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1 - Elmar 10K English ALL GENERIC PDF
1 - Elmar 10K English ALL GENERIC PDF
SCHOOL
Part 1
Contents – Part 2
Introduction
Ph = Depth (ft) x
Mud Weight (ppg) x
0.052
Ph LESS THAN Pr
-- UNDERBALANCE --
Ph = 8,100 psi Pr =
8,000 psi
Introduction
X-Tree
Tubing
Annular
Casing
Hanger
Packer
Liner
Perfs
Introduction
s. 5 - p. 1/5
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 12
SAFETY – Always/Never
s. 5 - p. 1/5
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 13
SAFETY - H2S
s. 5 - p. 6/12
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 14
SAFETY - H2S
•Toxicity:
– Sub Acute Poisoning: Irritation, smarting of the eyes, persistent cough, tightening and
burning of the chest. Recovery is usually complete.
– Acute Poisoning: asphyxia, cramps, paralysis of the pupil. Might be fatal if the victim is not
ventilated and cared for soon.
s. 5 - p. 6/12
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 15
SAFETY - H2S
s. 5 - p. 6/12
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 16
SAFETY - H2S
s. 5 - p. 6/12
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 17
EQPT. - Definitions
– Test Pressure (TP): A pressure higher than WP, that has to be applied only at the
pressure test bay, to ensure correct operation at the WP.
TP 15KPSI – 11-28-06
s. 6 - p. 2/4
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 18
Safety Band
Maximum pressure
allowed for killing
the well: 5,000 psi
EQPT. - Definitions
• Temperatures:
– Temperature of use is -20F to 250F. (-29C to 121C)
s. 6 - p. 2/4
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 20
EQPT. – OH Eqpt. Pressures
s. 6 - p. 3
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 21
s. 6 - p. 3
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 22
EQPT. - WLV Selection
WLV Simple
Manual or Double WLV Triple WLV
Hydraulic
Simple WLV Double WLV used in Triple WLV used in 10,000 psi
used up to 5,000 5,000 psi and 10,000 (no gas) and 15,000 psi WP Eqpt.
psi WP Eqpt., psi WP Eqpt.,
not advised in mandatory in gas wells
live/gas wells
s. 7 - p. 38/43
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 23
EQPT. - H2S
• When to use H2S rated equipment
– The materials used to build an H2S resistant equipment comply with the NACE
MR0175 specification.
– H2S must be used when:
• When relative H2S pressure is more then 0.05 psi. This means:
WHP x H2S Concentration (ppm) > 0.05 psi
1,000,000
• When there is More than 770 ppm of H2S AND 65 psi WHP
• When there is more than 150,000 ppm
H2S
Rel. Pres. < 0.05
Well Head
Pressure
65 psi
H2S Concentration
EQPT. - Description
SL Stuffing Box
Pressure Control Equipment
Pressure Control Equipment
Wire Line
Lubricators
Ported Lubricator
WLV
Adapter
s. 7 - p. 1
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 26
EQPT. - Xtree
Manumatic Valve
Master Valve
s. 7 - p. 3/7
|< < > >|
EQPT. - Adapters
WP of 3K and 5K
Check with
manufacturer, some
don’t say the WP!
• Use just one adapter, don’t use X/O between • Dimensions designed by API.
threads sizes. • It’s only safe if all the bolts of the right
• Just 2-3 lines of Teflon. size are on.
• Preferably API 5A3 grease (pipe dope). • Used for High Pressure.
• Inspect thread wearing. • Bolts hand tight first, then make tight.
• Do not apply excessive mechanical load. with wrench
• Right torque about 2 turns above hand tight. • Bolts are adjusted always crossways.
s. 7 - p. 8/18
|< < > >|
Series WP status
s. 7 - p. 8/18
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 29
s. 7 - p. 19
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 30
EQPT. – Flange Table
s. 7 - p. 20
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 31
s. 7 - p. 21
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 32
EQPT. – Flange Table
s. 7 - p. 22
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 33
s. 7 - p. 23
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 34
EQPT. – Flange Table
s. 7 - p. 24
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 35
s. 7 - p. 25
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 36
EQPT. – Flange Table
s. 7 - p. 26
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 37
3K-5K-10Kpsi
Equipment
s. 7 - p. 27/37
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 39
VERY WRONG:
connection between
2” fig 1502 pin and
Different models of Hammer-Lug 2” fig 602 box
connections
s. 7 - p. 38/59
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 41
EQPT. - WLV
s. 7 - p. 38/59
OC
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 42
EQPT. - WLV
Standard
Plates Quad Ram
Guides Ram
Integral
Guides Ram
s. 7 - p. 38/59
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 43
EQPT. - WLV
Quad Ram
Integral
Guides Ram
s. 7 - p. 38/59
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 44
EQPT. - WLV
s. 7 - p. 38/59
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 45
Equipment - WLV
Ouberta
Open
EQPT. - WLV
s. 7 - p. 55
Grease
Injection
20% over
Well Head
Pressure
s. 7 - p. 56
|< < > >|
EQPT. - WLV
• Triple valve
– For Gas wells
– Always used with upper (1) and
lower (3) RAM.
– The Middle RAM (2)
is used as backup.
TO CLOSE TO OPEN
1 – Upper Ram 1 – Equalize all
2 – Lower Ram 2 – Lower Ram
3 – Inject grease 3 –Middle Ram
4 – ONLY IF 4 – Upper Ram
NEEDED, close
Middle Ram and
redirect grease
s. 7 - p. 58
s. 7 - p. 61
|< < > >|
EQPT. - Manifold
Manifold Equalizing Valve
• It must be open as the WLV valve is closed. Then
it is closed.
• It must be opened before opening the valve.
• During normal operation valves 4 and 2 must be
kept closed to avoid gassing the hose.
s. 7 - p. 61
>
EQPT - Manifold
s. 7 - p. 70
Kerotest Valve
Packing
Needle
Seat
With the valve open, the pressure With the valve closed, the pressure
is retained only by the packing. is retained by the needle, the
packing is not exposed to pressure.
EQPT. - Manifold
MANOMETER
A
TOP
B
A
RAM
B
DUMP
C
C
GREASE INJ.
D
D BOTT.
RAM. GLYCOL INJ.
E
E
s. 7 - p. 63/75
Eqpt. - Manifold
• Normal operation:
– A: Open / B, C, D, E: Closed
• When closing upper RAM (skip if not needed):
– A, C, D: Open / B, E: Closed A
• Once the upper RAM was closed:
– C: Is closed. A and D stay open, B, C, and E closed. B
s. 7 - p. 63/75
EQPT. - Manifold
MANOMETER
B
A
B
DUMP
C
C
GREASE INJ.
D
D
GLYCOL INJ.
E
E
F
F
s. 7 - p. 63/75
Eqpt. - Manifold
WLV Transport:
• If you can see the piston lock (safety screw), then
transport the WLV closed.
• If the piston lock (safety screw) is protected, then
transport the WLV open.
• Needle valves with handles must be transported and
stored closed.
WLV Maintenance:
• The WLV is the first part of the equipment that needs
to be tested upon arrival to the location.
• Rams should be open and inspected before/after
each job.
• WLV Manifold connections are ½” NPT (some
older/other brands BOPs could be a different size)
Multiline RAMs:
• 5/16” only up to 10KWP.
• 15/32” up to 5KWP.
Close before
opening the
well
s. 7 - p. 104/109
• Manual, Hydraulic or
Combined
Hydraulic Cylinder
• Check the flapper for
wear.
• Check the flapper moves
freely.
Handle
Flapper
s. 7 - p. 110/116
s. 7 - p. 117/119
s. 7 - p. 125/136
s. 7 - p. 120/124
B10 9 5/32 4x2 6 3/4 5.5 10K H2S L-870850 L-876160 N/A
BN227/28 BN46380/1
B21 12 2 7.5 5.125 20K H2S L-870720 5 15 12”-2 ACME Stub
BU-
BU-Ring
Elmar Thread Seal Nomin BU-
BU- Retain
Code Size TPI Diam..
Diam al OD WP Service O-Ring Ring er
O01 5 4 3 1/2 3 5K STD L-870310 N/A N/A
O25 9 1/2 4x2 7 1/2 6.38 10K H2S L-870720 L-870021 N/A
E02 19 4 10 5/6 7.06 15K (HT) H2S L-874013 L-980072 L-875042 Shearwater
E03 8 3/4 4 5 3.00 15K (HT) H2S L-872190 L-980160 L-870165 Shearwater
E09 4 3/4 4x2 3 3/4 3 10K H2S L-870470 L-873660 N/A 3" ID Lighweight Union - PREFERRED
E12 6 1/8 4x2 4 3/4 4.06 10K H2S L-870540 L-873720 N/A 4.06" Lighweight Union
E13 3 3/4 8 2 1/2 - 10K H2S L-875630 L-872700 N/A TC/BCV Connection
E21 9 3/8 4 7 3/4 6.67 5K H2S L-870006 N/A N/A SLIMLITE 7 5/8” OD
E22 6 7/8 4 5 5/8 4.892 5K H2S L-870590 N/A N/A SLIMLITE 5 1/2” OD
E28 11 1/4 4 9 4/9 8.5 5K STD L-870306 N/A N/A SLIMLINE HX (Same as H06)
L- L-
E30 9 1/2 4 5 1/2 4.06 20K H2S 8701008706 9701008692 L-871029 New 20K Quick Union based on O11
E31 6 1/2 4 5 5/8 4.892 3K H2S L-870590 N/A N/A 4.892” ID FFP 3K H2S
E32 7 7/8 4x2 6 1/8 5.125 10K H2S L-873040 L-872080 N/A 5 1/8” Ligero
E33 8 4 6 4/5 6.36 3K H2S L-872450 N/A N/A 6.36" ID FFP 3K H2S
E35 7 4/5 4 6 5/6 6.456 2K H2S L-870650 N/A N/A 6.456" ID FFP 2K H2S
s. 7 - p. 120/124
s. 7 - p. 137/152
s. 7 - p. 137/152
s. 7 - p. 67/69
|< < > >|
s. 7 - p. 137/152
7/8”
1.0”
1 3/16”
1 3/8”
1 3/4”
2 5/16”
s. 7 - p. 139
Insert. The
cable goes
through it
BCV
s. 7 - p. 204/222
TC
10K PRESSURE CONTROL SCHOOL FEB – 2013 / 79
WHP
To the Atmospheric (P)
Atmosphere Pressure 1,2 x P
Grease Return
G
re
1 Concentric tube each: as
- 2000 psi oil e
Fl
- 1500 psi gas ow
Starting at MEWHP + 20%
Grease Injection
Well BCV
MEWHP
TC
s. 7 - p. 204/222
Stuffing-Box
(3,000 psi hydr.
Maximum 5,000 psi)
Line Wiper
(300-900 psi hydr.
Maximum 3,000 psi)
Grease
cleaned by
the Line Stuffing Box: Operates up to 5,000
Wiper. psi of hydraulic, use at 3,000 psi.
Hydraulic
Line Wiper: Operates up to 3,000
pressure psi of hydraulic, , use between 300
to close Grease to 900 psi.
return
s. 7 - p. 223/241
s. 7 - p. 223/241
Stuffing-Box
Stuffing-Box
Stuffing-Box Stuffing-Box
Grease return Grease return
s. 7 - p. 223/241
s. 7 - p. 173/204
• They produce the sealing between the cable and the flow tubes.
• They lubricate the cable – Take the H2S inhibitors.
• They are polibutene greases.
• Viscosity from 3,000 to 25,000 cps. Optimal is 10,000 cps at usage temperature.
• Low Toxicity - Biodegradable - Inert - Insoluble with well fluids
• Chevron Altavis, BP Hyvis, Caltex LDS Special, Oil Center Research Liquid-O-Ring 780,
Champion Polibutene Multigrade (GB), Elmar Seal (Polibutene and OCR) are the most common
brands.
s. 7 - p. 242/247
EQPT. – Hoses
Grease Return: Must be tied to Line Wiper: 300 to 900 psi to clean. 3,000 max.
a solid part, and have a valve
and a T at its end. It may take
the grease from the line wiper
through a check valve.
Glycol / Grease Injection to the WLV: Done WLV: Connect before the job and test.
through the manifold ports, with a check valve Operates with 1,200 psi.
each. NEVER OPERATE ON A MOVING CABLE
Part 2
Contents – Part 2
Grease Return: Must be tied to Line Wiper: 300 to 900 psi to clean. 3,000 max.
a solid part, and have a valve
and a T at its end. It may take
the grease from the line wiper
through a check valve.
Glycol / Grease Injection to the WLV: Done WLV: Connect before the job and test.
through the manifold ports, with a check valve Operates with 1,200 psi.
each. NEVER OPERATE ON A MOVING CABLE
s. 8 - p. 1/81
s. 8 - p. 1/81
Hoses
s. 8 - p. 58/60
s. 8 - p. 61/64
Control Panel
Grease Hydraulic
Side Side
s. 8 - p. 12/55
s. 8 - p. 12/55
s. 8 - p. 12/55
For any part, a repair kit comes ready with all needed seals and gaskets. To order, use the
part number (i.e. L-972608, triple WLV) followed by the letter K (for Kit). By asking for L-
972608K you’ll receive a bag full with all the needed material to replace every single seal
when performing maintenance 2 or 3.
SB Test Plug
L-972410
Enviro
Pl. L-972201
Sp. L-972241
Test Cap
BCV Test Plug
L-971669
X X X X
OK OK OK
• Void the BCV with a strand, leave the grease injection open, and place a valve at
the grease return. Install SB Plug and LW Spacer inside the Enviro SB
• Fill up with water through the Pump In Sub and evacuate all air. Then close all
caps –leave only the grease injection port open- and the SB valve. Now pressure
test 3 +15 mins. at TP. Once is all done, pressure test again the grease head
3+15 mins WITHOUT the HGT Inserts.
• Then ,make the operational test for the SB rubber with the appropriate rod at WP
for 5 mins.
• Mount the WLV at the well head, close the Rams on the test rod.
• Test its Rams with the rod, at the MEWHP plus 20% during 5
minutes.
• Close down the lubricator, get the tool in the catcher. No pressure
applied to injection hose, return hose valves open.
• Start filling up the equipment with water. When water comes out
of the Stuffing Box, stop the filling.
s. 10 - p. 12/14
s. 10 - p. 12/14
s. 10 - p. 12/14
l
no
ne
tha
ol
lue
yc
Me
To
Gl
Mat. Gas
Nitrile - OK OK No
Viton + OK No OK
Kalrez ++ OK No OK
s. 9 - p. 1/26
s. 9 - p. 1/26
Should go 7 turns,
Metal to metal sealing the first 4 easy, the
(Autoclave) last 3 harder.
GOOD
LESS THAN 7
THREADS
FEMALE MALE
s. 10 - p. 1/3
Necessary force to
balance the well
pressure according
to the cable in use.
Add 50-100 lbs. to
the table value to
ensure the tool will
move down.
0.188 3/16”
0.219” 7/32”
0.250 ¼”
0.313” 5/16”
0.375” 3/8”
0.438” 7/16”
0.469” 15/32”
0.592” 9/16”
s. 10 - p. 3
Field Operations
Field Operations
s. 10 - p. 7/25
s. 10 - p. 7/25
Field Operations
s. 10 - p. 7/25
s. 10 - p. 7/25
Field Operations
s. 10 - p. 7/25
•Loss of seal
•Stranded Cable
•Hydrates – Freeze up.
•Knot in cable – Cutting the cable with the tool in the well.
•Broken Oring.
•Tool Stuck.
•Broken Weak Point.
•Fishing under pressure
In any event, you must have your plan in place and ready BEFORE proceeding.
You have to know exactly all the steps to follow and contingencies (response to
an unexpected event) from beginning to end, PRIOR to start working with the
cable or the equipment.
Seal Loss
1 7
As immediate action when the seal is lost:
• 1- Reduce the cable speed and stop. 3 6
• 2- Apply more grease pressure.
• 3- Close the stuffing box and see that grease is pouring out of
the return line. Verify for the situations described above. 2
• 4- Close the return line and keep pumping grease.
Troubleshoot, and once you’ve recovered grease seal:
• 5- Open the return line.
• 6- Open the stuffing box.
• 7- Wait at least 40 seconds, go down a few feet to ensure the
cable is free, proceed with the operation.
4
5
s. 11 - p. 1/3
s. 11 - p. 1/3
Seal Loss
– Low Pressure for grease injection: Check the grease level in the tank. Check the
air pressure.
– No grease in the tank: Fill it up.
– Water in the grease tank: With a hose, drain the water that is in the bottom of the
tank.
– Clogged hoses: Close the WLV, disconnect the hoses, pump them ot until grease
flows freely. Be aware of accumulated pressure.
s. 11 - p. 1/3
Rochester Cables
(www.rochestercables.com)
WirelineWorks
(www.wirelineworks.com)
Hydrate Formation
• The appear in gas wells, when grease seal is lost, or the gas expands after going
through small diameter holes (manifold / grease tubes).
• The factors that lead to freezing are:
– gas
– decompression
– water
• They are formed due to the freezing of the well’s water, which provides support to
the gas to build-up an ice plug.
• To avoid it, keep a good grease seal. Do the pressure test with Glycol, so there will
be no water into the system.
• Once frozen, the ice can be melted through Glycol injection. This can be done
through the WLV or an extra injection port in the flow tubes. Methanol is considered
more efficient for melting ice plugs.
• Methanol’s flammability and toxicity ask for some precaution when using it.
• Glycol can be injected through the operation to bind with water and prevent its
freezing.
• Anoter source of hydrates is condensate gas. Methanol is pumped into the well to
lower its freezing point 10 to 20 DEGF.
s. 11 - p. 11/12
s. 11 - p. 3/4
Stranded Cable
• Loosen up the cable, open the lubricator, It is not
necessary to lay it on the floor.
• Install the cable clamp.
• Release cable and pull backwards to take the knot off
the lubricator.
• Cut the strands until the knotted strand is gone. USE
SAFETY GOGGLES.
• Sharpen the tip of the strand, glue to the cable.
• Pull the cable and close the lubricator.
• The cable cannot be used any more.
s. 11 - p. 3/4
s. 11 - p. 5
Cable Knot
• With the lubricator on the floor, cut the
cable as high as possible, taking care
that the cut length is larger than the
flow tubes.
• Separate the riser from the flow
tubes.
s. 11 - p. 5
Fishing Knot
Leave 4’ in each
side of the knot.
Cover the ends with
tape.
s. 11 - p. 5
Cable Knot
s. 11 - p. 5
s. 11 - p. 5
Cable Knot
• With lubricator and flow tubes rigged up, and
the cable knotted, pull the cable and open the
WLV according procedure.
• Spool back the cable slowly until the knot
reaches the cable drum.
• Take care when getting the knot through the
depth measurement system.
• Pull the tool out of the hole, change the cable.
s. 11 - p. 5
s. 11 - p. 13
Stuck Tool
Stuck at Bottom
• If you suspect debris locking up the tool, leave only the cable weight whilst flowing the well
• Once the client decides to break the Weak Point, get to the Breaking Pull in increments of 100
lbs.
• Once the Braking Operation started, there is no way back as the Weak Point has been worked
over, and it cannot be predicted at what strength may break later. Make the client aware of
that.
Stuck at Surface
•If it is free in the HGT, discuss with te client possible
causes:
– SSSV / X-Tree
– Well substances or materials.
•Ways to try to get free:
– Well injection or flow.
•To cut the cable with the Crown Valve, pull the cable
to the Breaking Pull, and close the Crown Valve..
•To cut the cable with a Cable Cutting Sub, close the
WLV, install the sub, pull normal tension to drop it. In
deviated wells you might need to release and increase
tension to work its way down.
•Provide the slick-line company with all the information
prior to the cable cut, and a sample of the used head.
Web References
• www.oilcenterresearch.com (grease)
– Products by industry -> Electric wireline -> Liquid-O-Ring range: 766 to 782. Check with OCR for
characteristics and suitability.
– Phone 337 - 993 – 3559.
• www.nov.com (slick line and other)
– Solutions > Downhole > Intervention & Completion Tools > Wireline Tools
• www.camesainc.com (WL cables)
• www.rochestercables.com (WL cables)
• www.wirelineworks.com (WL cables)