Lifting Plan and Maintenance

Lifting and Rigging Operation and Maintenance
Supervision
(BVF2233):
Chapter 5 : Lifting Plan and Maintenance
TS. KHAIRIL ANUAR BIN ABDUL HAMID
PRInT, UMP
Office: TEACHING FACTORY, PEKAN CAMPUS
[email protected]
017-9501985
Learning outline
1.1 Job Safety Analysis (JSA) / Job Hazard Analysis (JHA) & Hazard
Identification & Assessment of Risk and Opportunities
1.2 PTW
1.3 Lifting Plan
Job Safety Analysis / Job Hazard Analysis / Hazard Identification & HIRAO
Definition: •
• •
Hazard - Source or situation with a potential for harm Safety Hazard
•
in term of human injury or ill health, damage to property, Acute Effect
damage to the workplace environment•or combination of Physical
consequences
these.
• Local Effect
• Hazard Identification – Process of recognizing that a
hazard exist and defining its characteristics.
• Health Hazard
• Risk – Combination of the like hood and• consequence (s) Chronic Effect
of a specified hazardous event occurring.
• Hidden
consequences
• Risk Assessment – Overall process of estimating the
•
magnitude of risk and deciding whether or not the risk is
Systemic Effect
tolerable.
•
IDENTIFYING HAZARDS
COMMON SOURCES OF HAZARDS :
It takes a hazard and

1. Physical
someone exposed to
the hazard to Electrical
produce an accident. Mechanical
Vibration
Hazard + Exposure a Accident 2. Chemical

3. Biological
4. Ergonomic
Environment
5. Physchological
Decision For Action

Hierarchy Of Control
Most Effective
–Elimination - remove the hazard
Fairly Effective
–Substitution - use less hazardous one
–Isolation- Barriers etc.
–Engineering - Guarding
Least Effective
–Administrative (safe work practices, limit
exposure, etc
Last resort
- PPE
6
Philosophy Of Risk Management

Why Carry Out Risk Risk Assessment Should Be
• Identify the hazards Assessment? Carried Out For:
• Assess the risk • Gives organisations a
• Control the risk more effective way of
managing hazards
• Routine and non-routine
activities including
• Requirement of the law emergencies;
e.g. • Activities of all
• OSHA:1994, CIMAH & personnel having access
Risk assessment results is USECHH Regulations to the workplace
documented and used • Requirement of (including
for: management system subcontractors and
1. Risk control in OSH standards visitors);
• ILO OSHMS:2000,
management • Facilities at the
• ISO 45001 and workplace, whether
2. Future reference provided-by the
• ISO 14001, etc.
and review organization or others.
When To Carry Out And Who Will Carry Out Risk

Review Risk Assessment Assessment
• When establishing new organisation,
new work and on an ongoing basis and
when there are organizational changes. • Person or persons trained to
identify hazard and risk assessment
• Review whenever there are changes
• In some cases legally competent
– internal person
• Before modification, changes or
introduction of new • Consultation with and involvement
– Materials, machinery or processes, of workers
working procedures,
– external • Safety and health committee OR
• Amendments of national laws and workers and their representatives
regulations
• Developments in OSH knowledge and
• Involvement of supervisors
technology
The Process of Risk Management

Start
Classify Activities
(Work, Product, Services, Activities)
Identify Hazards
Determine Risk*/Impact *Risk = Severity (Consequence) of

harm X Likelihood (Probability) of
Decide if Risk is Tolerable harm
Decide if Impact is Significant
Prepare Risk Control Action Plan
Review Adequacy of Action Plan
9
Methods Of Identifying Hazards

Hazards are identified in three ways:
1. Inspection and observation at the workplace and review of documents and publications
2. Measurement of the atmosphere, monitoring the environment or medical surveillance of workers
3. Analysis and brainstorming
Identifying Hazards By Identifying Hazards By Identifying Hazards By Job

Document Review Inspections Safety Analysis (JSA)
• Reports of accidents, accident • Job described in less than 10
investigation and audits • TO IDENTIFY HAZARDS steps
• List things that can go wrong
• Information from publications • Checklist and • The term JSA includes the
• Regulations and Codes of inspection formulation of safe work
worksheet procedures using written
Practice (standard instructions for workers
• Statistics
approach and • May still require other risk
record) controls
• Supervisor and workers assist
• Handbooks etc. • Involve • Ideally all jobs should have a
supervisors, JSA
• CSDS (MSDS) managers
10 and
employees
Example JSA
11
Example JHA
12
Example HIRAO
13
Example Risk assessment for Lifting Operation
Refer to other slide
14
Permit To Work
Why need PTW

When accidents do occur, root cause - often due to:
▪ Failure to implement procedures
▪ Lack of training and knowledge in the application of the PTW system.
▪ The assumption that- “The permit when approved is a confirmation

that all hazards and risks have been eliminated from the work area”
15
Permit To Work
Why need PTW

Many fatalities have occurred. Inadequate
precautions for working in hazardous area and Lifting
work
▪ Sub contracting of work to contractors. No

experience working in lifting work
▪ Lack of coordination and control activities.
Executing more than one task at the same time.
▪ Failure in PTW key management system
16
What is Permit?
▪ An important part of a work system and guides us how a job
shall be carried out safely.
▪ Is a formal written system and as a means of communication
so that:
▪ Plant management, supervisors, operators and ALL those

carrying out the job are aware of the work being done.
▪ Only approved people are so permitted to carry out:
• A Specific job
• At a Specific time
• At a Specific place.
10/3/2022 17
A Permit is not..
▪ Permission to simply carry out a dangerous job.
▪ A confirmation that hazards and risks have been eliminated.
▪ Security that if you have a Permit, it makes a job safe.
Those carrying out a work must:
▪ Be Trained and competent

▪ Identify risk associated with any work activity and how
these are to be avoided.
▪ Take all the precautions.
▪ Ensure their work does not interfere or affect with that
of others.
10/3/2022 18
Purpose of the PTW System
BASIC UNDERSTANDING OF THE “PERMIT TO WORK SYSTEM”
Four ( 4 ) Important things that we must protect
1. Personnel’s Safety
2. Environment – Prevent polluting the sea, land &
atmosphere
3. Asset– Facilities or Equipment for producing Oil & Gas
4. Reputation of our Company ( PETRONAS’s and yours)
10/3/2022 19
Example PTW
20
Example PTW
21

Lifting Plan and Maintenance

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Lifting Plan and Maintenance

Uploaded by

Copyright:

Available Formats

Lifting and Rigging Operation and Maintenance

It takes a hazard and

Hazard + Exposure a Accident 2. Chemical

Decision For Action

Philosophy Of Risk Management

When To Carry Out And Who Will Carry Out Risk

The Process of Risk Management

Determine Risk*/Impact *Risk = Severity (Consequence) of

Prepare Risk Control Action Plan

Review Adequacy of Action Plan

Methods Of Identifying Hazards

Identifying Hazards By Identifying Hazards By Identifying Hazards By Job

Refer to other slide

Why need PTW

▪ Failure to implement procedures

▪ Lack of training and knowledge in the application of the PTW system.

▪ The assumption that- “The permit when approved is a confirmation

Why need PTW

▪ Sub contracting of work to contractors. No

▪ Plant management, supervisors, operators and ALL those

▪ Only approved people are so permitted to carry out:

Those carrying out a work must:

▪ Be Trained and competent

Four ( 4 ) Important things that we must protect

You might also like

Determine Risk/Impact Risk = Severity (Consequence) of