Torque Converter

SMCS - 3101

Número de pieza - 207-5298

Ver imagen

g01111033
Illustration 1

(1) Torque for 24 bolts ... 60 ± 7 N·m (45 ± 5 lb ft)

(2) At assembly, heat the carrier to 150 °C (302 °F) (maximum).

(3) At assembly, heat the plate to 150 °C (302 °F) (maximum).

(4) Torque for eight bolts ... 105 ± 15 N·m (77 ± 11 lb ft)

(5) Torque for twelve bolts ... 105 ± 15 N·m (77 ± 11 lb ft)
(6) At assembly, heat the stator to 150 °C (302 °F) (maximum).

(7) Torque for twenty bolts ... 60 ± 7 N·m (44 ± 5 lb ft)

(8) At assembly, heat the carrier to 150 °C (302 °F) (maximum).

(9) Assemble springs with the maximum number of loops toward the outside.

Torque Divider
SMCS - 3113

Número de pieza - 207-5300

Ver imagen

g01111764
Illustration 1
(1) Torque for eight bolts ... 50 ± 7 N·m (37 ± 5 lb ft)

(2) Apply a light coat of the lubricant that is being sealed to the O-ring seal and the
bore.

(3) Apply a light coat of the lubricant that is being sealed to the sealing lip.

(4) Torque for one bolt ... 105 ± 15 N·m (77.5 ± 11 lb ft)

(5) Install the seal parallel to the indicated surface. ... ± 0.25 mm (± 0.01 inch)

(6) Apply a light coat of the lubricant that is being sealed to the O-ring seal and the
bore.

(7) Apply a light coat of the lubricant that is being sealed to the O-ring seal and the
bore.

Relief Valve (Torque Converter Outlet)

SMCS - 3133

Número de pieza - 208-3019

Ver imagen
 g01260143
Illustration 1

(1) Torque for three bolts ... 48 ± 4 N·m (35 ± 3 lb ft)

(2) 8J-6709 Shim

Thickness of shim ... 0.254 mm (0.010 inch)

Outside diameter ... 22.35 mm (0.88 inch)

(3) 1W-9860 Spring (Outer)

Length under test force ... 59.94 mm (2.36 inch)

Test force ... 231 ± 14 N (52 ± 3 lb)
Free length after test ... 73.41 mm (2.89 inch)
Outside diameter ... 22.23 mm (0.875 inch)

(4) 115-3514 Spring (Inner)

Length under test force ... 56.39 mm (2.22 inch)

Test force ... 137.89 ± 6.85 N (31 ± 1.5 lb)
Free length after test ... 75.54 mm (2.97 inch)
Outside diameter ... 13.8 mm (0.54 inch)

Transmission Hydraulic Control

SMCS - 3073

Número de pieza - 265-5278

Ver imagen
 g01138244
Illustration 1

Ver imagen

g01260236
Illustration 2

(1) Use the lubricant that is being sealed to lubricate this seal.

(2) Use the lubricant that is being sealed to lubricate four seals.

(3) Main relief valve

(4) Torque for four bolts ... 48 ± 4 N·m (35 ± 3 lb ft)

(5) Torque for ten bolts ... 30 ± 4 N·m (22 ± 3 lb ft)

(6) Torque for five hydraulic fittings ... 14 ± 4 N·m (124 ± 35 lb in)

(7) Use the lubricant that is being sealed to lubricate ten seals.

(8) Torque for nut ... 9 ± 1 N·m (80 ± 9 lb in)

Relief Valve (Main)
SMCS - 5069

Número de pieza - 213-4540

Ver imagen

g01138254
Illustration 1

(1) Torque for the hex plug ... 85 ± 10 N·m (63 ± 7.5 lb ft)

(2) Torque for six bolts ... 30 ± 4 N·m (22 ± 3 lb ft)

(3) Torque for the nut ... 18 ± 4 N·m (159 ± 35 lb in)

(4) 106-9212 Spring

Length under test force ... 62.0 mm (2.44 inch)

Test force ... 528 ± 26 N (119 ± 6 lb)
Free length after test ... 78.07 mm (3.074 inch)
Outside diameter ... 19.0 mm (0.748 inch)

(5) Torque for the plug ... 23 ± 2 N·m (204 ± 18 lb in)

Modulating Valve (Transmission)

SMCS - 3139

Número de pieza - 220-4324

Ver imagen

g01262627
Illustration 1

(1) Torque for nut ... 13 ± 1.5 N·m (9.6 ± 1 lb ft)

(2) Torque for plug ... 14 ± 4 N·m (10.3 ± 3 lb ft)

Priority Valve
SMCS - 3180

Número de pieza - 208-3015

Ver imagen
 g01106803
Illustration 1

(1) First torque the retainer. ... 80 ± 10 N·m (59 ± 7 lb ft)

(1) Then torque the locknut. ... 80 ± 10 N·m (59 ± 7 lb ft)

(2) Torque for plug ... 85 ± 10 N·m (63 ± 7.5 lb ft)

(3) Torque for plug ... 6 ± 1.5 N·m (53 ± 13 lb in)

(4) Torque for nut ... 9.5 ± 1.5 N·m (84 ± 13 lb in)

(5) Torque for valve ... 50 ± 5 N·m (37 ± 4 lb ft)

(6) Torque for nut ... 25 ± 4 N·m (18.5 ± 3 lb ft)

(7) Torque for adjuster assembly ... 85 ± 10 N·m (63 ± 7.5 lb ft)

(8) 213-0065 Spring

Length under test force ... 72 mm (2.83 inch)

 Test force ... 528.7 ± 26.4 N (119 ± 6 lb)
Free length after test ... 85.95 mm (3.4 inch)
Outside diameter ... 17.5 mm (0.7 inch)

Transmission System Oil Filter

SMCS - 3067

Número de pieza - 208-3015

Ver imagen

g01108360
Illustration 1

(1) Torque for plug ... 85 ± 10 N·m (63 ± 7.5 lb ft)

(2) 133-2199 Spring

Length under test force ... 38.10 mm (1.5 inch)

Test force ... 160 ± 8 N·m (118 ± 5.8 lb ft)
Free length after test ... 62.5 mm (2.5 inch)
Outside diameter ... 15.24 mm (0.6 inch)

(3) Torque for plug ... 85 ± 10 N·m (63 ± 7.5 lb ft)

(4) 9M-1986 Spring

 Length under test force ... 25.4 mm (1 inch)
Test force ... 34 ± 3 N·m (24.9 ± 2 lb ft)
Free length after test ... 47.2 mm (1.86 inch)
Outside diameter ... 12.7 mm (0.5 inch)

Transmission
SMCS - 3030; 3155; 3160; 3169; 3190

Número de pieza - 210-0092

Ver imagen

g01344302
Illustration 1

(1) Thickness of five new disc assemblies and four new plates for the no. 1 clutch
(REVERSE) ... 47.95 ± 0.72 mm (1.888 ± .028 inch)

Thickness of one new 9P-7390 Disc Assembly ... 5.59 ± 0.08 mm (.220 ± .003 inch)
Thickness of one new 8P-2051 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)

(2) Thickness of five new discs and four new plates for the No. 2 clutch
(FORWARD) ... 47.95 ± 0.72 mm (1.888 ± .028 inch)

Thickness of one new 9P-7390 Disc ... 5.59 ± 0.08 mm (.220 ± .003 inch)

Thickness of one new 8P-2051 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)

(3) Thickness of three new discs and two new plates for the No. 3 clutch ... 26.77 ± 0.46
mm (1.055 ± 0.018 inch)

Thickness of one new 6Y-5911 Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)

Thickness of one new 6I-8500 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)

(4) Thickness of two new discs and one new plate for the No. 4 clutch ... 16.18 ± 0.28
mm (.637 ± .011 inch)

Thickness of one new 6Y-5911 Disc ... 5.59 ± 0.10 mm (.220 ± .004 inch)

Thickness of one new 6I-8500 Plate ... 5.00 ± 0.08 mm (.197 ± .003 inch)

(5) Thickness of four new discs and three new plates for the No. 5 clutch ... 31.80 ± 0.64
mm (1.252 ± .025 inch)

Thickness of one new 6Y-5912 Disc ... 4.95 ± 0.10 mm (.195 ± .004 inch)

Thickness of one new 8P-1964 Plate ... 4.00 ± 0.08 mm (.157 ± .003 inch)

(6) Lubricate each groove and the O-ring seal with oil immediately before the assembly
of each bearing.

(7) 4M-9592 Spring (Twenty springs)

Quantity ... twenty

Length under test force ... 34.93 mm (1.375 inch)
Test force ... 117 ± 6 N (26.30 ± 1.349 lb)
Free length after test ... 44.7 mm (1.760 inch)
Outside diameter ... 14.27 mm (.562 inch)

(8) 3K-2511 Dowel

Quantity ... ten

Length ... 176.23 mm (6.938 inch)
Outside diameter ... 12.637 ± 0.013 mm (.4975 ± .0005 inch)

(9) 7H-7658 Spring (Ten springs)

Quantity ... ten

 Length under test force ... 105.7 mm (4.16 inch)
Test force ... 187 ± 15 N (42.0 ± 3.25 lb)
Free length after test ... 140.5 mm (5.53 inch)
Outside diameter ... 14.2 mm (.56 inch)

(10) Lubricate each groove and each O-ring seal with oil immediately before the
assembly of each bearing.

(11) Torque for two bolts ... 115 ± 7 N·m (85 ± 5 lb ft)

(12) Use the lubricant that is being sealed and apply a light coat of the lubricant to the
bore.

(13) Torque for eight bolts ... 115 ± 7 N·m (85 ± 5 lb ft)

Transmission Pump
SMCS - 3066

Número de pieza - 206-8703

Ver imagen
 g01110627
Illustration 1

(1) The surface must be free of oil and grease.

(2) The plug must be recessed to the following dimension. 1.25 ± 0.25 mm (0.05 ± 0.01
inch)

(3) Apply 4C-9507 Retaining Compound to the plug.

(4) Apply a light coat of the lubricant that is being sealed to the lip seal. Also, apply 4C-
9507 Retaining Compound on the lip seal.

Table 1

Pump Test Specifications (1)    

Output
Section Function     Rotation     (Minimum)     RPM Pressure    

A   Transmission/Torque Clockwise 900    

Converter Scavenge     120 L/min 70 kPa (10
 (31.7 US gpm) psi)    

B   Torque Converter Clockwise 164 L/min 1800     3200 kPa

Charging     (43.5 US gpm) (464 psi)    

C   Clockwise 61 L/min (16 1800     3200 kPa

Transmission Charging     US gpm)     (464 psi)    
( 1 )
Use SAE 10W oil at 49 deg C (120 deg F) for the bench test.

Transmission Mounting
SMCS - 3030

Número de pieza - 216-9032

Ver imagen

g01110592
Illustration 1

(1) Torque for one bolt ... 105 ± 20 N·m (77.5 ± 15 lb ft)

(2) Torque for two bolts ... 105 ± 20 N·m (77.5 ± 15 lb ft)

(3) Torque for three plugs ... 105 ± 10 N·m (77.5 ± 7.5 lb ft)

(4) Torque for nineteen bolts ... 105 ± 20 N·m (77.5 ± 15 lb ft)

(5) 5S-7008 Spring

 Quantity ... four
Color code ... yellow stripe
Length under test force ... 99.21 mm (3.906 inch)
Test force ... 70 ± 6 N (15.7 ± 1.3 lb)
Free length after test ... 211.6 mm (8.33 inch)
Outside diameter ... 21.8 mm (.859 inch)

Bevel and Transfer Gears

SMCS - 3011; 3256; 3281

Número de pieza - 210-0085

Ver imagen

g01138258
Illustration 1

(1) Torque for six bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(2) Install a bolt of the appropriate size through the case. Tighten the bolt until there is
zero end play in the pinion. Position the bevel and transfer gear group so that the bevel
gear shaft is in the vertical position with the bevel gear at the bottom.

Install the 9P-1922 Shim Pack at location (3) and the 9P-1921 Shim Pack at location
(14) .
(3) (14) Use the shims in order to achieve the following end play. ... 0.10 ± 0.05 mm
(.004 ± .002 inch)

(4) Torque for six bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(5) Torque for 12 bolts ... 270 ± 40 N·m (200 ± 30 lb ft)

(6) Torque for bolt ... 270 ± 40 N·m (200 ± 30 lb ft)

(7) Apply 5P-3931 Anti-Seize Compound to the face and threads of the nut. Torque for
the nut ... 612 ± 68 N·m (450 ± 50 lb ft)

(8) Torque for six bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(9) As needed, use shims in order to achieve the following backlash between the pinion
and the bevel gear. ... 0.36 ± 0.12 mm (.014 ± .005 inch)

(10) Torque for 12 bolts ... 475 ± 60 N·m (350 ± 45 lb ft)

(11) Torque for four bolts ... 270 ± 40 N·m (200 ± 30 lb ft)

(12) Torque for six bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(13) Coat the seal bore surface in the retainer with gasket material. Allow the gasket
material to dry before you install the lip seal. Do not apply gasket material to the lip seal
case. Apply a light coat of the lubricant that is being sealed to the sealing lip.

Procedure to Adjust The End Play of The Bevel Pinion

Bearings
1. Before assembly of the other components, make sure that the bearing cups and
cones are properly installed. The bearing cups and cones must be seated against
the shoulder of the housing and the shoulder of the shaft. Use a piece of 0.038
mm (0.0015 inch) thick shim stock or a standard feeler gauge in order to verify
that the bearing cups and cones are properly seated.

2. Place the axis of the gear or shaft in a vertical position. Install bearing cage
without installing shims (3) and without installing the O-ring seal (if equipped).
Make sure that the cage does not bind in the housing.

3. Install two bolts and two washers with approximately 180 degrees between the
bolts.

4. Alternately tighten two bolts on each cap to 13.5 N·m (120 lb in) in 4.5 N·m (40
lb in) increments.

5. Loosen all of the bolts and then finger tighten the bolts.

6. Use the following steps to tighten the bolts :

 Use a 9S-7354 Torque Wrench or the equivalent.

a. Tighten the bolts to a torque of 4.5 N·m (40 lb in).

b. Rotate the gear or the shaft at least three revolutions.

c. Tighten the bolts to a torque of 9.0 N·m (80 lb in).

d. Rotate the gear or the shaft at least three revolutions.

e. Tighten the bolts again to a torque of 9.0 N·m (80 lb in).

7. Use a tapered feeler gauge or another suitable device for measuring. Measure the
first gap between the bearing cage and the housing. Measure the gap outward
from the center of the bolt at the OD of the flange. Measure the second gap near
the other bolt in the same manner. The two measurements should be within 0.25
mm (0.010 inch) of each other in order to ensure that the caps are level.

The correct shim pack thickness is determined in the following manner:

8. Add the two measurements from Step 7 and divide by two.

9. Add 0.43 mm (0.017 inch) to the result from Step 8. The total sum is the correct
shim pack thickness.

10. Assemble the shim pack to the correct thickness. Use a micrometer to verify that
the shim pack is the correct thickness.

The desired end play for the bevel pinion is 0.10 ± 0.05 mm (0.004 ± 0.002
inch).

11. Remove the cage for the bearing cup. Reassemble the components with the
correct shim pack and the correct O-ring seal (if equipped). Tighten the bolts to
a torque of 270 ± 40 N·m (200 ± 30 lb ft).

12. Check the end play with a dial indicator.

Procedure to Adjust The End Play of The Lower

Transfer Gear Bearings
1. Before assembly of the other components, make sure that the bearing cups and
cones are properly installed. The bearing cups and cones must be seated against
the shoulder of the housing and the shoulder of the shaft. Use a piece of 0.038
mm (0.0015 inch) thick shim stock or a standard feeler gauge in order to verify
that the bearing cups and cones are properly seated.

2. Place the axis of the gear or shaft in a vertical position. Install bearing cage
without installing shims (14) and without installing the O-ring Seal (if
equipped). Make sure that the cage does not bind in the housing.
 3. Install two bolts and two washers with approximately 180 degrees between the
bolts.

4. Alternately tighten two bolts on each cap to 13.5 N·m (120 lb in) in 4.5 N·m (40
lb in) increments.

5. Loosen all of the bolts and then finger tighten the bolts.

6. Use the following steps to tighten the bolts :

Use a 9S-7354 Torque Wrench or the equivalent.

a. Tighten the bolts to a torque of 4.5 N·m (40 lb in).

b. Rotate the gear or the shaft at least three revolutions.

c. Tighten the bolts to a torque of 9.0 N·m (80 lb in).

d. Rotate the gear or the shaft at least three revolutions.

e. Tighten the bolts again to a torque of 9.0 N·m (80 lb in).

7. Use a tapered feeler gauge or another suitable device for measuring. Measure the
first gap between the bearing cage and the housing. Measure the gap outward
from the center of the bolt at the OD of the flange. Measure the second gap near
the other bolt in the same manner. The two measurements should be within 0.25
mm (0.010 inch) of each other in order to ensure that the caps are level.

The correct shim pack thickness is determined in the following manner:

8. Add the two measurements from Step 7 and divide by two.

9. Add 0.36 mm (0.014 inch) to the result from Step 8. The total sum is the correct
shim pack thickness.

10. Assemble the shim pack to the correct thickness. Use a micrometer to verify that
the shim pack is the correct thickness.

The desired end play is 0.10 ± 0.05 mm (0.004 ± 0.002 inch).

11. Remove the cage for the bearing cup. Reassemble the components with the
correct shim pack and the correct O-ring seal (if equipped). Tighten the bolts to
a torque of 270 ± 40 N·m (200 ± 30 lb ft).

12. Check the end play with a dial indicator.

Drive Shaft
SMCS - 3253

Número de pieza - 211-9996

Ver imagen

g01208991
Illustration 1

(1) Torque for eight bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(2) Torque for eight bolts ... 135 ± 15 N·m (100 ± 11 lb ft)

Brake Control Valve

SMCS - 4265

Número de pieza - 201-7274

Ver imagen
 g01110257
Illustration 1

Note: Assemble the washers to the bolts, as shown. See Section D-D in Illustration 1.

(1) Torque for two bolts ... 30 ± 4 N·m (22 ± 3 lb ft)

(2) Assemble the strap so that contact with manifold (2) is prevented.

(3) Torque for four bolts ... 30 ± 4 N·m (22 ± 3 lb ft)

(4) Torque for three bolts ... 30 ± 4 N·m (22 ± 3 lb ft)

(5) Torque for one bolt ... 30 ± 4 N·m (22 ± 3 lb ft)

(6) Torque for one bolt ... 5.5 ± 0.5 N·m (49 ± 4.5 lb in)

Steering and Transmission Hand Control

SMCS - 3033

Número de pieza - 222-1462

Ver imagen

g01209415
Illustration 1
(1) Torque for screw ... 2.25 ± 0.6 N·m (20 ± 5 lb in)

(2) Torque for the two nuts ... 0.8 ± 0.1 N·m (7.1 ± 0.9 lb in)

(3) Align the white mark on the handle with the center of the "N" on the cover within ±
5°.

(4) Tighten the two screws at this location before tightening the bolts at location (5).

(5) Tighten the screws. Maintain the indicated gap. ... 0.25 ± 0.25 mm (0.01 ± 0.01
inch)

(6) Apply 155-0695 Thread Lock Compound to the screw. Torque for screw ... 4 ± 0.7
N·m (35.4 ± 6.2 lb in)

Brake and Planetary

SMCS - 4132

Número de pieza - 229-9968

Ver imagen

g01110684
Illustration 1
(1) Thickness of four new disc assemblies and three new plates ... 28.34 ± 0.96 mm
(1.116 ± .038 inch)

Thickness of one new 6Y-9373 Friction Disc Assembly ... 4.70 ± 0.18 mm (.185 ± .007
inch)

Thickness of one new 7T-6994 Plate ... 3.175 ± 0.075 mm (.1250 ± .0030 inch)

(2) Torque for 12 bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

(3) Apply 6V-6640 RTV Silicone Sealant to the flange of the slinger in the area that
makes contact with the carrier.

Differential Drive and Brake Group

SMCS - 4131

Número de pieza - 229-9967

Ver imagen

g01209919
Illustration 1

(1) Apply 5P-3413 Pipe Sealant to the four plugs before installing.

(2) Thickness of four new disc assemblies and three new plates for brake ... 28.34 ±
0.96 mm (1.116 ± .038 inch)

Thickness of one new 6Y-9373 Friction Disc Assembly ... 4.70 ± 0.18 mm (.185 ± .007
inch)
Thickness of one new 7T-6994 Plate ... 3.18 ± 0.08 mm (.125 ± .003 inch)

(3) Use shims in order to obtain the following backlash between the bevel gear and the
pinion shaft. ... 0.210 ± 0.075 mm (.0083 ± .0030 inch)

(4) Torque that is required to rotate the pinion ... 0.3 to 1.35 N·m (3 to 12 lb in)

Tighten the nut until the rolling resistance in the pinion is correct. Bend the tab on the
lock washer into the slot in the nut.

(5) Apply 6V-6640 RTV Silicone Sealant to the flange of the slinger in the area that
makes contact with the carrier.

(6) Torque for three bolts ... 50 ± 10 N·m (37 ± 7 lb ft)

(7) Install the rotating housing and bearings into the brake housing.

(8) Install the plate with three equally spaced bolts.

Torque that is required to rotate the rotating housing ... 2.25 to 4 N·m (20 to 35 lb in)

Tighten the three bolts until the rolling resistance in the rotating housing is correct.
Measure the gap between plate (8) and housing (7). Select shims that are equal to the
gap. Remove the plate and install the shims (9). Reinstall the plate with six bolts.

(10) Make sure that the three washers are equally spaced.

Decelerator
SMCS - 1276

Número de pieza - 231-7314

Ver imagen
 g01260675
Illustration 1

(1) Adjust setscrew (10) so that actuation of switch (11) is at the correct percent duty
cycle of control (1).

In order to determine the correct switch actuation point, obtain a reading from control
(1) for the percent duty cycle. The reading must be taken while brake pedal (8) is in the
at rest position (fully up position). Add 19 to the reading that was obtained. The switch
should always actuate within ± 1 of that calculation.

(2) Apply 9S-3263 Thread Lock Compound to the threads of the bolts that hold the
sensors in place.

(3) Install the lip seal 1 ± 0.5 mm (0.039 ± 0.02 inch) below the cast surface.
(4) Drive the four bearings on the stamped end only.

(5) Install the lip seal 1 ± 0.5 mm (0.039 ± 0.02 inch) below the cast surface.

(6) Align the tread surface of both pedals. At the same time, keep the saw cut in the
pedals roughly in line with the timing mark on the shaft (6).

(9) Apply 9S-3263 Thread Lock Compound to the threads of the bolts that hold the
sensors in place.

(12) In order to determine the correct position of the bracket assembly, obtain a reading
of 56 ± 2 mm (2.21 ± 0.08 inch) from the control (9) for the percent duty cycle. The
reading must be taken while decelerator pedal (7) is in the at rest position (fully up
position)

Final Drive
SMCS - 4003; 4050; 4059; 4084

Número de pieza - 157-5072

Ver imagen
 g00550389
Illustration 1

(1) Rubber toric seals must be clean and dry at assembly. All surfaces that contact toric
seals must be clean and dry at assembly. Apply a thin film of oil to the contacting
surfaces of the metal seal rings before you assemble the rings. The seal rings must be
assembled square with the bore. The rings must be assembled square with the bore. The
rings must be square with the toric seal. The rings must not bulge. The rings must not be
twisted. Put lubricant on all other seals at assembly.

(2) Torque for bolts ... 50 ± 10 N·m (37 ± 7 lb ft)

(3) Torque for bolts ... 135 ± 20 N·m (100 ± 15 lb ft)

Note: Make sure that there is metal to metal contact between the retainer and the hub
before the bolts are tightened.
(4) Torque for bolts ... 430 ± 60 N·m (318 ± 45 lb ft)

(5) Torque for bolts ... 50 ± 10 N·m (37 ± 7 lb ft)

Note: Make sure that there is metal to metal contact between the plate and the shaft
before the bolts are tightened. Then make sure that the plate is flush with the carrier.
Make sure that the gears can be rotated by hand. If the gears can not be rotated by hand,
guide the covers toward the carrier with the proper tooling.

(6) Torque for plug ... 105 ± 10 N·m (78 ± 7 lb ft)

(7) Torque for the sprocket bolts:

Put SAE 30W oil on the treads. Tighten the bolts to the following torque. ... 300
± 50 N·m (220 ± 37 lb ft)
Then rotate the bolts for the following additional degrees. ... 120 degrees
Minimum torque after turn ... 570 N·m (420 lb ft)

(8) Torque for bolts ... 800 ± 90 N·m (590 ± 66 lb ft)

Equalizer Bar
SMCS - 7206; 7207

Número de pieza - 220-0211

Ver imagen
 g01153257
Illustration 1

(1) Torque for four bolts ... 2000 ± 250 N·m (1475 ± 184 lb ft)

(2) Install the equalizer bar with the word "FRONT" toward the front of the machine.

(3) Apply 4C-4032 Bearing Mount Compound to the bearing bore of the equalizer bar
before installing the seal (four places).

(4) Apply 4C-4032 Bearing Mount Compound to the threads of the setscrews. Install
the setscrews just below the surface of the bar (eight places).

(5) Add lubricant (90W gear oil) through the fitting. Add oil until the oil covers the hex
on the fitting. Refill after the machine has been exercised.

(6) Before the pin is installed, apply a light coat of the oil that is being sealed to the
inside diameter of the seals. Install the pin so that the pin is even with the surface of the
roller frame at the rear.

(7) Install the bearing even with the surface of the bearing bore on the side of the
equalizer bar that is marked "FRONT".

(8) Apply 4C-4032 Bearing Mount Compound to this surface (two places). Install the
seals with the part number toward the outside of the equalizer bar.
(9) Apply 4C-5592 Anti-Seize Compound to the pin bore in the equalizer bar.

(10) Apply 4C-5592 Anti-Seize Compound to the end of the pin

Idlers (Track)
SMCS - 4159

Número de pieza - 111-1729

Número de pieza - 111-1730

Ver imagen

g01212163
Illustration 1
End play (clearance) of the idler shaft

Minimum ... 0.33 mm (0.013 inch)

Maximum ... 1.19 mm (0.047 inch)

(1) Depth of the stopper below the chamfer ... 7 ± 7 mm (0.275 ± 0.275 inch)

(2) Dimension of the plug above the surface of the stopper ... 0 to 5 mm (0 to 0.197
inch)

Note: The plug must NOT be recessed below the surface of the stopper after assembly.

(3) Bearing depth from the end of the idler ... 13.0 ± 0.5 mm (.51 ± .02 inch)

(4) Extension of the shaft on both sides of the idler ... 61.92 ± 0.13 mm (2.438 ± 0.005
inch)

(5) Rubber toric seals

Note: Rubber toric seals must be clean and dry at assembly. All surfaces that contact the
toric seals must be clean and dry at assembly. At assembly, apply a thin film of oil to
the contacting surfaces of the metal seal. Seal rings must be assembled squarely with the
bore. The toric ring must not bulge and the toric ring must not be twisted.

(6) Torque for bolts ... 85 ± 15 N·m (65 ± 11 lb ft)

(7) Torque for bolts that hold the idler to the track roller frame ... 1600 ± 200 N·m
(1180 ± 150 lb ft)