Flyer Metalforming
Flyer Metalforming
We have been active in the field of metal forming technology to address the specific needs of each individual applications.
for more than 75 years. Today, we offer products across the Ortlinghaus has developed a reputation for quality throughout
entire spectrum of mechanical presses and servo presses, from the world – and we are highly motivated to meet and
clutch/brake units, slide locking devices, brakes to mechatronic exceed our previous standards. We work with our customers to
control systems. We are the only manufacturer of clutches create custom solutions and values that are characterized by
and brakes successfully developing and producing the friction innovation and superior engineering.
systems in-house for each and every clutch and brake we
deliver to the market. Our mechatronic systems are engineered
H-frame presses
>> Page 4 - 5 C-frame presses
>> Page 10 - 11
Servo presses
>> Page 6 - 7
Forging presses
>> Page 8 - 9
2 3
Large H-Frame presses
Series 128
Hydraulically released
brake
>> Page 18 - 19
Series 088
Oil Inlet
>> Page 26 - 27
Series 420
Pneumatically actuated
dry running clutch-brake
unit
Series 480 >> Page 22 - 23
Cee.go - hydraulically Series 106
actuated clutch-brake Hydraulically actuated dry
combined unit running clutch-brake unit
4 >> Page 16 - 17 >> Page 24 - 25 5
Servo presses
Series 055
Linear motion lock
>> Page 14 - 15
Series 172
Prot. act
>> Page 20 - 21
6 7
Forging presses
Series 128
Hydraulically released brake
>> Page 18 - 19
Series 127
Hydraulically actuated clutch
>> Page 18 - 19
Series 123
Hydraulically actuated wet
running clutch-brake unit
>> Page 12 - 13
8 9
C-frame presses
Series 123
Hydraulically actuated wet
running clutch-brake unit
>> Page 12 - 13
Series 480
Cee. go - hydraulically
actuated clutch-brake
combined unit
>> Page 16 - 17
Series 106
Hydraulically actuated dry
running clutch-brake unit
Series 420 >> Page 24 - 25
Pneumatically actuated
dry running clutch-brake
unit
10 >> Page 22 - 23 11
Clutch-brake units series 123
Min. clutch torque Tstat. min [Nm] 4.300 8.400 17.300 34.100 68.700 138.600 277.900
Max. clutch torque Tstat. max [Nm] 12.000 23.300 56.800 115.700 261.400 513.200 967.600
Min. brake torque Tdyn. min [Nm] 1.600 3.300 6.600 15.000 47.000 87.700 147.600
Max. brake torque Tdyn.max [Nm] 3.300 6.700 15.900 35.900 112.700 210.500 354.100
System supplier Modular design
Operating pressure PB [bar] 63 63 63 63 87 86 84 High press availability
The clutch/brake unit can be sup- The multi-plate design makes
Speed n [min-1] 1.300 1.000 850 700 500 415 350 An optional housing cover, inclu- plied with an oil inlet, press safety it possible to achieve a wide
Outer diameter A [mm] 290 380 440 560 710 870 1180 ding Buna or Viton seal, can be valve or control unit and electronic range of torques with each given
supplied with the clutch/brake slipping control (ESC). The ESC size of this series, and the different
Max. bore diameter Bmax [mm] 95 130 160 200 250 310 375 housing options allow flexible
unit to seal the hydraulic system. continously monitors important
Length C [mm] 177 222 325 365 508 602 725 This saves customers the time and aspects of the engagement se- integration into various press
effort of manufacturing their own quence to prevent the clutch designs.
12 cover. from thermal overload. 13
Linear Motion Lock series 055
Unique design
Cee. go:
Pneumatically actuated, wet-running clutch brake system
The Cee. go is an innovative wet-running and pneumatically
actuated clutch/brake unit for C-frame presses.
Engineered as a complete system consisting of a clutch/
brake unit, cover and air inlet, it is provided to our cus-
tomers as a ready-to-install-package which is easy to
adopt to the press and ready for use in a short time. With
a wet-running friction system, higher engagement frequen-
Design-to-cost
cies per minute and a higher output performance of parts
per minute can be achieved. With almost no wear on the The design-to-cost approach
friction system press downtime is reduced to a enables us to offer a product with
minimum and the maintenance costs are significantly lower. a much higher price performance
compared to conventional clutch
and brake systems. This aspect
covers the entire process from the
assembly to the operation of the
product for years. No external hydraulics
Easy integration
Series 127
Easy integration Feature size 86 size 90 size 94 size 96 size 98 size 99
Due the compact design and Min. clutch torque Tstat. min [Nm] 22.700 48.800 101.900 189.900 336.000 775.700
High torque density
the customizable interfaces Max. clutch torque Tstat. max [Nm] 45.500 96.800 203.700 378.700 672.000 1.551.000
The multi-plate design with oil with keyway or clamping
High press availability Operating pressure PB [bar] 80 80 90 90 90 90
cooled friction pairing of steel devices for the connection to
and high-performance sinter the shaft, the clutches and Both the clutch and the brake are Speed n [min-1] 850 700 500 415 350 250
ensures high and consistent brakes of series 127 and 128 can constructed as a closed system
Outer diameter A [mm] 550 680 850 1.060 1.230 1.415
torque availability. be easily integrated in any press and thus protected from external
design. pollution like oily or dusty air, Max. bore diameter Bmax [mm] 200 250 320 350 375 500
which leads to less downtime and Length C [mm] 629 657 750 824 1066 1153
maintenance costs.
Series 128
Feature size 86 size 90 size 94 size 96 size 98 size 99
Min. brake torque Tdyn. min [Nm] 9.500 19.200 39.700 77.400 147.600 279.000
Max. brake torque Tdyn. max [Nm] 19.100 38.400 79.400 154.700 295.200 1.056.000
High engagement speed
System supplier Operating pressure PB [bar] 80 80 90 90 90 90
The multi-plate design and the
Both the clutch and the brake Speed n [min-1] 850 700 500 415 350 250
low moment of inertia in com-
Modular design
bination with the Ortlinghaus can be supplied with an oil Outer diameter A [mm] 550 680 850 1.060 1.230 1.415
progressive control guarantee inlet, press safety valve or The multi-plate design makes it
Max. bore diameter Bmax [mm] 200 250 320 350 375 500
shortest reaction times and high control unit and electronic possible to achieve a wide range
engagement frequencies. slipping control (ESC) which of different torque sizes and can Length C [mm] 200 236 320 384 437 547
allows the monitoring of the oil therefore be perfectly selected to
18 volume, oil temperatures and the fit the specification of the press. 19
plate conditions.
Prot.act series 172
Prot. act :
Hydraulically actuated, dry-running brake for servo presses
The Prot. act brake series 172 is specifically designed for presses
driven by servomotors and is used as ram holding and as
emergency brake. This brake can be installed in different
arrangements, it is either mounted directly next to the servo
motor or on the free shaft end. With the superior friction
block design, fretting corrosion is completely avoided.
Performance data
Size 82 Size 87 Size 92 Durability and safety Industry 4.0
The Prot.act provides a long
0172-100- 0172-200- 0172-300- 0172-100- 0172-200- 0172-300- 0172-100- 0172-200- 0172-300-
Execution service life due to innovative
2-disks 3-disks 4-disks 2-disks 3-disks 4-disks 2-disks 3-disks 4-disks
design, durability and functional
1)
Min. stat. torque reliability. Ready for industry 4.0
+ 2) 12.000 17.100 21.600 24.000 34.000 43.000 66.000 96.000 125.000
[Nm]
A sensor kit with temperature and
Max. dyn. torque 1)
+ 2) 16.700 23.700 29.900 34.000 48.000 60.000 77.000 112.000 145.000 Easy integration wear sensors enables predictive
[Nm]
maintenance planning and redu-
Min. required With its mounting and centering
95 95 95 95 95 95 95 95 95 ces the downtime of the press.
pressure [bar] aid a fast integration into the
Max. release press is guaranteed.
120 120 120 120 120 120 120 120 120
pressure [bar]
1) Minimum values in delivery condition
2) Brake torque in worn conditions is provided in the specific calculation of the press
Series 420
Feature size 23 size 29 size 40 size 50 size 61 size 62 size 67 size 72
Clutch torque at 5,5bar Tstat. 5,5 [bar] 260 410 840 1.580 3.450 3.500 4.700 6.600
Clutch torque at 6,0bar Tstat. 6,0 [bar] 280 450 920 1.780 3.800 4.000 5.300 7.400
High engineering competence Tdyn
Brake torque 140 220 480 850 1.850 2.500 3.350 4.700
Ortlinghaus has been developing Speed n [min-1] 3.200 2.750 2.250 1.750 1.400 1.500 1.400 1.250
clutches and brakes for thousands
12 pt.suspension A1 [mm] 182 205 255 325 408 408 450 500
of different applications for more
than 75 years – safe, experienced 2 pt. suspension short A2 [mm] 230 250 315 390 495 495 550 610
and reliable. 2 pt. suspension long A3 [mm] 305 325 410 490 635 635 710 790
Series 420
Modular design
Simple integration Feature size 77 size 80 size 83 size 87 size 90 size 91 size 92 size 93
The ability to use many different
Due to its compact design and 2-pt. or 12-pt. arrangement Clutch torque at 5,5bar Tstat. 5,5 [bar] 10.000 13.000 20.000 28.500 38.000 51.000 75.000 105.000
various options for the shaft combinations, of the clutch Clutch torque at 6,0bar Tstat. 6,0 [bar] 11.500 15.000 22.500 32.500 43.000 57.000 84.000 115.000
connections such as keyways and brake suspensions, allows
Brake torque Tdyn 7.300 9.700 14.300 20.800 27.000 35.000 50.000 70.000
or clamping devices, the series exceptional flexibility in
Easy connection
420 can easily be integrated into integrating into the press design Speed n [min-1] 1.100 1.000 850 750 700 630 560 500
various press drive designs. Engaged by air, these units can 12 pt.suspension A1 [mm] 584 640 725 810 890 965 1080 1215
be easily integrated into any
2 pt. suspension short A2 [mm] 695 770 880 970 1.100 1.180 1.300 1.465
press application.
2 pt. suspension long A3 [mm] 885 990 1.135 1.235 1.450 1.525 1.645 1.855
Max. bore diameter Bmax [mm] 125 145 160 180 200 220 240 270
Length C [mm] 160 185 205 230 248 260 295 330
22 23
Clutch-brake units series 106
2 pt. suspension short A2 [mm] 770 880 can be engaged with any com-
mon oil up to a viscosity of 150
2 pt. suspension long A3 [mm] 990 1135
cSt and achieves fast engage-
Max. bore diameter Bmax [mm] 115 135 ment times due to the hydraulic
actuation.
Length C [mm] 286 306
24 25
Oil inlets
Control systems
Rotary unions series 088
Ortlinghaus has been manufacturing single and multi-channel
rotary inlets for several decades, which are frequently
Press safety valves and hydraulic control units series 086 supplied as accessories for oil actuated and oil cooled clutches.
Ortlinghaus supports customers in selecting the right control These tried and tested machine components for supplying pres-
system to achieve the optimal engagement process for the sure and cooling oil to rotating shafts are standard products
clutches and brakes and supplies different control components and can not only be used in conjunction with clutches. The
such as press safety valves or progressive controls, that are oil inlets are available in axial and radial versions. In addition,
used for the control of hydraulically actuated clutches and Ortlinghaus also develops and manufactures rotary inlets
brakes as well as of clutch-brake units. Economic control according to customer’s requirements, which are not listed
solution with press in the catalogue of our standard products. For example, it is
possible to manufacture rotary inlets with more than three
safety valves One or two channel channels which can conduct different media.
executions available
Simple integration
With the optionally available ver- Number of channels / connections ixM 2 x G1/2 2 x G3/4 2 x G1
Soft braking
sion with a proportional valve, a
Oil volume Voil [l/min] 35 100 150
soft engagement of the clutch can Engaging the brake with adjustable
be realized through a very flexible brake counterpressure to allow a
26 and sensitive pressure control. soft stop of the machine. 27
Prot.act series 472
Prot. act :
Pneumatically actuated, dry-running brake for servo presses
The Prot. act brake series 472 is specifically designed for presses
driven by servomotors and is used as ram holding and as
emergency brake. This brake can be installed in different
arrangements, it is either mounted directly next to the servo
motor or on the free shaft end. With the superior friction
block design, fretting corrosion is completely avoided.
Easy connection
Performance data
Size 82
0472-200-
Execution Verified quality
3-disks
End-of-line testing of each and
Min. stat. torque 1)
+ 2) 8.100 every brake provides first class
[Nm]
quality to the market. Certified
Max. dyn. torque 1)
+ 2) 12.300 torque values and reaction
[Nm] Durability and safety
Easy integration times are documented with the
Min. required The Prot.act series 472 provides
4,5 product.
pressure [bar] With its mounting and centering
a long service life due to innovati-
Max. release ve design, durability and functio- aid a fast integration into the
6,0
pressure [bar] press is guaranteed.
1) Minimum values in delivery condition
nal reliability.
2) Brake torque in worn conditions is provided in the specific calculation of the press
Dimensions
Size 82
Enquiry
• via contact form on our
website
>> www.ortlinghaus.com Technical
• directly via mail to consultance
>> [email protected]
• many thousands of products
• contact through one of
for different applications
Order
our world wide sales
• selection of technically and • quick response times
representatives
economically best fitting • friendly support
> www.ortlinghaus.com
>> Contacts & Media products • flexible order handling
Production
>>> Contacts • more than 100 years of
production know-how
• high quality Delivery
• safe and reliable shipping
methods according to
customer requirements After Sales
• world wide delivery
• world wide after sales service
Get in touch • known consigner
• high availability
Talk to one of our experts. Our Industry Manager Henry
• commissioning
Kalkofen is pleased to get in touch with you.
• contact via mail to
>> [email protected]
Henry Kalkofen
Industry Manager | Metal Forming Technology
Phone +49 (0) 2196-85 402
Mail [email protected]
32 33
worldwide
34 35
Ortlinghaus-Werke GmbH
Kenkhauser Str. 125
42929 Wermelskirchen
Germany
www.ortlinghaus.com
Issue 11.2022