SB Rb211-71-Ag698
SB Rb211-71-Ag698
SB Rb211-71-Ag698
Appendix 1
R 1 1 Sep.28/12
R 2 1 Sep.28/12
R 3 1 Sep.28/12
R 4 1 Sep.28/12
R 5 1 Sep.28/12
R 6 1 Sep.28/12
R 7 1 Sep.28/12
Appendix 2
R 1 1 Sep.28/12
R 2 1 Sep.28/12
Appendix 3
R 1 1 Sep.28/12
R 2 1 Sep.28/12
R 3 1 Sep.28/12
R 4 1 Sep.28/12
R 5 1 Sep.28/12
R 6 1 Sep.28/12
Appendix 4
R 1 1 Sep.28/12
R 2 1 Sep.28/12
R 3 1 Sep.28/12
R 4 1 Sep.28/12
R 5 1 Sep.28/12
RB.211−71−AG698
Transmittal - Page 2
POWERPLANT - AIR INTAKE COWL - REPLACEMENT OF THE FORWARD BULKHEAD ASSEMBLY, THERMAL
ANTI-ICE (TAI) SPRAY RING ASSEMBLY AND ATTACHMENT FITTINGS - NON-MODIFICATION SERVICE
BULLETIN - NON - MOD.71-AG698
1. Planning Information
Printed in Great Britain
A. Effectivity
Boeing 757
Excluding air intake cowls that have been modified by a Supplementary type
certificate, identified by the following marking adjacent to the modification
plate on the rear bulkhead.
Bombardier Aerospace
STC - CAA.21NE2.00023
FAA - ST02102NY
TCCA - SSA05-25
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B. Reason
This Non-Modification Service Bulletin (NMSB) instructs the removal of the air
intake cowl and replacement of the forward bulkhead assembly, the TAI spray
ring and its associated attachment fittings before the air intake is allowed to
be returned to service. Operators are also requested to provide details of the
findings to further aid problem understanding.
C. Description
This NMSB instructs the removal of the air intake cowl from the engine and
replacement of the air intake cowl forward bulkhead assembly; TAI spray ring
and attachment fittings with new in order to maintain serviceability.
D. Compliance
ALERT
(1) For air intake cowls listed in Appendix 2 that are still in-service, carry
out the procedure, as defined in 3. Accomplishment Instructions, within
the timescales provided in Appendix 2.
(2) If the air intake was disassembled during a previous shop visit and it can
be shown that repair of the air intake introduced a new complete forward
bulkhead assembly as per parts list defined in step (a) or (b) below,
subsequent replacement of the complete forward bulkhead assembly can be
delayed and performed within 144 months from the date of last replacement.
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(b) For SB71-9634 standards - RB211-71-AG698-E4BKIT fitted or all the
parts listed in Appendix 4.
E. Approval
Printed in Great Britain
This NMSB has been approved by the Boeing Commercial Airplane Company.
F. Manpower
6 hours
240 hours
6 hours
PO Box 241
Northern Ireland
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Page 3
Fax: +44 2890 733839
E Mail: [email protected]
Dallas, Texas
TX 75211
U.S.A
Phone: 214-331-9400
Fax: 214-331-9401
None
I. References
(5) FRS7132 - Replacement of the Rear Angle, (Pre SB 71-9634) Front Bulkhead.
TASK 71-11-30-300-821-A01.
(6) FRS7134 - Install and Remove the Front Bulkhead/Spray Ring Assembly (Pre
SB 71-9634). TASK 71-11-30-300-823-A01.
(7) FRS7136 - Replace the Front Bulkhead Diaphragm (SB 71-9634). TASK
71-11-50-300-815-A01.
(8) FRS7137 - Replace the Front Bulkhead Diaphragm (Pre SB 71-9634). TASK
71-11-30-300-824-A01.
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(9) FRS7145 - Replace Inner and Outer Front Angles, Lipskin Assembly (Pre SB
71-9634). TASK 71-11-30-300-828-A01.
(10) FRS7145 - Replace Inner and Outer Front Angles, Lipskin Assembly (SB
71-9634). TASK 71-11-50-300-822-A01.
Printed in Great Britain
(11) FRS7150 - Replace the Rear Angle (SB 71-9634). TASK 71-11-50-300-826-A01.
(12) FRS7152 - Replace Stiffeners and Buttstraps, Front Bulkhead Removed (Pre
SB 71-9634). TASK 71-11-30-300-830-A01.
(13) FRS7152 - Replace Stiffeners and Buttstraps, Front Bulkhead Removed (SB
R 71-9634). TASK 71-11-50-300-828-A01.
(14) FRS7153 - Remove and Install the Front Bulkhead/Spray Ring Assembly (SB
71-9634). TASK 71-11-50-300-829-A01.
(15) FRS7154 - Remove and Replace the Thermal Anti Icing (T.A.I) Spray Ring
Assembly (Pre SB 71-9634). TASK 71-11-30-300-831-A01.
(16) FRS7154 - Remove and Replace the Thermal Anti Icing (T.A.I) Spray Ring
Assembly (SB 71-9634). TASK 71-11-50-300-830-A01.
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2. Material Information
A. Consumable Materials
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3. Accomplishment Instructions
B. Replace the forward bulkhead assembly, TAI spray ring assembly, and attachment
fittings.
WARNING: KEEP FLAMES AND ELECTRICAL EQUIPMENT THAT IS NOT FLAMEPROOF OUT OF THE
REPAIR AREA. MATERIALS USED ARE FLAMMABLE. INJURY MAY OCCUR.
WARNING: SOLVENT CLEANERS ARE FLAMMABLE AND THEIR VAPOURS ARE HARMFUL. USE IN A
WELL VENTILATED AREA. AVOID PROLONGED BREATHING OF VAPOURS OR PROLONGED
OR REPEATED CONTACT WITH SKIN. HIGH CONCENTRATIONS MAY CAUSE IMPAIRED
JUDGEMENT. PROTECTIVE GLOVES SHOULD BE WORN DURING USE. SOLVENT MAY
CAUSE DERMATITIS BY REMOVING SKIN OILS. PRIOR TO USE OF THIS PRODUCT,
READ THE 'MATERIALS SAFETY DATA SHEET' AND FOLLOW ALL LISTED SAFETY AND
HEALTH PRECAUTIONS.
CAUTION: IN ORDER TO REDUCE THE POTENTIAL FOR MULTIPLE ENGINE IN-FLIGHT SHUT
DOWN, POWER LOSS, OR OTHER ANOMALY DUE TO MAINTENANCE ERROR, ROLLS-ROYCE
RECOMMENDS THAT OPERATORS AVOID PERFORMING MAINTENANCE ON MULTIPLE
ENGINES INSTALLED ON THE SAME AIRCRAFT AT THE SAME TIME. IF IT IS NOT
POSSIBLE TO AVOID MAINTENANCE ON MORE THAN ONE ENGINE AT THE SAME TIME,
ROLLS-ROYCE RECOMMENDS THAT ADDITIONAL CONTROLS ARE APPLIED IN ORDER TO
ENSURE THAT MAINTENANCE TASKS HAVE BEEN COMPLETED AS DEFINED.
MAINTENANCE GUIDELINES SHOULD BE REVISED, WERE POSSIBLE, TO PROMOTE THIS
RECOMMENDATION.
(1) There are three distinct modification standards of air intake cowl
configured for the RB211 535E4/E4-B Pre SB 71-D143 / E4B Post SB 71-D143.
(a) Pre SB 71-9634 standard intake cowls (Dyna-Rohr standard, part numbers
LJ35708, LJ39447, LJ35810, LJ39448, LJ38068, LJ38036 and LJ38066.
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(c) SB 71-9634, SB 71-D143 standard intake cowls (Bombardier standard,
part numbers LJ50678 and LJ50812).
Nose cowl serial numbers SB/RR/9664 to SB/RR/9780. Also any nose cowls
listed in step (1)(b) above that has SB 71-D143 incorporated
in-service.
(2) Having confirmed the modification standard of the air intake cowl, replace
the forward bulkhead assembly, TAI spray ring assembly and associated
attachment fittings with new in accordance with the applicable Component
Maintenance Manual (CMM) tasks.
(a) Pre SB 71-9634 standard intake cowls (Dyna-Rohr standard, part numbers
LJ35708, LJ39447, LJ35810, LJ39448, LJ38068, LJ38036 and LJ38066).
Nose cowl serial numbers SB/RR/4001 to SB/RR/4484
(i) Disassemble the air intake cowl in accordance with CMM Task
71-11-30-300-819-A01 (FRS7130). Do subtask 71-11-30-99F-034-A01
through to subtask 71-11-30-350-082-A01 only.
(ii) Remove and discard the forward bulkhead and spray ring assembly
in accordance with CMM Task 71-11-30-300-823-A01 (FRS7134).
(iii) Remove and discard old inner and outer rear angles in
R accordance with CMM Task 71-11-30-300-821-A01 (FRS7132).
(iv) Remove and discard old inner and outer front angles, remove and
retain lipskin assembly in accordance with CMM Task
71-11-30-300-828-A01 (FRS7145).
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B Install retained seal, LJ35506.
(vi) Install the new inner and outer front angles, lipskin assembly
in accordance with CMM Task 71-11-30-300-828-A01 (FRS7145).
(vii) Assemble the new TAI spray ring in accordance with CMM Task
71-11-30-300-831-A01 (FRS7154).
(ix) Install the new rear angles - front bulkhead in accordance with
CMM Task 71-11-30-300-821-A01 (FRS7132).
(x) Reassemble the air intake cowl in accordance with CMM Task
71-11-30-300-819-A01 (FRS7130). Do subtask 71-11-30-350-084-A01
through to subtask 71-11-30-220-033-A01 only.
(i) Disassemble the air intake cowl in accordance with CMM Task
71-11-50-300-831-A01 (FRS7199). Do subtask 71-11-50-99F-090-A01
through to subtask 71-11-50-350-261-A01 only.
(ii) Remove and discard old forward bulkhead and spray ring assembly
in accordance with CMM Task 71-11-50-300-829-A01 (FRS7153).
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(iii) Remove and discard old inner and outer rear angles in
accordance with CMM Task 71-11-50-300-826-A01 (FRS7150).
(iv) Remove and discard old inner and outer front angles, remove and
retain lipskin assembly in accordance with CMM Task
71-11-50-300-822-A01 (FRS7145).
(vi) Install the new inner and outer front angles, lipskin assembly
in accordance with CMM Task 71-11-50-300-822-A01 (FRS7145).
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(vii) Assemble the new TAI spray ring in accordance with CMM Task
71-11-50-300-830-A01 (FRS7154).
(ix) Install the new rear angles - front bulkhead in accordance with
CMM Task 71-11-50-300-826-A01 (FRS7150).
(x) Reassemble the air intake cowl in accordance with CMM Task
71-11-50-300-831-A01 (FRS7199). Do subtask 71-11-50-560-002-A01
through to subtask 71-11-50-220-098-A01 only.
Nose cowl serial numbers SB/RR/9664 to SB/RR/9780. Also any nose cowls
listed in step (1)(b) above that has SB 71-D143 incorporated
in-service.
(i) Disassemble the air intake cowl in accordance with CMM Task
71-11-50-300-813-A01 (FRS7131). Do subtask 71-11-50-99F-091-A01
through to subtask 71-11-50-350-274-A01 only.
(ii) Remove and discard old forward bulkhead and spray ring assembly
in accordance with CMM Task 71-11-50-300-829-A01 (FRS7153).
(iii) Remove and discard old inner and outer rear angles in
accordance with CMM Task 71-11-50-300-826-A01 (FRS7150).
(iv) Remove and discard old inner and outer front angles, remove and
retain lipskin assembly in accordance with CMM Task
71-11-50-300-822-A01 (FRS7145).
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(v) Replace the complete forward bulkhead assembly with Kit
R RB211-71-AG698-E4BKIT or replace ALL the component parts with
new, per Appendix 4, using the tasks below. Please note the
retained parts below which can be reinstalled onto the new
front bulkhead diaphragm, only if these parts are in
serviceable condition.
(vi) Install the new inner and outer front angles, lipskin assembly
R in accordance with CMM Task 71-11-50-300-822-A01 (FRS7145).
(vii) Assemble the new TAI spray ring in accordance with CMM Task
R 71-11-50-300-830-A01 (FRS7154).
(ix) Install the new rear angles - front bulkhead in accordance with
R CMM Task 71-11-50-300-826-A01 (FRS7150).
(x) Re-assemble the air intake cowl in accordance with CMM Task
71-11-50-300-813-A01 (FRS7131). Do subtask 71-11-50-560-004-A01
through to subtask 71-11-50-220-100-A01 only.
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D. A record of accomplishment is required.
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Printed in Great Britain
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Printed in Great Britain
Air Intake Cowl Forward Bulkhead Web and TAI Spray Ring Assembly
Fig.2 (sheet 1 of 2)
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Printed in Great Britain
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APPENDIX 1
Return the inspection record for Bombardier Aerospace-Shorts to the address that
follows:
Customer Services
Bombardier Aerospace
PO Box 241
Northern Ireland
Email: [email protected]
Also, please send a copy of the information to your assigned Rolls-Royce Field
Service Office (FSO).
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Appendix 1 - Page 1 of 7
Printed in Great Britain
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Appendix 1 - Page 2
Printed in Great Britain
Damage Record Sheet - Write the damage observed on forward bulkhead, stiffeners,
butt straps and bulkhead web
Fig.1 (sheet 1 of 5)
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Appendix 1 - Page 3
Printed in Great Britain
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Appendix 1 - Page 4
Printed in Great Britain
Damage Record Sheet - Write the damage observed on forward inner and outer
attachment angles
Fig.1 (sheet 3 of 5)
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Appendix 1 - Page 5
Printed in Great Britain
Damage Record Sheet - Write the damage observed on rear inner and outer attachment
angles
Fig.1 (sheet 4 of 5)
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Appendix 1 - Page 6
Printed in Great Britain
Damage Record Sheet - Write the damage observed on links at spray ring and bulkhead
Fig.1 (sheet 5 of 5)
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Appendix 1 - Page 7
APPENDIX 2
The air intake cowls listed below are subject to replacement of the forward
bulkhead, TAI spray ring assembly and attachment fittings in accordance with this
NMSB within the timescales provided.
Printed in Great Britain
4482 to 4484 and 9001 to 9117 Within 60 months of NMSB issue date, and
within every 144 months thereafter.
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Appendix 2 - Page 1 of 2
NOTE: Excluding air intake cowls that have been modified by a Supplementary type
certificate, identified by the following marking adjacent to the modification
Bombardier Aerospace
STC - CAA.21NE2.00023
FAA - ST02102NY
TCCA - SSA05-25
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Appendix 2 - Page 2
APPENDIX 3
LJ12671 Sleeve 12
LJ17145 Bolt-Special 12
LJ20252 Spacer 8
LJ21874 Bolt 11
LJ21875 Bolt 1
LJ27101 Bolt 4
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Appendix 3 - Page 1 of 6
Part No. Description Qty
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Appendix 3 - Page 2
Part No. Description Qty
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Appendix 3 - Page 3
Part No. Description Qty
LJ35488 Buttstrap 1
LJ35489 Buttstrap 1
LJ35490 Plate 2
LJ35491 Buttstrap 1
LJ35493 Buttstrap 2
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Appendix 3 - Page 4
Part No. Description Qty
LJ33637 Packer 2
LJ35471 Angle 1
LJ35479 Angle 2
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Appendix 3 - Page 5
Part No. Description Qty
LJ35502 Packer 1
LJ35504 Shim 1
LJ35505 Shim 1
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Appendix 3 - Page 6
APPENDIX 4
LJ12671 Sleeve 12
LJ17145 Bolt-Special 8
LJ20252 Spacer 8
LJ21874 Bolt 11
LJ21875 Bolt 1
LJ27101 Bolt 4
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Appendix 4 - Page 1 of 5
Part No. Description Qty
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Appendix 4 - Page 2
Part No. Description Qty
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Appendix 4 - Page 3
Part No. Description Qty
LJ35488 Buttstrap 1
LJ35489 Buttstrap 1
LJ35490 Plate 2
LJ35491 Buttstrap 1
LJ35493 Buttstrap 2
LJ33637 Packer 2
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Appendix 4 - Page 4
Part No. Description Qty
LJ35471 Angle 1
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Appendix 4 - Page 5