I-Et-3010.00-5140-700-P4x-003 - J - Electrical Requirements For Packages For...

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No.

TECHNICAL SPECIFICATION I-ET-3010.00-5140-700-P4X-003

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TITLE: ELECTRICAL REQUIREMENTS FOR PACKAGES FOR INTERNAL


SRGE
OFFSHORE UNITS ESUP

MICROSOFT WORD / V. 365 / I-ET-3010.00-5140-700-P4X-003_J.DOCX

INDEX OF REVISIONS

REV. DESCRIPTION AND/OR REVISED SHEETS


0 ORIGINAL ISSUE
A REVISED WHERE INDICATED
B REVISED WHERE INDICATED
C REVISED WHERE INDICATED
D REVISED WHERE INDICATED DUE TO CONSISTENCY ANALYSIS
E REVISED WHERE INDICATED
F REVISED WHERE INDICATED
G REVISED WHERE INDICATED DUE TO APIR (LEGAL AND REGULATORY
COMPLIANCE ASSISTANCE AND PRE-INSPECTION)
H REVISED WHERE INDICATED
J REVISED WHERE INDICATED

REV. 0 REV. J REV. B REV. C REV. D REV. E REV. F REV. G REV. H


DATE SEP/24/18 NOV/26/21 MAR/31/20 JUN/22/20 JUL/22/20 FEB/12/21 MAR/26/21 MAR/29/21 JUN/25/21
DESIGN ESUP ESUP ESUP ESUP ESUP ESUP ESUP ESUP EEI
EXECUTION MARCELO BP BD36 FABIO.P FABIO.P THAYSE UR6X UR6X UR6X BD36
CHECK HEITORFAVO UR7U THAYSE THAYSE BAYO KJK9 U4RD BD36 UR7U
APPROVAL MATTOSO UQBE REGGIANI REGGIANI REGGIANI UQBK UQBE UQBE UQBE
INFORMATION IN THIS DOCUMENT IS PROPERTY OF PETROBRAS, BEING PROHIBITED OUTSIDE OF THEIR PURPOSE
FORM OWNED TO PETROBRAS N-381 REV. L.
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TABLE OF CONTENTS

1. OBJECTIVE ............................................................................................................................................. 3
2. DEFINITIONS ........................................................................................................................................... 3
3. REFERENCE DOCUMENTS, STANDARDS AND CODES .................................................................... 3
4. APPLICABLE STANDARDS AND RECOMMENDATIONS ..................................................................... 4
5. GENERAL CONDITIONS ........................................................................................................................ 5
6. ELECTRICAL INSTALLATIONS CHARACTERISTICS ........................................................................... 5
6.1. EXPLANATION ABOUT LOADS CLASSIFICATION ............................................................................................. 5
6.2. PACKAGE INTERNAL ELECTRICAL INSTALLATIONS DESIGN ........................................................................... 6
6.3. EXTERNAL ELECTRICAL POWER SUPPLY........................................................................................................ 6
6.4. ELECTRICAL INSTALLATIONS INTERFACES ..................................................................................................... 8
6.5. ELECTRICAL PANELS AND MCC FOR PACKAGES ......................................................................................... 10
6.6. SAFETY GROUNDING INSTALLATION ............................................................................................................ 12
6.7. LIGHTING INSTALLATION ............................................................................................................................. 12
6.8. ELECTRICAL PANELS FUNCTIONAL UNITS CLASSIFICATION ACCORDING TO CONTROL MODE ..................... 12
7. INSPECTION AND TESTS .................................................................................................................... 13
8. SPARE PARTS AND TOOLS ................................................................................................................ 14
9. DOCUMENTATION ................................................................................................................................ 14
10. ANNEX I ................................................................................................................................................. 15
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1. OBJECTIVE

The objective of this specification is to establish the main technical requirements for the design,
supply and manufacturing of the electrical components and assembly of the Package Units for
PETROBRAS offshore Units.
This specification shall be forwarded to all suppliers and sub-suppliers for Package procurement.

2. DEFINITIONS

2.1. For definitions, refer to I-ET-3010.00-1200-940-P4X-002 – GENERAL TECHNICAL


TERMS.

3. REFERENCE DOCUMENTS, STANDARDS AND CODES

3.1. PETROBRAS Documents


[1] I-ET-3010.00-5140-700-P4X-001 - SPECIFICATION FOR ELECTRICAL DESIGN
FOR OFFSHORE UNITS
[2] I-ET-3010.00-5140-700-P4X-002 - SPECIFICATION FOR ELECTRICAL
MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS
[3] I-ET-3010.00-5400-947-P4X-002 – SAFETY SIGNALLING
[4] PROJECT AREA CLASSIFICATION – GENERAL.
[5] I-ET-3010.00-5140-741-P4X-001 - LOW-VOLTAGE MOTOR CONTROL CENTER
AND SWITCHGEAR FOR OFFSHORE UNITS
[6] I-ET-3010.00-5140-741-P4X-003 - POWER PANEL FOR THYRISTORIZED
HEATER FOR OFFSHORE UNITS
[7] I-ET-3010.00-5140-797-P4X-001 - ELECTRICAL SYSTEM AUTOMATION
ARCHITECTURE
[8] I-LI-3010.00-5140-797-P4X-001 - ELECTRICAL SYSTEM AUTOMATION
INTERFACE SIGNALS LIST
[9] I-DE-3010.00-5140-700-P4X-001 - LIGHTING INSTALLATION TYPICAL
DETAILS
[10] I-DE-3010.00-5140-700-P4X-002 - POWER INSTALLATION TYPICAL DETAILS
[11] I-DE-3010.00-5140-700-P4X-003 - GROUNDING INSTALLATION TYPICAL
DETAILS
[12] I-ET-3010.00-1350-940-P4X-001 - SYSTEMS OPERATION PHYLOSOPHY
[13] DR-ENGP-M-I-1.3 - SAFETY ENGINEERING
[14] I-ET-3010.00-1200-940-P4X-002 – GENERAL TECHNICAL TERMS
[15] AUTOMATION INTERFACE OF PACKAGE UNITS
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[16] EMERGENCY LOADS LIST

3.2. IEC - International Electrotechnical Commission


60079 Explosive Atmospheres - All parts
60092-502 Electrical Installations in Ships - Part 502: Tankers - Special Features
61439 Low-Voltage Switchgear and Controlgear Assemblies - All Parts
61892 Mobile and Fixed Offshore Units - Electrical Installations - All Parts

3.3. INMETRO - Instituto Nacional de Metrologia, Normalização e Qualidade Industrial


th
Portaria 179 May 18 2010
rd
Portaria 89 Feb 23 2012
3.4. Brazilian Labour and Employment Ministry
NR-10 Segurança em Instalações e Serviços em Eletricidade
NR-12 Máquinas e Equipamentos
NR-17 Ergonomia
NR-26 Sinalização de Segurança
NR-37 Segurança e Saúde em Plataformas de Petróleo

3.5. IMO - International Maritime Organization


EA811E Code for the Construction and Equipment of Mobile Offshore Drilling Units
(MODU CODE)

4. APPLICABLE STANDARDS AND RECOMMENDATIONS

4.1. The Package and its installations shall comply with all rules and regulations stated by
Brazilian Authorities, Classification Society and International Standards. Following these
mandatory requirements, the Package shall comply with requirements of documents
listed in 3.1 (second priority in case of conflict). Any deviation shall be submitted to
PETROBRAS approval.
4.2. During the design development and for equipment specification IEC standards
(international standards) shall be used, all on their latest revisions.
4.3. Exceptionally, where it is clearly justifiable, ANSI, NEMA, IEEE and others recognized
foreign standards may be used. Their use shall be restricted to specific cases and shall be
previously approved by PETROBRAS.
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5. GENERAL CONDITIONS

5.1. Packager is responsible for detailed electrical design and engineering within the Package
and shall perform all functions required to interface with the design of electrical system,
as well as guarantee the control and monitoring by A&C (Automation and Control
System), when required.
5.2. All electrical installations within the Package shall be Packager responsibility. Packager is
also responsible for supervising the installation of equipment that will be installed out of
the Package skid, if any.
5.3. Packager shall clearly indicate on design documents the interface which will delimitate its
scope of supply and Module Supplier (for Topside installations) or Hull Contractor (for
Hull installations) scope of supply.
5.4. For electrical equipment, it shall be considered the reference temperatures stated in specific
Technical Specification issued by PETROBRAS, documents included in its Material
Requisition (RM), standard IEC 61892-1 and applicable rules and regulations of
Classification Society.

6. ELECTRICAL INSTALLATIONS CHARACTERISTICS

6.1. Explanation about Loads Classification

6.1.1. The following definitions shall be considered for all Electrical Design:
6.1.1.1. Essential Loads are those loads that shall remain energized by Emergency
Generation System during shutdown stop ESD3-T and during Main Generation
System failure. Temporary black-out for these loads is acceptable after Main
Generation shut-down until complete start of Emergency Generation. Essential
Loads shall include:
• Loads defined as “loads essential for safety in an emergency”, with requirement
to be “fed from emergency source of power in an emergency” by
IMO MODU CODE or by Classification Society;
• Loads defined as “Essential Consumers for Safety” by DR-ENGP-M-I-1.3 -
SAFETY ENGINEERING.
6.1.1.2. Emergency Loads are those loads which shall remain energized by batteries
(DC or AC UPS) during Emergency Generation System failure and Main
Generation System failure. Temporary black-out for these loads is not
acceptable. Emergency Loads shall include:
• Loads defined as “fed from transitional sources of power in an emergency” by
IMO MODU CODE or by Classification Society;
• Loads defined as “Emergency Consumers” by DR-ENGP-M-I-1.3 - SAFETY
ENGINEERING.
• Loads defined in EMERGENCY LOADS LIST in the Basic Design.
6.1.1.3. Normal Loads are the loads not classified as Emergency Loads nor as Essential
Loads. Normal loads shall remain de-energized during emergency shutdown
ESD3-T.
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6.2. Package Internal Electrical Installations Design

6.2.1. All electrical installations, equipment, materials and components which are part of the
Package, shall comply with the requirements of the documents included in its Material
Requisition (RM), I-ET-3010.00-5140-700-P4X-001 - SPECIFICATION FOR
ELECTRICAL DESIGN FOR OFFSHORE UNITS and I-DE-3010.00-5140-700-
P4X-002 - POWER INSTALLATION TYPICAL DETAILS.
6.2.2. The application of electrical equipment, instruments and accessories on hazardous
areas shall follow the requirements of IEC series 60079, 61892-6 and 61892-7, as
well as have their conformity certificates according to INMETRO Portaria 179, May
th rd
18 2010 and INMETRO Portaria 89, Feb 23 2012 and approved by Classification
Society.
6.2.3. Electrical equipment and accessories installed in external safe or hazardous areas,
which shall be kept operating during emergency shutdown ESD-3P or ESD-3T shall
be certified for installation in hazardous areas Zone 2 Group IIA temperature T3
(IEC 61892-7).
6.2.4. All equipment and the outgoing feeders of the Package shall be supplied with
connectors and terminals for power, control, heating and grounding.
6.2.5. Each Package shall have a field emergency stop push-button, located in safe area
(area with easy access in case of emergency condition in Package) in Package skid,
or closer to Package skid, to stop the Package, as required in NR-12.
6.2.6. Compliance with the requirements of IEC 60079 is mandatory for all electrical and
electronic equipment to be supplied. Equipment certified to NEMA, based on NFPA
497 or API 505 shall be evaluated for application according to IEC 60079 hazardous
area classification criteria. For equipment certified by other standards, it shall be
equivalent or superior to area classification defined in PROJECT AREA
CLASSIFICATION – GENERAL.

6.3. External Electrical Power Supply

6.3.1. For FPSOs and FSOs Units the available electrical system voltages are according to
Table 1.

Table 1 – Electrical System Voltages and Grounding – FPSO or FSO


System Voltage System Grounding Source

13800Vac 3ph 60Hz High Impedance Main Generation

6600Vac 3ph 60Hz High Impedance Main or Hull Generation


4160Vac 3ph 60Hz High Impedance Main Generation
(1)
690Vac 3ph 60Hz Ungrounded Main Generation
480Vac 3ph 60Hz Ungrounded Main, Hull, Auxiliary or Emergency Generation
220Vac 3ph 60Hz Ungrounded Main, Hull, Auxiliary or Emergency Generation
Main, Hull, Auxiliary or Emergency Generation
220V/127Vac 3ph 60Hz Solidly Grounded
(only inside accommodation module)

220Vdc Ungrounded Batteries + Batteries Chargers


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System Voltage System Grounding Source

Batteries + DC UPS
220Vac 3ph 60Hz Ungrounded AC UPS

125Vdc Ungrounded Batteries + Batteries Chargers


Notes: 1 - Only if specified in other project documents, usually for high power electrical heaters.

6.3.2. For Fixed and SS Units the available electrical system voltages are according to
Table 2 .
Table 2 – Electrical System Voltages and Grounding – Fixed or SS Unit

System Voltage System Grounding Source

13800Vac 3ph 60Hz High Impedance Main Generation

6600Vac 3ph 60Hz High Impedance Main or Hull Generation


4160Vac 3ph 60Hz High Impedance Main Generation
(1)
690Vac 3ph 60Hz Ungrounded Main Generation
480Vac 3ph 60Hz High Impedance Main, Hull, Auxiliary or Emergency Generation

220Vac 3ph 60Hz Solidly Grounded Main, Hull, Auxiliary or Emergency Generation
220V/127Vac 3ph 60Hz Solidly Grounded Main, Hull, Auxiliary or Emergency Generation

Batteries + Batteries Chargers


220Vdc Ungrounded
Batteries+ DC UPS
220Vac 3ph 60Hz Ungrounded AC UPS

125Vdc Ungrounded Batteries + Batteries Chargers


Notes: 1 - Only if specified in other project documents, usually for high power electrical heaters.

6.3.3. Packages shall have external electrical power and control supply and internal control
voltages, according to the ANNEX I. When the quantity of internal electrical loads is
bigger than the quantity of external power supplies defined in ANNEX I, Packager
shall provide internal power panel with starters (functional units) for each internal
electrical load.
6.3.4. Unless otherwise stated in specific Technical Specification or Material Requisition, if a
lighting system is required for the Package, external electrical power supply for normal
and essential lighting shall be fed by Bidder (in Topsides) or Hull Contractor (in Hull),
in 220Vac, 3ph, 60Hz, from Unit normal and essential lighting panels respectively.
Junction boxes shall be provided by Packager for lighting cable interface.
6.3.5. Unless otherwise stated in specific Technical Specification or Material Requisition, if
an emergency lighting system is required for the Package, external electrical power
supply for emergency lighting shall be fed by Bidder (in Topside installations) or
Hull Contractor (in Hull installations), in 220Vdc, from Unit emergency lighting
panels. Junction boxes shall be provided by Packager for lighting cable interface.
6.3.6. Unless otherwise stated in specific Technical Specification or Material Requisition,
external electrical power for navigation aid for Packages including equipment related to
these systems shall be fed by Bidder (in Topside installations) or Hull Contractor (in
Hull installations), in 125Vdc, from Navigation Aid Distribution Panel of the Unit.
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6.3.7. Unless otherwise stated in specific Technical Specification or Material Requisition,


external electrical power for and aircraft warning lighting for Packages including
equipment related to these systems shall be fed by Bidder (in Topside installations)
or Hull Contractor (in Hull installations), in 220Vac, from essential lighting panels of
the Unit.
6.3.8. Unless otherwise stated in specific Technical Specification or Material Requisition,
external electrical power for heating resistors for motors, MCC and Switchgears shall
be fed by Bidder (in Topside installations) or Hull Contractor (in Hull installations)
in 220Vac 3ph 60Hz, from Unit normal lighting panels. Heating resistors for Control
Panels shall be fed by Bidder (in Topside installations) or Hull Contractor (in Hull
installations) in 220Vac 2ph 60Hz, from Unit normal lighting panels.
6.3.9. Lighting panels (normal, essential or emergency) internal to the Package shall be
furnished by Packager.
6.3.10. Packages with external redundant AC UPS or DC UPS or battery-charger supply
(according to ANNEX I) shall be fed with two redundant feeders, each one from a
distinct Unit AC UPS or DC UPS or battery-charger distribution panel respectively. The
Package shall remain functional after a failure of anyone of the power supplies. For DC
power supplies, packager shall provide blocking diodes to each control voltage source in
order to avoid backfeeding control voltage sources. For AC power supplies, since the
Unit UPSs are not guaranteed to operate in synchronism, the Package shall have
interlocks to avoid connection in parallel of these feeders inside the Package.
6.3.11. Available external autonomy of 220Vdc Unit DC UPS (Automation and Safety control
and Electrical control and emergency lighting) is 30 minutes. Available external
autonomy of 220Vac Unit AC UPS (Subsea, Cranes and Telecommunication control) is
30 minutes. Available external autonomy of 125Vdc Unit UPS (navigation aids) is 96
hours. These autonomy time shall not be exceeded. Any deviation shall be submitted to
PETROBRAS approval. Inclusion of UPSs, or battery-chargers (and their batteries) in
Package to increase autonomy shall be also submitted to PETROBRAS approval, due to
impacts (area, weight, demand, heat dissipation, etc.).
6.3.12. Any other Package electric power or control voltage shall be obtained using a
suitable converters and rectifiers installed internally to the Package.
6.3.13. For telecommunication packages, see Telecommunication documentation.

6.4. Electrical Installations Interfaces

6.4.1. The electrical interconnection (power, control, protection, lighting, heating, etc.)
between equipment located in the same Package shall be sized, purchased and
installed under the complete responsibility of the Packager.
6.4.2. Electrical material and equipment necessary for interconnection between the Package
and the Module (where the Package is installed) shall be furnished by Module
Supplier. It shall be installed by Module Supplier under the supervision (technical
assistance) of the Packager.
6.4.3. Electrical material and equipment necessary for interconnection between the Package
and another Module (different than where the package is installed) shall be furnished
by Bidder. It shall be installed by Bidder under the supervision (technical assistance)
of the Packager.
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6.4.4. Electrical material and equipment necessary for interconnection between the Package
and the Unit Hull shall be furnished by Hull Contractor. It shall be installed by Hull
Contractor under the supervision (technical assistance) of the Packager.
6.4.5. Unless otherwise stated in specific Technical Specifications or Material Requisition,
the sizing, purchase and installation of electrical cables interconnecting equipment
located in Packages physically separated shall be Module Supplier responsibility (in
case of equipment installed in the same Module), Bidder responsibility (in case of
equipment installed in different Modules) or Hull Contractor responsibility (in case
of equipment installed in Unit Hull). The Packager shall inform all necessary data
and approve the calculated cable.
6.4.6. Module Supplier (in case of equipment installed in the same Module), Bidder (in case
of equipment installed in different Modules) or Hull Contractor (in case of
equipment installed in Unit Hull) shall provide additional cable glands for Package
equipment not provided with enough quantity.
6.4.7. Cables from the Unit panels feeding motor loads inside the Package or cables from
generators inside the Package to the unit panels shall be furnished and installed by
Bidder. The interface points between Unit and Package for motors and generators are
the connection terminals inside terminal boxes. Cables shall be dimensioned until the
interface point.
6.4.8. Cables from the Unit panels feeding panels, junction boxes or non-motor loads inside
the Package shall be furnished and installed by Bidder. The interface points between
Unit and Package for panels, junction boxes and non-motor loads are the connection
terminals inside them. Cables shall be dimensioned until the interface point. There
shall be independent junction boxes for systems with different voltages (according to
items 6.3.1 or 6.3.2) and load classification (according to item 6.1).
6.4.9. For packages with motorical and non-motorical loads which feeder panel is located
far from them, implying in cables with large cross-section and non-compatibility
with terminal boxes or busbars, Bidder (for Topside Installations or Hull Interface) or
Hull Contractor (for Hull Installations) shall provide junction-boxes for appropriate
interface between panels and loads.
6.4.10. For internal loads supplied externally, the mechanical path from Package battery
limits, for power, control, protection and heating cables shall be scope of Packager.
6.4.11. All Packages classified as normal loads shall have an interposing relay suitable for
24Vdc ESD signal.
6.4.12. The design of the power and the control panels included in Packages shall consider a
sufficient number of hardwired and network external communication and interface
signals between Package and Electrical System, in order to comply with
requirements of I-ET-3010.00-5140-797-P4X-001 - ELECTRICAL SYSTEM
AUTOMATION ARCHITECTURE and I-LI-3010.00-5140-797-P4X-001 -
ELECTRICAL SYSTEM AUTOMATION INTERFACE SIGNALS LIST.
6.4.13. For each interface point, Packager shall guarantee full compatibility of type, voltage
and grounding system, including, if necessary, converters and galvanic isolators for
control signals.
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6.5. Electrical Panels and MCC for Packages

6.5.1. Panels shall comply with safety requirements of Brazilian Labour Authority. Each
panel shall be of metallic construction (structure and steel sheets), following the
correspondent IEC rules.
6.5.2. Panels for control, lighting, UPS distribution and DC distribution shall comply with
requirements of I-ET-3010.00-5140-700-P4X-002 - SPECIFICATION FOR
ELECTRICAL MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS. Panels
for heating shall comply with I-ET-3010.00-5140-741-P4X-003 - POWER PANEL
FOR THYRISTORIZED HEATER FOR OFFSHORE UNITS.
6.5.3. Panels shall be proper for the calculated short-circuit level at Package incoming point.
Detailed Design shall inform these values to Packager.
6.5.4. Panels shall be provided with a general incoming circuit-breaker (moulded-case or
power, according to Package power), current limiting type, for each external
incoming power supply.
6.5.5. The incoming circuit-breaker handles shall allow padlocking in “off” position. The
opening of door giving access to live parts shall be interlocked with main power
disconnection.
6.5.6. Motor Control Centers (MCCs) included in Packager scope of supply, shall comply
with requirements of IEC 61439-1 and I-ET-3010.00-5140-741-P4X-001 - LOW-
VOLTAGE MOTOR CONTROL CENTER AND SWITCHGEAR FOR
OFFSHORE UNITS. Any deviation from these specifications shall be submitted to
PETROBRAS for approval.
6.5.7. For MCC and Power Panels included in Packager scope of supply, a short-circuit
limiting reactor shall be installed in series with the panel incoming feeder, which
shall be sized and provided by Bidder. This short-circuit limiting reactor may be
furnished loose or integrated in the MCC. It shall be evaluated, together by Bidder
and Packager, the convenience or not to install this reactor integrated to the MCC.
6.5.8. Unless otherwise stated in project documentation, at power panels and MCCs incoming
point, the calculated thermal equivalent short-circuit current (I th) for 1s shall be 18kA
and the calculated peak short-circuit current (I p) shall be 52.5kA. Detailed Design shall
confirm these values to Packager. This calculation shall consider the balance between
short-circuit limits and voltage-drop during motor starting. MCC rated withstand
currents shall comply with (be higher than) these values.
6.5.9. Alternatively to items 6.5.7 and 6.5.8, reactors are exempted for MCCs and power
panels with internal arc fault monitoring devices and certified for internal arc,
according to IEC 61641 to at least Arcing Class A (personnel protection, complying
with criteria 1 to 5), with Arc Thermal Performance Value (ATPV) lesser or equal
8cal/cm2. It is acceptable to use internal arc fault monitoring devices to reaches the
Arc Thermal Performance Value (ATPV). For these cases, trip shall be instantaneous
and sent to upstream panel. The withstand arc current value shall be defined by
Detailed Design. The arc withstand time shall be at least 300ms. The calculated
thermal equivalent short-circuit current (Ith) for 1s and the calculated peak short-
circuit current (Ip) of MCCs shall be defined by Detailed Design.
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6.5.10. Shutdown circuits are to be arranged to operate independently from other


monitoring, control and alarm systems.
6.5.11. Panels shall be designed to have frontal access for installation, maintenance and
inspection with no necessity of rear access.
6.5.12. When installed outdoors, Panels shall be IP56W (where W means proper for
corrosive saline damp and hot environment), constructed in stainless steel sheets
AISI-316 or FRP (Fiber Reinforced Plastic) resistant to UV (Ultraviolet), installed in
a protected area.
6.5.13. The internal partitioning of control panels of Package Unit shall use metallic
barriers, at least in the form 3b of IEC 61439-1.
6.5.14. In order to separate the risk zone (power circuits) and to avoid human contact with
live parts, as stated in NR-10 rules, insulated and transparent polycarbonate barriers
shall be installed. Totally screwed plates shall not be used. Alert indicating plates
shall be provided, with the indication of risk and the rated voltage of circuits, as
stated in NR-10 and I-ET-3010.00-5400-947-P4X-002 – SAFETY SIGNALLING.
6.5.15. Low-voltage MCC included in Package scope of supply, with motor loads functional
units, shall comply with the following additional requirements:
6.5.15.1. Unless otherwise stated in PETROBRAS documentation, Bidder for Topside
installations or Hull Contractor for Hull installations, shall guarantee the
starting of all motors included in the Package with maximum voltage drop at
MCC busbar of 15% of MCC rated voltage. If this value cannot be reached by
direct online start, and the motor is in safe area (non-classified area) a soft
starter shall be provided by Bidder (or Hull Contractor), to be furnished loose,
as an independent unit. Bidder (or Hull Contractor) shall be responsible to
calculate and verify the motor starting voltage-drop, as stated on item 6.5.8.
6.5.15.2. For motors installed in hazardous area and for motors installed in external safe
areas, but required to operate during ESD-3P or ESD-3T, when a soft starter or
frequency converter is required to comply with voltage drop or operation
requirements, the supply of the set, motor and drive, shall be included in the
Packager scope of supply, which shall also be responsible for the certification
of this set. It shall be given preference to the use of circuit-breakers as
protection devices for soft starters and frequency converters. The use of fuses
shall only be considered if strictly indicated by manufacturer. Soft starter and
frequency converters in these cases may be supplied loose, as an independent
unit, or integrated in the MCC supplied by Packager.
Note: Standards require certificate of set (motor and soft starter) when the
motor is certified for operation in hazardous areas. Packager shall
supply the soft starter in these cases, being the only responsible to
provide the certificate.
6.5.15.3. Requirements for soft-starters and low-voltage frequency converters shall
comply with I-ET-3010.00-5140-700-P4X-002 - SPECIFICATION FOR
ELECTRICAL MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS.
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6.5.15.4. For redundant or dual loads, the control devices of each load shall be fed from
independent circuits, internally separated by physical barriers, in order to avoid
unavailability of both loads due to the same damage. The installation of starters
for redundant or dual loads in geminated panels shall be accepted.
6.5.15.5. Panels shall be installed in areas free of vibration and far from heavy
maintenance areas. It shall be avoided the installation of panels on the same
skid of the driven/controlled equipment.
6.5.15.6. Package Panels fed by redundant emergency distribution panels 220Vdc shall
have diodes downstream of the incoming circuit-breaker in order to block
reverse supply. It shall be provided means for continuous monitoring of the
diodes healthy condition.
6.5.16. Any deviation from these requirements shall be submitted to PETROBRAS approval.
6.5.17. The last coat colour for electrical equipment shall be Light Green Munsell 5G8/4.
Inner components mounting plate, internal doors faces shall be Safety Orange
Munsell 2.5YR6/14.

6.6. Safety Grounding Installation

Package internal safety grounding system (equipment, accessories, piping and structure) shall
comply with the requirements of IEC 61892-6, IEC 60092-502, applicable Classification
Society’s rules,I-ET-3010.00-5140-700-P4X-001 - SPECIFICATION FOR ELECTRICAL
DESIGN FOR OFFSHORE UNITS and I-DE-3010.00-5140-700-P4X-003 - GROUNDING
INSTALLATION TYPICAL DETAILS. Besides these standards, for installations in hazardous
areas, grounding requirements of IEC 61892-7 shall be complied with.

6.7. Lighting Installation

Package internal lighting equipment, when required, shall comply with the requirements of
I-ET-3010.00-5140-700-P4X-002 - SPECIFICATION FOR ELECTRICAL MATERIAL
AND EQUIPMENT FOR OFFSHORE UNITS and I-DE-3010.00-5140-700-P4X-001 -
LIGHTING INSTALLATION TYPICAL DETAILS.

6.8. Electrical Panels Functional Units Classification according to Control Mode

6.8.1. It was defined in ANNEX 1 the classification to be applied by Bidder (for Topside
installations) or Hull Contractor (for Hull installations) for medium-voltage and low-
voltage switchgears and MCCs functional units, according to loads remote operation
or supervision from Automation and Control System and requirements of I-ET-
3010.00-5140-797-P4X-001 - ELECTRICAL SYSTEM AUTOMATION
ARCHITECTURE.
Note: Automation and Control System refers to CSS (Control and Safety System)
controllers and not to Topside Electrical System Automation Panel or Hull Electrical
System Automation Panel. For requirements about remote control and supervision
from Electrical System Automation, refer to I-ET-3010.00-5140-797-P4X-001 -
ELECTRICAL SYSTEM AUTOMATION ARCHITECTURE.
6.8.2. This classification is not applied for panels with rated voltage lesser than 480Vac.
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6.8.3. Any change in this classification during Detailed Design shall be submitted to
PETROBRAS approval.
6.8.4. Bidder (for Topside Installations) or Hull Contractor (for Hull Installations) shall
convert functional Units for EA01, EA02 or EA03 loads in functional units for EA04
loads when the package to be furnished includes control panel to control circuit-
breakers or contactors in switchgears or MCCs of the Unit.
6.8.5. Bidder (for Topside Installations) or Hull Contractor (for Hull Installations) shall
convert functional Units for EA04 loads in functional units for EA03 loads when the
package to be furnished includes power and control panel with circuit-breakers or
contactors to control the loads.
6.8.6. For definition about electrical equipment operation modes based on the Automation
level and Operation philosophy of each equipment/package unit, refer to I-ET-
3010.00-5140-797-P4X-001 - ELECTRICAL SYSTEM AUTOMATION
ARCHITECTURE and I-ET-3010.00-1350-940-P4X-001 - SYSTEMS
OPERATION PHYLOSOPHY.

7. INSPECTION AND TESTS

7.1. Electrical components and equipment with Technical Specification or Data Sheet issued by
Detailed Design and installed in Packages shall be inspected and tested according to the
applicable reference documents.
7.2. It shall not be acceptable out of date or obsolete equipment or components. Technical
support and supply of replacement parts shall be guaranteed for ten (10) years.
7.3. All Electrical components and equipment installed in Packages in hazardous areas or
installed in safe outdoors areas, but kept turned on during ESD-3P or ESD-3T situation,
shall be individually inspected and tested, and Certification Reports shall be issued
according to item 6.2.2 and 6.2.3.
Note: The inspections related to Ex apparatus shall comply with requirements of IEC
60079-17.
7.4. Classification Society and PETROBRAS may witness and approve all tests.
7.5. Individual visual inspection shall be provided for each item.
7.6. General checking like humidity inside equipment, screw pressing of explosion proof
enclosures, enclosures joint tightness, cables electrical continuity and insulation
resistance test shall be provided.
7.7. When required, manufacturer shall perform inspections and tests during manufacturing
process of the equipment, witnessed by PETROBRAS and Classification Society, in
order to fulfil all requirements stated on tests lists detailed in the specifications and
respective data sheets.
7.8. For type tests, certified test reports for tests performed in identical equipment and
approved and witnessed by Classification Society are accepted.
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8. SPARE PARTS AND TOOLS

8.1. Packager shall provide a list of spare parts for all electrical equipment, for at least 2 (two)
years of continuous operation, including prices and part number codes.
8.2. Packager shall provide all unusual tools necessary for maintenance, assembly or
disassembly of all electrical equipment.
8.3. Packager shall provide the necessary spare parts for the commissioning and pre-operation
periods.

9. DOCUMENTATION

9.1. A complete set of documentation, as required on Package Material Requisition (RM), shall
be provided. These documents shall be issued for the Package and for internal equipment
and components.
9.2. For Packages with power panel, Packager shall issue a protection coordination study
including graphical plotting for all protective devices of the panel. The graphical plotting
shall include equipment limit curves and points. The study shall include block diagrams
for implemented logics and tables with configuration data (all configuration parameters)
for all protective devices.
9.3. Packager shall provide complete documentation according to Brazilian Labour and
Employment Ministry NR-10. This documentation shall be issued and signed by legally
qualified personnel. The documentation shall include the items listed below and all items
foreseen in NR-10:
a) Conformity Technical Appraisal regarding applicable standards for all internal
equipment and installations, including tests, inspections, and measurement reports;
b) Project Technical Report, including internal protection, installation, safety grounding,
etc.;
c) Manuals with safety and health procedures and instructions regarding electrical
equipment and installations;
d) List with electrical and electronic equipment installed in hazardous areas, including for each
equipment, the classification Ex, nameplate data, number of Conformity Certificate and name of entity that
issued the certificate, as defined in I-ET-3010.00-5140-700-
P4X-001 - SPECIFICATION FOR ELECTRICAL DESIGN FOR OFFSHORE UNITS.
e) Conformity Certificate for all electrical and electronic equipment proper for installation
th
in hazardous areas, according to INMETRO Portaria nº 179, May 18 2010 and Portaria nº 89, Feb
rd
23 2012.
f) Safety electrical signalling, where applicable, according to specification I-ET-3010.00-
5400-947-P4X-002 – SAFETY SIGNALLING
9.4. Packager shall present interface cables list and interconnection diagrams, clearly
indicating the cables supplier (Packager, or Module Supplier, or Bidder).
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9.5. Packages with programmable electronic devices shall issue documentation with the logic
and the code source.
9.6. Packages with configurable electronic devices shall issue documentation with all
parameters settings.
9.7. For items 9.5 and 9.6, software shall be furnished in their most recent versions at purchase
time, accompanied by their corresponding licensing, access passwords, source code,
installation media(s) and manuals, as well as with one year of technical support and
maintenance. Demo versions and under development shall not be accepted.
9.8. Packager shall present a list of deviations from PETROBRAS documentation
requirements.
9.9. Packager shall provide complete manuals and documentation. MTTR shall be informed for
electrical equipment inside package.
Note: At least, two copies in English language and two copies in Brazilian Portuguese
language shall be provided for all reference manuals. Manuals shall comply with content
requirements of NR-12 as defined in I-ET-3010.00-5140-700-P4X-001 -
SPECIFICATION FOR ELECTRICAL DESIGN FOR OFFSHORE UNITS.

10. ANNEX I

ANNEX I.xlsx

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