Sihi Supernova: Modular Industrial Pumps

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SIHI ® SuperNova

Modular Industrial Pumps

Experience In Motion
Pump Supplier to the World
Flowserve is the driving force in the global industrial Product Brands of Distinction
pump marketplace. No other pump company in the
ACEC™ Centrifugal Pumps
world has the depth or breadth of expertise in the
successful application of pre-engineered, engineered, Aldrich™ Pumps
and special purpose pumps and systems.
Byron Jackson ® Pumps

Life Cycle Cost Solutions Calder™ Energy Recovery Devices

Flowserve provides pumping solutions that permit Cameron™ Pumps


customers to reduce total life cycle costs and improve
productivity, profitability and pumping system reliability. Durco ® Process Pumps

Flowserve ® Pumps
Market-Focused Customer Support
IDP ® Pumps
Product and industry specialists develop effective proposals
and solutions directed toward market and customer prefer- INNOMAG ® Sealless Pumps
ences. They offer technical advice and assistance throughout
each stage of the product life cycle, beginning with the Lawrence Pumps ®
initial inquiry.
Niigata Worthington™ Pumps
Broad Product Lines Pacific ® Pumps
Flowserve offers a wide range of complementary pump
Pleuger ® Pumps
types, from pre-engineered process pumps to highly
engineered and special purpose pumps and systems. Scienco™ Pumps
Pumps are built to recognized global standards and
customer specifications. Sier-Bath ® Rotary Pumps
Pump designs include: SIHI ® Pumps
• Single-stage process
• Between bearings single-stage TKL™ Pumps
• Between bearings multistage
• Vertical
United Centrifugal ® Pumps
• Submersible motor Western Land Roller ™ Irrigation Pumps
• Positive displacement
• Vacuum & Compressor Wilson-Snyder ® Pumps
• Nuclear
• Specialty Worthington ® Pumps
2
Worthington Simpson™ Pumps
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Typical Applications
• Cooling
• Heating
• Irrigation
• Water supply
• Solvent transfer
• Acid & Alkali transfer
• Effluent
• Filter cleaning
• Deluge
• Pressure boosting

SIHI ® SuperNova – Robust, Reliable, Efficient ...


Broad application suitability underpins the SIHI ® SuperNova Industries / Markets
range of end-suction centrifugal pumps. Demanding
temperature profile, hydraulic efficiency, low NPSH make • Chemical
this range a perfect choice for those making an ecologically • Pharmaceutical
balanced decision. Designed with consideration of ISO 5199, • Food
assures long-term reliability, process consistency, and • Metal manufacture
simple maintenance. • Rubber & Plastic
• Marine
Three configurations of the SIHI ® SuperNova range combine • Paper & Pulp
modularity with application fit. The general purpose end- • Tank Farm Storage
suction design is complemented by two additional models • Building services
for hot water and hot oil. All three designs are fundamentally • Textile
different in which to match the different demands of each
application. Performance Range
Developed in accordance with some strict ISO, DIN, and • Capacity: max. 1800 m3/h (7926 Us gpm)1)
EN standards guarantees the quality and market inter­ • Head: max. 140 m (459 ft)2)
changeability of the SIHI® SuperNova. Highly effective seal • Speed: max. 3600 rpm
chamber design is at the heart of this range, where seal • Casing pressures: max. 40 bar (580 psi)
face lubrication is of paramount importance for reliability. • Temperatures: max. + 350 ºC (662 °F)3)

Overhung single-stage impeller permits only one set of 1)


For higher capacities up to 2200 m³/h (9687 Us gpm)
bearings, one seal configuration, one set of wear-rings,
we recommend the SIHI® CBT range
and back pull-out together with the other benefits of end- 2)
For higher heads up to 1600 m (5249 ft)
suction.
we recommend the SIHI ® Multi range
Multiple volutes with diffuser are employed in the larger 3)
For higher temperatures up to 400 °C (752 °F)
machines in which to distribute radial forces, improve we recommend the SIHI ® ISOchem range
performance, and improve the life of the pump. Over
50 hydraulic sizes are available long or close-coupled, Materials Sealing options
horizontal or vertical, in various materials, and with multiple
sealing options. • Cast iron • Mechanical seal
• SG iron • Gland packing
• Cast steel • Lip seals
• Stainless steel
3
General Purpose
Pumps

Horizontal End Suction Volute Casing Pumps according to EN 733

170 °C
ZLN long-coupled design with single or
double mechanical seal, or packed gland.
338 °F
Optional possibilities include seal quench,
cooling, heating, flushing, and throttling.

120 °C ZLK close-coupled design with single


248 °F mechanical seal.

In-Line Volute Casing Pumps based on EN 733

120 °C ZLI close-coupled design with single


248 °F mechanical seal.

General Purpose Capacity Head Speed Temperature Casing


Sealing Materials
Pumps (maximum) (maximum) (maximum) (maximum) Pressure
1800 m3/h 140 m 170 °C 16 bar Mechanical seal, Cast iron,
ZLN 3600 rpm
(7926 US gpm) (459 ft) (338 °F) (232 psi) gland packing stainless steel
740 m3/h 90 m 120 °C 16 bar Cast iron,
ZLK 3600 rpm Mechanical seal
(3258 US gpm) (295 ft) (248 °F) (232 psi) stainless steel
280 m3/h 60 m 120 °C 16 bar Cast iron,
ZLI 3600 rpm Mechanical seal
(1233 US gpm) (197 ft) (248 °F) (232 psi) stainless steel
4
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Design Features
°C °F
180 170 338
590
150 302
125 257
120
393
H 100 212
m ft ZLN
ZLK 75 167
60
196 ZLI 50 122
25 77
0
1
4.4
10
44
100
444
1000
4444
10000
44444
0 32
Q m³/h US gpm -25 -13
- 40 - 40

ZLN Suitable for temperatures up to 170 °C (338 °F), this diverse


range of general purpose pumps offers the user a low life-cycle
Long lasting efficiency cost solution. Capital cost, power consumption, maintenance,
reliability, and waste, have all been considered during the
• Closed impeller permitting ‘neck’
extensive development phase.
wear-rings to be retrofitted

High efficiency
& low power
• Advanced fluid Robust rotating
dynamic design
assembly
• Oversized ball bearings
and shaft diameter
Low NPSH
• High quality impeller
and suction profile

Reliability
• Seal area shaft deflection
Extended seal life to ISO 5199
• General consideration of
• Vortex breakers and ISO 5199
modern seal chamber
• Low shaft deflection

Flexible sealing options Mechanical seal protection


• Single or double mechanical seals • Bearing bracket rigidly fixed to the casing
• Cartridge or component seals cover for stable back pull-out transportation
• Packed gland 5
Hot Water Pumps
up to 230 °C
(446 °F)

Horizontal End Suction Volute Casing Pumps


according to EN 733 or EN 22858

180 °C
ZHN long-coupled. Designed specifically for use with
356 °F
pressurised high-temperature water without the need
to cool the single mechanical seal. Main dimensions
in accordance with EN 733.

ZDN long-coupled. Designed specifically for use


207°C
with pressurised high-temperature water without
404.6 °F
the need to cool the single mechanical seal. Main
dimensions in accordance with EN 22858.

ZEN long-coupled. Designed specifically for use


with pressurised high-temperature water without
230 °C
the need to cool the single mechanical seal. Main
446 °F
dimensions in accordance with EN 22858.

In-Line Volute Casing Pumps based on EN 733

150 °C ZDI close-coupled design with single mechanical


302 °F seal that does not need to be cooled.

Hot Water Capacity Head Speed Temperature Casing


Sealing Materials
Pumps (maximum) (maximum) (maximum) (maximum) Pressure
600 m3/h 90 m 180 °C (356 °F) 16 bar
ZHN 3600 rpm Mechanical seal SG iron
(2642 US gpm) (295 ft) un-cooled (232 psi)
600 m3/h 90 m 207 °C (404 °F) 25 bar
ZDN 3600 rpm Mechanical seal SG iron
(2642 US gpm) (295 ft) un-cooled (362 psi)
600 m3/h 90 m 230 °C (446 °F) 40 bar SG iron,
ZEN 3600 rpm Mechanical seal
(2642 US gpm) (295 ft) un-cooled (580 psi) cast steel
140 m3/h 60 m 150 °C (302 °F) 25 bar
ZDI 3600 rpm Mechanical seal SG iron
6 (616 US gpm) (196 ft) un-cooled (362 psi)
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Design Features
°C °F
100 230 446
328

75 200 392
246
ZHN
H ZDN 150 302
50
m ft 164 ZEN
ZDI 100 212
25
82
50 122
0
1 10 100 1000 0 32
4.4 44 444 4444
Q m³/h US gpm
- 40 - 40

ZHN Superior hot water circulation, up to 230 °C (446 °F) with a standard
un-cooled mechanical seal, gives the unique ability to minimise
Long lasting efficiency life-cycle cost. Internal separation and removal of undesirable
vapour (steam) enhances mechanical seal face lubrication and
• Closed impeller permitting ‘neck’ improves reliability.High-level hydraulic efficiency ensures that
wear-rings to be retrofitted
running costs are predictably low.

High efficiency
& low power
• Advanced fluid Simple removal
dynamic design • Back pull-out design

Low NPSH Un-cooled seal


• High quality impeller • Vapour separation and
and suction profile removal in this unique seal
chamber
• Large volume seal chamber
located at cool drive-end
• Low shaft deflection

Long life
• Anti-friction bearing

Robust rotating Reduced spare parts cost


assembly
• Standard mechanical seal to DIN 24960
• Long-life ball bearing
• Sleeve bearing Stable with temperature fluctuations
• Provision for thermal expansion
7
Thermal Oil Pumps
up to 350 °C
(662 °F)

Horizontal End Suction Volute Casing Pumps according to EN 733

350 °C ZTN long-coupled. With auxiliary seal security,


662 °F these units are designed specifically for use with
high-temperature thermal oils. Main dimensions
in accordance with EN 733.

ZTK close-coupled. The addition of a shaft mounted


350 °C
air-cooling fan, together with the auxiliary seal
662 °F
security, makes the ZTK a perfect solution for
high-temperature thermal oils. Main dimensions in
accordance with EN 733.

In-Line Volute Casing Pumps based on EN 733

350 °C
ZTI close-coupled. The addition of a shaft-
mounted air-cooling fan, together with the
662 °F
auxiliary sealing options, makes the ZTI an
ideal selection for high-temperature thermal
oils where space is at a premium.

Thermal Oil Capacity Head Speed Temperature Casing Sealing


Materials
Pumps (maximum) (maximum) (maximum) (maximum) (maximum) Pressure
1000 m3/h 90 m 350 °C (662 °F) 16 bar Mechanical seal,
ZTN 3600 rpm SG iron
(4403 US gpm) (295 ft) un-cooled (232 psi) lip seals
200 m3/h 60 m 350 °C (662 °F) 16 bar
ZTK 3600 rpm Mechanical seal SG iron
(880 US gpm) (196 ft) un-cooled (232 psi)
200 m /h
3
60 m 350 °C (662 °F) 16 bar
ZTI 3600 rpm Mechanical seal SG iron
(880 US gpm) (196 ft) un-cooled (232 psi)
8
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Design Features
°C °F
100 400 752
328
350 662
75
246 300 572
ZTN
H ZTK 250 482
50
m ft ZTI
164 200 392
25 150 302
82
100 212
0
1 10 100 1000 10000
50 122
4.4 44 444 4444 44444
0 32
Q m³/h US gpm
- 40 - 40

ZTN Operational safety, environmental concern, and long-term reliability,


are the three aspects which make this pump an ideal choice for
thermal oils up to 350 °C (662 °F). High-end hydraulic efficiency
Long lasting efficiency
is complimented by almost maintenance-free operation, in which
• Closed impeller permitting ‘neck’ to give a low Life-Cycle cost solution. Shaft sealing can be either
wear-rings to be retrofitted a combination of mechanical and secondary lip seals, or seal-less
magnetic drive for 400 °C (752 °F) oils.
High efficiency
& low power
• Advanced fluid Simple removal
dynamic design
• Back pull-out design

Low NPSH Triple protection


• High quality impeller • Mechanical seal backed
and suction profile by lip seals and bearing
assembly

Reduced spare parts


cost
• Standard mechanical seal to
DIN 24960 and basic lip seals

Robust rotating Enhanced seal life


assembly • Heat dissipation with air-fin cooling

• Long-life ball bearing


• Sleeve bearing Stable with temperature fluctuations
• Provision for thermal expansion
9
Features Benefits
• High efficiency • Reduced power consumption
• Seal area deflection • High reliability & extended MTBF
to ISO 5199 • Reduced installation costs
• Low NPSH • Low inventories, short deliv
• Modular family times
• Back pull-out • Ease of maintenance
• Global service • Local and rapid support
network • Suitable for explosive
• ATEX atmospheres

Horizontal End Suction General Purpose Hot Water Thermal Oil


Volute Casing Pumps Pumps Pumps Pumps
according to EN 733

ZLN long-coupled design ZHN long-coupled design ZTN long-coupled design


up to 170 °C (338 °F) up to 180 °C (356 °F) up to 350 °C (662 °F)

ZLK close-coupled design ZDN long-coupled design ZTK close-coupled design


up to 120 °C (248 °F) up to 207 °C (404.6 °F) up to 350 °C (662 °F)

ZEN long-coupled design


up to 230 °C (446 °F)

In-Line Volute Casing General Purpose Hot Water Thermal Oil


Pumps Pumps Pumps Pumps
based on EN 733

ZLI close-coupled design ZDI close-coupled design ZTI close-coupled design


up to 120 °C (248 °F) up to 150 °C (302 °F) up to 350 °C (662 °F)
10
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Global Service
and Technical
Support

Life Cycle Cost Solutions


Typically, 90 % of the total life cycle cost (LCC) of a Typical Pump Life Cycle Costs1
pumping system is accumulated after the equipment
is purchased and installed. Flowserve has developed
a comprehensive suite of solutions aimed at providing
customers with unprecedented value and cost savings
throughout the life span of the pumping system.
These solutions account for every facet of life cycle 17%
44%
cost, including:

Capital Expenses Operating Expenses


12%
• Initial purchase • Energy consumption
• Installation • Maintenance
• Production losses 9% 16%
• Environmental
• Inventory 2%
• Operating
• Removal

Energy

Maintenance and Repair

Innovative Life Cycle Cost Solutions Loss of Production

• New Pump Selection Purchase and Installation


• Turnkey Engineering and Field Service
Operational
• Energy Management
• Pump Availability Decontamination and Removal
• Proactive Maintenance
• Inventory Management

1
While exact values may differ, these percentages are consistent with 11
those published by leading pump manufacturers and end users, as
well as industry associations and government agencies worldwide.
USA and Canada
Flowserve Corporation
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Suite 2300
Irving, Texas 75039-5421 USA
Telephone: +1 937 890 5839

Europe, Middle East, Africa


Flowserve Corporation
Parallelweg 13
4878 AH Etten-Leur
The Netherlands
Telephone: +31 76 502 8100

Latin America
Flowserve Corporation
Martín Rodriguez 4460
B1644CGN-Victoria-San Fernando
Buenos Aires, Argentina
Telephone: +54 11 4006 8700
Telefax: +54 11 4714 1610

Asia Pacific
Flowserve Pte. Ltd.
10 Tuas Loop
Singapore 637345
Telephone: +65 6771 0600
Telefax: +65 6862 2329

Bulletin PS-10-40 (E/A4) June 2016. © 2016 Flowserve Corporation

To find your local Flowserve representative:

For more information about Flowserve Corporation,


visit www.flowserve.com or call +1 937 890 5839.

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