Professional Documents
Culture Documents
222 (r00)
222 (r00)
PART NUMBER:
02250229-222 R00
The information in this manual is current as of its
SAFETY WARNING WARRANTY NOTICE publication date and applies to compressor models
indicated on this cover with serial number:
Users are required to read the Failure to follow the instructions UA001
entire User Manual before han- and procedures in this manual, and all subsequent serial numbers.
dling or using the product. or misuse of this equipment, will
void its warranty. Publication date: 01/25/2017
Copyright © 2017 Sullair, LLC. All rights reserved.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common
faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,
contractor maintenance, and service personnel.
- Or Write -
Sullair, LLC
3700 E. Michigan Blvd.
Michigan City, IN 46360
Attn: Service Training Department.
Table of Contents
Section 1: Safety.......................................................................................................1
1.1 Indications of warnings and cautions.......................................................... 1
1.2 Safety precautions...................................................................................... 2
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Table of Contents OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
02250229-222 R00
ii Subject to EAR, ECCN EAR99 and related export control restrictions.
OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual Table of Contents
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Table of Contents OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
Notes:
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iv Subject to EAR, ECCN EAR99 and related export control restrictions.
OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 1: Safety
Section 1
Safety
1.1 Indications of warnings and
NOTE cautions
This manual uses the following signal words to warn you of
potential danger or call attention to important information.
DANGER
Read all important information and safety pre-
cautions before use. The operator shall be fully Indicates a hazardous situation which, if not
knowledgeable of the requirements stated within avoided, will result in death or serious injury.
this instruction manual, including important
warnings, cautions and operation.
WARNING
NOTE Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Read manual before performing any maintenance. Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Keep this booklet in an appropriate place
for immediate reference.
NOTICE
Indicates a situation which, if not avoided, could
cause damage to the equipment.
IMPORTANT
Indicates important notices you must observe.
They are helpful to achieve top performance and
functions of the equipment.
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1: Safety OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 1: Safety
DANGER WARNING
Breathing hazard Burn hazard
Using this machine for life support When running, this machine creates
can cause serious bodily injury or heat that can cause serious burns.
death.
Do not touch the machine while it
Do not use this machine for life is running. After shutting down the
support, machine, let it to cool before touch-
ing or servicing.
WARNING
WARNING
Entanglement hazard
Fire/electrical shock hazard
This machine has moving parts
that can entangle hands, fingers Altering this machine can create
and other body parts when the performance problems that can
machine is running. cause fires, electrical shock,
equipment damage, and a shorter
Keep hands, fingers, and other body parts away
equipment life span.
from fans, pulleys, belts and other moving parts
while the machine is running. Never alter this machine in any way.
WARNING NOTICE
Only use this machine at ambient
Pressure hazard temperatures of 36°F to 104°F
This machine contains contents (2°C to 40°C).
under high pressure, which can • Using at less than 36°F
cause severe injury. (2°C) will cause machine
Release pressure from this machine failure or freezing.
and make sure no pressure is left in • Using at over 104°F
the machine before performing any (40°C) will shorten its
inspections or maintenance. lifespan or cause machine
damage.
WARNING NOTICE
Conduct maintenance and Only use this machine in an area
inspection. free of dirt and dust. Dust can
Failure to inspect and service this increase the temperature and wear,
machine according to the schedule resulting in a shorter lifespan and
given in this manual can cause fire unit failure.
and machine failure.
Inspect and maintain this machine according to
the schedule in this manual.
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1: Safety OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
NOTICE
Only use this machine in an area
free of corrosive gas.
NOTICE
Use only genuine parts when per-
forming maintenance. Failure to do
so may result in equipment failure.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 2: Specifications
Section 2
Specifications
2.1 Tables of specifications
Table 2-1: Table of specifications—OFC11 & OFC15
Item OFC1108/E OFC1110/E OFC1508/E OFC1510/E
Pump model 02250228-202 × 3 02250229-331 × 3 02250228-202 × 4 02250229-331 × 4
Control system Multi-stage (pressure start-stop detected by sensor)
94 to 116 123 to 145 94 to 116 123 to 145
Discharge pressure psi (bar)
(6.5 to 8) (8.5 to 10) (6.5 to 8) (8.5 to 10)
Air delivery† cfm (m3/min) 46.2 (1.31) 37.5 (1.06) 61.6 (1.74) 49.5 (1.40)
3200 3050 3200 3050
Air end revolution rpm
(each pump) (each pump) (each pump) (each pump)
Compressor
15 hp [5 hp × 3] 20 hp [5 hp × 4]
Output hp (kW)
(11 kW [3.7 kW × 3]) (15 kW [3.7 kW × 4])
Starting system direct on-line start with magnetic contactor (serial start)
Overheat switch equipped (with advance caution)
Others Protection
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2: Specifications OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
10 hp [5 hp × 2] 15 hp [5 hp × 3]
Output hp (kW)
(7.5 kW [3.7 kW × 2]) (11 kW [3.7 kW × 3])
Starting system direct on-line start with magnetic contactor (serial start)
Overheat switch equipped (with advance caution)
Others Protection
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 2: Specifications
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2.3 Identification, OFC11 & OFC15
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2.3 Identification, OFC11 & OFC15
2: Specifications
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2: Specifications OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
2.4 Identification, OFC22 & OFC30
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2.4 Identification, OFC22 & OFC30
2: Specifications
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2: Specifications OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
2.5 Piping and instrumentation, OFC11
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 2: Specifications
2.6 Piping and instrumentation, OFC15
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2.7 Piping and instrumentation, OFC22
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 2: Specifications
2.8 Piping and instrumentation, OFC30
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2.9 Wiring diagram, OFC1108/E (460V)
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2.9 Wiring diagram, OFC1108/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 3-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.10 Wiring diagram, OFC1108/E (230V)
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2.10 Wiring diagram, OFC1108/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 3-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.11 Wiring diagram, OFC1110/E (460V)
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2.11 Wiring diagram, OFC1110/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 3-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.12 Wiring diagram, OFC1110/E (230V)
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2.12 Wiring diagram, OFC1110/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 3-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.13 Wiring diagram, OFC1508/E (460V)
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2.13 Wiring diagram, OFC1508/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 4-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.14 Wiring diagram, OFC1508/E (230V)
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2.14 Wiring diagram, OFC1508/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 4-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.15 Wiring diagram, OFC1510/E (460V)
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2.15 Wiring diagram, OFC1510/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 4-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.16 Wiring diagram, OFC1510/E (230V)
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2.16 Wiring diagram, OFC1510/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 4-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.17 Wiring diagram, OFC2208/E (460V)
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2.17 Wiring diagram, OFC2208/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 6-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.18 Wiring diagram, OFC2208/E (230V)
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2.18 Wiring diagram, OFC2208/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 6-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.19 Wiring diagram, OFC2210/E (460V)
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2.19 Wiring diagram, OFC2210/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 6-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.20 Wiring diagram, OFC2210/E (230V)
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2.20 Wiring diagram, OFC2210/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 6-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.21 Wiring diagram, OFC3008/E (460V)
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2.21 Wiring diagram, OFC3008/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 8-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.22 Wiring diagram, OFC3008/E (230V)
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2.22 Wiring diagram, OFC3008/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 8-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.23 Wiring diagram, OFC3010/E (460V)
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2.23 Wiring diagram, OFC3010/E (460V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 8-5 HP 7.6 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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2.24 Wiring diagram, OFC3010/E (230V)
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2.24 Wiring diagram, OFC3010/E (230V)
6 WILL FAIL "OPEN" WHEN UNIT SENSES EITHER MAGNETIC CURRENT, THERMAL CURRENT OVERLOADS, OR WHEN UNIT IS TURNED "OFF"
7 THIS CIRCUIT DIAGRAM IS ILLUSTRATED WITH NO ELECTRICAL POWER, THAT IS WITH ALL COMPONENTS IN A DE-ENERGIZED STATE
MOTOR REQUIREMENTS: 8-5 HP 15.2 FLA EACH
CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT PER LOCAL CODES.
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Notes:
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
Section 3
Installation & Setup
OFC 11 08 / E / 230
OFC: Oil Free Scroll 08: 8 bar (115 psi) 230: 230V
10: 10 bar (145 psi) 460: 460V
3.1 Inspect the product ping damage must be immediately filed with the
• Inspect the product to be sure you have the freight carrier.
model you ordered (see Figure 3-1). • Check that the following accessories are
• Check that there is no deformity or damage included.
which occurred during transportation. Any ship- • Compressor instruction manual
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3: Installation & Setup OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
3.2 Transportation
3.2.1 Transportation by forklift
Use holes for forklift on both sides of compressor (see
Figure 3-2 and Figure 3-3).
IMPORTANT
Do not puncture panel with tips of
forklift.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
IMPORTANT
Be sure to use pads in order to
protect panels.
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3: Installation & Setup OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
WARNING NOTICE
Fire/explosion hazard Do not install in an area with corro-
Using this machine in an area sive gas (ammonia, acid, ozone
flammable gases or organic sol- gas and sulfur dioxide) to prevent
vents are present can cause a fire a shorter lifespan.
or explosion.
Install this machine in an area free of flammable
gases or organic solvents.
NOTICE
Only use this machine at ambient
temperatures of 36°F to 104°F
(2°C to 40°C).
• Using at less than 36°F
(2°C) will cause machine
failure or freezing.
• Using at over 104°F
(40°C) will shorten its
lifespan or cause machine
damage.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
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3.5 Ventilation
3.5.1 Overall exhaust
The following ventilation volume is necessary in order to
keep temperature increase inside room to 9°F (5°C)
above room temperature. When the static pressure is
zero, select the actual figure larger than the figures in the
chart below.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
IMPORTANT
Do not fit exhaust duct directly
to the compressor.
Leave an 8 – 12 in. (203 – 305 mm)
gap between the exhaust section of Figure 3-11: Ventilation (local exhaust)—
the compressor and duct. OFC22 & OFC30
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 3: Installation & Setup
6. Stop
1. Push the stop switch and stop the com-
pressor.
2. After the test operation ends, open the
stop valve of the air outlet.
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3.8.1 Check control has been shorter. This results in equalization of operating
This compressor uses plural air ends and employs multi- time of each air end and operation with a minimum quan-
stage control. It can start and stop each air end according tity of air ends, in accordance with air consumption and
to pressure and air consumption. It automatically selects energy-saving operation, by eliminating waste of electric-
the number of air ends, in accordance with air consump- ity.
tion, and achieves optimum and uniform operation at all
times, as well as energy-saving and labor-saving opera- 3.8.1.2 Prevention of long-term operation
tions. When the operating time of the an air end exceeds the
set time, it changes operation from that air end to the one
3.8.1.1 Multi-stage control which has stopped, preventing long-term operation of
Among air ends, which are operating under group con- one air end. This lengthens the lifetime of air ends and
trol, it stops the air end which has been operating for a equalizes the operating time.
longer time and restarts the air end whose operating time
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 4: Operation
Section 4
Operation
4.1 Operation and stop
4.1.1 Operation
1. Engage the main disconnect.
2. Press the ON switch so the compressor
operating lamp lights up and compressor
immediately starts.
4.1.2 Stop
1. Press the OFF switch so that compressor
operating lamp goes off and compressor
immediately stops.
2. When job ends, be sure to cut main discon-
nect.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 5: Controller
Section 5
Controller
5.1 Main status screen 5.2 Main menu screen
These buttons will navigate you through many screens
and sub menus.
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NOTE
There are no resets on this screen, only status.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 5: Controller
NOTE NOTE
There are no resets on this screen, only status.
If a high temperature condition occurs, before
pressing the reset, check to see what caused
the high temperature to occur.
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NOTE
If an overload condition occurs, before pressing
the reset, check to see what caused the over-
load.
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NOTE NOTE
• When there is a power failure, and the power is The maintenance warning will flash when main-
restored, the compressor will automatically tenance is due (9800 hrs. / 4800 hrs.).
start if the Auto Restart is set to On.
If maintenance is not completed before the shut-
• The compressor will not restart if there is a down counters reach 0, the unit will be shut
power failure, and the Auto Restart is set to down until maintenance is completed and or
Off. counters are reset.
• When the Auto Restart button is switched from
On to Off, or vice versa, power to the compres-
sor must be cycled for changes to take effect.
1. The Auto Restart button will restart unit upon 1. Warning CNT will flash when maintenance is
power failure. If Off selected unit will not restart. due.
2. Remote Control will allow unit to be started 2. Shutdown CNT will flash and stop the unit if
remotely if On is selected. maintenance is not completed before hand.
3. Panel Switch locks out the on-off remote switch 3. Maintenance reset will reset the maintenance
on the main screen if On is selected. counters.
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 5: Controller
5.13 Menu flow chart
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 6: Maintenance
Section 6
Maintenance
6.1 Maintenance and inspection 6.2 Maintenance and inspection
schedule procedures
Carry out the maintenance and inspection items accord- To keep your compressor in good condition for a long
ing to the schedules given in Table 6-1 on page 76 and time, you must conduct proper inspection and mainte-
Table 6-2 on page 77. nance. Consider periodic inspection as a minimum stan-
dard, shortening the time if necessary.
These intervals are based on running conditions where
the ambient temperature is at or around 86°F (30°C). If
your location is warmer or running condition is severe, 6.2.1 Daily
derate 30% for every 9°F (5°C) up to a maximum temper- • Drain the condensate from the air receiver.
ature of 104°F (40°C). • Activate the drain valve of air receiver
before releasing compressed air in air
If the operating hours are more than 15 hours per day,
receiver, and Drain condensate from air
please shorten 30% from our recommended mainte-
receiver.
nance period.
• Check history of emergency stops and cautions
by viewing the operating panel on the compres-
IMPORTANT sor.
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76
6: Maintenance
Table 6-1: Compressor maintenance standard schedule—OFC1108/E, OFC1508/E, OFC2208/E, OFC3008/E
Contents Maintenance interval
Every Every Every Every Every Every
400 hrs 2,500 hrs 5,000 hrs 10,000 hrs 20,000 hrs 30,000 hrs
Operational hours / Every / Every / Every / Every / Every / Every
Items / Period Daily 2 months 1 year 2 years 4 years 8 years 12 years Remarks
(Drain) Drain air receiver ○
Abnormal sound/
○
vibration
Ventilation fan Smooth rotation ○ Replace if abnormal.
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6: Maintenance
Air end Replace ●†
○ Inspect ● Replace † Consult with distributor who sold it to you.
Air intake filters are not covered under warranty. You may want to keep extra filter on hand.
77
6: Maintenance OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual
1. Filter
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OFC11, OFC15, OFC22, OFC30 Standalone Scroll User Manual 7: Troubleshooting
Section 7
Troubleshooting
7.1 Caution displays 7.1.2 Temperature sensor fails
1. When the caution flashes on the display Causes are considered as shown below:
screen, the compressor will stop.
• When the caution stops, the display will Items Possible causes
keep flashing until the caution is reset. Temperature sensor cord
2. Check the caution display mode. is not properly contacted.
3. When a caution starts, cut off the leak Sensor Temperature sensor cord
breaker, solve the issue and turn on the elec- is disconnected.
Ambient tempera-
tric source. Reset the caution. ture Temperature sensor fails.
4. Refer to the sections below for more infor- When temperature is less
mation. than 33°F (1°C).
7.1.1 Temperature of the air end is too high 7.1.3 Intermediate maintenance
• When the temperature of an air end becomes It shows that maintenance time is less than 200 hours.
high, the caution display will flash. Refer to the maintenance screen for details.
• Causes for this caution is as follows:
If it is time for greasing or replacing the tip seal, then con-
tact our distributor and ask them for intermediate mainte-
Items Possible causes
nance and inspection.
Ambient tempera- Ambient temperature is
ture high. • Be sure intermediate maintenance is done in
accordance with the maintenance standards.
Intake metal wire is
clogged.
Exhaust outlet is clogged. NOTE
Fins of after cooler are Be sure to contact your Sullair certified distribu-
clogged. tor and ask for intermediate maintenance.
Cooling
Ventilation fan fails and
intake hose is damaged.
Cooling passage of com-
pressor is clogged.
High exhaust pressure.
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Subject to EAR, ECCN EAR99 and related export control restrictions.
Sullair, LLC
3700 East Michigan Boulevard
Michigan City, IN 46360 USA
www.sullair.com
1-800-SULLAIR (USA only)
1-219-879-5451 (non-USA)