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MICROWAVE/GRILL
CONVECTION OVEN
SERVICE MANUAL
MODEL : MC-924JL
CAUTION
BEFORE SERVICING THE UNIT, READ THE
SAFETY PRECAUTIONS IN THIS MANUAL.
Feb, 2001
P/NO : 3828W5S1786 Printed in Korea
PRECAUTIONS TO BE OBSERVED
BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open.
B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) Interlock operation, (2) proper door closing,
(3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges
and latches, (5) evidence of dropping or abuse.
C) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
E) A microwave leakage check should be performed on each oven prior to release to the owner.
(Page)
SPECIFICATIONS ......................................................................................................................................1-1
ITEM DESCRIPTION
MODEL MC-924JL
1-1
ANTENNA
GASKET
COOLING FIN
MAGNETRON
CHASSIS
FILAMENT GROUND
TERMINAL
MAGNETRON
2-1
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
3-1
Door Seal
Control Panel
1. MICRO POWER: To select micro power cooking and
cooking power levels.
2.. Grill: To select grill cooking.
L 8
3. MORE/LESS: To select convection temperature, and
change cooking time.
4. WEIGHT: To set weight of food auto weight defrost.
1 2
5. AUTO COOK: To select auto cook.
10 9
6. AUTO ROAST
7. STOP/CLEAR, CHILD LOCK: Stops the oven and
5
clear all entries except the time of day.
8. DISPLAY WINDOW: Used to show Time of day,
Cooking of day, Cooking power level, Cooking
6 category.
9. COMBINATION: To select combination cooking.
11 10. CONVECTION: To select convection cooking.
11. AUTO WEIGHT DEFROST: To select auto weight
4 3 defrost.
12. CLOCK: To set the time of day.
13
7 13. TIME: To set cooking times.
12 14 14. START/QUICK START: To quickly set the cooking
time directly.
4-1
Desired OR
Stop/Clear Clock Grill
hour
2. MICROWAVE COOKING
7. AUTO WEIGHT DEFROST
Desired Desired
Stop/Clear power cooking Start Desired Food
level time Stop/Clear defrost weight Start
category
Less
4-2
4-3
N
MONITOR
• The contacts of the primary switch and the secondary SWITCH
switch close the circuit.
• 230V A.C. is applied to the high voltage transformer
through power control switch as shown by the solid
line. RELAY 2
PRIMARY
SWITCH
WHEN TOUCHING THE START KEY
WITH THE CONVECTION/GRILL
FUSE
10A COOKING FUNCTION SELECTED.
H.V.T
L • The contacts of the primary switch and the secondary
N
MONITOR switch close the circuit.
SWITCH
• 230V A.C. is applied to the grill heater through grill
thermostat as shown by the solid line.
• Turntable rotate.
RELAY 2 RELAY 3
COOKING L
G-Y
E
N
• Both primary switch and secondary switch open to cut GRILL
N
off the primary winding voltage to the high voltage HEATER
4-4
5-1
5-2
5-3
5-4
Magnetron
Air Duct Ass’y
Waveguide
Dome
Waveguide
Bracket
Magnetron
Gasket
Magnetron
5-5
REMOVAL
1) Disconnect the wire leads from the transformer to the
magnetron, C. Protector ASS'Y assembly.
2) Remove four screws securing the H.V. transformer to
the base plate.
3) Lift the H.V. transformer up.
5-6
MONITOR
SWITCH
SECONDARY
SWITCH
5-7
Primary COM
NO
Switch
NC
Monitor COM
Switch
Secondary COM
NO
Switch
NOTE: After checking for the continuity of switches, make sure that are
correctly connected.
5-8
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUT
CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 5)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF
WATER IN CONTAINER) IN THE OVEN.
HIGH VOLTAGE
TRANSFORMER
(Wire leads removed)
Filament
Winding
Primary Terminal
Winding
Filament
Winding
Terminal Secondary
Winding
5-9
Chassis
Filament
Terminals
NOTE : When testing the magnetron, be sure to install the magnetron gasket in
the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive
meter may indicate Measure the continuity (Reverse). Normal : ∞.
infinite resistance in (Multi-meter scale : R x 10000) Abnormal : Continuity.
both direction.
5-10
NOTE : If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective
switch and the fuse at the same time.
Replace just the fuse if the switches operate normally.
5-11
NOTE:
*( ) = WIRE COLOR
5-12
7
Relay 3 Relay 4
9
NOTE : A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE CORRECT POSITION.
WHEN REMOVING THE WIRE LEAD FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-13
CAUTIONS
1. Check grounding before checking for other trouble.
2. Be careful of the high voltage circuit.
3. When checking the continuity of the switches or transformer, disconnect one lead wire from these parts and
then check continuity without turning the power source on.
4. Do not touch any part of the circuitry on the control circuit board, since static electric discharge may damage
this control circuit.
Always touch yourself to ground while working on this circuit to discharge any static charge built up in your
body.
5. First operate the microwave oven following the correct operating.
6. If the oven become inoperative because of a fuse, check the primary, the secondary and the monitor switches
before replacing the fuse.
OFF CONDITION
The fuse blows when power Shorted lead wise assy or Replace lead wire or check
cord is plugged into wall wire hardness. and repair wire hardness.
receptacle.
": 0" does not appear in Microwave oven plug is not Insert microwave oven plug
displasy window when inserted tightly. securely.
power cord is first plugged
into wall outlet.
No power at outlet. Check home fuse.
Display does not operate Defective tact switch key of Test procedure tact switch
properly when CLOCK is P.C.B. key.
touched.
5-14
No input can be Defective tact switch key of Test procedure tact switch
programmed. P.C.B. key of P.C.B.
Set time does not count Defective secondary switch Test procedure secondary
down when touched START. or out of adjustment switch.
5-15
Oven does not go into a Primary and secondary Test procedure primary and
cook cycle when START key interlock switches defective secondary switches.
is touched. or out of adjustment.
Ouput power is too low. Defective fan motor. Test procedure fan motor.
5-16
5-17
Normal
Normal
5-18
5-19
EXPLODED VIEW
INTRODUCTION
MODEL : MC-924JL
INTERIOR PARTS
6-1
DOOR PARTS
15006A
13581A
13552A
13213A
WTP013
14890A
13551A
14026A
14970A
13650A
6-2
24781M
23551A 268711
26638A
WTP015
6-3
35264A
348102
35300A
35301A WMT002
35026C
35026G
WSZ092
33052M
33390M
33390G
35889A
34370T
36549S
WTP013
6-4
43501A
466001
43500A 466003
44510A
WSZ085
WTP013
WTT028
466001
56912B
53550L
36549W
56930V
54810U
55262A
466001
WTP007
WTT028
6-5
INTERIOR PARTS
568772
56411A 33808A
WTT022
WSZ002 WTT021
53504A 56322A
53300G
WTT022
55300S
54810S
55900C
348105
36549C
348103
55900N
WTP015
WWP008
WNH002 50FZZA
WNH003
WSZ059
WWS005 WMT002
54350S 56201A
348104 349801 56208A
WTT034
WTT028
54974S
50CZZH
56324A
568771 54810C
WSZ002 56851C
56201B
WSZ002
WTT028
6-6
56170D
63303A
63302A
WTT021
65006B
WSZ002
6-7
8-1
8-2