strongly recommend that you also comply with the requirements of DGUV In-
formation 203-032 for other purposes.
DANGER!
There will be no RCD personal protection during operation if the earthing
of the Generators is faulty.
Mortal danger from electrocution
► The use of an RCD (FI circuit breaker) for personal protection requires proper
earthing of the Generators and this must be undertaken by a qualified elec-
trician before the initial commissioning.
► The effectiveness of this protective measure should be regularly checked by
an electrician.
► Check the personal protection according to the check intervals given in Tab.
5-1 .
The operating personnel must press the test button on the residual current pro-
tection device (RCD) ( ) before every start to check the mechanical release
function.
43
Commissioning
Symbol Meaning
The device has been tested in compliance with DIN VDE 0100-551.
1. Move the circuit breaker back into POS I to be able to operate consumers
from the generator again.
44
Commissioning
Symbol Meaning
The device has been tested in compliance with DIN VDE 0100-551.
1. Move the circuit breaker back into POS I to be able to operate consumers
from the generator again.
In “building supply” mode, the white feed socket (Fig. 7-3 Connecting consum-
ers) is secured against overload and short circuit by the main switch. The inte-
grated differential current release is only for protecting the system. Due to its
electrical design, it offers NO PERSONAL PROTECTION! For this, be sure to
follow the instructions in Chapter 8.2 .
45
The device in-use
NOTICE!
Automatic grid switching is deactivated in the “ “ control mode.
The power generator will not start if the power supply has failed.
► Use only the “ “ control mode for temporary purposes and only if starting
the Generators must be prevented.
► After you have finished accessing the unit, you must ensure that the control
module is back in the “ “ mode.
NOTICE!
Automatic grid switching is deactivated in the “ “ control mode.
The power generator will not start if the power supply has failed.
► Only use the manual control mode for temporary purposes or if automatic
mains switching is not needed.
► After you have finished accessing the unit, you must ensure that the control
module is back in the “ “ mode.
46
The device in-use
DANGER!
Dangerous electrical voltage is still present even when the power genera-
tor is switched off
Mortal danger from electric shock if live parts are touched.
► Access only for electricians in areas marked with an adjacent warning sym-
bol.
► Maintenance on the generator is only to be done after an electrician has
switched off the power generator and it is completely voltage-free.
47
The device in-use
START ENGINE Press this button to start the power generator if control
mode is selected (also see )
SWITCH OFF ENGINE Press this button oncein control mode and
the control module will start the power generator’s cool-down phase, and
it will be switched off afterwards. If this button is pressed for a 2nd time,
then the control module will skip the cool-down phase and the power gen-
erator will be switched off immediately (NOT RECOMMENDED!).
RESETTING THE HORN Press this button to deactivate the horn output
without acknowledging the alarm.
MENU SELECTION
This function can only be enabled by service personnel.
ENTER BUTTON
Use this button to confirm or quit editing a setting.
48
The device in-use
Item Description
GENERATOR STATUS DISPLAY There are two statuses: Unit OK (display is green), and
Unit Fault (display is red). The green LED lights up if voltage from the generator is present
and the voltage parameters are within the limit values. After the button is pressed (FAULT
RESET), it starts to glow continuously (if an alarm is still active) or goes out (if no alarm is
still active).
LOAD The green LED lights up if there is voltage present from the generator and the mea-
sured parameters lie within the limit values.
GRID STATUS DISPLAY There are two statuses: Grid OK (display is green), and Grid Fault
(display is red). The green LED lights up if voltage from the grid is present and the voltage
parameters are within the limit values. After the button is pressed (FAULT RESET), it
starts to glow continuously (if an alarm is still active) or goes out (if no alarm is still active).
alarm list If an alarm is triggered, the alarm list will be displayed on the screen and you
should select the entry that is preceded by an *. Acknowledge the alarms as fol-
lows:
1. If there are several entries present should use the arrow keys to select the
entry that you want.
2. Press the button to acknowledge the alarm.
The * character will disappear.
The entry will only disappear after the error has been eliminated.
49
The device in-use
50
The device in-use
NOTICE!
Press the operating mode selection switch (Fig. 6-4 ) ONLY when the power
generator is not running!
► The correct operating mode (building supply or on-site operation) must be
selected before you start the generator.
NOTICE!
Insulation monitoring must be always be checked before starting your dai-
ly work in "Direct supply" mode.
► Always follow the working steps described in Chapter 8.3 BEFORE you con-
nect up consumables or make cable connections to the sockets.
Follow the working steps for starting the generator described in Chapter 7.3 .
Follow the work steps for connecting consumers described in Chapter 7.7 .
NOTICE!
For further steps it is assumed that the building is equipped with an emer-
gency power supply, which was installed by a specialist company under
the supervision of an electrician and that this was implemented in compli-
ance with VDE 0100 Part 551 and VDN.
DANGER!
There is NO PERSONAL PROTECTION on the generator's side when using
the power supply socket as no RCD (residual current circuit breaker) is in-
stalled!
Mortal danger from electrocution
► Installation and commissioning is only to be undertaken by a qualified elec-
trician
► Personal protection (RCD) must be ensured on-site.
► Check the personal protection according to the check intervals given in Tab.
5-1 .
51
The device in-use
The supply into the stationary system is through a flexible connection line
(H07RN-F or comparable) in the supply distributor installed on-site through the
CEE power socket (Fig. 7-3 with white colour marking). All other sockets are not
usable in this operating mode.
Ensure that the flexible connection line is suitable for the selected operating con-
ditions and power output requirements.
Conditions The following requirements must be met:
Generator is ready for operation.
The selection switch for the supply distributor is in the "Network" or "0" posi-
tion.
WARNING!
Danger from machines suddenly starting up.
Risk of severe or even mortal injuries.
► You must ensure that all consumers in the stationary system's distribution
network are switched off or disconnected from the network BEFORE you
switch the supply distributor over to emergency power.
► Take note of the instructions in the supply distributor's operating manual.
NOTICE!
Ensure that there is a clockwise rotating field applied to the feed distributor
at the sides of the emergency power infeed. The rotational field must be
checked by a qualified electrician if there is no appropriate direction of ro-
tation indicator on the supply distributor, (see Fig. 8-5 ).
Create the power Proceed as follows to create a power feed connection between the generator and
feed connection the on-site installed feed distributor:
1. Connect the flexible connection cable to the CEE socket with white colour
code Fig. 7-3 .
2. Connect the flexible connection line with the power socket to the on-site in-
stalled feed distributor.
3. Use the selection switch to choose the “building supply" operating mode Fig.
6-4 .
4. Start the generator, see Chapter 7.3 .
5. Set the selection switch on the supply distributor to “emergency power" posi-
tion.
The emergency power supply is created.
The stationary system is fed by the generator.
52
The device in-use
53
The device in-use
WARNING!
Change in the hazardous situation when using the insulation monitoring
option.
Electric shock hazard if consumers are connected wrong
► If you have selected the “insulation monitoring” option, your power generator
becomes a Version A device (also see Fig. 3-3 ).
► Always follow the instructions from the DGUV for Version A power generators
(see infographic Fig. 7-1 and Chapter 7.7 ).
NOTICE!
The operating personnel must check the function before every start-up by
pressing the insulation monitoring test button (see Chapter 5 Checking the
electrical safety as well).
54
The device in-use
55
The device in-use
If an insulation fault exists and the unit was previously OK when tested without a
device connected (see above), the insulation fault has been caused by the de-
vice.
1. Use its operating switch to switch off the consumable.
2. Disconnect the consumer from the generator's socket.
3. Press the button to reset the horn.
4. Press the reset button to reset the insulation monitoring system.
5. Move the line circuit breaker into POS I.
Your generator is ready to use again.
WARNING!
Risk of touching surfaces that are live due to faulty insulation.
Danger of electric shock if a second insulation fault occurs.
► The relevant consumable is not to be used any more after an insulation fault
has been determined.
► Secure the defective consumable effectively against reuse by third parties.
► Replace the consumer or have it repaired by a qualified electrician.
56
The device in-use
DANGER!
Fire and explosion hazard from leaking fuel
Risk of severe to deadly burns.
► Prevent fuel from leaking.
► Keep the refuelling device’s fuel cannister firmly closed.
► When changing the fuel cannister, stay as far away as possible from the pow-
er generator.
► Remove unneeded fuel cannisters from the power generator’s work area im-
mediately.
► Smoking, naked flames and sparks are forbidden.
57
The device in-use
NOTICE!
When the lever of the 2-way fuel tap is in “OUTSIDE” position with the en-
gine running, without the refuelling device connected, air can get into the
engine’s fuel system.
The drive engine shuts off for lack of fuel.
► Do not put the 2-way fuel tap into “OUTSIDE” position until the refuelling de-
vice is securely connected.
WARNING!
Beware of machines starting in automatic mode.
Risk of severe injury or death.
► Do not make the remote start connection unless the power generator is com-
pletely ready to operate and all maintenance covers and hoods are closed.
► Only then, start the controls in automatic mode.
► Take suitable measures to make nearby operating personnel aware of the
automatic operation.
NOTICE!
Important information in the documentation for the additional components.
► Always observe the further instructions and handling guidelines in the docu-
mentation for the external component or installation.
58
The device in-use
Setting up the re- Do as follows to operate the power generator from the remote starting de-
mote start connec- vice:
tion
NOTICE!
Further steps for starting and stopping the power generator are in the op-
erating manual for the external component or installation.
NOTICE!
If the remote starting device is connected, the power generator CANNOT be
turned off from the control module (see Chapter 8.1 ). Use the EMERGENCY
STOP switch if an emergency occurs (see Chapter 7.6 ).
Disconnecting the Do as follows to disconnect the remote start connection remote control af-
remote start con- ter the generator has been switched off:
nection
1. Firmly press the locking bracket Fig. 8-8 toward the power generator.
2. Pull the HARTING® plug of the external connection cable out of the HART-
ING® socket.
3. Close the HARTING® socket’s safety cap Fig. 8-8 downward.
4. Pull the locking bracket Fig. 8-8 toward you to lock the safety cap.
The remote start connection is disconnected.
59
Optional fittings
9 Optional fittings
9.1 Powerlock-Box
The POWERLOCK BOX allows secure connection of powerful consumers
through individual cores with current strength up to 660 A. It therefore has
comparable output data to a traditional terminal strip, but it has the advan-
tage of tool-free connection without an electrical expert.
To connect single cores to the POWERLOCK BOX, it must be equipped with the
right power connectors.
WARNING!
Hot arcs can occur when connecting or disconnecting under voltage.
Burn or electric shock hazard.
► Always de-energize the POWERLOCK BOX before opening or closing the
cover.
► Always de-energize the POWERLOCK BOX before inserting or removing the
plugs.
60
Optional fittings
6. Then secure all locks by turning the lock with the square wrench anti-clock-
wise to the stop.
7. Switch the circuit breaker for the POWERLOCK BOX to position “1” or “ON”.
The consumer is securely connected and can be operated.
NOTICE!
If one of the plug connections or the lock cannot be locked, one of the pre-
vious plug connections has not been locked properly.
► Turn each plug connector to the stop before inserting the next one.
► Never turn the main switch back on before all plug connectors and the lock
have been properly locked.
To undo the POWERLOCK connection, perform the steps in reverse order. Be-
fore that, be sure to turn off the affected consumer and set the circuit breaker for
the POWERLOCK BOX to “0” or “OFF” position.
61
Optional fittings
WARNING!
Escaping corrosive acid fumes or sulphuric acid during and after the
charging process. A risk of suffering severe or even deadly burns.
► Only work with acid-resistant protective equipment.
► Clean surfaces covered in acid immediately using adequate amounts of wa-
ter.
► Only charge the starter battery in a well ventilated environment.
WARNING!
During the charging process, never undo the cable connections to the
starter battery. Before you start the power generator, you must end the
charging process and let the starter battery rest with good ventilation for
about 30 minutes.
62
Optional fittings
1. Turn the locking ring on the feed plug clockwise to the stop to remove the
plug’s cover.
2. Connect the feed plug using a commercially available Schuko connection ca-
ble to an existing 230 V AC network.
The The battery charger turns on automatically.
The starter battery is charged.
NOTICE!
The battery charger automatically transitions to charge retention when the
set end-of-discharge voltage is reached. When the charging system is in-
tact, overcharging is not possible, and the charge connection to the Gen-
erators can remain until next use.
63
Maintenance
10 Maintenance
Generators maintenance is described in this section. It may only be per-
formed by qualified specialist personnel.
Maintenance and repair which is neither described in this operating manual
nor in the possibly also delivered operating and maintenance instructions
may only be undertaken by authorized service personnel from the manu-
facturer.
NOTICE!
Always follow the accompanying operating and maintenance manual pro-
vided by the engine manufacturer doing maintenance on the drive engine.
DANGER!
Mortal danger from unintentional generator start up.
Danger of burns and being caught by rotating parts.
► Before accessing the generator you must switch it off and secure it so that
unintentional starting of the machine is prevented under all circumstances.
(see Chapter 8.1 as well).
CAUTION!
Certain surfaces on the device can get very hot whilst it is running.
Risk of burns
► Never touch any engine parts (in particular the exhaust system) for a few min-
utes after ceasing operation.
► Always leave hot engine parts to cool down before touching them.
NOTICE!
Also always read about the checking and maintenance work which con-
cerns the electrical safety of the generators in the chapter “Checking the
electrical safety“.
64
Maintenance
WARNING!
There is a risk of explosion and fire in the case of inappropriate handling
and spark development when working with the battery.
Danger from spraying sulphuric acid. Danger of suffering severe even deadly
burns and chemical burns. Danger of being blinded.
► Never lay electrically conductive parts on the starter battery.
► Flames, sparks, an open light and smoking are prohibited.
► Avoid sparks when handling cables and electrical devices, as well as electro-
static discharge.
► Avoid short-circuits.
► Wear acid-resistant protective clothing.
65
Maintenance
4. Undo both fastening nuts and remove the battery’s holding bracket. Fig.
10-1
5. Remove the battery from the power generator.
The starter battery is now removed.
6. Prepare a new starter battery (follow the battery manufacturer’s instructions).
7. Place the starter battery in the battery compartment.
8. Use the retaining bracket to secure the starter battery in placeFig. 10-1 .
9. FIRST attach the positive cable Fig. 10-1 to the positive pole of the battery
and then pull the red terminal protection cap over the terminal, if neces-
sary.
10. LAST attach the negative cable Fig. 10-1 to the negative terminal of the bat-
tery and then pull the terminal protection cap over the terminal, if neces-
sary.
11. Turn the battery disconnection switch to ON (position Fig. 10-1 )
The starter battery has been replaced. The generator can now be started.
NOTICE!
Leaking engine oil contaminates the soil and groundwater.
► Use a suitable oil catching receptacle.
► Old oil is a special waste and may only be disposed of over suitably qualified
collection points.
CAUTION!
The engine and operating equipment on the generator can get very hot
while running.
Risk of burns
► Never touch any engine parts (in particular the exhaust system) for a few min-
utes after ceasing operation.
► Allow the engine to cool off for at least five minutes before changing or check-
ing the engine oil.
66
Maintenance
To suction out used oil, you also need an oil-resistant hose whose diameter cor-
responds to the pump opening (see - ) a suitable oil collection pan (not included
with delivery).Below, only the procedures that differ from the engine operating
manual are explained.
NOTICE!
The other procedures for changing the engine oil correspond with the de-
tails given in the engine's operating and maintenance instructions. Take
note of the other maintenance and disposal of operating equipment in-
structions that can be found there.
67
Maintenance
NOTICE!
Follow the engine’s operating and maintenance manual for all work on the
cooling system.
In deviation from this, follow these instructions:
► Check the coolant level only from the surge tank (Fig. Fig. 10-3 ) near the ra-
diator. The fluid level should always be between the Maximum and Mini-
mum marks.
► If the tank is empty, the cooling system must be ventilated!
CAUTION!
Hot surfaces and hot, pressurized fluid. Burn hazard.
► Never open the radiator cap when the engine is running or is hot.
► Before opening the radiator cap, let the engine cool down.
► Open the radiator cap slowly, so that the overpressure in the tank can dissi-
pate slowly.
68
Storage
11 Storage
It is important to store the device at a suitable storage location as soon as your
generator is no longer being used.
• The storage location must be roofed and must not be subjected to standing
water, aggressive vapours or soiling as well as major accumulation of dust.
• Protect your device with a cover made out of breathable material.
• Ensure that the storage temperature and air humidity lie within the specified
limits (see Technical data).
NOTICE!
Due to the limited shelf life of the different operating fluids, it is important
for decommissioning for more than one month that additional measures
for storage are taken. While doing this observe the instructions given in the
attached operating and maintenance instructions from the engine manu-
facturer.
69
Disposal
12 Disposal
Your device, which is an electrical or electronic device, is subject to European Di-
rective 2012/19/EU (“WEEE directive“) which is implemented in Germany in na-
tional law through the decree regulating the use of dangerous substances in
electrical and electronic equipment (ElektroStoffV). This regulates disposal and
use of recycling waste electrical equipment. The adjacent icon with a crossed-out
wastebasket on your device states that it must not be disposed of in the house-
hold waste at the end of its service life.
As a private end-user (a so-called b2c customer) there are free collecting points
(recycling centre) near you for electrical equipment as well as possible also other
collection points available for reuse of devices. The addresses can be obtained
from your city or communal authority. In as far as the old electrical and electronic
equipment contains personal data, you are responsible yourself for its deletion
before giving it back.
Pure b2b devices (devices which, for appropriate use, or exclusively are only
used the commercial area) must not be disposed of over public collecting points
in Germany and further EU countries. Speak to your authorised ENDRESS gen-
erator dealer about handing back your recycling waste electrical equipment. The
dealer is also your point of contact for any differing regulations on the respective
country of deployment. There are also possible agreements in the purchase con-
tract to observe.
Please observe the pertinent environmental protection regulations when dispos-
ing of the old oil. We recommend bringing the oil in a closed container to an old
oil collection centre for disposal. Never put used engine oil in the domestic waste.
Storage or introduction of old oil into nature is associated with very high fines.
An inappropriately disposed of battery can greatly damage the environment.
Give back your old battery directly free of charge to your dealer when purchasing
a new one.
Always observe the valid local regulations and laws concerning correct disposal
of all old parts and operating materials. Please contact your ENDRESS service
partner for a replacement.
70
Troubleshooting
13 Troubleshooting
The following table is an aid for you to use in a case where faults arise
during use. Based on experience a number of malfunctions can already be
removed by operating personnel or the possible causes limited. In all other
cases contact your service partner as described in the table. The same ap-
plies for faults which are not listed in the table.
If a fault cannot be rectified using the measures described here, you must shut
down your Generators and secure it against further use. Contact your service
partner and give him an explanation, not only of the symptoms but also the pos-
sible causes which you can already exclude based upon the table. The fault can
often be identified over the telephone or through a written exchange with our spe-
cialists.
NOTICE!
The following table does not make any claims to completeness and does
not mention any faults which can be caused by operating error.
► In order to avoid operating errors, please exactly follow the instructions in the
existing and delivered documentation.
► See the event and error lists in the Appendix.
The oil level monitor actuates. Check oil level and refill if
necessary.
The engine turns but does
Too little fuel in the tank. Refuel
not start (electrical start).
The fuel filter is clogged. Replace the fuel filter.
The battery connecting cables are un- Clamp or screw on the bat-
The engine turns but does clamped. tery connecting cables.
not start (manual start).
Starter battery is discharged Recharge the starter battery
The engine starts briefly Tank ventilation is blocked. Contact your service partner.
and then shuts down. The oil level is too low. Add oil.
71
Troubleshooting
The rotational speed of the engine was Contact your service partner.
adjusted afterwards.
No or insufficient voltage
available during idling The electronic controller has been al- Contact your service partner.
without a load. tered.
Paper element of the air filter is dirty or Clean paper element or re-
The engine smokes. oil-soaked. place if necessary.
Foam element of the air filter is dirty or Clean foam element and if
dry. necessary moisten.
Operation under extreme climatic con- Adapt the usage for the cli-
ditions matic conditions or terminate
it
The power output remains
significantly below the The generator has been poorly ser- Perform maintenance work
nominal output viced
The generator has reached its wear Contact your service partner
limit.
Generator is not running The generator is loaded beyond its Reduce power draw.
smoothly. nominal output load.
The oil pressure is too low. Insufficient engine oil in the engine. Refill with engine oil.
Generator does not start Remote start connection is faulty or Remake the remote start con-
automatically. connection has not been made nection
72
Technical data
14 Technical data
You can find the relevant technical data for your generator in the following
table.
Running time (at 75% load) approx. 2) 33.1 27.9 23.2 [h]
73
Technical data
The information given in the table applies to the following operating conditions
(standard reference conditions):
standard reference
conditions Name Value Unit
Set-up height above sea level 100 [m]
Ambient temperature 25 [°C]
Relative Air humidity 30 [%]
The usable power output can deviate from the nominal values depending on the
actual operating conditions. The following table provides guide points:
Power reduction
Reference value Power output for each ad-
reduction ditional
Set-up height above sea level 1% 100 m
Ambient temperature 4% 10°C
The following table shows you the applicable Operating conditions for running
the generator:
ambient conditions
Name Value Unit
Set-up height above sea level max. 2,000 [m]
Ambient temperature -20 to +40 [°C]
Relative air humidity max. 95, non- [%]
condensing
Tilt angle max. 20 [°]
74
Replacement parts
15 Replacement parts
Maintenance and replacement parts can be obtained quickly and easily
from your responsible ENDRESS service partner or ENDRESS dealer. You
can alternatively obtain support from our central customer service
by telephone: +49 (0) 71239737-44
by email: [email protected]
Have the item and serial number of your device ready for identification.
As a registered user you can obtain rapid and uncomplicated access to a range
of services over our home page to obtain suitable original spare parts for main-
tenance and repair work. Using your internet browser please go to
https://endressparts.com
and click on the area “Documentation and replacement parts“.
75
Replacement parts
NOTES
76
Replacement parts
Keyword index
A O
Air filter 28 Oil dipstick 28
Air humidity 74 Oil quantity 73
alarm list 49 operating manual 7
ambient conditions 74 Operating personnel 18 23
Ambient temperature 74 P
B Potential equalization 25 30
Base frame 29 power connectors 60
Battery charger 63 Power reduction 74
Brief operating manual 15 Prohibition signs 14
C R
Change the fuel source 56 Refuelling device 56
Charge retention 62 Resetting an error message 48
Control mode 46 S
AUTO 47
safety instructions 16
MANUAL 46
Safety symbols 16
OFF 46
Setting up height 74
switching 48
Sound power level 73
control module 46
standard reference conditions 74
Customer service 75
Standards
D DIN EN ISO 12100 18
DIN ISO 3864 7 DIN EN ISO 8528-13 18
display windows 49 DIN VDE 82079-1 6
Drive engine 29 ISO 3864 18
E ISO 7010 16
standards
earthing 10 25 25 30
DIN EN 60204 18
Electrical safety 25
Starter battery 29
EMERGENCY STOP switch 15 30 38
Starting 36
evaluated 18
Switching off 38
Exhaust gases 20 37
T
F
the power supply companies 11
Fuel consumption 73
Tilt angle 74
Fuel quality 14
Type plate 14
Fuel tap 35
Fuelling 35 U
H under the operator's obligations 26
HARTING socket 58 W
Home page 75 Warning notices 18
I WEEE directive 70
Imprint 2
Included with delivery 12
L
label 13 13
Low-load operation 61
M
Main battery switch 29
Maintenance hatch 28
misuses 11
77
Elektrogerätebau GmbH
Neckartenzlinger Str. 39
D-72658 Bempflingen, Germany