Pulsar Series: 5000 RT - UPS EXB RT - Extended Battery Transformer 5000
Pulsar Series: 5000 RT - UPS EXB RT - Extended Battery Transformer 5000
www.eaton.com
MX
5000 RT — UPS
EXB RT — Extended
Battery
Transformer 5000
Pulsar Series
MX
5000 RT — UPS
EXB RT — Extended
Battery
Transformer 5000
Revision History
MX Installation and User Manual, 86-87050-00
Introduction........................................................................................................................ 5
Important Safety Instructions............................................................................................. 6
Symbol Usage.................................................................................................................... 7
1. Presentation
1.1 Standard Positions.............................................................................................................. 9
1.2 Rear Panels...................................................................................................................... 10
1.3 Display and Control Panel ............................................................................................... 11
1.4 Accessories for Rack Mount............................................................................................ 11
1.5 Extended Battery (EXB).................................................................................................... 12
2. Installation
2.1 Unpacking and Contents Check....................................................................................... 13
2.2 Internal Batteries Connection (Battery Start-Up).............................................................. 14
2.3 Installation in Tower Position .......................................................................................... 14
2.4 Installation in Rack Position.............................................................................................. 15
2.5 Communication Ports....................................................................................................... 17
2.6 Required Protective Devices and Cable Cross-Sections................................................. 18
2.7 Hardwire Connection of Output Power Cable to UPS..................................................... 19
2.8 Connection to Output Receptacles.................................................................................. 20
2.9 Connection of Extended Battery Module, UPS, and Transformer.................................. 20
3. Operation
3.1 Initial Start-Up . ................................................................................................................ 21
3.2 Final Start-Up Sequence................................................................................................... 21
3.3 Operating Modes ............................................................................................................ 22
3.4 Operation on Battery Power............................................................................................. 23
3.5 Return to Normal AC Source............................................................................................ 24
3.6 UPS Shutdown When AC Present................................................................................... 24
3.7 UPS Shutdown When on Battery..................................................................................... 24
5. Troubleshooting
5.1 Troubleshooting LEDS (21) and (22)................................................................................. 29
5.2 Troubleshooting Not Requiring EATON .......................................................................... 29
5.3 Troubleshooting Requiring EATON After-Sales Support.................................................. 30
7. Maintenance
7.1 Hot Swapping the Power Sub-Module............................................................................. 33
7.2 Hot Swapping the Battery Sub-Module .......................................................................... 33
8. Appendices
8.1 Technical Specifications.................................................................................................. .35
8.2 Glossary........................................................................................................................... 39
Thank you for selecting an EATON product to protect your electrical equipment.
The MX range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features of your UPS
(Uninterruptible Power System).
Warning: This is a class A UPS product. In a domestic environment, this product may cause radio interference, in which
case, the user may be required to take additional measures.
If the device must be installed in overvoltage category III or IV environments, additional upstream overvoltage protection
must be provided for.
Before installing MX, please read the booklet on the required safety instructions. Then follow the indications in this
manual.
To discover the entire range of EATON products and the options available for the MX range, we invite you to visit our web
site at www.eaton.com or contact your EATON representative.
Environmental Protection
EATON has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
w The cardboard we use comprises over 50% of recycled cardboard.
w Sacks and bags are made of polyethylene.
01
w Packing materials are recyclable and bear the appropriate identification symbol.
PET
Symbol 01
Material Abbreviation
number PET
w Product
The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing centre for electrical and electronic waste.
w Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations concerning
batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
The «Material Safety Data Sheets» (MSDS) for the batteries are available on our web site*.
(*) For more information or to contact the Product Environmental manager, please visit our website: www.eaton.com.
Certification Standards
w IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability
w FCC rules and regulations of Part 15, Subpart J, Class A
w UL listed under 1778, Standards for Uninterruptible Power Supply Equipment
w IEC 61000-4-2 (ESD): level 4
w IEC 61000-4-3 (Radiated field): level 3
w IEC 61000-4-4 (EFT): level 4
w IEC 61000-4-5 (Fast transients): level 4
w IEEE-C6241 Category B (ring wave)
w IEC 61000-4-6 (electromagnetic field)
w IEC 61000-4-8 (conducted magnetic field)
Safety of Persons
w The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is discon-
nected from the AC power source.
w Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.
w The system must be properly grounded.
w The battery supplied with the system contains small amounts of toxic materials. To avoid accidents, the directives listed below must be
observed:
- Never burn the battery (risk of explosion).
- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
- Comply with all applicable regulations for the disposal of the battery.
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling:
remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.
- Do not lay tools or metal parts on top of batteries.
Product Safety
w The UPS connection instructions and operation described in the manual must be followed in the indicated order.
w A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power
source by opening this circuit breaker.
w Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the
equipment to be connected to the system.
w The socket-outlet shall be installed near the equipment and shall be easily accessible.
w Never install the system near liquids or in an excessively damp environment.
w Never let a foreign body penetrate inside the system.
w Never block the ventilation grates of the system.
w Never expose the system to direct sunlight or source of heat.
w If the system must be stored prior to installation, storage must be in a dry place.
w The admissible storage temperature range is -20ºC to +40ºC.
Special Precautions
w All handling operations will require at least two people (unpacking, installation in rack system).
w Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at
least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible
damage.
w During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module
provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON
representative.
Environment
w This product has been designed to respect the environment:
It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC).
w UPS recycling at the end of service life:
EATON undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products
recovered at the end of their service life (contact your EATON branch office).
w Packing: UPS packing materials must be recycled in compliance with all applicable regulations.
WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not
properly recycled by specialized companies.
86-87050-00 - Page 6
Visual indication.
Action.
Audible signal.
LED off.
LED on.
86-87050-00 - Page 7
Dimensions (H x W x D) in inches/mm
17.5 x 5.16 x 29.2/
MX 5000 RT
444.5 x 131 x 741.4
17.5 x 5.16 x 25.6/
MX EXB RT
444.5 x 131 x 650
17.5 x 3.5 x 25.6/
Transformer 5000
444.5 x 88.9 x 650
Weights in lbs/kg
MX 5000 RT 125/57
MX EXB RT 154/70
Rack Position
Dimensions (H x W x D) in inches/mm
5.16 x 17.5 x 29.2/
MX 5000 RT
131 x 444.5 x 741.4
5.16 x 17.5 x 25.6/
MX EXB RT
131 x 444.5 x 650
3.5 x 17.5 x 25.6/
Transformer 5000
88.9 x 444.5 x 650
Weights in lbs/kg
MX 5000 RT 125/57
MX EXB RT 154/70
BREAKER
BREAKER
LOAD 4
LOAD 3
1 12
15
LOAD 4 / 120V~,16A
LOAD 3 / 120V~,16A
2
200-250V~,24A
4
CONNECTOR
BATTERY
5 11
180VDdc UNDER LOAD
BATTERY CABLE
DO NOT DISCONNECT
CAUTION:
8 16
6
BREAKER
BREAKER
LOAD 2
LOAD 1
9
RS-232 BATT. NO. RPO
7 10
120V~,16A
LOAD 1
13 17
19
120V~,16A
LOAD 2
BY ALL SOURCES
18
INPUT VOLTAGE
SWITCH WHEN
UNPOWERED
208~
240~
SELECTION
SET THIS
BREAKER
12
INPUT
63
TRANSFORMER
PROTECTION
64
��
MX MX MX MX
5000 RT EXB RT EXB RT EXB RT
46
47 option
(66102)
51 54
49
43
45
53 53
43
Please see the appropriate manual for packing contents of the optional battery module and transformer module.
i
Packaging must be destroyed according to waste management standards. Recycling icons are displayed for easy
selection.
A dangerous voltage is present inside the power module and the battery module. Any operations to be
carried out on these modules must be done so by qualified personnel.
86-87050-00 A02 - Page 13
59
RPO
BATT. NO.
RS-232
:T
ONEC
UTI
NN
CA
CO
T DIS BLE
NO Y CA
DO TERLOAD
BATDER
Y R
TER TO c UN
BATNNEC VDd
A 180
~,24
CO
0V
0-25
20
60
Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position.
6 inches
17.7 inches
Always keep 6 inches free space behind the UPS rear panel. The distance between the tower stands should
be 17.7 inches.
MX RT is very heavy. To ease its rack integration, we strongly recommend to remove the battery tray as shown
below.
Do not install the UPS or battery module in hermetic closed environments without any exchange of air.
Follow steps 1 to 4 for rack mounting the UPS onto the rails.
The rails and the necessary mounting hardware are supplied by EATON.
Note for step 1: It is possible to adjust the position of both front mounting brackets.
1. The RS232 port provides communications using EATON Serial HID UPS transfer (SHUT) protocol. The SHUT
protocol is compatible with the power management applications available on the enclosed Solution-Pac 2
CD-Rom.
2. The Output contacts port is used for basic signaling or for protection of IT systems like IBM iSeries (formerly
AS400) and more.
3. The USB port is compatible with the power management applications available on the enclosed Solution-Pac
2 CD-Rom.
4. The slot is compatible with the optional 66102 — Network Management Card (NMC) 2006 Edition and the
66103-Status Card.
Note All communications options can be used simultaneously except for the SHUT RS232 and USB port. If both
the USB and SHUT ports are connected then the USB takes control.
Connection to the communication port by relays (8)
w Pin 1, 2: not used,
w Pin 3: Remote Power Off signal (5 to 27 V DC,
10 m A max),
8 w Pin 4: Operation on mains (not on battery),
w Pin 5: User common,
w Pin 6: Operation on automatic by-pass,
w Pin 7: Low battery,
w Pin 8: Load protected,
w Pin 9: Operation on battery.
n.o: contact normally open.
n.c: contact normally closed.
When the status is active, the contact between the common (Pin 5) and the relevant information pin is closed.
In order to fully de-energize MX RT with the RPO port, it is necessary to use a two-position switch (Normally Open
or Closed contact). Once switch is energized/de-energized, the UPS shuts off the display and the output of the
UPS.
w The output devices can be powered again through auto bypass when the two-position switch is released (open
or closed).
w The output devices will remain powered < 1 sec. after RPO activation.
Note: The internal batteries will remain connected to the power sub-module after RPO activation.
+
5 V DC to 27 V DC
_
RJ12
+
5 VDC to 27 VDC
_
w Signal:
activation voltage: 5 V DC to 27 V DC,
current: 10 mA max.
G L2 (N) L1
RPO
BATT. NO.
4. Tighten the cable/conduit flange and refit the
terminal box cover by means of the 2 screws.
RS-232
:T
NEC
TIO NN
CAU
CO
T DIS BLE
NO Y CAD
DO TERLOA
3
2
1
:T
NEC
TIO NN
CAU
CO
T DIS BLE
NO Y CAD
DO TERLOA
BATDER
Y R
TER TO c UN
BATNNEC VDd
4A CO 180
~,2
0V
0-25
20
Output Terminal 3
2
2&3
GND L2(N) L1
RPO
BATT. NO.
RS-232
:T
NEC
TIO NN
CAU
CO
T DIS BLE
NO Y CAD
DO TERLOA
BATDER
Y R
TER TO c UN
BATNNEC VDd
4A CO 180
~,2
0V
0-25
20
3
2
4
RPO
If more than one load is connected to the
BATT. NO.
UPS, the total capacity of the loads should
not exceed 30 Amps.
RS-232
:T
ONEC
UTI
NN
CA
CO
T DIS BLE
NO Y CA
DO TERLOAD
BATDER
Y R
TER TO c UN
BATNNEC VDd
A 180
~,24
CO
0V
0-25
20
52
TRANSFORMER
53
INPUT CABLE
53
11
10
53
13
12
1. Check that the battery circuit breaker(s) (13) is OFF («0» position).
2. Connect the battery power cable (52) to the connector (4) of the power module and to the connector (12) of the battery
module.
3. Connect the battery detection cable (53) to the connector (10) of the power module and to the connector (11) of the battery
module.
4. Switch on the battery circuit-breaker(s) (13).
To ensure that your system is configured in complete accordance with safety regulations and to benefit from the
manufacturer’s warranty, please contact Technical Support at www.eaton.com or call (800) 279-7776.
22
1. Check that the battery disconnect switch (60)
on top cover is connected (see section 2.2
Internal Battery Connection).
2. Set the upstream circuit breaker (not included)
to the on position.
The equipment is powered via the Normal AC source,
but not protected by the UPS.
33 34
UPS Set-Up
i If UPS personalization is desired, it is advised to enter the personalization mode at this time (see the 4.4
«Personalization» section).
30 32 34 29
ECO mode
AC out of tolerance
Low battery warning
End of backup time
22
33 34 28
25 27 28
Measurements
4.3 Access to UPS Set-Up and Maintenance Using the Control Panel (23)
Output Settings
ON/OFF Settings
Enables consideration of
Remote Command Enabled Disabled shutdown or restart orders from
software to be authorized
Battery Personalization
4.5 Maintenance
Function Sub-Function Options/Display Comments
SN: xxxxxxxxx Serial number
Model Power Module SOFT: xxx Soft version
NT: xxx Technical level
Description
10 alarms can be stored
Read Date Hour
automatically
Alarm History Alarm xxx
Erase No / Yes
Life Cycle Monitoring LCM Enable / Disable Life cycling monitoring alarms
Note This feature is only supported through Windows and the RS232 communication.
ENVIRONMENT FAULT
27
ENVIRONMENT FAULT
27
Note: In case of multiple fault, press the “Enter” button (27) and the scroll button (25) to get access to further
details.
6.1 Description
This function, embedded in the UPS, displays messages on screen, and communication channels, at every
important stage of the UPS’s life, allowing you to:
BATTERYCHECK
RECOMMENDED
Battery is approaching its reliability end of life. Risk of dramatically reduced backup time
CONTACT
www.eaton.com
w For temporary reset: Press ESC for more than 3 seconds in the Status and Alarm screen, to temporarily cancel the
alarm status. The alert will be repeated twice in 30 days.
w For permanent reset: Press ENT for more than 3 seconds in the LCM warning screen, to permanently cancel this
LCM event.
At any time:
To Disable all LCM messages select “disable all”, in LCM menu with LCD navigation.
i You will not be aware of any LCM events that can happen on the UPS if you disable all LCM messages.
The battery can cause electrocution and high short-circuit currents. The following safety cautions are required
before servicing the battery components:
w Remove watches, rings, bracelets and all other metal objects from the hands and arms,
w Use tools with an insulated handle.
This operation can be performed without interrupting the equipments.
5000 VA (1) /
Output power
4500 W (2)
(1) If the output voltage is 200V — 250V, the output power is 5000VA / 4500W.
(2) With one EXB module or more, the standard output power is 5000VA / 4000W.
(3) Values for 70% / 100% of UPS output.
(4) Programmable: 200V / 208V / 220V / 230V / 240V / 250V using the Personal Solution-Pac software.
(5) Frequency-converter mode is programmable using the Personal Solution-Pac software.
(6) Step-down transformer is available for 120V output.
EATON
Customer Care Center
To insure that your questions are correctly answered, please obtain the part number, assembly number, and serial number of
the unit and include them in any discussions or correspondence.
Who To Contact
For Technical Support, Customer Care Center , Customer FAQ please visit our website: www.eaton.com
Date: ______________________________________________________________________________________________
8.2 Glossary
Backup time Time that the connected equipment can operate on battery power.
Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass
line if an overload occurs on the UPS output, for maintenance or in the event of a
malfunction.
ECO mode Operating mode by which the equipment is supplied directly by the AC source if it
is within the tolerances defined by the user. This mode reduces the consumption of
electrical power.
Normal (double The normal UPS operating mode in which the AC source supplies the UPS which in turn
conversion) mode supplies the connected equipment (after electronic double conversion).
Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and
output (50 Hz -> 60 Hz or 60 Hz -> 50 Hz).
Low-battery warning This is a battery-voltage level indicating that battery power is low and that the user must
take action to prevent the imminent break in the supply of power to the load.
Personalization It is possible to modify certain UPS parameters set at the factory. Certain UPS functions
canalso be modified by the EATON power management products to better suit user
needs.