Uster Quantum 4.0 Brochure Web en 23
Uster Quantum 4.0 Brochure Web en 23
0
The connected yarn quality assurance system
What is Think Quality™?
The Smart Duo technology gives spinning mills all the flexibility they need, in
one yarn clearer, to protect their yarn quality in the best possible way. The
connected yarn clearers – with 100% in-line monitoring – provide the link to
enhanced optimization potential and insightful analytics. Smart processes,
paired with trusted and reliable technology that simply works.
Uster Quantum 4.0 is cut out perfectly for spinning mills to achieve consistent
quality at optimum performance – an easy and rewarding choice.
Security
The new combined clearing and the enhanced
detection modes protect yarn quality, while reducing
cuts at the same time.
Prevention
Disturbing defects cannot pass and issues in
downstream processes are prevented. Upstream,
connectivity to Uster’s quality management
platform contributes to ‘preventive yarn clearing’.
Flexibility
One yarn clearer comprises both capacitive
and optical sensors, applicable to different
yarns and changing conditions.
The most advanced Smart Duo clearing
With intuitive and fully-functional yarn clearers, spinners hold all the cards.
Optimal clearing identifies off-quality and prevents issues at source. A flexible,
all-in-one route to quality and productivity goals. Uster Quantum 4.0 with its
new Smart Duo technology serves all purposes – user-friendly and reliable.
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Cross clearing
The strength of both signals is an asset for the value
of yarn quality and smooth operations in
downstream processes. With the so-called Cross
clearing mode, the main signal is double checked by
the assistance sensor in a smart and easy-to-set way.
Hidden
defects are uncovered and eliminated before
passing through.
Density detection
A powerful remedy to another spinners’ headache.
Identifying a single off-standard cop from an
endless number of ring spindles remains difficult. For
instance, issues with compacting or twist can have
an impact on the compactness of the yarn. The
density function detects these issues after every
splice, and continuously as standard channels of the
new capacitive clearers with foreign matter
detection.
Swarm clearing
One more standard is offered detecting accumulations
of small faults, that are only disturbing due to their
frequency. Consequently, this channel focuses on an
area below the clearing curve and cuts only when
defects occur in a bunch. The initial settings can be
kept open with a positive effect on the efficiency, yet
taking out all disturbing faults.
Special
Smart Duo clearing applications
– Cross clearing Contamination
– Shade variation
clearing
– Density
– Switch capacitive/optical – Core yarn
– Conductive mode after splice and
– Foreign matter continuous
– Multicolored light sources – Blend mix-up
– Swarm FD/FL
– Vegetable matter
– Polypropylene
– Advanced classification
FD & PP
USTER® QUANTUM EXPERT
Automated data handling for insightful analysis
– Stay in control
– Profit from simplified data handling
– Access insightful analytics for sustainable quality and productivity improvement
Stay in control
Every winding room parameter is covered while
multiple users can work concurrently – management,
quality, production, maintenance – benefiting from
improved communication between departments and
fast decision-making based on reliable data. Even
remote control of the central clearer unit is available
via Uster Quantum Expert.
Insightful analytics
Detailed analysis of winding data is made simple,
helping spinners pinpoint any issue with production
or raw material.
Ring
Spinning
Optimization Troubleshooting with expensive clearer cuts is outdated, thanks to preventive
yarn clearing. The intelligent connections open up enhanced optimization
potential for spinning mills.
Alarm Mill
Center Analysis
Ring Spinning Optimization
1835-ceprt-USTER_Modul_visual_quer_297x210_FuturaNow.indd 2 18.04.23 20:39
Uster Quality Expert is the Quality Management Platform for advanced process optimization across yarn manufacturing
processes. A single system provides control, securing fiber, yarn and fabric quality. A combination of 100% in-line monitoring,
precise laboratory testing and integrated intelligence delivers the power to predict potential faults and prevent claims. 1835-ceprt-USTER_Modul_visual_quer_297x210_FuturaNow.indd 4 18.04.23 20:39
Uster Quantum 4.0 progresses to the next level of Smart Clearing Technology
and supports spinners in changing times when there is a lack of experienced
personnel. Everything is designed and implemented by specialists with years
of industry know-how and experience. The perfect yarn clearer solution for
mills striving for constant quality and high performance.
Easy to use
With the new central smart limit button, applying
limits for new products has never been easier.
Initial settings are input at a single click and can
be fine-tuned as required.
Well accepted standards of YARN BODY™, Dense area and Smart limits are
now enhanced by the new Smart Duo technology, providing maximum flexibility,
security and prevention for today's market challenges in spinning mills.
RSO 3D
Shade variation
Vegetable matter
Hairiness
Density new
Splice Clearing
Imperfections
Uneveness
Periodic faults
Count Variation
Optimal service
Know - how transfer and instant help – we are where our
customers are. A total of 215 certified service engineers
worldwide grants fast and reliable technical support.
Benefit from local know - how transfer in your specific
markets and enjoy our service à la carte.
Uster, Switzerland
Coimbatore, India
Uster Technologies AG
Sonnenbergstrasse 10
8610 Uster
Switzerland
T. + 41 43 366 36 36
F. + 41 43 366 36 37
[email protected]
www.uster.com