Emergency Stop Devices

Cable (Rope) Pull Switches

Lifeline 4
Specifications
Standards EN60947-5-5, ISO13850, ISOTR 12100,
IEC 60947-5-1, EN 418
Approvals CE marked for all applicable directive,
cULus and BG
Safety Contact 2 N.C. or 3 N.C. or 4 N.C. direct
opening action
Designation/Utilization Cat.
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Thermal Current (lth) 10A
Minimum Current 5V 5mA
Safety Contact Gap >2 x 2mm (0.078in)
Description Rtd. Insulation Voltage (Ui) 500V
The Lifeline 4 cable/push button operated system can be installed Rtd. Impulse withstand (Uimp) 2500V
along or around awkward machinery such as conveyors and provide Voltage
a constant emergency stop access. Pollution Degree 3
Max. Actuation Frequency 1 Cycle per sec
The Lifeline 4 is the only device of its kind to incorporate the Case Material Heavy duty die cast alloy
following features in one unit making it the most versatile cable Eye Nut Material Stainless Steel
switch on the market. Emergency Stop & Indicator Acetal
1. The positive mode mechanism ensures that the contacts are Material
Protection IP66
immediately latched open on actuation and can only be reset by
Conduit Entry 3 x M20, 3 x 1/2in NPT, quick-
the intentional action of turning the blue reset knob. The design disconnect style
also protects against nuisance tripping and the effects of thermal Operating Temperature -25°C to 80°C (-13°F to 176°F)
expansion. Operation Force <125N (300mm deflection;
2. A mushroom head emergency stop button is included on the unit 28.1lb deflection)
to provide E-Stop access even at the extreme ends of the span. Max Cable Span Between 75m (246ft) standard model
3. The cable status indicator makes the system easy to set up and Switches 75m to 125m extended length model
maintain for spans up to 125 meters. Fixing 4 x M5
4. Four sets of contacts are provided: 2 N.C. + 2 N.O., 3 N.C. + Mounting Any position
1 N.O., or 4 N.C. contacts. Mechanical Life 1,000,000
Weight 630g (1.38lb)
5. Sealed to IP 66 with rugged construction using die cast alloy and
Colour Yellow body, Red E-Stop button,
stainless steel to withstand harsh conditions. Blue reset button

Features
• Switches up to 125 meter span Important: It is recommended that the LRTS (Lifeline
• Universal mounting and operation Rope Tensioning System) should be used
• Lid mounted emergency stop button, designed to conform to with the Lifeline 4 cable rope switch.
EN418
• Switch lockout on cable pulled and cable slack
• Cable status indicator on switch lid
Lid mounted E-Stop button Cable status indicator on
A mushroom head emergency stop lid
button is included on the unit to The cable status indicator makes
provide total E-Stop access even at the system easy to setup and
the extreme ends of the span. maintain for spans up to 125
meters.

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 Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4
Product Selection
Catalogue Number
Cable Span Safety Contacts Auxiliary Contacts 1/2in NPT Conduit M20 Conduit Quick Disconnect
2 N.C. 2 N.O. 440E-L13133 440E-L13137 440E-L13140
Up to 75m 3 N.C. 1 N.O. 440E-L13043 440E-L13042 440E-L13141
4 N.C. — 440E-L13135 440E-L13139 440E-L13142
2 N.C. 2 N.O. 440E-L13155 440E-L13153 440E-L13163
75 to 125m 3 N.C. 1 N.O. 440E-L13152 440E-L13150 440E-L13164
4 N.C. — 440E-L13149 440E-L13147 440E-L13165

Recommended Standard Cable Connector/Cordset (2m (6.5ft) (see page 15-13). 889M-F12X9AE-2

Accessories
Description Catalogue Number
P. Bolt complete
M8 x 1.25 Thread Size
58mm (2.28in) Threaded Length 440E-A17003
12mm (0.47in) Dia. Eye
95mm (3.74in) Overall Length
Tensioner spring
19mm (0.75in) Diameter
440E-A13078
210mm (8.27in) Overall Length
50N Force

Replacement cover 440E-A13054

Replacement cover no E-Stop 440E-A17115

Inside corner pulley 440A-A17101

Outside corner pulley 440A-A17102

Mounting Bracket 440E-A17130

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Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4
Accessories
Description Catalogue Number
Indicator, M20 Conduit Pilot Light—Amber Lens T-3 1/4 Insert
440A-A19001
Use T-3 ¼ Bulb (Sold Separately)
Indicator, 1/2in NPT Conduit Pilot Light—Amber Lens
T-3 1/4 Insert 440A-A19005
Use T-3 1/4 Bulb (Sold Separately)
Indicator, M20 Conduit Pilot Light—Amber Lens Bayonet Style
Insert 440A-A17124
Use LED Bulb (Sold Separately)
Indicator, 1/2in NPT Conduit Pilot Light—Amber Lens Bayonet
Style Insert 440A-A17122
Use LED Bulb (Sold Separately)
Indicator, M20 Conduit Pilot Light—Red Lens T-3 1/4 Insert
440A-A19002
Use T-3 1/4 Bulb (Sold Separately)
Indicator, 1/2in NPT Conduit Pilot Light—Red Lens
T-3 1/4 Insert 440A-A19007
Use T-3 1/4 Bulb (Sold Separately)
Indicator, M20 Conduit Pilot Light—Red Lens Bayonet Style
Insert 440A-A17125
Use LED Bulb (Sold Separately)
Indicator, 1/2in NPT Conduit Pilot Light—
Red Lens Bayonet Style Insert 440A-A17123
Use LED Bulb (Sold Separately)
Bulb, 24V for Conduit Pilot Light 2.8W T-3 1/4 Bulb,
440A-A09056
Miniature Screw Base

Bulb, 110V for Conduit Pilot Light 2.6W T-3 1/4 Bulb,
440A-A09055
Miniature Screw Base

Bulb, 240V for Conduit Pilot Light 2.75W T-3 1/4 Bulb,
440A-A09054
Miniature Screw Base

Red LED Bulb, 24V AC/DC for Conduit Pilot Light

800E-N157R
Bayonet Style Insert

Amber LED Bulb, 24V AC/DC for Conduit Pilot Light

800E-N157A
Bayonet Style Insert

Red LED Bulb, 120V AC for Conduit Pilot Light

800E-N169R
Bayonet Style Insert

Amber LED Bulb, 120 AC for Conduit Pilot Light

800E-N169A
Bayonet Style Insert

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 Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4
Approximate Dimensions—mm (inches)
Dimensions are not intended to be used for installation purposes.

Standard Model

85 (3.35)

51 (2.01)

25.5 (1.0)
37 (1.46)
81 (3.19) min. to 10.5
94.5 (3.72) max. 115 (4.53) (0.41)

62 (2.44)
48 (1.89)
4 Mounting Holes 7.0 (0.28)
Clearance for M5 Screws 101 (3.98)

Extended Length Models (75 to 125m cable span)

62 (2.44)
48 (1.89)
Emergency Stop Button
Reset Button
4 Mounting Holes 7.0
51 (2.0) Clearance for M5 Screws 101 (3.98) (0.28)
85 (3.35)

85 (3.35)
51 (2.01)

25.5 (1.0)

37 (1.46)
81 (3.19) min. to 10.5
94.5 (3.72) max. 115 (4.53) (0.41)

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Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4
Typical Wiring Diagrams
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.
Connector Pinout Terminal Contact Terminal Contact Terminal Contact
1 11 11 11
N.C. N.C. N.C.
3 12 12 12
4 21 21 21
8 9 1
N.C. N.C. N.C.
6 22 22 22
7 12 10 2 7 31 31 33
6 11 3
N.C. N.C. N.O.
8 32 32 34
5 4
9 41 43 43
N.C. N.O. N.O.
10 42 44 44
12 Ground

Contact Action
Contact Open Contact Closed
4 N.C. style 3 N.C. + 1 N.O. style 2 N.C. + 2 N.O. style
0mm 3 6 9 10.5 13.5 0mm 3 6 9 10.5 13.5 0mm 3 6 9 10.5 13.5
11/12 11/12 11/12
21/22 21/22 21/22
31/32 31/32 33/34
41/42 43/44 43/44

Cable Slack Cable Tension Cable Pulled Cable Slack Cable Tension Cable Pulled Cable Slack Cable Tension Cable Pulled
Lockout Range Lockout Lockout Range Lockout Lockout Range Lockout

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 Emergency Stop Devices
Cable (Rope) Pull Switches
Lifeline 4
Application Detail—mm (inches)
Mounting Specifications
Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts E-Stop Button

Tension

300 Reset Knob

2-3m
(11.81) (6.5-9ft)
Indicator ≤75m (246ft)

Mounting Specifications with Spring Tensioner

Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts Lifeline Tensioner
Spring

Tension

300 Wall
2-3m
(11.81) (6.5-9ft)
Indicator ≤10m (32ft)

Mounting Specifications for Extended Length Models

Lifeline 4 Cable Grips Steel Cable Tensioner Tensioner P. Bolts E-Stop Button

Tension

300 Reset Knob

2-3m
(11.81) (6.5-9ft)
Indicator 75-125m (246-410ft)

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