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MC1288TRC Cssegss PDF
MC1288TRC Cssegss PDF
정 판
MICROWAVE OVEN
SERVICE MANUAL
MODEL: MC1288TRC
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
October, 2009
P/NO : MFL09465830 Printed in Korea
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Front plate
1-1
CAUTIONS
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
8. Do not touch the front glass during or after cooking The wire which is colored blue must be connected to
of the Grill and Combination mode. the terminal in the plug which is marked with the letter
This glass is very hot during heater operating. N or colored black.
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Steamer
STEAM COVER
Control Panel
STEAM PLATE
Rotating Ring
Grill Rack
CONTROL PANEL
1. DISPLAY WINDOW: Used to show time of day,
power level of cooking, cooking category.
2. MODE: To select micro mode, grill mode, grill
combination mode, steam keep warm mode, ez
clean mode, speed hot air mode, convection
1 combination mode and convection mode.
3. QUICK DEFROST: Used to thaw only 0.5kg of
minced meat very quickly.
2
4. AUTO DEFROST: To select auto defrost.
5. STEAM COOK: Used to select the steam cook.
3 4 6. CRISPY COOK: Used to crisp cook.
7. CLOCK: Used to set the time of day.
5 6
8. AUTO COOK: Used to select the auto cook.
7 8 9. DIAL: To select convection temperature, change
cooking time, and weight.
10. START/QUICK START: To quickly set the
9 cooking time directly.
11. STOP/CLEAR: Used to stop oven and clear all
entries except time of day.
10
11
4-1
OPERATING SEQUENCE
The following is a description of component functions 7. EZ CLEAN
during oven operation.
Stop/ Press Select ez clean Start
Clear Mode
1. SETTING THE CLOCK
Stop/ Press Press Desired Press 8. AUTO DEFROST
Clear Clock Dial hour Dial Function Desired defrost
Stop/Clear
Auto Defrost category
Press Food
2. MICROWAVE COOKING Dial Start
weight
Stop/ Press Select Desired
Clear Mode Micro power level 9. STEAM COOK
Press Desired Stop/Clear Function Desired Steam Press
Start Steam Cook Cook category Dial
Dial cooking time
4-2
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
GENERAL DETAILS WHEN THE DOOR IS OPENED DURING
• The low voltage transformer supplies the necessary COOKING
voltage to the micom controller when power cord is • Both the primary switch and relay 2 are cut off primary
plugged in. winding voltage of the high voltage transformer.
• ON-OFF of relay 2 is coupled electrically with opening and
• When the door is closed, the primary switch is ON, the
closing of the secondary switch.
secondary switch is ON, and the monitor switch opens • When the door is opened, the secondary switch is opened
(contact COM and NO). and when the door is closed, the secondary switch is
closed.
WHEN SELECTING COOKING POWER • The cooking time stops counting down.
LEVEL AND TIME • Relay stops functioning.
• The micom controller memorizes the function you set. • As the door is opened, if the contact of primary switch and
relay 2 fails to open, the fuse opens due to the large
• The time you set appears in the display window. current surge caused by the monitor switch activation,
• Each indicator light turns on to indicate that the stage has which in turn stops magnetron oscillation.
been set.
PRIMARY
FUSE SWITCH
WHEN TOUCHING THE START BUTTON
• The coil of the relay is energized by the micom controller. L
• Power input is supplied to the high voltage transformer H.V.
TRANS-
MONITOR
through the fuse to the primary switch and relay 2. SWITCH FORMER
• Turntable rotates. N
PRIMARY
FUSE SWITCH SECONDARY
RELAY 2
SWITCH
MICOM CONTROLLER
L
H.V.
MONITOR TRANS-
SWITCH FORMER
N WHEN TOUCHING THE START KEY
WITH THE CONVECTION/GRILL
COOKING FUNCTION SELECTED
RELAY 2 SECONDARY
SWITCH • The contacts of the primary switch and the secondary
MICOM CONTROLLER switch close the circuit.
• A.C. voltage is applied to the grill heater through the
• The fan motor rotates and cools the magnetron by blowing oven thermal cut-out as shown by the solid line.
the air (coming from the intake on the baseplate). • Turntable rotates.
• The air is also directed into the oven to exhaust the vapor RELAY 5
in the oven through the upper plate.
• Cooking time starts counting down.
L
• 3.2 volts AC is generated from the filament winding of the
high voltage transformer. This 3.2 volts is applied to the L
G-Y
E
GRILL CONVECTION
magnetron to heat the magnetron filament through two N
HEATER HEATER
noise-preventing choke coils. N
• A high voltage of approximately 2100 volts AC is generated
RELAY 3
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. • TESTER(VOLTS-DC, AC., Ohmmeter)
Standard tools are listed below. • Microwave survey meter
• Diagonal pliers - Holaday HI-1500
• Long nose pliers HI-1501
• Phillips screwdriver - Narda 8100
• Flat blade screwdriver 8200
• Wrench (size 5mm) • Inch scale
• Nutdriver (size 5mm) • 600 cc non conductive material beaker (glass or plastic),
• Adjustable wrench inside diameter: approx. 8.5 cm(31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness: 3 mm
• Vinyl insulation tape outside diameter: approx. 190mm
• Polishing cloth height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of below Fig.) A false reading may result if the operator's hand is
- Around the magnetron between the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe is
moved horizontally along the oven surface, this may
WARNING : AVOID CONTACTING ANY possibly cause probe damage.
HIGH VOLTAGE PARTS
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting 4187 x (∆T) + 0.55 X (T2 -T0 )X M
with a load of (1000 ± 5)g potable water. P=
• The water is contained in a cylindrical borosilicate T
glass vessel having a maximum material thickness
• T2 : Temperature after heating
of 3 mm and an outside diameter of approximately • T0 : Temperature of bowl
190 mm. • M : Weight of bowl
• The oven and the empty vessel are at ambient
is measured while the microwave generator is
temperature prior to the start of the test.
operating at full power. Magnetron filament heat-up
• The initial temperature (±1)of the water is (10±2)°C.
time is not included.
It is measured immediately before the water is
• The water is stirred to equalize temperature
added to the vessel. After addition of the water to
throughout the vessel, prior to measuring the final
the vessel, the load is immediately placed on the
water temperature.
center of the shelf which is in the lowest position and
• Stirring devices and measuring instruments are
the microwave power switched on.
selected in order to minimize addition or removal of
• The time T for the temperature of the water to rise
heat.
by a value ∆T of (10±2)°K is measured, where T is
the time in seconds and ∆T is the temperature rise. WATER LOAD
5-3
E. DOOR ASSEMBLY / REMOVAL F. AIR DUCT ASSEMBLY / REMOVAL
1) Open the door. 1) Disconnect the leadwire from lamp.
2) Pull out the door protector very carefully with a flat 2) Remove the mounting screw to the cavity.
blade screwdriver.
CAUTION: Be careful not to damage door seal G. MAGNETRON REMOVAL
plate by screwdriver.
1) Disconnect the leadwire from the high voltage
3) Lift up and push the door.
transformer and high voltage capacitor.
2) Carefully remove the mounting screws holding the
NOTE:
magnetron and the waveguide.
1. After replacing the door, be sure to check that the
3) Remove the magnetron ASS’Y until the tube is
primary switch, monitor switch, and secondary
clear from the waveguide.
switch operate normally.
2. After replacing the door, check for microwave
NOTE:
energy leakage with a survey meter. Microwave
1. When removing the magnetron, make sure its
energy must be below the limit of 5 mW/cm. (with a
dome does not hit any adjacent parts, or it may be
275 ml water load)
damaged.
3. When mounting the door assembly to the oven
2. When replacing the magnetron, be sure to install
assembly, be sure to adjust the door assembly
the magnetron gasket in the correct position and be
parallel to the chassis. Also adjust so the door has
sure that the gasket is in good condition.
no play between the inner door surface and oven
3. After replacing the magnetron, check for microwave
frame assembly. If the door assembly is not
leakage with a survey meter around the magnetron.
mounted properly, microwaves may leak from the
Microwave energy must be below the limit of 5
clearance between the door and the oven.
mW/cm2. (With a 275 ml.water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Magnetron
Lamp
Air Duct
5-4
H. FAN MOTOR ASSEMBLY / REMOVAL K. THE TURNTABLE MOTOR REMOVAL
1) Discharge the high voltage capacitor. 1) Remove the turntable.
2) Disconnect the leadwire from fan motor, noise filter 2) Remove the turntable shaft VERY CAREFULLY
and high voltage capacitor. with a slotted screwdriver.
3) Remove the two screws holding the the suction guide 3) Lay the unit down on its back.
ASS’Y to the oven cavity and remove the high voltage 4) Remove the turntable motor cover.
diode earth screw. The turntable base cover is easily removed by
4) Remove the screw of the capacitor bracket. pinching the eight parts with a wire cutting.
5) Remove the two screws holding the fan motor ASS’Y 5) Disconnect the leadwire from the turntable motor
to the suction guide ASS’Y. terminals.
6) Remove the screw securing the turntable motor to
the oven cavity ASS’Y
I. HIGH VOLTAGE CAPACITOR AND 7) After repairing the motor, rotate the removed
DIODE REMOVAL turntable motor cover.
1) Discharge the high voltage capacitor. 8) Fit the turntable motor cover’s projecting part to the
2) Disconnect the leadwire from fan motor, noise filter base plate slit.
and high voltage capacitor. 9) The taptite screw shall be used when a turntable
3) Remove the screw holding the suction guide ASS’Y to motor cover is secured with a screw.
the oven cavity and remove the high voltage diode
earth screw. NOTE:
4) Remove the screw holding the high voltage capacitor 1. Remove the wire lead from the turntable motor
bracket. VERY CAREFULLY.
2. Be sure to grasp the connector, not the wires, when
J. HIGH VOLTAGE TRANSFORMER removing.
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from magnetron, high voltage
transformer, and capacitor.
3) Remove the screw holding the high voltage
transformer to the baseplate.
Noise Filter
Suction
Guide
Taptite Screw
H.V.
Capacitor
H.V.
Transformer
Wire Leads
Turntable Motor
5-5
L. C-MOTOR AND SHEATH HEATER M. INTERLOCK SYSTEM
REMOVAL 1) INTERLOCK MECHANISM
1) Remove the air guide and the air duct. The door lock mechanism is a device which has
2) Disconnect the leadwire from the circulation motor been specially designed to eliminate microwave
and the sheath heater. activity when the door is opened during cooking
3) Remove four hex nuts securing the chamber guide and thus to prevent the danger resulting from the
assembly to the oven cavity. microwave leakage.
4) Remove a hex nut securing the circulation fan to 2) MOUNTING OF THE PRIMARY/MONITOR/
the shaft of the circulation motor. SECONDARY SWITCHES TO THE LATCH
5) Remove four screws securing the sheath heater BOARD
and the chamber. 3) INSTALLATION AND ADJUSTMENT OF THE
6) Remove two hex nuts securing the circulation LATCH BOARD TO THE OVEN ASSEMBLY
motor to the chamber. • Mount the latch board to the oven assembly.
• Adjust the latch board in the arrow direction so that
oven door will not have any play in it when the door
is closed.
• Tighten the mounting screw.
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
5-6
INTERLOCK CONTINUITY TEST
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF OR V-5230Q FOR PRIMARY SWITCH
TYPE NO. SZM-V 16-FA-61 OR VP-531A-OF OR V-5220Q FOR MONITOR SWITCH
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF OR V-5230Q FOR SECONDARY SWITCH
Primary NO
COM
Switch
Monitor NC
COM
Switch
Secondary NO
COM
Switch
NOTE : After checking for the continuity of switches, make sure that are
correctly connected.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
PRIMARY
TERMINAL
MAGNETRON
(Wire leads removed)
1. Measure the resistance.
(Ohm-meter scale: Rx1) Normal: Less than 1 ohm
• Filament terminal
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
Terminals
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
COMPONENTS TEST PROCEDURE RESULTS
FUSE Check for continuity of the fuse with an Normal Abnormal
multi-meter.
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.
*Convection heater
Approx. 63 ohm
(at 20 ~ 30oC)
0°C~Approx.145°C Approx.145°C
5-10
COMPONENTS TEST PROCEDURE RESULTS
Disconnect the 9 pin Check for P.C.B. connector. Cooking Start OFF
connector from P.C.B.
(Refer to schemetic diagram)
1 2 3 4 5 6 7 8 9
Relay 5
FAN MOTOR Measure the resistance. Normal: Approx. 300 ~500 ohm
(Wire leads removed) (Ohm-meter scale:R x 1) Abnormal: Infinite or several
ohm.
5-11
COMPONENTS TEST PROCEDURE RESULTS
CIRCULATION MOTOR Normal : COM-230V : Approx. 160 Ω
(Wire leads removed) Abnormal : Infinite or several ohm.
NOTE : A MICROWAVE ENERGY LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
MAKE SURE THE WIRE LEADS ARE CORRECT POSITION.
WHEN REMOVING THE WIRE LEAD FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-12
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuitry on the digital programmer circuit since static electric discharge may
damage this control panel.
Always touch yourself ground while working on this panel to discharge any static charge built up in your
body.
Microwave oven Inserting many plug into one Avoid using other electrical
does not work. plug outlet and using appliances when you use the
them at the same time microwave oven.
(causes overloading).
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occurring. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-13
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) will not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
12. Beep sound is not heard when correct key is touched.
1. Some inputs Check the Everything works Defective key Replace key
cannot be connection as specified. membrane membrane
programmed. between assembly. assembly.
leadwire
connector and Defective PCB Replace PCB
2. Display shows a Still have trouble.
PCB assembly. assembly. assembly.
number or figure
different from one
touched.
3. Random
programming
when touching
other pads.
4. Display is fixed
at some figure
and can not
accept any
input.
5-14
(TROUBLE 2) Oven does not operate at all ; Display window does not display any figures and
no input is accepted.
Replace fuse
NOTE : All these switches must be replaced at the same time. Refer to page 5-6, 5-7
Continuity.
Check continuity
No continuity. Defective power Replace power
of power supply
cord. supply cord. supply cord.
5-15
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while
desired program times are set and START pad is touched.
Normal.
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
5-16
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run
(Display operates properly)
normal
normal
normal
5-17
(TROUBLE 6) Oven does not cook properly when programmed for the set power level
(Operates properly on HIGH)
(TROUBLE 7) Grill
Normal.
Normal.
Replace or
Wire connection. No continuity. Open or loosen.
connect tightly.
Normal.
NOTE: * Make sure the wire leads are in the correct position.
* When removing the wire leads from parts be sure to grasp the connector not the wires.
* When removing the magnetron, be sure to install the magnetron gasket in the correct position and in
good condition.
5-18
(TROUBLE 8) Display shows error mode
Normal.
5-19
#EV#
EXPLODED VIEW
INTRODUCTION
MODEL: Customer Model Product Code SVC Model
INTERIOR PARTS
DOOR PARTS
BASE PLATE PARTS
-6-1-
#EV#
DOOR PARTS
13581A
13552A
13213A
13551A
14026A
14970A
13650A
-6-2-
#EV#
268711
24781A
250201
249401
250202
243501
-6-3-
#EV#
35264A
WSZ061
56930G
348101
35300A
34930W
348102
WNH001
WNH001
33112U
33052M 33651A
33550S
35026S
33390M
36549S
35026C
44360A
35026G
33390G
34370T
35889A
-6-4-
#EV#
WSZ085
43501A
466001
43500A 466003
44510A
466001
-6-5-
#EV#
INTERIOR PARTS
WSZ062
568771
552382
56411A
56322A
Button Head
(Torx style 2) 50FZZA
568772
WSZ185
56201A
54620A
55900A
54974S
56549F
50CZZH
56912B
WSZ002
55262A 535042
36549C 552381
56208A
535041
WNZ015
55300S
54810H
WNZ015
54810S
WNH200
54975G
WWS005 55900C
-6-6-
#EV#
56170D
63302A
63303A
647781
WSZ002
-6-7-