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  • Pre Commiss. Check List Chilled Water Pumps

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    ARUL SANKARAN
    138 views3 pages
    This document outlines mechanical and electrical checks to be completed prior to starting up pumps. It includes 20 mechanical checks such as verifying the pump model and location, clearing snags, checking alignments and connections. It also includes 10 electrical checks like verifying factory test reports for variable frequency drives, checking cabling and grounding, and ensuring line voltages are correct. The engineer and quality control personnel must sign off after completing the inspections and tests according to the approved formats and submittals.

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    Pre-commiss.-Check-List-Chilled-Water-Pumps

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    This document outlines mechanical and electrical checks to be completed prior to starting up pumps. It includes 20 mechanical checks such as verifying the pump model and location, clearing snags, checking alignments and connections. It also includes 10 electrical checks like verifying factory test reports for variable frequency drives, checking cabling and grounding, and ensuring line voltages are correct. The engineer and quality control personnel must sign off after completing the inspections and tests according to the approved formats and submittals.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    138 views3 pages

    Pre Commiss. Check List Chilled Water Pumps

    Uploaded by

    ARUL SANKARAN
    This document outlines mechanical and electrical checks to be completed prior to starting up pumps. It includes 20 mechanical checks such as verifying the pump model and location, clearing snags, checking alignments and connections. It also includes 10 electrical checks like verifying factory test reports for variable frequency drives, checking cabling and grounding, and ensuring line voltages are correct. The engineer and quality control personnel must sign off after completing the inspections and tests according to the approved formats and submittals.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    of 3

    Location / Area :

    Verification Sign-off

    S.No. Activities / Items to be Inspected Engineer QC

    A Mechanical Checks prior to Start-up


    1 Check the make, model and type of the installed pump as per
    approved drawing and submittal.
    2 Check the location of pumps as per approved drawings.
    3 Ensure the method statement and test report formats are approved
    prior to testing and commissioning.
    4 Check the inertia base and deflection of AV moments as per
    approved submitted and drawings.
    5 Check all pending snags are cleared.
    6 Check availability for access to all components for testing and
    commissioning.
    7 Check availability of space for cleaning of strainer.
    8 Check shipping bolts / clamps are removed prior to start-up.
    9 Check there is no rust formation on the equipment and complete
    touch-up painting if required.
    10 Check the pipes / valves connected to pump are supported
    independent.
    11 Ensure alignment is checked and completed as per manufacturer’s
    instructions.
    12 Check the provisions for anti-vibration as per approved details and
    submittals.
    13 Check all piping connections are complete including flexible
    connections as per approved details.
    14 Check all nuts, bolts, screws etc., are secure and tightened as
    required.
    15 Rotate the pump shaft manually and ensure it rotates freely.
    16 Check identification labels / tags are provided as per approved
    submittals / details.
    :2:

    Location / Area :
    Verification Sign-off

    S.No. Activities / Items to be Inspected Engineer QC

    17 Check and ensure the piping network is flushed and cleaned.


    18 Obtain and verify factory test reports of pump.
    19 Installation of pump’s certified by manufacturer or their
    authorized local representative.
    20 On initial start-up check for correct direction of rotation.
    21 Check and ensure prior to start-up the impeller and shaft are
    lubricated and rotating freely.
    22 Check for any unusual noise and vibration on start-up.
    B Electrical Checks prior to Start-up
    1 Check and verify the factory test reports of VFD’s.
    2 Check all cabling and control wiring is completed and tightened as
    required.
    3 Check the provision of grounding as per approved drawing and
    details.
    4 Check cables have been tested verify test reports prior to start-up.
    5 Check the isolator is fixed close to pumps for emergency shut-
    down and maintenance, as per approved drawings.
    6 Check the line voltage and phase rotations as per requirement prior
    to start-up.
    7 Ensure all identification works are complete.
    8 Check the current drawn by pump motor is normal on initial start-
    up.
    :3:

    Location / Area :
    Verification Sign-off

    S.No. Activities / Items to be Inspected Engineer QC

    9 Record all test results on approved commissioning format.


    10 Ensure VFD manufacturers representative completes the pre-
    commissioning checks.

    Comments / Remarks, if any

    QA/QC ENGINEER
    Signature

    Name

    Date

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