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  • 1st - T - Lect No.9 - CAM - Drilling Canned Cycles

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    Hazem Ahmed
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    The document discusses various canned cycles used for drilling, milling, tapping and boring operations in CNC machining. It explains the different canned cycles like G81 for drilling, G82 for counter boring, G83 for deep hole peck drilling, G84 for tapping and G76 for boring. It provides the sequence of motions for each canned cycle and examples with programming formats and parameters. The document also provides a table to be filled with suitable canned cycles to perform drilling, counter boring and tapping operations on a given part drawing.

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    1st_t_Lect No.9_CAM _ Drilling Canned Cycles

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    The document discusses various canned cycles used for drilling, milling, tapping and boring operations in CNC machining. It explains the different canned cycles like G81 for drilling, G82 for counter boring, G83 for deep hole peck drilling, G84 for tapping and G76 for boring. It provides the sequence of motions for each canned cycle and examples with programming formats and parameters. The document also provides a table to be filled with suitable canned cycles to perform drilling, counter boring and tapping operations on a given part drawing.

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    © All Rights Reserved
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    39 views26 pages

    1st - T - Lect No.9 - CAM - Drilling Canned Cycles

    Uploaded by

    Hazem Ahmed
    The document discusses various canned cycles used for drilling, milling, tapping and boring operations in CNC machining. It explains the different canned cycles like G81 for drilling, G82 for counter boring, G83 for deep hole peck drilling, G84 for tapping and G76 for boring. It provides the sequence of motions for each canned cycle and examples with programming formats and parameters. The document also provides a table to be filled with suitable canned cycles to perform drilling, counter boring and tapping operations on a given part drawing.

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    of 26

    Today Lecture

    Drilling Canned Cycles

    2
    What is the Drilling and Milling Canned Cycle?

    ➢ Canned cycles automate certain machining


    functions such as drilling, boring, tapping,
    pocketing, etc...
    The Different Levels of the Tool Position

    Z initial

    R -level

    Z -level

    Z - level:
    Initial is the
    level : is end of the feed
    the specific (metal
    position ofcutting)
    the tool motion or the final
    at the moment depth
    the canned
    cycle become effective

    R - level : the end or rapid motion (0.5: 2.5mm) from the part surface.
    Generally, a canned cycle consists of a sequence of six
    operations, as shown below:

    Op.1 - Positioning of the X and Y axes.


    Op.2 - Rapid traverse in the Z axis
    to the "R“ point.
    Op.3 - Hole machining procedure.
    Op.4 - Operation at bottom of hole.
    Op.5 - Retraction to R point.
    Op.6 - Rapid traverse in the Z axis to
    the Initial l e v e l.
    Conventional programming to drill a hole on CNC m/c

    N10 G90 G21


    N20 G00 X100 Y100 Z30 T01 M06
    N30 S1000 M03 M08
    N40 G00 X10 Y10
    N50 G00 Z2
    10MM THICK
    N60 G01 Z-15 F0.5
    N70 Z2
    N80 G00 Z30
    ………. AND SO ON
    Conventional programming

    How many blocks you need to drill all


    holes?
    Drilling and milling Canned Cycles
    G81 : Drilling
    G82 : Drilling –Counter Boring
    G83 : Deep Hole - Peck Drilling
    G84 : Tapping
    G76 : Boring
    Note : G80 : Cancels Canned Cycle
    G98 : Return To Initial Level
    G99 : Return To R - Level
    G81 : Drilling

    Sequence of moves:

    Op 1) Rapid position to X, Y and Z (the Initial level).

    Op 2) Rapid traverse to R level.

    Op 3) Feed to Z depth.

    Op 4) Rapid traverse to Initial level (G98) or R level (G99).


    Format
    G81 X Y Z R F

    Z
    Example
    Z initial
    G00 Z30
    30
    R -level
    G98 G81 X10 Y10 Z-15 R2 F0.4
    20 15
    Note Z -level

    If the Zero point in the bottom of the WP Y

    G00 Z50
    10 X
    G98 G81 X10 Y10 Z5 R22 F0.4 10
    Note (cont.)
    For through holes
    Z = wp thick + d /(2tan 59) + clearance (5mm)
    Z = 20 + (10 / (2tand(59))) + 5 = 31mm Z

    Example
    G00 Z30 30

    G98 G81 X10 Y10 Z-31 R2 F0.4


    20 10
    Note
    5
    If the Zero point in the bottom of the WP

    G00 Z50 d
    118
    G98 G81 X10 Y10 Z-11 R22 F0.4
    G82 : Counter Boring

    Sequence of moves:

    Op 1) Rapid position to X, Y and Z (the Initial level).

    Op 2) Rapid traverse to R point level.

    Op 3) Feed to Z depth.

    Op 4) Dwell for value P. ----P (time in 1/1000 seconds)

    Op 5) Rapid traverse to Initial level (G98) or R level (G99).


    Format
    G82 X Y Z R F P

    Z
    Example
    Z initial
    G00 Z30
    30
    R -level
    G98 G82 X10 Y10 Z-5 R2 F0.4 P2500 5

    20
    Note Z -level

    If the Zero point in the bottom of the WP Y

    G00 Z50
    10 X
    G98 G82 X10 Y10 Z15 R22 F0.4 P2500 10
    G83 : Deep Hole Peck Drilling ---- (L/d)≥3

    Sequence of moves:
    Op 1) Rapid position to X, Y and Z (the initial level).
    Op 2) Rapid traverse to R point level.
    Op 3) Feed in to the value of Q.
    O p 4 ) Rapid traverse out to R point. Operation from 2 to 4 a r e r e p e a t e d u n t i l
    Z depth isreached.
    Op 5) Rapid traverse to Initial level (G98) or R level (G99)
    Format
    G83 X Y Z R F Q

    Z
    Example L=15 ,d=5mm
    Z initial
    G00 Z35
    35
    R -level
    G98 G83 X10 Y10 Z-15 R2 F0.4 Q 2
    5
    30 15
    Note Z -level

    If the Zero point in the bottom of the WP Y

    G00 Z65
    10 X
    G98 G83 X10 Y10 Z15 R32 F0.4 Q 2 10
    Note (cont.)
    For through holes
    Z = wp thick + d /(2tan 59) + clearance (5mm)
    Z = 20 + (10 / (2tand(59))) + 5 = 38mm Z

    Example L=30 ,d=10


    G00 Z35 35

    G98 G83 X10 Y10 Z-38 R2 F0.4 Q3


    30 10
    Note
    5
    If the Zero point in the bottom of the WP

    G00 Z65 d
    118
    G98 G81 X10 Y10 Z-11 R32 F0.4
    G84 : Tapping

    Sequence of moves:

    Op 1) Rapid position to X, Y and Z (the initial level).

    Op 2) Rapid traverse to R point level.

    Op 3) Feed to Z depth.

    Op 4) Dwell P (time for spindle stop and start CCW d i r e c t i o n ) .

    Op 5) Feed to R point level.

    Op 6) D w e l l P ( t i m e f o r s p i n d l e s t o p a n d s t a r t C W d i r e c t i o n ) .
    Format
    G84 X Y Z R F

    Note

    F = pitch * spindle speed

    For example ---using 125rpm to tape M6 * 1 --- F=1*125= 125 mm/min

    ---using 100rpm to tape 3/8” * 16 --- F=(1/16)*100= 6.25”/min

    ---- F=6.25*25.4 = 158 mm/min


    Example
    ------

    N40 S100 M03


    Thread (¼” *20)
    G00 Z1

    G98 G84 X0.625 Y0.625 Z-.8 R0.1 F5

    Note :

    F = 100*(1/20)=5”/min
    G76 : Fine Boring

    Sequence of moves:

    Op 1) Rapid position to X, Y and Z (the Initial level).

    Op 2) Rapid traverse to R point level.

    Op 3) Feed to Z depth.

    Op 4) spindle stop and move Q value.

    Op 5) Feed to R point level.

    Op 6) Move back Q value.


    Format
    G76 X Y Z R F Q

    Q: side shift Z
    Example
    Z initial
    G00 Z35
    35
    R -level
    G98 G76 X10 Y10 Z-35 R2 F0.4 Q 0.5
    5
    30
    Note Z -level

    If the Zero point in the bottom of the WP Y

    G00 Z65
    10 X
    G98 G76 X10 Y10 Z-5 R32 F0.4 Q 0.5 10
    1. Complete the following table to perform the (Drilling, Counter
    boring, and Tapping operations) For the part shown in the Fig,
    using suitable canned cycles. Note: R-level =2mm for all
    operations.
    position Drilling Operation
    G X Y Z R S F P Q Note
    1 81 25 25 -5 52 1000 4 Z=
    2 81 100 50 -5 52 1000 4
    3 81 100 150 -5 52 1000 4
    4 81 175 175 -5 52 1000 4
    Counter boring
    2 82 100 50 15 27 1000 100
    3 82 100 150 15 27 1000 100
    Tapping
    1 84 25 25 -5 52 100 200
    4 84 175 175 -5 52 100 200
    2.Fill the table using suitable milling and drilling canned cycles to perform
    (Drilling, Counter boring, and Tapping operations) for the shown part.
    Note: R-level =2mm for all operations. All dimensions are in mm
    27
    27

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