WSS M4D924 B11.
WSS M4D924 B11.
1. SCOPE
The material defined by this specification is a thermoplastic UV stabilized, medium impact molding
compound based on a blend of polycarbonate (PC) and acrylonitrile butadiene styrene (ABS) for mold-
in-color interior applications.
2. APPLICATION
This specification was released originally for material used in interior instrument panel applications for
small bezels in non-head impact and medium UV exposure (977.6kJ/m2) areas.
2.1 LIMITATIONS
The use of HALS (Hindered Amine Light Stabilizers) is prohibited in PC+ABS materials.
3. REQUIREMENTS
Material suppliers and part producers must conform to the Company's Standard Requirements
for Production Materials (WSS-M99P1111-A).
3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the
symbol(s), which indicated that the mean and +/- 3 sigma values were to be reported.
The specification minimum, maximum or range was established using 3 sigma data.
For 2011 and beyond, refer to Table 1 for number of samples required for each test to
establish specification limits.
3.1.2 This specification is based on virgin materials. Materials with post-consumer, post
industrial, or repolymerised recycled materials as defined by WRS-M99P42-A1 are
preferred and should be used whenever feasible.
3.1.3 The use of regrind is permitted, for economic / environmental reasons, with compliance
as indicated in Ford Engineering CAD and Drafting Standard E-4
3.1.4 Materials used in interior applications must meet the requirements outlined in WSS-
M99P2222-D1/Latest, Performance, Vehicle Interior Environment Quality
Material/Component Requirements. Data must be included in material submission
package.
WSS-M4D924-B1
Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test
specimens. The test specimens A and D shall be molded using molding conditions defined in
ISO 2580-2. No annealing is allowed. See Table 1 and 2 for the number of specimens required.
Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A)
Specimen B 355 x 100 x 1.0 +/- 0.1 mm (ISO 3795)
Specimen C 145 x 60 x 3.2 +/- 0.2 mm
Specimen D Center of Specimen A. 80 x 10 x 4.0 +/- 0.2 mm
Specimen E 100 mm diameter x 3.2 mm
Specimen F 80 mm diameter x 3.2 mm
Specimen G 90 mm x 200 mm
Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm
Specimen I 100 mm x 150 mm, min
3.3 APPEARANCE
Use regional choice for initial approval and report the color
house used. See Table 2 for additional color durability
submission requirements.
WSS-M4D924-B1
All specimens dry as molded. If not tested immediately after molding, specimens must
be stored in a sealed, moisture-proof container filled with silica gel.
All specimens dry as molded. If not tested immediately after molding, specimens must
be stored in a sealed, moisture-proof container filled with silica gel.
WSS-M4D924-B1
3.4.13 Flammability
(ISO 3795/SAE J369,
Specimen B smooth surface)
After 48 h at 23 +/- 2 °C
WSS-M4D924-B1
The test specimen must be conditioned for minimum of 6 hours at the above specified
temperature prior to impact test. Low temperature testing shall be done within the cold
chamber, if not possible, test may be conducted outside, but within 5 seconds.
3.5.5 Impact Strength Multi-axial
(ASTM D 3763, Impact velocity: 6.6 m/s
Specimen E, smooth surface injection molded specimen)
A ductile failure is defined as a crack that does not radiate more than 10 mm from the
center of the impact point.
FTIR
TGA
DSC
CLTE
Engineering Stress/Strain at 23 °C
4. GENERAL INFORMATION
The information given below is provided for clarification and assistance in meeting the requirements of
this specification. Contact [email protected] for questions concerning Engineering Material
Specifications.
WSS-M4D924-B1
Typical
Para. Test Units
Values
3.5.1 Melt Flow Rate 3 g/10 minutes
3.5.2 Coefficient of Linear Thermal Expansion;
-5
Flow 7.9 E mm/mm/ºC
Cross Flow 7.8 E-5 mm/mm/ºC
3.5.3 Molding Shrinkage after 48 h at 23 +/- 2
°C;
(For specific method and sample size,
contact Materials Engineering)
Flow 0.96 %
Cross Flow 0.84 %
3.5.4.1 Impact Strength, Notched Izod;
45 kJ/m2
At 23 +/- 2 °C
3.5.4.2 Impact Strength, Notched Izod; 2
17 kJ/m
At -40 +/- 2 °C
3.5.5 Impact Strength, Multiaxial; Max Load
Energy at 23 +/- 2 °C; 44.9 J
6.6 m/s
3.5.5 Impact Strength, Multiaxial; Max Load
Energy at -10 +/- 2 °C; 50.1 J
6.6 m/s
3.5.6 Poisson's Ratio 0.35 N/A
WSS-M4D924-B1
* For these requirements the 3 sigma value from the raw data is used to meet the requirements.
WSS-M4D924-B1