11020 Cherry Avenue Fontana, CA 92337

Tel: (909) 823-1688 Fax: (909) 823-6868

Update Oct, 2009

Jaw Crusher Parts Manual

Model Number: PE3042
Serial Number: _____________________________
 FORWARD

This parts manual is intended to assist the informed installer and user of Jaw
Crushing in identifying wear and replacement parts which will be required
during the operating of this equipment. Because of the extreme nature of
crushing, parts replacement is an expected occurrence. The prepared operator
should have certain parts on hand to minimize operating down time.

Specific questions regarding the operation and maintenance should be

addressed to your Gator Machinery Representative. Gator Machinery Company
will constantly try to improve their equipment and there will therefore be
changes from time to time which may require you to request up dates from the
factory or your local representative. (See a list of representatives on the rear
cover.)

SAFETY

Gator Machinery Company may not always know exactly how their equipment
is installed, applied and used, and cautions all prospective operators that they
must exercise the greatest care for the safety of individuals that happen in and
around the machinery. Equipment used in the United States must be installed
and operated with regard to safety either, per OSHA or MSHA regulations, or
both.

Operating the equipment beyond its published ratings or without the proper
guards and protection for personnel is foolhardy and subjects the operator to
potentially numerous penalties or imprisonment or both.

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 TABLE OF CONTENTS

FORWARD.................................................................................................................................................. 2

SAFETY ....................................................................................................................................................... 2

TABLE OF CONTENTS ................................................................................................................................. 3

GENERAL INFORMATION .......................................................................................................................... 4

PARTS INFORMATION ............................................................................................................................................ 5

RECOMMENDED SPARE PARTS………………………………………………………………………………………….5
PARTS REMOVAL AND INSTALLATION...................................................................................................................... 5
RECOMMENDED TOOLS........................................................................................................................................ 6

TENSION ROD AND TOGGLE PLATE ASSEMBLY........................................................................................ 7

ILLUSTRATION: PE3042 CRUSHER, TENSION ROD & TOGGLE SEAT ASEMBLY……………………………..…...8

ILLUSTRATION: PE3042 CRUSHER ASSEMBLY ............................................................................................................ 9

BEARINGS AND ECCENTRIC SHAFT ASSEMBLY..................................................................................... .10

ILLUSTRATION: PE3042 CRUSHER PITMAN PARTS............................................................................................ 11

ILLUSTRATION: PE3042 CRUSHER FRAME BEARING, ADPTER SLEEVE, SHAFT, ADPTER NUT ........................ 12

ILLUSTRATION: PE3042 LUBRICATION ......................................................................................................... 12

PARTS LIST ......................................................................................................................................................... 13

PARTS LIST ......................................................................................................................................................... 14
PARTS LIST ......................................................................................................................................................... 15

WARRANTY TERMS AND CONDITIONS ................................................................................................... 16

WARRANTY TERMS & CONDITIONS............................................................................................................. 17

WARRANTY TERMS & CONDITIONS............................................................................................................. 18

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GENERAL INFORMATION

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PARTS INFORMATION
Each crusher is delivered with this parts manual which illustrates the specific
components comprising the jaw crusher. Gator stocks a suitable supply of
replacement parts to provide responsive service on replacement and wear part
orders.
When ordering parts, please have the following information available:

Crusher Size, Model Number (PE3042)

Crusher Serial Number & Manufacture Date
Part Number, Description and reference number (from appendix)
Complete shipping instructions (type of shipping required)
Purchase Order, Number of parts required

RECOMMENDED SPARE PARTS

The following parts are recommended to have on hand for problems resulting
from normal wear and tear on the machine.
Fixed Jaw Die Plate Swing Jaw Die Plate
Fixed Jaw Wedge Swing Jaw Die Wedges
Fixed Jaw Die Bolts, Nuts, Washers Side Plates (Upper & Lower)
Side Plates (Upper & Lower) Side Plates Bolts, Nuts,Washers
Toggle Plate & Buffers Pitman Cover & Bolts, Nuts

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PARTS REMOVAL AND INSTALLATION
The instructions provided in the Operating and Maintenance Manual should be
referenced when removing or installing any of the parts referred to in this
manual.

RECOMMENDED TOOLS
The following tools are recommended for storage with the crusher, as they will
be required for use during normal maintenance and repair.
Jaw Wedge Lifting Cable Jaw Lifting Cable
Stationary Jaw Removal Tube Movable Jaw Removal Tube
Pitman Holding Pin Flywheel Nut Wrench
Hydraulic Ram Sledge Type Box Wrench
Complete Set of Metric Tools

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TENSION ROD AND TOGGLE PLATE ASSEMBLY

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ILLUSTRATION: TENSION ROD & TOGGLE SEAT ASEMBLY PE3042
JAW CRUSHERS

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ILLUSTRATION: PE3042 JAW CRUSHER ASSEMBLY

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BEARINGS & ECCENTRIC SHAFT ASSEMBLY

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ILLUSTRATION: PE3042 PITMAN PARTS

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ILLUSTRATION: PE3042 FRAME BEARING, ADAPTER SLEEVE,
ADAPTER NUT, SHAFT

PE3042 Lubrication

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PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
PE3042.01-00 Complete PE3042 Jaw Crusher 62,000 1
1 PE3042.01-01 Rubber Dust Apron 4.4 1
2 GB5783-86-M12x20 Bolt (M12 x 20mm) for Rubber Apron 5
3 GB97.1-85-012 Washer (12mm) for Rubber Dust Apron 5
4 PE3042.01-04 Buffer (Pitman) 50.2 1
5 GB878-20x50 Pin (20 x 50mm) for Pitman Buffer 1
6 PE3042.01-06 Toggle Plate 506 1
7 PE3042.01-07 Buffer (Toggle Seat) 57.2 1
8 PE3042.01-08 Toggle Seat 603.2 1
9 PE3042.01-08a T type Pressing Block for Toggle Seat Stud 1 2
10 GB6170-86-M30 Nut (30mm)for Toggle Seat Stud 4
11 PE3042.01-08c Stud for Toggle Seat Tensioning 3 2
12 PE3042.01-08d Special Flat Washer for Toggle Seat Stud 2
13 PE3042.01-09 Tension Spring 38.5 2
14 PE3042.01-10a Spring Keeper bottom for Tension Rod 6.5 2
15 PE3042.01-10 Spring Keeper top for Tension Rod 6.5 2
16 PE3042.01-11 Tension Rod 55 2
17 PE3042.01-11a Pin Shaft for Tension Rod 2
18 GB91-8x60 Cutter Pin for Tension Rod 2
19 GB6170-86-M48 Nut (48mm) for Tension Rod 4
20 PE3042.01-13 Wedge for Toggle Seat 8 2
21 PE3042.01-14 Bolt (M30x200mm) for Toggle Wedge 4
22 GB6170-86-M30 Nut (30mm) for Toggle Seat Wedge 8
23 PE3042.01-16 Special Flat Washer (30mm) for Wedge 4
24 PE3042.01-17 Shim Set (Total 6 pcs.) 448 1 Set
25 PE3042.01-18 Sleeve, thread adapter 1
26 PE3042.01-19 Hydraulic Adjustment Extension 1
27 PE3042.01-20 Hydraulic Jack (10T) 33 1
28 PE3042.01-21 Retaining Angle 2
29 GB5780-M16x50 Bolt for Retaining Angle 2
30 GB93-87-016 Lock Washer for Retaining Angle 2
31 PE3042.01-24 Pitman 5,500 1
32 PE3042.01-25 Pitman Inside Oil Ring 2
33 PE3042.01-26 Pitman Bearing 23176CA/W33 536.8 2
34 PE3042.01-27 Pitman Outside Cover 185.9 2
35 PE3042.01-28 Gasket for Pitman Outside Cover 2
36 GB5783-86 M20x45 Bolt (M20 x 45mm) for Pitman Outside Cover 12
37 GB93-87-020 Lock Washer (20mm) for Pitman Outside Cover 12
38 PE3042.01-31 Pitman Outside Seal 72 2
39 PE3042.01-32 Frame Inside Seal 132 2
40 PE3042.01-33 Frame Inside Cover 135 2
41 PE3042.01-34 Flywheel 4,312 1
42 PE3042.01-35 Pulley 3,806 1

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PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
43 PE3042.01-36 Frame Outside Cover 44 2
44 GB898-M36x170 Stud (M36 x 200mm) For Bearing Cover 8
45 GB6170-86-M30 Nut (36mm) For Stud Bearing Cover 16
46 PE3042.01-39 Frame Outside Seal 220 2
47 PE3042.01-40 Bearing Assembly Cover (L) 1
48 PE3042.01-41 Bearing Assembly Cover (R) 1
49 PE3042.01-42a Outer Tapered Adapter Sleeve 88 2
50 PE3042.01-44a Shaft Lock Nut (M330x4) Left, Flywheel Side 10 1
51 PE3042.01-45a Shaft Lock Nut(M330x4) Right hand, pulley Side 10 1
52 PE3042.01-47 Flywheel Cover Plate 34.7 2
53 GB5782-M24x80 Bolt (M24 x 80mm) for Flywheel Cover Plate 6
54 GB93-87-024 Washer (24mm) for Flywheel Cover Plate 6
55 PE3042.01-50n New Eccentric Shaft 3476 1
56 PE3042.01-51 Compression Ring for Flywheel/Pulley Attach. 2
57 PE3042.01-52 Special Allen Head Bolt for Compression Ring 56
58 PE3042.01-53a Frame Bearing 23176 CAKW33 536.8 2
59 PE3042.01-55 Key for Adapter sleeve
60 PE3042.01-56 Key for Frame Outside Seal
61 PE3042.01-57 Key for Frame Inside Seal
62 PE3042.01-54b Large Tooth Fixed Jaw Die (ST) 2600 1
63 PE3042.01-62 Side Plate Set (Lower) 2Pcs. 1
64 PE3042.01-63 Bolt (M30 x 150mm) for Lower Side Plate Set 2
65 GB6170-86-M30 Nut (30mm) for Lower Side Plate Set 4
66 PE3042.01-65 Special Washer (30mm) for Lower Side Plate 2
67 PE3042.01-66 Wedge (Lower) for Swing Jaw 178.2 1
68 PE3042.01-67 Bolt (M36 x 200mm) for lower Swing Wedge 4
69 GB6170-86-M30 Nut (36mm) for lower swing Wedge 8
70 PE3042.01-70b Large Tooth Swing Jaw Die (ST) 2,620 1
71 PE3042.01-71 Upper Swing Wedge 98 1
72 PE3042.01-72 Bolt (M36 x 800mm) for Upper Swing Wedge 23 4
73 GB6170-86-M36 Nut (36mm) for Upper Swing Wedge 8
74 PE3042.01-75 Pitman Wear Plate 601 1
75 PE3042.01-76 Bolt (M20 x 100mm) for Pitman Wear Plate 4
76 GB6170-86-M20 Nut (20mm) for Pitman Wear Plate 8
77 PE3042.01-79 Side Plate Set (Upper) 2Pcs. 770 1
78 PE3042.01-63 Bolt (M30 x 150mm) for Upper Side Plate Set 4
79 GB6170-86-M30 Nut (30mm) for Upper Side Plate Set 8
80 PE3042.01-65 Special Washer (30mm) for Upper Side Plate 4
81 PE3042.01-88 Wedge (Upper) for Fixed Die 1
82 PE3042.01-89 Bolt (M30 x 200mm) for Fixed Wedge 4
83 GB6170-86-M30 Nut (30mm) for Fixed Die Wedge 8
84 PE3042.01-95 Frame 21,025 1
85 PE3042.01-92 Grease Adapter for Bearings 4

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PARTS LIST
ITEM PART NO. DESCRIPTION WEIGHT PIECES
86 PE3042.01-93 Grease Drain Plug 1
87 PE3042.01-94 Grease Manifold Block 1
88 GB1152-M10x1 Grease Zerk M10x1 4
89 PE3042.01-96 Frame Bearing Grease Hose 2
90 PE3042.01-97 Pitman Bearing Grease Hose 2
91 GB825-M20 Eye bolt (M20) for Bearing Ass’y. Cover 2
Tool For take off Frame Bearing
92 PE3042.01-43a 1
Adapter Lock Nut (M420 x 6mm)

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WARRANTY TERMS AND CONDITIONS

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Seller warrants all new equipment manufactured by Gator Machinery Co., Inc.
(Gator) against defects in material or workmanship attributed to the original
machine manufacturing. No other warranties are expressed or implied.

Warranty claims must be made through the dealer or agent responsible for the
original equipment sale, as the equipment will have been registered with them
at the time of sale from Gator Machinery Company. Claims must be made
within twelve (12) months from the date of readiness for operation, but not more
than fifteen (15) months from the date of shipment from Gator. All parts claimed
to be defective shall be returned to Gator, freight prepaid, for inspection to
determine that the said part or parts are defective.

If it is determined that the fault lies with Gator, the customer shall be credited for
the freight costs and Gator will ship a replacement part or parts at no cost. If it is
determined that the fault does not lie with Gator, a replacement part or parts
will be shipped, freight collect, to the customer with the receipt of a purchase
order from the dealer or agent.

When petitioning for a warranty item, the serial number of the equipment must
be referenced. The serial number must be clearly identifiable on the Gator
name plate on the equipment.

This warranty is void if:

The serial number plate and/or other
markings identifying the machine as
Gator have been altered or removed.
The machine was not sold under the
Gator brand name.
Parts have been used other than those
supplied by Gator.
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Gator makes no warranty with respect to damages or defects in any product
caused by improper installation, operation, maintenance, storage or caused by
negligence or accident. In addition, any product repaired or altered in any way
as reasonably determined by Gator, that affects the performance or purpose
for which the equipment was originally manufactured, will not be covered
under this warranty.

Under this warranty, the buyer will not be entitled to any labor charges involving
the repair of the equipment involving warranty items, unless authorized by Gator
in writing.

Warranties of merchantability or of fitness for any particular purpose or arising

from the course of dealing or usage of trade are specifically excluded. Any
affirmation of fact, description of goods, or sample or model referred to in this
agreement or elsewhere, whether or not the same relate to production or
capability of the goods to perform, are not the basis of this agreement, unless
specifically made a party of the agreement in writing.

Under no circumstances will Gator be responsible for consequential or punitive

damages of any nature, whether based on contract or tort, including but not
limited to lost profits, loss of production, delays or other expenses. Under no
circumstances shall the liability of Gator exceed the purchase price of the
equipment furnished.

The warranty shall be governed by the laws of the state of California. The parties
agree that exclusive jurisdiction for any claim for breach of this warranty shall
rest in the San Bernardino County Superior Court in the State of California.

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