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Komatsu Hydraulic Excavator Pc360lc 10 Field Assembly Instruction
Komatsu Hydraulic Excavator Pc360lc 10 Field Assembly Instruction
This is the cut pages sample. Download all 95 page(s) at: ManualPlace.com
FOREWORD
3INCE THIS MACHINE IS LARGE IN SIZE IT IS DIVIDED INTO SOME UNITS TO MEET
THE TRANSPORTATION CONDITIONS AND REGULATIONS APPLIED TO THE TRANSPORTA
TION ROUTE WHEN SHIPPED FROM OUR FACTORY
4HIS MANUAL DESCRIBES HOW TO ASSEMBLE THE UNITS INTO THE COMPLETE
MACHINE IN THE FIELD 7E HOPE THAT THIS MACHINE WILL DISPLAY ITS QUALITY
AND YOU WILL USE IT SAFELY ACCORDING TO THE OPERATION MANUAL
-ANY UNITS ARE LARGE IN SIZE AND HEAVY IN WEIGHT AND MAY BE HANDLED
IN A DANGEROUS PLACE OR POSTURE AND MANY WORKERS MAY HAVE TO WORK
TOGETHER TO SLING THEM WITH CRANES
!CCORDINGLY BEFORE STARTING THE ASSEMBLY WORK THE WORK SUPERVISOR IS
REQUIRED TO HOLD A SAFETY MEETING TO OBLIGE THE WORKERS TO PUT ON PRO
TECTIVE GEAR AND APPOINT A WORK LEADER AND A CRANE WORK SIGNAL MAN
AND ALLOT ROLES TO ALL THE WORKERS FOR SAFE WORK
)N PARTICULAR THE ABOVE MEETING IS MORE IMPORTANT WHEN WORKER OF DIF
FERENT LANGUAGES AND CUSTOMS WORK TOGETHER
4HE FOLLOWING IS A REFERENCE SUPERVISION SYSTEM DIAGRAM
(Instruction system)
Work leader
Director
Work supervisor Crane director and
deputy director
.OTE THAT THIS MANUAL DOES NOT DESCRIBE THE WHOLE SPECIFICATION OF THE
MACHINE BUT DESCRIBES ONLY THE BASIC SPECIFICATION
)F YOU HAVE ANY QUESTION WHEN DIVIDING AND TRANSPORTING THE MACHINE
BY YOURSELF IN FUTURE ASK ONE OF OUR DISTRIBUTORS
CONTENTS
Specifications ...................................................................................................................... 1
Precautions for field assembly ............................................................................................ 2
Disposal of removed parts................................................................................................... 3
Assembling procedures, applicable equipment and schedule ............................................ 4
Flow of field assembly ......................................................................................................... 5
Kit layout diagram................................................................................................................ 6
Transportation ..................................................................................................................... 7
Tool list for field assembly ................................................................................................... 9
Tightening torque ................................................................................................................ 10
Coating materials ................................................................................................................ 15
Selection of wire ropes used for assembly.......................................................................... 19
Selection of nylon slings used for assembly........................................................................ 20
PC360LC-10
1
Precautions for field assembly
1. Selection of work place
1) When selecting a work place, consider the following.
• Is the work place sufficiently wide for loading and unloading the machine? (See the kit layout drawing.)
• Is the ground sufficiently hard? (The machine and crane truck must not sink into the ground.)
• Is the ground flat? (The ground surface must not be uneven or sloping.)
• Is the road to inlet/outlet of the work place sufficient for turning the trailer and crane truck?
2) Take care extremely that dirt or water will not enter the hydraulic circuit while it is assembled.
3) Avoid working outdoors while strong wind is blowing or it is raining.
4) Take measures to protect the machine from sand, dirt and rainwater while the work is stopped.
2. How to do work
The work supervisor or the work leader should not do the work while reading this manual but should read and
understand this manual thoroughly and then start the work.
In particular, write the "Precautions" for each work process in a sheet to explain or stick that sheet to the work
place so that all the workers will observe the precautions.
5. The work supervisor or the work leader is required to hold a meeting with all the workers at the beginning of
every morning and explain the work plan of the day to them and give them instructions to observe the safe
work.
2
Disposal of removed parts
As described in "FOREWORD", when this machine is transported, it is divided into some units such as the body,
undercarriage, cab, work equipment, etc. according to the transportation measure, regulations,etc.
Accordingly, the hydraulic pipings and hydraulic hoses to connect the units, oil inlets and outlets of the hydraulic
devices, and parts which must not be damaged are plugged or covered to prevent oil leakage, entry of dirt and
dust, and damage during transportation.
In addition, fixing jigs are used to prevent a trouble caused by a fall or a shake during transportation and to facilitate
loading, unloading and crane work.
The above plugs, jigs, etc. are removed when the machine is assembled and become unnecessary after comple-
tion of the machine. Since they are useful when the machine needs to be transported in future, however, we rec-
ommend you to keep them as long as possible.
3
Days
Crane
45t
4
applicable equipment and schedule
Air compressor
Komatsu Hydraulic Excavator Pc360lc 10 Field Assembly Instruction
This is the cut pages sample. Download all 95 page(s) at: ManualPlace.com
Worker
Leader + 3 mechanics
Start of assembling
· Completion of general
· Meeting with all workers assembling
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