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Apf188088 en
Apf188088 en
APF188088
Instruction book
Atlas Copco
ZE 4 VSD
APF188088
Instruction book
Original instructions
Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2013 - 12
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
2 General description......................................................................................................10
2.1 INTRODUCTION.................................................................................................................................10
3.13 COUNTERS......................................................................................................................................53
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4 Installation.....................................................................................................................82
4.7 PICTOGRAPHS...............................................................................................................................102
5 Operating instructions...............................................................................................104
5.3 STARTING.....................................................................................................................................110
5.6 STOPPING.....................................................................................................................................113
6 Maintenance................................................................................................................114
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7 Servicing procedures.................................................................................................117
8 Problem solving..........................................................................................................119
9 Technical data.............................................................................................................121
9.1 READINGS.....................................................................................................................................121
11 Documentation............................................................................................................125
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1 Safety precautions
Explanation
Warning
Important note
General precautions
1. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel. The personnel should apply safe working practices by use of personal protection
equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of breathing quality,
the compressed air must be adequately purified according to the applicable legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the compressor,
press the emergency stop button, switch off the voltage and depressurize the compressor. In addition, the
power isolating switch must be opened and locked.
On units powered by a frequency converter, wait 10 minutes before starting any electrical repair.
If the machine is equipped with an automatic restart after voltage failure function and if this
function is active, be aware that the machine will restart automatically when the power is
restored if it was running when the power was interrupted!
6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.
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16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be accidentally touched
by personnel in normal operation must be guarded or insulated. Other high temperature piping must be
clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be protected by
a safety device with set pressure according to the maximum cooling water inlet pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the dryer, safety
valves must be installed in the vessels of the dryer.
Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the application
which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the application
which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
All responsibility for any damage or injury resulting from neglecting these
precautions, or non-observance of the normal caution and care required for
installation, operation, maintenance and repair, even if not expressly stated, will
be disclaimed by the manufacturer.
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12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapour when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that
they function correctly. If the coupling guard of the compressor drive shaft was removed, check that it has
been reinstalled.
17. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from entering
them, e.g. when steam-cleaning.
18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork
and in the air inlet and outlet systems of the compressor, is in good condition. If damaged, replace it by
genuine material from the manufacturer to prevent the sound pressure level from increasing.
19. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are not
included herein.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your machine.
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2 General description
2.1 Introduction
General views
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Ref. Name
AF Air filter
AO Air outlet
Ca Aftercooler
Co Oil cooler
E Compressor element
E1 Electronic regulator
FN Fan
M1 Compressor motor
M2 Fan motor, aftercooler
SV Safety valve
TV Full-load/no-load regulator
1 Electric cabinet
2 VSD cabinet
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Ref. Name
3 Vibration dampers
ZE/ZA VSD are low pressure, single-stage, electric motor driven screw compressors which deliver oil-free,
pulsation-free air. By continuously matching the speed of the drive motor to the air net pressure, the
compressors optimize energy consumption and reduce the operating pressure band.
ZE compressors are air-cooled.
The compressors include mainly:
• Air filter
• Compressor element
• Drive motor
• Drive coupling
• Gear casing
• Elektronikon® control system
• Safety valves
• Oil cooler
Aftercooler
The compressor can be provided with an aftercooler.
Connections
ANSI flanges
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Flow diagram
Text on figures:
Reference Description
(1) 1 fan for ZE3(VSD) - 2 fans for ZE4(VSD)
(2) SI 94 only for VSD units
(3) 1 for ZE3(VSD) - 2 for ZE4(VSD)
(4) Extra for ZE3-4
(5) Only on pressure variants 1 up to 2.75 bar
Component list
Reference Component
005 Frame
007 Panels and doors
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Reference Component
008 Silencing foam
012 Hydrolic hoses
100 Air inlet filter, process air
102 Expansion joint
103 Inlet throttle valve (with throttle)
104 Oil-free air compressor stage
105 Silencer
106 Floating pipe
107 Safety valve
108 Flexible connection
109 Check valve
110 Compensator
111 Water separator
115 Precooler
116 Aftercooler
119 Compensator
120a Diaphragm (with throttle)
120b Solenoid valve
124 Drain receiver with valve
129 Blow-off silencer
130 Oil sump
131 Oil pump
132 Oil cooler
133 Oil filter
134 Valve
135 Bypass valve
150 Drive motor
151 Coupling
153 Fan and motor
154 Fan and motor
160 Electrical cubicle
169 Gear box breather with filter
Sensor list
Reference Component
PT29 Compressor outlet pressure
PDT02 Pressure difference, air filter
PT49 Oil pressure
TT29 Compressor outlet temperature
TT11 Compressor element outlet temperature
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Reference Component
TT44 Oil temperature
TT10 Ambient warning
Air flow
Air drawn through filter (100) is compressed in compressor element (104) and discharged through check valve
(109) towards the air net.
An aftercooler is available as an option.
Oil system
Oil is circulated by pump (131) from the sump of the gear casing through cooler (132), the cooling jacket of
compressor element (104) and filter (133) towards the bearings and timing gears.
Cooling system
If an aftercooler (Ca) is provided, the cooler is cooled by fans (FN3 and FN4). The oil cooler is cooled by a
fan (FN2).
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Electrical cabinets
VSD cabinet
A1 EMC filter
A11 Frequency converter, drive motors
A21 Frequency converter, aftercooler fan motors
F1/2 Fuses
F3/5 Circuit breakers, control circuit
F7/8 Circuit breaker
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F35/36/37 Fuses
K21 Contactor
M7 Fan motor, cubicle
Q26 Circuit breaker, fan motor M3
Q27 Circuit breaker, fan motor M4
T1/2 Transformers
1X1 Terminal strip
1X5 Terminal strip
1X7 Terminal strip
Description
The system includes mainly:
• Elektronikon® control system including an electronic regulator
• VSD cabinet including the variable speed drive units
• Electric cabinet
• Drive motor
• Pressure and temperature sensors
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Functions
In general, the Elektronikon regulator has following functions:
• Controlling the motor speed (Variable Speed Drive) - reducing the power consumption
• On compressors with aftercooler, programming the approach temperature or outlet temperature
• On compressors with aftercooler, controlling the speed of the aftercooler fan motors
• Protecting the compressor
• Monitoring components - service warning
• Automatic restart after voltage failure
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When the net pressure drops below the pressure setpoint within this period of X seconds, the load/no-load
valve will fully open and the motor speed will increase to match the air delivery to the air consumption.
Ref. Description
(1) Pressure
(2) Direct stop offset
(3) Setpoint
(4) Motor speed
(5) Minimum
(6) Time
(7) LOAD
(8) UNLOAD
(9) STOP
(10) Indirect stop
Direct stopping
In case the net pressure should rise to a value equal to the sum of the programmed pressure setpoint and the
programmed direct stop offset, the compressor will be unloaded and stopped.
The regulator will restart the compressor when the net pressure drops below the pressure setpoint and the
factory programmed minimum stop time has elapsed.
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Shut-down warning
If the regulator detects a temperature or pressure just below the programmed shut-down level, this will be
indicated on the control panel to warn the operator before the shut-down level is reached.
The message disappears as soon as the warning condition disappears.
Elektronikon regulator
Control panel
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Warning
Stop the compressor and switch off the supply before connecting external equipment.
Check the Safety precautions.
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Status icons
Network control
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Emergency stop
Warning
Menu icons
Icon Description
Converter(s)
Service
Week timer
Info
Test
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Icon Description
Counters
Regulation setpoints
Inputs
Outputs
ESi
Settings
Input icons
Icon Description
Pressure
Temperature
Digital input
Special protection
System icons
Icon Description
Compressor element (LP, HP, ...)
Dryer
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Drain(s) (icon only visible when Electronically Regulated Drain (ERD) is installed on
compressor unit)
Filter(s)
Frequency converter
Motor
Cooler
Energy Recovery
Network settings/problem
General alarm
Oil circuit
Regulation
General settings
Navigation arrows
Icon Description
Up
Down
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Control panel
Control panel
Function
The main screen shows the status of the compressor operation and is the gateway to all functions implemented
in the controller.
The main screen is shown automatically when the voltage is switched on and a key is pushed. The display
switches to sleep mode when no keys are pushed for several minutes.
Five different main screens can be chosen:
1. Two value lines
2. Four value lines
3. Chart (High resolution)
4. Chart (Medium resolution)
5. Chart (Low resolution)
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Text on figures
• Section A displays information regarding the compressor operation (e.g. outlet pressure (1), temperature
at compressor outlet (2)). On variable speed drive compressors, the load degree (air flow) is also given as
% of the maximum flow / compressor stage speed.
• Section B displays Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen and cannot be selected by the cursor (e.g. Compressor
stopped or running)
• Shortcut icons
These icons are always shown in the main screen. If the icon is selected and the Enter key is pushed,
the screen will jump to the corresponding menu (e.g. if the icon for Motor stopped or Running Loaded
is selected, the screen will jump directly to the regulation menu after pressing the enter key).
• Control mode icons
These icons are always shown in the main screen. If the icon is selected and the Enter key is pushed,
the screen jumps to the control mode menu. Following control modes are available:
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Local control
Remote control
Network control
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic
restart after voltage failure, etc.)
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...)
To show more information about displayed icons, select the icon using the scroll keys and push the Enter
key.
• Section C is called the Status bar
This bar shows the text that corresponds to the selected icon.
• Section D shows the Action buttons. These buttons are used:
• to call-up or program settings
• to reset a shutdown, service message or emergency stop
• to have access to all data collected by the controller
The function of the buttons depends on the displayed menu. The most common functions are:
Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
To enable an action button, highlight this button by using the Scroll keys and push the Enter key.
To go back to the previous menu, push the Escape key.
Chart views
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When the Chart (High Resolution) display is selected, a chart with an X-axis covering 4 minutes is displayed.
The value displayed on the Y-axis depends on the selection made in the input screen. Each chart dot represents
1 second.
When the Chart (Medium Resolution) display is selected, a chart with an X-axis covering 4 hours is displayed.
The value displayed on the Y-axis depends on the selection made in the input screen. Each chart dot represents
a 1 minute average value.
When the Chart (Low Resolution) display is selected, a chart with an X-axis covering 10 days is displayed.
The value displayed on the Y-axis depends on the selection made in the input screen. Each chart dot represents
a 1 hour average value.
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Control panel
Control panel
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
• To go to the Menu screen, highlight the Menu button (4), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:
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• The screen shows a number of icons. Each icon indicates a menu item. The status bar shows the name of
the menu that corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Enter key to activate the menu or press the Escape key to return to the Main screen.
Control panel
Menu icon
Function
To call-up:
• the speed of the main motor
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Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the action button Menu and press the enter key (2). Following screen appears:
• Using the scroll keys (1), move the cursor to the converter icon (see above, section Menu icon)
• Press the enter key (2). Following screen appears:
• A red selection bar is covering the item Main Motor (2). Press the enter key. A screen showing the speed
of the compressor motor appears.
To see the speed of the fan, use the scroll key to select Fan (3) and press the Enter button (1). The fan
speed is shown on the screen.
To return to the menu screen, press the Escape button (2).
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Control panel
Function
If the controller should indicate another time interval for the service plans than the one
stated in the instruction book, see section Preventive maintenance; the most strict should
be carried out. The compressor owner is responsible to carry out maintenance at the given
time intervals of the spare parts
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action key and push the Enter key. Following screen appears:
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• Use the Scroll keys to move the cursor to the Service icon.
• Push the Enter key and following screen appears:
Text on figure
(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History
• Scroll through the items and select the desired item. Push the Enter key to display the details as explained
below.
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Overview
Text on figure
(1) Overview
(2) Running Hours
(3) Real Time Hours
(4) Reset
Running hours are the clocked times during which the compressor stage motor has been running. Real Time
Hours are programmable timers which keep counting even when the compressor isn't running. E.g. when a
customer would like to change a part yearly or every 4000 running hours, service level A can be put on Running
Hours 4000 hours and Real Time Hours 8800 (8760 hours = 1 year). A service warning will be displayed
after one year or sooner (after 4000 running hours ) if the compressor has been running a lot.
The figures at the left of the progress bars are the programmed service interval Running or Real Time Hours.
Those at the right count down and show the number of hours that need to be covered to reach the next service
intervention.
Colored letters indicate the next upcoming service level.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level represents a number
of service actions to be carried out at the time intervals programmed in the Elektronikon controller.
When a service plan interval is reached, a message will be displayed.
After carrying out the service actions related to the indicated levels, the timers must be reset manually.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
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Text on figure
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Modify the value as required using the ↑ or ↓ scroll key and push the Enter key to confirm.
Note: Running hours and real time hours can be modified in steps of 100 hours.
Next Service
Text on figure
In the example above, the I Service level is programmed at 2000 running hours, of which 0 hours have passed.
History
The History screen shows a list of all service actions carried out in the past, sorted by date. The date at the
top is the most recent service action. To see the details of a completed service action (e.g. Service level,
Running hours or Real time hours), use the Scroll keys to select the desired action and push the Enter key.
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Control panel
Function
• To display and reset the protections.
Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the compressor.
Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the Menu action button and press the enter key (2). Following screen appears:
• Using the scroll keys (1), move the cursor to the protections icon.
• Press the enter key (2). Following screen appears:
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Text on figure:
(1) General
(2) Compressor outlet
(3) Level high
(4) Shutdown warning
(5) Shutdown
(6) Reset
(7) Modify
The screen shows that the actual reading for the compressor outlet is 2.53 bar. The screen shows also
the settings for the shutdown warning (3.60 bar) and shutdown (3.70 bar).
On the bottom of the screen are two buttons:
• Reset: to reset the alarm after remedying the problem.
• Modify: to change the alarm settings
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• Elements:
• Element outlet temperature
• Fan
• Overload fan motor status
• Converter(s)
• Main motor converter alarm
• Fan motor converter alarm
• Filters
• DP air filter
• Oil circuit
• Oil pressure
• Oil temperature
Depending on the installed optional equipment a number of extra icons and/or extra
relevant underlying menus are displayed.
Control panel
Function
• To program time-based start/stop commands for the compressor
• To program time-based net pressure band change commands
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The timer function allows 4 different Week Action Schemes. These can be combined into a sequence of 10
weeks in a Week Cycle.
Important notice:
The Elektronikon controller allows a number of successive commands. Be aware that 2
successive commands need at least 1 minute time lapse to ensure flawless operation. For
example Start Compressor: 5:00 AM, Pressure Setpoint change: 5:01 AM.
Procedure
Starting from the Main screen (see Main screen section),
• Move the cursor to the Menu action button and push the Enter key. Use the Scroll buttons to select the
Timer icon.
The selected item is highlighted in grey. Select the desired item and push the Enter key on the controller
to modify.
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• When entering a Week Action Scheme, the corresponding week is displayed. The selected day is
highlighted in grey and the desired action can be set by pushing Enter.
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• A new window opens. The Modify action button is selected. Push the Enter key on the controller twice
to create the first action.
(1) Monday
(2) Modify
• A new window appears. Select an action from the displayed list by using the Scroll keys on the controller.
Push the Enter key to insert e.g. a first startup time.
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Modify
• A new window opens. The startup action is now visible on Monday of Week Action Scheme 1/4.
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(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the startup time, use the Scroll keys on the controller and push the Enter key to confirm.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A window appears. Use the ↑ or ↓ scroll keys to modify the hour values. Use the ← or → Scroll keys to
select the minutes and modify the values using the ↑ or ↓ scroll keys.
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(1) Monday
(2) Time
(3) Save
(4) Modify
• Push the Escape key on the controller. The Modify action button is selected. Use the Scroll keys to select
the action Save.
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new window appears. Use the Scroll keys on the controller to select the correct actions. Press the Enter
key to confirm.
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(1) Monday
(2) Are you sure?
(3) No
(4) Yes
(5) Save
(6) Modify
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(9) Sunday
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• A new window appears. Select Week 1 and push the Enter key to enable the Week Timer.
• Press the Escape key to leave the pop up window. The status shows that week 1 is active.
• In certain cases it might be necessary to keep the compressor running instead of allowing the Week Timer
to stop it. To enable this condition Remaining Running Time was developed. After scrolling to Remaining
Running Time, its setting can be modified by pushing Enter and adjusting the value between 5 and 240
minutes in steps of 5 minutes.
• After pushing the Enter key, the Remaining Running Time is confirmed and displayed. This timer is prior
to all Week Timer actions.
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Control panel
Function
To show the Atlas Copco internet address.
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and push the Enter key. Following screen appears:
• Scroll the cursor to the Info icon (see above, section Menu icon).
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• Push the Enter key. The Atlas Copco internet address appears on the screen. At the bottom of the screen,
the More button is displayed. Push the button to display following additional info:
• MAC address
• Expansion modules
• Boot software
• Operating system
• Application software
• Licence ESi
Control panel
Function
• To perform a safety valve test and to run the motor regreasing program. Both actions can only be performed
by authorized personnel and are protected by a security code.
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3.13 Counters
Control panel
Function
To display:
• The running hours
• The loaded hours (air delivery)
• The number of motor starts
• The number of load cycles
• The number of hours that the controller has been powered (module hours)
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and press the Enter key. Following screen appears:
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Text on figure
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon)
• Press the Enter key. Following screen appears:
Text on figure
(1) Counters
(2) Running hours
(3) Motor starts
(4) Load relay
(5) VSD 1-20 % rpm (the percentage of the time during which the motor speed was
between 1 and 20 %)
The screen shows a list of all counters and their current values.
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Control panel
Function
In this menu, two different setpoints can be programmed. This menu is also used to select the active setpoint.
Procedure
Starting from the Main screen (see Main screen),
• The setpoint menu can be called-up in two different ways:
• either highlight the action key Menu using the Scroll keys and press the Enter key. Following screen
appears:
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Text on figure
(1) Menu
(2) Regulation
Text on figure
(1) Regulation
(2) Reduced setpoint
(3) Setpoint 1
(4) Indirect stop level 1
(5) Direct stop level 1
(6) Modify
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• Setpoint 1 is highlighted in red. Use the Scroll keys (3) to highlight the setting to be modified and press
the Enter key (1). Following screen appears:
The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use the ↑
or ↓ key of the Scroll keys to modify the settings as required and press the Enter key to accept.
If necessary, change the other settings as required in the same way as described above.
Control panel
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Function
To display the current values and the status of a number of digital and analogue inputs.
Procedure
Starting from the main screen (see Main screen),
Move the cursor to the Menu action key and push the Enter key. Following screen appears:
Text on figure
(1) Menu
(2) Regulation
• Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
• Push the Enter key and the screen below appears:
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Text on figure
(1) Inputs
(2) Compressor outlet
(3) Dp Air filter
(4) Oil pressure
(5) Compressor outlet
(6) Modify
• The screen displays a list of all inputs with their corresponding icons and readings.
• If an input reaches a warning or shutdown level, the original icon is replaced by the warning or shutdown
icon, respectively.
Text on figure
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(1) Inputs
(2) Main chart signal
(3) Set as main chart signal
(4) Modify
• Push the Enter key; the active input is now set as main chart.
(1) Inputs
(2) Main chart signal
(3) Set as main chart signal
(4) Modify
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• Select the Yes key to confirm or the No key to cancel the modification operation.
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• Select the Yes key to confirm or the No key to cancel the modification.
Control panel
Function
To display information regarding the current status of the digital outputs.
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and push the Enter key. Following screen appears:
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Text on figure
(1) Menu
(2) Regulation
• Move the cursor to the Outputs icon (see above, section Menu icon), using the Scroll keys.
• Push the Enter key.
Depending on the installed optional equipment less or more icons may appear.
• The screen displays the status of following contacts under the general output icon:
• Running
• Fan motor
• Load/Unload
• Automatic operation
• General warning
• General shutdown
• Run enable fan motor
Control panel
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Function
To call up the SPM data.
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and press the Enter key. Following screen appears:
• Using the Scroll keys, move the cursor to the SPM icon (see above, section Menu icon).
• The list of measured SPM data is shown.
• SPM values are only measured when the machine is running in load.
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• For VSD compressors, the SPM values are only displayed when the measurement was done on a stable
speed (not during ramping up or ramping down).
• Before each SPM value a time stamp shows when this value was measured.
Control panel
Function
To display a list of all shutdowns, their causes and the status of counters and in/outputs at the moment of
shutdown.
Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and push the Enter key. Following screen appears:
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• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon).
• A chronological shutdown list is displayed.
• Select the moment of your interest and push Enter.
• The type of event and the status data of counters and in/outputs will be displayed.
Control panel
Function
To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...)
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Procedure
Starting from the Main screen (see Main screen),
• Move the cursor to the Menu action button and push the Enter key. Following screen appears:
• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• Push the Enter key. A screen similar to the one below appears:
Depending on the installed optional equipment less or more icons may appear.
• The screen displays following icons:
Icon Function
Network settings
Regulation settings
General settings
Fan settings
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Icon Function
Access key
User password
Main chart
• Move the cursor to the icon of the function that needs to be modified and push the Enter key.
Text on figure
(1) Network
(2) CAN
(3) Ethernet
• Scroll to the desired network and push the Enter key. A screen similar to the one below appears:
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.
• Push the Enter key once again to modify a parameter. A network parameter can only be modified when
the network is disabled (Off).
Regulation settings
This menu allows to view and modify the regulation settings.
General settings
• Select the General settings icon as described above and push the Enter key (1). Following screen appears:
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Text on figure
(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format
• The screen displays the first 4 items of a list of all settings. Scroll through the list to display all other items.
• Push the Enter key, use the Scroll keys to select the setting to be modified and push the Enter key again.
• A screen appears. Use the ↑ or ↓ key to select the required parameter and push the Enter key to confirm.
Fan settings
• Select the Fan settings icon as described above and push the Enter key (1). Following screen appears:
Text on figure
(1) Fan
(2) Temperature setpoint offset select
(3) Temperature setpoint offset outlet
(4) Temperature setpoint offset approach
(5) Reaction delay
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• The screen shows the first items of a list of all settings. Use the scroll button to see the other items in the
list.
• Push the Enter key (1); a red selection bar is covering the first programmable item (Temperature setpoint
offset outlet).
Use the ↓ key of the Scroll keys to select the setting to be modified and push the Enter key.
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and push the Enter key to
confirm.
Automatic restart
• Select the Automatic restart settings icon as described above and push the Enter key (2). Following screen
appears:
Text on figure
Access key
A number of security levels are set in the controller (e.g. user, service technician, etc.). The Access key menu
item is used to change the security level.
• Scroll to the correct icon using the scroll key and push the Enter key.
• Push the Enter key twice to modify the security level code and push Enter to confirm.
User password
If the password option is enabled, it is impossible for unauthorized personnel to modify any setting.
• Using the Scroll keys, move the cursor to the Password icon.
• Push the Enter key twice to select and activate.
• Pick a 4 digit password using the Scroll keys and push the Enter key to confirm.
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Chart ranges and bands can be modified. This can cause the current value to be out of
range and can thus cause the absence of a visible curve in the graph.
The main chart settings menu allows to adjust the scale and curves on the graph. To modify these settings,
proceed as follows:
• Select the Main chart settings icon as described above and push the Enter button (1). Following screen
appears:
Text on figure
The screen shows the main chart signal, the current chart range and band settings. To modify these settings,
proceed as follows:
Push the Enter key, select chart range or chart band as desired and confirm.
Modifying the chart range
Select the chart range as described above and proceed as follows:
• Push the Enter key; the minimum setting becomes highlighted. Push the Enter key to modify the minimum
setting or use the arrow down key to modify the maximum setting.
• Push the Enter key to confirm the modification.
Modifying the chart band
Select the chart band as described above and proceed as follows:
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• Push the Enter key; the low band setting becomes highlighted. Push the Enter key to modify the on/off
setting or use the arrow down key to modify the low setting.
• Push the Enter key to confirm the modification.
• Proceed to modify the high band setting.
Service settings
Remark
A number of service operations are grouped (Level A, Level B, ...). Each level stands for a number of service
operations to be carried out at the programmed intervals. Consult your Atlas Copco Service Centre.
Getting started
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• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).
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• Select the Local Area connection (1), which is connected to the controller.
• Use the check box Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, uncheck other properties
if they are checked. After selecting TCP/IP, click on the Properties button (2) to change the settings.
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• Click on the Connections tab (1) and then click on the LAN settings button (2).
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• In the Proxy server Group box, click on the Advanced button (1).
• In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given
but they must be separated with semicolons (;).
Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2). Now you
add 192.168.100.100 and separate the 3 IP addresses by putting semicolons between them (1) (see picture).
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All screen shots are indicative. The number of displayed fields depends on the selected
options.
• Open your browser and type the IP address of the controller you want to view in your browser (in this
example http://192.168.100.100). The interface opens:
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Compressor settings
All compressor settings can be displayed or hidden. Put a check mark in front of each point of interest and it
will be displayed. Only the machine status is fixed and can not be removed from the main screen.
Analog inputs
Lists all current analog input values. The measurement units can be changed in the preference button from
the navigation menu.
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Counters
Lists all current counter values from controller and compressor.
Info status
Machine status is always shown on the web interface.
Digital inputs
Lists all Digital inputs and their status.
Digital outputs
Lists all Digital outputs and their status.
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Special protections
Lists all special protections of the compressor.
Service plan
Displays all levels of the service plan and their status. This screen shot underneath only shows the running
hours. It is also possible to show the current status of the service interval.
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4 Installation
Dimensions
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Text on figures:
Reference Name
(1) Automatic drain, aftercooler
(2) Manual drain, aftercooler
(3) Cooling air
(4) Electric cable entry
(5) Air inlet
(6) Compressed air outlet
(7) Cooling air outlet
(8) Centre of gravity
(9) Cooling air outlet of cubicle
(10) Type
(11) Net mass approximately
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Reference Name
(1) Minimum free area to be reserved for the compressor installation
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Reference Name
(2) Ventilation proposals
(3) Common ducting for multiple units is not allowed
(4) Compressor cooling
(5) Converter cooling
(6) Process air
Warning
Description
1. Install the compressor on a level floor with a maximum allowable deviation of 3 mm on 1 m (0.118 in on
3.28 ft), suitable for taking the weight of the compressor. Recommended minimum distance between the
top of the bodywork and the ceiling is 500 mm (1200 mm for compressors equipped with an aftercooler),
ventilation proposal alternative 2 excepted. Distances between unit and walls stated are minimum.
2. Remove the plastic plug (if provided) from the compressor air outlet pipe and install an air outlet valve.
See section Dimension drawings for the dimensions. Close the air outlet valve and connect the air net to
the compressor.
3. The maximum pressure drop over the delivery pipe can be calculated as follows:
dp = (L x 450 x Qc1.85) / (d5 x P)
dp = pressure drop (recommended maximum = 0.1 bar)
L = length of delivery pipe in m
d = inner diameter of the delivery pipe in mm
P = absolute pressure at the compressor outlet in bar(a)
Qc = free air delivery of the compressor in l/s
4. The inlet grids and ventilation fan should be installed in such a way that any recirculation of cooling air
to the compressor is avoided. The air velocity to the grids should be limited to 5 m/s.
For alternative 2 the maximum allowable pressure drop over the cooling air ducts is 30 Pa. If the pressure
drop exceeds 30 Pa, a ventilation fan is required. Consult Atlas Copco. Common ducting for several
compressors is not allowed.
For alternative 1, the required ventilation capacity (per compressor installed) to limit the compressor room
temperature can be calculated as follows:
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Table 2
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Text on figures
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Text on figure
(1) Compressor
(2) No forces on compensator allowed
(3) Welded supports relieve the compensator of forces caused by the pressure thrust load
and the weight of the customer pipe end
Installation instructions
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Flat DIN flanges prevent damage of the rubber Flanges with a too large inner diameter can damage
sealing. the rubber sealing.
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When there is a chance for damage, flat sealing must The pipe end touches the sealing surface.
be foreseen.
Torque values:
Bolts have to be torqued in 3 steps
1. Each bolt has to be fastened by hand. Pay attention to the parallelism of the sealing.
2. Fasten the bolts crosswise according to the table below.
3. After 30 minutes, fasten bolts according to the table below. Further fastening could lead to damage of the
sealing.
DN Step 2 Step 3
20 – 80 50 Nm 80 Nm
100 – 300 50 Nm 100 Nm
350 – 500 50 Nm 130 Nm
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ZE 3/4 VSD
General:
• The voltage on the compressor terminals must not deviate more than 10% of the nominal voltage.
• It is however highly recommended to keep the voltage drop over the supply cables at nominal current
below 5% of the nominal voltage (IEC 60204-1).
• If cables are grouped together with other power cables, it may be necessary to use cables of a larger size
than those calculated for the standard operating conditions.
• Use the original cable entry. See section dimension drawings.
• To preserve the protection degree of the electric cubicle and to protect its components from dust from the
environment, it is mandatory to use a proper cable gland when connecting the supply cable to the
compressor.
• Local regulations remain applicable if they are stricter than the values proposed below.
• All electrical components should be earthed at the foreseen earthing point. All earthing points must be on
the same potenial.
• When there are sharp edges they shall be removed.
• When necessary use cable glands and conduits for cable protection.
Control wiring/ sensor wiring
• The cables shall be built according IEC60332-1.
• All wires shall be built according IEC60288 CI.5.
• The required nominal voltage is HAR 300/500V and for CSA/UL 600V for control cable/wires.
• The required nominal voltage is HAR 300/300V and for CSA/UL 300V for sensor wiring.
• All earthing cables should be green/yellow,
• The cables must be calculated according the regulations.
• When the cable is installed, it should not touch any hot components.
• The minimum temperature design of the cable shall be 70°C.
Motor wiring/unit wiring
IEC versions:
For IEC designed control panels, the below suggested cable sections are calculated according to 60364-5-52
electrical installations of buildings, part 5: selection and erection equipment, section 52: current-carrying
capacities in wiring systems.
Standard conditions refer to loose copper conductors or multicore cable with 70°C PVC insulation in free
air or open cable trays (installation method C) at 30°C ambient temperature and operating at nominal voltage.
The cables may not be grouped with other power circuits or cables.
Worst case conditions refer to:
• ambient temperature >30°C (86°F)
• cables in closed raceway, conduit or trunking system (installation method B2) at 40°C ambient temperature
• cables not grouped with other cables
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Fuse calculations for IEC are done according to 60364-4-43 electrical installations of buildings, part 4:
protection for safety- section 43: protection against overcurrent. Fuse sizes are calculated in order to protect
the cable against short circuit. Fuse type aM is recommended but gG/gL is also allowed.
CSA/UL versions:
For UL designed industrial control panels, calculations for cable sections and fuses are done according to
UL508a (Industrial control panels).
For CSA, calculations for cable sections and fuses are done according CSA22,2 (Canadian electrical code).
Standard conditions: maximum 3 copper conductors in raceway or cable with 85-90°C (185-194°F)
insulation at ambient temperature 30°C (86°F), operating at nominal voltage; cables not grouped with other
cables.
Worst case conditions: ambient temperature >30°C (86°F), maximùum 3 copper conductors in raceway or
cable with 85-90°C (185-194°F) insulation at 46°C (115°F) ambient temperature and operating at nominal
voltage. Cables not grouped with other cables.
Fuse size is the maximum fuse size in order to protect the motor against short circuit. For cUL fuse HRC form
II, for UL fuse class RK5.
If the local conditions are more severe than the described standard conditions, the cables and fuses for worst
case conditions should be used.
Remarks:
• (1): Recommended wire section under standard conditions
• (2): Recommended wire section under worst case conditions
CSA C22,2 Nos. 0; 0.4; 0.5; 0.12; 14; 68 and UL508
TT-TN network
According to Canadian electric code (CE code), part 1, Section 4 / 125˚C insulation copper conductors; type
of CSA designation: R90 silicone cable.
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Network type TT
In the case of TT-systems, safety regulations mostly stipulate the use of an earth leakage circuit breaker
(e.l.c.b). In combination with frequency converters, type B residual current-operated protective devices should
be used. Atlas Copco advises customers to install the following earth leakage detection device: BENDER
RCMA 470LY with external current transformer: http://www.bender.org/prod.html
Network type IT
In IT-network systems, it is permissible for the power supply to continue in the event of an initial earth leakage
fault of a motor phase. However, the customer must detect the initial earth leakage fault. The fault must be
indicated as an alarm. If this is not the case, the initial earth leakage fault must trigger automatic disconnection
of the power supply (EN 60204-1 par.: 6.3). However, the high frequency capacitive leakage currents caused
by frequency converters cannot be detected by standard earth leakage detection systems. Atlas Copco
recommends that customers install: BENDER IRDH 275/435 http://www.bender.org/prod.html.
Atlas Copco strongly recommends that customers do not connect the neutral conductor from the power supply
to the compressor unit. The exposed conductive parts of the installation must be earthed locally. (EN 60204-1
par.: 7.2.3)
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Electrical diagram
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Text on figure:
Reference Name
A1 R.F.I. Filter
A11 Frequency converter, drive motor
A21 Frequency converter, fan motors
F25 Overload protection, fan motor oil cooler
F26/27/28 Fuses
F35/36/37 Fuses
K21 Contactor, emergency stop
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Reference Name
L1 Line commutating reactor
M1 Compressor motor
M2 Fan motor, oil cooler
M3 Fan motor, air cooler
M4 Fan motor, air cooler
Q25 Circuit breaker, fan motor oil cooler
Q26 Circuit breaker, fan motor air cooler
Q27 Circuit breaker, fan motor air cooler
R1 Temperature sensor, motor
4.7 Pictographs
Reference Name
1 Alarm
2 Service
3 Automatic operation
4 Voltage on
5 Enter
6 Escape
7 Scroll keys
8 Stop
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Reference Name
9 Start
Reference Name
10 Switch off main isolating switch and wait 6 minutes before removing screen
11 Warning: under tension
12 Switch off the voltage and depressurize the compressor before maintenance or repair
13 Before connecting the compressor electrically, consult the Instruction book for the motor
rotation direction
14 Torques for steel (Fe) or brass (CuZn) bolts
15 Read Instruction book before starting the compressor
16 Consult the Instruction book before greasing
17 Switch off the voltage before removing the protecting cover inside the electric cabinet
18 Oil the gaskets, screw on the filters and tighten by hand (approx. one half turn)
19 Stop the compressor before maintenance or repair
20 Automatic condensate drain
21 Manual condensate drain
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5 Operating instructions
Safety precautions
Ambient conditions
If the compressor is being operated at high altitudes, consult the Atlas Copco Customer Centre.
Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Make sure that the forks protrude
from the other side of the frame. The compressor can also be lifted after inserting beams in the slots. Make
sure that the beams cannot slide and that they protrude from the frame equally. The chains must be held parallel
to the bodywork by chain spreaders in order not to damage the compressor. The lifting equipment must be
placed in such a way that the compressor will be lifted perpendicularly. Lift smoothly and avoid twisting.
General preparation
Make sure that the compressor is installed correctly.
See sections Dimension drawings, Installation proposal and Electric cables.
A sticker summarizing the operating instructions is delivered with the compressor. Affix the sticker next to
the control panel.
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• Remove both transport supports (Ts1) (one at each side of the gear casing) which fix the gear casing to
the frame.
• Loosen nut (4) and unscrew bolt (5) until the thread of the bolt between bolt head and nut is noticeable
over a distance of 50 mm. Tighten the nut (maximum torque = 100 Nm).
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To protect the compressor against corrosion during transport, silica gel bags are installed in the silencer.
Remove flange (1), take out the silica gel bags and reinstall the flange.
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Oil circuit
Check that the compressor is filled with oil; oil must be visible in oil level sight-glass
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Start-up
Electric cabinet
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1. Check the voltage selecting wires at transformer (T1) for correct connection. Check the settings of the
circuit breakers.
2. Switch on the voltage. Start the motor and stop it immediately. Check for correct direction of rotation
while the motor is coasting to a stop. The correct rotation direction is indicated by the arrow on the coupling
housing or on the gear casing. If the rotation direction is wrong, consult Atlas Copco.
Also check the rotation direction of the oil cooler fan motor (M2) and, if provided, fan motors (M3 and
M4); arrows indicating the correct direction are stuck on all the motors.
3. Run the compressor for a few minutes; stop the compressor and check the oil level, which must be in the
middle of sight-glass (SG). Top up, if necessary.
Safety precautions
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Description
• Check the oil level, which must be in the middle of sight-glass (SG). Top up, if necessary, with the correct
type of oil.
• If an aftercooler is installed, close the condensate drain valve.
• Open the air outlet valve (customer's installation).
• Switch on the voltage and check that voltage on LED (4) lights up.
5.3 Starting
Warnings
When the compressor is stopped and automatic operation LED (3) is alight, the
compressor may start automatically.
If the start/stop timer is active, the compressor may start automatically, even if it was
stopped manually.
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Description
Press start button (6). The compressor starts running and automatic operation LED (3) lights up.
Warning
Control panel
When automatic operation LED (3) is alight, the Elektronikon regulator is automatically controlling the
compressor: the speed will continuously vary to match the air delivery to the air consumption; the compressor
will start and stop whenever necessary.
Keep all doors closed during operation.
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Warnings
Before starting any maintenance or repairs, stop the compressor and open the isolating
switch (customer's installation) to switch off the voltage to the compressor.
Repairs inside the start and speed regulation cabinet may only be carried out by Atlas
Copco.
Wait at least 6 minutes before starting any electrical repairs as hazardous high voltage
remains on the condensers of the start and speed regulation unit for 6 minutes after
switching off the voltage.
Close the air outlet valve.
The operator must apply all relevant Safety precautions.
Control panel
Description
1. Regularly check the display for readings and messages. Normally, the main display is shown.
2. Always check the display and remedy the trouble if alarm LED (1) is alight or blinks.
The display will show a service message if a service plan interval has been exceeded or if a service level
for a monitored component has been exceeded. Carry out the service actions of the indicated plans or
replace the component and reset the relevant timer.
Regularly check the Inputs and Outputs menus for a quick look at the compressor status.
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5.6 Stopping
Control panel
Description
1. Press stop button (5). The compressor will stop and LED (3) will go out.
2. To stop the compressor in case of emergency, press the emergency stop button.
3. Close the air outlet valve.
4. If an aftercooler is installed, open the condensate drain valve.
Emergency stopping
• To stop the compressor immediately, press emergency stop button. Alarm LED (1) starts blinking. After
remedying the trouble, unlock the emergency stop button by pulling it out.
• After stopping, close the air outlet valve. If an aftercooler is installed, open the drain valve of the aftercooler
drain receiver.
Description
At the end of the service life of the compressor, proceed as follows:
1. Close the air outlet valve and stop the compressor.
2. Switch off the voltage and disconnect the compressor from the mains.
3. Depressurize the compressor as described in section Depressurizing the compressor.
4. Shut off and depressurize the part of the air net which is connected to the outlet valve. Disconnect the
compressor air outlet pipe from the air net.
5. Drain the oil and condensate circuits.
6. Disconnect the condensate drain piping from the compressor.
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6 Maintenance
Safety precautions
Before starting any maintenance or repairs, stop the compressor and open the
isolating switch (customer's installation) to switch off the voltage to the
compressor.
Repairs inside the start and speed regulation cabinet may only be carried out by
Atlas Copco.
Wait at least 6 minutes before starting any electrical repairs as hazardous high
voltage remains on the condensers of the start and speed regulation unit for 6
minutes after switching off the voltage.
Close the air outlet valve.
The operator must apply all relevant Safety precautions, including those
mentioned in this book.
Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
• An Inspection plan
• A Preventive maintenance plan
• A Total responsibility plan
Contact your Customer Centre to agree on a tailor-made service agreement. It will ensure optimum operational
efficiency, minimize downtime and reduce the total life cycle costs.
Warranty-Product Liability
Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered
by Warranty or Product Liability.
Service kits
Atlas Copco Customer Centres will be glad to provide you with a wide range of service kits. Service kits
comprise all parts needed for servicing components and offer the benefits of genuine Atlas Copco parts while
keeping the maintenance budget low.
Regular checks
The following checks should be carried out regularly to ensure safe operation and long service life.
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Service plan
A number of service operations are grouped (called level A, level B, level C, ...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon regulator.
When a level is reached, a message will appear on the screen. After carrying out all service actions, reset the
interval timers using the "Reset" key in the "Service" menu. Consult your Atlas Copco Customer Centre.
General
Motor greasing
Contact your Customer Centre for the recommended grease type, the greasing quantity and interval for the
motor bearings.
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7 Servicing procedures
Procedure
1. In dusty operating conditions where it will be necessary to replace the filter too frequently, an appropriate
pre-filter of the dry type should be installed.
2. The filter must be serviced as soon as the service warning appears on the display.
3. Stop the compressor and switch off the voltage to the compressor.
4. Remove the air filter, never remove the filter while the compressor is running.
5. Install the new filter. Never install damaged or clogged filters.
6. Switch on the voltage and reset the air filter service warning.
Oil system
Procedure
1. Run the compressor until warm.
2. Stop the compressor and switch off the voltage.
3. Remove filler plug (FC). Drain the compressor sump and oil cooler while the compressor is still warm.
Remove the drain plugs (Dp1 and Dp2) and open the drain valves (Dv1 and Dv2). Close the valves and
reinstall the plugs after draining.
4. Remove the oil filter. Clean the filter seat, oil the gasket of the new filter and screw it into place until the
gasket contacts the seat. Then tighten by hand.
5. Fill the compressor sump to the middle of the oil level sight-glass (SG) with oil as specified in section
Oil specifications. Reinstall the filler plug.
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6. Run the compressor for a few minutes; stop the compressor and check the oil level. Top up if necessary
to the middle of sight-glass.
7. After carrying out all the service actions of the related service plan, reset the service warning.
Testing
The valves can be tested on a separate compressed air line. If a valve does not open at the pressure specified
in Settings of safety valves, consult Atlas Copco.
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8 Problem solving
• Before carrying out any maintenance, repair or adjustment work, stop the compressor
and open the isolator switch to switch off the voltage to the compressor.
• Repairs inside the start and speed regulation cabinet may only be carried out by Atlas
Copco.
• Wait at least 6 minutes before starting any electrical repairs as hazardous high voltage
remains on the condensers of the start and speed regulation unit for 6 minutes after
switching off the voltage.
• Close the air outlet valve.
• The operator must apply all relevant Safety precautions.
Control panel
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9 Technical data
9.1 Readings
Important
The readings below are valid when operating at reference conditions. See Reference
conditions and limitations.
Readings on display
For the maximum working pressure and the outlet pressure, consult section Compressor data.
Item Reading
Outlet pressure Depends on compressor type
dp of air filter Below -0.044 bar
Oil pressure 2-2.2 bar(e)
Air outlet temperature See below
Oil temperature Approx. 30-40 ˚C
The air temperature at the outlet valve depends on the compressor type. The temperatures given below are
average values and may differ depending on the compressor type.
ZE 4 VSD
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Reference conditions
Item Condition
Absolute inlet pressure 1 bar(a) (14.5 psi)
Relative air humidity 0%
Air inlet temperature 20 ˚C (68 ˚F)
Motor shaft speed See Compressor data.
Nominal effective working pressure See Compressor data.
Limitations
Item Limit
Maximum air inlet temperature 40 ˚C (104 ˚F)
Minimum ambient temperature 0 ˚C (32 ˚F)
Maximum effective working pressure See Compressor data.
Nominal effective working pressure See Compressor data.
Minimum effective working pressure See Compressor data.
Maximum altitude operation 1000 m (3280 ft)
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Instruction book
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Instruction book
PED instructions
Product:
• ZE 4 VSD
This is a pressure assembly of cat I according to 97/23/EC
Parts of article 3.3 of 97/23/EC are subject to good engineering practice.
Parts of category I according to 97/23/EC are integrated into the machine and fall under the exclusion of article
I, section 3.6.
Parts subject to the Simple Pressure Vessel Directive 87/404/EEC are excluded from 97/23/EC according to
article I, section 3.3.
The following pressure bearing parts are of category higher than I :
Safety valve: Category IV
Design code: AD-Merkblätter, A2
124 APF188088
Instruction book
11 Documentation
Declaration of conformity
Typical example of a Declaration of Conformity document
APF188088 125
What sets Atlas Copco apart as a company is our conviction that
we can only excel in what we do if we provide the best possible
know-how and technology to really help our customers produce,
grow and succeed.
There is a unique way of achieving that - we simply call it the Atlas
Copco way. It builds on interaction, on long-term relationships
and involvement in the customers’ process, needs and objectives.
It means having the flexibility to adapt to the diverse demands of
the people we cater for.
It’s the commitment to our customers’ business that drives our
effort towards increasing their productivity through better
solutions. It starts with fully supporting existing products and
continuously doing things better, but it goes much further, creating
advances in technology through innovation. Not for the sake of
technology, but for the sake of our customer’s bottom line and
peace-of-mind.
That is how Atlas Copco will strive to remain the first choice, to
succeed in attracting new business and to maintain our position
as the industry leader.