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WORLDWIDE Material Specification

ENGINEERING GMW3059
General
STANDARDS

Restricted and Reportable Substances for Parts

available at www.gadsl.org. Additional


1 Scope requirements to the GADSL list are contained in
Table 1. All substances listed that are present in
1.1 Material Description. This specification lists
the component or product must be declared if the
substances whose use in materials and
permitted limits are exceeded. Content limits are
components, in the interests of personnel and
specified for all substances whether Prohibited (P)
environmental safety, are either prohibited or
or just requiring Declaration (D). For amounts
limited.
below this limit a declaration is not required. This
1.1.1 These restrictions are based on existing percentage is to be calculated for the single
legislation or self-imposed regulations. material/surface treatment, not at the part or the
1.1.2 The aim of this specification is to restrict/stop assembly level.
the usage of the substances listed, to facilitate 3.1.1 If technical requirements make the use of
compliance with current and future regulations. Prohibited (P) substances absolutely necessary, a
1.1.3 For additional information on GMW3059, deviation from this specification must be agreed
including electronic versions of forms, original upon between the supplier and the responsible
version of Directive 2000/53/EC Annex II and all department at the purchaser.
subsequent revisions, frequently asked questions 3.1.2 With the exception of Allison Transmission
and the exemption process, see the website (see “Exceptions” section 3.2.2), this specification
www.gmw3059.com. requires the supplier to input the full material
1.2 Typical Applications. This specification composition of their parts, including any GMW3059
applies to materials and components specified by substances, in the International Material Data
the purchaser and does include items where the System (IMDS, website:
design is held by the supplier, such as “black-box” http://www.mdsystem.com). Reporting in IMDS will
items. also fulfill the specific reporting requirements that
are contained in GMW3059.
2 References 3.1.3 Detailed information on GM's IMDS
Note: Only the latest approved standards are requirements is available on the GM Supply Power
applicable unless otherwise specified. website: http://www.gmsupplypower.com (from any
Power-Section into / Library / General Information /
2.1 External Standards/Specifications.
Environmental Sourcing Information / IMDS/...).
DIN 50993-1 ISO 3613 3.2 Requirements on Delivery. Independent of
2000/53/EC ISO 3892 this regulation, the supplier bears the responsibility
2.2 GM Standards/Specifications. for ensuring that the materials and components
delivered meet the relevant legislations and
GMW3001 GMW14444
regulations of the countries to which they are
GMW3034 GMW15635 supplied.
2.3 Additional References. The requirements defined in this specification
Global Automotive Declarable Substances List apply for all new and carry-over materials and
(GADSL) components supplied, unless otherwise specified
on the drawing. These requirements also apply to
3 Requirements re-sourced or re-designed materials and
components.
3.1 General. Most requirements of this
specification are contained in the Global
Automotive Declarable Substances List (GADSL),
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GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

Table 1: Restricted (P) and Reportable (D) Substances


Substance Rating Requirement Detail
All substances listed on The GADSL is located on www.gadsl.org
the GADSL are
declarable in GMW3059.
All substances listed as
prohibited on the
GADSL are prohibited in
GMW3059.
GM Requirements IN ADDITION to the GADSL:
Acetaldehyde P>10 ppm Prohibition applies to passenger compartment materials only per
GMW14444 Code E. Homogeneous Materials less than 10 grams
are exempt.
Acetaldehyde is D for all parts per GADSL.
Test method: GMW15635.
Asbestos Minerals P for GM Brasil only Prohibition applies to GM Brasil only. (Asbestos fibers are P for all
See GADSL for GM Regions.)
threshold
Benzene See GADSL Prohibition applies to non-fuel applications only.
Chromium(VI)-Salt P for all applications For applications where the hexavalent chromium is not
leachable:
A maximum concentration of 1000 ppm by weight and per
homogeneous material shall be tolerated.
Test method: A reliable test for total chromium can be used to
determine that the application is hexavalent chromium free. Mass of
homogenous material can be determined by ISO 3892 or other
appropriate method.
For applications where the hexavalent chromium is leachable:
A maximum concentration of 0.1 µg/cm² per homogeneous material
shall be tolerated.
Test method: GMW3034 or DIN 50993-1 or ISO 3613
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Formaldehyde P > 10 ppm Prohibition applies to passenger compartment materials only per
GMW14444 Code E. Homogeneous Materials less than 10 grams
are exempt.
Formaldehyde is D for all parts per GADSL.
Test method: GMW15635.
Lead and its compounds See GADSL Lead in solder in electronic circuit boards and other electrical
applications including lead in solder on glazing:
This category covers solder and component finishes used in
electrical and electronic components, and includes, but is not limited
to:
a. lead in solder used to connect the components to the circuit
board
b. lead in coatings on connector terminals and “pre-solder” of
wires and components prior to soldering, crimping, etc.
c. lead in solder for connection of components / devices within
a higher assembly (e.g., ASICs - Application Specific
Integrated Circuit, microprocessors, motors)

Prohibited for new and major vehicles (types) (including the


powertrain, whether new or carryover) starting Model Year 2011
except for vehicles (including Model Year 2011) type approved in the

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GM WORLDWIDE ENGINEERING STANDARDS GMW3059

EU before 31 December 2010. This includes all carryover or reuse


parts from previous vehicle (types) as well.

Prohibited for powertrain parts released for the first time starting
Model Year 2012.

Prohibited for all parts (except powertrain) released for the first time
starting Model Year 2009.

For applications where (non-lead solder) technical solutions do not


exist: Suppliers are required to apply for waivers as soon as possible
in order to document cases where non-lead solder is not achievable

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for their product. Reasons for non-conformance and a conformance
plan with time line must be included in the application for waiver.

Lead in Bearing Shells and Bushes for Engines, Transmissions


and Air Conditioning Compressors:
Prohibited MY 2011.

Lead in all other applications:


Prohibited for all other applications: Exemptions to Prohibition
according to Directive 2000/53/EC Annex II.
Polycyclic Aromatic P starting MY 2010 Prohibition applies to Extender Oils and Extender Oils in Tyres. All
Hydrocarbons (PAH; other applications are declarable.
PCAH), selected
See GADSL for substance list and threshold.

3.2.1 Chemical Requirements. Questions 3.2.2.2 When using Data Sheets (Appendix A):
regarding the presence of these substances can The substances and the materials/components
be resolved by using the test method listed or by they are used in must be detailed if they contain
any appropriate accepted analytical method. substances listed in the GADSL or Table 1 in
3.2.2 Exceptions. amounts exceeding the stated limits. If the
substance is listed as Prohibited, “P”, prior
3.2.2.1 Allison Transmission has several
approval and sign off of Appendix A is required by
automotive customers (including GMNA vehicle
the department listed in the Contact list for the Unit
operations) and the U.S. military.
the part is being supplied to. Otherwise, check the
3.2.2.1.1 GM requires submission via IMDS for the appropriate box and submit Appendix A as a
assemblies sent to the vehicle divisions. declaration of compliance to the unit contact as
3.2.2.1.2 The U.S. military prohibits entry of military listed in the Contact List.
information into databases that are out of the
country. This prohibition includes information on 4 Manufacturing Process
the final assembly provided to the military, and can
Not applicable.
include information on the component parts.
3.2.2.1.3 If a supplier is sending military 5 Rules and Regulations
components to Allison, it is imperative that they
contact Allison for direction on submission. 5.1 All materials supplied to this standard must
comply with the requirements of GMW3001, Rules
3.2.2.1.4 Suppliers of such military components
and Regulations for Material Specifications.
are required to submit using the GMW3059 report
form, not IMDS.
6 Approved Sources
3.2.2.1.5 Contact information for Allison is on
www.gmw3059.com. Not applicable.
3.2.2.1.6 GMNA Allison Transmission suppliers
must continue to submit Data Sheet 1 (Appendix 7 Notes
A). 7.1 Glossary. Not applicable.
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GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

7.2 Acronyms, Abbreviations, and Symbols. QU 000004, QU 000005, and STD 3977 (GME). It
CAS Chemical Abstracts Service was approved and first published in March 1999.
D Declarable 9.2 Revisions.
GADSL Global Automotive Declarable Rev Approval Description (Organization)
Substances List Date
IMDS International Material Data System I May 2007 Appendix A was revised to note
MY Model Year that the form is used for Allison
Transmission, and temporarily for
P Prohibited
GM Shanghai. Clarification was
RPO Regular Production Option also added to the text. GM
Holden is using IMDS exclusively
8 Coding System to verify GMW3059 compliance.
Editorial – update to current
This standard shall be referenced in other template.
documents, drawings, etc., as follows:
J Oct 2008 GM Shanghai is using IMDS
Restricted and Reportable Substances for Parts exclusively to verify GMW3059
per GMW3059 compliance... Asbestos,
Acetaldehyde, Hex Chrome,
9 Release and Revisions Lead and Formaldehyde
requirements updated. (Global
9.1 Release. This standard originated in May Environmental Team)
1998, replacing HN 1000, Clause J (Holden),
GM1000M (GMNA), EDS-A-0101 (GMDAT), and
QU 000000, QU 000001, QU 000002, QU 000003,

© Copyright 2008 General Motors Corporation All Rights Reserved

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Copyright GM Worldwide
Assembly (Asm)/Part Information Manufacturer/Supplier Information

Provided by IHS under license with GMW


Asm/Part Number: Unit Supplied to: Name: Address:

Asm/Part Name: Asm/Part mass: Company:

October 2008

No reproduction or networking permitted without license from IHS


Model Yr/Vehicle Line: Comments (L/P/S status): DUNS #: Country:

Engine Transmission RPO (Family): Department: Phone:

Asm/Part Revision Level: Rev. Date: Mail Code (if applicable): FAX:

1. This part does not contain substances listed in GMW3059 above the reporting limits

2. This part does contain substances listed in GMW3059 above the reporting limits as detailed below.

Component in Assembly Material/surface treatment Substance Purpose for Use and Plan to

Mass % Material Mass % Substance Eliminate Use Including Timing

Part No. Name Mass Standard No. Name in Component CAS Number Name in Material and Substitute Substances
GM WORLDWIDE ENGINEERING STANDARDS

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© Copyright 2008 General Motors Corporation All Rights Reserved
Supplier Certification Unit Approval if “P” Substances Present Approved:

Signature: Signature: Not approved:


Appendix A: Allison & Waivers only (GM Brasil suppliers – use separate form)

Printed Printed Name/


Waiver Number: __________
Name: GM Division:

Date: Date:

Page 5 of 7
GMW3059
GMW3059 GM WORLDWIDE ENGINEERING STANDARDS

Instructions for Appendix A Department: Enter the department within the


supplier company that the contact belongs to.
The form should be mailed to each unit that the
part is being supplied to. If the part is being Mail Code (if applicable): Enter internal mail code
supplied to more than one unit, for example Allison if required within supplier company to get mail to
Transmission, the form must be mailed to each the contact person.
unit. GM Brasil suppliers, please contact GM Brasil Address: Enter address (including country),
for a separate waiver form. telephone number, and fax number for supplier.
Assembly (Asm)/Part Information: Title block - Declaration section: Mark the applicable box.
Enter the information that identifies the part being Component in Assembly: If there is more than
supplied. one component in the assembly/part being
Asm/Part Number: Enter the part identification supplied enter the part number, name, and mass of
number assigned by the unit the part is being the specific component that the reported substance
supplied to. is found in. If there is more than one component
Asm/Part Name: Enter the name of the part as that contains the reported substance list all
assigned by the unit the part is being supplied to. components that apply. If there is more than one
reported substance, list all components that
Model Yr/Vehicle Line: Enter the model year of
contain each substance.
the vehicle the part is being supplied for and the
name of the vehicle. For Powertrain parts please Material/Surface treatment: Enter the standard
enter the model year and Engine/Transmission number, name, and mass percentage of the
RPO (or family). material or surface treatment that contains the
restricted or reported substance.
Asm/Part Revision Level and Rev. Date: Enter
any information that would identify what the most Substance: Enter the CAS number, name, and
current level of revision and what date that last mass percentage of the reported substance
revision occurred. present in the material/surface treatment.
Unit Supplied to: Enter the name of the Purpose for Use and Plan to Eliminate Use
organization you are supplying the part to. A list of Including Timing and Substitute Substances:
units along with contact information for each is in State the reason this substance must be used.
the appendix. Also state what plans are in place to eliminate the
use of this substance, by what date the use will be
Asm/Part Mass: Enter the mass of the complete
eliminated and what the substitute substance will
assembly being supplied.
be.
Comments: Enter any other information that would
Supplier Certification: Sign, print name and date

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help identify the part.
to certify all listed information is true and correct.
Manufacturer/Supplier Information: Title block -
Unit Approval if “P” Substances Present: If the
Supplier enters their information.
substance listed is a “P” substance the unit the part
Name: Enter contact name at the supplier. is being supplied to must sign the form to approve
Company: Enter company name that is supplying the use.
the part.

© Copyright 2008 General Motors Corporation All Rights Reserved

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GM WORLDWIDE ENGINEERING STANDARDS GMW3059

Contact List

Unit Contact:

Unit: GME GM Holden GM North America


Dept.: ITDC, Central Laboratories Materials Engineering Materials Engineering

Post-box/ mail code: IPC: R2-50 Mail Point 350 480-210-3B1

Location: 65423 Rüsselsheim 241 Salmon St 30001 Van Dyke

Germany Port Melbourne 3207 Warren, MI 48090

Australia USA

Mr./Mrs.: Edwin Leber Afia Demiri Doris Hill

Phone: 0049 (0)6142 7-74875 61 3 9647 1473 01 (586) 575-7981

Fax: 49 06142 / 774484 61 3 9647 1286 01 (586) 575-8163

Unit Contact:

Unit: GME GM do Brasil Ltd GMDAT


Dept.: Materials Technology Materials & Fastening Eng. Polymer/Organic Material Lab

Post-box/ mail code: TCET SE1-A16-012 Cx. Postal 197 199-1, Cheongcheon-Dong
Bupyung-Gu,
Location: S-461 80 Trollhattan Av. Do Estado, 2880 Incheon 403-714

Sweden Sao Caetano do Sul – SP- Brasil Korea

CEP 09501 - 907

Mr./Mrs.: Malin Svendsen Marialice Ciuccio Jin Gil

Phone: +46 (0)520 86492 55 11 4234 3980 82-32 -520-0930

Fax: +46 (0)520-78150 55 11 4234 7981 / 82 32 520 4952


55 11 4234 8765

Unit Contact:

Unit: GM PATAC (GM China) GM Powertrain North GM Technical Centre -


America INDIA
Dept.: Material Engineering Materials IMDS Compliance Group

Post-box/ mail code: No.3999, Long Dong Av. 483-730-472 560066

Location: Shanghai 201201 CHN 823 Joslyn Ave Units 1-8, 3rd Floor
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Pontiac, MI 48340-2920 Creator Building, ITPL,


Whitefield Road
USA Bangalore, India

Mr./Mrs.: Mr. Shuwen Liu Derek Ewing Kirankumar Jagatap

Phone: 86-21-28941427 01 (734)756-1351 011-91-80-4041-4814

Fax: 86-21-58582931 01 (248)857-2550 011-91-80-51158562/64

© Copyright 2008 General Motors Corporation All Rights Reserved

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