Manual Wayne 3G7221P-8JK
Manual Wayne 3G7221P-8JK
Electronic Registration
Dispensers
3/G7200 and 3/G2200
DANGER
Make sure that you know how to turn OFF power to the dispenser and submersible pumps in an
emergency. Have all leaks or defects repaired immediately.
EQUIPMENT PRECAUTIONS
Be sure to bleed all air from the product lines of remote dispensers and prime suction pumps before
dispensing product, otherwise, damage to the equipment may occur. Always use the approved
method for lifting the dispenser. Never lift by the nozzle boot, sheet metal, etc., otherwise equipment
damage or personal injury may occur.
The information in this publication is proprietary and confidential. It can be duplicated for the sole purpose of the promotion,
sale, and support of Dresser Wayne Select & Century™ dispensers and should not be altered in any form.
The information in this publication is for informational use only and is subject to change without notice. The contents should not
be construed as commitment by Dresser, Inc. who assumes no responsibility or liability for inaccuracies that may appear in
Note: Wayne parts manuals are available in an Annual Parts Subscription on CD-ROM and paper. They can be
ordered through Wayne Service Parts.
1. Locating Part Numbers & Ordering Parts
1.1 How to Locate Part Numbers
Step 1 Before looking up the part number, you should have the complete model number of the
dispenser. The model number can be found on the serial number plate.
Step 2 Use the Model Designation Format table in the next section to interpret the base model and
options contained in the model number.
Important: Some parts have multiple part number selections based upon the different
dispenser options.
Step 3 Using the “Locating Information by Model Number” table, locate the module which you believe
contains the desired part(s), and turn to that section. Note that most dispenser options have
their own sections.
Step 4 Find the part needed on the module drawing and the corresponding item number. Read any
notes on the drawing for assistance in locating the correct item and part number.
Step 5 Lookup the item number in the item listing on the facing page to find the part number and
description.
Notes: Quantities are provided when the quantity of a major part differs between models. Quantities of
all parts are not provided. The manual is designed to be a part reference tool for service parts
replacement and not a complete bill of materials.
Some item numbers have multiple selections based upon the model options. If necessary, a
table of acronyms and abbreviations can be found on the inside front cover to help interpret the
description.
If a model number reference begins with “3/GX” then it is applicable for both the 3/G7200 and
3/G2200 models.
1.2 How to Order Parts
Parts should be ordered through Wayne Authorized Distributors. When ordering parts, always include the
following information:
• Part Number
• Part Description
• Quantity Desired
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Part No. 920813 Rev F June 2011
1.4 Locating Information by Model Number
Note: Some options may alter the models strings shown below. If these options are not specifically shown below,
use the closest model string to identify the appropriate model.
Pulse Output
Components
Nozzle Boot
Electronics
Hydraulics
Product ID
Hydraulic
Recovery
Displays
Housing
iX Fleet
Wiring
Vapor
J-Box
PPM
STANDARD and HIGH SPEED SUCTIONS
3/G7201P/2JK/W 3/G2201P/JK 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7207P/2JKR/W 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7202P/2JK 3/G2202P/JK 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7207P/2JK 3/G2207P/JK 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7203P/28JK/W 3/G2203P/8JK 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7208P/28JK/W 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7203P/2JK/W 3/G2203P/JK 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7208P/2JK/W 9 13 15 17 17 19 N/A 35 41 49 71 N/A 87
3/G7221P/28GJK 9 13 15 17 17 19 N/A 35 41 57 71 N/A 87
3/G7227P/28GJKR 9 13 15 17 17 19 N/A 35 41 57 71 N/A 87
STANDARD and HIGH SPEED DISPENSERS
3/G7201D/2GJK 3/G2201D/GJK 9 13 15 17 17 21 N/A 35 41 45 69 63 87
3/G7207D/2GJKR 9 13 15 17 17 21 N/A 35 41 45 69 63 87
3/G2202D/GJK 9 13 15 17 17 21 N/A 35 N/A 45 69 63 N/A
3/G7242D/2GJK 9 13 15 17 17 21 N/A 35 41 45 69 63 87
3/G2207D/GJK 9 13 15 17 17 21 N/A 35 N/A 45 69 63 N/A
3/G7247D/2GJK 9 13 15 17 17 21 N/A 35 41 45 69 63 87
3/G7203D/28GJK 3/G2203D/8GJK 9 13 15 17 17 21 N/A 35 41 47 69 63 87
3/G7208D/28GJK 9 13 15 17 21 21 N/A 35 41 47 69 63 87
3/G7203D/2GJK 3/G2203D/GJK 9 13 15 17 21 21 N/A 35 41 45 69 63 87
3/G7208D/2GJK 9 13 15 17 21 21 N/A 35 41 45 69 63 87
E85 Xflo DISPENSERS
E3/G7201D/2GJK 9 13 15 17 21 21 N/A 35 41 63 75 N/A 87
E3/G7207D/2GJKR 9 13 15 17 21 21 N/A 35 41 63 75 N/A 87
E3/G7202D/2GJK 9 13 15 17 21 21 N/A 35 41 64 75 N/A 87
E3/G7207D/2GJK 9 13 15 17 21 21 N/A 35 41 64 75 N/A 87
E3/G7203D/28GJK 9 13 15 17 21 21 N/A 35 41 65 75 N/A 87
E3/G7208D/28GJK 9 13 15 17 21 21 N/A 35 41 65 75 N/A 87
SUPER HIGH SPEED DISPENSERS
3/G7221D/GJK 3/G2221D/GJK 9 13 15 17 21 21 N/A 35 41 53 69 N/A 87
3/G7227D/GJKR 3/G2227D/GJKR 9 13 15 17 21 21 N/A 35 41 53 69 N/A 87
3/G7227D/GJKMR 3/G2227D/GJKMR 9 13 15 17 21 21 N/A 35 41 53 69 N/A 87
3/G7228D/GJKLM 3/G2228D/GJKLM 9 13 15 17 21 21 N/A 35 41 59 69 N/A 87
3/G7227D/GJK 3/G2227D/GJK 9 13 15 17 21 21 N/A 35 41 55 69 N/A 87
3/G7227D/GJKM 3/G2227D/GJKM 9 13 15 17 21 21 N/A 35 41 55 69 N/A 87
3/G7221D/CGJK 3/G2221D/CGJK 9 13 15 17 21 21 N/A 35 41 55 69 N/A 87
3/G7227D/CGJKR 3/G2227D/CGJKR 9 13 15 17 21 21 N/A 35 41 55 69 N/A 87
3/G7227D/CGJKMR 3/G2227D/CGJKMR 9 13 15 17 21 21 N/A 35 41 55 69 N/A 87
3/G7228D/CGJKLM 3/G2228D/CGJKLM 9 13 15 17 21 21 N/A 35 41 61 69 N/A 87
ULTRA HIGH SPEED DISPENSERS
3/G7231D/GJK 3/G2231D/GJK 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7237D/GJKMR 3/G2237D/GJKMR 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7232D/GJK 3/G2232D/GJK 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7237D/GJKM 3/G2237D/GJKM 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7236D/GJKMR 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7233D/GJK 3/G2233D/GJK 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7238D/GJKM 3/G2238D/GJKM 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7234D/GJKMR 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G7238D/GJKLM 3/G2238D/GJKLM 9 13 15 27 27 21 34 35 43 66 77 N/A 87
3/G2239D/GJKMR 9 13 15 27 27 21 34 35 N/A 66 77 N/A N/A
SUPER HIGH SPEED SATELLITES
3/G7007/JKLR 3/G2007/JKLR 81 13 N/A N/A 83 N/A N/A 35 N/A 83 N/A N/A N/A
3/G7008/JKL 3/G2008/JKL 81 13 N/A N/A 83 N/A N/A 35 N/A 83 N/A N/A N/A
ULTRA HIGH SPEED SATELLITES
3/G7037/JKLR 3/G2037/JKLR 85 13 N/A N/A 85 N/A N/A 35 N/A 85 N/A N/A N/A
3/G7038/JKL 3/G2038/JKL 85 13 N/A N/A 85 N/A N/A 35 N/A 85 N/A N/A N/A
3/G7039/JKLR 3/G2039/JKLR 85 13 N/A N/A 85 N/A N/A 35 N/A 85 N/A N/A N/A
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June 2011 Part No. 920813 Rev F
1.5 Model Number Descriptions
Prefix / Main Body / First Suffix / Second Suffix
X / ABCDEF / ZZZZZZZZ / YYYYYYYYYY
Electronic & Hydraulic 3 iGEM
Prefix X
Configuration E3 iGEM for E85
/
A G Global
Model Series 2 Century
B
7 Select
0 Satellite Cabinet
C Model Style
2 Column Style
0 Standard & High Capacity
2 Super High Capacity
D Flow Rate Capacity
3 Ultra High Capacity
4 Standard & High Capacity-Max Tw o Hose Flow (Tw in I Remote)
Main
1 One Hose, One Product, Island-Oriented Nozzle
Body
2 Tw o Hoses, One Product, Island-Oriented Nozzle
3 Tw o Hose, Tw o Products, Island-Oriented Nozzle
Hose, Products, & 4 Only available w ith "R" suffix. Tw o Hoses, Single-Sided, Tw o Products, Lane-Oriented Nozzle
E
Nozzle Configuration 6 Only available w ith "R" suffix. Tw o Hoses, Single-Sided, One Product, Lane-Oriented Nozzle
7 Tw o Hoses (One Hose w / "R" Suffix), One Product, Lane-Oriented Nozzle(s)
8 Tw o Hoses, Tw o Products, Lane-Oriented Nozzles
9 Only available w ith "R" suffix, Tw o Hoses, Single-Sided, Tw o Products, Lane-Oriented Nozzles
D Remote Dispenser
F Hydraulic System
P Suction Pump
/
L Satellite-Super & Ultra High Capacity Models
Additional Model
M Master-Super & Ultra High Capacity Models
Designators
R Single-Sided Lane-Oriented Model
2 Enhanced Capacity (1" discharge, suffix not used on Super or Ultra High Models)
8 Indicates model uses tw o 1/2-Populated iMeters
Standard G Internal Filter (Remote dispensers only)
J Explosion-Proof Junction Box
First K Hose Hanger (elimintaed w / hose retractor & mast options)
Z
Suffix Options 1 Price Displays
C Automatic Temperature Compensation-Non UL
D3 HealyVac, Single or Tw in-One Side
D4 HealyVac, Tw in w ith Both Sides
H Pulse Output Interface
I Satellite In Use Indicator
S Preset-12 Button (uses sales/volume display)
Z 240 VAC Operation of Electronic Register and Light
/
W No Solenoid on Suction Models (N/A on Tw in I w here solenoid is std.)
Standard
W3 UHC Models Only-120 VAC solenoid valves (standard on units starting 9/14/2009)
D1 iX Fleet, RF Tags, 1 Sided
D2 iX Fleet, RF Tags, 2 Sided
D3 iX Fleet, Mag Cards, 1 Sided
D4 iX Fleet, Mag Cards, 2 Sided
Second
Y D5 iX Fleet, Keypad, 1 Sided
Suffix
Options D6 iX Fleet, Keypad, 2 Sided
H Internal Hose Retriever
J Hose Mast
Electro-Mechanical Totlaizer per Hose (only applicaple on Enhanced Capacity Tw in I Models.
K
EMT per hose std. on all other models)
X Xflo Meter (Used for E85 hydraulic trees)
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Part No. 920813 Rev F June 2011
1.6 Standard/Enhanced Capacity Models
SUCTION PUMPS REMOTE DISPENSERS
TYPE Island-
Lane-Oriented Island-Oriented Lane-Oriented
Oriented
3/G7201P/2JK/W 3/G7207P/2JKR/W 3/G7201D/2GJK 3/G7207D/2GJKR
3/G2201P/JK/W E3/G7201D/2GJK/X E3/G7207D/2GJKR/X
3/G2201D/GJK
Single
One Hose,
One Product
Twin I
Two Hoses,
One Product N/A N/A E3/G7202D/2GJK/X E3/G7207D/2GJK/X
3/G2202D/GJK 3/G2207D/GJK
Twin II*
Two Hoses,
Two Products
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June 2011 Part No. 920813 Rev F
1.7 Super High Capacity Models
MASTER/
STANDALONE MASTER
TYPE SATELLITE*
Island-Oriented Lane-Oriented Lane-Oriented Lane-Oriented
3/G7221P/8JK 3/G7227P/8JKR N/A N/A
Single
Suction
One Hose,
One Product
Single**
Remote
One Hose*,
One Product
Twin I
Remote
Two Hoses,
One Product
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Part No. 920813 Rev F June 2011
1.8 Ultra High Capacity Models
UHC REMOTE DISPENSERS
KEY – Front View
Lane-Oriented,
Display
TYPE 2 Nozzles Meter
Island-Oriented Lane-Oriented
Same Side Dual 800 Series Filters
(single-sided)
Discharge Piping
3/G7231D/GJK 3/G7237D/GJKMR N/A
3/G2231D/GJK 3/G2237D/GJKMR Inlet and Manifold Piping
Two Hoses,
On UHC remote dispensers,
One Product on front view, AC
junction box is on the
opposite side than the
view shown.
Two Hoses,
Two Products
Two Hoses,
Two Products
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June 2011 Part No. 920813 Rev F
1.9 Satellite Models
SHC
SATELLITES KEY – Front View
TYPE
Satellite Dispenser Piping
Lane-Oriented
Single
KEY – Base Layout View
On satellite dispensers, on
front view, AC junction
3/G7008/JKL box is on the same
3/G2008/JKJL side as the view
Twin
Two Hoses,
Two Products
UHC SATELLITES
Lane-Oriented,
TYPE 2 Nozzles
Lane-Oriented
Same Side
(single-sided)
3/G7037/JKLR N/A
3/G2037/JKLR
Single
One Hose,
One Product
3/G7038/JKL 3/G7039/JKLR
3/G2038/JKL 3/G2039/JKLR
Twin I
Two Hoses,
Two Products
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Part No. 920813 Rev F June 2011
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June 2011 Part No. 920813 Rev F
2. Housing, Exterior Trim & Hose Handling
2.1 Dispenser Cabinet
29
26
28
1
14
16
38 39 20
9 40
2
24
40 7
41 10 33 34
23 8
25
3 15
11 12 13
37
36
27
32 31 30
22
4 6
5
19
18
17
21
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Part No. 920813 Rev F June 2011
Color Designation: When specifying part number, replace "-XXX" suffix with the appropriate three character color
designation. Standard silver for a Select is "A17." Standard blue for a Select is “B12.”
Standard grey for a Century is “F81.” Standard black is "J21." For other colors, consult the
factory.
* Note: When items have multiple choices due to different options, the possible selections are denoted
with an asterisk next to the quantity. Be sure to select the part that matches your application.
Models & Quantity Used
Standard/Enhanced SHC UHC HH-Hose Hanger SHC-Super-High Cap
HR-Hose Retriever UHC-Ultra-High Cap
3/G7227P/8R
3/GX228/LM
3/GX238/LM
3/GX227D/R
HM-Hose Mast SS-Stainless Steel
3/G7221P/8
3/GX237/R
3/G7207/R
3/G7236/R
3/G2239/R
3/G7234/R
3/GX221D
3/GX227D
3/GX201
3/GX202
3/GX207
3/GX203
3/GX231
3/GX232
3/GX237
3/GX233
3/GX238
3/G7242
3/G7247
3/G7208
Item
No. Part No. Description
1 001-301514-XXX One on all models Top Cover
001-301515-XXX One for each side w ith a totalizer Upper Side Panel (W/ Tot Opening & Studs)
2
003-301515-XXX 1 1 1(w ithout//K) 1 1 1 1 1 1 1 1 1 Upper Side Panel (No Tot Opening)
006-301521-XXX 1 1 1 1 1 1 1 Mid-Side Panel (Blank)
004-301521-XXX 1 1 2 2 2 2 2 2 1 1 2 2 2 2 2 2 2 2 Mid-Side Panel (Std Speed & UHC Hose Hanger)
3 001-305526-XXX 1 2 1 1 2 2 Mid-Side Panel (SHC Hose Hanger)
003-301527-XXX 1 1 2 2 2 2 2 2 1 2 1 1 2 2 1 1 2 2 2 2 2 2 2 2 Mid-Side Panel (Hose Retractor)
003-305019-XXX 1 1 2 2 2 2 2 2 1 2 1 1 2 2 1 1 2 2 2 2 2 2 2 2 Mid-Side Panel (Hose Mast)
001-301524-XXX 1 2 2 2 Side Column (Std Speed Island Oriented)
011-301524-XXX 1 2 2 2 Side Column (Std Speed Island Oriented-Healy)
005-305030-XXX 1 2 2 2 Side Column (Std Speed Lane Oriented)
015-305030-XXX 1 2 2 2 Side Column (Std Speed Lane Oriented-Healy)
005-301518-XXX 1 1 Side Column (SHC Island Oriented, HH, HR)
007-301518-XXX 1 1 Side Column (SHC Island Oriented HM)
Painted
Note: For SS Std. Speed and SHC Island Oriented Side Columns, a Discharge Plate is required.
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June 2011 Part No. 920813 Rev F
Models & Quantity Used
Standard/Enhanced SHC UHC
3/G7227P/8R
3/GX228/LM
3/GX238/LM
3/GX227D/R
3/G7221P/8
3/GX237/R
3/G7207/R
3/G7236/R
3/G2239/R
3/G7234/R
3/GX221D
3/GX227D
3/GX201
3/GX202
3/GX207
3/GX203
3/GX231
3/GX232
3/GX237
3/GX233
3/GX238
3/G7242
3/G7247
3/G7208
Item
No. Part No. Description
010-305004-XXX 1 1 Low er Vapor Barrier (Select 1 Motor, 1 Valve)
009-305004-XXX 1 1 1 1 1 1 Low er Vapor Barrier (Select 2 Motors, 2 Valves)
003-305004-XXX 1 Low er Vapor Barrier (Century 1 Motor, 1 Valve)
002-305004-XXX 1 1 1 Low er Vapor Barrier (Century 2 Motor, 2 Valves)
011-305004-XXX 1 1 1 Low er Vapor Barrier (SHC Lane Oriented)
Painted
11
Part No. 920813 Rev F June 2011
Models & Quantity Used
Standard/Enhanced SHC UHC
3/G7227P/8R
3/GX228/LM
3/GX238/LM
3/GX227D/R
3/G7221P/8
3/GX237/R
3/G7207/R
3/G7236/R
3/G2239/R
3/G7234/R
3/GX221D
3/GX227D
3/GX201
3/GX202
3/GX207
3/GX203
3/GX231
3/GX232
3/GX237
3/GX233
3/GX238
3/G7242
3/G7247
3/G7208
Item No. Part No. Description
002-305029-XXX 1 1 1 1 1 1 1 1 DFP, Blank
004-305002-XXX 2 1 2 2 2 2 2 1 2 2 1 2 1 2 2 DFP, Volume, 1 Disp
005-301517-XXX 2 2 2 2 1 2 1 DFP, Volume, 2 Disp
001-305002-XXX 2 1 2 2 2 2 2 1 2 2 1 2 1 2 2 1 DFP, Retail, 1 Disp, 1 Prod
38 - Dial Face Panels (DFP)
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June 2011 Part No. 920813 Rev F
Models & Quantity Used
Standard/Enhanced SHC UHC
3/G7227P/8R
3/GX228/LM
3/GX238/LM
3/GX227D/R
3/G7221P/8
3/GX237/R
3/G7207/R
3/G7236/R
3/G2239/R
3/G7234/R
3/GX221D
3/GX227D
3/GX201
3/GX202
3/GX207
3/GX203
3/GX231
3/GX232
3/GX237
3/GX233
3/GX238
3/G7242
3/G7247
3/G7208
Item
No. Part No. Description
001-048089-007 2 2 2 2 1 2 2 1 2 1 2 2 1 DFD, Retail, 1 Disp, 1 Prod
39 – Century Dial Face decals -
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Part No. 920813 Rev F June 2011
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14
June 2011 Part No. 920813 Rev F
3. Electrical & Electronic Components
1
3.1 Dial Face Bezel 6
5
2
10 11
J6 J6
Display A1 Display B1
J5 J5 7
J1 J2 J1 J2
Side B
Components
for Twins Only
Display A1 J6 Display B1 J6
(J-Box Side) J5 7 (J-Box Side) J5
J1 J2 8 J1 J2
9 9
8
J15
J6 Display B1 J6 Side B
Display A1 Components
J5 7 (J-Box Side) J5 7
J1 J2 J1 J2
for Twins Only
8 8
J15
15
Part No. 920813 Rev F June 2011
Select (3/G7) Century (3/G2)
Note: Parts for display panel are purchased separately. Apply clear silicone around outside of display
gaskets to adhere glass to dial face.
16
June 2011 Part No. 920813 Rev F
3.2 Standard, Enhanced and Super-High Capacity Models Electrical
3 8 15 2 5 6
Top View
10 11 9 7 17 16 1 4 15 18 4
Remote
Dispenser
(Cut-away side view)
10 11 9 14 7 12 13 1 4 15 18 4
Suction
Pump
(Cut-away side view)
17
Part No. 920813 Rev F June 2011
Totalizer Side B
Totalizer
Side B Components
Side A
for Twins Only
23 23
J6 J15
J25
J14 J7 J16
J1
iGEM Computer
Communication
Cable to J25 is part
of Conduit Assy. 21 22
leading to Field
Connection
J7 J1
Junction Box
Intrinsic Safe
Barrier
J6 J2 J3 J4 J5
Vapor Barrier
20
Item
No. Part No. Description
1 001-301512- Totalizer Support
2 004-305001- CPU Support
005-300825- ISB Assy, iGEM W/O ATC
3
006-300825- ISB Assy, iGEM W/ ATC
4 883540-002 PCB Assy, Totalizer 24v
5 4060703 Lamp, Fluorescent Biaxial
6 001-921244- Fluorescent Lamp Holder
7 4060802 Fluorescent Ballast, 120v
8 006-201926- Glass For Ad Panel
9 WM027313-0001 Pow er Supply, 24v
10 003-305146- Terminal Block Assy.
11 001-921245- Line Filter
12 001-305009- Support Plate, Relay (Suction Pumps)
13 001-921267- Relay (Suction Pumps)
14 001-301251-HRN Motor Relay Harness & Protector (Suction Pumps)
WM001908-0004 iGEM PCB, Select Models
15
WM001908-0003 iGEM PCB, Century Models
16 003-305009- Support Plate, Remote Interface (Remote Disp)
17 887225-001 PCB Assy, iGEM Pump Relay (Remote Dispensers)
18 001-201917- Cable Assy, Nozzle Proximity Sensor
19 001-921023- Magnet, Nozzle Sw itch
001-305216-HRN Pulser & Boot Sw itch Harness, Non-ATC (All Models w / 1 iMeter)
20 002-305216-HRN Pulser & Boot Sw itch Harness, Non-ATC (All Models w / 2 iMeters)
889534-002 Pulser & Boot Sw itch Harness, ATC (All Models w / ATC, 1 or 2 iMeters)
21 887339-001 Cable Assy., iGEM ISB To CPU, Nozzle
22 887001-001 Cable Assy., iGEM ISB To CPU, WIP
23 887596-001 Cable Assy, EM Count,1P (TOT TO iGEM)
18
June 2011 Part No. 920813 Rev F
3.3 AC Junction Box Components - Standard, Enhanced and Super-High
Capacity Models
4
8 1 3
7 15
14
5
13
1
10
19
Part No. 920813 Rev F June 2011
Models & Quantity Used
Standard/Enhanced SHC
3/GX227D/MR
3/GX228D/LM
3/G7227P/8R
3/GX227D/M
3/GX227D/R
3/G7221P/8
3/GX207D
3/GX247D
3/GX203D
3/GX221D
3/GX227D
3/GX201P
3/GX202P
3/GX207P
3/GX203P
3/G7201D
3/G2202D
3/G7242D
3/G7208D
3/G7208P
Item
No. Part No. Description
001-201953- 1 w hen supplied w ith this box Junction Box, Field Connections
1 003-201953- 1 Junction Box, Field Connections
005-306177- 1 w hen supplied w ith this box Junction Box, Field Connections
2 001-306180- 1 w hen supplied w ith box 005-306177- Junction Box Cover
3 001-921551- 1 w hen supplied w ith box 005-306177- Screw , M6 X 8MM Ground Green
4 001-921053- 8 w hen supplied w ith box 005-306177- Screw (Junction Box Cover)
5 004-124856- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Elbow , 90 Deg
6 000-904260- 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Bushing 1" X 3/4" Reducing
000-508772- 1 1 1 1 1 1 1 3 3 3 3 3 1 1 1 2 1 2 Plug, 3/4" NPT
7
000-508919- 2 2 Plug, 1/2" NPT
001-305125- 1 1 1 1 Conduit Assy, 2 Product Remote (Except Masters)
002-305125- 1 1 1 1 1 1 Conduit Assy, 1 Product Remote (Except Masters)
003-305125- 1 1 Conduit Assy, 3/GX227D/GJMR & 3/GX228D/GLM
8
004-305125- 1 Conduit Assy, 3/GX227D/GJLM
002-305124- 1 1 1 1 Conduit Assy, 2 Motor Suction
004-305124- 1 1 1 Conduit Assy, 1 Motor Suction
001-305936- 1 1 1 1 1 Bracket, J-Box Support, Pump
9 001-305117- 1 1 1 1 1 1 1 1 1 1 1 1 1 Bracket, J-Box Support, Remote
892259-001 1 1 Bracket, J-Box Support, SHC Pump
10 000-509655- 2 2 2 2 2 2 2 2 2 2 2 2 Plug, 1" NPT
11 001-305582- 1 Conduit W/ ISB, Sat
12 000-122265- 2 Union, 1/2" Conduit, M/F
13 000-507968- 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Screw , 1/4-20 X 3/8
20
June 2011 Part No. 920813 Rev F
3.4 Suction Pump Wiring (All Models)
6
Black
Black
Black
To iGEM J1 White DC 24V
White
To Black
Red
White Power
iGEM Green Supply
Black
J2 10 White AC
White
Blue
7
9 Ballast
5 4 Lamp
1
Line Ballast Lamp
Filter
Relay
A 9 6 3
12
B 1 7 4 1
Terminal
3 2 Block Assy
PE P N 1 2 PE 3 4
1 White
Blue
Black
Black
Black
Black
Vapor Barrier
MOTOR
8
Yellow
Green
White
Black
Black
Black
Red
6
Black
Black
Black Black
To iGEM J1 White DC 24V
Black White Power
To White
Red Supply
iGEM 11 Green
Black
J2 White AC
White
Blue
10 10 7
Ballast
5 4 Lamp
1 1
Line Ballast Lamp
Filter
Relay Relay
A 9 6 3 A 9 6 3
12
B 1 7 4 1 B 1 7 4 1
Terminal
3 2 PE P N 1 2 PE 3 4
Block Assy
1 1 White
Blue
Black
Black
Black
Black
Vapor Barrier
MOTOR MOTOR
Green
White
Black
Black
Black
Red
Red
Red
2 Motors
Junction Box
21
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
1 --- Motor Relay Harness & Protector (See Elec. Head Components )
2 000-173726- Filter Cable/Terminal Strip-Blue
3 000-173725- Filter Cable/Terminal Strip-White
4 000-171379- Filter Cable/Terminal Strip-Blue
5 000-171381- Filter Cable/Terminal Strip-White
890320-001 Pow er Cable, DC For Select
6
887338-002 Pow er Cable, DC For Century
7 001-305643- Pow er Supply Cable, AC Feed
8 004-305124- Conduit Assy., 1 Motor Suction
9 001-305482- Cable, Relay Control, Red Single
10 001-305481- Cable, Relay Control, Black
11 001-305483- Cable, Relay Control, Red Tw in
12 005-305098- Light Cable Assy.
13 002-305124- Conduit Assy., 2 Motor Suction
22
June 2011 Part No. 920813 Rev F
3.5 Remote Dispenser Wiring (All Models)
Violet
Blue
Black
To Black
Black
iGEM White DC 24V
PCB Assy, Pump Relay Board J1 White Power
White
Supply
Green
Black
5 White AC 1
White
1
Blue 7
Ballast
4 Lamp
White
Blue
Line Ballast
To Filter Lamp
iGEM
J2
9
Terminal
Block Assy
3 2 PE P N 1 2 PE 3 4
Blue
White
Vapor Barrier
8
Yellow
White
Black
Blue
Red
Junction Box
23
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
1 002-305493- Cable Assy., iGEM Relay To Terminal
2 000-173726- Filter Cable/Terminal Strip-Blue
3 000-173725- Filter Cable/Terminal Strip-White
4 002-305494- Cable Assy., iGEM Relay To Pow er Filter
5 887340-001 Cable Assy, AC/Relay To Conduit
890320-001 Pow er Cable, DC For Select
6
887338-002 Pow er Cable, DC For Century
7 001-305643- Pow er Supply Cable, AC Feed
002-305125- Conduit Assy., 1 Product Remote (Except For Master Units)
001-305125- Conduit Assy., 2 Product Remote (Except For Master Units)
8
003-305125- Conduit Assy., 3/GX227D/GJMR & 3/GX228D/GJLM
004-305125- Conduit Assy., 3/GX227D/GJM
9 005-305098- Light Cable Assy
24
June 2011 Part No. 920813 Rev F
3.6 Ultra-High Capacity Models, 120 VAC Valves, “//W3” Suffix
25
Part No. 920813 Rev F June 2011
Note: See Part Number Table on Next Page.
26
June 2011 Part No. 920813 Rev F
Item
No. Part No. Description
1 004-305001- CPU Support Bracket
2 882666-014 Nut M6 Keps (CPU Brkt Mtg)
3 001-921277- 20 Position Connector
4 001-305643- Cable Assy, Pow er Supply (Pw r Sup To Term Blk)
5 005-305098- Cable Assy, 2 Lamp Ballast (Lampholder To Term Blk)
6 887001-001 Cable Assy, 16-16 Rnd Jack (iGEM (J5) TO PPM J4)
890679-001 Cable Assy, iGEM PPM,NOZ (iGEM (J4) TO PPM J9) For All Models (Except 3/G2239D/R)
7
890679-002 Cable Assy, iGEM PPM,NOZ, 9/R (iGEM (J4) TO PPM J9) For 3/G2239D/R Only
8 887596-001 Cable Assy, EM Count,1P (TOT TO iGEM)
9 891090-001 Cable Assy, PPM/ISB, Pulse PPM (J6,J5) To ISB (J1,J7)
10 890925-001 Pow er Cable, UHC iGEM/POB/PPM
005-300825- ISB,Assy iGEM, Non-ATC (All Models W/O ATC)
11
007-300825- ISB,Assy iGEM, ATC (All Models W/ ATC)
890968-001 Potted IS Harness, UHC Noz/Plsr, Non-ATC
12
889534-003 Potted IS Harness, UHC Noz/Plsr, W/ ATC
13 004-129498- Locknut,Conduit (1 Per ISB)
14 005-126817- Washer,Flat (2 Per ISB)
15 001-921351- Screw , M4x8 (2 iGEM, 2 ISB)
16 WM027313-0001 Pw r Supply,24v 0.13-6.25a
17 887225-001 PCB Assy, iGEM Pump Relay (Remote Dispensers)
18 See P ulse P ro cessing M o dule Pulse Processing Module Assy
19 882666-013 Nut M4 Keps
20 4009104 5 Position Connector (For 2 Wires To Relay Board)
21 882666-003 Nut M3 Keps (2 Per Tot, 4 Lamps)
22 883540-002 PCB Assy,Totalizer 24v
23 000-918915- Screw ,#4-24 X 3/8 PHP HD (2 Per Tot)
24 4060703 Lamp Fluorescent Biaxial
25 001-921244- Fluorescent Lamp Holder
4060802 Fluorescent Ballast,120v (1 per bulb)
26
4060804 Fluorescent Ballast,220v-24 (1 per bulb)
27 6005910 Screw , 6-32x1/4 Phesphstpl (2 Pw r Sup, 4 Lamp Bllst)
28 006-201926- Glass
29 004-301253- Tape,Gasket Vap/Ad Pnl
30 005-306177- Jbox, UHC
31 001-306180- Jbox Cover
32 000-509655- Plug, 1"NPT (For Bottom Of Jbox)
33 001-921551- Screw , M6 X 8MM Ground Green
34 001-921053- Screw , (Jbox Cover)
35 890454-001 Bracket, Jbox, UHC
36 001-921219 Screw , Jbox Mtg
37 000-918513 Screw , 1/4" X 5/8” Slgtap
011-301809-001 AC Conduit Assy, UHC, Potted (Everything Except 3/G2239D/R)
38
011-301809-002 AC Conduit Assy, UHC, Potted (3/G2239D/R Only)
39 002-129498- Lock N Conduit (2 Per AC Cond)
40 006-126817- Washer 1.065 Id (2 Per AC Cond)
41 000-508919- Plug, ½”NPT, Hex Socket
891203-001 Can Cable, UHC (All Models With ATC)
42
882302-004 Connector, 4 Position (All Models Without ATC)
WM001908-0004 iGEM PCB, Select Models
43
WM001908-0003 iGEM PCB, Century Models
44 001-301512- Totalizer Bracket
45 892509-001 Cable Assy, HS4, Valve Control Output
46 892508-001 Cable Assy, HS4, Valve Control Input
47 892510-001 Cable Assy, AC Pow er Jumper, 12"
48 892510-003 Cable Assy, AC Pow er Jumper, 34"
49 892525-001 Bracket, Valve Control Board
50 887225-001 PCB Assy, iGEM Pump Relay
51 001-305642- Relay Board Protector
27
Part No. 920813 Rev F June 2011
3.7 Heater and Fan Assembly Option
1
2
3
28
June 2011 Part No. 920813 Rev F
3.8 Ultra-High Capacity Models, 24 VDC Valves
19
17
1
24 43
21 25
18 19
19
16 27 22
21
20
44
23
28 29
11 15 2
3
39 40
36
12 13 14
38
30 31 32 33 34 41
37 35
29
Part No. 920813 Rev F June 2011
Power
Supply
DC 24V
4 AC
Ballast
Lamp
Green
White
Black
Ballast
Lamp
Totalizer
Totalizer Side B
PE P N 1 2 PE 3 4
5 Side A (Twins)
10
8 8
PE P N 1 2 PE 3 4
J6 J15
J25
J14 J7 J16
J1 iGEM Computer
From optional
Pulse Output
Harness
Valves Nozzles WIP
J2 J13 J3 J4 J5 J8 J9 J10 J11 J12
42
To Pump Relay 6
Board (J1)
Nozzles WIPs
J4
PPM 7
J9
Pwr Side 2 Side 1
Power to J10 J1 J6 J5 J7 J8
POB (J18)
ATC ONLY
9
To Pump Relay
Board (J2)
J11 J1 J7
Pwr/CAN Pulse
Nozzles
Bus Signals
Intrinsic Safe
Barrier
Potted AC LED LED
Pulse 1&2
Harness Pulse A&B
Detect
Pulse A&B
Side 1 Side 2 Nozzles
Conduit J2 J3 J4 J5 J6
Brown
Green
White
White
White
White
Violet
Black
Gray
Blue
Red
Red
Red
Red
S1V7
S2N4
S1N4
ISB+
(9) (9)
Junction
Box
Temp Sensor Sensor Temp
Probe 1 Pulser 1 Pulser 2 Probe 2
Nozzle 1A Nozzle 1B
(ATC (ATC
only) only)
30
June 2011 Part No. 920813 Rev F
Item
No. Part No. Description
1 004-305001- CPU Support Bracket
2 882666-014 Nut M6 Keps (CPU Brkt Mtg)
3 001-921277- 20 Position Connector
4 001-305643- Cable Assy, Pow er Supply (Pw r Sup To Term Blk)
5 005-305098- Cable Assy, 2 Lamp Ballast (Lampholder To Term Blk)
6 887001-001 Cable Assy, 16-16 Rnd Jack (iGEM (J5) TO PPM J4)
890679-001 Cable Assy, iGEM PPM,NOZ (iGEM (J4) TO PPM J9) For All Models (Except 3/G7239D/R)
7
890679-002 Cable Assy, iGEM PPM,NOZ, 9/R (iGEM (J4) TO PPM J9) For 3/G7239D/R Only
8 887596-001 Cable Assy, EM Count,1P (TOT TO iGEM)
9 891090-001 Cable Assy, PPM/ISB, Pulse PPM (J6,J5) To ISB (J1,J7)
10 890925-001 Pow er Cable, UHC iGEM/POB/PPM
005-300825- ISB,Assy iGEM, Non-ATC (All Models W/O ATC)
11
006-300825- ISB,Assy iGEM, ATC (All Models W/ ATC)
890968-001 Potted IS Harness, UHC Noz/Plsr, Non-ATC
12
889534-003 Potted IS Harness, UHC Noz/Plsr, W/ ATC
13 004-129498- Locknut,Conduit (1 Per ISB)
14 005-126817- Washer,Flat (2 Per ISB)
15 001-921351- Screw , M4x8 (2 iGEM, 2 ISB)
16 WM027313-0001 Pw r Supply,24v 0.13-6.25a
17 887225-001 PCB Assy, iGEM Pump Relay (Remote Dispensers)
18 See P ulse P ro cessing M o dule Pulse Processing Module Assy
19 882666-013 Nut M4 Keps
20 4009104 5 Position Connector (For 2 Wires To Relay Board)
21 882666-003 Nut M3 Keps (2 Per Tot, 4 Lamps)
22 883540-002 PCB Assy,Totalizer 24v
23 000-918915- Screw ,#4-24 X 3/8 PHP HD (2 Per Tot)
24 4060703 Lamp Fluorescent Biaxial
25 001-921244- Fluorescent Lamp Holder
4060802 Fluorescent Ballast,120v (1 per bulb)
26
4060804 Fluorescent Ballast,220v-24 (1 per bulb)
27 6005910 Screw , 6-32x1/4 Phesphstpl (2 Pw r Sup, 4 Lamp Bllst)
28 006-201926- Glass
29 004-301253- Tape,Gasket Vap/Ad Pnl
30 005-306177- Jbox, UHC
31 001-306180- Jbox Cover
32 000-509655- Plug, 1"NPT (For Bottom Of Jbox)
33 001-921551- Screw , M6 X 8MM Ground Green
34 001-921053- Screw , (Jbox Cover)
35 890454-001 Bracket, Jbox, UHC
36 001-921219 Screw , Jbox Mtg
37 000-918513 Screw , 1/4" X 5/8” Slgtap
890630-001 AC Conduit Assy, UHC, Potted (Everything Except 3/G2239D/R)
38
890630-002 AC Conduit Assy, UHC, Potted (3/G2239D/R Only)
39 002-129498- Lock N Conduit (2 Per AC Cond)
40 006-126817- Washer 1.065 Id (2 Per AC Cond)
41 000-508919- Plug, ½”NPT, Hex Socket
891203-001 Can Cable, UHC (All Models With ATC)
42
882302-004 Connector, 4 Position (All Models Without ATC)
WM001908-0004 iGEM PCB, Select Models
43
WM001908-0003 iGEM PCB, Century Models
44 001-301512- Totalizer Bracket
31
Part No. 920813 Rev F June 2011
3.9 Pulse Processing Module (Ultra-High Capacity Models Only)
1 3
Item
No. Part No. Description
1 003-305009 Bracket
2 890857-001 PPM Board Assy, UHC, Programmed
3 890639-001 Seal Bracket, PPM, UHC
4 001-921221- Screw , Seal Type
32
June 2011 Part No. 920813 Rev F
4. Nozzle Boots
4.1 Nozzle Boot, Plastic, Formed Hook, Lift-to-Start
1
11
9
10
8
3
4
5
2
12
13 6
7
33
Part No. 920813 Rev F June 2011
4.2 Nozzle Boot, Plastic, Peg Hook, Lift-to-Start
12 1
10
3 8
7
11
2
9 4
5 6
34
June 2011 Part No. 920813 Rev F
4.3 Nozzle Boot, Metal, Lift-to-Start
10
8 4
5
7 6
11
35
Part No. 920813 Rev F June 2011
4.4 Nozzle Boot, Plastic, Auto-On
Note: This nozzle boot may not be used on a UL-Listed dispenser.
14
13
11
10
12 8
1
15
3
4
17 16 6 7
3
2
8 7 6 1
37
Part No. 920813 Rev F June 2011
4.6 Healy 400 Nozzle Boot Kit
3
2
4
8 7 6
38
June 2011 Part No. 920813 Rev F
5. Pulse Output Components
5.1 Pulse Output - Standard, Enhanced and Super-High Capacity Models
To Power
Supply
For Units with 2 For Units with 2
Displays per Side, J6 Displays per Side,
J15
Connect to J25 Connect to
Display Closest to Display Closest to
POB 2 J14 J7 J16 POB
J6 J6
J1
Display A1 iGEM Computer Display B1
J5 J5
J1 J2 J1 J2
3 3
4
4
J3B
To AC Neutral
N
Pulse Output
To AC Hot Cable/Conduit
P
6 Junction Box,
Cover and
7 Support Bracket
(Not shown)
8
39
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
1 890112-002 PCB Assy., Pulse Output, 2S/1P
2 890320-001 Power Cable, DC for Select
3 888814-002 Cable Assy., POB/Display (Auth)
4 890154-001 Cable Assy., POB/iGEM (Pulse & Reset)
001-306491- Pulse Output Cable/Conduit-Single Suction
002-306491- Pulse Output Cable/Conduit-Twin Suction
5 006-306491- Pulse Output Cable/Conduit-SHC Suction
004-306491- Pulse Output Cable/Conduit-Single Remote
005-306491- Pulse Output Cable/Conduit-Twin Remote
6 006-306177- Junction Box, Pulse Output
7 001-306180- Junction Box Cover
8 001-306468- Bracket, Junction Box Support (Suction units only)
Pulse Output Kits are for adding the Pulse Output option (Select dispensers only) to existing dispensers.
“Pulse Output Ready” kits are for existing Select dispensers without the Pulse Output option, but with
the Pulse Output J-Box and conduit (all units with the “/1” option are shipped as Pulse Output Ready
if they do not already have the Pulse Output Option.)
40
June 2011 Part No. 920813 Rev F
5.2 Pulse Output – Ultra-High Capacity Models
14
6 7 8 9 10 16
15
13
11
12
J6 J6
J1
Display A1 iGEM Computer Display B1
J5 J5
J1 J2 J1 J2
4 4
From Power Supply
(see Elec Module)
3
3
1 2
Pulse Output Board & Screws
(mount to back side of iGEM bracket)
J3A
J3B
Vapor Barrier
Junction Box
41
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
1 890112-002 PCB Assy., Pulse Output, 2S/1P
2 001-921351- Screw, M4x8 (2 For POB)
3 890154-001 Cable Assy., POB/iGem (Pulse & Reset)
4 888814-002 Cable Assy., POB/Display (Auth)
890631-001 Conduit Assy, UHC POB Potted, Single Hose Models
5
890631-002 Conduit Assy, UHC POB Potted Twin Hose Models
6 005-306177 Jbox, UHC
7 001-306180 Jbox Cover
8 001-921053 Screw, (Jbox Cover)
9 000-509655 Plug, 1"NPT (For Bottom Of Jbox)
10 001-921551 Screw, M6 X 8mm Ground Green
11 890454-001 Bracket, Jbox
12 000-918513- Screw, 1/4" X 5/8" Slftap(Jbox Brkt Mount)
13 001-921219- Screw, Jbox Mtg
14 002-129498- Conduit Nut (2 Per 3/4" Cond)
15 006-126817- Washer 1.065 Id (2 Per 3/4" Cond)
16 000-508919- Plug, ½” NPT, Hex Socket (For Sides And Top Of Jbox)
Pulse Output Kits are for adding the Pulse Output option (Select dispensers only) to existing dispensers.
“Pulse Output Ready” kits are for existing Select dispensers without the Pulse Output option, but with
the Pulse Output J-Box and conduit (all units with the “/1” option are shipped as Pulse Output Ready
if they do not already have the Pulse Output Option.)
42
June 2011 Part No. 920813 Rev F
6. Hydraulic Assemblies
6.1 Standard/Enhanced Capacity Remote Dispensers
Models: 3/G7201D, 3/G7203D, 3/G7207D/R, 3/G7208D 3/G7242D, 3/G7247D
3/G2201D, 3/G2202D, 3/G2203D, 3/G2207D
(Note: See next section for 3/G7203D/8, 3.G7208D/8, and 3/G2203D/8 models)
4 5
3
14 13
Valve 1 15 16
12
6
7
Side B
17 18
Valve 2
20 21 22
18 19 20 21 22
11 23 24 25
26
1 2
27 28 29
43
Part No. 920813 Rev F June 2011
Inactive
3/G7207D/2R
3/G2201D/2
3/G7201D/2
3/G2202D/2
3/G2207D/2
3/G7242D/2
3/G7247D/2
3/G2203D/2
3/G7203D/2
3/G7208D/2
3/G2202D
3/G2201D
3/G2207D
3/G2203D
Item
No. Part No. Description
1 002-301526- Support-Platform 2 2 2 2 2 2 2
2 001-305032- Platform 1 1 1 1 1 1 1
001-048036- iMeter Assy, Single-Sided, Std. Seals
1 1
008-048036- iMeter Assy, Single-Sided, Agg. Seals
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
1 1
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
3
001-048015- iMeter Assy, Dual, Std. Seals
1 1 1 1 1
009-048015- iMeter Assy, Dual, Agg. Seals
008-048015- iMeter Assy, Dual, ATC, Std. Seals
1 1 1 1 1
010-048015- iMeter Assy, Dual, ATC, Agg. Seals
4 003-921087- Pulser, WIP iGEM 1 1 1 1 1 1 1
5 001-305042- Discharge Tube, Side A, Valve 1 1 1 1 1 1 1 1
6 001-305043- Discharge Tube, Side B, Valve 5 1 1 1 1 1
7 002-305039- Cross-Over Tube 1 1 1
001-921130- O-Ring, Double Bump Tube, Std. Seals
8 2 2 4 4 6 6 6
005-921130- O-Ring, Double Bump Tube, Agg. Seals
001-301510- Outlet Casting, 3/4" Standard Cap 1 2 2
9
003-301510- Outlet Casting, 1" Enhanced Cap 1 2 2 2
10 890543-001 Lockpin Kit, 7/8" Tube 2 2 4 4 5 5 5
11 000-126042- Nipple 1 1 2 2
000-905817- O-Ring, Solenoid Valve, Std. Seals
12 1 1 2 2 2 2 2
005-905817- O-Ring, Solenoid Valve, Agg. Seals
13 890583-001 Valve & Conduit, Side A, Valve 1 1 1 1 1 1 1 1
14 890576-001 Valve & Conduit, Side B, Valve 5 1 1 1 1 1
001-305466- Check Valve Assy 1 1 1
15
002-305466- Check Valve Assy w / ATC Holes
16 001-305467- Cage Assy w / Plug 1 1 1
17 001-305012- Adapter Casting 1 1 1
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
18 1 1 1 1 2 2 2
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
19 2 2 2 2 2 2 2
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
20 001-300967- Strainer Element 1 1 1 1 2 2 2
21 002-509655- Plug, 1" NPT Socket Head 1 1 1 1 2 2 2
22 002-047855- Casting, Filter Strainer 1 1 1 1 2 2 2
000-907407- Filter, 10 Micron, 300 Series 1 1 2
23 002-916859- Filter, 10 Micron, Hydrosorb, 300 Series 1 1 2
003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 1 1 2 2 2
24 002-305646- Filter Adapter Assy (For 400 Series) 1 1 2 2 2
001-305647- Gasket, Filter Adapter, Std. Seal
25 1 1 2 2 2
005-305647- Gasket, Filter Adapter, Agg. Seal
016-127756-750 Inlet Pipe Nipple, 1-1/2" x 16-3/4" 1 1 1 1 2 2
26
009-127756- Inlet Pipe Nipple, 1-1/2" x 9" 2
27 000-108380- Gasket, 3-Bolt Flange Adapter 2
28 001-305628- 1-1/2" NPT, 3-Bolt Flange Adapter 2
001-305624- Inlet Manifold Casting Assy 1
29
002-305624- Inlet Manifold Casting Assy, ATC Option 1
30 888841-001 Brass Fitting Well, ATC Option (Not Show n) 1 1 1 1 2 2 2
31 889565-002 Thermistor Probe, ATC Option (Not Show n) 1 1 1 1 2 2 2
44
June 2011 Part No. 920813 Rev F
6.2 Standard/Enhanced Capacity /8 Remote Dispensers
Models: 3/G7203D/8, 3/G7208D/8
3/G2203D/8
Units are available with and w/o ATC (Canada Only).
8 9
Side A
7
11 12
13
4
6
3
Valve
1
Side B
Valve
5
14 15 16 17 18
10 19 20 21
22
1 2
45
Part No. 920813 Rev F June 2011
3/G2203D/28
3/G7203D/28
3/G7208D/28
3/G2203D/8
Item
No. Part No. Description
1 002-301526- Support-Platform 2 2
2 001-305032- Platform 1 1
001-048036- iMeter Assy, Single-Sided, Std. Seals
2 2
008-048036- iMeter Assy, Single-Sided, Agg. Seals
3
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
2 2
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
4 003-921087- Pulser, WIP iGEM 2 2
5 001-305042- Discharge Tube, Side A, Valve 1 1 1
6 002-305042- Discharge Tube, Side B, Valve 5 1 1
001-921130- O-Ring, Double Bump Tube, Std. Seals
7 4 4
005-921130- O-Ring, Double Bump Tube, Agg. Seals
001-301510- Outlet Casting, 3/4" Standard Cap 2
8
003-301510- Outlet Casting, 1" Enhanced Cap 2
9 890543-001 Lockpin Kit, 7/8" Tube 4 4
10 000-126042- Nipple 2 2
000-905817- O-Ring, Solenoid Valve, Std. Seals
11 2 2
005-905817- O-Ring, Solenoid Valve, Agg. Seals
12 890583-001 Valve & Conduit, Side A, Valve 1 1 1
13 890580-002 Valve & Conduit, Side B, Valve 5 1 1
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
14 2 2
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
15 4 4
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
16 001-300967- Strainer Element 2 2
17 002-509655- Plug, 1" NPT Socket Head 2 2
18 002-047855- Casting, Filter Strainer 2 2
000-907407- Filter, 10 Micron, 300 Series 2
19 002-916859- Filter, 10 Micron, Hydrosorb, 300 Series 2
003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 2
20 002-305646- Filter Adapter Assy (For 400 Series) 2
001-305647- Gasket, Filter Adapter, Std. Seal
21 2
005-305647- Gasket, Filter Adapter, Agg. Seal
22 016-127756-750 Inlet Pipe Nipple, 1-1/2" x 16-3/4" 2 2
23 888841-001 Brass Fitting Well, ATC Option (Not Show n) 2 2
24 889565-002 Thermistor Probe, ATC Option (Not Show n) 2 2
46
June 2011 Part No. 920813 Rev F
6.3 Standard/Enhanced Capacity Suction Pumps
Models: 3/G7201P, 3/G7202P, 3/G7203P, 3/G7207P/R, 3/G7208P
3/G2201P, 3/G2202P, 3/G2203P, 3/G2207P
(Note: See next section for 3/G7203P/8, 3.G7208P/8, and 3/G2203P/8 models)
15
33 34
10
5 6
11
Valve
1 12 13
14
Side B
16 Valve
5
19 20
35
17 18
7 8
23 24
36
37
21 1
38
23 2 3
39
40
29 30 31 4 22
41
47
Part No. 920813 Rev F June 2011
Inactive
3/G7207P/2R
3/G2201P/2
3/G7201P/2
3/G2202P/2
3/G2207P/2
3/G7202P/2
3/G7207P/2
3/G2203P/2
3/G7203P/2
3/G7208P/2
3/G2201P
3/G2202P
3/G2207P
3/G2203P
Item
No. Part No. Description
1 003-301526- Support-Platform 2 2 2 2 2 2 2 2 2
2 001-305819- Platform 1 1 1 1 1 1 1 1 1
3 002-918161- Nut, Caged 4 4 4 4 4 4 8 8 8
006-048018- Compact Pump, 2.5mm Orifice, Select 1 1 2
4
001-048018- Compact Pump, Std Orifice, Century 1 1 1 1 2 2
001-048036- iMeter Assy, Single-Sided, Std. Seals
1 1 1
008-048036- iMeter Assy, Single-Sided, Agg. Seals
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
1 1 1
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
5
001-048015- iMeter Assy, Dual, Std. Seals
1 1 1 2 2 2
009-048015- iMeter Assy, Dual, Agg. Seals
008-048015- iMeter Assy, Dual, ATC, Std. Seals
1 1 1 2 2 2
010-048015- iMeter Assy, Dual, ATC, Agg. Seals
6 003-921087- Pulser, WIP iGEM 1 1 1 1 1 1 2 2 2
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
7 1 1 1 1 1 1 2 2 2
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
8 2 2 2 2 2 2 2 2 2
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
001-305042- Discharge Tube, Side A, Valve 1 1 1 1 1 1 1 1 1 1
9
001-305490- Discharge Tube, Side A, No Valve 1 1
001-305043- Discharge Tube, Side B, Valve 5 1 1 1 1 1 1
10
001-305491- Discharge Tube, Side B, No Valve 1
11 002-305039- Cross-Over Tube 1 1 1
001-921130- O-Ring, Double Bump Tube, Std. Seals
12 2 2 2 4 4 4 6 6 6
005-921130- O-Ring, Double Bump Tube, Agg. Seals
13 890543-001 Lockpin Kit, 7/8" Tube 2 2 2 4 4 4 4 4 4
001-301510- Outlet Casting, 3/4" Standard Cap 1 2 2
14
003-301510- Outlet Casting, 1" Enhanced Cap 1 1 2 2 2 2
15 890583-001 Valve & Conduit, Side A, Valve 1 1 1 1 1 1 1 1 1 1
16 890576-001 Valve & Conduit, Side B, Valve 5 1 1 1 1 1 1
000-905817- O-Ring, Solenoid Valve, Std. Seals
18 1 1 1 2 2 2 2 2 2
005-905817- O-Ring, Solenoid Valve, Agg. Seals
19 889263-001 Adapter, NPT-1/4 Male X 1/4 Fem 1 1 1 1 1 1 2 2 2
20 000-907070- Elbow , Male 3/8 X 1/4 X 90 Inv Flare 1 1 1 1 1 1 2 2 2
21 001-305035- Vent Tube, Side A 1 1 1 1 1 1 1 1 1
22 001-305036- Vent Tube, Side B 1 1 1
23 000-201829- Inlet Strainer Assy 1 1 1 1 1 1 2 2 2
24 000-129882- Gasket, 4-Bolt Pump Inlet 1 1 1 1 1 1 2 2 2
25 001-301717- Motor, 115/230v (Not Show n) 1 1 1 1 1 1 2 2 2
26 001-305217- Motor Conduit, Side A (Not Show n) 1 1 1 1 1 1 1 1 1
27 001-305218- Motor Conduit, Side B (Not Show n) 1 1 1
28 000-027944- Motor Pulley (Not Show n) 1 1 1 1 1 1 2 2 2
29 000-201905- Pump Pulley 1 1 1 1 1 1 2 2 2
30 000-115550- Key, Woodruff #606 ANSI 1 1 1 1 1 1 2 2 2
31 000-511670- Nut, Pump Pulley 1 1 1 1 1 1 2 2 2
32 000-918856-KIT V-Link Belt Kit (Not Show n) 1 1 1 1 1 1 2 2 2
33 001-305466- Check Valve Assy 1 1 1
34 001-305467- Cage Assy W/ Plug 1 1 1
35 001-305012- Adapter Casting 1 1 1
36 000-200427- Cover-Strainer 1 1 1 1 1 1 2 2 2
37 000-120529- Spring, Strainer 1 1 1 1 1 1 2 2 2
38 000-029362- Straner Element 1 1 1 1 1 1 2 2 2
39 000-127441- Screw 1 1 1 1 1 1 2 2 2
40 000-118869- Gasket, Strainer 1 1 1 1 1 1 2 2 2
41 000-047583- Strainer Body 1 1 1 1 1 1 2 2 2
42 888841-001 Brass Fitting Well, ATC Option (Not Show n) 1 1 1 1 1 1 2 2 2
43 889565-002 Thermistor Probe, ATC Option (Not Show n) 1 1 1 1 1 1 2 2 2
48
June 2011 Part No. 920813 Rev F
6.4 Standard/Enhanced Capacity /8 Suction Pumps
Models: 3/G7203P/8, 3/G7208P/8
3/G2203P/8 Units are available with and w/o ATC (Canada Only).
Side A 9
15
18
16
5 6 10
Valve 12 13
1
14
Side B
Valve
5
19 20
7 8
23 24
36 1
37 29 30 31 2 3
21
38
23 22
4
39
40
41
49
Part No. 920813 Rev F June 2011
3/G2203P/28
3/G7203P/28
3/G7208P/28
3/G2203P/8
Item
No. Part No. Description
1 003-301526- Support-Platform 2 2 2
2 001-305819- Platform 1 1 1
3 002-918161- Nut, Caged 8 8 8
006-048018- Compact Pump, 2.5mm Orifice, Select 2
4
001-048018- Compact Pump, Std Orifice, Century 2 2
001-048036- iMeter Assy, Single-Sided, Std. Seals
2 2 2
008-048036- iMeter Assy, Single-Sided, Agg. Seals
5
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
2 2 2
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
6 003-921087- Pulser, WIP iGEM 2 2 2
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
7 2 2 2
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
8 4 4 4
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
001-305042- Discharge Tube, Side A, Valve 1 1 1 1
9
001-305490- Discharge Tube, Side A, No Valve 1
002-305042- Discharge Tube, Side B, Valve 5 1 1 1
10
002-305490- Discharge Tube, Side B, No Valve 1
001-921130- O-Ring, Double Bump Tube, Std. Seals
12 4 4 4
005-921130- O-Ring, Double Bump Tube, Agg. Seals
13 890543-001 Lockpin Kit, 7/8" Tube 4 4 4
001-301510- Outlet Casting, 3/4" Standard Cap 2
14
003-301510- Outlet Casting, 1" Enhanced Cap 2 2
15 890583-001 Valve & Conduit, Side A, Valve 1 1 1 1
16 890580-002 Valve & Conduit, Side B, Valve 5 1 1 1
000-905817- O-Ring, Solenoid Valve, Std. Seals
18 2 2 2
005-905817- O-Ring, Solenoid Valve, Agg. Seals
19 889263-001 Adpater, NPT-1/4 Male X 1/4 Fem 2 2 2
20 000-907070- Elbow , Male 3/8 X 1/4 X 90 Inv Flare 1 1 1
21 001-305035- Vent Tube, Side A 1 1 1
22 001-305036- Vent Tube, Side B 1 1 1
23 000-201829- Inlet Strainer Assy 2 2 2
24 000-129882- Gasket, 4-Bolt Pump Inlet 2 2 2
25 001-301717- Motor, 115/230v (Not Show n) 2 2 2
26 001-305217- Motor Conduit, Side A (Not Show n) 1 1 1
27 001-305218- Motor Conduit, Side B (Not Show n) 1 1 1
28 000-027944- Motor Pulley (Not Show n) 2 2 2
29 000-201905- Pump Pulley 2 2 2
30 000-115550- Key, Woodruff #606 ANSI 2 2 2
31 000-511670- Nut, Pump Pulley 2 2 2
32 000-918856-KIT V-Link Belt Kit (Not Show n) 2 2 2
36 000-200427- Cover-Strainer 2 2 2
37 000-120529- Spring, Strainer 2 2 2
38 000-029362- Straner Element 2 2 2
39 000-127441- Screw 2 2 2
40 000-118869- Gasket, Strainer 2 2 2
41 000-047583- Strainer Body 2 2 2
42 888841-001 Brass Fitting Well, ATC Option (Not Show n) 2 2 2
43 889565-002 Thermistor Probe, ATC Option (Not Show n) 2 2 2
50
June 2011 Part No. 920813 Rev F
6.5 Super High Capacity Single Remote Dispensers
Models: 3/G7221D, 3/G7227D/R, 3/G7227D/MR
3/G2221D, 3/G2227D/R, 3/G2227D/MR 3/G7203P and 3/G2203P Hydraulics shown.
Appearance of other referenced models may vary.
These hydraulics are not available with ATC Option.
5 6 3 4 15 16 22 23 29
18 20 21
17
12 13 14
Side A
7 8 10 11
1
Valve
5
Valve 32
1
19 20 21
7 8 9 10 11
34 35
31
33
24 25 26
28 29 37
30 27 22 28 29 36
51
Part No. 920813 Rev F June 2011
3/G2227D/MR
3/G7227D/MR
3/G2227D/R
3/G7227D/R
3/G2221D
3/G7221D
Item
No. Part No. Description
1 002-301526- Support-Platform 2 2 2
2 001-305032- Platform 1 1 1
3 009-048015- iMeter Assy, Dual, Agg. Seals 1 1 1
4 003-921087- Pulser, WIP iGEM 1 1 1
5 001-305467- Cage Assy W/ Plug 1 1 1
6 001-305466- Check Valve Assy 1 1 1
7 002-047855- Casting, Filter Strainer 2 2 2
8 888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal 2 2 2
9 WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal 2 2 2
10 001-300967- Strainer Element 2 2 2
11 002-509655- Plug, 1" NPT Socket Head 2 2 2
12 001-305012- Adapter Casting 1 1 1
13 005-921130- O-Ring, Double Bump Tube, Agg. Seals 6 6 10
14 890543-001 Lockpin Kit, 7/8" Tube 5 5 9
001-305037- Discharge Tube, Side A, Valve 5 1
15 002-305555- Discharge Tube, Side A, Valve 5 1
001-305555- Discharge Tube, Side A, Valve 5 1
001-305038- Discharge Tube, Side A, Valve 1 1
16 002-305538- Discharge Tube, Side A, Valve 1 1
001-305538- Discharge Tube, Side A, Valve 1 1
17 002-305039- Cross-Over Tube 1 1 1
890575-001 Valve & Conduit, Side A, Valve 5 1 1
18
890585-001 Valve & Conduit, Side A, Valve 5 1
890583-001 Valve & Conduit, Side B, Valve 1 1
19 890574-001 Valve & Conduit, Side B, Valve 1 1
890587-001 Valve & Conduit, Side B, Valve 1 1
20 005-905817- O-Ring, Solenoid Valve, Agg. Seals 2 2 2
21 000-126042- Nipple 2 2 2
22 001-301511- Manifold Discharge Casting 1 1 2
23 001-301498- Outlet Casting 1 1 1
24 002-305646- Filter Adapter (For 400 Series) 2 2 2
25 005-305647- Gasket, Filter Adapter, Agg. Seal 2 2 2
26 003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 2 2 2
27 009-127756- Inlet Pipe Nipple, 1-1/2" x 9" 2 2 2
28 001-305628- 1-1/2" NPT, 3-Bolt Flange Adapter 2 2 3
29 000-108380- Gasket, 3-Bolt Flange Adapter 3 3 4
30 001-305624- Inlet Manifold Casting Assy 1 1 1
31 890062-001 Tube, Sat, Side A, Valve 1 1
32 890056-001 Tube, Sat, Side A Upper, Valve 5 1
33 890061-001 Tube, Sat, Side A Low er, Valve 5 1
34 001-306127- 3/4" NPT Ball Valve Assy 1
35 000-129762- Washer-Flare 2
36 001-305837- U-Bolt 1
37 001-306047- Support, Manifold Casting 1
52
June 2011 Part No. 920813 Rev F
6.6 Super High Capacity Twin I Remote Dispensers
Models: 3/G7227D, 3/G7227D/M, 3/G7221D/C, 3/G7227D/CR, 3/G7227D/CMR
3/G2227D, 3/G2227D/M, 3/G2221D/C, 3/G2227D/CR, 3/G2227D/CMR
18 20 15 3 4 13 12 19 20 22 23 29
17 20
Side A
10 11
Side B
Valve 5
Valve 6
Valve
14
1
Valve
2
16 20
34
5 6 7 8 9
37 38
32
37 38
5 6 7 8 9
31
33
35 36
40
39
41
2 30 21 24 25 26 28 29 27
53
Part No. 920813 Rev F June 2011
3/G2227D/CMR
3/G7227D/CMR
3/G2227D/CR
3/G7227D/CR
3/G2227D/M
3/G7227D/M
3/G2221D/C
3/G7221D/C
3/G2227D
3/G7227D
Item
No. Part No. Description
1 002-301526- Support-Platform 2 2 2 2 2
2 001-305032- Platform 1 1 1 1 1
009-048015- iMeter Assy, Dual, Agg. Seals 2 2
3
008-048036- iMeter Assy, Single-Sided, Agg. Seals 2 2 2
4 003-921087- Pulser, WIP iGEM 2 2 2 2 2
5 002-047855- Casting, Filter Strainer 2 2 2 2 2
6 888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal 2 2 2 2 2
7 WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal 4 4 4 4 4
8 001-300967- Strainer Element 2 2 2 2 2
9 002-509655- Plug, 1" NPT Socket Head 2 2 2 2 2
10 005-921130- O-Ring, Double Bump Tube, Agg. Seals 8 16 4 4 8
11 890543-001 Lockpin Kit, 7/8" Tube 8 16 4 4 8
001-305538- Discharge Tube, Side A, Valve 1 1 1
12 002-305538- Discharge Tube, Side A, Valve 1 1 1
001-305038- Discharge Tube, Side A, Valve 1 1
001-305539- Discharge Tube, Side A, Valve 2 1 1
13 002-305539- Discharge Tube, Side A, Valve 2 1 1
003-305539- Discharge Tube, Side A, Valve 2 1
001-305540- Discharge Tube, Side B, Valve 6
14
002-305540- Discharge Tube, Side B, Valve 6 1 1
001-305542- Discharge Tube, Side B, Valve 5 1
15
002-305542- Discharge Tube, Side B, Valve 5 1
890574-001 Valve & Conduit, Side A, Valve 1 1 1 1
16
890587-001 Valve & Conduit, Side A, Valve 1 (Master) 1 1
890580-001 Valve & Conduit, Side A, Valve 2 1 1 1
17
890588-001 Valve & Conduit, Side A, Valve 2 (Master) 1 1
890579-001 Valve & Conduit, Side B, Valve 6 1
18
890586-001 Valve & Conduit, Side B, Valve 6 (Master) 1
890577-001 Valve & Conduit, Side B, Valve 5 1
19
890589-001 Valve & Conduit, Side B, Valve 5 (Master) 1
20 005-905817- O-Ring, Solenoid Valve, Agg. Seals 4 4 2 2 2
21 000-126042- Nipple 2 2 2 2 2
22 001-301511- Manifold Discharge Casting 2 4 1 1 2
23 001-301498- Outlet Casting 2 2 1 1 1
24 002-305646- Filter Adapter (For 400 Series) 2 2 2 2 2
25 005-305647- Gasket, Filter Adapter, Agg. Seal 2 2 2 2 2
26 003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 2 2 2 2 2
27 009-127756- Inlet Pipe Nipple, 1-1/2" x 9" 2 2 2 2 2
28 001-305628- 1-1/2" NPT, 3-Bolt Flange Adapter 2 4 2 2 3
29 000-108380- Gasket, 3-Bolt Flange Adapter 4 6 3 3 4
001-305624- Inlet Manifold Casting Assy 1 1
30
002-305624- Inlet Manifold Casting Assy w / ATC Ports 1 1 1 1 1
31 W7000014-0001 Discharge Tube, Sat, Side A, Valve 1 1 1
32 W7000011-0001 Discharge Tube, Sat, Side A Upper, Valve 2 1 1
33 W7000013-0001 Discharge Tube, Sat, Side A Low er, Valve 2 1 1
34 W7000017-0001 Discharge Tube, Sat, Side B, Valve 6 1
35 001-306129- Discharge Tube, Sat, Side B Upper, Valve 5 1
36 W7000016-0001 Discharge Tube, Sat, Side B Low er, Valve 5 1
37 001-306127- 3/4" NPT Ball Valve Assy 2 1
38 000-129762- Washer-Flare 4 2
39 001-305837- U-Bolt 2 1
40 001-306047- Support, Manifold Casting, Side A 1 1
41 002-306047- Support, Manifold Casting, Side B 1
42 889289-001 Bracket, Ball Valve (Not Show n) 1 1
43 889290-001 Bracket-L, Ball Valve (Not Show n) 1 1
44 888841-001 Brass Fitting Well, ATC Option (Not Show n) 1 1 1 1 1
45 889565-002 Thermistor Probe, ATC Option (Not Show n) 1 1 1 1 1
54
June 2011 Part No. 920813 Rev F
6.7 Super High Capacity Suction Pump
Models: 3/G7221P/8, 3/G7227P/8
31 17 18 10 16 18 9 11 12 13 15 14
32
6
5
Valve Valve
2 1 19 20
7 8
22 CPU 2 CPU 1
21
34 35 36 4
3 2 23 26 27
Motor 2
24
Motor 1
25
37 33 30 29
28
38
39
40
23
41
42
43
55
Part No. 920813 Rev F June 2011
3/G7227P/8R
3/G7221P/8
Item
No. Part No. Description
1 892258-001 Support-Platform, SHC Suction 2 2
2 001-305819- Platform, Suction 1 1
3 002-918161- Nut, Caged 8 8
4 006-048018- Compact Pump (CPU), 2.5mm Orifice, Select 2 2
5 001-048036 iMeter Assy, Single-Sided 2 2
6 003-921087- Pulser, WIP iGEM 2 2
7 888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal 2 2
8 WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal 4 4
892095-002 Discharge Tube, Valve 1, Lane 1
9
892095-001 Discharge Tube, Valve 1, Island 1
892096-002 Discharge Tube, Valve 2, Lane 1
10
892096-001 Discharge Tube, Valve 1, Island 1
11 005-921130- O-Ring, Double Bump Tube, Agg. Seals 4 4
12 890543-001 Lockpin Kit, 7/8" Tube 4 4
13 001-301511- Manifold Outlet Casting 1 1
14 001-301498- Outlet Casting 1 1
15 000-108380- Gasket, 3-Bolt Flange Adapter 1 1
16 892097-001 Valve & Conduit, Valve 1 1 1
17 892097-002 Valve & Conduit, Valve 2 1 1
18 005-905817- O-Ring, Solenoid Valve, Agg. Seals 2 2
19 889263-001 Adpater, NPT-1/4 Male X 1/4 Fem 2 2
20 000-907070- Elbow , Male 3/8 X 1/4 X 90 Inv Flare 2 2
21 002-305035- Vent Tube, CPU 1 1 1
22 002-305036- Vent Tube, CPU 2 1 1
23 000-201829- Inlet Strainer Assy 2 2
24 890873-006-500 Nipple, 1-1/2" NPT x 6-1/2" 2 2
25 001-306017- Flange Adapter, 1-1/2" NPT x 3 Bolt Flange 2 2
26 000-129882- Gasket, 4-Bolt Pump Inlet 4 4
27 001-305331- Gas Check Valve, CPU Inlet 2 2
28 001-306012- Inlet Manifold Y Casting 1 1
29 002-120722- O-Ring, Inlet Manifold, Agg. Seals 2 2
30 001-301717- Motor, 115/230v 2 2
31 002-305217- Motor Conduit, CPU 1 1 1
32 001-305218- Motor Conduit, CPU 2 1 1
33 000-027944- Motor Pulley (Not Show n) 2 2
34 000-201905- Pump Pulley (Not Show n) 2 2
35 000-115550- Key, Woodruff #606 ANSI (Not Show n) 2 2
36 000-511670- Nut, Pump Pulley (Not Show n) 2 2
37 000-918856-KIT V-Link Belt Kit (Not Show n) 2 2
38 000-200427- Cover-Strainer 2 2
39 000-120529- Spring, Strainer 2 2
40 000-029362- Strainer Element 2 2
41 000-127441- Screw 2 2
42 000-118869- Gasket, Strainer 2 2
43 000-047583- Strainer Body 2 2
44 888841-001 Brass Fitting Well, ATC Option (Not Show n) 1 1
45 889565-002 Thermistor Probe, ATC Option (Not Show n) 1 1
46 892274-001 Reducing Coupling, 2"Fx2-1/2"F, ATC 1 1
47 892275-001 Reducing Hex Bushing, 2"Fx2-1/2"M, ATC 1 1
56
June 2011 Part No. 920813 Rev F
6.8 Super High Capacity Master/Satellite (Non-ATC Version)
Models: 3/G7228D/LM
3/G2228D/LM These hydraulics are not available with ATC Option.
34 18 3 4 16 17 13 12 15 20 22 23 29
Side A
10 11
Satellite
Valve
5
Valve
35 1
32
14 20
19
5 6 7 8 9
1
5 6 8 9
36 37
43
31
44 33
42
39
38
22 28 29
40
41 2 30 21 24 25 26 28 29 27
57
Part No. 920813 Rev F June 2011
3/G2228D/LM
3/G7228D/LM
Item
No. Part No. Description
1 002-301526- Support-Platform 2
2 001-305032- Platform 1
3 009-048015- iMeter Assy, Dual, Agg. Seals 1
4 003-921087- Pulser, WIP iGEM 1
5 002-047855- Casting, Filter Strainer 2
6 888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal 2
7 WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal 2
8 001-300967- Strainer Element 2
9 002-509655- Plug, 1" NPT Socket Head 2
10 005-921130- O-Ring, Double Bump Tube, Agg. Seals 12
11 890543-001 Lockpin Kit, 7/8" Tube 12
12 001-305538- Discharge Tube, Side A, Valve 1 1
13 001-305555- Discharge Tube, Side A, Valve 5 1
14 890587-001 Valve & Conduit, Side A, Valve 1 1
15 890585-001 Valve & Conduit, Side A, Valve 5 1
16 001-305467- Cage Assy W/ Plug 1
17 001-305466- Check Valve Assy 1
18 002-305039- Cross-Over Tube 1
19 001-305012- Adapter Casting 1
20 005-905817- O-Ring, Solenoid Valve, Agg. Seals 6
21 000-126042- Nipple 2
22 001-301511- Manifold Discharge Casting 3
23 001-301498- Outlet Casting 2
24 002-305646- Filter Adapter (For 400 Series) 2
25 005-305647- Gasket, Filter Adapter, Agg. Seal 2
26 003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 2
27 009-127756- Inlet Pipe Nipple, 1-1/2" x 9" 2
28 001-305628- 1-1/2" NPT, 3-Bolt Flange Adapter 4
29 000-108380- Gasket, 3-Bolt Flange Adapter 6
30 001-305624- Inlet Manifold Casting Assy 1
31 890062-001 Discharge Tube, Sat, Side A, Valve 1 1
32 890056-001 Discharge Tube, Sat, Side A Upper, Valve 5 1
33 890061-001 Discharge Tube, Sat, Side A Low er, Valve 5 1
34 001-306201- Inlet Tube, Sat 1
35 001-306202- Inlet Tube, Sat 1
36 001-306127- 3/4" NPT Ball Valve Assy 1
37 000-129762- Washer-Flare 2
38 001-305837- U-Bolt 2
39 001-306047- Support, Manifold Casting, Hose 1 1
40 002-306047- Support, Manifold Casting, Hose 2 1
41 002-301511- Manifold, Satellite Casting 1
42 004-301923- Proportional Valve 2
43 890115-001 Conduit, Sat Valve 1
44 001-306200- Conduit, Sat Valve 1
45 889289-001 Bracket, Ball Valve, Sat 1 (Not Show n) 1
46 889290-001 Bracket, Ball Valve, Sat 2 (Not Show n) 1
58
June 2011 Part No. 920813 Rev F
6.9 Super High Capacity Master/Satellite (ATC Version)
Models: 3/G7228D/CLM These hydraulics always have the ATC Option
3/G2228D/CLM (Canada Only).
33 32 3 4 13 12 18 19 25
Satellite
Side A
10 11
Valve
1
Valve 33
2
15 16 14 16
2 5 6 7 8 9
30
34 35
1
29
41
42
31
37
40
38
39 28 27 26 17 20 21 22 24 25 23 36
59
Part No. 920813 Rev F June 2011
3/G2228D/CLM
3/G7228D/CLM
Item
No. Part No. Description
1 002-301526- Support-Platform 2
2 001-305032- Platform 1
3 008-048036- iMeter Assy, Single-Sided, Agg. Seals 2
4 003-921087- Pulser, WIP iGEM 2
5 002-047855- Casting, Filter Strainer 2
6 888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal 2
7 WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal 4
8 001-300967- Strainer Element 2
9 002-509655- Plug, 1" NPT Socket Head 2
10 005-921130- O-Ring, Double Bump Tube, Agg. Seals 12
11 890543-001 Lockpin Kit, 7/8" Tube 12
12 001-305538- Discharge Tube, Side A, Valve 1 1
13 001-305539- Discharge Tube, Side A, Valve 2 1
14 890587-001 Valve & Conduit, Side A, Valve 1 1
15 890588-001 Valve & Conduit, Side B, Valve 2 1
16 005-905817- O-Ring, Solenoid Valve, Agg. Seals 4
17 000-126042- Nipple 2
18 001-301511- Manifold Discharge Casting 3
19 001-301498- Outlet Casting 2
20 002-305646- Filter Adapter (For 400 Series) 2
21 001-305647- Gasket, Filter Adapter 2
22 003-921487- Filter, 30 Micron, Hydrosorb, 400 Series 2
23 009-127756- Inlet Pipe Nipple, 1-1/2" x 9" 2
24 001-305628- 1-1/2" NPT, 3-Bolt Flange Adapter 4
25 000-108380- Gasket, 3-Bolt Flange Adapter 6
26 002-305624- Inlet Manifold Casting Assy, ATC 1
27 888841-001 Brass Fitting Well, ATC Option (Not Show n) 1
28 889565-002 Thermistor Probe, ATC Option (Not Show n) 1
29 W7000014-0001 Discharge Tube, Sat, Hose 1, Valve 1 1
30 W7000011-0001 Discharge Tube, Sat Hose 1 Upper, Valve 2 1
31 W7000013-0001 Discharge Tube, Sat Hose 1 Low er, Valve 2 1
32 001-306201- Inlet Tube, Sat 1
33 001-306202- Inlet Tube, Sat 1
34 001-306127- 3/4" NPT Ball Valve Assy 1
35 000-129762- Washer-Flare 2
36 001-305837- U-Bolt 2
37 001-306047- Support, Manifold Casting, Hose 1 1
38 002-306047- Support, Manifold Casting, Hose 2 1
39 002-301511- Manifold, Satellite Casting 1
40 890524-001 Proportional Valve 2
41 890115-001 Conduit, Sat 1
42 001-306200- Conduit, Sat 1
43 889289-001 Bracket, Ball Valve (Not show n) 1
44 889290-001 Bracket-L, Ball Valve (Not Show n) 1
60
June 2011 Part No. 920813 Rev F
6.10 E85 Single Remote Dispenser
Models: E3/G7201D, E3/G7207D/R
4 9 6
1 7
2
3
Valve 1
5
8
10
11
Item
No. Part No. Description
1 WM015802-0006 Xflo Meter and Inlet, E85 Single-Sided, w / XWIP
2 W2893032-001 Bracket, Select E85 Meter
3 002-301526- Support-Platform (not show n)
4 003-305042- Discharge Tube, Side A, Valve 1, SS
5 W2893037-001 Valve & Conduit, Side A, Valve 1, E85
6 005-301510- Outlet Casting, 1" Nickel-Plated
7 890543-001 Lockpin Kit, 7/8" Tube
8 099-905817- O-Ring, Solenoid Valve, FKM
9 099-921130- O-Ring, Double Bump Tube, FKM
10 891171-001 Bracket, Valve Mounting
11 888084-002 Filter, 1 Micron, High Bio-Content, 400 Series
61
Part No. 920813 Rev F June 2011
6.11 E85 Twin I Remote Dispenser
Models: E3/G7202D, E3/G7207D
4 11 8
Side B
9
1
Valve 5
2
3
Valve 1
6
10
12
13
Item
No. Part No. Description
1 WM015802-0010 Xflo Meter and Inlet, E85 Dual-Sided, w / XWIP
2 W2893032-001 Bracket, Select E85 Meter
3 002-301526- Support-Platform (not show n)
4 003-305042- Discharge Tube, Side A, Valve 1, SS
5 002-305043- Discharge Tube, Side B, Valve 5, SS
6 W2893037-001 Valve & Conduit, Side A, Valve 1, E85
7 W2893038-001 Valve & Conduit, Side B, Valve 5, E85
8 005-301510- Outlet Casting, 1" Nickel-Plated
9 890543-001 Lockpin Kit, 7/8" Tube
10 099-905817- O-Ring, Solenoid Valve, FKM
11 099-921130- O-Ring, Double Bump Tube, FKM
12 891171-001 Bracket, Valve Mounting
13 888084-002 Filter, 1 Micron, High Bio-Content, 400 Series
62
June 2011 Part No. 920813 Rev F
6.12 E85 Twin II Remote Dispenser
Models: E3/G7203D/28, E3/G7208D/28
4 11 8
Valve 5
2
3
Valve 1 6
10
12
13
Item
No. Part No. Description
1 WM015802-0006 Xflo Meter and Inlet, E85 Single-Sided, w / XWIP
2 W2893032-001 Bracket, Select E85 Meter
3 002-301526- Support-Platform (not show n)
4 003-305042- Discharge Tube, Side A, Valve 1, SS
5 004-305042- Discharge Tube, Side B, Valve 5, SS
6 W2893037-001 Valve & Conduit, Side A, Valve 1, E85
7 W2893036-001 Valve & Conduit, Side B, Valve 5, E85
8 005-301510- Outlet Casting, 1" Nickel-Plated
9 890543-001 Lockpin Kit, 7/8" Tube
10 099-905817- O-Ring, Solenoid Valve, FKM
11 099-921130- O-Ring, Double Bump Tube, FKM
12 891171-001 Bracket, Valve Mounting
13 888084-002 Filter, 1 Micron, High Bio-Content, 400 Series
63
Part No. 920813 Rev F June 2011
6.13 UHC Discharge Module
Models: 3/G723XD
3/G223XD
16
1
6
15 14
5
13
11
8
12 2
3
9 7
4
64
June 2011 Part No. 920813 Rev F
6.14 UHC Meter & Filter Assembly
Models: 3/G723XD
3/G223XD
16 15
17
Additional Hydraulic Components for the UHC
11 models are shown on pages 53 and 57.
14 4
5
13 10
9
12
6 7
2
24
3
18
TWIN (2 PRODUCTS),
AND SINGLE
Item
No. Part No. Description
1 890250-001 Casting, Dual Filter
2 889559-002 O-Ring, Meter Inlet
3 000-916851- Screw , 1/4-20x7/8" ZP
4 890461-001 Meter, LC M5
19 5 892533-001 Bracket, Pulser LC
22 23 6 001-300817- Pulser, Wayne Optical
7 001-921031-KIT Photocoupler Kit for Pulser (not show n)
8 889854-001 Screw , Pulser To LC Bracket
9 890460-001 Coupler, Pulser To LC
10 002-907694- Pin, 3/32dia X 5/8, T/5 Groove
11 890452-001 Bracket, LC Meter
12 000-507054- Screw , 5/16-18x1"HHC
13 000-904314- Washer, 5/16 Flat
14 000-511781- Washer, Flat 3/8", Zp
15 000-902017- Washer, 5/16 Split Lock
21
3 16 000-509584- Nut, 5/16
17 000-918513- Screw , 1/4" X 5/8" Slftap
18 890255-001 Filter, 800-30 Spin-On
19 890466-017- Pipe, 2"NPTx 17" (Single, Tw 2 Inlet)
20 890466-012-500 Pipe Nipple, 2"NPT X 12-1/2" (Tw 1 Inlet)
21 004-127422- U-Bolt, 2" Pipe
TWIN, 20 22 890253-001 Manifold, TW1 UHC
1 PRODUCT 23 000-123466- O-Ring, UHC Manifold Outlets
24 892530-001 Pulser Security Cover Kit
65
Part No. 920813 Rev F June 2011
6.15 UHC Satellite Combo Components
Models: 3/G7238D/LM
3/G2238D/LM Additional Hydraulic Components for the UHC
models are shown on pages 53 and 55.
5
4 15 16
12
17
10 3
18
9 13 14
11
1 Item
No. Part No. Description
890842-001 Sol Valve, ASCO 1-1/2"NPT, 24 VDC *
1
888929-001 Sol Valve, Parker 1-1/2"NPT, 120 VAC **
890843-001 Conduit, Satellite Combo, ASCO 24 VDC valve *
2
892529-001 Conduit, Satellite Combo, Parker 120 VAC valve **
3 001-218941- Conduit Union
4 001-124856- Conduit Elbow , 1/2"X90º
5 001-305582- Satellite ISB
6 016-127756-750 Pipe Nipple, 1-1/2NPT X 16-3/4", Galv
7 001-305837- U-Bolt, 1-1/2" Pipe
8 000-509584- Nut, 5/16-18 Hex (For U-Bolt)
9 006-127756-500 Pipe Nipple, 1-1/2NPT X 6-1/2", Galv
6 10 000-508894- Pipe Elbow , 1-1/2NPT, F/F
11 890458-001 Hex Bushing, 1-1/2 X 1-1/4
12 890462-016- Pipe Nipple, 1-1/4NPT X 16"
13 890628-001 Bracket, Discharge
14 000-918513- Screw , 1/4" X 5/8"
15 003-127422- U-Bolt, 1-1/4" Pipe
16 890638-001 Rubber Grommet, 1-1/4" Pipe
17 890459-001 Pipe Elbow , 1-1/4NPT F/F
18 890258-001 Hex Bushing, 1-1/4NPT X 1NPT
7
8 * 24 VDC valves have 2 w ires (red, red)
** 120 VAC valves have 3 w ires (yellow , black, red)
66
June 2011 Part No. 920813 Rev F
7. Hydraulic Components
7.1 Remote Dispenser iMeter
15
Note: Plug (15) is used only 14
13
on 21 populated I-Meter.
5
1
14
18
2
6
19
7
3
4
10
11
12
67
Part No. 920813 Rev F June 2011
Item
No. Part No. Description Qty
001-048036- iMeter Assy, Single-Sided, Std. Seals
1
008-048036- iMeter Assy, Single-Sided, Agg. Seals
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
1
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
1
001-048015- iMeter Assy, Dual, Std. Seals
1
009-048015- iMeter Assy, Dual, Agg. Seals
008-048015- iMeter Assy, Dual, ATC, Std. Seals
1
010-048015- iMeter Assy, Dual, ATC, Agg. Seals
2 003-921087- Pulser, WIP iGEM 1
3 002-047855- Casting, Filter Strainer 1
4 002-509655- Plug, 1" NPT Socket Head 1
888614-001 O-Ring, 1.929 ID Meter Top, Std. Seal
5 2
888615-005 O-Ring, 1.929 ID Meter Top, Agg. Seal
000-120406- O-Ring, Meter End Cap, Std. Seal
6 4
005-120406- O-Ring, Meter End Cap, Agg. Seal
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
7 1
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
8 2
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
9 001-300967- Strainer Element 1
001-305647- Gasket, Filter Adapter, Std. Seal
10 1
005-305647- Gasket, Filter Adapter, Agg. Seal
11 000-126042- Nipple 1
12 002-305646- Filter Adapter (For 400 Series) 1
13 001-300954- Check Valve Assy (2 on Dual iMeter, 1 on 1/2-Populated iMeter) 1 or 2
14 888613-001 O-Ring, 1.268 ID x .118 2
15 002-201998- Check Valve Plug (0 on Dual iMeter, 1 on 1/2 Populated iMeter) 0 or 1
16 888841-001 Brass Fitting Well, ATC Option (Not Show n) 0 or 1
17 889565-002 Thermistor Probe, ATC Option (Not Show n) 0 or 1
888615-001 O-Ring, 4.717 ID Dome, Std. Seal
18 1
888615-005 O-Ring, 4.717 ID Dome, Agg. Seal
19 006-038765- Cylinder Cover 4
20 WM034667 Filter Cap, 400 Series (Optional, Provides No Filtration-Not Show n) Opt.
68
June 2011 Part No. 920813 Rev F
7.2 Suction Dispenser iMeter
1
5
7
6
69
Part No. 920813 Rev F June 2011
Item
No. Part No. Description Qty
001-048036- iMeter Assy, Single-Sided, Std. Seals
1
008-048036- iMeter Assy, Single-Sided, Agg. Seals
006-048036- iMeter Assy, Single-Sided, ATC, Std. Seals
1
009-048036- iMeter Assy, Single-Sided, ATC, Agg. Seals
1
001-048015- iMeter Assy, Dual, Std. Seals
1
009-048015- iMeter Assy, Dual, Agg. Seals
008-048015- iMeter Assy, Dual, ATC, Std. Seals
1
010-048015- iMeter Assy, Dual, ATC, Agg. Seals
2 003-921087- Pulser, WIP iGEM 1
006-048018- Compact Pump, 2.5mm Orifice, Select 1
3
001-048018- Compact Pump, Std Orifice, Century 1
888614-001 O-Ring, 1.929 ID Meter Top, Std. Seal
4 2
888615-005 O-Ring, 1.929 ID Meter Top, Agg. Seal
000-120406- O-Ring, Meter End Cap, Std. Seal
5 4
005-120406- O-Ring, Meter End Cap, Agg. Seal
888616-001 O-Ring, 1.386 ID Filter Body Outlet, Std. Seal
6 1
888616-005 O-Ring, 1.386 ID Filter Body Outlet, Agg. Seal
888612-001 O-Ring, 4.055 ID Meter Bottom, Std. Seal
7 2
WU001632-0001 O-Ring, 4.055 ID Meter Bottom, Agg. Seal
8 001-300954- Check Valve Assy (2 on Dual iMeter, 1 on 1/2-Populated iMeter) 1 or 2
9 888613-001 O-Ring, 1.268 ID x .118 2
10 002-201998- Check Valve Plug (0 on Dual iMeter, 1 on 1/2-Populated iMeter) 0 or 1
11 888841-001 Brass Fitting Well, ATC Option (Not Show n) 0 or 1
12 889565-002 Thermistor Probe, ATC Option (Not Show n) 0 or 1
888615-001 O-Ring, 4.717 ID Dome, Std. Seal
13 1
888615-005 O-Ring, 4.717 ID Dome, Agg. Seal
14 006-038765- Cylinder Cover 4
70
June 2011 Part No. 920813 Rev F
7.3 Compact Pumping Unit
10
24
23
27
24
25
23 11
26
28
25
Float 8 6
Assembly
7
13
18 12
19
17 20
16
21
22 27
15
14 26
3
4
71
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
006-048018- Compact Pump, 2.5mm Orifice, Select
1
001-048018- Compact Pump, Std Orifice, Century
2 WM001420-0001 Idler
3 004-121971- Head Assembly
4 002-118864- O-Ring, Head Seal
5 011-028695- Rotor And Shaft Assembly
6 000-512353- Pipe Plug
7 002-918623- O-Ring, End Cap Seal
8 003-300302- End Cap
9 002-047856- Pump Cover
10 000-300295- Gasket, Cover
11 WM017958 Float, Low er Assembly
12 000-916231- O-Ring, Low er Float Assembly
13 003-121701- Lip Seal
14 004-118877- Seal Cap, Bypass Valve
15 000-129885- Gasket, Seal Cap
16 002-118875- Cap, Bypass Valve
17 002-905871- O-Ring, Bypass Valve
18 002-118838- Bypass Valve
19 002-118824- Spring, Bypass Valve
20 000-118857- Flat Washer, Bypass Valve
21 000-118860- Adjusting Screw
22 000-118861- Hex Nut
23 001-201951- Tube, Float Guide
24 001-921037- Drive Pin
25 001-921038- Cotter Pin
26 001-301156- Float
27 000-129883- V-Ring
28 000-129881- Orifice, 2.5mm Air Eliminator
72
June 2011 Part No. 920813 Rev F
7.4 Xflo Meter
Right
Side B
3 Left
Side A
5
4
6
Right Check Valve 5
Not Present on
Single-Sided Meters
6
2
7
10
13
Left
Side A
11
12
Parts Used to PLug
Right Side on
Single-Sided Meters
14
15
73
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
WM015802-0010 Xflo Meter and Inlet, E85 Dual-Sided, w / XWIP
1
WM015802-0006 Xflo Meter and Inlet, E85 Single-Sided, w / XWIP
WM015239-0020 Xflo Meter, E85 Dual-Sided, w / XWIP
2
WM015239-0005 Xflo Meter, E85 Single-Sided, w /XWIP
3 WM011521-0002 Dome Cover, Right Side, w / Seal & Cover Plate (Side B)
4 WM011520-0002 Dome Cover, Left Side, w / Seal & Cover Plate (Side A)
5 WU000326-0001 O-Ring, Dome Cover, FKM
6 WM011531-0001 Check Valve
7 WU000371-0001 XWIP Pulser Kit
8 WU000329-0001 O-Ring, Dome, FKM
9 NA at this time O-Ring, Meter to Inlet Dog-Bone, FKM
10 WM011485-0003 Remote Inlet, Nickel-Plated, FKM Seals
11 WU005270-0002 Oulet Plug (Single-Sided Units Only)
12 WU005372-0003 O-Ring, Outlet Plug FKM (Single-Sided Units Only)
13 WU005271-0001 Bracket, Valve Mounting (Single-Sided Units Only)
14 WM023976 Seal, Meter Bottom (Single-Sided Units Only)
15 WM023956 Cover, Bottom Seal (Single-Sided Units Only)
74
June 2011 Part No. 920813 Rev F
7.5 LC M-5 Meter
5 2 Places
2 2 Places
6 2 Places
4 2 Places
7 8 9 per Cover
Note: If here is a problem with the meter during the warranty period, the entire meter assembly (p/n
890461-001) should be replaced by the ASO. After the warranty period, individual meter parts may
be replaced.
1
2
3
5 10
6
7
8
76
June 2011 Part No. 920813 Rev F
8. Vapor Recovery - Healy
18 26 25
23 See NOTE 1
13 12 16 11 10
19
9 See NOTE 1
10 11
20
2 4
2
18 Control Module
NOTE 1:
Assembly shown above is for Remote
Dispensers. For Suction Pumps, parts are the
same except for vapor tubes (Items 8 & 9) and
Potted Conduit/Harness Assy (Item 23). See
Parts list to choose the correct part number.
77
Part No. 920813 Rev F June 2011
Item Twin, One Twin, Two
No. Part No. Description Single Side Sides
1 890316-001 Healy Vacuum Pump 1 1 1
2 890808-001 Street El, 1/2" NPT Galv Iron 2 2 2
3 890809-001-125 Pipe Nipple, 1/2" NPT X 1.13" 2 2 2
4 890810-001 Ball Valve 1 1 1
5 890811-001 Tee, NPT, 1/2" X 1/4" X 1/2" 1 1 1
6 002-118839- Plug, 1/4" 1 1 1
890812-001 Tee, 1/2" NPT X 1/2" Flare X 1/2" Flare 1
7
890833-001 Strt Adapter, 1/2" NPT To Flare 1/2" 1 1
890412-001 Tube Assy, Right (Twin Remote) 1
8
892493-001 Tube Assy, Right (Twin Suction) 1
890413-001 Tube Assy, Left (Single & Twin Remote) 1 1 1
9
892492-001 Tube Assy, Left (Single & Twin Suction) 1 1 1
10 890815-001 Strt Adapter, 1/4" NPT X 1/2" Od 1 1 2
11 890813-003 Pipe Nipple, 1/4" X 3" 1 1 2
12 890816-001 Ell, 1/4" NPT X 1/4" NPT 1 1 2
13 890813-000-875 Pipe Nipple, 1/4" NPT X .875" 1 1 2
14 001-128063-500 Nipple, 1 X 1-1/2" 1 1 2
15 890822-001 VR Adapter, Healy CX6-A 1 1 2
16 890817-001 Grommet, Rubber 9/16" ID 1 1 2
17 890463-001 Bracket, Healy Vacuum Pump 1 1 1
18 890316-002 Healy Wire Harness/MC100 1 1 1
19 890819-001 Jbox, Killark 1 1 1
20 004-128005- Conduit Nipple, 1/2" X 4" 1 1 1
21 002-128005- Conduit Nipple, 1/2" X 2" (Remote Only) 1 1 1
22 000-508995- Elbow F/F 1/2" (Remote Only) 1 1 1
890821-002 Potted Conduit Assy (Remote) 1 1 1
23
892491-001 Potted Conduit Assy (Suction) 1 1 1
24 002-301526- Support-Platform 2 2 2
25 000-126817- Washer 2 2 2
26 005-129498- Locknut, Conduit 2 2 2
27 000-918513- Screw, Self-Tapping 4 4 4
28 000-507295- Bolt, 1/4-20 X 3/4" 6 6 6
29 000-905245- Washer, 1/4" 6 6 6
30 000-513317- Nut, 1/4-20 6 6 6
31 012-128243- Decal, Nozzle Label 1 1 1
32 890830-001 Decal, Healy EVR 1 1 1
33 000-920849- Manual, Healy EVR I/O 1 1 1
78
June 2011 Part No. 920813 Rev F
9. Satellite Dispensers
9.1 Super High Capacity Cabinet
Models: 3/G7007/LR, 3/G7008/L
3/G2007/LR, 3/G2008/L
4 11
13
1 2 3
9
16
5
14
12
8 11
10 17 15
79
Part No. 920813 Rev F June 2011
Color Designation: When specifying part number, replace "-XXX" suffix with the appropriate three character color
designation. Standard silver for a Select is "A17". Standard blue for a Select is “B12”.
Standard grey for a Century is “F81”. Standard black is "J21". For other colors, consult the
factory.
3/G7007D/LR
3/G2007D/LR
3/G7008D/L
3/G2008D/L
Item
No. Part No. Description
1 000-127417- Lock & Key 2 2 2 2
2 000-128993- Button Head Dart 4 4 4 4
3 001-301208- Latch, Door Lock 2 2 2 2
4 001-301514-XXX Top Cover 1 1 1 1
5 001-306206-XXX Side Column, Satellite Lane 1 2 1 2
6 002-305423-XXX Side Column, Satellite Blank 1 1
004-305424-XXX Ad Panel, Flat Door 2 2
7
005-305424-XXX Ad Panel, Diamond Door 2 2
8 001-047941-XXX Base Half 2 2 2 2
001-047938-XXX Door, Flat, Painted 2 2
002-047938- Door, Flat, SS 2 2
9
001-305591-XXX Door, Diamond, Painted 2 2
002-305591- Door, Diamond, SS 2 2
10 001-921115- Well Nut 2 2 2 2
11 001-921117- Screw, M5x8 2 2 2 2
12 882666-014 Nut, M6 12 16 12 16
13 005-129818- Gasket 6 6 6 6
14 002-301526- Support-Platform 2 2 2 2
15 002-306047- Support, Manifold Casting, Side A 1 1 1 1
16 001-306047- Support, Manifold Casting, Side B 1 1
17 000-918513- Screw, Self-Tapping 16 16 16 16
80
June 2011 Part No. 920813 Rev F
9.2 Super High Capacity Hydraulics
Models: 3/G7007/LR, 3/G7008/L
3/G2007/LR, 3/G2008/L
9 7 8
18 7 8
8 7 6 19 7 8
4
2
5 20 21 24
10
8
27
11
13
11
14 23
22 12 4
26
16 25
15
17
5 20 21 24
81
Part No. 920813 Rev F June 2011
3/G2007D/LR
3/G7007D/LR
3/G2008D/L
3/G7008D/L
Item
No. Part No. Description
1 005-306362- Nozzle Boot Assy (See "Nozzle Boot Assembly" For Complete Breakdow n) 1 2
2 001-301511- Manifold Casting, Outlet 1 2
3 001-301498- Outlet Casting, SHC 1 2
4 000-108380- Gasket 1 2
5 001-921269- Screw , M8x35mm 6 12
6 001-306208- Tube, Discharge 10 0 1
7 005-921130- O-Ring, Double Bump Tube, Agg. Seals 4 8
8 890543-001 Kit, .125 Lockpin 4 8
9 001-306207- Tube, Discharge 9 0 1
10 001-305572- Support, J Box 1 1
11 001-306209- Conduit, Valve 9 2 2
12 002-305573- J Box 1 1
13 001-306210- Conduit, Valve 10 0 1
14 004-301923- Proportional Valve 2 4
15 002-301511- Manifold Casting, Inlet 1 2
16 001-921053- Screw , M6x1x16mm 4 8
17 001-305628- Flange, Inlet 1 2
18 002-306208- Tube, Discharge 12 1 1
19 002-306207- Tube, Discharge 11 1 1
20 001-921342- Washer, Flat M8 6 12
21 001-921341- Washer, Spring M8 6 12
22 001-921219- Screw , M6x12mm 2 2
23 005-905817- O-Ring, Solenoid Valve, Agg. Seals 2 4
24 001-921340- Hex Nut, M8 6 12
25 001-305837- U-Bolt 1 2
26 889771-001 Conduit, Valve 11 1 2
27 001-305582- ISB, Satellite 1 2
82
June 2011 Part No. 920813 Rev F
9.3 Ultra High Capacity Cabinet & Hydraulics
Models: 3/G7037/LR, 3/G7038/L, 3/G7039/LR
3/G2037/LR, 3/G2038/L, 3/G2039/LR
3 4 13
1
SEE UHC HOUSING FOR PARTS LIST
36
21
29
22
34
POSITION "A" 28
23
37
24 20
25
30 31 33 35
26 32
7
27
8
39 10 11 12
38
17
18
16
POSITION "B"
17
19 20
2
9
15
14
83
Part No. 920813 Rev F June 2011
Color Designation: When specifying part number, replace "-XXX" suffix with the appropriate three character
color designation. Standard silver for a Select is "A17." Standard blue for a Select is “B12.” Standard grey for a
Century is “F81.” Standard black is "J21." For other colors, consult the factory.
3/G7037/LR
3/G7039/LR
3/G2037/LR
3/G2039/LR
3/G7038/L
3/G2038/L
Item
No. Part No. Description
001-301514-XXX Top Cover 1 1 1 1 1 1
1
001-301514-0SS Top Cover, SS 1 1 1 1 1 1
890465-001-XXX Side Column, Blank (No Boot) 1 1
890465-002-XXX Side Column, Right Side (Nozzle Boot In Position A) 2 1 2 1
2 890465-003-XXX Side Column, Left Side (Nozzle Boot In Position B) 1 1
890465-001-0SS Side Column, Blank SS (No Boot) 2 1 2 1
890465-002-0SS Side Column, Right Side SS (Nozzle Boot In Position A)
004-305424-XXX Ad Panel Retainer For Flat Door 1 1 1
3 005-305424-XXX Ad Panel, Retainer For Diamond Door 1 1 1
004-305424-0SS Ad Panel Retainer, SS For Flat Door 1 1 1
SEE "Housing, Exterior Trim, & Hose Product ID Decal, Wide (1 Decal Per Panel) 1 2 1 2
4
Handling" SECTION FOR DECAL Product ID Decal, Short (2 Decals Per Panel) 2 2
001-047941-XXX Base Half 2 2 2 2 2 2
5
001-047941-0SS Base Half, SS 2 2 2 2 2 2
001-047938-XXX Flat Door (Painted) 2 2 2
002-047938- Flat Door (Stainless Steel) 2 2 2
6
001-305591-XXX Diamond Door (Painted) 2 2 2
002-305591- Diamond Door (Stainless Steel) 2 2 2
7 890450-001 Platform 1 1 1 1 1 1
8 890451-001 Platform Rail 2 2 2 2 2 2
9 890453-001 Brace, UHC Inlet Pipes 1 1 1 1 1 1
10 000-127417- Lock & Key 2 2 2 2 2 2
11 001-301208- Latch, Door 2 2 2 2 2 2
12 000-128993- Button Head Dart (1 On Door, 1 On Latch) 4 4 4 4 4 4
13 882666-014 Nut, M6 Keps 8 8 8 8 8 8
14 001-921115- Well Nut, M5 (Low er Door Hinge) 2 2 2 2 2 2
15 001-921117- Screw , M6x12mm (Low er Door Hinge) 2 2 2 2 2 2
16 005-129818- Gasket (Door Cushion) 6 6 6 6 6 6
17 013-127756-750 Pipe Nipple, 1-1/2"NPTx13.75" Galv 2 4 4 2 4 4
890842-001 Solenoid Valve, 1-1/2" NPT, 24 VDC, ASCO * 1 2 2 1 2 2
18
888929-001 Solenoid Valve, 1-1/2" NPT, 115 VAC, Parker ** 1 2 2 1 2 2
19 001-305837- U-Bolt, 1-1/2" Pipe 1 2 2 1 2 2
20 000-509584- Nut, 5/16-18 Hex (For U-Bolt) 2 4 4 2 4 4
21 000-508894- Pipe Elbow , 1-1/2"NPT, F/F 1 2 2 1 2 2
22 890458-001 Hex Bushing, 1-1/2"X1-1/4" 1 2 2 1 2 2
23 890462-006-500 Pipe Nipple, 1-1/4NPTx6.5" 1 2 2 1 2 2
24 003-127422- U-Bolt, 1-1/4" Pipe 1 2 2 1 2 2
25 890638-001 Rubber Grommet, 1-1/4" Pipe 1 2 2 1 2 2
26 890459-001 Pipe Elbow , 1-1/4NPT, F/F 1 2 2 1 2 2
27 890258-001 Hex Bushing, 1-1/4NPTx1NPT 1 2 2 1 2 2
28 890454-001 Bracket, Jbox, UHC 1 1 1 1 1 1
29 001-921219- Screw , Jbox Mtg 2 2 2 2 2 2
30 003-306177- Jbox, UHC 1 1 1 1 1 1
31 001-306180- Jbox Cover 1 1 1 1 1 1
32 001-921053 Screw (Jbox Cover) 8 8 8 8 8 8
33 000-509655- Plug, 1NPT (Bottom Of Jbox) 2 2 2 2 2 2
34 000-508919- Plug, 1/2NPT, Hex Socket 5 3 3 5 3 3
35 001-921551- Screw , M6x8mm Ground Green 1 1 1 1 1 1
36 001-305582- ISB, Satellite 1 2 2 1 2 2
37 001-218941- Expansion Conduit Union 1 2 2 1 2 2
890636-001 Conduit, Valve ASCO, 24 VDC, UHC Sat, Side 1 * 1 1 1 1 1 1
38
892522-001 Conduit, Valve Parker, 120 VAC, UHC Sat, Side 1 ** 1 1 1 1 1 1
890637-001 Conduit, Valve ASCO, 24 VDC, UHC Sat, Side 2 * 1 1 1 1
39
892523-001 Conduit, Valve Parker, 120 VAC, UHC Sat, Side 2 ** 1 1 1 1
24
25
20
34
4
17
16
11
19 18 12
21 15
2 14
22
1 31 30 31
9 6
32
29
5 33
10
7
8
26
23
28
85
Part No. 920813 Rev F June 2011
Item
No. Part No. Description
1 WU005588-0001 CPU Board, Secure iX, iX Fleet
2 WU000948 QVGA Display Module, 5.7", FSTN, LED BL
3 WU004221-0001 PCB Assy, RFID Controller
4 890565-001 PCB Assy, HF Antenna
5 891256-911 Keypad Assy
6 WU003908-0001 Mag Card Reader
7 WU000472-0001 Keypad, Left Softkey
8 WU000473-0001 Keypad, Right Softkey
9 WU004539-0001 SD Card, 1MB
10 002-301823- Ground Strap
11 881141-001 Lock & key
12 W2892100-001 Door Latch
13 WU004234-0001 Hinge, iXFleet Door Panel
14 W2892077-001 Door Positioner, iX Fleet, Door Half
15 000-128993- Button Head Dart
16 002-202021- Screw , Tamper-proof
17 001-301675- Nylon Retainer for Tamper-Proof Screw
18 W2892257-001 Glass, iX Fleet Antenna Opening
19 W2892261-001 Gasket, iX Fleet Antenna
20 W2892090-001 Mounting Bracket, iX FLeet Keypad and Reader
21 889561-001 Mounting Bracket, QVGA & iX Board
22 882505-002 Nylon Standoffs
23 889559-009 O-Ring, #10
24 889884-001 Glass, IR Film for QVGA
25 WU000210-0001 Gasket, QVGA IR Glass
26 W2893409-001-001 RFID Decal
27 W2892092-001-J21 Door Panel, iX Fleet
28 W2892089-001-J21 Bezel, Plastic, iX Fleet
29 887813-001-A17 Panel, Mag Reader & Keypad, Silver
30 888341-005 Gasket, Mag Reader & Keypad Panel
31 WU000637-0001 Gasket, Mag Reader
32 WU002999-0001 Non-Mag Rdr blankoff plate, black
33 887814-002 Gasket, TRSM Keypad
34 WU004473-0001 Standoff, Nylon Self-Adhesive
86
June 2011 Part No. 920813 Rev F
10.2 iX Fleet Cabinet
7 2 8 7
9
7 1 4 5 6 3 Ethernet
Conduit 10
Fittings
11
Item
No. Part No. Description
1 W2892075-001-J21 Bezel Frame, iX Fleet
2 W2892075-002-J21 Bezel Frame, iX Fleet Backside (Blank)
3 WU005067-0002 Gasket, Automotive style, 67"
4 W2892085-001 Door Positioner, Frame Half
5 W2892099-001 Door Keeper, iX Fleet
6 000-918391-003 "U" Type Nut
7 000-129818-001 Gasket, PSA, 1/4" Dia. Half Round (UOM is in feet)
8 WU004920-0002 Tubing, Heat Shrink, 1.5"x13"
9 000-201624- Fitting, 3/4" (for potting Cat5 field cable)
10 003-126817- Washer, Flat, for Above & Below Vapor Barrier (2 Req'd)
11 000-129710- Coupling, 3/4" (for mating w ith field supplied conduit)
12 001-202022- Key, Torx for Tamperproof Screw (Not Show n)
87
Part No. 920813 Rev F June 2011
10.3 iX Fleet Electronics Bracket
1
2 3
4 5
Item
No. Part No. Description
1 W2892256-001 Mounting Bracket, iX Fleet Electronics
2 888785-001 Thermostat
3 891410-001 PCB Assy, Ethernet Sw itch, 5 Port
4 887223-001 PCB Assy, 24 VDC Pow er Distribution
5 891039-001 Heater/Fan Assy
88
June 2011 Part No. 920813 Rev F
89
10.4
PPM Board
iGEM
24 VDC
AC Dist/Relay J1 Pwr
Supply
10 Buzzer CAN
J21 J13
BLK
BLK
WHT
RFID Brd J13 21 RFID Brd J13 21
N LF LH J1 J5 J4
J6
Heater Assy
Annunciator J5 P4 4 Antenna Annunciator J5 P4 4 Antenna
DC Power Dist
Red Red
P5 P5
Gnd Strap
Gnd Strap
14 14
PWR 23 23
8
Ethernet
Switch
Gnd Strap
Gnd Strap
11
June 2011
Item
No. Part No. Description
1 WU005588-0001 CPU Board, Secure iX, iX Fleet
2 WU000948 QVGA Display Module, 5.7", FSTN, LED BL
3 WU004221-0001 PCB Assy, RFID Controller
4 890565-001 PCB Assy, HF Antenna
5 891256-911 Keypad Assy
6 WU003908-0001 Mag Card Reader
7 887223-001 PCB Assy, 24 VDC Pow er Distribution
8 891410-001 PCB Assy, Ethernet Sw itch, 5 Port
9 891039-001 Heater/Fan Assy
10 887334-002 Pow er Supply, 24VDC
11 002-301823- Ground Strap
12 WU003726-001 Cable, PPM Pow er
13 WU001565-0001 Cable, Y Pow er Distribution
14 WU004076-0001 Cable, Pow er iX Board and Display
15 889960-002 Cable, CAT5 48"
16 887621-001 Cable, Keypad to iX
17 WU000472-0001 Keypad, Left Softkey
18 WU000473-0001 Keypad, Right Softkey
19 892141-001 Cable, iX to Softkey
20 WU004539-0001 SD Card, 1MB
21 WU005377-0001 Cable, RFID Controller to iX
22 890766-001 Cable, CAN Bus Comm
23 888798-002 Cable, QVGA to iX
24 850350-002 Cable, Mag Reader to iX
25 887338-004 Cable, DC Pow er
26 WU004075-0002 Cable, PPM Pow er
27 887336-004 Cable, iGEM Pow er
28 001-301823- Ground Strap
90
June 2011 Part No. 920813 Rev F
91
Dresser Wayne 3814 Jarrett Way, Austin, TX 78728 (512) 388-8311
Part
PartNo.
No.920813
920813Rev
RevF F ©2011 Wayne June 2011
June 2011