Operator Manual Kobelco Sk140srlc-5
Operator Manual Kobelco Sk140srlc-5
SK140SRLC-5 YH08-11001~
SK140SRL-5 LK08-02501~
IMPORTANT INFORMATION
PREFACE ................................................................................................................................................0-3
STORE OPERATION & MAINTENANCE MANUALS ON THE MACHINE ..................................................0-4
SAFETY INFORMATION IN MESSAGES OR LABELS IN THIS MANUAL AND ON THE MACHINE ...............0-5
SAFETY LABELS ..................................................................................................................................0-5
SUMMARY OF THE MACHINE ..................................................................................................................0-7
QUALIFICATION FOR OPERATING THE MACHINE ...................................................................................0-8
FLUORINATED GREENHOUSE GASES ....................................................................................................0-9
"EC" DECLARATION OF CONFORMITY ..................................................................................................0-10
VIBRATION TO THE OPERATOR ............................................................................................................0-12
NOISE LEVEL ........................................................................................................................................0-13
CAB WITH ROPS (ROLL-OVER PROTECTIVE STRUCTURE)/FALLING OBJECTS PROTECTIVE
STRUCTURE.....................................................................................................................................0-14
ORDERING PARTS AND SERVICE .........................................................................................................0-15
WARRANTY ...........................................................................................................................................0-16
IMPORTANT NOTIFICATION...................................................................................................................0-17
1. SAFETY INSTRUCTIONS
1.1 SAFETY LABELS & DECALS ............................................................................................................1-3
1.1.1 ALWAYS MAKE SURE ALL OF THE SAFETY LABELS ARE LEGIBLE AND NOT
DAMAGED.......................................................................................................................................1-3
1.1.2 LOCATION OF SAFETY LABELS & DECALS ...............................................................................1-4
1.1.3 SAFETY LABELS........................................................................................................................1-7
1.2 PRE-START SAFETY......................................................................................................................1-13
1.2.1 OPERATION RULES.................................................................................................................1-13
1.2.2 PROTECTION TOOLS ..............................................................................................................1-14
1.2.3 ABNORMAL AND EMERGENCY CONDITION............................................................................1-15
1.2.4 POTENTIAL HAZARDS WHEN OPERATING .............................................................................1-16
1.2.5 FIRE PREVENTION ..................................................................................................................1-17
1.2.6 GETTING ON AND OFF THE MACHINE ....................................................................................1-18
1.2.7 PRE-START UP INSPECTION ON THE MACHINE .....................................................................1-19
1.3 SECURE VISIBILITY .......................................................................................................................1-20
1.3.1 BE AWARE OF YOUR SURROUNDINGS...................................................................................1-20
1.4 PRECAUTIONS FOR OPERATION ..................................................................................................1-21
1.4.1 STARTING ...............................................................................................................................1-21
1.4.2 TRAVELING .............................................................................................................................1-25
1.4.3 PROHIBITED OPERATIONS .....................................................................................................1-28
1.4.4 SAFETY CHECK ON THE PARKING MACHINE .........................................................................1-35
1.5 AT THE END OF EACH SHIFT.........................................................................................................1-36
1.6 PRECAUTIONS OF INSPECTION & MAINTENANCE .......................................................................1-37
1.6.1 PERIODIC INSPECTIONS ........................................................................................................1-37
1.6.2 BEFORE INSPECTION & MAINTENANCE .................................................................................1-38
1.6.3 DURING INSPECTION & MAINTENANCE .................................................................................1-39
1.6.4 PROHIBITED IN INSPECTION & MAINTENANCE ......................................................................1-44
1.6.5 AFTER INSPECTION & MAINTENANCE....................................................................................1-45
1.7 PRECAUTIONS FOR BATTERY ......................................................................................................1-46
1.7.1 HANDLING THE BATTERY .......................................................................................................1-46
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[CONTENTS]
2. MACHINE FAMILIARIZATION
2.1 BASIC COMPONENTS OF THE MACHINE ........................................................................................2-3
2.2 OPERATOR'S STATION NOMENCLATURE .......................................................................................2-5
2.3 GAUGE CLUSTER............................................................................................................................2-7
2.3.1 MULTI-DISPLAY .........................................................................................................................2-8
2.3.2 ENGINE COOLANT TEMPERATURE METER ..............................................................................2-8
2.3.3 FUEL LEVEL METER..................................................................................................................2-8
2.3.4 DEF/ADBLUE LEVEL GAUGE .....................................................................................................2-9
2.3.5 HOUR METER............................................................................................................................2-9
2.3.6 SCREEN CHANGE SWITCH .....................................................................................................2-10
2.3.7 BUZZER STOP SWITCH........................................................................................................... 2-11
2.3.8 WORK MODE SELECT SWITCH ...............................................................................................2-14
2.3.9 WASHER SWITCH ...................................................................................................................2-15
2.3.10 WIPER SWITCH .....................................................................................................................2-15
2.3.11 TRAVEL SPEED SELECT SWITCH..........................................................................................2-16
2.3.12 AUTO ACCELERATION SWITCH ............................................................................................2-17
2.3.13 ATTACHMENT MODE SELECT SWITCH .................................................................................2-18
2.3.14 MENU SWITCH ......................................................................................................................2-19
2.3.15 USER MENU SETTING ...........................................................................................................2-20
2.3.16 DISPLAY FOR MAINTENANCE ...............................................................................................2-31
2.3.17 WARNING DISPLAY SCREEN.................................................................................................2-32
2.3.18 CLOGGING DETECTOR OF HYDRAULIC OIL FILTER .............................................................2-36
2.4 HANDLING OF SWITCHES AND METERS ......................................................................................2-37
2.4.1 STARTER SWITCH...................................................................................................................2-37
2.4.2 ENGINE THROTTLE.................................................................................................................2-37
2.4.3 WORKING LIGHT (BOOM AND DECK)......................................................................................2-38
2.4.4 WORKING LIGHT SWITCH (CAB LIGHT) ..................................................................................2-38
2.4.5 MANUAL REGENERATION SWITCH .........................................................................................2-38
2.4.6 PRESSURE RELEASE SWITCH ...............................................................................................2-39
2.4.7 OVERLOAD ALARM SELECT SWITCH .....................................................................................2-39
2.4.8 CAB ROTATING LIGHT SWITCH ...............................................................................................2-40
2.4.9 QUICK HITCH OPERATION SWITCH ........................................................................................2-40
2.4.10 CAP (OPTION SWITCH) .........................................................................................................2-41
2.4.11 HORN SWITCH.......................................................................................................................2-41
2.4.12 ENGINE THROTTLE FOR REDUNDANT MODE ......................................................................2-42
2.4.13 SWING PARKING BRAKE RELEASE SWITCH .........................................................................2-43
2.4.14 KPSS RELEASE SWITCH .......................................................................................................2-43
2.4.15 ENGINE STOP SWITCH .........................................................................................................2-44
2.4.16 12 V POWER SUPPLY ............................................................................................................2-44
2.4.17 USB PORT/EXTERNAL INPUT TERMINAL (AUX) ....................................................................2-45
2.5 HANDLING OF LEVERS AND PEDALS............................................................................................2-46
2.5.1 LOCATION OF LEVERS AND PEDALS ......................................................................................2-46
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[CONTENTS]
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[CONTENTS]
3. MACHINE OPERATION
3.1 EVERYDAY CHECK-UP ....................................................................................................................3-3
3.2 CHECK BEFORE STARTING ENGINE ...............................................................................................3-4
3.2.1 CHECKING COOLANT LEVEL AND REFILLING ..........................................................................3-4
3.2.2 CHECKING ENGINE OIL LEVEL OF ENGINE OIL PAN AND REFILLING.......................................3-5
3.2.3 CHECKING FUEL LEVEL AND REFUELING ................................................................................3-7
3.2.4 DRAINING FUEL PRE-FILTER ....................................................................................................3-8
3.2.5 CHECKING OIL LEVEL OF HYDRAULIC OIL TANK ......................................................................3-9
3.2.6 CHECKING FAN BELT AND AIR CONDITIONING COMPRESSOR BELT.....................................3-10
3.2.7 CHECKING RADIATOR, OIL COOLER AND FILTER................................................................... 3-11
3.2.8 CHECKING DEF/ADBLUE LEVEL AND REFILLING ................................................................... 3-11
3.2.9 ADJUSTMENT OF OPERATOR'S SEAT.....................................................................................3-12
3.2.10 ADJUSTMENT OF MIRRORS..................................................................................................3-13
3.2.11 CHECKING MULTI-DISPLAY ...................................................................................................3-16
3.2.12 CHECKING WORKING LIGHT.................................................................................................3-16
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[CONTENTS]
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[CONTENTS]
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[CONTENTS]
5. TRANSPORTATION
5.1 TRANSPORTATION ..........................................................................................................................5-3
5.1.1 STRICTLY OBSERVE TRANSPORTATION RELATED REGULATIONS..........................................5-3
5.2 LOADING/UNLOADING THE MACHINE.............................................................................................5-5
5.2.1 LOADING ...................................................................................................................................5-6
5.2.2 FIXING THE MACHINE ...............................................................................................................5-8
5.2.3 UNLOADING ..............................................................................................................................5-9
5.3 MACHINE LIFTING .........................................................................................................................5-10
5.3.1 THE POSITION OF THE LIFTED MACHINE ...............................................................................5-10
5.4 INSTALLING AND REMOVING MIRROR.......................................................................................... 5-11
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[CONTENTS]
6. SPECIFICATION
6.1 GENERAL SPECIFICATIONS............................................................................................................6-3
6.1.1 SK140SRLC-5, SK140SRL-5 .......................................................................................................6-3
6.2 SHOE TYPES AND USES .................................................................................................................6-4
6.2.1 SK140SRLC-5 ............................................................................................................................6-4
6.2.2 SK140SRL-5...............................................................................................................................6-5
6.3 WORKING RANGES .........................................................................................................................6-6
6.3.1 BACKHOE ATTACHMENT (SK140SRLC-5)..................................................................................6-6
6.3.2 BACKHOE ATTACHMENT (SK140SRL-5) ....................................................................................6-7
6.4 ATTACHMENT TYPE AND COMBINATION ........................................................................................6-8
6.4.1 FRONT ATTACHMENT VARIATION .............................................................................................6-8
6.5 LIFTING CAPACITY ..........................................................................................................................6-9
6.5.1 SK140SRLC-5:4.68m (15'4") BOOM ............................................................................................6-9
6.5.2 SK140SRLC-5:4.68m (15'4") BOOM ..........................................................................................6-10
6.5.3 SK140SRL-5:4.68m (15'4") BOOM ............................................................................................. 6-11
8. OPTIONAL EQUIPMENT
8.1 OPERATION OF HYDRAULIC BREAKER AND NIBBLER (CRUSHER) ................................................8-3
8.1.1 DO NOT USE FOR DEMOLITION OPERATION............................................................................8-3
8.1.2 SELECTION OF HYDRAULIC BREAKER AND NIBBLER (CRUSHER) ..........................................8-3
8.1.3 BEFORE OPERATING HYDRAULIC BREAKER ...........................................................................8-3
8.1.4 PRECAUTIONS FOR IMPURITY AND HYDRAULIC OIL ...............................................................8-3
8.1.5 PRECAUTIONS IN USE OF BREAKER........................................................................................8-3
8.1.6 PRECAUTIONS IN USE OF NIBBLER (CRUSHER) ......................................................................8-9
8.2 SELECTION OF ATTACHMENT MODE AND SELECTOR VALVE ......................................................8-14
8.2.1 SELECTION OF ATTACHMENT MODE ......................................................................................8-14
8.2.2 SWITCHING SELECTOR VALVE ...............................................................................................8-16
8.3 SWITCHING STOP VALVE ..............................................................................................................8-17
8.4 FLOW RATE ADJUSTMENT............................................................................................................8-18
8.5 CONTROL OF PROPORTIONAL HAND CONTROL EXTRA, NIBBLER (CRUSHER),
BREAKER .........................................................................................................................................8-19
8.5.1 EXTRA HAND CONTROL .........................................................................................................8-20
8.5.2 HORN SWITCH ........................................................................................................................8-20
8.5.3 NIBBLER (CRUSHER) OPERATION ..........................................................................................8-20
8.5.4 BREAKER OPERATION............................................................................................................8-21
8.6 CONTROL OF PROPORTIONAL HAND CONTROL NIBBLER (CRUSHER), BREAKER .....................8-22
8.6.1 HORN SWITCH ........................................................................................................................8-23
8.6.2 NIBBLER OPERATION .............................................................................................................8-23
8.6.3 BREAKER OPERATION............................................................................................................8-24
8.7 PERIODIC INSPECTION AND MAINTENANCE OF NIBBLER (CRUSHER) AND BREAKER ...............8-25
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[CONTENTS]
9. SPECIAL PROCEDURES
9.1 SPECIAL PROCEDURES AT ENGINE FAILURE ................................................................................9-3
9.2 LOWERING ATTACHMENT TO GROUND..........................................................................................9-4
9.3 RELEASING TRAVEL MOTOR BRAKES ............................................................................................9-5
9.4 RELEASING SWING BRAKES...........................................................................................................9-8
9.4.1 SWING BRAKE RELEASE PROCEDURE WITH HYDRAULIC HAND PUMP ..................................9-8
9.4.2 SWING BRAKE RELEASE PROCEDURE BY DISASSEMBLY.....................................................9-10
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[CONTENTS]
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[IMPORTANT INFORMATION]
IMPORTANT INFORMATION
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[IMPORTANT INFORMATION]
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[IMPORTANT INFORMATION]
PREFACE
• Read, understand and follow the safety messages and instructions in this manual and the safety messages on
the machine. If these safety messages are not followed, serious injury or death could occur.
• Always be aware of your surroundings when operating this machine and understand the capabilities of this
machine and the attachment/equipment.
• Always use caution to safely operate this machine.
• Improper operation, maintenance or repair of this machine may cause serious injury, death or damage to the
machine.
• Do not operate this machine for the first time or perform any inspection, maintenance or repair on this machine,
until you have carefully read and understand the operation, inspection, maintenance, and repair information in
this manual.
– Operation related activities include setting up, rectifying malfunctions and the disposal of materials.
– Maintenance related activities include lubrication, maintenance, inspection and repair work.
– Transportation related activities include loading and unloading the machine.
• For machines equipped with a specialized attachment, read the section related to the specialized attachment in
this manual and any additional manuals for the specialized attachment.
• If this manual is lost, damaged or unreadable, order a replacement from your KOBELCO authorized dealer.
• This manual is a part of this machine and should be transferred with the machine to new users or owners.
• Always use genuine KOBELCO parts. Do not use aftermarket or non-KOBELCO parts on your machine.
• Manufacturers cannot anticipate every possible scenario and potential hazard that may arise during operation,
inspection and maintenance activities. Therefore, the warnings in this manual and on the product may not
communicate all of the possible safety precautions for your situation. When performing any operation, inspection
and maintenance activities that are not contained in this manual, proceed at your own risk and do not perform
any unsafe acts. You should also ensure the machine will not be damaged or create an unsafe condition by your
actions. Always follow the safety procedures in this manual and for your worksite. Never perform any task or
operation prohibited by this manual.
• If a tool, procedure, work method or operating technique not specifically recommended by KOBELCO is used,
you must evaluate that it is safe for yourself and others to proceed. You should also ensure the machine will not
be damaged or create an unsafe condition by the operation, maintenance and/or repair procedures you choose.
Never perform any task or operation prohibited by this manual.
• The information, specification, and illustrations in this manual are based on information available at the time it
was written. KOBELCO may change the specifications, torques, pressures, measurements, adjustments,
illustrations, and other content at anytime without any obligation to notify the users/owners of these changes.
Your KOBELCO authorized dealer will have the most current information available.
• Should there be questions, errors, omissions or other issues that need to be communicated to the manufacturer,
contact your KOBELCO authorized dealer.
• KOBELCO provides machines produced in accordance with regulations and standards of a country in which the
machine is sold to the first owner. If you have a machine purchased in a foreign country or from a person or
company in another country, your machine may lack safety devices or machine components or not meet a safety
standard required in your country. Please contact your KOBELCO authorized dealer to ask whether your
machine's specifications meet the regulations and the standards in your country.
The copyright of this manual belongs to KOBELCO CONSTRUCTION MACHINERY CO., LTD. Copy, reproduction,
distribution, and delivery (including these actions on the Internet) of all or part of this manual are prohibited without permission
of KOBELCO CONSTRUCTION MACHINERY CO., LTD.
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[IMPORTANT INFORMATION]
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[IMPORTANT INFORMATION]
This safety alert symbol identifies important safety messages in this manual. When you
see this symbol, be alert, your safety is involved, carefully read the message that follows,
and inform other operators.
The three signal words are DANGER, WARNING and CAUTION. Each alerts the viewer to the existence and
relative seriousness of a hazard. They are reserved for personal injury hazards.
Safety signs identified by DANGER shall be used sparingly and only for those situations presenting the most
serious hazards. Hazards identified by WARNING present a lesser degree of risk of injury or death than those
identified by DANGER.
DANGER indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazard with a medium level of risk which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided, could result in minor or
moderate injury.
Other than the above-mentioned signal words, the following words identify important information which must be
kept for the protection of the machine and may be helpful for the operator.
SAFETY LABELS
Safety labels are affixed to machine to alert the operator and surrounding personnel of hazardous situations during
operation, inspection or maintenance.
There are two types of "safety labels" on this machine. One is "SAFETY LABEL INCLUDING SIGNAL WORDS"
and the other is "PICTORIAL ONLY SAFETY LABELS".
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[IMPORTANT INFORMATION]
W A R N IN G
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[IMPORTANT INFORMATION]
Tra ve l mote r
Sprockets
Rear
BREAK-IN OPERATION
Prior to shipment, this machine was inspected and adjusted by KOBELCO. Future performance and service life of
this machine depends on how the machine is operated during the break-in period.
Operating with heavy loads during the first 100 hours of operation may significantly affect the performance and the
life of the machine. Use extreme caution if operating with heavy loads during the break-in period.
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[IMPORTANT INFORMATION]
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[IMPORTANT INFORMATION]
GWP 1,430
(Global warming potential)
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[IMPORTANT INFORMATION]
Please keep the original document in a safe place. Local authorities may require you to show this document in
order to assure compliance of your equipment.
IMPORTANT: an original of this "EC" declaration is supplied with each machine and must be kept carefully by the
owner.
IMPORTANT: the official documents supplied with the machine must be kept by the owner so as to be able to
present them to any inspecting authority which may request them.
• Under point 1.2 those options or variants are listed which have safety related functions. Some of them are
standard provided, like the falling objects protective structure and the roll-over protective structure (please refer
to the next page for other detail).
Others, like object handling kit required to lift loose objects, are available upon Customer request. Please
address to your KOBELCO authorized dealer to know the availability of variants/optionals provided for your
machine.
• Under point 2 all information required by EU "Outdoor Noise" Directive 2000/14/EC is given.
Please refer to your own original EC DoC for specific machine information. Other information about equipment
guaranteed sound power level (LWA) can be found on the paragraph of "NOISE LEVEL". On the same page,
information about operator's station noise level (LpA) is given, which is not matter of above-mentioned EU
Directive and therefore not indicated on it.
• Generic serial number for this machine type.
The sequence of letters and numbers may vary depending on machine configuration.
• EC DoC serial number.
Please make reference to this number when requiring information or support from KOBELCO about EC DoC.
• Signature of a person authorized to sign the document on behalf of the company.
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[IMPORTANT INFORMATION]
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[IMPORTANT INFORMATION]
The Whole-Body exposure value is determined under particular operating and terrain conditions and therefore may
not be representative for all the possible operating conditions within the intended use of the machine. Consequently
this single Whole-Body vibration emission value is not intended to determine the Whole-Body vibration exposure as
required by European Directive 2002/44/EC. For this purpose it is recommended to conduct working conditions
measurement. If this is not feasible use of information provided in the table below from ISO/TR 25398:2006 (*).
(*) ISO/TR 25398:2006 Mechanical vibrations - Guidelines for assessment of exposure to whole-body vibration of
ride-on machine - Use of harmonized data measured by international institutes, organizations and manufacturers.
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[IMPORTANT INFORMATION]
NOISE LEVEL
Sound power level
LWA = 95 dB (A)
Guaranteed sound level power, determined in
accordance with EC Directive 2000/14/EC.
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[IMPORTANT INFORMATION]
When the top guard is equipped with OPERATION PROTECTIVE GUARD CERTIFICATION, that cab is equipped
with the falling objects protective structure (top guard level II).
When the front guard is equipped with OPERATION PROTECTIVE GUARD CERTIFICATION, that cab is equipped
with the flying objects protector (front guard level II).
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[IMPORTANT INFORMATION]
MACHINE TYPE MACHINE SERIAL No. ENGINE SERIAL No. HOUR METER
S
12h
K
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[IMPORTANT INFORMATION]
WARRANTY
This machine is warranted as per the warranty attached to this machine. In case of any failures are proved to be
KOBELCO's responsibility, KOBELCO will repair or replace any parts or components for free of charge to the extent
specified in the attached warranty. KOBELCO shall not be liable for any improper operation, maintenance,
modification, and alteration etc., other than described in this manual.
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[IMPORTANT INFORMATION]
IMPORTANT NOTIFICATION
To show additional detail of parts and components or show motion of this machine, some illustrations may show the
machine with safety related equipment, including guards, doors, covers and shields, either removed or not in place.
To prevent serious injury, death, or property damage, all of the safety related equipment must be properly installed
and secured, before starting this machine.
In addition, some illustrations may show features or functions that differ from your machine. If you have any
questions, contact your KOBELCO authorized dealer.
Example
This illustration shows the machine with the battery
cover removed.
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[IMPORTANT INFORMATION]
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[1. SAFETY INSTRUCTIONS]
1. SAFETY INSTRUCTIONS
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
SAFETY MESSAGES
Several labels for specific safety messages are attached to this machine. The exact location and description of the
hazards are reviewed in this section.
1
Please read and understand all safety messages in this manual and on the machine.
1.1.1 ALWAYS MAKE SURE ALL OF THE SAFETY LABELS ARE LEGIBLE
AND NOT DAMAGED
• Clean the safety labels or replace the safety labels if you can not read the words or see the illustrations.
To clean the safety labels, only use a cloth, water and soap. Do not use any solvent, gasoline or other harsh
chemicals to clean the safety labels. Solvents, gasoline or harsh chemicals could loosen the adhesive that
secures the safety labels and allow the label to fall off the machine.
• Always replace any safety label that is damaged or missing. If a safety label is attached to a part that is replaced,
you will need to install a safety label on the replacement part. Your KOBELCO authorized dealer can provide
new safety labels.
• Never remove any safety labels attached to this machine. For all other labels on the machine, clean and replace
as needed in accordance with the instructions above.
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[1. SAFETY INSTRUCTIONS]
30
III
I
29
bb
32
31
A A
dd
35 cc
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[1. SAFETY INSTRUCTIONS]
ee
37
20
41
38
18
23
39 V
22
26
IV
33
3
DETAIL a a
VIEW I SHOWS INSIDE P ANEL
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[1. SAFETY INSTRUCTIONS]
13
34
VIEW II
DETAIL bb
SHOWS INSIDE P ANEL
31
DETAIL dd
SHOWS BACK SIDE OF P ANEL
36 DETAIL cc
SHOWS INSIDE P ANEL
SECTION AA
31
17
DETAIL e e
SHOWS INSIDE P ANEL
24
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[1. SAFETY INSTRUCTIONS]
YN 2 0 T 0 1 3 5 5 P 1
1
HANDLING BATTERY
Location:7
Part Number:YN20T02625P1
Read this manual to handle the battery properly.
YN 2 0 T 0 2 6 2 5 P 1
HOT COOLANT
Location:13
Part Number:ZL21N00404
Never loosen or open the radiator cap when coolant is
hot. Stream of hot coolant will spout and could cause
burns.
Before opening the radiator cap:
• Cool down the engine completely.
• Cover the radiator with cloth rag.
• Loosen the cap slowly to relieve pressure.
ZL2 1 N 0 0 4 0 4
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[1. SAFETY INSTRUCTIONS]
ZL31N07508
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
HOT PARTS
Location:31
Part Number:PS20T01092P1
Do not touch the engine until it cools down.
Because it could be high temperature and cause burns.
MACHINE LIFTING
Location:34
Part Number:YY20T01374P1
• Lift up the machine in the position as shown in right
figure.
• The lifting up position shown in the figure is for the
standard machine. For details, refer to the lifting
procedure.
SWING
Location:35
Part Number:ZL21M04116
Do not enter in the swing area.
Stay away from the machine during operation to prevent
you from contacting with or being crushed between
machine components.
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[1. SAFETY INSTRUCTIONS]
HANDLING BATTERY
Location:36
Part Number:YN20T02758P1 N OT IC E
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[1. SAFETY INSTRUCTIONS]
SAFETY PRECAUTIONS
Location:41
Part Number:YN20T02630P1
YN20T02630P1
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[1. SAFETY INSTRUCTIONS]
KEEP AWAY OTHER PEOPLE FROM THE MACHINE AND ATTACHMENT / EQUIPMENT DURING
OPERATION
To prevent serious injury or death:
• Never allow anyone to stand on the machine, including the attachment /equipment and the upper structure,
when operating.
• Never allow anyone to stand or to ride on a suspended load or the attachment/equipment.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
C
A
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[1. SAFETY INSTRUCTIONS]
1.4.1 STARTING
1
CHECK A "DO NOT OPERATE" TAG
Before starting the engine, check display of warning
tags.
If warning tags are displayed, do not start the engine.
The warning tags are used to notify that the machine is
in an inoperable condition.
Report this situation to a supervisor of the machine and
do not start the engine until the warning tags are
removed.
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[1. SAFETY INSTRUCTIONS]
WARM UP
To prevent serious injury or death, always allow the machine to warm up prior to operation, especially in cold
weather. Do not start operation as soon as the engine is started. If not warmed up, there could be a delay between
when the control levers are moved and when the machine or the attachment /equipment responds, resulting in
unintended or unexpected movement of the machine or attachment /equipment.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
1.4.2 TRAVELING
ALWAYS CONFIRM DIRECTION OF TRAVEL
Before moving the machine, check the position of the
undercarriage (tracks). The normal travel position is for
the idler wheels(1) to the front under the cab and the
drive sprockets(2) to the rear.
When the undercarriage (tracks) is reversed, the
directional controls operate in the opposite directions
compared to when the idler wheels(1) are in the front.
Move the travel levers slowly and travel at a low speed. 1
1 2
PRECAUTIONS IN TRAVELING
Travel on a level and firm ground as much as possible.
• Keep the bucket at the position possible to lower the
bucket to the ground immediately when stopping the
machine in an emergency.
• Travel slowly on a rough terrain.
• Do not go over obstacles. When going over obstacles
inevitably, go slowly with the attachment positioned
close to the ground as much as possible. Because the
machine may tip/roll over.
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[1. SAFETY INSTRUCTIONS]
TRAVELING ON SLOPES
Traveling up and down the slopes of 30 degrees or more is not allowed to avoid a risk of tipping/rolling over.
• When traveling on slopes, keep the bucket at the
position possible to lower the bucket to the ground
immediately when stopping the machine in an
emergency. When traveling down the slopes, go
extremely slowly.
• Travel slowly on grasses, leaves and wet steel/wood
plates as the surfaces such are slippery.
Traveling up slope
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[1. SAFETY INSTRUCTIONS]
OK 1
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
OPERATING ON A SLOPE
• There is a risk of the machine losing the balance to
tip/roll over when operating on a slope. Pay attention
to the operation.
• When the machine is on a slope, do not swing the OK
machine to the downhill side.
• If swinging is unavoidable, make an embankment for
the machine to be as level as possible to swing on a
slope.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
GROUND CONDITIONS
Always place tracks perpendicular (at a 90 degree angle)
to the edge of a cliff or the road shoulder with the travel
motors(1) positioned away from the edge to prevent the
machine from falling over the edge.
Visually inspect for soft ground near the edge, especially
either any raised ground or any wet ground following a
rain.
Do not dig close to the machine or undercut the bank in
front of the machine to prevent the machine from falling
1
over the edge.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
Always make sure the machine is secure and ready to be used for the next shift or moved to another job site.
1. Park the machine on a firm, level surface.
2. Lower attachment to the ground.
3. Pull the control lock lever to the "LOCKED" (up)
position.
4. Close and secure all windows in place to prevent
water or moisture from damaging any electrical
components.
5. Remove the key from the key switch and lock all
doors and access panels.
6. Refill the fuel tank to the full mark to reduce air
volume and condensation (moisture).
This will decrease the possibility of freezing in the fuel tank, rusting due to moisture and other potential issues.
7. Thoroughly clean and inspect the machine. If any issues are found, always lubricate, repair, or replace any
machine parts and systems prior to restarting the machine.
8. If the machine is stored in cold climates, it may be necessary to remove the batteries from the machine and
store them in a warm, well ventilated area. Re-install the batteries before the next start up. This helps prevent
premature battery deterioration.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
HOT FLUIDS
To prevent burn injuries.
• Do not remove the radiator cap immediately after 1
stopping operation. Hot radiator fluid may cause
burns. Wait until the radiator cap is cool to the touch,
then slowly loosen to release the internal pressure.
Then remove cap.
• Do not remove the oil cap or plug immediately after
stopping operation. Hot oil may cause burns. Wait
until the oil cap or plug is cool to the touch, then
slowly loosen it to release the internal pressure. Then
remove the oil cap or plug.
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[1. SAFETY INSTRUCTIONS]
ROTATING PARTS
Stay clear of all rotating and moving parts.
• Wrapping or entanglement may result in serious injury
or death. Keep hands, clothing and tools away from
the rotating fan and running fan belts.
• Do not drop or insert tools and others to the fan and
belt. They will be blown away or damaged, resulting in
serious personal injury or death.
• Always have an operator at the controls to shut down
the machine if the machine needs to be running for
maintenance activity or an inspection. The operator
and the maintenance personnel must have a means of communication when performing these tasks.
VENTILATION PRECAUTIONS
Never operate the engine in an enclosed area without
adequate ventilation. Engine exhaust contains carbon
monoxide. Inspecting and maintaining the machine
indoors or in a place with poor ventilation could cause
serious injury or death.
Adequate ventilation is needed when inspecting,
maintaining or running the machine indoors. Fully
ventilate the work area, especially when handling fuel,
cleaning solvent or paint.
If the natural ventilation is poor, install ventilators, fans,
exhaust extension pipes or other artificial venting
devices.
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[1. SAFETY INSTRUCTIONS]
PREVENT FALLS
To prevent serious injury or death:
• Clean all slippery substances such as grease, oil,
hydraulic oil, mud, and others attached to the steps,
handrails, ladders, and platforms.
• Inspect appearances and mounting portions of the
steps, handrails, ladders, and platforms. Replace any
damaged parts and tighten any loose bolts or nuts.
• Use the proper personal protective equipment, such
as a body harness, if needed.
• Use extreme caution when walking on elevated
surfaces to avoid slipping.
• Always use the steps, handrails, ladders and platforms to access locations above the ground level.
• Always face the machine and maintain three points of contact with the steps and handrails.
• Do not have anything in your hands, including tools, when getting on and off the machine.
• Never jump on and off the machine, or attempt to get on and off a moving machine.
• Clean all spills, and store or secure tools in a strong place properly after working.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
BE AWARE OF THE HAZARDS WITH THE REFRIGERANT AND THE AIR CONDITIONING SYSTEM
• Do not loosen the refrigerant circuit parts. If refrigerant gets in your eyes, it may cause loss of sight including
potential blindness. Do not touch the refrigerant circuit parts. If refrigerant gets on your skin, it may cause
frostbite.
• Do not inhale refrigerant gas; and
• Keep refrigerant gas away from heat sources.
Dispose of refrigerant according to local codes and regulations of each country.
If you need additional assistance, contact your KOBELCO authorized dealer about proper disposal of refrigerant.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
BATTERY DISPOSAL 1
Dispose of batteries according to local codes and regulations of each country.
If you need additional assistance, contact your KOBELCO authorized dealer about proper disposal of used
batteries.
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[1. SAFETY INSTRUCTIONS]
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[1. SAFETY INSTRUCTIONS]
A B C
OK
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[1. SAFETY INSTRUCTIONS]
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[2. MACHINE FAMILIARIZATION]
2. MACHINE FAMILIARIZATION 2
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
33
34 2
35
9 2
36 32
8 10 5
Indicate the right side
18
37 31
6
11
7
38
21
24 20
25
26
23
27 22
19 16
28 17
29
12 14
13 30
39 15
Inside the left side door
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
12 25
26
31
3
10
1 2
I
16
17 DETAILA
13
14 23 18
8 21
20 22
23 30
19 29
28
23
15
27
VIEW I
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
10
C
12 7
B
9 8
6 14
5 15
11 2
4 13
d a c
• When a warning is displayed on the multi-display, stop your work immediately and inspect and maintain the
failure part.
For inspecting or maintaining, see "MAINTENANCE" in Chapter 4.
• The indications on the multi-display do not assure the condition of the machine.
• The visual checking should be carried out for the maintenance and inspection of the machine, without relying on
the multi-display only.
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[2. MACHINE FAMILIARIZATION]
2.3.1 MULTI-DISPLAY
The multi-display can be roughly categorized into the
following six functions.
• Main Screen S
12h
• Switch Operation Display
• Warning Display
• Nibbler and Breaker Mode Display
• User Menu Display
• Fuel Efficiency Graph Display
After starting the engine, usually main screen is shown
as in the figure.
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[2. MACHINE FAMILIARIZATION]
LEVEL1 (re d)
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[2. MACHINE FAMILIARIZATION]
S S
K K
- I
. */
- I
(a) (b)
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[2. MACHINE FAMILIARIZATION]
Level Description
This is largely-concerned with the safety and machine movement. Stop the machine immediately and perform
1
inspection and maintenance.
3 This may lead to the failure of the machine. Immediately perform inspection and maintenance.
Priority Group A
Buzze r
Level Display Warning
· D e ta ils Auto Ma nua l S ta rte r Engine
S top S top Type Ke y ON Running
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[2. MACHINE FAMILIARIZATION]
Priority Group B
Buzzer
Level Display Wa rning De ta ils Auto Manual S ta rte r Engine
Type
Stop Stop Ke y ON Running
Displayed when the selector
1 valve malfunctions.
Unavailable Ava ila ble 2
Displayed when the DEF/AdBlue
sensor detects the quality Unavailable Unavailable
1 failure of DEF/AdBlue, and the 1
machine becomes inoperable.
Displayed when the DEF/AdBlue
level gauge shows Level 0 Unavailable Unavailable
1 (no display), and the machine 1
becomes inoperable.
Displayed when each device and
sensor of NOx discharge control
system fails or becomes
1 abnormal, and the machine
Unavailable Unavailable 1
P 204F becomesinoperable.
(The failure code is an example)
Displayed when the DEF/AdBlue
dosing module fails or becomes
1 abnormal, and the machine Unavailable Unavailable
1
becomes inoperable.
P 204F (The failure code is an example)
Displayed when the EGR valve
fails or becomes abnormal, and
1 the machine becomes inoperable. Unavailable Unavailable
1
(The failure code is an example)
P 1459
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[2. MACHINE FAMILIARIZATION]
Buzzer
Level Display Wa rning De ta ils Auto Manual S ta rte r Engine
Type
Stop Stop Ke y ON Running
Displayed when the DEF/AdBlue
sensor detects the quality failure
2 of DEF/AdBlue, and the engine
Unavailable Unavailable 2
output is limited.
Displayed when the DEF/AdBlue
level gauge becomes 2
2 Level 1 (Red), and the engine
Unavailable Unavailable
output is limited.
Displayed when each device and
sensor of the NOx discharge
control system fails or becomes 2
2 abnormal, and the engine output
Unavailable Unavailable
P 204F is limited.
(The failure code is an example)
Displayed when the DEF/AdBlue
dosing module fails or becomes
2 abnormal, and the engine output Unavailable Unavailable 2
is limited.
P 204F (The failure code is an example)
Displayed when the EGR valve
fails or becomes abnormal, and
2
2 Unavailable Unavailable 2
the engine output is limited.
P 1459 (The failure code is an example)
Displayed when each device of
NOx discharge control system or
sensor fails or becomes 3
2 abnormal, and the engine output
Unavailable Ava ila ble
P 204F is limited.
(The failure code is an example)
Displayed when the DEF/AdBlue
dosing module fails or becomes
2 abnormal, and the engine output Unavailable Ava ila ble 3
is limited.
P 204F (The failure code is an example)
Displayed when the EGR valve
fails or becomes abnormal, and
2 the engine output is limited.
Unavailable Ava ila ble 3
P 1459 (The failure code is an exam)
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[2. MACHINE FAMILIARIZATION]
The work mode after the engine start always starts from "S" mode.
Before beginning the work, make sure the selected work mode is correct.
For details on the selection criteria of each work mode, see "SELECTION OF WORK MODE" in Chapter 3.
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[2. MACHINE FAMILIARIZATION]
Make sure that the washer reservoir is filled with the washer fluid before operating the washer.
b.
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[2. MACHINE FAMILIARIZATION]
LOW 1st speed: turtle Set to LOW 1st speed when moving the machine on the rough or soft ground, slope, or in the
narrow place, or when powerful tractive force is required.
HIGH 2nd speed: rabbit Set to HIGH 2nd speed when moving the machine on a level and firm ground.
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
11
13
• When working with a hydraulic breaker or a nibbler (crusher) installed, check that an appropriate attachment
mode is selected, using the attachment mode select switch as well as the multi-display.
• When the attachment mode is inappropriate, use the attachment mode select switch to switch to an appropriate
mode.
• When performing breaker work, always select the breaker mode. Working in a mode other than the breaker
mode causes damage in the hydraulic equipment and/or breaker.
• Be sure to place the attachment to the ground and ensure safety before switching the attachment mode. In
particular, switching to the breaker mode during nibbler work may cause gripped load to fall off.
• When the attachment mode icon of "digging", "nibbler", or "breaker" flickers, it tells that the attachment mode is
not proper.
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[2. MACHINE FAMILIARIZATION]
MAINTENANCE
SWITCH STATUS
OPTION SETTING
CONSUMPTION
SCREEN SET TING
CLOCK SETTING
BACK UP NEXT
HOME DOWN
10
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[2. MACHINE FAMILIARIZATION]
When "Screen Change Switch" (1) is pressed during a adjustment or setting operation, the screen returns to the
main screen.
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EXCHANGE EXCHANGE
S INTERVAL REMAINDER DAY INTERVAL REMAINDER DAY
12h
USER MENU ENGINE OIL 500Hr 500Hr 08/12/12 ENGINE OIL 500Hr 500Hr 08/12/12
MAINTENANCE
FUEL FILTER 500Hr -100Hr 08/12/12 FUEL FILTER 500Hr -100Hr 08/12/12
SWITCH ST ATUS HYD. FILTER 1000Hr 1000Hr 08/12/12 HYD. FILTER 1000Hr 1000Hr 08/12/12
OPTION SETTING HYD. OIL 5000Hr 5000Hr 08/12/12 HYD. OIL 5000Hr 5000Hr 08/12/12
CONSUMPTION
SCREEN SETTING
CLOCK SETTING
EXCHANGE
INTERVAL REMAINDER DAY
EXCHANGE EXCHANGE
INTERVAL REMAINDER DAY INTERVAL REMAINDER DAY
ENGINE OIL 500Hr 500Hr 08/12/12 ENGINE OIL 500Hr 500Hr 08/12/12
FUEL FILTER 500Hr -100Hr 09/01/12 FUEL FILTER 500Hr 500Hr 09/01/12
HYD. FILTER 1000Hr 500Hr 08/12/12 HYD. FILTER 1000Hr 1000Hr 08/12/12
HYD. OIL 5000Hr 3000Hr 08/12/12 HYD. OIL 5000Hr 5000Hr 08/12/12
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b). 2
2. Using the Up and Down arrow switches, move the cursor to "MAINTENANCE". Press the Right arrow switch to
enter the maintenance information setting.
3. Using the Up and Down arrow switches, move the cursor to one of the items from "ENGINE OIL", "FUEL
FILTER", "HYD.FILTER" or "HYD.OIL".
4. Press the Right arrow switch. The background color of "REMAINDER" turns blue.
5. Press "Menu Switch" (8) to reset the remaining time.
To set "REMAINDER" to an arbitrary value, press the Up or Down arrow switch to set the desired value
between the recommended replacement time and zero.
At this time, "EXCHANGE DAY" is updated to the current date.
6. Press the Right arrow to store the value.
At this time, "REMAINDER" turns black.
7. Press "Screen Change Switch" (1) to return to main screen (a).
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12h
USER MENU USER MENU SWITCH ST ATUS SWITCH ST ATUS
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "SWITCH STATUS". Press the Right arrow switch to
enter the switch setting.
3. Using the Up or Down arrow switch, move the cursor to "AUTO WARM-UP".
4. Press the Right arrow switch to enter display (f). The background color of "OFF" turns blue.
5. Using the Up or Down arrow switch, select "ON".
6. Press "Menu Switch" (8) to set the status.
At this time, the background color of "ON" turns black.
7. Turn "OFF" the starter key switch once to store the status.
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9. When the engine is started in cold condition, "AUTO WARM-UP" starts. During warming up of the engine and
hydraulic oil, "WARM-UP" is indicated.
• If "AUTO WARM-UP" switch is turned "OFF" via the display during hydraulic oil warm-up, the warm-up operation
is forced to stop.
• If a lever is operated during hydraulic oil warm-up, the warm-up operation is stopped temporarily. After that, if the
lever is continuously at the neutral position for about 10 seconds, the warm-up operation starts again.
10. After the warm-up operation, "WARM-UP FINISHED" is indicated and the buzzer sounds for 5 seconds to tell
the completion of the warm-up operation.
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12h
USER MENU USER MENU SWITCH ST ATUS SWITCH ST ATUS
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "SWITCH STATUS". Press the Right arrow switch to
enter the switch setting.
3. Using the Up or Down arrow switch, move the cursor to "AUTO IDLING STOP".
4. Press the Right arrow switch to enter display (f). The background color of "OFF" turns blue.
5. Using the Up or Down arrow switch, select "ON".
6. Press "Menu Switch" (8) to set the status.
At this time, the background color of "ON" turns black.
7. Turn "OFF" the starter key switch once to store the status.
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[2. MACHINE FAMILIARIZATION]
CLOCK SETTING
(1) Screen Change Switch
6 7 4 5
(2) Buzzer Stop Switch
(3) Work Mode Select Switch
3 10
(4) Washer Switch
(5) Wiper Switch
(6) Travel Speed Select Switch
(7) Auto Acceleration Switch
(8) Menu Switch
2
(9) Arrow Switch
(10) Attachment Mode Select Switch
1 9 8
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12h
USER MENU USER MENU CLOCK CLOCK
SETTING SETTING
MAINTENANCE MAINTENANCE YEAR 10 YEAR 10
SWITCH ST ATUS
OPTION SETTING
SWITCH ST ATUS
OPTION SETTING
MONTH
DATE
01
01
MONTH
DATE
01
01
2
CONSUMPTION CONSUMPTION HOUR 13 HOUR 13
SCREEN SETTING SCREEN SETTING MINUTE 25 MINUTE 25
CLOCK SETTING CLOCK SETTING
CLOCK CLOCK
SETTING SETTING
YEAR 11 YEAR 11
MONTH 01 MONTH 01
DATE 01 DATE 01
HOUR 13 HOUR 13
MINUTE 25 MINUTE 25
(g) (f)
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "CLOCK SETTING". Press the Right arrow switch to
enter the clock setting.
3. Using the Up and Down arrow switches, select any of "YEAR/MONTH/DAY/HOUR/MINUTE" as display (d).
4. Press the Right arrow switch to enter display (e). The background color of the value turns blue.
5. Using the Up and Down arrow switches, select the desired value.
6. Press menu switch (8) to set the desired value.
At this time, the background color of the value turns black.
7. Press "Screen Change Switch" (1) to return to main screen (a).
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CONTRAST ADJUSTMENT
(1) Screen Change Switch
6 7 4 5
(2) Buzzer Stop Switch
(3) Work Mode Select Switch
3 10
(4) Washer Switch
(5) Wiper Switch
(6) Travel Speed Select Switch
(7) Auto Acceleration Switch
(8) Menu Switch
2
(9) Arrow Switch
(10) Attachment Mode Select Switch
1 9 8
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12h
USER MENU USER MENU SCREEN SCREEN
SETTING SETTING
MAINTENANCE MAINTENANCE CONTRAST 5 CONTRAST 5
SWITCH ST ATUS SWITCH ST ATUS Brightness(day) 100 Brightness(day) 100
OPTION SETTING OPTION SETTING Brightness(night) 50 Brightness(night) 50
CONSUMPTION CONSUMPTION
SCREEN SETTING SCREEN SETTING
CLOCK SETTING CLOCK SETTING
SCREEN SCREEN
SETTING SETTING
CONTRAST 6 CONTRAST 6
Brightness(day) 100 Brightness(day) 100
Brightness(night) 50 Brightness(night) 50
(g) (f)
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "SCREEN SETTING". Press the Right arrow switch to
enter the screen setting.
3. Using the Up or Down arrow switch, move the cursor to "CONTRAST".
4. Press the Right arrow switch to enter display (e). The background color of the value turns blue.
5. Using the Up and Down arrow switches, select the desired values.
The adjustable range is from 1 (Faint) to 10 (Clear).
* The default value is 5.
6. Press menu switch (8) to set the desired value.
At this time, the background color of the value turns black.
7. Press "Screen Change Switch" (1) to return to main screen (a).
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12h
USER MENU USER MENU SCREEN SCREEN
SETTING SETTING
MAINTENANCE
SWITCH ST ATUS
MAINTENANCE
SWITCH ST ATUS
CONTRAST
Brightness(day) 100
5 CONTRAST
Brightness(day)
5
100 2
OPTION SETTING OPTION SETTING Brightness(night) 50 Brightness(night) 50
CONSUMPTION CONSUMPTION
SCREEN SETTING SCREEN SETTING
CLOCK SETTING CLOCK SETTING
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "SCREEN SETTING". Press the Right arrow switch to
enter the screen setting.
3. Using the up and down arrow switches, move the cursor to "Brightness (day)" as display (e).
4. Press the Right arrow switch to enter display (f). The background color of the value turns blue.
5. Using the Up and Down arrow switches, select the desired values.
Adjustable Range: 1 (Dark) to 100 (Bright)
* The default value is 100.
6. Press menu switch (8) to set the desired value.
At this time, the background color of the value turns black.
7. Press "Screen Change Switch" (1) to return to main screen (a).
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12h
USER MENU USER MENU SCREEN SCREEN
SETTING SETTING
MAINTENANCE MAINTENANCE CONTRAST 5 CONTRAST 5
SWITCH ST ATUS SWITCH ST ATUS Brightness(day) 100 Brightness(day) 100
OPTION SETTING OPTION SETTING Brightness(night) 50 Brightness(night) 50
CONSUMPTION CONSUMPTION
SCREEN SETTING SCREEN SETTING
CLOCK SETTING CLOCK SETTING
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the Up or Down arrow switch, move the cursor to "SCREEN SETTING". Press the Right arrow switch to
enter the screen setting.
3. Using the up and down arrow switches, move the cursor to "Brightness (night)" as display (e).
4. Press the Right arrow switch to enter display (f). The background color of the value turns blue.
5. Using the Up and Down arrow switches, select the desired values.
Adjustable Range: 1 (Dark) to 100 (Bright)
* The default value is 5.
6. Press menu switch (8) to set the desired value.
At this time, the background color of the value turns black.
7. Press "Screen Change Switch" (1) to return to main screen (a).
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If there is no switch operation for 20 seconds, the display returns to the main screen.
In nibbler mode
S S
12h 12h
USER MENU USER MENU NIBBLER
SETTING
FLOW RATE 780 L/min MAINTENANCE MAINTENANCE SET1 440
MPa
30
SET8 176
MPa
15 SET9 154
MPa
SET10 132
0 MPa
30 25 20 15 10 5 0
MIN BACK UP NEXT BACK UP NEXT BACK UP
AVERAGE 0.0 L/h RESET HOME DOWN HOME DOWN HOME DOWN OK
In breaker mode
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12h
USER MENU USER MENU BREAKER
SETTING
FLOW RATE 480 L/min MAINTENANCE MAINTENANCE SET1 220
MPa
30
SET8 66
MPa
15 SET9 44
MPa
SET10 30
0 MPa
30 25 20 15 10 5 0
MIN BACK UP NEXT BACK UP NEXT BACK
AVERAGE 0.0 L/h RESET HOME DOWN HOME DOWN HOME OK
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5. Using the Up and Down arrow switches, select the desired flow rate.
6. Press menu switch (8) to set the desired value.
7. Press "Screen Change Switch" (1) to return to main screen (a).
CONSUMPTION
S
12h
USER MENU USER MENU CONSUMPTION CONSUMPTION
L/h L/h
MAINTENANCE MAINTENANCE 50 50
40 40
SWITCH ST ATUS SWITCH ST ATUS 30 30
20 20
OPTION SETTING OPTION SETTING
10 10
CONSUMPTION CONSUMPTION 0 0
30 25 20 15 10 5 0 30 25 20 15 10 5 0
MIN MIN
SCREEN SETTING SCREEN SETTING
CLOCK SETTING CLOCK SETTING
WORKTIME 100 HOURS WORKTIME 0 HOURS
CONSUMPTION 100 L CONSUMPTION 0L
AVERAGE 24.4 L/h AVERAGE 0 L/h
1. Turn the starter switch "ON" to display main screen (a). Press menu switch (8) to enter user menu screen (b).
2. Using the up and down arrow switches, move the cursor to "CONSUMPTION" as display (c). Press the Right
arrow switch to enter the fuel efficiency setting.
3. The graph indicates the average fuel consumption by 2 hours for this 12 hours. The values of the operating
time, fuel consumption and average fuel consumption are also displayed.
4. To reset these values, press the down arrow switch.
5. Press "Screen Change Switch" (1) to return to main screen (a).
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[2. MACHINE FAMILIARIZATION]
Replacement Interval
Name Default
Engine oil 500 hrs.
Fuel filter 500 hrs.
Hydraulic oil filter 1,000 hrs.
• Engine oil
EXCHANGE
This shows the remaining time of the recommended INTERVAL REMAINDER
DAY
replacement time for the engine oil, as well as the 2
date of the last oil change. ENGINE OIL 500Hr 500Hr 08/12/12
• Fuel filter
This shows the remaining time of the recommended FUEL FILTER 500Hr -100Hr 08/12/12
replacement time for the fuel filter, as well as the date
of the last fuel filter change. HYD. FILTER 1000Hr 500Hr 08/12/12
• Hydraulic oil filter
This shows the remaining time of the recommended
HYD. OIL 5000Hr 3000Hr 08/12/12
replacement time for the hydraulic oil filter, as well as
the date of the last hydraulic oil filter change.
• Hydraulic oil
This shows the remaining time of the recommended replacement time for the hydraulic oil, as well as the date of
the last hydraulic oil change.
• For the time setting procedure for the next oil or filter change of each type, see "USER MENU SETTING" in
Chapter 2.
• When the recommended replacement time is over for any items, the "REMAINDER" indication for that item turns
red. When necessary to return to the initial value, reset it.
• The recommended replacement time of the engine oil is 500 hours. The multi-display warns of it without a
buzzer.
• The recommended replacement time of the fuel filter is 500 hours. The multi-display warns of it without a buzzer.
• The recommended replacement time of the hydraulic oil filter is 1,000 hours. The multi-display warns of it without
a buzzer.
• The recommended replacement time of the hydraulic oil is 5000 hours. The multi-display warns of it without a
buzzer.
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• The warning display has the order of priority and when many troubles such as level 1 and 2 in priority (A)
occurred at the same time, level 1 is displayed in priority to level 2.
• The gauge cluster processes signals received from various sensors and switches via Mechatro Controller,
outputs the signals to the multi-display and lamp display, and makes the buzzer sound.
• The start-up inspection should be performed according to not only the multi-display but also the instructions in
"MAINTENANCE".
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- Displayed when the e ngine oil - S top the e ngine promptly, che ck the oil le ve l,
pressure is lower than a s pe cifie d a nd dis conne ction pla ce , a nd re fill or re pla ce
value, and the output re duction th e s pe cifie d e ngine oil re fe rring to
control is performed. “LUBRICANT, FUEL & COOLANT
3 SPEC IFICATIONS ”, if re quire d.
- Displayed when a disco nne ction
is detected. - If this is dis pla ye d while e ngine s top,
th e wire ma y be dis conne cte d, e tc.
C onta ct your KOBELCO a uthorize d de a le r for
re pa ir.
S top ope ra tion, a nd lowe r the e ngine s pe e d to
the low idle s pe e d to cool the e ngine .
Displayed when the cool a nt
Whe n the wa rning dis pla y doe s not dis a ppe a r
3 temperature exceeds a s pe cifie d
a fte r a fe w minute s , s top the e ngine , a nd che ck
value.
the coola nt le ve l, fa n be lt te ns ion, a nd ra dia tor
clogging.
4 The fuel is below a speci fie d qua ntity. Refill the specified fuel.
Displayed when the temp e ra ture of S top ope ra tion, a nd a s k your KOBELCO
5 hydraulic oil rises abnor ma lly. a uthorize d de a le r for ins pe ction/ma inte na nce .
Displayed during the au toma tic Automa tic wa rming-up ope ra tion is be ing
5 warming-up operation. pe rforme d.
Wa it until "WARM FINIS H WARM-UP " a ppe a rs .
The remaining time to the e ngine oil Re fill the s pe cifie d ne w e ngine oil with
5 change becomes zero. the s pe cifie d qua ntity.
Displayed when the key switch is S e t the ke y s witch ba ck to “ON” pos ition, a nd s e cure
s a fe ty by ra is ing the control lock le ve r.
5 turned to “START” position while
the control lock lever is down. Turn the s witch to “S TART” a ga in to s ta rt
the e ngine .
Displayed when the remaining time to
Re pla ce with a s pe cifie d ne w fue l filte r.
5 the fuel filter change becomes zero.
Displayed when the remaining time to
5 the hydraulic oil filter change becomes Re pla ce with a s pe cifie d ne w hydra ulic oil filte r.
zero.
Displayed when the remaining time to
5 the hydraulic oil change becomes zero.
Re pla ce with a s pe cifie d ne w hydra ulic oil.
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[2. MACHINE FAMILIARIZATION]
When the clogging detector of the hydraulic oil filter is working, the pump operation noise becomes louder for
approximately 3 seconds with the control lever in the neutral position, but it is not abnormal.
1. To release the warning, set the maintenance interval of the return filter again from the gauge cluster. (Default
value: 1000 hrs.)
(See "USER MENU SETTING" in Chapter 2 for setting procedures.)
S
12h
2. After the setting of 1. is completed, operate the machine for a while, then the warning is released automatically.
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[2. MACHINE FAMILIARIZATION]
• OFF (STOP):
At this position, you can insert or remove the starter
key. Before restarting or stopping the engine, turn the
starter key to the "OFF" position.
• ACC (Accessory):
While the engine is stopped, power and the radio 2
(FM/AM) can be used in the "ACC" position.
• ON:
Electricity flows in all circuits. During operation, the
starter key should be in this position.
• START:
When starting the engine, turn the key to the
"START" position. When the engine starts, release
your hand from the starter switch. The starter key will
return to the "ON" position by itself.
• H (High idle) I
The number of engine speed is maximum at the end
of right rotation.
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PR ON
For pressure releasing procedures, see "RELEASING INNER PRESSURE IN HYDRAULIC SYSTEM" in Chapter
4.
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[2. MACHINE FAMILIARIZATION]
• The alarm sound keeps going off while the "UNLOCK" or "LOCK" side of the quick hitch operation switch is
being pushed.
• For detailed operations, see "REMOVING FRONT ATTACHMENT" and "INSTALLING FRONT ATTACHMENT"
sections in Chapter 8.
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2
2.4.11 HORN SWITCH
Be sure to sound the horn before starting this machine to warn surrounding personnel.
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[2. MACHINE FAMILIARIZATION]
OPERATION PROCEDURES
When operating the engine throttle for redundant mode, follow the procedures below.
1. Stop the engine, and set engine throttle for redundant mode (1) to "NORMAL".
2. Start the engine.
3. Turn engine throttle for redundant mode (1) to the HI side to adjust the number of engine speed.
4. When stopping the engine, set engine throttle for redundant mode (1) to "NORMAL".
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2
RELEASE NORMAL
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Do not use this switch to stop the engine under normal conditions.
When the engine does not stop due to trouble and damage of the machine even when turning the starter switch
"OFF", lift up the switch near the lower left side of the seat to stop the engine. When not using this switch, always
keep the switch down.
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[2. MACHINE FAMILIARIZATION]
• This part does not guarantee connection with all types of USB terminals and AUX terminals. Also, when each
terminal does not match the inlet of this machine, connection is not available.
• For use of external sound devices and USB memories, follow the manuals for them respectively.
Using the USB port/external input terminal (AUX), you can listen to music from a cell phone and external sound
device.
The USB port and external input terminal are located on the back of the seat in the cab. When using them, open
cap (1), and connect each cable (sold separately). When they are is not used, close cap (1).
USB PORT
Your USB memory to listen to music files from the machine's speakers. For playable music files, and connection
with USB memories, see "HANDLING OF RADIO" in Chapter 2. 2
EXTERNAL INPUT TERMINAL (AUX)
Connect a digital audio player, etc. to listen to music from the machine's speakers. For connection cables, see
"HANDLING OF RADIO" in Chapter 2.
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• Do not stand up and move during operation, or unexpected contact with the control levers may cause a sudden
movement of the machine. Raise the pilot control shut-off lever securely to the "LOCKED" position before
standing up or moving.
• Set the pilot control shut-off lever to the "LOCKED" position securely, or it may not be locked. Make sure that the
pilot control shut-off lever is at the "LOCKED" position shown in the figure.
• When unlocking, do not touch other levers unintentionally. Touching other levers may cause danger due to
unexpected machine movement.
• After completion of work or during transportation, set the pilot control shut-off lever to the "LOCKED" position.
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[2. MACHINE FAMILIARIZATION]
CONTROL OF LEVERS
• Before operation, be sure to pay attention to the safety of the surroundings and operate each lever slowly to fully
make sure that the machine movement is in accordance with the control pattern indicated on the control pattern
label.
• If you operate the machine while the control pattern label does not match the actual machine movement, it may
cause severe personal injury.
• When the label does not match the actual machine movement, replace them with a proper one.
• When stopping swing operation, stop it earlier than your intended position by taking the swing distance after
returning the swing lever to the neutral position into account.
• The operations of boom, arm, bucket, swinging, and traveling by this machine conform to the ISO lever pattern.
As for operation methods of other operational control devices, refer and check other paragraphs in this manual.
• Even if the lever pattern of your machine can be changed, the following explanations for the operations of the
boom, arm, bucket, and swinging are based on the ISO standard operation method.
Swing and attachment operations are controlled with the left and right control levers.
The left control lever is used for swing and arm operations.
The right control lever is used for boom and bucket operations.
The levers return to the neutral position if you release them and each movement of the attachment/equipment
stops. It is possible to perform various operations at the same time.
Left control lever
(1)Swing right
(2)Swing left
(3)Arm out
(4)Arm in
N (Neutral): Upper structure and arm are held in the
position at that time (3) (5)
Right control lever (2) (1) (7) (8)
(5)Boom down
(4) (6)
(6)Boom up
(7)Bucket in
(6)
(8)Bucket out
N (Neutral): Boom and bucket are held in the position at (3)
that time (4)
(1)
(2)
(5)
(8) (7)
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[2. MACHINE FAMILIARIZATION]
• During travel operation, pay attention to the control levers. There is a possibility of accident because the
attachment is suddenly swung and moved by the unexpectedly touching and shifting the control lever.
• When operating the travel levers, check the crawler frame direction. When the travel motor is positioned on the
front side, the traveling lever operation is reversed.
• If you put your foot on a pedal during work, there is a possibility of severe injury because the machine will start
abruptly if the pedal is depressed unintentionally. Do not put your foot on a pedal, except for driving or turning
with pedals.
• Pay attention when driving and operating with pedals.
The manual levers and travel pedals are used for the travel operation of this machine.
(a) Travel forward: Push the travel levers to the front
(Depress the front of travel pedals) 2
(a)
(b) Travel backward: Pull the travel levers toward
yourself (Depress the back of travel pedals) (N)
(N) Neutral: The machine stops traveling.
(a)
(b)
(N)
(b)
(a)
(a)
(b)
(b)
(a)
(b)
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[2. MACHINE FAMILIARIZATION]
Make sure the starter switch is in the "OFF" position when replacing fuses.
• The spare fuses are stored in the fuse & relay box.
• A fuse must be replaced with a one of the same type and capacity of that of the blown fuses. The electrical
system may be damaged if a different one is used.
If fuse replacement is frequently required, it may be due to a failure in the electrical system. Please contact
KOBELCO authorized dealer/distributor.
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[2. MACHINE FAMILIARIZATION]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
37
38
39
40
2
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Capaci- Capaci-
Item Circuit Name Item Circuit Name
ty ty
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[2. MACHINE FAMILIARIZATION]
Do not use the battery power-off switch for any other purposes than described in this manual.
Never set the switch to the OFF position while the engine is running.
The electronic devices may be damaged.
• When setting the battery power-off switch to the OFF position, all electrical circuits are shut down, and the preset
memory and clock memory of the radio are cleared.
• The fusible link is a fuse wiring of big size provided in a large capacity circuit.
As with normal fuses, it protects electrical components and wiring from burn out due to excess current.
In case the starter does not work when the starter switch is turned "ON", disconnection of the fusible link is
suspected. Check and replace it as needed.
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[2. MACHINE FAMILIARIZATION]
2.8 CONTROLLER
The controller that controls the machine and the engine is equipped in this machine.
• Since the controller is equipped in the cab and the engine, do not splash water, dirt, or drinking water etc on it. It
may cause failure of the machine.
• When the controller warning is displayed on the gauge cluster, contact your KOBELCO authorized dealer.
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[2. MACHINE FAMILIARIZATION]
7 8
1 2 3 4 5 6
• If the “MENU” key is pressed, or the switches are not operated for approximately 10 seconds, the menu mode is
released and the screen returns to the normal screen.
• Change of setting is reflected each time.
(However, if the ACC power is turned OFF before the menu mode is released, change of setting is not reflected.)
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
Rotation ON
Rotation OFF
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[2. MACHINE FAMILIARIZATION]
OFF LEVEL Adjustment of the dimmer level for when the dimmer is 0(=min) to 5(center) to 10(=max)
OFF. Default: 10
RETURN Returning to the main menu.
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[2. MACHINE FAMILIARIZATION]
c d e
7 8 a b
1
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[2. MACHINE FAMILIARIZATION]
South and Central FM 87.5 MHz to 108.0 MHz (100 kHz Step)
America AM 530 kHz to 1710 kHz (5kHz Step)
2.10.3 SOURCE ON
During source off, you can use the [POWER] key or [FM/AM] key to switch to the source on status.
The source recalled at the time of source on is a source that was selected during the source off status. 2
Power ON
Source OFF
Source ON
FM2 BT-AUDIO
AM AUX
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[2. MACHINE FAMILIARIZATION]
RADIO EXTERNAL
[FM/AM]
[ENTER] [ENTER]
FM1 USB
[ENTER] [ENTER]
FM2 BT-AUDIO
[ENTER] [ENTER]
AM AUX
RADIO
This is the source to receive radio waves of the radio.
Due to different registered preset places, FM1/FM2, and AM can be selected.
EXTERNAL
This is the source to play external devices such as USB/Bluetooth Audio/AUX, etc.
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[2. MACHINE FAMILIARIZATION]
2.10.5 FM/AM
The following is receiving procedures for FM/AM broadcasts.
For grouping the preset numbers, the FM broadcast are divided into FM1 and FM2 (The group of the preset
numbers is only different but the function is the same).
FM1 FM2
AM
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[2. MACHINE FAMILIARIZATION]
PRESET REGISTRATION
Set the currently receiving frequency into the memory of a selected preset No.
AM 6
AUTO PRESET
Frequencies are registered to the preset memories 1 to 6 in the order of strong reception.
Updated with
500 ms cycle
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
Supported Format
Item MP3 WMA
Windows Media Audio compatible
Supported format MPEG 1/2, 2.5 Layer1, 2 and 3
(DRM is not supported)
Sample grade 8k ○ ○
16 k ○ ○
32 k ○ ○
11.025 k ○ ○
22.05 k ○ ○
44.1 k ○ ○
12 k ○ ○
24 k ○ ○
48 k ○ ○
Bit rate Compatible with 8 to 320 kbps VBR Compatible with 5 to 384 kbps VBR
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
3
Folder
FOLDER1
4
FILE1-1
Folder
FILE1-2
No operation for 3 seconds
No. of folders: 10
FOLDER2
FOLDER10
FILE2-1
FILE2-2
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[2. MACHINE FAMILIARIZATION]
<Repeat>
2
Repeat OFF File repeat Folder repeat
1 1
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[2. MACHINE FAMILIARIZATION]
<Random>
2
Random Off All Random
5 Pause
Music pauses
5 Play
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[2. MACHINE FAMILIARIZATION]
Bluetooth
Bluetooth
Unit
Audio
2
Radio AV unit
TRACK CHANGE
Press [△] / [▽] key for a short time to change the track.
3 Seconds 3 Seconds
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[2. MACHINE FAMILIARIZATION]
PAUSE
Pausing of the music being played can be done. Press the play key once more to start playing.
5 Pause
Song pauses
5 Play
2.10.8 AUX
Inputs sound of audio devices connected from outside, and outputs from the radio AV unit.
Display Example
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[2. MACHINE FAMILIARIZATION]
Default value 11
Default screen
VOL + VOL -
2
0 1 15 30 31
VOL - VOL +
Default screen
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
TITLE (USB)
The title of the track being played now is displayed.
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[2. MACHINE FAMILIARIZATION]
2.10.12 MENU
Each set values can be changed.
q r q
q r q
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[2. MACHINE FAMILIARIZATION]
<Source ON Menu>
í Adjusting loudness
t
2
í Adjusting clock
u ENTER
(Confirm)
í Paring To details of each item
v RET
(Back) ENTER
í Destination setting (Confirm)
í FW version
x <1>
q r x q
q x q x
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[2. MACHINE FAMILIARIZATION]
Menu screen
ENTER RET
(Confirm) (Back)
<1>
L10 L9 L1 0 R1 R9 R10
Menu screen
ENTER RET
(Confirm) (Back)
<1> <1>
-10 -9 -1 0 +1 +9 +10
Change value
ENTER at this timing
(Confirm)
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[2. MACHINE FAMILIARIZATION]
Menu screen
ENTER RET
(Confirm) (Back)
<1> <1>
-10 -9 -1 0 +1 +9 +10
Change value
ENTER
at this timing
(Confirm)
LOUDNESS SETTING
This is a correction circuit that reinforce the lack of low and high sound range you feel by audibility when the volume
is low.
The setting values are ON/OFF (2 levels).
Menu screen
ENTER RET
(Confirm) (Back)
ON OFF
Change value
ENTER
at this timing
(Confirm)
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Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
CLOCK ADJUSTMENT
When changing the display from the 12-hour display to the 24-hour display, the time starts from at that time.
Example: 23:00 in 24-hour display → PM 11:00 in 12-hour display → 23:00 in 24-hour display.
Menu screen
ENTER RET
(Confirm) (Back)
ENTER RET
(Confirm) (Back)
ENTER
(Confirm)
RET
(Back)
*24-hour display
Confirm the final value ENTER
at this timing
(Confirm)
Default screen
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[2. MACHINE FAMILIARIZATION]
PARING (BLUETOOTH)
Authentication of a Bluetooth device used for the radio can be performed.
Menu screen
ENTER RET
(Confirm) (Back)
ENTER
(Confirm)
2
500ms
500ms
RET
(Back)
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[2. MACHINE FAMILIARIZATION]
DESTINATION SETTING
Destination can be switched.
For the difference in frequency range according to each destination, see "RECEIVABLE FREQUENCY".
Menu screen
ENTER RET
(Confirm) (Back)
3 1 5
RET
(Back)
After inputting [3],
input within 2 seconds
Japan
North America
(Confirm)
RET
(Back)
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[2. MACHINE FAMILIARIZATION]
VERSION DISPLAY
Menu screen
ENTER RET
(Confirm) (Back)
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Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
Bluetooth Audio
• The Bluetooth Audio function of this machine does not guarantee wireless connection with all types of devices
supporting Bluetooth. Devices like cell phones, etc. to be connected need to meet the Bluetooth standard
determined by SIG and to be certified. Even if devices to be connected meet the Bluetooth standard, some
devices may have connection problems, display/operation differences, or skipping sound.
• For the use of Bluetooth, follow the instruction manual of each device.
• Bluetooth in this machine may adversely affect some medical electric devices such as a cardiac pacemaker.
When using Bluetooth Audio near medical electric devices, be very careful and ask applicable medical electric
device manufacturers beforehand for use of Bluetooth.
USB PORT/EXTERNAL INPUT TERMIANL (AUX)
• USB port and external input terminal in this machine do not guarantee connection with all types of USB terminal
and AUX terminal. Also, when each terminal does not match the inlet of this machine, a connection is not
available.
• Charging of a device such as a mobile phone from the USB port is not available.
• For use of external sound devices and USB memories, follow the manuals for them respectively.
Specification
Bluetooth Audio
Item Description
USB Port
Item MP3
Play format MP3 WMA
Bit rate Compatible with 8 to 320 kbps VBR Compatible with 5 to 384 kbps VBR
Media USB1.1
Number of files 100 files/folder
Number of folders 100 folders/layer
Item Description
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Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
H er eby, Tokai Rika Create Corporation, decla r es th a t t h e r a dio equ ipm en t t ype DABTK1
is in complia n ce wit h Direct ive 2014/53/E U.
The full text of the EU declaration of conformity is available at the following internet address:
h t t p://t or ica .co.jp/
H ier mit er klä r t Tokai Rika Create Corporation, da ss der F u n ka n la gen t yp DABTK1 der
Rich t lin ie 2014/53/E U en t sprich t .
Der vollständige Text der EU-Konformitätserklärung ist unter der folgenden Internetadresse
verfügbar:
h t t p://t or ica .co.jp/
2-83
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
P or la presen t e, Tokai Rika Create Corporation, decla r a qu e el t ipo de equ ipo ra dioeléct r ico
DABTK1 es con for m e con la Dir ect iva 2014/53/UE .
El texto completo de la declaración UE de conformidad está disponible en la dirección Internet
siguiente:
h t t p://t or ica .co.jp/
Le sou ssign é, Tokai Rika Create Corporation, décla r e qu e l'équ ipem en t r a dioélect riqu e du
t ype DABTK1 est con for m e à la dir ective 2014/53/UE .
Le texte complet de la déclaration UE de conformité est disponible à l'adresse internet suivante:
h t t p://t or ica .co.jp/
Il fa bbr ica n t e, Tokai Rika Create Corporation, dich ia ra ch e il t ipo di a ppa r ecch ia t u ra r a dio
DABTK1 è con for me a lla dir et tiva 2014/53/UE .
Il testo completo della dichiarazione di conformità UE è disponibile al seguente indirizzo Internet:
h t t p://t or ica .co.jp/
Ar šo Tokai Rika Create Corporation dekla rē, ka r a dioiekā r t a DABTK1 a tbilst Dir ekt īva i
2014/53/E S.
Pilns ES atbilstības deklarācijas teksts ir pieejams šādā interneta vietnē:
h t t p://t or ica .co.jp/
Aš, Tokai Rika Create Corporation, pa t vir t in u , ka d ra dijo įr en gin ių t ipa s DABTK1 a t it in ka
Dir ekt yvą 2014/53/E S.
Visas ES atitikties deklaracijos tekstas prieinamas šiuo interneto adresu:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation ovim e izja vlju je da je r a dijska opr em a t ipa DABTK1 u
skla du s Dir ektivom 2014/53/E U.
Cjeloviti tekst EU izjave o sukladnosti dostupan je na sljedećoj internetskoj adresi:
h t t p://t or ica .co.jp/
2-84
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
Tokai Rika Create Corporation iga zolja , h ogy a DABTK1 t ípu sú r á dióber en dezés m egfelel a
2014/53/E U ir á n yelvn ek.
Az EU-megfelelőségi nyilatkozat teljes szövege elérhető a következő internetes címen:
h t t p://t or ica .co.jp/
H ier bij ver kla a r ik, Tokai Rika Create Corporation, da t h et t ype r a dioa ppa r a tu u r DABTK1
con for m is m et Rich t lijn 2014/53/E U.
De volledige tekst van de EU-conformiteitsverklaring kan worden geraadpleegd op het volgende
internetadres:
2
h t t p://t or ica .co.jp/
O(a ) a ba ixo a ssin a do(a ) Tokai Rika Create Corporation decla r a qu e o pr esen t e t ipo de
equ ipa m en t o de r á dio DABTK1 est á em con for mida de com a Dir et iva 2014/53/UE .
O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet:
h t t p://t or ica .co.jp/
P r in prezen ta , Tokai Rika Create Corporation decla r ă că t ipu l de ech ipa m en te r a dio
DABTK1 est e în con for mit a t e cu Dir ect iva 2014/53/UE .
Textul integral al declaraț iei UE de conformitate este disponibil la următoarea adresă internet:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation t ým t o vyh la su je, že r á diové za r ia den ie t ypu DABTK1 je
v sú la de so smer n icou 2014/53/E Ú.
Úplné EÚ vyhlásenie o zhode je k dispozícii na tejto internetovej adrese:
h t t p://t or ica .co.jp/
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Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[2. MACHINE FAMILIARIZATION]
Tokai Rika Create Corporation pot r ju je, da je t ip r a dijske opr em e DABTK1 skla den z
Dir ekt ivo 2014/53/E U.
Celotno besedilo izjave EU o skladnosti je na voljo na naslednjem spletnem naslovu:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation va ku u t t a a , et t ä r a diola it et yyppi DABTK1 on dir ekt iivin
2014/53/E U m u ka in en .
EU-vaatimustenmukaisuusvakuutuksen täysimittainen teksti on saatavilla seuraavassa
internetosoitteessa:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation erklærer herved at radioutstyrstypen DABTK1 er i samsvar med
direktiv 2014/53/EU.
Den fullstendige teksten til EUs samsvarserklæring er tilgjengelig på følgende internettadresse:
http://torica.co.jp/
Böylelikle, Tokai Rika Create Corporation, DABTK1 radyo ekipmanı tipinin 2014/53/AB Direktifi
ile uyumlu olduğunu beyan eder.
AB uygunluk beyanının tam metni aşağıdaki internet adresinde mevcuttur:
h t t p://t or ica .co.jp/
TORICA
Tokai Rika Create Corporation
2-3-10, Aoi,Higashi-ku,Nagoya 461-0004,JAPAN
Note
Importer's name and address will be officially listed on separate construction machine maker
instruction manual.
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[2. MACHINE FAMILIARIZATION]
Bluetooth unit
Apply Standar d r adio
H er eby, Tokai Rika Create Corporation, decla r es t h a t t h e r a dio equ ipm en t t ype BTU2 is in
com plia n ce wit h Direct ive 2014/53/E U.
The full text of the EU declaration of conformity is available at the following internet address:
h t t p://t or ica .co.jp/
H er m ed er klæ r er Tokai Rika Create Corporation, a t r a diou dst yrst ypen BTU2 er i
over en sstem m else med dir ekt iv 2014/53/E U.ÌÌ
EU-overensstemmelseserklæringens fulde tekst kan findes på følgende internetadresse:
h t t p://t or ica .co.jp/
H ier mit er klä r t Tokai Rika Create Corporation, da ss der F u n ka n la gen typ BTU2 der
Rich t lin ie 2014/53/E U en t sprich t .
Der vollständige Text der EU-Konformitätserklärung ist unter der folgenden Internetadresse
verfügbar:
h t t p://t or ica .co.jp/
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[2. MACHINE FAMILIARIZATION]
P or la presen t e, Tokai Rika Create Corporation, decla r a qu e el t ipo de equ ipo ra dioeléct r ico
BTU2 es con for m e con la Dir ect iva 2014/53/UE .
El texto completo de la declaración UE de conformidad está disponible en la dirección Internet
siguiente:
h t t p://t or ica .co.jp/
Le sou ssign é, Tokai Rika Create Corporation, décla r e qu e l'équ ipem en t r a dioélect riqu e du
t ype BTU2 est con for m e à la dir ective 2014/53/UE .
Le texte complet de la déclaration UE de conformité est disponible à l'adresse internet suivante:
h t t p://t or ica .co.jp/
Il fa bbr ica n t e, Tokai Rika Create Corporation, dich ia ra ch e il t ipo di a ppa r ecch ia t u ra r a dio
BTU2 è con for me a lla diret t iva 2014/53/UE .
Il testo completo della dichiarazione di conformità UE è disponibile al seguente indirizzo Internet:
h t t p://t or ica .co.jp/
Ar šo Tokai Rika Create Corporation dekla rē, ka r a dioiekā r ta BTU2 a t bilst Dir ekt īva i
2014/53/E S.
Pilns ES atbilstības deklarācijas teksts ir pieejams šādā interneta vietnē:
h t t p://t or ica .co.jp/
Aš, Tokai Rika Create Corporation, pa t vir tin u , ka d r a dijo įren gin ių t ipa s BTU2 a t it in ka
Dir ekt yvą 2014/53/E S.
Visas ES atitikties deklaracijos tekstas prieinamas šiuo interneto adresu:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation ovim e izja vlju je da je r a dijska opr em a t ipa BTU2
u skla du s Dir ekt ivom 2014/53/E U.
Cjeloviti tekst EU izjave o sukladnosti dostupan je na sljedećoj internetskoj adresi:
h t t p://t or ica .co.jp/
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[2. MACHINE FAMILIARIZATION]
Tokai Rika Create Corporation iga zolja , h ogy a BTU2 t ípu sú r á dióber en dezés m egfelel a
2014/53/E U ir á n yelvn ek.
Az EU-megfelelőségi nyilatkozat teljes szövege elérhető a következő internetes címen:
h t t p://t or ica .co.jp/
B'da n , Tokai Rika Create Corporation, n iddikja r a li da n it -t ip t a ' t a għ m ir t a r-r a dju BTU2
h u wa kon for mi m a d-Dir et t iva 2014/53/UE .
It-test kollu tad-dikjarazzjoni ta' konformità tal-UE huwa disponibbli f'dan l-indirizz tal-Internet li
ġ ej:
h t t p://t or ica .co.jp/
H ier bij ver kla a r ik, Tokai Rika Create Corporation, da t h et t ype r a dioa ppa ra t u u r BTU2
con for m is m et Rich t lijn 2014/53/E U.
De volledige tekst van de EU-conformiteitsverklaring kan worden geraadpleegd op het volgende
internetadres:
2
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation n in iejszym oświa dcza , że t yp u r zą dzen ia r a diowego BTU2
jest zgodn y z dyr ekt ywą 2014/53/UE .
Pełny tekst deklaracji zgodności UE jest dostępny pod następującym adresem internetowym:
h t t p://t or ica .co.jp/
O(a ) a ba ixo a ssin a do(a ) Tokai Rika Create Corporation decla r a qu e o pr esen t e t ipo de
equ ipa m en t o de r á dio BTU2 está em con for m ida de com a Dir et iva 2014/53/UE .
O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet:
h t t p://t or ica .co.jp/
P r in pr ezen t a , Tokai Rika Create Corporation decla ră că t ipu l de ech ipa m en te r a dio BTU2
est e în con for m it a te cu Dir ect iva 2014/53/UE .
Textul integral al declaraț iei UE de conformitate este disponibil la următoarea adresă internet:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation t ým t o vyh la su je, že r á diové za ria den ie t ypu BTU2 je
v sú la de so smer n icou 2014/53/E Ú.
Úplné EÚ vyhlásenie o zhode je k dispozícii na tejto internetovej adrese:
h t t p://t or ica .co.jp/
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[2. MACHINE FAMILIARIZATION]
Tokai Rika Create Corporation pot r ju je, da je t ip r a dijske opr em e BTU2 skla den z Dir ekt ivo
2014/53/E U.
Celotno besedilo izjave EU o skladnosti je na voljo na naslednjem spletnem naslovu:
h t t p://t or ica .co.jp/
Tokai Rika Create Corporation erklærer herved at radioutstyrstypen BTU2 er i samsvar med direktiv
2014/53/EU.
Den fullstendige teksten til EUs samsvarserklæring er tilgjengelig på følgende internettadresse:
http://torica.co.jp/
Böylelikle, Tokai Rika Create Corporation, BTU2 radyo ekipmanı tipinin 2014/53/AB Direktifi ile
uyumlu olduğunu beyan eder.
AB uygunluk beyanının tam metni aşağıdaki internet adresinde mevcuttur:
h t t p://t or ica .co.jp/
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[2. MACHINE FAMILIARIZATION]
(A)
(A)
2
(B)
(C)
(B) (D)
When performing running-in operation of the air conditioner, always start it with the low engine speed.
Never start the air conditioner with the high engine speed. It may damage the air conditioner.
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[2. MACHINE FAMILIARIZATION]
6 3
7 4
8 1
5 (DOWN) 2 (DOWN)
• The LCD display on the center shows temperature, air outlet mode, compressor ON-OFF, AUTO, internal and
external air, and blower air amount.
• Each switch, fan mark of the blower, and TEMP mark have the night light (green).
• Electronic sound is output as each switch is pressed (However, when its operation is active only. For example,
when the fan speed is "LO" in manual operation, no electronic sound is output even if pressing the switch to
"DOWN" the fan speed further).
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[2. MACHINE FAMILIARIZATION]
Fa n Lo Hi
M1 M2 M3 M4
s pe e d (Min. Flow) (Ma x. Flow)
Dis pla y
By pressing UP(2) or DOWN (2) of fan speed selector switch (2) manually, the AUTO control of fan speed is
released, and "AUTO" display in LCD display (9) becomes OFF.
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[2. MACHINE FAMILIARIZATION]
LCD DISPLAY
Celsius (degrees C): LO, 18.5 to 31.5, HI
Fahrenheit (degrees F): LO, 64F to 89F, HI
A: B:
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[2. MACHINE FAMILIARIZATION]
LCD display
2
• When air outlet mode selector switch (7) is pressed in the manual control, it switches through Mode 1 → Mode 2
→ Mode 3 → Mode 4 → Mode 1....
For the defroster switching, press defroster switch (8).
• Air outlet mode under the AUTO control switches as
<Air outlet mode under auto control>
shown in the figure.
Air outlet mode
MODE2
MODE3
MODE4
15 25 40 50 Ta rge t outle t
te mpe ra ture
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[2. MACHINE FAMILIARIZATION]
COOLING METHOD
To avoid freezing of the evaporator, do not operate the air conditioner for a long time in the COOL-MAX set
temperature with the LO airflow.
If it is frozen and cool air does not flow any longer, turn air conditioner switch (3) off, set the temperature high,
operate the air conditioner with the maximum airflow "HI", and then turn air conditioner switch (3) "ON".
6 3
5. Press internal and external air selector switch (6), and select the air recirculation.
6. Press air outlet mode selector switch (7), and select the vent air outlet (Mode 2).
7. When the temperature inside the cab becomes low, adjust to the temperature and the fan speed to desired
levels.
Press auto switch (4) to automatically control a temperature and mode.
HEATING METHOD
The engine coolant is used for heating, and it is possible to heat the air when the temperature of the coolant is high.
6 3
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[2. MACHINE FAMILIARIZATION]
When the outdoor temperature is 0 degrees C or lower, the air conditioner (compressor) may not work.
6 3
4. Press internal and external air selector switch (6), and select the fresh air intake.
5. Press air conditioner switch (3), and operate the air conditioner (compressor).
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[2. MACHINE FAMILIARIZATION]
Switching internal
and external air Flashes internal and external air symbols
If there are problems on the input circuit of the evaporator and recirculation air sensors, they can be checked on the
panel display.
<Disconnection detection display of evaporator and recirculation air sensors
Error Location Erro r Display
18 degrees C : LO.E
Evaporator sensor Displays "E" on the temperature display, first decimal point 25 degrees C : 25.E
32 degrees C : HO.E
Error detection of each sensor from monitor mode (showing failure control of the control panel)
• To start the monitor display, press and hold the internal and external air selector switch and the main power
switch simultaneously for one second or more while the air conditioner is running. Then the display switches to
the monitor mode. Follow the same procedure to exit the mode.
• The normal status, disconnection, and short circuit of the recirculation air sensor and evaporator sensor are
shown as segment display.
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[2. MACHINE FAMILIARIZATION]
OFF-SEASON
During off-season, operate the air conditioner at least once a week for several minutes.
The oil shortage at each part of the compressor will be prevented by operating the air conditioner and it will always
be kept in the best condition.
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[2. MACHINE FAMILIARIZATION]
• Be sure to fasten your seat belt during operation. If not followed, it can result in serious accidents or death
caused by being heavily hit inside the cab or thrown out of the cab when the machine tips/rolls over.
• Check the mounting bolts installed to the seat for looseness and retighten the bolts if required.
• Change the seat belt every three years, even if there is no abnormality in the appearance. The manufacturing
date is woven into the back side of the belt.
Since this seat belt is equipped with take-up motion, the adjustment of length is unnecessary.
1 2
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[2. MACHINE FAMILIARIZATION]
The position of operator's seat can be adjusted. Adjust the seat to the position at which you can operate the control 2
levers and pedals easily.
When adjusting the operator's seat, pay attention to hands in order not to be caught between the handle and seat
stand.
(E)
(E)
(B)
4
(D)
8
9
7 6
2 1
(F)
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
When adjusting the operator's seat, pay attention to hands in order not to be caught between the handle and seat
stand.
9
(E) (E)
(B)
10 7
(D)
2
3
8
11
(C) 6 5
(A)
4
1
2
c a
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[2. MACHINE FAMILIARIZATION]
• Adjust the damper to the soft position before adjusting the seat.
• Turn the starter switch to the "ON" position before adjusting the seat.
• Adjust the damper to the soft position before adjusting the seat.
• Turn the starter switch to the "ON" position before adjusting the seat.
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
ON
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[2. MACHINE FAMILIARIZATION]
In operation, lock the door securely either open side or close side. If not locked, the door may open or close
unexpectedly and this may cause danger and failure of the machine.
2
This is used to fix the door in the condition where the door is open.
• Push the door against catch (1) and door is fixed.
• To close the door, push down lever (2) on the left 2
side of the operator's seat to release the catch.
1
• When necessary to fix the door, fix the door to the
catch securely.
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[2. MACHINE FAMILIARIZATION]
• Open/close the front window with the machine in a level position and lock the front window securely. If the lock is
released in the forward tilting position of machine there is a possibility of falling of the front window.
• When closing the front window, the closing speed increases due to the weight of front window. Hold and close it
by both hands securely.
• When retracting the front window in, pull up the pilot control shut-off lever to the "LOCKED" position and stop the
engine.
To prevent your hand from being caught between the windows, open and close the front window slowly. It is
dangerous to work with the front window not or incompletely locked. Confirm that the front window is surely locked.
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[2. MACHINE FAMILIARIZATION]
ON
OFF
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[2. MACHINE FAMILIARIZATION]
For how to open the front window, see "OPENING/CLOSING FRONT WINDOW" in Chapter 2.
Pay attention to the broken pieces so as not to be injured when breaking the window glass.
Label (2) indicating the emergency exit are affixed on the rear window.
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
Be sure to stop the engine before opening the engine hood, battery cover, and side cover, etc.
The engine hood, fuel inlet, right and left side doors, and cab door covers are provided with the lock mechanism.
To open/close them, use the starter key. When using the starter key, fully insert it and then turn it. If it is not fully
inserted, it may be broken.
1 3
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[2. MACHINE FAMILIARIZATION]
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[2. MACHINE FAMILIARIZATION]
When turning the battery power-off switch to the "O (OFF)" position, turn the starter switch to the OFF position and
wait 5 minute or more. And then operate the battery power-off switch.
If the battery power is turned off immediately after stopping the engine, it may cause damage to the exhaust gas
cleaning device.
When setting the switch to the OFF position, all electrical circuits are shut down, and the preset memory and clock
memory of the radio are cleared.
Set the battery power-off switch to "OFF" for the following purposes:
To stop operation of the machine for a long period (one month or longer)
Shut down the power circuit to prevent battery discharge, short circuit, or electric leakage.
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[2. MACHINE FAMILIARIZATION]
Fuel can be supplied by using the fuel supply pump according to the following procedures.
Supply light oil as fuel.
• Before starting fuel supply, check the hoses, the supply pump, and the harnesses for damage and each
connecting part for looseness.
• If strainer (3) is dirty, clean it with light oil. 2
• Do not leave the machine during fuel supply.
• When the pump runs at idle and automatically stops, yellow lamp (8) blinks. In case of supplying fuel
consecutively, put the hose into the tank again, and then press ON/OFF switch (6) again.
• Green lamp (7) will turn off if the machine is not operated for a certain period of time.
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[2. MACHINE FAMILIARIZATION]
2. Open the side door at the left side of the machine with the starter key and hold the door with the stay.
3. Take out suction hose (2) from hose storing box (5).
4. Loosen nut (4) of strainer (3) at the end of the
suction hose to the position where the turn stops. 3 4
5. Put the suction hose into the fuel tank (fuel supply
side).
6. Press ON/OFF switch (6) of the fuel supply pump to
start fuel supply. During fuel supply, red lamp (9)
turns on.
7. When the fuel tank becomes close to full, the fuel
supply stops automatically.
When you need to stop the fuel supply, press ON/OFF switch (6).
8. After finishing the fuel supply, take out suction hose (2) from the tank, tighten nut (4) of strainer (3) to the
position where the turn stops, and then put the hose back into the storing box.
9. Close the side door and lock it with the starter key.
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[3. MACHINE OPERATION]
3. MACHINE OPERATION
3-1
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[3. MACHINE OPERATION]
3-2
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[3. MACHINE OPERATION]
• Check the engine for any oil, fuel or coolant leakage. Repair as required.
• Check the area around the engine and radiator for any accumulated material and remove as required.
• Check the hydraulic devices, hydraulic oil tank, hoses and joints for oil leakage, and repair as required.
• Check the travel system, such as the crawler, front idlers and sprockets, for any damage or wear, and the bolts
for looseness, and the rollers for oil leakage, and repair as required.
• Check the attachment/equipment, body structure, and cylinders for any cracking, damage or looseness, and
repair as required.
• Check the doors, covers, steps and handrails for damage, and the bolts for looseness. Repair any damages and
tighten loose bolts.
• Check the gauge cluster for damage and replace it as required.
• Check the rearview mirrors for abnormality and replace it with a new one when it is broken. Clean the surface of
the mirror and adjust the angle so that the operator can see the rear from the operator's seat.
3
• Check the seat belts and the mounting hardware for the abnormality and if any damage is found, replace it with a
new one.
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[3. MACHINE OPERATION]
HANDLING OF RADIATOR
• Do not open the radiator cap if not required. Check the coolant of reserve tank (1) when the engine is cooled
down.
• After the engine stops, the coolant is hot and the high pressure is accumulated in the radiator. Removing the
radiator cap under this condition may cause burns. After the coolant cools down, turn the cap slowly to release
the pressure.
• If the water level in the reserve tank drops frequently, immediately contact your KOBELCO authorized dealer.
1. Use the starter key to open the side door on the left
side of the machine and hold it with the stay.
2. Check that the coolant level falls within the range of S
12h
FULL (upper limit)-LOW (lower limit) of reserve tank
(1). If the water level is low, remove the cap of filler
port (2) of the reserve tank and pour coolant water
to the FULL level.
If the reserve tank is empty, check it for water leaks
and check the water level in the radiator. If the water
level is low, fill the radiator with coolant and then fill
the reserve tank with coolant. Then immediately 2
contact your KOBELCO authorized dealer.
1
3. After supply, tighten the cap securely.
4. Release the support stay and close the side door.
FULL
LOW
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[3. MACHINE OPERATION]
• Make sure the machine is in a level and firm condition when checking the engine oil level.
• Be sure to check the engine oil level before starting the engine.
• When checking the engine oil level after operation, wait approximately 30 minutes from engine stop before
checking it.
1. Open the engine hood with the starter key and hold it with the stay.
2. Pull out oil level gauge (1) and wipe off the oil with a
2
waste cloth.
3. Insert oil level gauge (1) completely once again and 1
pull it out.
3
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[3. MACHINE OPERATION]
• When inserting the oil level gauge (1), be careful not to bend it. Otherwise, the oil level gauge (1) may be
deformed.
• Insert the oil level gauge (1) until the grip part (A) touches the guide tube (4). A gap between them may let water
enter the engine causing a malfunction.
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[3. MACHINE OPERATION]
REFUELING
• Never use the oil other than light oil as fuel. Check the fuel type again before refueling.
• Be sure to stop the engine before refueling.
• Do not overflow fuel while refueling. Wipe off spilled fuel completely.
When getting on and off the machine, use the steps and handrails to prevent yourself from falling down or off from
the machine.
• Be careful not to refuel the tank to a level more than necessary (to the top end of tank). There is a possibility of
overflowing because the fuel expands as the outside air temperature rises.
• Be sure to use light oil as fuel, which meets the standard of each country. To achieve a good fuel efficiency and
exhaust gas property, the engine of this machine uses the electronically controlled fuel injector.
Because this device requires high parts precision and high lubricating ability, when low viscosity fuel with low
lubricating ability is used, the durability may decrease significantly. 3
3-7
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[3. MACHINE OPERATION]
To avoid the damage of O-ring, remove foreign matter around the mounting area of drain plug. Damage of O-ring
causes leak of fuel, and it causes fire.
3-8
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[3. MACHINE OPERATION]
For refilling procedures of the hydraulic oil, see "5000 HOUR INSPECTION & MAINTENANCE PROCEDURES" in
Chapter 4.
Do not supply oil to the "H" level or more. It causes damages on the hydraulic circuit or oil spouting.
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[3. MACHINE OPERATION]
Replace the belt with a new one if flaking or breakage is found on the belt by the inspection, slip occurs excessively,
or the belt cannot be adjusted to within the adjustment range. Keep the belt away from oils. The service life may be
shortened if it slips by oil.
• When the belt is replaced by a new one, the belt does not have the initial adaptability. Run the engine at idle for 3
to 5 minutes and then adjust the belt tension again.
• After running the engine for about 2 hours, a new belt obtains a complete initial elongation.
• When replacing a set of two belts, be sure to replace both two with new ones.
The engine of this machine is equipped with the alternator, the fan, and air conditioning compressor belts.
Check the belts for wear and damage, and also for tension, and adjust them properly in order to maintain the
maximum engine performance and the service life.
For adjustment procedures for each belt, see "ADJUSTING FAN BELT AND AIR CONDITIONING COMPRESSOR
BELT" in Chapter 4.
New Belt
At Inspection Pushing Force
Belt Tension
mm (inch) N (lbf)
mm (inch)
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[3. MACHINE OPERATION]
When the level gauge of gauge cluster indicates Level 2 (Yellow), Level 1 (Red), or Level 0 (No display), refill DEF/
AdBlue immediately to Level 3 (Green) or over.
DEF/AdBlue shortage restricts the engine output.
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[3. MACHINE OPERATION]
• Adjust the operator's seat before the operation or when the operator changes.
• When adjusting the operator's seat, pay attention to hands in order not to be caught between the handle and the
seat stand.
For adjusting procedures of operator's seat, see "HANDLING OF OPERATOR'S SEAT" in Chapter 2.
3-12
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[3. MACHINE OPERATION]
Adjust cab left mirror in a way so that the blind spot can
be minimized when seeing it from the operator's seat. 2
(1) Mirror 3
(2) Seat
(3) Dual monitor
1
VISIBILITY MAP
• The following visibility map is a rough standard of areas where the operator cannot see both directly and
indirectly (through the mirrors and the camera). The operator can use this map as a reference to improve field
rules or enhance visibility by adding an auxiliary device.
• This machine complies with the visibility requirements stipulated in EN474-1.
• This map is not the same as the visibility requirements stipulated in EN474-1.
• This map was made according to the standard specification. Be cautious that the map may change according to
the machine specification.
This map is a rough standard at the ground surface within the radius of 12 m, centering the operator reference point
(680 mm above and 20 mm forward from Seat Index Point) from near areas of the machine.
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[3. MACHINE OPERATION]
12m
(3 9
'4 ")
9.5m(31'2")
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[3. MACHINE OPERATION]
9°)
(9
°) VIEWING ANGLE
2
(3 . OF CAMERA
(VERTICAL
DIRECTION)
L2
L1
DEAD AREA
3
CAMERA (MACHINE REAR SIDE)
(1)Gauge cluster (Monitor)
(2)Converter
(3)Rearview camera VIEWING ANGLE
OF CAMERA
(HORIZONTAL
Blind spot range DIRECTION)
(116 )
L1: 463mm(18.2")
L2: 874mm(34.4")
2
1 3
)
5
(8
VIEWING ANGLE
OF CAMERA
(VERTICAL
DIRECTION)
L2
L1 DEAD AREA
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[3. MACHINE OPERATION]
When the warning is displayed on the multi-display, ask your KOBELCO authorized dealer for inspection.
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[3. MACHINE OPERATION]
This machine is equipped with auto idling stop function to save the fuel consumption and exhaust gas at the time
when the engine is stopping.
• When auto idling switch is on, if the engine is running the engine stops after an elapse of the specified time from
when the safety lock lever is pulled up.
• After the auto idling stops, when necessary to restart the engine, start the engine after returning the starter key
switch to ACC or OFF once and the throttle potentiometer to the low idling position. But it is impossible to start
the engine again until the buzzer stops sounding after the engine stops.
• When necessary to leave from the operator seat for a long time, turn starter key switch off.
• When the engine coolant temperature error is displayed on the gauge cluster, the auto idling does not function
even if the auto idling switch is on.
3
• Do not hold the starter key switch in the START position for more than 15 seconds. If the engine does not start,
return the starter key switch to the OFF position, wait 30 seconds, and then try it again.
• When starting engine, if warning is displayed on the multi-display, stop engine immediately and identify the
cause, and then repair it if necessary.
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
For the engine start up procedures with the automatic warming-up system, see "USER MENU SETTING" in
Chapter 2.
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[3. MACHINE OPERATION]
• Combustible gas (hydrogen gas) is generated in the battery. Do not allow sparks or flames to come in contact
with the battery to avoid catching a fire and triggering an explosion.
• Do not allow the normal machine to come in contact with the disabled one.
• Wear protective glasses and rubber gloves when using jumper cables to start the engine.
• Never allow the positive and negative side clips of the jumper cables to come in contact with each other when
connecting the jumper cables.
• Do not mistake positive (+) for negative (-) or vice versa in the jumper cable connection. When the negative
jumper cable is finally connected to the upper structure of the disabled machine, it may generate sparks.
Connect the jumper cable to a ground surface as far as possible from the battery.
• If the battery electrolyte is frozen, do not attempt to start the engine with another power supply.
• Wrong connection of the jumper cables may cause explosion of the battery.
• The starting system of this machine is 24 volts. Therefore the boost battery voltage in use should be 24 volts.
The application of high voltage employed for a welding machine, etc. in engine start may cause damage to the
electrical system.
• Use the battery of which the capacity is equivalent to that of the disabled machine for the normal machine.
• Select the jumper cables and clips with a proper size for the battery.
• Check the jumper cables and clips for damage and corrosion.
• Connect the clip securely.
• Check that the control lock lever is in the "LOCKED" position.
• Check that each control lever is returned to the neutral position.
• The starter switches on both the normal and disabled machines must be held in the "OFF" position. Because
when the power is connected, it may cause unexpected move of the machines and it is dangerous.
2. Set the starter switch to the "OFF" position for both (Red)
the normal machine and the disabled machine.
3. Remove the terminal cover of the battery, and
connect the jumper cable (red) clip to the positive
(+) terminal on the battery of the disabled machine.
4. Connect the jumper cable (red) clip to the positive
(+) terminal on the battery of the normal machine. Normal machine Disabled machine
5. Connect the jumper cable (black) clip to the (Black)
negative (-) terminal on the battery of the normal To the upper structure frame of
machine. the disabled machine
6. Finally, connect the clip of the other end of the
negative (-) jumper cable (black) to the upper structure frame of the disabled machine.
7. Start the engine of the normal machine, and run it for about 10 minutes at high idle.
The battery of the disabled machine is partially charged.
8. Start the engine of the disabled machine.
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[3. MACHINE OPERATION]
9. Soon after the starting of the engine of the disabled machine, immediately remove the jumper cables in the
reverse order of the connection.
10. Finally, check and repair the cause of the problem of the start/charging system on the disabled machine.
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[3. MACHINE OPERATION]
Before stopping the engine, perform standby operation by setting engine throttle (1) to the low idle position and
running the engine for about 5 minutes, and then stop the engine.
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
When the warning is displayed on the multi-display, ask your KOBELCO authorized dealer for inspection.
2. Check the areas around the engine for oil leakage and water leakage.
When standing up from the operator’s seat, be careful about handling of the pilot control shut-off lever.
CONTROL OF LEVERS
• Before operation, be sure to pay attention to the safety of the surroundings and operate each lever slowly to fully
make sure that the machine movement is in accordance with the control pattern indicated on the control pattern
label.
• If you operate the machine while the control pattern label does not match the actual machine movement, it may
cause severe personal injury.
• When the label does not match the actual machine movement, replace them with a proper one.
• When stopping swing operation, stop it earlier than your intended position by taking the swing distance after
returning the swing lever to the neutral position into account.
INSPECTION OF ENGINE
When inspecting the engine, do not stretch out your hand to rotating parts and hot parts. It can catch your hand or
cause burns, resulting in serious injury.
3. Check that the exhaust sound, the color of exhaust gas and vibrations of the engine are normal.
Color classification for identifying the exhaust gas state (After warming-up at no load)
Colorless or light blue: Normal (Perfect combustion)
Black: Abnormal (failure of exhaust gas cleaning device)
White: Abnormal (failure of exhaust gas cleaning device)
The smoke may look white in winter due to cold weather.
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[3. MACHINE OPERATION]
3.6 WARMING-UP
ABOUT WARNING-UP
• The proper hydraulic oil temperature for this machine is about 50 degrees C. When the hydraulic oil temperature
is 25 degrees C or below, rapid operations may cause severe damage to the hydraulic components. Before
starting the operation, warm the hydraulic oil to 25 degrees C or above.
• If the attachment/equipment is operated without enough warming-up operation, the response of the attachment
to the control lever is delayed and sometimes it moves in an unexpected manner for the operator. Therefore, be
sure to perform the warm-up operation. Especially in cold weather, a sufficient warming-up operation is
necessary.
In warning-up the engine, turn auto idling stop function switch OFF.
For the engine start up procedures with the automatic warming-up system, see "USER MENU SETTING" in
Chapter 2.
3
3.6.1 ENGINE WARMING-UP
Avoid idling because it may cause poor engine performance and trouble.
I
positions.
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
• If you would like to perform warming-up of the engine, operate the air conditioner, or use the working light
continuously with the pilot control shut-off lever in the "LOCKED" position, turn the auto idle stop function "OFF".
With the auto idle stop function turned “ON”, the engine stops, so that the function stops.
• When the failure warning of "engine coolant temperature" or "coolant level” appears, or auto warming-up is
working, the auto idle stop function does not work regardless whether the auto idle stop function turns "ON" or
"OFF".
• Do not use auto idling stop mode when lifting.
B
3
• After setting safety lock lever to "LOCKED" position (A), the engine changes to "DECEL" speed about 4 seconds
later.
• Buzzer sounds for 5 seconds before engine stops.
When leaving the operator’s seat for a long time, be sure to set the starter switch to the "OFF" position.
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[3. MACHINE OPERATION]
The work mode after the engine start always starts from the "S" mode.
S mode:
S
"S mode" is suitable for a standard digging work and K
E mode:
E
"ECO mode" focuses on alow fuel consumption K
operation.
H mode:
H
"H mode" is suitable for a heavy digging work, which K
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[3. MACHINE OPERATION]
Attachment
Switch Condition Multi-Display Indication Selection of Attachment
Mode
S 12:15 The breaker symbol
appears. Select this mode when
Breaker mode The work mode of the attachment like a
"S", "E", or "H" is shown breaker requires the single
upper left. flow circuit.
S 12:15
The nibbler symbol
appears. Select this mode when
Nibbler mode The work mode of using the attachment with
"S", "E", or "H" is shown a flow and return circuit like
upper left. a nibbler (crusher).
S 12:15
The bucket symbol
appears. Select this mode when
Bucket mode The work mode of
digging.
"S", "E", or "H" is shown
upper left.
For the description of attachment and hydraulic circuit, see Chapter 8 "OPTIONAL EQUIPMENT".
3
• When working with a hydraulic breaker or nibbler (crusher) installed, be sure to check that an appropriate
attachment mode is selected, by seeing the attachment mode select switch and the multi-display.
• When the attachment mode is inappropriate, use the attachment mode select switch to switch to an appropriate
mode.
• When performing breaker work, be sure to select the breaker mode. Working in a mode other than the breaker
mode causes damage in the hydraulic components and/or breaker.
• Be sure to place the attachment to the ground and ensure safety before switching the attachment mode. In
particular, switching to the breaker mode during nibbler (crusher) work may cause a holding load to fall off.
• When the attachment mode icon of "digging", "nibbler", or "breaker" flickers, it tells that the attachment mode is
not proper.
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[3. MACHINE OPERATION]
• When starting the machine, check the safety around the machine and sound the horn before starting the
machine.
• Keep the area around the machine clear of people.
• When the control lever is operated during the auto acceleration operation, the engine speed increases abruptly.
Operate the control lever carefully.
• The indications on the multi-display do not assure the condition of the devices. Daily maintenance should be
performed not only by seeing the multi-display but also by following the procedures described in this manual.
• When abnormality was detected during operation, stop the machine immediately and take proper measures.
• The machine should not be operated until the failure is repaired. Operating the machine with the failure that has
not been repaired may result in a serious accidents.
Right
Left Rear
Tra ve l motor
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[3. MACHINE OPERATION]
ABOUT TRAVELING
• Confirm the travel motor position before traveling. When the travel motor is positioned at the front side, the travel
lever operation reverses.
The normal travel control can be performed when the travel motor is at the rear side of the machine and the front
idler is at the front side of the machine.
• Sound the horn to warn the workers in the working site.
Forward/Reverse traveling
• Push (forward) or pull (backward) both the left and
right travel levers simultaneously.
Both the forward and reverse travel speed can be
changed by lever displacement.
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[3. MACHINE OPERATION]
Pivot turn
This operation drives only one crawler to turn the machine.
• Operate one of the two travel levers to make a pivot
turn.
Spin turn
This drives the right and left crawlers in opposite direction each other to turn the machine on the spot.
• Push one of the two travel levers forward and pull
the other lever backward simultaneously.
STOP TRAVELING
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[3. MACHINE OPERATION]
Using the travel speed select switch (1), switch between the HIGH (2nd) and LOW (1st) travel speed.
Every time the switch is pressed, the mode changes as follows: Turtle (1st) -> Rabbit (2nd) -> Turtle (1st) -> Rabbit
(2nd).
At the time of engine start, it is automatically set to the LOW (1st) speed.
When traveling at the LOW (1st) speed, the turtle (1st) is
displayed, and when traveling at the HIGH (2nd) speed,
the rabbit (2nd) is displayed on the multi-display.
H
12h
3
1
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[3. MACHINE OPERATION]
Take enough care not to immerse the swing bearing, swing pinion and swivel joint into water or soil. When the
machine is sunk to the level of or above the swing bearing in the water or soil, the swing bearing and others may be
worn abnormally if it is used without any treatment. Apply grease to the greasing points.
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[3. MACHINE OPERATION]
When using the boom and arm to lift up the machine, push the bottom of the bucket, not the teeth, against the
ground.
3
WHEN BOTH SIDES OF MACHINE GET STUCK IN SOFT GROUND
Operate the machine at the operator's seat. Keep the area around the machine clear of people.
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[3. MACHINE OPERATION]
BOOM OPERATION
To operate the boom, move the right control lever forward and backward. Speed of the boom is controlled by the
displacement of the control lever.
• A: Pull the right control lever backward to move the
boom up.
• B: Push the right control lever forward to move the
boom down.
• Return the right control lever to the neutral (center)
position to stop the boom. A B
ARM OPERATION
To operate the arm, move the left control lever forward and backward. Speed of the arm is controlled by the
displacement of the control lever.
• A: Pull the left control lever backward to move the arm
closer to the cab (Arm in).
• B: Push the left control lever forward to move the arm
forward and away from the cab (Arm out).
• Return the left control lever to the neutral (center)
position to stop the arm. A
B
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[3. MACHINE OPERATION]
BUCKET OPERATION
BUCKET INTERFERENCE
Check clearance between the attachment and the operator's station before starting operation because a certain
kinds of attachment and combination of the options installed on the base machine may cause the attachment to
interfere with the operator's station or other parts of the machine. Check for interference before operation.
To operate the bucket, move the right control lever left and right. Speed of the bucket is controlled by the
displacement of the control lever.
• A: Move the right control lever left to move the bucket
to the digging side.
• B: Move the right control lever right to move the
bucket to the dumping side.
• Return the right control lever to the neutral (center)
A
position to stop the bucket.
B
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[3. MACHINE OPERATION]
SWING OPERATION
To perform the swing operation, move the left control lever left and right. Speed of the swinging is controlled by the
displacement of the control lever.
• A: Move the left control lever left to swing the machine
left.
• B: Move the left control lever right to swing the
machine right.
• Return the left control lever to the neutral (center) A
position to stop the swinging.
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
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[3. MACHINE OPERATION]
When the ambient temperature is low, starting the engine may be difficult due to decrease of oil liquidity, and the
radiator may be damaged due to coolant freezing.
FUEL/OIL
Use good low-viscosity fuel/oil for each device. For the optimum viscosity, see "LUBRICANT, FUEL & COOLANT
SPECIFICATIONS" in Chapter 4.
COOLANT
When operating or storing the machine in cold climates, the additive rate of the cooling system should match the
expected minimum outdoor temperature.
If the coolant is frozen, it may cause damage to the radiator, cylinder block and cylinder head. When being shipped
from the factory, "Long Life Coolant" is used to prevent rust and freezing of the cooling system.
When operating or storing the machine in extreme cold, check the coolant frequently to keep an appropriate
concentration. For the concentration of coolant, see "LUBRICANT, FUEL & COOLANT SPECIFICATIONS" in
Chapter 4.
BATTERY
When the ambient temperature is low, the battery capacity may decrease and the battery electrolyte may freeze.
Charge the battery full earlier than the specified interval and pay full attention to thermal insulation by covering the
battery.
When leaving the machine outdoors overnight, it is recommended to remove the battery and store it in a warm
room.
Measure the specific gravity of battery electrolyte after its temperature becomes almost the same as the outdoor
temperature, instead of immediately after operation. The charging rate can be calculated roughly by measuring the
specific gravity and using the table below.
AFTER OPERATION
To prevent malfunctions of the travel system components due to freezing of mud and water stuck to them, follow the
precautions below.
• Remove mud and water stuck to the machine sufficiently. Especially, be sure to drain off the water from the travel
system, and then park the machine on a dry and firm ground to prevent the travel system from freezing.
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[3. MACHINE OPERATION]
• Wipe the cylinder rod completely. If frozen mud or water is stuck to the cylinder rod surfaces, the seal may be
damaged when retracting the cylinder. Retract each cylinder to the minimum size to minimize the exposed area
of the rod.
For the storing position, see "PRECAUTIONS FOR LONG-TERM STORAGE" in Chapter 3.
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[3. MACHINE OPERATION]
When washing the machine, cover the CPU and the electric components to prevent water or steam from splashing
on or contacting with them.
3.15.3 BATTERY
• To compensate the self-discharge during storage, perform auxiliary charge at least once a month.
• Confirm that the battery power-off switch is set to the "OFF" position to cut off the current.
• Remove the negative (-) terminal from the battery, and remove the battery from the machine for storage.
Be careful not to connect the negative (-) terminal of the battery to the body (ground terminal) with a tool when
removing the battery. It will cause short circuit even when the battery power-off switch is set to "OFF".
Before turning the battery power-off switch to the "O (OFF)" position or removing the terminal of the battery, turn the
starter switch to the "OFF" position and wait 5 minutes or more.
When turning off the battery power-off switch immediately after the engine is stopped, the exhaust gas cleaning
device may be damaged.
3.15.4 COOLANT
If there is a possibility of freezing, mix the antifreeze (non-amine type) into the radiator.
However, normally it is not necessary because long life coolant is already mixed at the time of shipment. See
"LUBRICANT, FUEL & COOLANT SPECIFICATIONS" in Chapter 4.
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[3. MACHINE OPERATION]
Store the machine in a dry indoor location. If you place the machine outside unavoidably, lay lumbers on a flat
ground and cover the machine with a sheet. Especially, cover the muffler, hydraulic oil tank breather, fuel tank cap,
and swing motor level gauge.
To protect the exposed part of the rod, fully retract the arm and bucket cylinders, be sure to place the bucket on the
ground and chock the crawlers.
To supply the hydraulic oil to every part of the machine, perform the lubricating operation for about 1 hour.
3
• Check the engine oil level and coolant level before starting the engine. Refill engine oil or coolant if its level is
low.
• Wipe off the anti-rust oil from the cylinder rods. After the lubricating operation, apply the anti-rust oil again.
• After starting the engine, fully warm-up the machine and repeat the traveling, swing and digging operations
several times to prevent lubricant oil film shortage.
• If the machine is stored indoors, adequate ventilation is required during warming-up.
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[3. MACHINE OPERATION]
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
4.1 GENERAL
"INSPECTION AND MAINTENANCE CHART" provided in this chapter gives general time intervals. Operation in
sites under hostile work conditions or with a lot of dust and moisture may need more frequent lubrication and
maintenance than the service times specified there.
• Use only specified oils, fluids, lubricants, filters and replacement parts to keep machine in optimum operating
condition. Use the oils and greases with the specified viscosity depending on the ambient temperature. Store
containers of oils, fluids and grease indoors in an appropriate location. This will prevent contamination from dust,
and water, etc.
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
For the adjustment, disassembling and repair of the engine, reduction unit, hydraulic component and electronic
devices (controller, etc.), contact your KOBECO authorized dealer.
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[4. INSPECTION AND MAINTENANCE]
After a certain amount of time has passed, the exhaust gas cleaning device starts regeneration of the catalyst
automatically according to the operating conditions. This keeps the purification ability of the catalyst in good
condition at all times. For details, see "ABOUT AUTOMATIC REGENERATION".
Immediately after the machine operation and during the regeneration, the temperature around the exhaust pipe and
muffler and of the exhaust gas are very high. Putting any combustible materials close to these hot parts causes a
fire. Touching hot exhaust gas may cause burns.
In some operating conditions, the automatic regeneration is not completed and the warning requesting the user to
perform manual regeneration is displayed on the multi-display. In this case, perform the manual regeneration,
referring the next Paragraph "ABOUT MANUAL REGENERATION".
Even though a certain amount of time has not passed, sometimes the display shown above can appear.
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[4. INSPECTION AND MAINTENANCE]
When this warning is displayed on the multi-display, perform manual regeneration immediately.
• The exhaust gas cleaning device starts the automatic regeneration after a certain amount of time has passed,
but it may not be completed in some operating conditions.
When the automatic regeneration is not completed and a certain amount of time has passed, the above warning
is displayed and the warning sounds. In that case, perform the manual regeneration in the following procedures.
• When the manual regeneration is not performed, the exhaust gas cleaning device fails and the engine speed is
restricted. To restore the exhaust gas cleaning device, the machine needs to be repaired at our service factory.
OPERATION METHOD
• Immediately after the machine operation and during the regeneration, the temperature around the exhaust pipe
and muffler and of the exhaust gas are very high. Putting any combustible materials close to these hot parts
causes a fire. Touching hot exhaust gas may cause burns.
S
12h
2
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[4. INSPECTION AND MAINTENANCE]
Use the specified fuel described in "LUBRICANT, FUEL & COOLANT SPECIFICATIONS" in Chapter 4.
If you use fuel other than the specified fuel, it has an adverse effect on the engine and DPF, causing white smoke
and malfunction.
Use the recommended brand engine oil to keep the function of the exhaust gas cleaning device normal for a long
time.
Do not remove the exhaust pipe or disassemble the muffler and parts around it. This may affect the performance of
exhaust gas cleaning device adversely or break it.
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[4. INSPECTION AND MAINTENANCE]
4.4.1 SCR
SCR equipped with this machine reduces NOx in exhaust gas by injecting DEF/AdBlue into the muffler to resolve
NOx in the exhaust gas into water and nitrogen.
4.4.2 DEF/AdBlue
DEF/AdBlue is used for the SCR system on this machine. Use only specified DEF/AdBlue.
Before turning the battery power-off switch to the "O (OFF)" position or removing the battery terminals, turn the
starter switch to the OFF position and wait 5 minute or more.
If the battery power is turned off immediately after stopping the engine, it may cause damage to the exhaust gas
cleaning device.
Even after turning the engine OFF, you may hear running sound of the DEF/AdBlue supply module.
To prevent DEF/AdBlue remaining in the DEF/AdBlue pipe from freezing and drying, DEF/AdBlue is returned to the
tank with the DEF/AdBlue supply module.
DEF/AdBlue freezes at - 11 degrees C. The container may be damaged from volume expansion due to freezing.
• DEF/AdBlue should be stored in a place without direct sunlight and with well ventilation, with its container
sealed.
• Do not mix DEF/AdBlue with other chemicals, heat it, or dilute it with water.
4-9
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
When the level gauge of the gauge cluster showed Level 2 (yellow), Level 1 (red), or Level 0 (no display), add DEF/
AdBlue promptly until it reaches Level 3 (green) or more.
DEF/AdBlue shortage restricts the engine output.
When the following warnings are displayed in the multi-display, see "CHECKING DEF/ADBLUE LEVEL AND
REFILLING" in Chapter 3 to supply DEF/AdBlue.
Displayed with the warning sound when the DEF/AdBlue level gauge
2nd Level is Level 1 (red). Gradually, a restriction is applied to the engine
output.
When the following warnings are displayed on the multi-display, something other than DEF/AdBlue is in the DEF/
AdBlue tank. See "DRAINING DEF/ADBLUE" in Chapter 4 and "CHECKING DEF/ADBLUE LEVEL AND
REFILING" in Chapter 3 to drain and refill DEF/AdBlue.
When keeping the operation with DEF/AdBlue having a quality problem, the engine output is restricted.
Also, when something else than DEF/AdBlue is put in the tank and the engine is started, the DEF/AdBlue pipes and
the DEF/AdBlue supply module may need to be replaced. In that case, contact our service factory.
Displayed with the warning sound when a certain period of time has
Level 2
passed from Level 1. The engine output is gradually restricted.
When failure of the DEF/AdBlue quality or the exhaust gas cleaning device occurs repeatedly, the warning level
goes up. If another failure or error occurs in a short period of time after the failure of the DEF/AdBlue quality or the
exhaust gas cleaning device is corrected, the warning level starts from Level 3.
4-10
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
When supplying DEF/AdBlue after draining, the quality of DEF/AdBlue is promptly judged if the starter key switch is
"ON"; however, if it is done while the switch is "OFF", it takes a while to judge its quality after turning the switch
"ON" at the next time.
When the work is done in "OFF", wait for approximately 10 minutes after turning the switch "ON", and check the
warning is not displayed on the gauge cluster.
3. Install drain hose (2) for drain to drain cock (1) and take out the end of the hose to the outside of the
counterweight side door.
Size of hose: Inner diameter 7.5mm
Length 1,100mm (3'7") or more
4. Place a container for drained DEF/AdBlue under drain hose (2).
5. Loosen drain cock (1) and drain the DEF/AdBlue inside the tank.
6. After drain the DEF/AdBlue, tighten drain cock (1) securely.
7. Remove the support stay and close the side door.
8. See "CHECKING DEF/ADBLUE LEVEL AND REFILLING" in Chapter 3 to supply DEF/AdBlue.
9. After the supply, check no warning is displayed on the multi-display.
4-11
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
When failure of the DEF/AdBlue quality or the exhaust gas cleaning device occurs repeatedly, the warning level
goes up. If another failure or error occurs in a short period of time after the failure of the DEF/AdBlue quality or the
exhaust gas cleaning device is corrected, the warning level starts from Level 3.
4-12
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• The emergency evacuation mode can be used for only total 30 minutes. Use this mode only in a case of
emergency and if the warnings are displayed, take proper measures immediately.
• Keep pressing switch (1) for 5 seconds securely to enter the emergency evacuation mode. If not keeping
pressing switch (1) for 5 seconds securely, the machine will not enter the emergency evacuation mode.
4-13
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
No.2 AS TM D-975
190 Lite rs
Fue l ta nk Die s e l fue l No.2
(50.2 Ga l)
EN 590
No.1
4-14
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• When oil leakage or damage of the lower roller, upper roller and front idler is recognized, contact your
KOBELCO authorized dealer for repair.
• Be sure to use light oil as fuel, which meets the standard of each country. To achieve a good fuel efficiency and
exhaust gas property, the engine of this machine uses the electronically controlled fuel injector.
Because this device requires high parts precision and high lubricating ability, when low viscosity fuel with low
lubricating ability is used, the durability may decrease significantly.
When replacing and refilling the long life hydraulic oil, use the oil specified by KOBELCO.
When non-specified hydraulic oil is used or mixed, the performance decreases and the replacement interval of
hydraulic oil needs to be shortened.
4-15
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Rapid operation may burn the seal because of the air remained in the cylinder. During the first 4 strokes, operate
the cylinder slowly with the engine speed at low idle to charge the hydraulic oil in the cylinder.
5. Idle the right and left travel motors for about 3 minutes respectively.
6. Perform the swing operation for 10 turns.
7. Drain all bio-oil from the hydraulic oil tank.
8. Drain all bio-oil from each cylinder.
9. Charge new bio-oil in the hydraulic oil tank and repeat the procedures 4 to 9 twice.
10. In the final state, analyze the hydraulic oil and check the remaining amount of mineral oil.
4-16
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Pilot line filter YN50V00020F1 Pilot line filter 1 Clean every 2000 hours
4-17
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Tightening
Width
torque
Size across Recommended thread
Position of bolts/nuts N·m
(M) Flats locking agent
(Without
mm
Lubrication)
17 Installing swing bearing access panel cover 29.4±2.9 Applying Loctite #572
4-18
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Tightening
Width
torque
Size across Recommended thread
Position of bolts/nuts N·m
(M) Flats locking agent
(Without
mm
Lubrication)
5/8-
19 Installing idler adjuster grease nipple 58.8±9.8
18UNF
The counterweight mounting bolts may become loose when the counterweight is hit against some soild obstacles
during swing operation etc.
Check the counterweight mounting bolts in the following procedure.
Use a hand hammer to hit the bolt heads or nuts lightly. When a dull sound is heard, the mounting bolt may be
loose. Retighten the bolt.
4-19
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
4-20
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[4. INSPECTION AND MAINTENANCE]
4-21
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
These tightening torques are available in the case of tightening without lubricant.
30
1 to 14 UNS 137 ± 14 {101 ± 10}
32
36 177 ± 18 {130 ± 13}
1 to 3/16 to 12 UN
41 206 ± 21 {152 ± 15}
41
1 to 7/16 to 12 UN 206 ± 21 {152 ± 15}
46
O-RING FITTING
3/8 22 74 ± 5 {54 ± 4}
4-22
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
HYDRAULIC HOSE
SPLIT FLANGE
The tightening torques of the split flange are available in the case of tightening without lubricant.
4-23
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Indicates a required periodic inspection or maintenance with the hour meter interval.
◎ Indicates a first one time maintenance interval.
○ Indicates a inspection or maintenance interval.
ENGINE
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking
oil level Engine oil
Engine oil
Re pla ce me nt
(Firs t time )
Ins pe ction
Fan belt and
air conditioner belt Adjus tme nt
(Firs t time )
Cleaning or replacing ï
radiator cap Re pla ce me nt
Checking engine mounting
bracket for tightening condition
4-24
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Start-
Every Every Every Every
Up 1 3 6 12 ·
Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Contact your KOBELCO authorized dealer for inspection and adjustment of the items marked with *.
4-25
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
FUEL SYSTEM
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
SCR SYSTEM
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking 3.2.8
DEF/AdBlue tank fluid level
Inspection 4.16.7
DEF/AdBlue piping Inspection 4.16.7
DEF/AdBlue supply Inspection 4.16.7
module
*DEF/AdBlue supply (3 years
Replacement or 4.20.2
module filter 4500 H)
HYDRAULIC SYSTEM
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking 3.2.5
oil level
Hydraulic oil Hydra ulic oil
Re pla ce me nt 4.20.1
(Bre a ke r)
Hydra ulic oil ta nk
Suction strainer
Cle a ning S tra ine r 4.19.4
Replacing return filter Ele me nt 4.18.1
(Firs t time ) (Bre a ke r)
4-26
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
UPPER FRAME
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Irregular Inspection Month Months Months Months
Item/Interval (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking
oil level Ge a r oil 4.15.1
Swing reduction Ý Þ Ü ô
S AE #90
unit oil
Re pla ce me nt GL-4 4.19.2
(Firs t time )
EPG lithium added
Greasing to swing bearing extreme-pressure 4.17.4
grease
Checking grease of swing grease EPG lithium added
extreme-pressure 4.19.6
bath grease
Swing brake function —
Greasing to control lever push rod EPG lithium added
extreme-pressure 4.17.7
and universal joint part grease
Installing swing bearing
4.17.5
Checking bolt for looseness
Ins ta lling counte rwe ight
4.8
Che cking bolt for loos e ne s s (Firs t time )
LOWER FRAME
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking
oil level Ý Þ Ü ô
Ge a r oil 4.15.2 4
Travel reduction S AE #90
unit oil GL-4
Re pla ce me nt 4.19.3
(First time)
4-27
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
ATTACHMENT
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
(250 H is
Greasing attachment only for
(Until 50 H) ne w
ma chine )
ELECTRICITY
Start-
Every Every Every Every
Up 1 3 6 12 Grease Procedure
Item/Interval Irregular Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
OTHER DEVICES
Every Every Every Every
Start-
Up
1 3 6 12 Grease Procedure
Irregular
Item/Interval Inspection Month Months Months Months (Replacement Description
or or or or Part) Section
8H 50H 100H 250H 500H 1,000H 2,000H 5,000H
Checking refrigerant 4.17.8
volume
Checking and 4.16.8
Air cleaning condenser
conditioner
Cleaning
Filter 4.16.4
Replacement After about 10 times of cleaning
4-28
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
If the washer is used when the washer tank is empty, the motor attached to the washer tank may be damaged.
4-29
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• Park the machine on a level and firm place before operation. When working with other workers, surely send and
receive signals to each other and use extreme caution to ensure the safety.
• Never operate the front attachment abruptly because it is dangerous.
• When aligning the pin with a pin hole, never insert your fingers into the hole.
• Place the removed bucket in the stable condition.
REMOVING BUCKET
1. Put the bucket bottom on a level ground and stabilize it at the position where the load is not applied on the pins
of bucket and arm.
2. Move O-ring (1) from the specified position to bucket
boss (9). 1
Bucket boss
3. Remove retaining ring (2) and pin (3) by using a flat-
head screwdriver. 8 7
4-30
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
INSTALLING BUCKET
If O-ring (1) is cracked or has lost elasticity, replace it with a new one.
4. Move arm (7) to align the pin holes of bucket (6) and 6 6
arm (7) with each other, and then insert pin (5).
5. Insert pin (3) and install retaining ring (2).
6. Fit O-ring (1) in place.
7. Apply grease to the grease nipples for each pin until the grease comes out through the gap between the pin
and the hole.
4-31
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
When replacing the tooth point or side cutter, apply a safety block to the bottom face of the bucket.
Check the bucket tooth points and side cutters for wear.
The tooth point with holes or crackings should be
replaced before adapter (1) begins to be worn. The side
cutter with severe wear should be replaced soon after it
is found. If the replacement is delayed, the body of the
bucket will be damaged. Safety block
(1) Adapter
(2) Tooth point
6
(3) Rubber lock pin
(4) Locking pin
(5) Side cutter
(6) Bolt 1
(7) Nut 5
4
7 3
2
When hammering, metal chips can fly. If it flies into your eye, it may result in severe injury. Wear protective gears
such as protective glasses, hard hat and gloves.
4-32
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
4 1
4-33
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Safety block
Safety block
4-34
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• When adjusting bucket gaps, pull up the pilot control shut-off lever to the "LOCKED" position and stop the
engine.
• If the bucket gaps are not properly adjusted, galling is generated in the contact surface between the bucket and
the arm causing abnormal noise and damage on the shaft the O-ring.
Bucket gap
adjustment mechanism
Bucket boss
5. Measure gap (A) between the bucket and the arm
boss. 2 3 i Aj 1
When the measurement value is 1.2 mm or more,
adjust it.
6. Loosen each bolt, and remove appropriate number
of shims to adjust the gap.
There are 5 pieces of shims (3) (1 mm) in average in
3 bolts (2) on the gap adjustment part.
7. Tighten bolts (2) with the specified tightening torque
evenly.
Tightening Torque: 181±20N·m(133±15lbf·ft)
8. Fit O-ring (1) in place.
4-35
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[4. INSPECTION AND MAINTENANCE]
4-36
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
S
12h
4-37
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• Grease greasing points (1) to (14) every 8 hours during the first 50 hours of operation by a new machine. Also,
them when 250 hours and 500 hours of operation by the new machine has been reached respectively. After that,
grease them every 500 hours or every 6 months, whichever comes first. Also, regarding the pins around the
bucket, grease them every 250 hours.
• For digging work in the water, grease the submerged parts before and after the work every day.
• After heavy duty work with a special attachment, grease the machine every day.
• Grease the machine before the work if it has not been used for one month or longer.
4-38
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
10
• Grease grease nipple (11) on the link pin, grease
11
nipple (12) on the bucket cylinder rod, three grease
14
nipples (13) on the bucket link, and grease nipple
(14) on the left side of the arm end.
12
11 13
4-39
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• Wear protective glasses, long-sleeve shirt and gloves when handling the batteries.
• Do not bring a fire near the battery because the combustible hydrogen gas generated by the battery can cause
explosion.
• If the dilute sulfuric acid in the battery splashes onto your skin or into your eyes, it will cause burns or blindness.
At such case, immediately wash the skin or eyes with sufficient clean water, and ask a special doctor to treat it as
soon as possible.
• Before performing inspection and maintenance on the batteries, be sure to stop the engine.
• Confirm that the battery power-off switch is set to the OFF position to cut off the current.
• When removing the battery terminal, be sure to remove the ground side (negative terminal) first and conversely,
when attaching the battery terminal, attach the ground side last.
• Do not put tools and hardware on the protective cover on the battery upper section. It may cause a short circuit
resulting in a fire or explosion.
Before turning the battery power-off switch to the "O (OFF)" position or removing the battery terminals, turn the
starter switch to the OFF position, wait 5 minute or more.
If the battery power is turned off immediately after stopping the engine, it may cause damage to the exhaust gas
cleaning device.
• Clean the battery terminals, and apply grease or commercial anti-rust lubricant spray.
• Do not dispose of the batteries by yourself but always ask a professional service company to dispose of it.
• If the batteries became old, do not attempt to use the old battery and a new battery together. The service life of
the new battery may be shortened. When replacing the batteries, replace both at the same time.
1. Use the starter key to open the side door at the left side of the machine, and hold it with the stay.
4-40
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
1
3. Lift up battery protection cover (2).
Electrode
plate
4-41
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Measure the specific gravity of battery electrolyte after its temperature becomes almost the same as the outdoor
temperature, instead of immediately after finishing operation.
• The specific gravity of the battery electrolyte varies according to the fluid temperature; therefore, retain the
temperature within the range of use as shown in the following table. If the specific gravity is at the lower limit or
below (small value), charging is necessary.
4-42
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
4-43
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• Before inspecting and greasing the crawler, remove soil adhered to the crawler tracks completely by washing
them.
• Crawler adjustment is necessary depending on the work condition at the working site. At a working site covered
with many gravel and cobbles, loosen the crawler tension slightly, and on a firm ground, increase the tension
slightly.
A
1
4-44
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
4-45
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
4-46
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
• Pressure may be generated inside the traveling devices. Slowly loosen the plug to release the internal pressure
and then remove the plug. When the plug is loosened abruptly, the plug and oil may pop out and it is dangerous.
Never position your body or face in front of the plug.
• Immediately after operation, the oil is hot and it may cause burns. Start working after the temperature goes
down.
3. Stop the engine and move the pilot control shut-off FILL
proper.
5. If the gear oil level is low, remove level plug (2) and
fill plug (3) and refill the specified gear oil. 1
For specified gear oil, see "LUBRICANT, FUEL &
COOLANT SPECIFICATIONS" in Chapter 4.
6. Clean level plug (2) and fill plug (3) with light oil and install them.
7. Check the other travel reduction unit in the same procedure.
4
4-47
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
Replace the belt with a new one if flaking or breakage is found on the belt by the inspection, slip occurs excessively,
or the belt cannot be adjusted to within the adjustment range. Keep the belt away from oils. The service life may be
shortened if it slips by oil.
• When the belt is replaced by a new one, the belt does not have the initial adaptability. Run the engine at idle for 3
to 5 minutes and then adjust the belt tension again.
• After running the engine for about 2 hours, a new belt obtains a complete initial elongation.
• When replacing a set of two belts, be sure to replace both two with new ones.
The engine of this machine is equipped with the alternator, fan, and an air conditioning compressor belts.
Check the belts for wear and damage, and also for tension, and adjust them properly in order to maintain the
maximum engine performance and the service life.
4-48
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
An improperly installed belt may not only decrease the performance of compressor but also damage the belt and 4
the compressor.
1. Open the engine hood with the starter key and hold
it with the stay.
2. Remove the fan guard.
3. Loosen mounting bolt (1) and adjusting nut (2) 2
slightly to adjust the tension of belt.
4. Loosen adjusting bolt (3), adjust the alternator and
fan belt to the specified tension, and tighten
mounting bolt (1) and adjusting nut (2).
Tightening torque
Mounting bolt (1): 44 to 58N·m(32 to 43lbf·ft)
Adjusting nut (2): 20 to 30N·m(15 to 22lbf·ft) 3
1
5. After adjustment, run the engine at low idle for about
5 minutes.
6. Step the engine and check the fan belt tension.
7. Attach the fan guard.
8. Remove the support stay and close the engine hood.
4-49
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[4. INSPECTION AND MAINTENANCE]
An improperly installed belt may not only decrease the performance of compressor but also damage the belt and
the compressor.
1. Open the engine hood with the starter key and hold
2
it with the stay.
2. Loosen nut (1) of the idle pulley slightly, turn
adjusting bolt (2) to adjust the belt and tighten nut
(1).
Tightening torque
Nut (1): 46.5±4.6N·m(34.3±3.4lbf·ft)
3. After adjustment, run the engine at low idle for about
5 minutes and then check the belt tension again.
4. Remove the support stay and close the engine
hood.
1
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[4. INSPECTION AND MAINTENANCE]
• Do not touch the hot parts. Contact with hot parts during operation or immediately after stopping operation may
cause burns.
• When replacing the rubber hoses, cover the inlet with a clean cloth to prevent dust from entering it.
2 1
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[4. INSPECTION AND MAINTENANCE]
1 3
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
The maintenance interval is a reference value. Clean the filters earlier than the specified interval in case the
machine is being used in dusty area.
Cleaning Replacement
Recirculation air filter Every 500 hours After cleaning approximately 10 times
Fresh air filter Every 250 hours After cleaning approximately 10 times
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[4. INSPECTION AND MAINTENANCE]
Install the recirculation air filter with the arrow facing rearward.
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[4. INSPECTION AND MAINTENANCE]
Cleaning Replacement
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[4. INSPECTION AND MAINTENANCE]
Install the cover with the O-ring attached to the air cleaner.
Without the O-ring, water gets into the air cleaner, causing failure of the engine.
7. Install cover (1) to the air cleaner with the arrow facing up, and fix it with the clamp.
8. Close the side door, and lock it with the starter key.
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[4. INSPECTION AND MAINTENANCE]
A loose radiator cap will let hot steam and coolant spout during operation and it may cause burns.
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[4. INSPECTION AND MAINTENANCE]
When using compressed air or high pressure water, keep a safe distance from the fin to prevent it from being
damaged. If the fin is damaged, it may cause water leakage or overheating.
4
3 4
5
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[4. INSPECTION AND MAINTENANCE]
¥
2
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[4. INSPECTION AND MAINTENANCE]
• Contact with hot parts during operation or immediately after stopping operation may cause burns. Do not touch
the hot parts.
• Immediately after operation, the oil and oil filter are hot. Start the replacement after the temperature goes down.
• Check drain engine oil, and if metal chips or powder is found in the oil, contact your KOBELCO authorized
dealer/distributor.
• Change the engine oil after 50 hours of operation has been reached for the first time.
4
• When the engine oil is replaced, replace the engine oil filter as well.
• When the engine oil filter is replaced, run the engine at low idle for several minutes until the oil is filled in the filter.
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[4. INSPECTION AND MAINTENANCE]
3. Clean the area around oil filler cap (1), remove the 1
cap and loosen drain cock (2) of the engine oil pan
to drain the oil. 4
4. After draining the oil, tighten drain cock (2) and oil
filler cap (1) securely.
3
7. Apply engine oil to the gasket of new filter element
and install the filter element by turning it by hand 5
until it does not turn any more.
8. Use the filter wrench to tighten the filter element about a three-quarter turn.
9. Remove the oil filler cap and refill the specified engine oil from the oil filler port, referring to "LUBRICANT,
FUEL & COOLANT SPECIFICATIONS" in Chapter 4.
10. Use level gauge (4) to check the engine oil level. Refill the engine oil to the proper level, which is between
upper limit (H) and lower limit (L).
11. Attach oil filler cap (1).
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[4. INSPECTION AND MAINTENANCE]
12. Start the engine, run the engine at low idle for
several minutes and stop the engine. About 10
minutes later, check the engine oil level. If the level
is low, refill the engine oil repeatedly to the proper
level.
13. Make sure that there is no leakage from the
mounting surface of the oil filter.
14. Attach the cover under the engine to the original
position.
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[4. INSPECTION AND MAINTENANCE]
HANDLING OF FUEL
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[4. INSPECTION AND MAINTENANCE]
HANDLING OF FUEL
11. Prepare new O-ring for the case (5), and install the
case (5) in filter bracket(4). At this time, turn the
6
case (5) until the O-ring (8) of case (5) comes into
contact with the mounting surface of bottom of the
7
fuel filter element(6). And tighten it more 1/2 turn.
8
12. Tighten air bleeder plug (3).
13. Open stop valve (3).
5
14. Bleed air according to "BLEEDING AIR FROM
FUEL PIPING" in Chapter 4.
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[4. INSPECTION AND MAINTENANCE]
Special tool is required to tighten the swing bearing. Contact your KOBELCO authorized dealer.
1. Check that bolts (1) and (2), which tighten the swing
bearing are not loose.
2. When they are loose, remove bolts (1), and (2),
apply the recommended thread locking agent
(Loctite #262 or equivalent) and tighten them.
Tighten diagonally positioned bolts alternately.
1
Tightening torque
Mounting part
N·m (lbf·ft)
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
Screw driver
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[4. INSPECTION AND MAINTENANCE]
REFRIGERANT
• Do not loosen the parts in the refrigerant circuit because there is a hazard of losing sight by getting coolant in
your eyes and getting frostbite on your hands by touching it.
• Inhalation of the refrigerant may result in fatal injury. Also, do not bring a fire near the area where refrigerant gas
is generated.
• When charging or replacing the refrigerant, confirm the type of refrigerant and use the specified refrigerant.
(Refrigerant type: R-134a Quantity: 840 g ± 50 g)
The use of unspecified refrigerant may cause damage of the components.
• Operate the air conditioner at least once every week for several minutes to rotate the compressor regardless of
the season. This can prevent refrigerant gas from leaking through the compressor seal.
• If an oil stain is found around a pipe joint, it is a sign of gas leakage. Contact your KOBELCO authorized dealer
for inspection.
1. Start the engine, and set the engine speed to the middle speed position of the engine throttle. 4
2. Fully open the windows of the cab and the doors.
3. Set the air conditioner as shown in the following.
4
(1) Main Power Switch: ON
(2) Fan Speed Selector Switch: HI
(3) Temperature Setting Switch: MAX COLD
(4) Air Conditioner Switch: ON
3 2 1
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[4. INSPECTION AND MAINTENANCE]
Refrigerant
Amount Condition of Sight Glass
A Proper
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[4. INSPECTION AND MAINTENANCE]
REPLACING FILTER
When removing since the fuel is present inside the pump (1), use a container or something similar to receive the
fuel, so that the fuel does not splash on the engine. Also, be cautious of fire.
• When the filter (3) is removed, make sure to replace the gasket (4) and clean the magnet portion inside the cover
(5).
• Do not disassemble the piston and its parts locating at the inside center of the electromagnetic pump.
• When removing the gasket (4), hold the outer part of the gasket with your fingers and pull it out.
• After the cover (5) has been installed, make sure to check the airtightness.
• The interval of replacement or cleaning should be shortened depending on the status of fuel management and
refuel.
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[4. INSPECTION AND MAINTENANCE]
• The oil in the hydraulic oil tank is under high pressure and high temperature.
Before removing the cover, stop the engine first, remove the breather cap, press the valve, and release the
pressure from the tank.
• Immediately after engine operation, the oil is hot and it may cause burns. Wait until the oil temperature cools
down before attempting to change the hydraulic oil.
Hydraulic oil before filtration inside the filter contains dirt. When taking out the return filter, do not return the
hydraulic oil remaining in the filter back to the tank.
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[4. INSPECTION AND MAINTENANCE]
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[4. INSPECTION AND MAINTENANCE]
Immediately after engine operation, the oil is hot and it may cause in burns. Wait until the oil temperature cools
down before attempting to change the element.
• To keep the hydraulic oil clean and to extend the service life of the hydraulic components, replace the filter
element at regular intervals.
• Every 1000 hours replacement is a rough guideline. If the machine is operated in very sandy and dusty
conditions, replace the oil filter earlier than the specified interval.
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[4. INSPECTION AND MAINTENANCE]
3,4
2
2
1 3,4
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[4. INSPECTION AND MAINTENANCE]
HANDLING OF BATTERY
• Wear protective glasses, long-sleeve shirt and gloves when handling the batteries.
• Do not bring a fire near the battery because the combustible hydrogen gas generated by the battery can cause
explosion.
• If the dilute sulfuric acid in the battery splashes onto your skin or into your eyes, it will cause burns or blindness.
At such case, immediately wash the skin or eyes with sufficient clean water, and ask a special doctor to treat it as
soon as possible.
• Before performing inspection and maintenance on the batteries, be sure to stop the engine and set the battery
power-off switch to the "OFF" position.
• When removing the battery terminal be sure to remove the ground side (negative terminal) first and conversely,
when attaching the battery terminal, attach the ground side last.
• Do not put tools and hardware on the protective cover on the battery upper section. It may cause a short circuit
resulting in a fire or explosion.
Before turning the battery power-off switch to the "O (OFF)" position or removing the terminal of the battery, turn the
starter switch to the "OFF" position and wait 5 minutes or more.
If the battery power is turned off immediately after stopping the engine, it may cause damage to the exhaust gas
cleaning device.
• Clean the battery terminals and apply grease or commercial anti-rust lubricant spray. 4
• Do not dispose of the battery by yourself but always ask a professional service company to dispose of it.
• If the batteries became old, do not attempt to use the old battery and a new battery together. The service life of
the new battery may be shortened. When replacing the batteries, replace the both at the same time.
• Measure the voltage of batteries and when it does not reach the specified voltage, charge or replace the
batteries.
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[4. INSPECTION AND MAINTENANCE]
HANDLING OF COOLANT
Do not loosen or remove the radiator cap when the coolant is under high pressure and temperature.
High temperature steam and the coolant will spout and could cause burns.
• When opening the radiator cap, wait until the coolant cools down, and then slowly turn and open the radiator
cap.
• The antifreeze is flammable, so do not bring flames and sparks close to it.
• The antifreeze is poisonous, so prevent it from contacting with skin. If the antifreeze gets into your eyes or on
your skin, flush the eyes or skin with plenty of water, and seek medical attention.
If air remains inside the coolant circuit, it will lead to damage of the machine. Perform the work according to the
procedure and do not allow the air to remain inside the coolant circuit.
Use the KOBELCO genuine antifreeze at 50 % concentration. Use clean water such as tap water for the water to be
mixed with the antifreeze.
• Use the specified antifreeze. If improper antifreeze is used, it will cause damage to the machine such as
occurrence of rust inside the coolant circuit.
• The KOBELCO genuine antifreeze is non-amine type.
• Replace the coolant earlier than the specified interval when it is dirty and/or bubbling.
1. Move the machine to a level and firm place and lower the bucket to the ground.
2. Stop the engine and move the pilot control shut-off lever to the "LOCKED" position.
3. Loosen radiator cap (1) slowly. After checking that the pressure is completely released, push the cap down,
loosen it further, and then remove it.
Here is the radiator filler opening.
4. Remove the under cover under the radiator, place a container for drain coolant, and open drain plug (2) and
drain plug (3) on the side face of the engine to drain the coolant.
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[4. INSPECTION AND MAINTENANCE]
6. Open drain plug (2) and drain plug (3), and then
start and run the engine with low idle for 10 minutes
while washing the inside of the radiator with flowing
water.
During the washing with flowing water, regulate the
volumes of water being poured to keep the water
level in the radiator full.
And also, always check the hose used for pouring
water for coming off from the radiator filler opening.
7. Stop the engine and stop pouring water, and then 2
discharge the water. After that, close drain plug (2)
and drain plug (3).
8. Wash the radiator with cleaning solution. Regarding
how to use the cleaning solution, follow the handling
manual of the cleaning solution to be used.
9. After washing the radiator with the cleaning solution,
perform washing with flowing water again according
to procedures 5 to 7. At this time, continue the
washing with flowing water until clean water comes 4
out.
10. Drain the coolant inside the reserve tank (4) and
wash the inside of it.
11. Pour the coolant from the radiator filler opening up
to the neck of the radiator filler opening.
At this time, to avoid intrusion of air as much as 3
possible, slowly pour the coolant. (Speed of refiling
is 4 L/min)
12. To bleed the air inside the cooling circuits, start and run the engine for 5 minute with low idle and then another
5 minutes with high idle, as stand-by operation. Perform this operation with radiator cap (1) removed.
13. Stop the engine, wait approximately 3 minutes, and then pour the coolant up to the neck of the radiator filler
opening, and tighten radiator cap (1).
14. Refill the reserve tank with the coolant up to the middle between FULL (upper limit) to LOW (lower limit).
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[4. INSPECTION AND MAINTENANCE]
Replace the oil after 500 hours of operation has been reached for the first time.
• Check drain oil, and if metal chips or powder is found in the oil, contact your KOBELCO authorized dealer.
• Dispose of the drain waste oil properly as industrial waste.
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[4. INSPECTION AND MAINTENANCE]
• Immediately after operation, the oil is hot and it may cause burns. Start working after the temperature goes
down.
• Pressure may be generated inside the traveling devices. Slowly loosen the plug to release the internal pressure.
Replace the oil after 500 hours of operation has been reached for the first time.
• Check the drain oil, and if metal chips or powder is found in the oil, contact your KOBELCO authorized dealer.
• Dispose of the drain waste oil properly as industrial waste.
3. Stop the engine and move the pilot control shut-off FILL
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[4. INSPECTION AND MAINTENANCE]
• The oil in the hydraulic oil tank is under high pressure and high temperature.
• Before removing the cover, stop the engine first, remove the breather cap, press the valve, and release the
pressure from the tank.
• Immediately after engine operation, the oil is hot and it may cause burns. Wait until the oil temperature cools
down before attempting to change the hydraulic oil.
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[4. INSPECTION AND MAINTENANCE]
10. Insert suction strainer (4) into the hydraulic oil tank.
11. Install cover (3) with bolt (2).
Tightening Torque: 46.5 ± 4.6 N·m (34.3 ± 3.4 lbf·ft)
12. Start the engine, run it at low idle for several (5 to 7) minutes. After that, extend and retract each cylinder and
swing the machine.
13. Park the machine in the hydraulic oil level inspection position, stop the engine and check the oil level. If the oil
level is low, refill the hydraulic oil.
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[4. INSPECTION AND MAINTENANCE]
When grease quality deteriorates, it can cause damage on the pinion shaft of the swing reduction unit and the
swing bearing.
When the swing bearings gears are damaged or the grease is deteriorated and needs to be replaced, contact your
KOBELCO authorized dealer.
Because the upper structure needs to be disassembled to replace grease for the swing grease bath, contact your
KOBELCO authorized dealer.
2, 3
3. If water is deposited, loosen bolt (4) and spring
washer (5) in the lower side of the lower frame, and
remove cover (6) and packing (7) to drain the water.
The grease may become clouded when mixed with
a small amount of water; however, it should not
cause trouble while the viscosity is high.
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[4. INSPECTION AND MAINTENANCE]
Immediately after operation, hot hydraulic oil may spout and cause burns.
Wait until the oil temperature cools down before attempting to clean the pilot line filter.
Before performing the work, wait until the internal pressures of hydraulic oil tank and hydraulic system are released.
1. Open the side cover next to the pump and take out
1 3
hose (1), connector (2) and line filter (3).
2. Clean line filter (3) with light oil and install it.
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[4. INSPECTION AND MAINTENANCE]
• The oil in the hydraulic oil tank is under high temperature and high pressure and it is dangerous. Before
removing the cover, stop the engine first, remove the breather cap, press the valve, and release the pressure
from the tank.
• Immediately after engine operation, the oil is hot and it may cause burns. Wait until the oil temperature cools
down before attempting to replace the hydraulic oil.
When the hydraulic breaker is installed, the deterioration of the hydraulic oil is faster than that of the normal bucket
digging work. See "PERIODIC INSPECTION AND MAINTENANCE OF NIBBLER (CRUSHER) AND BREAKER" in
chapter 7 to maintain the hydraulic oil.
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[4. INSPECTION AND MAINTENANCE]
3 4
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[4. INSPECTION AND MAINTENANCE]
11. Refill hydraulic oil through filler port on the top of the
hydraulic oil tank. H
Pour the oil while checking the oil level with level
gauge (G). G
L
12. Attach filler port cover (4) with six bolts (3).
Tightening torque: 46.5±4.6N·m(34.3±3.4lbf·ft)
13. Start the engine, run it at low idle for several (5 to 7)
minutes. After that, extend and retract each cylinder
and swing the machine.
14. Set the machine in the hydraulic oil level inspection
again, stop the engine and check the oil level. If the
oil level is low, refill the hydraulic oil.
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[4. INSPECTION AND MAINTENANCE]
Contact your KOBELCO authorized dealer for the replacement of DEF/AdBlue supply module filter.
Before replacing the filter, stop the engine and wait about 30 minutes.
1. DEF/AdBlue supply module (6) is mounted to the
upper frame on the right side of the machine.
A: Filter side
2. When there is a cover around the pump, remove it.
3. When replacing the filter, DEF/AdBlue may spill.
Prepare a container to catch DEF/AdBlue under 6
pump (6) and cloth to wipe off DEF/AdBlue.
A
4. Turn filter cover (1) of the pump to remove it.
Wrench size: 27 mm (1.063 inch) 1
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[4. INSPECTION AND MAINTENANCE]
After the operation, make sure that DEF/AdBlue is not leaking from the area around the DEF/AdBlue supply
module, DEF/AdBlue tank, DEF/AdBlue piping and muffler.
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[5. TRANSPORTATION]
5. TRANSPORTATION
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[5. TRANSPORTATION]
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[5. TRANSPORTATION]
5.1 TRANSPORTATION
When transporting the machine, observe the transportation related regulations and transport the machine dealer.
SK140SRLC-5
3,620 mm (11'11")
2,870 mm (9'5")
2,810 mm (9'3")
3,560 mm (11'8")
100 mm (3.9")
(29.5")
750mm
5
The dimensions and weight are2.38m (7'-10") for the arm, 0.5m3 (0.65 cu·yd) bucket, and 4.68m (15'-4") boom
specification.
OPERATING MASS
MODEL
500 mm (19.7") 600 mm (23.6") 700 mm (27.6")
SK140SRLC-5 14,300 kg (31,500 lbs) 14,500 kg (32,000 lbs) 14,800 kg (32,600 lbs)
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[5. TRANSPORTATION]
SK140SRL-5
3,050 mm (10'0")
3,800 mm (12'6")
2,820 mm (9'3")
3,570 mm (11'9")
100 mm (3.9")
(29.5")
750mm
The dimensions and weight are2.38m (7'-10") for the arm, 0.5m3 (0.65 cu·yd) bucket, and 4.68m (15'-4") boom
specification.
OPERATING MASS
MODEL
700 mm (27.6") 800 mm (31.5") 900 mm (35.4")
SK140SRL-5 16,100 kg (35,500 lbs) 16,400 kg (36,200 lbs) 16,600 kg (36,600 lbs)
5-4
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[5. TRANSPORTATION]
5-5
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[5. TRANSPORTATION]
5.2.1 LOADING
Use the following procedure.
When this machine is traveling up or down the ramp, fold the arm and attachment and raise the boom to avoid
interference with the ramp or trailer bed, as shown in the figure.
When the clearance between the ramp or the trailer bed is insufficient, the machine may abruptly lean to one side
when it goes over the ramp top, and strike its arm or bucket cylinder against the trailer bed, ramp, or ground,
resulting in damage to the cylinder.
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[5. TRANSPORTATION]
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[5. TRANSPORTATION]
• Retract the radio antenna in before transportation. In addition, remove the mirrors if required. Store the removed
parts securely in the cab.
• Place a wood block under the bucket (attachment) link to avoid contacting the ground and protect the bucket
cylinder from being damaged during transportation.
After loading the machine on the required position, fix the machine by the following procedures.
CRAWLER
1. Check that all guards and doors are locked.
2. Chock the front and rear of the crawlers and fix the
machine securely with wire ropes of appropriate
strength to prevent the body from moving back and
forth or rolling by vibration of the trailer. In addition,
secure individual parts and removed parts securely
on the trailer.
5-8
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[5. TRANSPORTATION]
5.2.3 UNLOADING
Use the following procedure.
1. Chock the trailer tires to prevent the trailer from moving.
2. Use ramps with sufficient length, width, strength and
gradient. Attach the ramps so its angle (A) to the
ground is 15 degrees or less.
3. Remove chains or wire ropes that have been fixing
the machine.
4. Start the engine, and move down the control lock
lever to the "UNLOCKED" position.
5. On the switch panel on the gauge cluster, press the
travel speed select switch to set it to the LOW (1st) A
speed.
6. Raise the boom slowly.
7. Raise the attachment/equipment. With the arm
retracted to under the boom, raise the dozer (if
equipped) and travel slowly.
8. Level the machine at the rear end of the trailer and
stop temporarily.
9. Make sure the machine position is alighted parallel
to the ramps, and adjust the angle between the arm
and boom to 80 to 100 degrees.
Follow the procedures below to prevent damage to the arm and bucket cylinders.
When this machine is traveling up or down the ramps, fold the arm and attachment and raise the boom to avoid
interference with the ramps or the trailer bed. If the machine abruptly tips when it goes over the ramp top, the
attachment may strike the trailer bed or the ramps.
5-9
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[5. TRANSPORTATION]
This section explains a standard slinging method to be used when lifting the body.
In the actual lifting operation, the weight and center of gravity of the machine as well as the strength of the wire
ropes and sling jigs must be checked. For details, contact your KOBELCO authorized dealer.
Expander
Center of Gravity
Wire rope
• A wire rope or other lifting tool used should have no damage nor deterioration, with sufficient strength and
length.
• Use wire ropes that form lifting angles is 90 degrees or less, and have sufficient length so they would not
interfere with the body.
• Use leather gloves when handling wire ropes.
• Never use a wire rope with a break (A), decrease in diameter (B), or kink (C), which may result in break.
• If the lifting procedure, ropes, or slings are inappropriate, the lifted machine may move or slide unexpectedly,
resulting in severe personal injury, death, or machine damage.
A B C
Machine lifting
If the lifting method or the positions to pass the wire ropes through are inappropriate, the machine may abruptly
move during or after lifting the body.
5-10
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[5. TRANSPORTATION]
5-11
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[5. TRANSPORTATION]
5-12
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
6. SPECIFICATION
6-1
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
6-2
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
D Track shoe width (Grouser shoe) mm (inch) 600 (23.6") 700 (27.6")
Travel speed (low/high) km/h (mph) 3.4 / 5.6 (2.1 / 3.5) 3.0 / 5.3 (1.9 / 3.3)
General specifications indicate the specifications of standard machine with the 4.68 m (15'4") boom and the 2.38 m
(7'10") arm.
Bucket capacity is indicated by ISO.
A K
G
6
B, E
J
D
I
C,L
H
6-3
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
• Never use the shoes other than the grouser shoe of 600mm (23.6") in barren (a field with a lots of rocks and
gravel).
Traveling and digging work in barren could cause bent shoes and loose shoe bolts and may also damage other
travel system components (link, roller, etc.).
• The attachment is with a 2.38m(7'10") arm and a 0.5m3(0.65cu·yd) (heaped) bucket.
• The dimensions marked with * do not include height of shoe lug.
6.2.1 SK140SRLC-5
Grouser shoe
Type
500 (19.7") 600 (23.6") 700 (27.6")
Operating mass
14,300 (31,500) 14,500 (32,000) 14,800 (32,600)
kg (lb)
Machine mass
11,600 (25,600) 11,800 (26,000) 12,100 (26,700)
kg (lb)
Cab height
2,870 (9'5") ← ←
mm (ft-in)
6-4
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
6.2.2 SK140SRL-5
Grouser shoe
Type
700 (27.6") 800 (31.5") 900 (35.4")
Operating mass
16,100 (35,500) 16,400 (36,200) 16,600 (36,600)
kg (lb)
Machine mass
13,400 (29,500) 13,700 (30,200) 13,900 (30,600)
kg (lb)
Cab height
3,050 (10'0") ← ←
mm (ft-in)
6-5
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
K L
F
J
B
6-6
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
C
H
D
E
K L
F
J
B
6-7
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[6. SPECIFICATION]
0.31 0.23
700 600 3 300 ○ ○
(0.41) (0.30)
0.38 0.28
800 700 4 340 ○ ◎
(0.50) (0.37)
0.50 0.38
1,000 900 5 380 ◎ ×
(0.65) (0.50)
0.57 0.43
1,100 1,000 5 400 △ ×
(0.75) (0.56)
0.70 0.50
- 1,150 5 410 △ ×
(0.90) (0.65)
Breaker - - - - - - ○ ○
Nibbler
- - - - - - ○ ○
(crusher)
◎ Standard combination
○ General work: Digging and loading work of sand, gravel and clay-like earth
Light work: Operations which is mainly loading of loose soil, etc. (For example, field work and loading operation
△
of sand and gravel)
• When installing an attachment to this machine, use a genuine attachment or the one which is recommended by
KOBELCO.
• When a problem occurs to this machine or attachments/equipment due to use of attachments/equipment not
specified by KOBELCO, manufacturer's warranty does not apply.
• Before using an inversely installed bucket, check that it does not interfere with the arm because interference can
occur during operation and cause damage.
6-8
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
SK140SRLC-5
LC LOWER
SHOE WIDTH 500mm
LIFT POINT (AXIS)
8
COUNTER WEIGHT 3,140 kg
Z2 7
6
5 WORKING CONDITIONS:
– With no tool ( bucket, clamshell..).
4 If object handling is per formed with
tool installed, the weight of the tool
3 shall be deducted from the values
of this ta ble.
2
– With retracted bucket cylinder .
1
Z1 0 – On a compact horizontal level
ground.
3 HOLDING CIRCUIT
PRESSURE 34,300 kPa
Z3 4
5
AXIS OF ROT ATION
6
9 8 7 6 5 4 3 2 1 0
OUTREACH (m)
6-9
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
SK140SRLC-5
LC LOWER
SHOE WIDTH 500mm
LIFT POINT (AXIS)
8
COUNTER WEIGHT 3,730 kg
Z2 7
6
5 WORKING CONDITIONS:
– With no tool ( bucket, clamshell..).
4 If object handling is per formed with
tool installed, the weight of the tool
3 shall be deducted from the values
of this ta ble.
2
– With retracted bucket cylinder .
1
Z1 0 – On a compact horizontal level
ground.
3 HOLDING CIRCUIT
PRESSURE 34,300 kPa
Z3 4
5
AXIS OF ROT ATION
6
9 8 7 6 5 4 3 2 1 0
OUTREACH (m)
6-10
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
SK140SRL-5
LOGGING LOWER
LIFT POINT (AXIS) SHOE WIDTH 800mm
8
COUNTER WEIGHT 3,140 kg
Z2 7
6
5 WORKING CONDITIONS:
– With no tool ( bucket, clamshell..).
4 If object handling is per formed with
tool installed, the weight of the tool
3 shall be deducted from the values
of this ta ble.
2
– With retracted bucket cylinder .
1
Z1 – On a compact horizontal level
0 ground.
3 HOLDING CIRCUIT
PRESSURE 34,300 kPa
Z3 4
5
AXIS OF ROT ATION
6
9 8 7 6 5 4 3 2 1 0
OUTREACH (m)
YY11Z00720P1
6-11
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[6. SPECIFICATION]
6-12
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[7. MACHINE OPERATION MANAGEMENT SYSTEM]
7-1
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[7. MACHINE OPERATION MANAGEMENT SYSTEM]
7-2
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
• Electromagnetic waves generated from the components of this system may adversely affect the medical electric
devices, such as cardiac pacemaker device.
When using medical electric devices while operating the machine, use extreme caution and consult the
manufacturers of the medical electric devices in advance.
• Do not spill water over the cable and the components of this system. This may cause a failure of the machine.
• Electrical waves used by this system is unauthorized outside of Japan. When exporting this machine, make sure
to remove the communication controller.
• Installation and removal of the components and the cable of this system is performed by your KOBELCO
authorized dealer.
• The communication controller of this system does not require inspection and operation.
• Because this system uses wireless signals, it cannot be used in a place where no radio wave reaches (in the
mountains, inside a building, in a tunnel, etc.), in a place of weak radio wave, or outside the communication area.
When making the contract, check the communication area with your KOBELCO authorized dealer.
• This system consumes very little electricity even when the starter switch is OFF (turned off).
For a long term storage of the machine, see "PRECAUTIONS FOR LONG-TERM STORAGE" in Chapter 3.
• The battery of the communication controller is consumables. Battery life may vary depending on the use
environment. However, it should be replaced regularly approximately once every year.
7-3
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
and then the renewal of the software starts. It takes SOFTWARE IS BEING UPDATED
AUTO PWR OFF AFTER UPDATE
almost 10 minutes for the renewal.
CAUTION!
UPDATE STOPS BY KEY SW ON
DO NOT CUT BAT PWR AT UPDATE
UP
DOWN OK
During the renewal of the software, do not turn OFF the battery power-off switch or remove the battery terminals. If
the battery power is shut off during the renewal, it can damage the controller.
7-4
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
PWR OFF
0.0h
PWR OFF
7-5
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
H er eby, Japan Radio Co., LTD., decla r es t h a t t h e ra dio equ ipm en t t ype J RN-130K is in
com plia n ce wit h Direct ive 2014/53/E U.
The full text of the EU declaration of conformity is available at the following internet address:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Tím t o Japan Radio Co., LTD., pr oh lašu je, že t yp r á diovéh o za ř ízen í J RN-130K je v sou la du
se sm ěr n icí 2014/53/E U.
Úplné znění EU prohlášení o shodě je k dispozici na této internetové adrese:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
H ier mit er klä r t Japan Radio Co., LTD., da ss der F u n ka n la gen t yp J RN-130K der
Rich t lin ie 2014/53/E U en t sprich t .
Der vollständige Text der EU-Konformitätserklärung ist unter der folgenden Internetadresse
verfügbar:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
7-6
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
P or la pr esen te, Japan Radio Co., LTD., decla r a qu e el t ipo de equ ipo r a dioeléct rico
J RN-130K es con for m e con la Direct iva 2014/53/UE .
El texto completo de la declaración UE de conformidad está disponible en la dirección Internet
siguiente:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Le sou ssign é, Japan Radio Co., LTD., décla r e qu e l'équ ipemen t ra dioélectr iqu e du t ype
J RN-130K est con for m e à la dir ective 2014/53/UE .
Le texte complet de la déclaration UE de conformité est disponible à l'adresse internet suivante:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Il fa bbr ica n t e, Japan Radio Co., LTD., dich ia r a ch e il t ipo di a ppa r ecch ia tu r a ra dio
J RN-130K è con form e a lla diret t iva 2014/53/UE .
Il testo completo della dichiarazione di conformità UE è disponibile al seguente indirizzo Internet:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Ar šo Japan Radio Co., LTD. dekla r ē, ka ra dioiekā r t a J RN-130K a t bilst Dir ektīva i
2014/53/E S.
Pilns ES atbilstības deklarācijas teksts ir pieejams šādā interneta vietnē:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Aš, Japan Radio Co., LTD., pa t vir t in u , ka d r a dijo įr en gin ių t ipa s J RN-130K a t it in ka
Dir ekt yvą 2014/53/E S.
Visas ES atitikties deklaracijos tekstas prieinamas šiuo interneto adresu:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Japan Radio Co., LTD. ovim e izja vlju je da je r a dijska oprem a t ipa J RN-130K u skla du s
Dir ekt ivom 2014/53/E U.
Cjeloviti tekst EU izjave o sukladnosti dostupan je na sljedećoj internetskoj adresi:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
7-7
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
Japan Radio Co., LTD. iga zolja , h ogy a J RN-130K t ípu sú rá dióber en dezés m egfelel a
2014/53/E U ir á n yelvn ek.
Az EU-megfelelőségi nyilatkozat teljes szövege elérhető a következő internetes címen:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
B'da n , Japan Radio Co., LTD., n iddikja r a li da n it -t ip t a ' t a għ mir t a r-r a dju J RN-130K
h u wa kon for mi m a d-Dir et t iva 2014/53/UE .
It-test kollu tad-dikjarazzjoni ta' konformità tal-UE huwa disponibbli f'dan l-indirizz tal-Internet li
ġ ej:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
H ier bij ver kla a r ik, Japan Radio Co., LTD., da t h et t ype r a dioa ppa r a tu u r J RN-130K
con for m is m et Rich t lijn 2014/53/E U.
De volledige tekst van de EU-conformiteitsverklaring kan worden geraadpleegd op het volgende
internetadres:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Japan Radio Co., LTD. n in iejszym oświa dcza , że t yp u r zą dzen ia ra diowego J RN-130K jest
zgodn y z dyr ekt ywą 2014/53/UE .
Pełny tekst deklaracji zgodności UE jest dostępny pod następującym adresem internetowym:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
O(a ) a ba ixo a ssin a do(a ) Japan Radio Co., LTD. decla r a qu e o pr esen t e tipo de equ ipa m en to
de r á dio J RN-130K está em con form ida de com a Dir et iva 2014/53/UE .
O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
P r in pr ezen t a , Japan Radio Co., LTD. decla r ă că t ipu l de ech ipa men t e r a dio J RN-130K
est e în con for m it a te cu Dir ect iva 2014/53/UE .
Textul integral al declaraț iei UE de conformitate este disponibil la următoarea adresă internet:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Japan Radio Co., LTD. t ýmt o vyh la su je, že r á diové za r ia den ie t ypu J RN-130K je v sú la de
so sm er n icou 2014/53/E Ú.
Úplné EÚ vyhlásenie o zhode je k dispozícii na tejto internetovej adrese:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
7-8
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
Japan Radio Co., LTD. potr ju je, da je t ip r a dijske opr eme J RN-130K skla den z Dir ekt ivo
2014/53/E U.
Celotno besedilo izjave EU o skladnosti je na voljo na naslednjem spletnem naslovu:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Japan Radio Co., LTD. va ku u t t a a , et t ä r a diola it et yyppi J RN-130K on dir ekt iivin
2014/53/E U m u ka in en .
EU-vaatimustenmukaisuusvakuutuksen täysimittainen teksti on saatavilla seuraavassa
internetosoitteessa:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Burada, Japan Radio Co., LTD., JRN-130K tipi radyo ekipmanının 2014/53 / EU sayılı Direktife
uygun olduğunu beyan eder.
EU uyumu beyanının tam metni aşağıdaki internet adresinden edinilebilir:
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
Herved Japan Radio Co., LTD., Erklærer at radioutstyr typen JRN-130K er i samsvar med direktiv
2014/53 / EU.
Den fullstendige teksten i EU-erklæring er tilgjengelig på følgende internettadresse :
h t t p://www.jr c.co.jp/en g/pr odu ct /su ppor t /docu m en t s.h t m l
JRC
Japan Radio Co., LTD.
21-11, Mure 6-Chome, Mitaka-shi, Tokyo 181-0002, Japan
Note
Importer's name and address will be officially listed on separate construction machine maker
instruction manual.
7-9
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[7. MACHINE OPERATION MANAGEMENT SYSTEM]
7-10
Copyright©2018 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2YH00011ZE10] [1115CsCshWbYs]
[8. OPTIONAL EQUIPMENT]
8. OPTIONAL EQUIPMENT
8-1
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[8. OPTIONAL EQUIPMENT]
8-2
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[8. OPTIONAL EQUIPMENT]
8-3
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[8. OPTIONAL EQUIPMENT]
8-4
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[8. OPTIONAL EQUIPMENT]
Chisel
8-5
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[8. OPTIONAL EQUIPMENT]
8-6
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[8. OPTIONAL EQUIPMENT]
8-7
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[8. OPTIONAL EQUIPMENT]
8-8
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[8. OPTIONAL EQUIPMENT]
8
To protect the operator from flying debris and demolished structures, install the front guard and top guard on the
cab before demolition.
8-9
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[8. OPTIONAL EQUIPMENT]
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[8. OPTIONAL EQUIPMENT]
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[8. OPTIONAL EQUIPMENT]
8-12
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[8. OPTIONAL EQUIPMENT]
8-13
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[8. OPTIONAL EQUIPMENT]
• When working with a hydraulic breaker or nibbler (crusher) installed, be sure to check that an appropriate
attachment mode is selected, by seeing the attachment mode select switch and the multi-display.
• When the attachment mode is inappropriate, use the attachment mode select switch to switch to an appropriate
mode so that the attachment to be used matches the attachment mode.
• When the attachment mode is not selected appropriately, it will cause malfunction or failure of the machine.
• When the attachment mode icon of "digging", "nibbler", or "breaker" flickers, it tells that the attachment mode is
not proper.
(1) Nibbler
(2) Breaker
(3) Bucket
3 1 2
Attachment
Switch Condition Multi-Display Indication Selection of Attachment
Mode
S 12:15 The breaker symbol
appears. Select this mode when
Breaker mode The work mode of the attachment like a
"S", "E", or "H" is shown breaker requires the single
upper left. flow circuit.
S 12:15
The nibbler symbol
appears. Select this mode when
Nibbler mode The work mode of using the attachment with
"S", "E", or "H" is shown a flow and return circuit like
upper left. a nibbler (crusher).
S 12:15
The bucket symbol
appears. Select this mode when
Bucket mode The work mode of
digging.
"S", "E", or "H" is shown
upper left.
8-14
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[8. OPTIONAL EQUIPMENT]
• When performing breaker work, be sure to select the breaker mode. Working in a mode other than the breaker 8
mode causes damage in the hydraulic components and/or breaker.
• Be sure to place the attachment to the ground and ensure safety before switching the attachment mode. In
particular, switching to the breaker mode during nibbler (crusher) work may cause a holding load to fall off.
• When the attachment mode icon of "digging", "nibbler", or "breaker" flickers, it tells that the attachment mode is
not proper.
• When the breaker is installed, the return circuit needs to be returned to the return filter directly without going
through the control valve. Therefore, make sure to select the breaker mode. Do not use the breaker mode for
other than the breaker.
• The set pressure of overload relief valve is set to 24.5 MPa when being shipped from the factory. Depending on
the attachment, adjustment may be required. In that case, contact your KOBELCO authorized dealer.
8-15
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[8. OPTIONAL EQUIPMENT]
Mechatro Controller
Hydraulic Circuit Mechatro Controller Input
Output
Attachment Mode
Selector Switching Selector Switching Selector Detecting
Piping
Valve Valve FB Pressure FB
Digging/Nibbler OFF Nibbler piping OFF OFF
When the indication of selector valve failure is displayed on the multi-display, the output and input signals of the
mechatro controller may be different from the table.
Turn the attachment mode select switch to select the appropriate attachment mode again. When the indication of
selector valve failure does not go off even when the appropriate attachment mode is selected, it may be due to an
electric failure. Contact your KOELCO authorized dealer.
8-16
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[8. OPTIONAL EQUIPMENT]
Free Stop
TOOLS
Wrench Size
Hydraulic Circuit Stop Valve
(H)
8-17
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[8. OPTIONAL EQUIPMENT]
8-18
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[8. OPTIONAL EQUIPMENT]
When using the nibbler (crusher) or the breaker, see "SELECTION OF ATTACHMENT MODE AND SELECTOR
VALVE" in Chapter 8.
1 3
2 4
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[8. OPTIONAL EQUIPMENT]
According to the slide distance of the nibbler (crusher) control switch, the hydraulic oil flow rate increases.
8-20
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[8. OPTIONAL EQUIPMENT]
The breaker can be operated by sliding nibbler control switch (3) to the left. However, use breaker control switch
(button) (4) as much as possible.
8-21
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[8. OPTIONAL EQUIPMENT]
ATTACHMENT TO BE INSTALLED
The operation methods are explained based on the example of a nibbler (crusher) or breaker installed as a front
attachment.
The explanation is based on a case that the opening/closing operation system or breaker operation system is
connected to the nibbler (crusher) pipings.
Operation may differ depending on a manufacturer and specification of an attachment installed.
Check the operation manual for the manufacturer specification of the attachment before operation.
When using the nibbler (crusher) or the breaker, see "SELECTION OF ATTACHMENT MODE AND SELECTOR
VALVE" in Chapter 8.
1 3
8-22
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[8. OPTIONAL EQUIPMENT]
According to the slide distance of the nibbler (crusher) control switch, the hydraulic oil flow rate increases.
8-23
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[8. OPTIONAL EQUIPMENT]
The breaker can be operated by sliding nibbler control switch (2) to the left. However, use breaker control switch
(button) (3) as much as possible.
8-24
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[8. OPTIONAL EQUIPMENT]
8-25
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[8. OPTIONAL EQUIPMENT]
This is a general summary and the details may vary according to each breaker model.
For details, consult with the breaker manufacturer before starting installation.
Okada Check the breaker pressure pulsation amplitude. When the pulsation is large, be sure to
Furukawa install the accumulator.
The pulsation amplitude should be 34.3 MPa × 20% = 6.9 MPa. If the pulsation amplitude exceeds this value, be
sure to install the accumulator.
8-26
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[8. OPTIONAL EQUIPMENT]
Installation required
Toku
Installation of the relief valve is instructed by the breaker manufacturers. The installation
Okada
method of the relief valve varies according to each manufacturer. Follow the instruction of
Furukawa
the manufacturer for installation.
8-27
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[8. OPTIONAL EQUIPMENT]
8-28
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[8. OPTIONAL EQUIPMENT]
1. Check the rated lift capacity chart inside the cab and 1
make sure that a total load including the weight of a
load to be handled does not exceed the maximum
load.
2. Before starting lifting work, press switch (1).
(See “OVERLOAD ALARM SELECT SWITCH” in
Chapter 2.)
3. Using a wire or chain with a proper length, lift the
load by hook (2) of the bucket link.
• Check the lifting tools (hook, and chain, etc.) for wear and damage.
• Do not use these devices for towing operation and pulling out operation.
8-29
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[8. OPTIONAL EQUIPMENT]
• If a lifted load swings or rotates, it may contact with the workers around the machine and the cab. Check that the
workers around the machine are not in the swing area and perform lifting work slowly.
• If the warning buzzer sounds during lifting work, lower the load to the ground.
8-30
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[8. OPTIONAL EQUIPMENT]
(1)
(5)
(3)
8-31
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[8. OPTIONAL EQUIPMENT]
8-32
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[8. OPTIONAL EQUIPMENT]
the engine.
(See "QUICK HITCH OPERATION SWITCH" in Chapter
2.)
LOCK
8-33
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[8. OPTIONAL EQUIPMENT]
• Work on a stable and level ground to prevent the front attachment from falling down.
• Be sure to lower the front attachment to the ground before operating the quick hitch.
1
3. Move the attachment/equipment of the machine
side to remove the front attachment.
Some kinds of quick hitch may be difficult to remove from the front attachment. In that case, operate the pressure
reducing valve to make the removal work easier.
(See "MANUAL SWITCHING OF PRESSURE REDUCING VALVE FOR QUICK HITCH" in Chapter 8.)
8-34
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[8. OPTIONAL EQUIPMENT]
4
3
8-35
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[8. OPTIONAL EQUIPMENT]
If the engagement of the quick hitch cannot be fully checked from the operator's seat, get off the machine and
check the engagement at a place close to the quick hitch.
8-36
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[8. OPTIONAL EQUIPMENT]
If the alarm does not sound even though the travel lever (or pedal) is operated after the travel alarm function is
turned "ON", stop the engine immediately and ask your KOBELCO authorized dealer for repair.
Do not continue the operation with the travel alarm failed.
8-37
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[8. OPTIONAL EQUIPMENT]
8-38
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[9. SPECIAL PROCEDURES]
9. SPECIAL PROCEDURES
9-1
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[9. SPECIAL PROCEDURES]
9-2
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[9. SPECIAL PROCEDURES]
9-3
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[9. SPECIAL PROCEDURES]
1. At first, if the holding valve is attached to the boom cylinder, loosen lock nut (3) of the port relief valve of holding
valve (1) and loosen adjusting bolt (2).
2. Loosen lock nut (5) of emergency manual valve (4) at the head side of the boom cylinder and loosen needle
valve (6).
3. The hydraulic oil at the boom cylinder head side flows to the drain circuit through the orifice and then the boom
lowers slowly.
It will take 4 to 8 minutes until the boom lowers to the ground though it may differ according to the machine
position and the holding pressure.
4. After placing the attachment on the ground, tighten each part of the holding valve (1) and the emergency
manual valve as before.
1
Front S ide 4
Dra in circuit
9-4
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[9. SPECIAL PROCEDURES]
• Do not damage the cover of the travel motor. Not following this may cause oil leakage.
• Prevent contamination of the removed parts. Intrusion of dust may cause a failure of the machine.
• When installing or removing the planetary gear assembly, be careful not to get the hands caught.
1. Chock the front and rear of each crawler to prevent the machine from moving before releasing brakes.
2. See "LOWERING ATTACHMENT TO GROUND" in Chapter 9 to lower the attachment to the ground.
3. Turn the starter switch to the "OFF" position and remove the key.
4. Remove the inspection plug and fill plug from the
travel motor with an Allen wrench. Remove the inspection/
fill plug with a 12 mm
Allen wrench
5. Place the container for drain oil under the drain plug
Remove the drain
of travel motor and remove the drain plug from the plug with a 12 mm
travel motor. Allen wrench
9-5
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[9. SPECIAL PROCEDURES]
1
7. Remove the bolts (2 places) from the boss part of Remove the bolt from attach the M10-1.5 x 30 mm
cover (1) and attach the eye bolt to each hole. the boss with an 8 mm Allen eye bolt to each boss
wrench and
8. Attach the sling to the eye bolt and remove slack of 1 1
the chain or cable.
9. Strike the end of the cover lightly with a plastic
mallet and remove cover (1).
9-6
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[9. SPECIAL PROCEDURES]
17. After completing repair of the machine, reinstall the removed parts in the reverse procedure.
Tightening torque
Cover mounting bolt: 67N·m(49ft·lbf)
Plug: 59N·m(44ft·lbf)
9-7
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[9. SPECIAL PROCEDURES]
PB PA
B A
2-M10 DEPTH 18
LIFTING CAPACITY
220kg/2 bolts
C DB
A,B
PG
9-8
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[9. SPECIAL PROCEDURES]
4. Apply a pressure of 2.8 MPa using the hydraulic hand pump and release the swing brake.
Torque
Symbol Name Size
N·m (lbt·ft)
9-9
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[9. SPECIAL PROCEDURES]
TOOLS
• Allen wrench: 1 pc. (14 mm)
• Eye bolt: 2 pcs. (M12:1.75 x 22 mm)
• Lifting device (100 kg or more)
• Torque wrench: 320N·m(236ft·lbf)
• Plastic mallet or soft mallet
• Waste cloth or paper towel
• Plug and cap
• Tools to remove/install hoses, tubes, and connectors.
1. See "LOWERING ATTACHMENT TO GROUND" in Chapter 9 to lower the attachment to the ground.
2. Remove all the hoses and connectors connected to
the swing motor.
C
PA
PB
B A
Top cover
9-10
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[9. SPECIAL PROCEDURES]
When the remaining two mounting bolts are removed, the valve casing comes up by the spring pressure. Releasing
the spring pressure may cause the machine to move.
10. Align the holes of valve plate (3) in the swing motor
to the front and rear of the housing of the swing
motor.
9-11
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[9. SPECIAL PROCEDURES]
• Do not damage the valve casing. Not following this may cause oil leakage.
• Prevent contamination of the removed parts. Intrusion of dust may cause a failure of the machine.
9-12
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