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Idoild30 (01 10)
Idoild30 (01 10)
idOil®-D30
Oil Separator Alarm Device
DOC001602-EN-4
8/27/2018
Installation and Operating Instructions | idOil-D30 2/51
Table of contents
1. General information about the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. Markings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. Conformity of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3. Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Safety and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1. General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4. Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5. Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6. Decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. Production operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2. Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3.1. Dimensions of the idOil control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3.2. Dimensions idOil-LIQ high liquid level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.3. Dimensions of the idOil-OIL oil sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3.4. Dimensions idOil-SLU sludge sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1. Installing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2. Sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.1. Installing the idOil-LIQ high liquid level sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.2. Installing the idOil-OIL sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.3. Installing the idOil-SLU sludge sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1. Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.1. Connection with a single-sensor cable connector . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.2. Connection with a two-sensor cable connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1.3. Connection with a three-sensor cable connector . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.2. Explanations of connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1. Simple commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2. Factory settings of the idOil control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3. Commissioning through the browser-based interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3.1. Establishing a WLAN connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.3.2. System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.3.3. Sensor naming and identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1. Local display and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2. Resetting an alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3. Using the browser-based user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DOC001602-EN-4
Installation and Operating Instructions | idOil-D30 3/51
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Installation and Operating Instructions | idOil-D30 4/51
All of our products have been designed and manufactured with due consideration to the
essential European standards, statutes and regulations.
Labkotec Oy has a certified ISO 9001 quality management system and ISO 14001
environmental management system.
The manufacturer cannot be held liable for direct or indirect damage caused by neglecting
the instructions provided in this manual or directives, standards, laws and regulations
regarding the installation location.
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Protection of operating personnel and the system is not ensured if the product is not used in
accordance with its intended purpose.
Laws and regulations applicable to the usage or the intended purpose must be observed.
The device has been approved for the intended purpose of use only. Neglecting these
instructions will void any warranty and absolve the manufacturer from any liability.
The system consists of a control unit and connected sensors that have been installed in the
oil or sand separator. The sensors can be placed in a zone 0 explosive atmosphere, but the
control unit must be positioned in a safe area.
A more specific description of the product’s operation, installation and use is provided later
in this manual.
The device must be used in accordance with the instructions provided in this document.
Other use is counter to the product’s purpose of use. Labkotec cannot be held liable for any
damage caused by using the device in violation of its purpose of use.
Ensure that you have received all the ordered products and that they are as intended.
Keep the original package. Always store and transport the device in the original packaging.
Store the device in a clean and dry space. Observe the permitted storage temperatures. If
the storage temperatures have not been presented separately, the products must be stored
in conditions that are within the operating temperature range.
The device does not have a mains switch and therefore the supply voltage
wires near the device should be fitted with an isolating switch (250 VAC/12
VA), which disconnects the wires (L1, N), in order to facilitate service and
repair procedures. The switch must be labelled as the unit's isolating
switch. The external switch must adhere to the standard IEC/EN 60947-1
or IEC/EN 60947-3. The supply cable must feature copper wires, 3 x 1.5–
2.5 mm2 (L, N, PE), AWG 16-13. The supply voltage and local supply
voltage tolerances must be taken into account with regard to the cable’s
maximum voltage.
Due to its open structure and to prevent electrical shocks, the idOil-D30
control unit must be installed inside a separate enclosure or device
cabinet.
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2.5. Repair
The device may not be repaired or modified without the manufacturer’s permission. If the
device exhibits a fault, it must be delivered to the manufacturer and replaced with a new
device or one repaired by the manufacturer.
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3. Product description
3.1. Production operation
idOil® is an alarm system intended for monitoring liquid levels particularly in oil and sand
separators. The system consists of the idOil control unit and the idOil sensors installed in
the separator. The sensor cables can be extended with a cable connector or connection
box.
One to three digital idOil sensors of the same or different type can be connected to the
control unit. The sensors can be used to monitor the following:
A Air
B Oil
C Water
D Sludge
Figure 1. System description; idOil control unit, sensors and cable extension
The system state, alarms and failures are shown on the control unit display.
In alarm and fault situations, the buzzer sounds an alarm and the relays are switched to the
alarm position.
The relays are of the failsafe type, which means that they also enter the alarm state when
operating power is lost.
The system settings can be changed with the device’s browser-based operating system via
a WLAN connection.
The operation of the product is described in more detail in the section Operation.
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3.2. Products
Control unit:
Sensors:
Accessories:
3.3. Dimensions
3.3.1. Dimensions of the idOil control unit
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Figure 3. High liquid level sensor idOil-LIQ – structure and dimensions (mm)
A Measuring electrode
B Reference electrode
S Alarm switching point
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T Sensor gap
S Alarm trigger point
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