256-F0052-8953 - X2 Flow Chart F1601
256-F0052-8953 - X2 Flow Chart F1601
Revision History
INDEX
1 Legend 2
LEGEND
Abbreviation
Start and Finish of Logic
BMS Burner Management System
CCR Central Control Room
Operator Action MCC Motor Control Center
DCS Distributed Control System
SIS(BMS) Safety Instrumented System
Indication ITR Instrument Technical Room
EWS Engineering Work Station
SER Sequence Event Recorder
Status LP Local Panel
LCS Local Control Station for Motor
xxxxx Stop
Local Panel PB On Stop command of push button
RESET CONDITION 2
PG Header Press. Not L PIAL00054 RESET CONDITIONS 1
PG to Pilot Press Not LL PZLL16068 (Note 1) PG Block Valves Closed ESDV16066/68
FG Header Press Not LL PIAL00071 Pilot Gas Vent valve Opened ESDV16067
FG to Burner Press Not LL PZLL16069 (Note 1) FG Block Valve Closed ESDV16069/71
FG Vent Valve Opened ESDV16070
RESET CONDITION 3
Unit 16/17 not ESD UZ00003 Stack Damper Open (DCS)
Unit 16 Not depress UZ16001 PV16F48
Not loss of recycle gas UZ16002
Not loss of Kerosene Feed UZ16003
Level Not HH in 82-V1601 UZ16004 Damper Limit Switch
Level Not HH in 82-V1603 UZ16005 Answerback Normal PZSO16F48
Level Not HH in 82-V1609 UZ16085
Feed Flow Not LL FIC16010
Combustion Air flow not LL FZLL16037 (Note 1)
No HC in Heater AAH16068
BMS Reset
FDF Start
FDF Run
Ready To Purge
From 1 From
Sheet 4 Sheet 4
To Sheet 3 1 To Sheet 3
No
Air Flow Not LL FZLL16037
Yes
Purge Complete
PG Leak Test
No PG Leak Test
Successful Y/N
No FG Leak Test
Successful Y/N
Yes
Burner Firing failure
(From Sheet 9 & 10)
2 X2 Reverted back to Rev. X for this sheet
Pilot ignition failure
(From Sheet 6 & 7)
Pilot Start
LP PB On
Normar Procedure
Yes
Time delay
10 sec
Pilot 1 Flame
BL16F05A On
Time delay
10 sec
Pilot 6 Flame
BL16F05F On
Ready to FG start
Firing Start
LP PB On
ESDV No
Abnormal
Yes
Burner 1 Firing
Start LP PB On
Pilot 1 Flame
BI16F01A ON Pilot flame is burner firing condition.
Both signals require to step.
Time delay
10 sec
Burner 1 Block Valve
ESDV16072A Close
ESDV Limit Switch
Answerback Normal
No
Yes
ESDV Answer back require within 10 sec
Abnormal
Time delay Burner ESDV open after pilot ignited,
5 sec burner firing shall be made.
Check &
repaire
No Burner 1 Flame
BL16F01A On
Time delay
10 sec
Check &
repaire
ESDV Limit Switch
Answerback Normal
ESDV No
Abnormal Yes
Burner 1 Stop
Procedure is typical.
Burner 6 Firing Before proceed the next step,
Start LP PB On all burner shall be lighted up
Pilot 6 Flame
BI16F01F ON
Time Delay
10 sec
Burner 1 Block Valve
ESDV16072F Close
ESDV Limit Switch
Answerback Normal
No
ESDV Answer back require within 10 sec Yes
Abnormal
Time delay
5 sec
Check &
repaire
No Burner 6 Flame
BL16F01F On
Furnace Started
Heater Shutdown
Note 1 6oo6 pilot burner flame failure shall close PG block valve, open vent valve and initiate to
heater shutdown as UZ16082.
Note 2 Each burner flame failure shall close related burner block valve
2oo6 main burner flame failure shall close FG block valves, open vent valve, close individual
FG to burner block valves. Pilot shall remain operation.